JP2015086550A - Fastener for fixing waterproof sheet, and waterproof structure - Google Patents

Fastener for fixing waterproof sheet, and waterproof structure Download PDF

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JP2015086550A
JP2015086550A JP2013224356A JP2013224356A JP2015086550A JP 2015086550 A JP2015086550 A JP 2015086550A JP 2013224356 A JP2013224356 A JP 2013224356A JP 2013224356 A JP2013224356 A JP 2013224356A JP 2015086550 A JP2015086550 A JP 2015086550A
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screw
base
waterproof sheet
coating layer
fixing
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JP6319990B2 (en
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真徳 小松
Masanori Komatsu
真徳 小松
政法 佐藤
Masanori Sato
政法 佐藤
冨岡 久貢
Hisatsugu Tomioka
久貢 冨岡
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Eiwa Kako Kk
Lonseal Corp
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Eiwa Kako Kk
Lonseal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a fastener for fixing a waterproof sheet, which can prevent a screw body from being loosened and turned with respect to a substrate with repeated vibrations.SOLUTION: A screw body is screwed into a substrate B so that a coating layer 2 made of a material softer than a component for a thread 11a can be sandwiched between a screw hole Bh of a metal substrate B1 and the thread 11a of the screw body. Thus, even when vibrations are transmitted to the screw body from the substrate B by repeated wind pressure and the like, the screw body is fixed to the substrate B in such a manner as to be unrotatable in a direction of looseness.

Description

本発明は、建築物の屋上、ベランダ、バルコニーなどの防水構造において、金属下地などの下地に敷設される防水シートを下地に締結固定(ねじ止め)するための防水シート固定用締結具、及び、それを用いた防水構造に関する。   The present invention is a waterproof sheet fixing fastener for fastening and fixing (screwing) a waterproof sheet laid on a base such as a metal base in a waterproof structure such as a roof of a building, a veranda, and a balcony, and It relates to a waterproof structure using the same.

建築構造物に使用されるシート防水工法として、防水シートの機械固定工法が用いられている場合がある。
防水シートの機械固定工法は、ビスなどの締結具で固定用ディスクを下地に固定し、固定用ディスクによって防水シートを下地の上に固定する方法である。
この機械固定工法を用いた従来技術としては、例えば、ねじ込みタイプのスクリュービス等の固定部材と、固定用ディスクに該当する防水シート固定具との組み合わせからなる防水下地構造がある。スクリュービス等の固定部材は、防水シート固定金具と接し防水シート固定金具を防水下地に対して固定させる押え部を有する。押え部の防水シート固定金具の側の面には、被覆層が設けられる。防水下地は、下地本体の金属板と、金属板上に敷き込まれる断熱材とを備え、断熱材の上には、防水シート固定金具が所定間隔で配置される。防水シート固定具は、取付孔を有し、取付孔に固定部材がねじ込まれ、固定金具が金属板に機械固定される。防水シート固定具の表面には、防水シートと接着可能なシート接着層が備えられ、防水シート固定具の表面を被覆している樹脂又はゴムからなるシート接着層と、固定部材の押え部の被覆層を接着可能にする。それにより、防水下地等の固定物の振動等による固定部材の抜けに対して著しい抵抗性が得られる。防水シート固定具を防水下地の所定位置に固定部材で固定した後は、防水シート固定具のシート接着層に防水シートを接着させ、防水下地を防水シートによって覆う(例えば、特許文献1参照)。
As a sheet waterproofing method used for a building structure, a waterproof sheet mechanical fixing method may be used.
The mechanical fixing method of the waterproof sheet is a method in which a fixing disk is fixed to a base with a fastener such as a screw, and the waterproof sheet is fixed on the base with a fixing disk.
As a conventional technique using this mechanical fixing method, for example, there is a waterproof base structure comprising a combination of a fixing member such as a screw-in type screw screw and a waterproof sheet fixing tool corresponding to a fixing disk. A fixing member such as a screw screw has a pressing portion that contacts the waterproof sheet fixing bracket and fixes the waterproof sheet fixing bracket to the waterproof base. A covering layer is provided on the surface of the holding portion on the side of the waterproof sheet fixing bracket. The waterproof base includes a metal plate of the base body and a heat insulating material laid on the metal plate, and waterproof sheet fixing brackets are arranged on the heat insulating material at predetermined intervals. The waterproof sheet fixture has a mounting hole, a fixing member is screwed into the mounting hole, and the fixing bracket is mechanically fixed to the metal plate. A sheet adhesive layer that can be bonded to the waterproof sheet is provided on the surface of the waterproof sheet fixture, and a sheet adhesive layer made of resin or rubber that covers the surface of the waterproof sheet fixture, and covering of the pressing portion of the fixing member Make the layers bondable. Thereby, remarkable resistance is obtained against the detachment of the fixing member due to vibration of a fixed object such as a waterproof base. After fixing the waterproof sheet fixture to a predetermined position on the waterproof base with a fixing member, the waterproof sheet is adhered to the sheet adhesive layer of the waterproof sheet fixture, and the waterproof base is covered with the waterproof sheet (see, for example, Patent Document 1).

特開2006−291567号公報JP 2006-291567 A

上述した特許文献1では、スクリュービス等の固定部材が被覆層を介して防水シート固定具のシート接着層と接着固定されている。
しかし、防水下地の金属板に対しては、スクリュービス等の固定部材をねじ込みにより機械固定しているだけで、十分な緩み止めの対策が施されていない。そのため、繰り返しの風圧力などによって、防水下地の金属板などから固定部材に振動が伝わると、防水シート固定具に固定部材が固定されていても、固定部材が防水下地の金属板に対し緩み方向へ回転して緩みが発生し、防水下地の金属板から固定部材が抜けるおそれもあった。特に、防水下地の金属板の厚みが薄い場合には、風圧力による振動などで固定部材がより緩み易くなってしまう。さらに、防水下地の金属板から固定部材が緩んでしまうと、防水シート固定具と共に振動して、防水シートが破損し、漏水が起こるという問題点があった。
In Patent Document 1 described above, a fixing member such as a screw screw is adhesively fixed to the sheet adhesive layer of the waterproof sheet fixture through a covering layer.
However, with respect to the metal plate of the waterproof base, only a fixing member such as a screw screw is mechanically fixed by screwing, and sufficient measures for preventing loosening are not taken. Therefore, if vibration is transmitted from the waterproof base metal plate to the fixing member due to repeated wind pressure, etc., even if the fixing member is fixed to the waterproof sheet fixture, the fixing member is loosened relative to the waterproof base metal plate. The fixing member may come loose from the metal plate of the waterproof base. In particular, when the metal sheet of the waterproof base is thin, the fixing member is more easily loosened due to vibration due to wind pressure. Furthermore, if the fixing member is loosened from the metal plate of the waterproof base, there is a problem that the waterproof sheet is vibrated to break the waterproof sheet and cause water leakage.

本発明は、このような問題に対処することを課題とするものであり、繰り返しの振動に伴い下地に対してネジ本体が緩み回転することを防止できる防水シート固定用締結具を提供すること、繰り返しの振動に伴う下地に対するネジ本体の緩み回転を防止して固定具の動きによる防水シートの破損を防止できる防水構造を提供すること、などを目的とするものである。   An object of the present invention is to provide a fastener for fixing a waterproof sheet that can prevent such a problem that a screw main body loosens and rotates with respect to a base with repeated vibrations. An object of the present invention is to provide a waterproof structure capable of preventing the waterproof sheet from being damaged by the movement of the fixture by preventing loose rotation of the screw main body with respect to the ground due to repeated vibration.

このような目的を達成するために本発明による防水シート固定用締結具は、下地に防水シートを敷設固定するため前記下地に締結固定される防水シート固定用締結具であって、ネジ本体のネジ部に設けられる螺旋状のネジ山と、前記ネジ山の谷部位を被覆するように設けられる被覆層と、を備え、前記被覆層は、前記ネジ山の構成材料よりも軟質な材料で構成され、前記下地に前記ネジ本体をねじ込むことで、前記下地のネジ孔と前記ネジ山との間に該被覆層が挟み込まれるように形成したことを特徴とする。   In order to achieve such an object, a waterproof sheet fixing fastener according to the present invention is a waterproof sheet fixing fastener that is fastened and fixed to the base for laying and fixing the waterproof sheet on the base. And a coating layer provided so as to cover the valley portion of the screw thread, and the coating layer is made of a material softer than the constituent material of the screw thread. The screw body is screwed into the base so that the covering layer is sandwiched between the screw hole of the base and the screw thread.

また本発明による防水構造は、下地に敷設される防水シートと、前記下地に取り付けられて前記防水シートを前記下地に固定する固定具と、前記固定具から前記下地に向けて挿通される防水シート固定用締結具と、を備え、前記防水シート固定用締結具は、ネジ本体のネジ部に設けられる螺旋状のネジ山と、前記ネジ山の谷部位を被覆するように設けられる被覆層と、を有し、前記被覆層は、前記ネジ山の構成材料よりも軟質な材料で構成され、前記下地に前記ネジ本体をねじ込むことで、前記下地のネジ孔と前記ネジ山との間に該被覆層が挟み込まれるように形成したことを特徴とする。   Further, the waterproof structure according to the present invention includes a waterproof sheet laid on a base, a fixture attached to the base and fixing the waterproof sheet to the base, and a waterproof sheet inserted from the fixture toward the base A fixing fastener, and the waterproof sheet fixing fastener includes a helical thread provided on a screw portion of a screw body, and a coating layer provided so as to cover a valley portion of the screw thread, And the covering layer is made of a material softer than the constituent material of the screw thread, and the screw body is screwed into the base so that the covering is formed between the screw hole of the base and the screw thread. The layer is formed so as to be sandwiched.

前述した特徴を有する本発明による防水シート固定用締結具は、下地に対しネジ本体をねじ込むことで、金属下地のネジ孔とネジ本体のネジ山との間に、ネジ山の構成材料よりも軟質な材料からなる被覆層が挟み込まれる。それにより、繰り返しの風圧力などによって下地からネジ本体に振動が伝わったとしても、下地に対しネジ本体が緩み方向へ回転不能に固定される。
したがって、繰り返しの振動に伴い下地に対してネジ本体が緩み回転することを防止することができる。
その結果、防水下地の金属板に対してスクリュービス等の固定具をねじ込みにより機械固定するだけで十分な緩み止めの対策が施されていない従来のものに比べ、繰り返しの風圧力などによって下地からネジ本体に振動が伝わったとしても、下地からネジ本体が緩んで抜けることがなく、安全性が向上するとともに、長期に亘って防水シートを下地に締結固定(ねじ止め)できる。
The fastener for fixing a waterproof sheet according to the present invention having the above-described characteristics is softer than the constituent material of the screw thread between the screw hole of the metal base and the screw thread of the screw main body by screwing the screw main body into the base. A covering layer made of a new material is sandwiched. Thereby, even if vibration is transmitted from the base to the screw main body due to repeated wind pressure or the like, the screw main body is fixed to the base so as not to rotate in the loosening direction.
Therefore, it is possible to prevent the screw main body from loosening and rotating with respect to the base with repeated vibrations.
As a result, compared to conventional products that do not have sufficient anti-loosening measures simply by screwing screws and other fasteners onto the metal plate of the waterproof substrate, it is possible to remove it from the substrate by repeated wind pressure. Even if vibration is transmitted to the screw main body, the screw main body does not come loose from the base, and safety is improved, and the waterproof sheet can be fastened and fixed (screwed) to the base for a long period of time.

また、前述した特徴を有する本発明による防水構造は、下地に対して防水シート固定用締結具のネジ本体をねじ込むことにより、金属下地のネジ孔とネジ本体のネジ山との間に被覆層が挟み込まれ、繰り返しの風圧力などによって下地からネジ本体に振動が伝わったとしても、下地に対しネジ本体が緩み方向へ回転不能に固定されると同時に、固定具が可動不能(位置ズレ不能)に固定される。
したがって、繰り返しの振動に伴う下地に対するネジ本体の緩み回転を防止して固定具の動きによる防水シートの破損を防止することができる。
その結果、防水下地の金属板に対してスクリュービス等の固定具をねじ込みにより機械固定するだけで十分な緩み止めの対策が施されず、固定具が防水シート固定具と共に振動して防水シートが破損し易い従来のものに比べ、繰り返しの風圧力などによって下地からネジ本体に振動が伝わったとしても、下地からネジ本体が緩んで抜けることがなく、固定具を可動不能(位置ズレ不能)に固定し続けるため、安全性が向上するとともに、防水シートの破損による漏水事故の発生も長期に亘って防止できる。
In the waterproof structure according to the present invention having the above-described features, the coating layer is formed between the screw hole of the metal base and the screw thread of the screw main body by screwing the screw main body of the waterproof sheet fixing fastener into the base. Even if vibration is transmitted from the base to the screw body due to repeated wind pressure, etc., the screw body is fixed to the base so that it cannot rotate in the loosening direction, and at the same time, the fixture cannot be moved (cannot be displaced). Fixed.
Therefore, it is possible to prevent loose rotation of the screw main body with respect to the ground due to repeated vibrations and prevent damage to the waterproof sheet due to movement of the fixture.
As a result, it is not possible to take sufficient measures to prevent loosening by simply screwing a fixing device such as a screw screw into the waterproof metal plate, and the fixing device vibrates together with the waterproof sheet fixing device. Even if vibration is transmitted from the base to the screw body due to repeated wind pressure, etc., the screw body does not loosen and come off from the base, making it impossible to move the fixture (displacement). Since it keeps fixing, safety | security improves and generation | occurrence | production of the water leak accident by damage of a waterproof sheet can also be prevented over a long period of time.

本発明の実施形態に係る防水シート固定用締結具及び防水構造の全体構成を示す説明図であり、(a)が防水構造の縦断正面図、(b)が防水シート固定用締結具の拡大正面図、(c)が要部を更に拡大して示す縦断正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing which shows the whole structure of the waterproof sheet fixing fastener and waterproof structure which concern on embodiment of this invention, (a) is a longitudinal front view of a waterproof structure, (b) is an expansion front of the fastener for waterproof sheet fixing FIG. 4C is a longitudinal front view showing the main part further enlarged. 本発明の他の実施例に係る防水構造の全体構成を示す縦断正面図である。It is a vertical front view which shows the whole structure of the waterproof structure which concerns on the other Example of this invention. 本発明の他の実施例に係る防水構造の全体構成を示す縦断正面図である。It is a vertical front view which shows the whole structure of the waterproof structure which concerns on the other Example of this invention.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
本発明の実施形態に係る防水シート固定用締結具Aは、金属下地などの下地Bの上に防水シートCを敷設固定するために、下地Bにねじ込んで締結固定される固定用ビスなどである。
詳しく説明すると、防水シート固定用締結具Aは、図1〜図3に示すように、ネジ本体1のネジ部11に設けられる螺旋状のネジ山11aと、ネジ山11aの谷部位11rを部分的に被覆するように設けられる被覆層2と、を主要な構成要素として備えている。
そして、防水シート固定用締結具Aを用いた防水構造は、下地Bの上に敷設される防水シートCと、下地Bの上に取り付けられて防水シートCを下地Bに固定するための固定具Dと、固定具Dから下地Bに向けて挿通される防水シート固定用締結具Aと、を主要な構成要素として備えている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The waterproof sheet fixing fastener A according to the embodiment of the present invention is a fixing screw or the like that is screwed and fixed to the base B in order to lay and fix the waterproof sheet C on the base B such as a metal base. .
More specifically, as shown in FIGS. 1 to 3, the waterproof sheet fixing fastener A includes a spiral thread 11a provided on the screw portion 11 of the screw body 1 and a valley portion 11r of the thread 11a. And a covering layer 2 provided so as to cover the surface as a main component.
The waterproof structure using the waterproof sheet fixing fastener A includes a waterproof sheet C laid on the base B, and a fixture for fixing the waterproof sheet C to the base B attached to the base B. D and a waterproof sheet fixing fastener A inserted from the fixing tool D toward the base B are provided as main components.

防水シート固定用締結具Aのネジ本体1は、図1(a)(b)に示されるように、後述する下地Bに固定具Dを締結固定(ねじ止め)できるようなものであればよい。ネジ本体1の構成材料としては、炭素鋼、合金鋼、ステンレス鋼等の鋼材などが使用できる。
詳しく説明すると、ネジ本体1は、ネジ山11aが螺旋状に刻設されるネジ部11と、ネジ部11の基端に形成される頭部12を有している。ネジ山11aは、螺旋状の頂部位11tと、軸方向へ隣り合う頂部位11tの間に形成される谷部位11rからなる。図1(c)に示されるように、ネジ山11aの谷部位11rから頂部位11tまでの長さを高さ寸法H1としている。
さらに、ネジ本体1の形状は、特に限定されないが、後述する固定具Dの表面(上面)から頭部12がはみ出ないように、頭部12の形状は皿、平、なべなどがより好ましい。頭部12の頂面に形成されるドライバーやレンチなどの工具と係合する溝(図示しない)の形状は、十字穴、六角穴、四角穴などが好ましい。
The screw main body 1 of the waterproof sheet fixing fastener A may be anything that can fasten (fix) the fixing tool D to the base B, which will be described later, as shown in FIGS. . As a constituent material of the screw main body 1, steel materials such as carbon steel, alloy steel, and stainless steel can be used.
More specifically, the screw main body 1 has a screw portion 11 in which a screw thread 11 a is engraved in a spiral shape, and a head portion 12 formed at the base end of the screw portion 11. The screw thread 11a includes a spiral apex portion 11t and a trough portion 11r formed between the apex portions 11t adjacent in the axial direction. As shown in FIG.1 (c), the length from the trough part 11r of the thread 11a to the top part 11t is made into the height dimension H1.
Furthermore, although the shape of the screw body 1 is not particularly limited, the shape of the head 12 is more preferably a dish, a flat, a pan, or the like so that the head 12 does not protrude from the surface (upper surface) of the fixture D described later. The shape of a groove (not shown) that engages with a tool such as a screwdriver or a wrench formed on the top surface of the head 12 is preferably a cross hole, a hexagonal hole, a square hole, or the like.

ネジ本体1の具体例としては、図1(a)(b)に示されるように、ネジ部11と頭部12との間にネジ山11aが刻設されない円筒部13と、ネジ部11の先端に尖ったネジ先部14を一体形成したスクリュービスである場合を示している。
ネジ先部14は、後述する下地Bに予め下穴を設けることなく、ネジ本体1をねじ込むことで、下地Bにネジ孔Bhが穿設されるように、ドリル部分14aが一体形成されたセルフドリルビスを用いることが好ましい。
また、その他の例として図示しないが、円筒部13や尖ったネジ先部14を持たないものに変更するとも可能である。
As a specific example of the screw body 1, as shown in FIGS. 1A and 1B, a cylindrical portion 13 in which a screw thread 11 a is not engraved between the screw portion 11 and the head portion 12, and the screw portion 11. The case where it is the screw screw which integrally formed the screw tip part 14 sharp at the front-end | tip is shown.
The screw tip portion 14 is a self-unit in which a drill portion 14a is integrally formed so that a screw hole Bh is formed in the base B by screwing the screw body 1 without providing a pilot hole in the base B, which will be described later. It is preferable to use a drill screw.
Although not shown in the drawings as another example, it is possible to change the configuration so as not to have the cylindrical portion 13 or the pointed screw tip portion 14.

被覆層2は、ネジ部11のネジ山11aを構成する金属などの材料よりも軟質な材料、例えば合成樹脂などで構成され、ネジ部11においてネジ山11aの頂部位11tを除く谷部位11rの大部分が被覆されるように積層形成している。つまり、被覆層2は、ネジ山11aの谷部位11rに積層されるネジ谷被覆部2aを有している。
被覆層2においてネジ谷被覆部2aは、下地Bに対してネジ本体1をねじ込むことにより、下地Bのネジ孔Bhと突き当たる部位が部分的に取り除かれるとともに、残ったネジ谷被覆部2a′が下地Bのネジ孔Bhとの間で圧縮されることで、ネジ孔Bhとの間に挟み込まれるように構成されている。
また、被覆層2は、ネジ山11aの谷部位11rに積層されるネジ谷被覆部2aに限らず、頭部12を含むネジ本体1の略全体表面が被覆されるように被覆層2を積層形成することも可能である。ただし、ネジ先部14や頭部12の頂面には、被覆層2を積層形成しないことが好ましい。ネジ先部14に一体形成されたドリル部分に被覆層2が積層形成されると、後述する下地Bにネジ孔Bhを開設する際に障害となる場合や、被覆層2が剥離してしまう場合が考えられる。頭部12の頂面に被覆層2が積層形成されると、工具と係合する溝が被覆層2で埋められ、工具が十分に係合できない場合が考えられる。
The covering layer 2 is made of a material softer than a material such as a metal constituting the screw thread 11a of the screw part 11, such as a synthetic resin, and the screw part 11 has a valley part 11r excluding the top part 11t of the screw thread 11a. Laminates are formed so that most of them are covered. That is, the covering layer 2 has the screw valley covering portion 2a laminated on the valley portion 11r of the screw thread 11a.
In the coating layer 2, the screw valley covering portion 2 a is partially removed by screwing the screw body 1 into the base B to partially abut against the screw hole Bh of the base B, and the remaining screw valley covering portion 2 a ′ By being compressed with the screw hole Bh of the base B, it is configured to be sandwiched between the screw hole Bh.
The covering layer 2 is not limited to the screw valley covering portion 2a stacked on the valley portion 11r of the screw thread 11a, and the covering layer 2 is stacked so that substantially the entire surface of the screw body 1 including the head 12 is covered. It is also possible to form. However, it is preferable not to form the coating layer 2 on the top surfaces of the screw tip portion 14 and the head portion 12. When the coating layer 2 is laminated and formed on the drill portion integrally formed with the screw tip portion 14, when the screw hole Bh is opened in the base B described later, or the coating layer 2 is peeled off Can be considered. When the coating layer 2 is laminated on the top surface of the head portion 12, a groove that engages with the tool is filled with the coating layer 2, and the tool cannot be sufficiently engaged.

さらに、被覆層2は、ネジ部11においてネジ山11aから盛り上がって径方向へ突出するように積層形成されると、後述する下地Bに対してネジ本体1をねじ込んだ際に、被覆層2において下地Bと突き当たった部位に限らず、被覆層2が全体的に剥離することも考えられる。
そこで、被覆層2においてネジ谷被覆部2aの厚みH2を、図1(c)に示されるように、ネジ山11aの高さ寸法H1(谷部位11rから頂部位11tまでの長さ)と同等以下に設定することが好ましい。すなわち、軸方向へ隣り合うネジ山11aの間に形成されるネジ谷の容積よりも被覆層2の体積の方が同等以下となるように設定することが好ましい。
図1(c)に示される例では、被覆層2の厚みH2を、ネジ山11aの高さ寸法H1よりも浅く積層している。
さらに加えて、被覆層2のネジ谷被覆部2aは、下地Bに対するネジ本体1のねじ込みに伴い、ネジ本体1のネジ山11aと下地Bのネジ孔Bhとの間に食い込むような厚さで形成されることで、ネジ山11aと下地Bのネジ孔Bhとの間の僅かな隙間が被覆層2で埋められるように構成することが好ましい。
Further, when the coating layer 2 is formed so as to rise from the screw thread 11a and protrude in the radial direction at the screw portion 11, when the screw body 1 is screwed into the base B described later, It is also conceivable that the covering layer 2 is peeled off as a whole, not limited to the portion that abuts against the base B.
Therefore, the thickness H2 of the screw valley covering portion 2a in the coating layer 2 is equivalent to the height dimension H1 of the screw thread 11a (the length from the valley portion 11r to the top portion 11t) as shown in FIG. It is preferable to set the following. That is, it is preferable to set the volume of the covering layer 2 to be equal to or less than the volume of the thread valley formed between the adjacent threads 11a in the axial direction.
In the example shown in FIG. 1C, the thickness H2 of the covering layer 2 is laminated so as to be shallower than the height dimension H1 of the thread 11a.
In addition, the thread valley covering portion 2a of the covering layer 2 has a thickness that bites between the screw thread 11a of the screw main body 1 and the screw hole Bh of the base B as the screw main body 1 is screwed into the base B. By forming, it is preferable that a slight gap between the screw thread 11 a and the screw hole Bh of the base B is filled with the coating layer 2.

被覆層2を構成する軟質な材料は、ネジ山11aの谷部位11rに沿って充填されるように積層形成する必要があるため、ネジ山11aの表面との密着性に優れた材質が好ましい。したがって、被覆層2としては、合成樹脂で形成されることが好ましい。
被覆層2の構成材料の具体例としては、ポリ塩化ビニル系、アクリル系、ポリオレフィン系、ポリエステル系、熱可塑性ポリウレタンエラストマー等の熱可塑性エラストマー、ポリスチレン系、等の熱可塑性樹脂やエポキシ系、ブタジエンゴム、クロロプレンゴム、SBR、NBR、アクリルゴム、ウレタンゴム、シリコーンゴム等のゴムなどを用いることができる。さらに、下地Bのネジ孔Bhとの間に被覆層2が食い込み易く、且つ緩み止め効果を発揮し易い点から、弾性を有する軟質合成樹脂が好ましく、ポリ塩化ビニル系、アクリル系、ウレタン系、変性シリコーン系などが好ましい。また、これらの樹脂を混合し混練して用いてもよい。
特に、ネジ本体1のネジ山11aに対して積層形成し易い点で、被覆層2の構成材料としてポリ塩化ビニル樹脂を用いることが好ましい。ここで、ポリ塩化ビニル樹脂には可塑剤や充填剤を添加することができる。
ポリ塩化ビニル樹脂の重合度は600〜3000のものを用いることができる。さらに、ディッピング加工を行いポリ塩化ビニル樹脂ゾルとして用いる場合にポリ塩化ビニル樹脂の重合度は1500〜3000が好ましく、1800〜3000がより好ましい。可塑剤としては、ジイソノニルフタレート、ジ−(2−エチルヘキシル)フタレート、ジイソデシルフタレート、ブチルベンジルフタレート等のフタル酸系可塑剤、トリブチルホスフェート、トリ−(2−エチルヘキシル)ホスフェート、2−エチルヘキシルジフェニルホスフェート等のリン酸エステル系可塑剤、エポキシ化大豆油等のエポキシ系可塑剤、ポリエステル系可塑剤、ジ−(2−エチルヘキシル)アジペート、ジ−n−デシルアジペート、ジ−(2−エチルヘキシル)アゼレート、ジブチルセバケート、ジ−(2−エチルヘキシル)セバケート等の脂肪酸エステル系可塑剤、トリメリテート系可塑剤、ピロメリテート系可塑剤、安息香酸系可塑剤、スルホン酸エステル系可塑剤を用いることができる。また可塑剤の添加量はポリ塩化ビニル樹脂100重量部に対して、30部〜200部とすることができ、50部〜150部がより好ましく、60〜100部がさらに好ましい。充填剤としては炭酸カルシウム、シリカ、タルク、カオリン、マイカ等の添加することができ、ポリ塩化ビニル樹脂100重量部に対して、1〜200部が好ましく、1〜100部がより好ましく、1〜50部がさらに好ましい。また、添加剤として、安定剤、紫外線吸収剤、光安定剤、界面活性剤、抗菌剤、酸化防止剤、脱泡剤、チクソトロピー剤等を添加してもよい。
Since the soft material constituting the covering layer 2 needs to be laminated so as to be filled along the valley portion 11r of the thread 11a, a material having excellent adhesion to the surface of the thread 11a is preferable. Therefore, the coating layer 2 is preferably formed of a synthetic resin.
Specific examples of the constituent material of the coating layer 2 include thermoplastic elastomers such as polyvinyl chloride, acrylic, polyolefin, polyester, and thermoplastic polyurethane elastomers, polystyrene, and other thermoplastic resins, epoxy, and butadiene rubber. A rubber such as chloroprene rubber, SBR, NBR, acrylic rubber, urethane rubber, or silicone rubber can be used. Furthermore, since the coating layer 2 is likely to bite between the screw holes Bh of the base B and easily exhibits a loosening prevention effect, a soft synthetic resin having elasticity is preferable, such as polyvinyl chloride, acrylic, urethane, A modified silicone type or the like is preferable. Further, these resins may be mixed and kneaded.
In particular, it is preferable to use a polyvinyl chloride resin as a constituent material of the covering layer 2 in that it can be easily laminated on the thread 11a of the screw body 1. Here, a plasticizer and a filler can be added to the polyvinyl chloride resin.
A polyvinyl chloride resin having a polymerization degree of 600 to 3000 can be used. Furthermore, when dipping and using as a polyvinyl chloride resin sol, the polymerization degree of the polyvinyl chloride resin is preferably 1500 to 3000, and more preferably 1800 to 3000. Examples of the plasticizer include phthalic acid plasticizers such as diisononyl phthalate, di- (2-ethylhexyl) phthalate, diisodecyl phthalate, and butyl benzyl phthalate, tributyl phosphate, tri- (2-ethylhexyl) phosphate, 2-ethylhexyl diphenyl phosphate, and the like. Phosphate ester plasticizers, epoxy plasticizers such as epoxidized soybean oil, polyester plasticizers, di- (2-ethylhexyl) adipate, di-n-decyl adipate, di- (2-ethylhexyl) azelate, dibutyl seba Fatty acid ester plasticizers such as keto and di- (2-ethylhexyl) sebacate, trimellitate plasticizers, pyromellitate plasticizers, benzoic acid plasticizers, and sulfonate ester plasticizers can be used. Moreover, the addition amount of a plasticizer can be 30 parts-200 parts with respect to 100 weight part of polyvinyl chloride resin, 50 parts-150 parts are more preferable, and 60-100 parts are further more preferable. As the filler, calcium carbonate, silica, talc, kaolin, mica and the like can be added, preferably 1 to 200 parts, more preferably 1 to 100 parts, based on 100 parts by weight of the polyvinyl chloride resin. More preferred is 50 parts. Moreover, you may add a stabilizer, a ultraviolet absorber, a light stabilizer, surfactant, an antibacterial agent, antioxidant, a defoaming agent, a thixotropic agent etc. as an additive.

さらに、ネジ本体1のネジ山11aに対して被覆層2を積層形成する方法としては、ネジ本体1に液体状の合成樹脂を塗布して熱や光等によって固化させることができる。液体状の合成樹脂にネジ本体1を浸けて熱や光等によって固化させることもできる。液体状の合成樹脂としては、合成樹脂を溶剤に溶かしたものや合成樹脂に可塑剤を混合したもの等が用いられる。ポリ塩化ビニル樹脂に可塑剤を添加したゾルを用いたディッピング加工は、粘度調整が容易で且つ加工操作範囲が広いため、簡単に被覆層2を形成できるという点から好ましい。特に、熱可塑性樹脂を加熱し溶融状態にしてから、ネジ本体1のネジ山11aに塗布してもよい。また、ネジ本体1のネジ山11aに対してテープ状の合成樹脂を巻き付けることで被覆層2を設けてもよいが、被覆層2の形成のし易さを考えると液状系の合成樹脂が好ましい。
ネジ本体1のネジ山11aに対して被覆層2を積層形成する前に、ネジ本体1にプライマー処理を施してもよい。それにより、ネジ本体1への被覆層2の密着性が向上して、被覆層2が積層形成され易くなり、さらに下地Bに対してネジ本体1をねじ込む際に、被覆層2が脱離(剥離)し難くなる。プライマーとしては、ネジ本体1と被覆層2の組み合わせにより選定すればよいが、アクリル系、ウレタン系、エポキシ系等を用いることができる。ネジ本体1としてステンレス、被覆層2としてポリ塩化ビニル樹脂系ゾルを用いる場合にはアクリル系プライマーを用いることで、ネジ本体1のネジ山11aと被覆層2との密着性が向上する。
Furthermore, as a method of laminating and forming the coating layer 2 on the screw thread 11a of the screw body 1, a liquid synthetic resin can be applied to the screw body 1 and solidified by heat or light. The screw body 1 can be immersed in a liquid synthetic resin and solidified by heat, light, or the like. As the liquid synthetic resin, a synthetic resin dissolved in a solvent, a synthetic resin mixed with a plasticizer, or the like is used. A dipping process using a sol obtained by adding a plasticizer to a polyvinyl chloride resin is preferable because the viscosity can be easily adjusted and the processing operation range is wide, so that the coating layer 2 can be easily formed. In particular, the thermoplastic resin may be heated to a molten state and then applied to the thread 11 a of the screw body 1. Further, the coating layer 2 may be provided by winding a tape-shaped synthetic resin around the screw thread 11a of the screw body 1, but in view of the ease of forming the coating layer 2, a liquid synthetic resin is preferable. .
Before the coating layer 2 is laminated and formed on the screw thread 11a of the screw body 1, the screw body 1 may be subjected to a primer treatment. Thereby, the adhesiveness of the coating layer 2 to the screw body 1 is improved, the coating layer 2 is easily laminated, and the coating layer 2 is detached when the screw body 1 is screwed into the base B ( It becomes difficult to peel off. The primer may be selected depending on the combination of the screw main body 1 and the coating layer 2, but acrylic, urethane, epoxy, or the like can be used. When stainless steel is used as the screw body 1 and a polyvinyl chloride resin sol is used as the coating layer 2, the adhesion between the thread 11 a of the screw body 1 and the coating layer 2 is improved by using an acrylic primer.

さらに、ポリ塩化ビニル樹脂ゾルによるディッピング加工において、ネジ本体1のネジ山11aから被覆層2であるポリ塩化ビニル樹脂層が盛り上がって形成されることがないように、ネジ本体1をポリ塩化ビニル樹脂ゾルに浸漬後に引き上げる際に、振動や回転や掻き取り等を加えて余分なポリ塩化ビニル樹脂ゾルを落とす工程を経てから加熱してもよい。
また、ネジ先部14や頭部12の表面にマスキング施してからポリ塩化ビニル樹脂ゾルに、ネジ本体1を浸漬することもできる。さらに、ポリ塩化ビニル樹脂ゾルによるディッピング加工以外の方法を用いる場合であっても、同様に余分な樹脂を落とす工程やマスキングを施してもよい。
Further, in the dipping process using the polyvinyl chloride resin sol, the screw body 1 is made of the polyvinyl chloride resin so that the polyvinyl chloride resin layer as the coating layer 2 is not formed so as to rise from the thread 11a of the screw body 1. When it is pulled up after being immersed in the sol, it may be heated after passing through a step of dropping excess polyvinyl chloride resin sol by applying vibration, rotation, scraping or the like.
Alternatively, the screw body 1 can be immersed in the polyvinyl chloride resin sol after masking the surface of the screw tip 14 or the head 12. Further, even when a method other than the dipping process using the polyvinyl chloride resin sol is used, a process of removing excess resin or masking may be similarly performed.

一方、下地Bは、折板屋根、瓦棒屋根、デッキプレート等の金属下地B1を使用することができる。下地Bには、ネジ本体1のネジ部11(ネジ山11a)と螺合するネジ孔Bhが穿設される。ネジ孔Bhは、ネジ本体1のねじ込み時に穿設されるか、又はネジ本体1の外径よりも内径が小さいネジ孔Bhを、ネジ本体1がネジ込まれる前に開けておき、ネジ本体1のねじ込み時に穿設してもよい。
金属下地B1の具体例としては、図1(a)に示されるように、金属製の折板屋根B11が使用され、その所定位置にネジ孔Bhが穿設される。必要に応じて、金属製の折板屋根B11の上には、断熱材B2や不燃板(図示しない)をさらに敷設して用いることも可能である。
断熱材B2は、ポリスチレンフォーム、硬質ウレタンフォーム、フェノールフォーム、ポリエチレン、ポリプロピレン等のポリオレフィンフォーム等が使用できる。強度を考慮するとクラフト紙やアルミ箔が両面に積層された断熱材が好ましい。また、勾配をとる必要がある場合には、勾配のある断熱ボードを使用することができる。
不燃板は、断熱材B2の上に敷設され施工時やその後の点検時、また重たい構造物(図示しない)を設置することで、断熱材B2が沈み込んで変形するのを防止する目的もある。したがって、不燃板としては、無機質板や金属板、鋼板等を使用することが好ましい。
また、その他の例として図示しないが、下地Bとしてこれらの構成以外に、目的に応じて緩衝用シート等を敷設することも可能である。
On the other hand, as the base B, a metal base B1 such as a folded-plate roof, a tile roof, or a deck plate can be used. In the base B, a screw hole Bh that is screwed with the screw portion 11 (thread 11a) of the screw body 1 is formed. The screw hole Bh is drilled when the screw body 1 is screwed or a screw hole Bh having an inner diameter smaller than the outer diameter of the screw body 1 is opened before the screw body 1 is screwed. It may be drilled when screwing.
As a specific example of the metal base B1, as shown in FIG. 1A, a metal folded plate roof B11 is used, and a screw hole Bh is drilled at a predetermined position. If necessary, a heat insulating material B2 or a non-combustible plate (not shown) can be further laid and used on the metal folded plate roof B11.
As the heat insulating material B2, a polystyrene foam, a rigid urethane foam, a phenol foam, a polyolefin foam such as polyethylene, polypropylene, or the like can be used. Considering the strength, a heat insulating material in which kraft paper or aluminum foil is laminated on both sides is preferable. Moreover, when it is necessary to take a gradient, a thermal insulation board with a gradient can be used.
The non-combustible plate is laid on the heat insulating material B2, and has a purpose of preventing the heat insulating material B2 from sinking and deforming by installing a heavy structure (not shown) at the time of construction or subsequent inspection. . Therefore, it is preferable to use an inorganic plate, a metal plate, a steel plate or the like as the incombustible plate.
Although not shown in the drawings as other examples, a buffer sheet or the like can be laid as the base B depending on the purpose in addition to these configurations.

防水シートCは、加硫ゴムシート、非加硫ゴムシート、熱可塑性樹脂製の防水シートや、その他の合成樹脂からなる防水シート等を用いることができる。
さらに、防水シートCは、単層でも良いが、寸法安定性、引張強度に優れるという点からガラスクロス、不織布等の基材層を積層した複層品が好ましい。この基材層は、熱可塑性樹脂層の中間位置に挟まれるように設けるのが好ましいが、最下層に設けても良い。
また、図1(a)に示される例では、防水シートCを後述する固定具Dの上に配置されているが、このような態様に限られず、固定具Dの下に配置されてもよい。
防水シートCの具体例としては、熱可塑性樹脂製の防水シートであるポリ塩化ビニル樹脂製防水シートを用いることができる。熱可塑性樹脂製の防水シートCの材料としては、ポリ塩化ビニル系樹脂、ポリオレフィン系樹脂、アクリル系樹脂等の熱可塑性樹脂を使用することができる。特にポリ塩化ビニル系樹脂製の防水シートを用いることが好ましい。
また、その他の例として、防水シートCとして、加硫ゴム等からなる防水シートを用いることも可能である。
As the waterproof sheet C, a vulcanized rubber sheet, a non-vulcanized rubber sheet, a waterproof sheet made of a thermoplastic resin, a waterproof sheet made of other synthetic resin, or the like can be used.
Further, the waterproof sheet C may be a single layer, but a multilayer product in which base layers such as glass cloth and nonwoven fabric are laminated is preferable from the viewpoint of excellent dimensional stability and tensile strength. This base material layer is preferably provided so as to be sandwiched between intermediate positions of the thermoplastic resin layer, but may be provided in the lowermost layer.
Further, in the example shown in FIG. 1A, the waterproof sheet C is disposed on the fixture D described later, but is not limited to such an aspect, and may be disposed below the fixture D. .
As a specific example of the waterproof sheet C, a polyvinyl chloride resin waterproof sheet, which is a thermoplastic resin waterproof sheet, can be used. As a material of the waterproof sheet C made of thermoplastic resin, a thermoplastic resin such as polyvinyl chloride resin, polyolefin resin, or acrylic resin can be used. In particular, it is preferable to use a waterproof sheet made of polyvinyl chloride resin.
As another example, as the waterproof sheet C, a waterproof sheet made of vulcanized rubber or the like can be used.

固定具Dは、金属や硬質合成樹脂や木などの剛性材料で、円形や楕円形状の板状(円盤状)か又は正方形や長方形や矩形の板状か若しくは長尺な帯状の板状に形成され、下地Bに対して複数個それぞれ分散して配置することが好ましい。
固定具Dの構成材料としては、強度や耐久性の点から金属で成形することが好ましく、特にステンレスや、亜鉛・アルミニウム・マグネシウムメッキまたは亜鉛メッキ等の防錆処理が施された鋼板など、多湿状態でも錆び難い鋼鈑が好ましい。
さらに、固定具Dは、ネジ本体1が挿通する取付孔D1を有することが好ましい。取付孔D1は、固定具Dの所定位置に必要個数開穿され、ネジ本体1の頭部12を回転自在に係止して下地Bの金属下地B1へ向けねじ込み可能に支持している。
また、固定具Dの表面(上面)には、合成樹脂からなる接着層D2を被覆形成することが好ましく、防水シートCが熱可塑性樹脂製の防水シートの場合には、熱融着や溶剤溶着が可能となるために、接着層D2を熱可塑性樹脂で形成することが好ましい。固定具Dの接着層D2と防水シートCが同種の樹脂組成物で構成されていることがより好ましく、例えば防水シートCがポリ塩化ビニル系樹脂系であれば、固定具Dの接着層D2もポリ塩化ビニル系樹脂系とすることが好ましい。これにより、熱融着や溶剤溶着が容易に行えると共に接合強度がより向上する。
The fixture D is made of a rigid material such as metal, hard synthetic resin, or wood, and is formed in a circular or elliptical plate shape (disk shape), a square, rectangular or rectangular plate shape, or a long belt-like plate shape. It is preferable that a plurality of bases B are arranged in a dispersed manner.
As a constituent material of the fixture D, it is preferable to form it with metal from the viewpoint of strength and durability, and particularly high humidity such as stainless steel, steel plate subjected to rust prevention treatment such as zinc, aluminum, magnesium plating or galvanization. A steel plate which does not easily rust even in a state is preferable.
Furthermore, the fixture D preferably has an attachment hole D1 through which the screw body 1 is inserted. A required number of mounting holes D1 are opened at predetermined positions of the fixture D, and the head 12 of the screw body 1 is rotatably locked to support the base B so that it can be screwed into the metal base B1.
Further, it is preferable to coat and form the adhesive layer D2 made of a synthetic resin on the surface (upper surface) of the fixture D. When the waterproof sheet C is a waterproof sheet made of a thermoplastic resin, thermal fusion or solvent welding is performed. Therefore, it is preferable to form the adhesive layer D2 with a thermoplastic resin. More preferably, the adhesive layer D2 of the fixture D and the waterproof sheet C are made of the same type of resin composition. For example, if the waterproof sheet C is a polyvinyl chloride resin, the adhesive layer D2 of the fixture D is also It is preferable to use a polyvinyl chloride resin system. Thereby, heat fusion and solvent welding can be easily performed and the bonding strength is further improved.

このような本発明の実施形態に係る防水シート固定用締結具Aによると、下地Bの金属下地B1に対しネジ本体1をねじ込むことで、金属下地B1に設けられたネジ孔Bhとネジ本体1のネジ山11aとの間に、ネジ山11aの構成材料よりも軟質な材料からなる被覆層2のネジ谷被覆部2a′が挟み込まれる。それにより、繰り返しの風圧力などによって下地Bの金属下地B1からネジ本体1に振動が伝わったとしても、下地Bに対しネジ本体1が緩み方向へ回転不能に固定される。
したがって、繰り返しの振動に伴い下地Bに対してネジ本体1が緩み回転することを防止することができる。
その結果、繰り返しの風圧力などによって下地Bからネジ本体1に振動が伝わったとしても、下地Bからネジ本体1が抜けることがなく、安全性が向上するとともに、長期に亘って防水シートCを下地Bに締結固定(ねじ止め)できる。
According to such a waterproof sheet fixing fastener A according to the embodiment of the present invention, by screwing the screw body 1 into the metal base B1 of the base B, the screw hole Bh provided in the metal base B1 and the screw main body 1 The screw valley covering portion 2a ′ of the covering layer 2 made of a material softer than the constituent material of the screw thread 11a is sandwiched between the screw thread 11a. Thereby, even if vibration is transmitted from the metal base B1 of the base B to the screw main body 1 due to repeated wind pressure or the like, the screw main body 1 is fixed to the base B so as not to rotate in the loosening direction.
Therefore, it is possible to prevent the screw body 1 from loosening and rotating with respect to the base B due to repeated vibration.
As a result, even if vibration is transmitted from the base B to the screw main body 1 due to repeated wind pressure or the like, the screw main body 1 does not come off from the base B, and safety is improved. Fastened and fixed (screwed) to the base B.

特に、ネジ山11aの高さ寸法H1よりも被覆層2の厚みH2を浅く積層した場合には、ネジ山11aの頂部位11tを除いた谷部位11rが被覆層2で被覆されて、ネジ山11aの頂部位11tが露出しており、下地Bにネジ本体1をねじ込んでネジ山11aの頂部位11tと下地Bのネジ孔Bhとが螺合しても、下地Bのネジ孔Bhにおけるネジ山頂部Bh1によって被覆層2の一部が剥離するものの、ネジ山11aから被覆層2が全体的に剥がれることはない。この剥離せずに残った被覆層2の一部は、被覆層2(ネジ谷被覆部2a′)として圧縮変形しつつ、下地Bに密着した状態となる。
したがって、ネジ本体1のねじ込み時における被覆層2の全体的な剥離を防止することができる。
その結果、ネジ本体1の緩みを確実に防止できる。
In particular, when the coating layer 2 has a thickness H2 shallower than the height dimension H1 of the screw thread 11a, the valley part 11r excluding the top part 11t of the screw thread 11a is covered with the coating layer 2, and the screw thread Even if the screw body 1 is screwed into the base B and the top part 11t of the screw thread 11a and the screw hole Bh of the base B are screwed together, the screw in the screw hole Bh of the base B is exposed. Although a part of the coating layer 2 is peeled off by the peak portion Bh1, the coating layer 2 is not peeled as a whole from the thread 11a. A part of the coating layer 2 remaining without being peeled is in a state of being in close contact with the base B while being compressed and deformed as the coating layer 2 (screw valley coating portion 2a ′).
Therefore, it is possible to prevent the entire peeling of the coating layer 2 when the screw body 1 is screwed.
As a result, loosening of the screw body 1 can be reliably prevented.

さらに、被覆層2が、下地Bに対するネジ本体1のねじ込みに伴い、ネジ山11aと下地Bのネジ孔Bhとの間に食い込むような厚さで形成される場合には、下地Bに対してネジ本体1をねじ込んだ際に、ネジ山11aと下地Bのネジ孔Bhとの間に被覆層2が食い込むことで、ネジ本体1のネジ山11aと下地Bのネジ孔Bhとの間の僅かな隙間が被覆層2で埋められる。それにより、繰り返しの風圧力などによって下地Bからネジ本体1に振動が伝わったとしても、ネジ本体1が緩み方向へ逆回転しなくなる。
したがって、下地Bのネジ孔Bhに対するネジ本体1の緩み止め効果を向上させることができる。
その結果、ネジ本体1の緩みをより確実に防止できる。
Further, when the coating layer 2 is formed with a thickness that bites between the screw thread 11a and the screw hole Bh of the base B as the screw body 1 is screwed into the base B, When the screw body 1 is screwed in, the coating layer 2 bites between the screw thread 11a and the screw hole Bh of the base B, so that a slight gap between the screw thread 11a of the screw main body 1 and the screw hole Bh of the base B is obtained. A gap is filled with the coating layer 2. Thereby, even if vibration is transmitted from the base B to the screw body 1 due to repeated wind pressure or the like, the screw body 1 does not rotate backward in the loosening direction.
Therefore, the loosening prevention effect of the screw body 1 with respect to the screw hole Bh of the base B can be improved.
As a result, loosening of the screw body 1 can be prevented more reliably.

そして、本発明の実施形態に係る防水シート固定用締結具Aを用いた防水構造によると、下地Bに対して防水シート固定用締結具Aのネジ本体1をねじ込むことにより、金属下地B1のネジ孔Bhとネジ本体1のネジ山11aとの間に被覆層2のネジ谷被覆部2a′が挟み込まれ、繰り返しの風圧力などによって下地Bからネジ本体1に振動が伝わったとしても、下地Bに対しネジ本体1が緩み方向へ回転不能に固定されると同時に、固定具Dが可動不能(位置ズレ不能)に固定される。
したがって、繰り返しの振動に伴う下地Bに対するネジ本体1の緩み回転を防止して固定具Dの動きによる防水シートCの破損を防止することができる。
その結果、繰り返しの風圧力などによって下地Bからネジ本体1に振動が伝わったとしても、下地Bからネジ本体1が緩んで抜けることがなく、固定具Dを可動不能(位置ズレ不能)に固定し続けるため、風圧力による振動によって防水シートCが動かず(振動せず)、防水シートCの破損による漏水事故の発生も長期に亘って防止できる。
Then, according to the waterproof structure using the waterproof sheet fixing fastener A according to the embodiment of the present invention, the screw body 1 of the waterproof sheet fixing fastener A is screwed into the base B, thereby screwing the metal base B1. Even if the screw valley covering portion 2a 'of the coating layer 2 is sandwiched between the hole Bh and the screw thread 11a of the screw body 1, and vibration is transmitted from the base B to the screw main body 1 due to repeated wind pressure or the like, the base B On the other hand, the screw body 1 is fixed so as not to rotate in the loosening direction, and at the same time, the fixture D is fixed so as not to be movable (displacement is impossible).
Therefore, loose rotation of the screw body 1 with respect to the base B due to repeated vibrations can be prevented, and damage to the waterproof sheet C due to the movement of the fixture D can be prevented.
As a result, even if vibration is transmitted from the base B to the screw body 1 due to repeated wind pressure or the like, the screw body 1 does not come loose from the base B and the fixture D is fixed so that it cannot be moved (cannot be displaced). Accordingly, the waterproof sheet C does not move (vibrates) due to the vibration caused by the wind pressure, and the occurrence of a water leakage accident due to the damage of the waterproof sheet C can be prevented over a long period of time.

また、下地Bの厚みが、ネジ本体1におけるネジ山11aのピッチよりも小さく形成される場合には、ネジ本体1のねじ込みに伴ってネジ山11aが下地Bを回転移動する際に、被覆層2(ネジ谷被覆部2a′)に下地Bのネジ孔Bhの端部が食い込み、ネジ山11aの谷部位11rと下地Bのネジ孔Bhの端部との間に被覆層2(ネジ谷被覆部2a′)が挟まった状態で、下地Bにネジ本体1が固定される。それにより、繰り返しの風圧力などによって下地Bからネジ本体1に振動が伝わったとしても、ネジ本体1が緩み方向へ逆回転しなくなる。
したがって、下地Bが薄い場合でも下地Bのネジ孔Bhに対するネジ本体1の緩み止め効果を向上させることができる。
その結果、防水下地の金属板の厚みが薄いと風圧力による振動などで固定部材がより緩み易くなる従来のものに比べ、安全性の更なる向上が図れるとともに、防水シートCの破損事故を長期に亘って防止できる。
Further, when the thickness of the base B is formed to be smaller than the pitch of the screw threads 11a in the screw body 1, when the screw thread 11a rotates and moves the base B as the screw body 1 is screwed, the coating layer 2 (screw valley covering portion 2a ′), the end of the screw hole Bh of the base B bites into the cover layer 2 (screw valley covering) between the valley portion 11r of the screw thread 11a and the end of the screw hole Bh of the base B. The screw body 1 is fixed to the base B with the portion 2a ′) sandwiched therebetween. Thereby, even if vibration is transmitted from the base B to the screw body 1 due to repeated wind pressure or the like, the screw body 1 does not rotate backward in the loosening direction.
Therefore, even when the base B is thin, the effect of preventing the loosening of the screw body 1 with respect to the screw hole Bh of the base B can be improved.
As a result, if the metal sheet of the waterproof base is thin, the fixing member can be more easily loosened due to vibration due to wind pressure, etc., and safety can be further improved, and the waterproof sheet C can be damaged for a long time. Can be prevented.

次に、本発明の各実施例を図面に基づいて説明する。
この実施例1は、図1(a)(b)(c)に示すように、下地Bの金属下地B1として折板屋根B11が用いられ、折板屋根B11の上に断熱材B2を敷設している。断熱材B2の上には固定具Dとして円板状の固定用ディスクが配置され、この固定用ディスクの中央に開穿された取付孔D1からネジ本体1が断熱材B2を貫通して折板屋根B11の凸部B11aにねじ込まれることで、下地Bに対し防水シートCを敷設固定している。
固定具Dとなる固定用ディスク、ネジ本体1の頭部12の頂面、断熱材B2の表面を覆うように防水シートCとしてポリ塩化ビニル樹脂製の防水シートC1が敷設されている。固定具Dとなる固定用ディスクの表面(上面)には、ポリ塩化ビニル樹脂などの熱可塑性樹脂からなる接着層D2が形成され、誘導加熱装置(図示なし)の発振などで、接着層D2と防水シートC1の裏面を接着している。それにより、防水シートCとなるポリ塩化ビニル樹脂製の防水シートC1が金属下地B1の折板屋根B11に対し固定されている。
Next, each embodiment of the present invention will be described with reference to the drawings.
In the first embodiment, as shown in FIGS. 1A, 1B and 1C, a folded plate roof B11 is used as the metal substrate B1 of the substrate B, and a heat insulating material B2 is laid on the folded plate roof B11. ing. A disk-shaped fixing disk is disposed on the heat insulating material B2 as a fixture D, and the screw body 1 penetrates the heat insulating material B2 from the mounting hole D1 opened at the center of the fixing disk, and is folded. The waterproof sheet C is laid and fixed to the base B by being screwed into the convex portion B11a of the roof B11.
A waterproofing sheet C1 made of polyvinyl chloride resin is laid as a waterproofing sheet C so as to cover the fixing disk serving as the fixing tool D, the top surface of the head 12 of the screw body 1, and the surface of the heat insulating material B2. An adhesive layer D2 made of a thermoplastic resin such as polyvinyl chloride resin is formed on the surface (upper surface) of the fixing disk serving as the fixture D, and the adhesive layer D2 and The back surface of the waterproof sheet C1 is bonded. Thereby, the waterproof sheet C1 made of polyvinyl chloride resin, which becomes the waterproof sheet C, is fixed to the folded plate roof B11 of the metal base B1.

ネジ本体1としては、ネジ先部14にドリル部分14aを一体形成したセルフドリルビスが用いられ、ネジ本体1をドライバー(インパクトドライバー)やレンチなどの工具で回転させることにより、断熱材B2を貫通して金属下地B1の折板屋根B11へ向け進行し、折板屋根B11にネジ孔Bhを空けながら締め付けている。
ネジ本体1におけるネジ山11aの谷部位11rは、ポリ塩化ビニル樹脂系の被覆層2で被覆されている。被覆層2の成分としては、ポリ塩化ビニル樹脂(重合度1800)100重量部に対し、可塑剤90重量部を添加し、さらにCa−Zn系安定剤、充填剤20重量部、顔料として酸化チタンおよびカーボンラックを配合し、この樹脂組成物をミキサーで攪拌しポリ塩化ビニルゾルを得た。このポリ塩化ビニルゾルにネジ本体1を浸漬し、余分なポリ塩化ビニルゾルをふるい落としたのちに200℃のオーブンで加熱し、ネジ山11aに沿ってポリ塩化ビニル樹脂製の被覆層2を積層形成している。
被覆層2においてネジ谷被覆部2aは、下地Bに対してネジ本体1をねじ込むことにより、下地Bのネジ孔Bhと突き当たる部位が部分的に取り除かれるが、残ったネジ谷被覆部2a′が下地Bのネジ孔Bhとの間で圧縮されることで、ネジ孔Bhと谷部位11rを隙間なく緊縮するように挟み込み構成されている。
As the screw body 1, a self-drilling screw in which a drill part 14a is integrally formed with the screw tip part 14 is used. By rotating the screw body 1 with a tool such as a driver (impact driver) or a wrench, the heat insulating material B2 is penetrated. It advances toward the folded plate roof B11 of the metal base B1, and is tightened while making a screw hole Bh in the folded plate roof B11.
The valley portion 11r of the thread 11a in the screw body 1 is covered with a polyvinyl chloride resin-based coating layer 2. As a component of the coating layer 2, 90 parts by weight of a plasticizer is added to 100 parts by weight of a polyvinyl chloride resin (polymerization degree 1800), and further a Ca-Zn stabilizer, 20 parts by weight of a filler, and titanium oxide as a pigment. And the carbon rack was mix | blended, this resin composition was stirred with the mixer, and the polyvinyl chloride sol was obtained. The screw body 1 is immersed in this polyvinyl chloride sol, and excess polyvinyl chloride sol is screened off and then heated in an oven at 200 ° C., and a coating layer 2 made of polyvinyl chloride resin is laminated along the thread 11a. Yes.
In the coating layer 2, the screw valley covering portion 2a is partially removed by screwing the screw body 1 into the base B to partially abut against the screw hole Bh of the base B, but the remaining screw valley covering portion 2a ' By being compressed between the screw hole Bh of the base B, the screw hole Bh and the valley portion 11r are sandwiched so as to be tightly contracted without a gap.

このような本発明の実施例1に係る防水構造によると、少ない作業量で防水シート固定用締結具Aのネジ本体1を下地Bの金属下地B1に十分に固定できるとともに、ネジ本体1周辺の防水性も向上する。したがって、施工性を維持したまま、固定強度、防水性の向上を図ることができる。
さらに、結露によるネジ本体1の腐食を防止することができる。
According to the waterproof structure according to the first embodiment of the present invention, the screw main body 1 of the waterproof sheet fixing fastener A can be sufficiently fixed to the metal base B1 of the base B with a small amount of work, and Waterproofness is also improved. Therefore, it is possible to improve the fixing strength and waterproofness while maintaining the workability.
Furthermore, corrosion of the screw body 1 due to condensation can be prevented.

ここで、本発明の実施例1に係る防水シート固定用締結具Aのネジ本体1(セルフドリルビス)を用いて、下地Bの金属下地B1に対するネジ本体1の緩みに関する振動試験を行い、その評価結果を表1に示す。
表1に示す実施例1と比較例1−2は、0.8mmの金属下地B1(折板屋根B11)に対し、7.0mmφ、全長75mm、ネジピッチ2.5mmのセルフドリルビスを25mmねじ込んで固定した点が共通している。
実施例1のセルフドリルビスには、前述したように、ポリ塩化ビニル樹脂系の被覆層2が積層形成されている。
比較例1−2は、被覆層2が積層形成されないセルフドリルビスを用いた点が共通している。
さらに、比較例2では、金属下地B1(折板屋根B11)として1mmのブチルテープを介して0.8mmの亜鉛メッキ鋼板で補強されたものを用いた点が、比較例1と異なっている。
振動試験としては、実施例1及び比較例1−2が共通して、折板屋根B11側面にベルトサンダーを当てて1分間振動を与え、これを5サイクル実施することで、金属下地B1のネジ孔Bhからセルフドリルビスの緩み具合を目視により確認した。
表1に示す実施例1と比較例1−2の評価結果は、以下の指標に基づくものである。
「緩んだビスがなかった」を○、「緩んだビスが1本」を△、「緩んだビスが2本以上」を×と評価した。
Here, using the screw body 1 (self-drilling screw) of the waterproof sheet fixing fastener A according to Example 1 of the present invention, a vibration test on the looseness of the screw body 1 with respect to the metal base B1 of the base B is performed, and the evaluation The results are shown in Table 1.
In Example 1 and Comparative Example 1-2 shown in Table 1, a self-drilling screw having a diameter of 7.0 mm, a total length of 75 mm, and a thread pitch of 2.5 mm is screwed in and fixed to a 0.8 mm metal base B1 (folded plate roof B11). The point which I did is common.
As described above, the polyvinyl chloride resin-based coating layer 2 is laminated on the self-drilling screw of Example 1.
Comparative Example 1-2 is common in that a self-drilling screw in which the coating layer 2 is not laminated is used.
Furthermore, the comparative example 2 is different from the comparative example 1 in that a metal base B1 (folded plate roof B11) reinforced with a 0.8 mm galvanized steel sheet through a 1 mm butyl tape is used.
As a vibration test, Example 1 and Comparative Example 1-2 are common, and a belt sander is applied to the side surface of the folded plate roof B11 to give vibration for 1 minute. The looseness of the self-drilling screw was visually confirmed from the hole Bh.
The evaluation results of Example 1 and Comparative Example 1-2 shown in Table 1 are based on the following indices.
“No loose screw” was evaluated as “Good”, “One loose screw” was evaluated as “△”, and “Two or more loose screws” was evaluated as “Poor”.

Figure 2015086550
Figure 2015086550

実施例1と比較例1−2を比較すると、実施例1は、ビスの緩みが発生せず、良好な評価結果が得られているのに対して、比較例1−2は、ビスの緩みが発生して不良な評価結果になっている。   When Example 1 and Comparative Example 1-2 are compared, Example 1 does not cause loosening of screws and a good evaluation result is obtained, whereas Comparative Example 1-2 shows loosening of screws. Has occurred, resulting in a poor evaluation result.

この実施例2は、図2に示すように、下地Bの金属下地B1として瓦棒屋根B12と瓦棒屋根B12を支える構造躯体B13が用いられ、瓦棒屋根B12に形成される複数の凸部B12aの間の凹状空間B12bに断熱材B2を敷設している。これら瓦棒屋根B12の凸部B12a及び断熱材B2の上には固定具Dとして固定用ディスクが配置され、固定用ディスクの取付孔D1からネジ本体1が瓦棒屋根B12の凸部B12aを貫通して構造躯体B13にねじ込まれることで、下地Bに対し防水シートCとなるポリ塩化ビニル樹脂製の防水シートC1を敷設固定した構成が、図1に示した実施例1とは異なり、それ以外の構成は図1に示した実施例1と同じものである。
したがって、このような本発明の実施例2に係る防水構造も、前述した実施例1と同様な作用効果が得られる。
As shown in FIG. 2, the second embodiment uses a tile rod roof B12 and a structural frame B13 that supports the tile rod roof B12 as the metal substrate B1 of the substrate B, and a plurality of convex portions formed on the tile rod roof B12. The heat insulating material B2 is laid in the concave space B12b between B12a. A fixing disk is disposed as a fixture D on the projection B12a of the tile rod roof B12 and the heat insulating material B2, and the screw body 1 passes through the projection B12a of the tile rod roof B12 through the fixing hole D1. Then, the structure in which the waterproof sheet C1 made of polyvinyl chloride resin that becomes the waterproof sheet C is laid and fixed to the base B by being screwed into the structural housing B13 is different from the example 1 shown in FIG. The configuration is the same as that of the first embodiment shown in FIG.
Accordingly, the waterproof structure according to the second embodiment of the present invention can provide the same operation and effect as the first embodiment.

この実施例3は、図3に示すように、断熱材B2の上に防水シートCとしてポリ塩化ビニル樹脂製の防水シートC1が敷設され、防水シートC1の上に固定具Dとして円板状の固定用ディスクが配置されている。固定用ディスクの取付孔D1からネジ本体1が断熱材B2を貫通して折板屋根B11の凸部B11aにねじ込まれるとともに、固定具Dとなる固定用ディスク、ネジ本体1の頭部12の頂面、防水シートC1の表面を覆うように防水シートCとして増し張りシートC2が敷設されることで、下地Bに対し防水シートCとなる増し張りシートC2を敷設固定した構成が、図1に示した実施例1とは異なり、それ以外の構成は図1に示した実施例1と同じものである。   In Example 3, as shown in FIG. 3, a waterproof sheet C1 made of polyvinyl chloride resin is laid as a waterproof sheet C on the heat insulating material B2, and a disk-shaped fixture D is formed on the waterproof sheet C1. A fixed disk is placed. The screw body 1 passes through the heat insulating material B2 from the fixing hole D1 of the fixing disk and is screwed into the convex portion B11a of the folded plate roof B11, and the fixing disk serving as the fixture D and the top of the head 12 of the screw body 1 FIG. 1 shows a configuration in which an additional tension sheet C2 serving as the waterproof sheet C is laid and fixed to the base B by laying the additional tension sheet C2 as the waterproof sheet C so as to cover the surface and the surface of the waterproof sheet C1. Unlike the first embodiment, the other configuration is the same as that of the first embodiment shown in FIG.

増し張りシートC2の材質としては、防水シートC1と同質又は同種の溶着し易い合成樹脂が良く、ポリ塩化ビニル系樹脂、オレフィン系樹脂、アクリル系樹脂が好ましい。特にポリ塩化ビニル樹脂製の防水シートC1が設けられている場合には、ポリ塩化ビニル系樹脂製の増し張りシートC2とすることが好ましい。増し張りシートC2の厚みは、0.3mm〜3mmが好ましく、0.5mm〜2mmがより好ましい。
図3に示される例では、増し張りシートC2がポリ塩化ビニル樹脂で形成され、ポリ塩化ビニル樹脂製の防水シートC1と同種の樹脂組成物で構成されているため、熱融着または溶剤溶着によりポリ塩化ビニル樹脂製の防水シートC1と接合されている。増し張りシートC2において固定用ディスクと対向する部位は、固定用ディスクの接着層D2と熱溶着などで接着している。さらに増し張りシートC2の端部はシーラーにより防水処理が施されている。
また、断熱材B2とポリ塩化ビニル樹脂製の防水シートC1との間には、緩衝シート(図示しない)を敷設することが好ましい。
したがって、このような本発明の実施例3に係る防水構造も、前述した実施例1と同様な作用効果が得られる。
As the material of the reinforcing sheet C2, a synthetic resin that is the same as or similar to the waterproof sheet C1 and easily welded is preferable, and a polyvinyl chloride resin, an olefin resin, and an acrylic resin are preferable. In particular, when a waterproof sheet C1 made of polyvinyl chloride resin is provided, it is preferable to use an additional sheet C2 made of polyvinyl chloride resin. The thickness of the reinforce sheet C2 is preferably 0.3 mm to 3 mm, and more preferably 0.5 mm to 2 mm.
In the example shown in FIG. 3, the reinforcing sheet C2 is made of polyvinyl chloride resin and is made of the same resin composition as the waterproof sheet C1 made of polyvinyl chloride resin. It is joined to a waterproof sheet C1 made of polyvinyl chloride resin. The portion of the additional sheet C2 that faces the fixing disk is bonded to the fixing disk adhesive layer D2 by heat welding or the like. Further, the end of the additional tension sheet C2 is waterproofed by a sealer.
Moreover, it is preferable to lay a buffer sheet (not shown) between the heat insulating material B2 and the waterproof sheet C1 made of polyvinyl chloride resin.
Therefore, the waterproof structure according to the third embodiment of the present invention can provide the same operational effects as the first embodiment.

なお、前示実施例では、ネジ本体1として、ネジ先部14にドリル部分14aが一体形成されたセルフドリルビスを用い、ネジ本体1の回転操作により、金属下地B1の折板屋根B11にネジ孔Bhを空けながら締め付けているが、これに限定されず、下地B(金属下地B1)に予めネジ孔を穿設しておき、ネジ本体1の回転操作により、該ネジ孔にネジ部11のネジ山11aを螺着させても良い。   In the previous embodiment, as the screw body 1, a self-drill screw in which a drill portion 14a is integrally formed with the screw tip 14 is used as the screw body 1, and the screw hole is formed in the folded plate roof B11 of the metal base B1 by rotating the screw body 1. Although tightening while leaving Bh open, the present invention is not limited to this. A screw hole is previously formed in the base B (metal base B1), and the screw body 11 is screwed into the screw hole by rotating the screw body 1. The mountain 11a may be screwed.

A 防水シート固定用締結具 1 ネジ本体
11 ネジ部 11a ネジ山
11r 谷部位 2 被覆層
B 下地 Bh ネジ孔
C 防水シート D 固定具
H1 高さ寸法 H2 厚み
A Waterproof sheet fixing fastener 1 Screw body 11 Screw part 11a Screw thread 11r Valley part 2 Coating layer B Base Bh Screw hole C Waterproof sheet D Fixing tool H1 Height dimension H2 Thickness

Claims (5)

下地に防水シートを敷設固定するため前記下地に締結固定される防水シート固定用締結具であって、
ネジ本体のネジ部に設けられる螺旋状のネジ山と、
前記ネジ山の谷部位を被覆するように設けられる被覆層と、を備え、
前記被覆層は、前記ネジ山の構成材料よりも軟質な材料で構成され、前記下地に前記ネジ本体をねじ込むことで、前記下地のネジ孔と前記ネジ山との間に該被覆層が挟み込まれるように形成したことを特徴とする防水シート固定用締結具。
A waterproof sheet fixing fastener fastened and fixed to the base for laying and fixing the waterproof sheet on the base,
A spiral thread provided on the threaded portion of the screw body;
A coating layer provided to cover the valley portion of the thread,
The coating layer is made of a material softer than the constituent material of the screw thread, and the screw layer is screwed into the base so that the cover layer is sandwiched between the screw hole of the base and the screw thread. A waterproof sheet fixing fastener characterized by being formed as described above.
前記ネジ山の高さ寸法よりも前記被覆層の厚みを浅く積層したことを特徴とする請求項1記載の防水シート固定用締結具。   The waterproof sheet fixing fastener according to claim 1, wherein a thickness of the coating layer is shallower than a height dimension of the screw thread. 前記被覆層が、前記下地に対する前記ネジ本体のねじ込みに伴い、前記ネジ山と前記下地の前記ネジ孔との間に食い込むような厚さで形成されることを特徴とする請求項1又は2記載の防水シート固定用締結具。   3. The coating layer according to claim 1, wherein the coating layer is formed with a thickness so as to bite between the screw thread and the screw hole of the base as the screw body is screwed into the base. Fastener for fixing tarpaulin. 下地に敷設される防水シートと、
前記下地に取り付けられて前記防水シートを前記下地に固定する固定具と、
前記固定具から前記下地に向けて挿通される防水シート固定用締結具と、を備え、
前記防水シート固定用締結具は、ネジ本体のネジ部に設けられる螺旋状のネジ山と、前記ネジ山の谷部位を被覆するように設けられる被覆層と、を有し、
前記被覆層は、前記ネジ山の構成材料よりも軟質な材料で構成され、前記下地に前記ネジ本体をねじ込むことで、前記下地のネジ孔と前記ネジ山との間に該被覆層が挟み込まれるように形成したことを特徴とする防水構造。
A waterproof sheet laid on the groundwork,
A fixture attached to the base and fixing the waterproof sheet to the base;
A waterproof sheet fixing fastener inserted from the fixture toward the base, and
The waterproof sheet fixing fastener has a spiral thread provided on a screw portion of a screw body, and a coating layer provided so as to cover a valley portion of the thread,
The coating layer is made of a material softer than the constituent material of the screw thread, and the screw layer is screwed into the base so that the cover layer is sandwiched between the screw hole of the base and the screw thread. A waterproof structure characterized by being formed as described above.
前記下地の厚みが、前記ネジ本体における前記ネジ山のピッチよりも小さく形成されることを特徴とする請求項4記載の防水構造。   The waterproof structure according to claim 4, wherein a thickness of the base is formed smaller than a pitch of the screw thread in the screw body.
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