JP2015081351A - Phosphorus-containing thermoplastic polyester and phosphorus-containing heat-shrinkable tube produced from the same - Google Patents
Phosphorus-containing thermoplastic polyester and phosphorus-containing heat-shrinkable tube produced from the same Download PDFInfo
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- JP2015081351A JP2015081351A JP2014204752A JP2014204752A JP2015081351A JP 2015081351 A JP2015081351 A JP 2015081351A JP 2014204752 A JP2014204752 A JP 2014204752A JP 2014204752 A JP2014204752 A JP 2014204752A JP 2015081351 A JP2015081351 A JP 2015081351A
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- shrinkable tube
- flame retardant
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- 229920000728 polyester Polymers 0.000 title claims abstract description 131
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 126
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 126
- 239000011574 phosphorus Substances 0.000 title claims abstract description 126
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 46
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 46
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 74
- 239000003063 flame retardant Substances 0.000 claims abstract description 66
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 64
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000005886 esterification reaction Methods 0.000 claims abstract description 16
- 230000032050 esterification Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 11
- 150000002148 esters Chemical class 0.000 claims abstract description 6
- 239000002245 particle Substances 0.000 claims description 60
- 239000010954 inorganic particle Substances 0.000 claims description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- 238000005336 cracking Methods 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 4
- 238000007665 sagging Methods 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 2
- 238000000576 coating method Methods 0.000 claims 2
- 230000037303 wrinkles Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 17
- 229920000642 polymer Polymers 0.000 abstract description 6
- 239000011159 matrix material Substances 0.000 abstract description 5
- 238000006116 polymerization reaction Methods 0.000 description 18
- 238000012360 testing method Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 12
- 239000007787 solid Substances 0.000 description 9
- 229920001634 Copolyester Polymers 0.000 description 8
- 150000002009 diols Chemical class 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- QPKOBORKPHRBPS-UHFFFAOYSA-N bis(2-hydroxyethyl) terephthalate Chemical compound OCCOC(=O)C1=CC=C(C(=O)OCCO)C=C1 QPKOBORKPHRBPS-UHFFFAOYSA-N 0.000 description 5
- 238000000071 blow moulding Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- -1 for example Chemical compound 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- ATVREWZCFIMDOQ-UHFFFAOYSA-N C1=CC=C2P(=O)=CC3=CC=CC=C3C2=C1 Chemical compound C1=CC=C2P(=O)=CC3=CC=CC=C3C2=C1 ATVREWZCFIMDOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- HTXVEEVTGGCUNC-UHFFFAOYSA-N heptane-1,3-diol Chemical compound CCCCC(O)CCO HTXVEEVTGGCUNC-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/692—Polyesters containing atoms other than carbon, hydrogen and oxygen containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/016—Flame-proofing or flame-retarding additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5313—Phosphinic compounds, e.g. R2=P(:O)OR'
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5377—Phosphinous compounds, e.g. R2=P—OR'
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
本発明の背景
1.発明の分野
本発明は、リン系難燃剤を含有するコポリエステルに関し、より詳細には、そのようなコポリエステルから製造される熱収縮チューブに関し、それは難燃性であり、かつUL94 VTM−2燃焼性等級の要件を満たし、さらにはUL94 VTM−0燃焼性等級の要件を満たす。
BACKGROUND OF THE INVENTION The present invention relates to copolyesters containing phosphorous flame retardants, and more particularly to heat shrink tubing made from such copolyesters, which are flame retardant and UL94 VTM-2 combustion. Meet the requirements of the property grade, and also meet the requirements of the UL94 VTM-0 flammability grade.
2.関連技術の説明
熱収縮チューブは、保護及び絶縁を目的として様々な導電材料を包むために広範囲で使用されている。米国特許第3,941,752号;同第4,157,436号;同第4,940,772号;同第5,665,801号及び同第5,859,173号、並びに日本特許第3169104号及び同第3329410号などの一部の所与の技術から、難燃剤を含有するいくつかのポリエステルが提案されており、これらの既存の材料は難燃性のポリエステル繊維、織物、フィルム及び回路基板を製造するために広く使用されてきた。しかしながら、難燃性の熱収縮チューブのいずれも、市場では利用されていない。
2. 2. Description of Related Art Heat shrink tubing is widely used to wrap various conductive materials for protection and insulation purposes. U.S. Pat. Nos. 3,941,752; 4,157,436; 4,940,772; 5,665,801 and 5,859,173, and Japanese Patent Some given technologies, such as 3169104 and 3329410, have proposed several polyesters containing flame retardants, these existing materials being flame retardant polyester fibers, fabrics, films and It has been widely used to manufacture circuit boards. However, none of the flame retardant heat shrink tubes are used in the market.
PVCが禁止されているため、電気絶縁に使用するための熱収縮チューブはもはやPVCでは製造されていない。代替物として、所与の先行技術に開示されているいくつかの関連ポリエステルが熱収縮チューブを製造するために好適に使用されているが、所与の先行技術のいずれもこれまでに、難燃特性を有する熱収縮チューブを製造するために難燃剤を含有するポリエステルを使用することについて言及していない。 Due to the prohibition of PVC, heat shrink tubing for use in electrical insulation is no longer manufactured with PVC. As an alternative, several related polyesters disclosed in a given prior art have been used favorably to produce heat shrink tubing, but none of the given prior art has ever been flame retardant. No mention is made of using a polyester containing flame retardant to produce heat-shrinkable tubes with properties.
そこで、本発明の主な目的は、0.70〜1.10dL/gの間の固有粘度を有する熱可塑性ポリエステルの難燃効果を開示することであり、開示のポリエステルは、リン含有難燃剤をマトリックスポリマーの分子構造の変更プロセス中にマトリックスポリマーのそれ自体の分子鎖に結合させることによって得られる。 Thus, the main object of the present invention is to disclose the flame retardant effect of a thermoplastic polyester having an intrinsic viscosity of 0.70 to 1.10 dL / g, the disclosed polyester comprising a phosphorus-containing flame retardant. It is obtained by bonding to the matrix polymer's own molecular chain during the process of changing the molecular structure of the matrix polymer.
開示のポリエステルは、ポリエステル重量の3,000〜30,000ppmの間のリン元素含有量を有し、かつ恒久的に難燃特性を有するリン含有熱収縮チューブの製造に適している。得られたリン含有熱収縮チューブはUL94 VTM−2難燃性等級を有し、さらにUL94 VTM−0難燃性等級の要件を満たしている。 The disclosed polyester is suitable for the production of phosphorus-containing heat-shrinkable tubes having an elemental phosphorus content between 3,000 and 30,000 ppm of the polyester weight and having permanently flame retardant properties. The resulting phosphorus-containing heat shrink tubing has a UL94 VTM-2 flame retardant rating and further meets the requirements of UL94 VTM-0 flame retardant rating.
開示のポリエステルはさらに、ポリエステルの重量を基にして0.005〜0.5重量%の間の無機粒子を含み、0.1〜0.5μmの間の粒径を有する無機粒子は酸化チタン、硫酸バリウム、炭酸カルシウム又は二酸化ケイ素から選択される。 The disclosed polyester further comprises between 0.005 and 0.5 wt% inorganic particles based on the weight of the polyester, the inorganic particles having a particle size between 0.1 and 0.5 μm being titanium oxide, Selected from barium sulfate, calcium carbonate or silicon dioxide.
本発明の別の主な目的は、難燃性かつ熱収縮性のリン含有熱収縮チューブを提供することである。熱収縮チューブは、リン元素を含有する難燃剤を組み込んだ熱可塑性ポリエステルのみで製造されるか、又はリン含有難燃剤を有する熱可塑性ポリエステルといずれの難燃剤も含有しない熱可塑性ポリエステルとの混合物で製造されるかのいずれかである。チューブはその重量を基にして3,000〜12,000ppmの間のリン元素含有量を有する。チューブは物品を包むために使用されるとき、それが包む物品に難燃性かつ絶縁性をもたらす。 Another main object of the present invention is to provide a flame-retardant and heat-shrinkable phosphorus-containing heat-shrinkable tube. The heat-shrinkable tube is made of only a thermoplastic polyester incorporating a flame retardant containing elemental phosphorus, or a mixture of a thermoplastic polyester with a phosphorus-containing flame retardant and a thermoplastic polyester that does not contain any flame retardant. Either manufactured. The tube has a phosphorus element content between 3,000 and 12,000 ppm based on its weight. When used to wrap an article, the tube provides flame resistance and insulation to the article it wraps.
難燃性かつ熱収縮性のリン含有熱収縮チューブは、沸騰水にさらされたときに、5%〜15%の間の縦方向の収縮量及び35%より大きい横方向の収縮量を有する。 Flame-retardant and heat-shrinkable phosphorus-containing heat-shrink tubes have a longitudinal shrinkage between 5% and 15% and a lateral shrinkage greater than 35% when exposed to boiling water.
リン含有熱収縮チューブは、物品を熱収縮して包むとき、180℃の温度に30分間さらされた後、又は105℃の温度に180分間(又は3時間)さらされた後に、しわ、隆起、たるみ、剥がれ落ち、ひび割れ及び反りなしで完全に物品を包んだ状態を維持する。 Phosphorus-containing heat-shrinkable tubes, when heat-shrinking articles, are wrinkled, raised, exposed to a temperature of 180 ° C. for 30 minutes, or exposed to a temperature of 105 ° C. for 180 minutes (or 3 hours). Maintain full wrapping without sagging, flaking off, cracking and warping.
リン含有熱収縮チューブはUL94 VTM−2難燃性等級を有し、さらにUL94 VTM−0難燃性等級の要件を満たしている。したがって、リン含有熱収縮チューブは様々な導体及び/又は電子機器を包むのに適しており、包んだ導体及び/又は電子機器に難燃性かつ絶縁性を提供し得る。 The phosphorus-containing heat shrink tubing has a UL94 VTM-2 flame retardant rating and further meets the requirements of UL94 VTM-0 flame retardant rating. Accordingly, the phosphorus-containing heat-shrinkable tube is suitable for wrapping various conductors and / or electronic devices, and can provide flame resistance and insulation for the wrapped conductors and / or electronic devices.
リン含有難燃剤をマトリックスポリマーの分子鎖に結合させることによって製造される本発明の熱可塑性ポリエステルは、本質的に、マトリックスの分子構造の変更を受けたコポリエステルポリマー(以下、リン含有熱可塑性ポリエステルと称する)である。開示の熱可塑性ポリエステルは恒久的に難燃性であり、かつ難燃性の熱収縮チューブを製造するのに適している。開示の熱収縮チューブは、電子機器を包むために使用されるとき、包んだ物品に難燃性かつ絶縁性をもたらす。 The thermoplastic polyester of the present invention produced by bonding a phosphorus-containing flame retardant to a molecular chain of a matrix polymer is essentially a copolyester polymer (hereinafter referred to as phosphorus-containing thermoplastic polyester) that has undergone a change in the molecular structure of the matrix. Called). The disclosed thermoplastic polyesters are permanently flame retardant and are suitable for producing flame retardant heat shrink tubing. The disclosed heat shrink tubing, when used to wrap electronic equipment, provides flame resistance and insulation to the wrapped article.
開示のリン含有熱可塑性ポリエステルは、ポリエステルを合成するための従来のプロセスを介して、二酸、ジオール及びリン含有難燃剤の成分から製造される。例えば、PTA製造プロセス又はDMT製造プロセスを用いて開示のリン含有熱可塑性ポリエステルを合成してもよい。この場合、リン含有難燃剤は二酸とジオールとのエステル化の終了前の任意の時点で添加され、又は二酸とジオールとのプラズマ中に直接添加される。 The disclosed phosphorus-containing thermoplastic polyesters are made from diacid, diol and phosphorus-containing flame retardant components via conventional processes for synthesizing polyesters. For example, the disclosed phosphorus-containing thermoplastic polyester may be synthesized using a PTA manufacturing process or a DMT manufacturing process. In this case, the phosphorus-containing flame retardant is added at any point prior to the end of the esterification of the diacid and diol, or added directly into the diacid and diol plasma.
二酸は、主に純粋なテレフタル酸(PTA)又はそのエステルであり、例えば、イソフタル酸、2,6−ナフタレンジカルボン酸、又はこれらのエステルなどのさらなる第2成分が添加されてもよい。しかしながら、これらの第2成分は必須ではなく、使用される場合は、コポリエステル中で15モル%未満の部分を共に形成する。 The diacid is primarily pure terephthalic acid (PTA) or an ester thereof, and an additional second component such as, for example, isophthalic acid, 2,6-naphthalenedicarboxylic acid, or esters thereof may be added. However, these second components are not essential and, when used, together form a portion of less than 15 mol% in the copolyester.
ジオールは、主にエチレングリコール(EG)であり、例えば、ジエチレングリコール、1,4−シクロヘキサンジメタノール、プロピレングリコール、2,2−ジメチル−1,3−プロピレングリコール(NPG)、2−エチル−2−ブチル−1,3−プロピレングリコール(BEPG)及びブタンジオールから成る群より選択されるものなどのさらなる第2ジオールが添加されてもよい。しかしながら、これらの第2ジオールは必須ではなく、使用される場合は、コポリエステル中で15モル%未満の部分を共に形成する。そうでなければ、得られるリン含有熱可塑性ポリエステルは非晶質状態となり、かつ固相重縮合の間に凝集を有する傾向があり得、そのためリン含有熱可塑性ポリエステルの固有粘度を増加させることが困難となる。 The diol is mainly ethylene glycol (EG), for example, diethylene glycol, 1,4-cyclohexanedimethanol, propylene glycol, 2,2-dimethyl-1,3-propylene glycol (NPG), 2-ethyl-2- Additional second diols such as those selected from the group consisting of butyl-1,3-propylene glycol (BEPG) and butanediol may be added. However, these second diols are not essential and, when used, together form less than 15 mole percent of the copolyester. Otherwise, the resulting phosphorus-containing thermoplastic polyester may be in an amorphous state and tend to have aggregation during solid phase polycondensation, making it difficult to increase the intrinsic viscosity of the phosphorus-containing thermoplastic polyester It becomes.
リン含有難燃剤は、(I)、(II)、(III)、(IV)、(V)、(VI)、(VII)及び(VIII)の化学構造式を有するものから選択されるリン含有化合物の1つ以上の組み合わせであり得、好ましくは化学構造式(I)、(II)、(III)又は(IV)を有するものである。 The phosphorus-containing flame retardant is a phosphorus-containing material selected from those having chemical structural formulas of (I), (II), (III), (IV), (V), (VI), (VII) and (VIII) It can be a combination of one or more compounds, preferably those having the chemical structural formula (I), (II), (III) or (IV).
式中、nは正の整数である。 In the formula, n is a positive integer.
開示のリン含有熱可塑性ポリエステルは、ポリエステルの重量を基にして3,000〜30,000ppmの間のリン含有量を有する。リン含有熱可塑性ポリエステルが3,000ppmより少ないリン含有量を有するとき、得られた熱収縮チューブはUL94 VTM−2難燃性等級の要件を満たさない。一方で、リン含有量が30,000ppmより多いとき、ポリエステルが0.70〜1.10dL/gの間の範囲に達するその固有粘度を有することは困難であり、望ましくないほどに低い固有粘度はチューブのブロー成形プロセス中にポリエステルをより不安定にする恐れがあり、かつ製造された熱収縮チューブの大幅な厚さの変動をもたらし得る。 The disclosed phosphorus-containing thermoplastic polyester has a phosphorus content between 3,000 and 30,000 ppm based on the weight of the polyester. When the phosphorus-containing thermoplastic polyester has a phosphorus content of less than 3,000 ppm, the resulting heat shrink tubing does not meet the requirements of UL94 VTM-2 flame retardant grade. On the other hand, when the phosphorus content is greater than 30,000 ppm, it is difficult for the polyester to have its intrinsic viscosity reaching a range between 0.70 to 1.10 dL / g, and an intrinsically low intrinsic viscosity is There is a risk of making the polyester more unstable during the tube blow molding process and can result in significant thickness variations in the manufactured heat shrink tubing.
開示のリン含有熱可塑性ポリエステルは、0.70〜1.10dL/gの間、好ましくは0.80〜1.00dL/gの間、最も好ましくは0.80〜0.90dL/gの間のその固有粘度を有する。ポリエステルを合成するためにPTA製造プロセス又はDMT製造プロセスのいずれかを用いた場合、溶融重合プロセス中に直接0.70〜1.10dL/dの間の範囲に固有粘度を増加させることが可能である。あるいは、固相重合プロセス中に0.70〜1.10dL/dの間の範囲に固有粘度を増加させることが可能である。リン含有熱可塑性ポリエステルが0.70dL/gより低い固有粘度を有するとき、ポリエステルの溶融かつ押し出しにより製造された熱収縮チューブは一貫性のない厚さを有する傾向がある。一方で、熱収縮チューブを製造するためのポリエステルの溶融かつ押し出しプロセスにおいて固有粘度が1.10dL/gより高い場合、材料射出が妨げられる傾向にあり、熱収縮チューブの押し出し及びチューブのブロー成形プロセスに困難を加える。 The disclosed phosphorus-containing thermoplastic polyester is between 0.70 and 1.10 dL / g, preferably between 0.80 and 1.00 dL / g, most preferably between 0.80 and 0.90 dL / g. Has its intrinsic viscosity. When using either a PTA manufacturing process or a DMT manufacturing process to synthesize polyester, it is possible to increase the intrinsic viscosity directly in the range of 0.70 to 1.10 dL / d during the melt polymerization process. is there. Alternatively, it is possible to increase the intrinsic viscosity in the range between 0.70 to 1.10 dL / d during the solid state polymerization process. When the phosphorus-containing thermoplastic polyester has an intrinsic viscosity of less than 0.70 dL / g, heat shrink tubing made by melting and extruding the polyester tends to have an inconsistent thickness. On the other hand, if the intrinsic viscosity is higher than 1.10 dL / g in the process of melting and extruding polyester for producing a heat-shrinkable tube, the material injection tends to be hindered, and the process of extruding the heat-shrinkable tube and blowing the tube Add difficulty.
以下の説明は、開示のリン含有熱可塑性ポリエステルを製造するためにPTA製造プロセスが実施される場合の例に関する。プロセスは以下のステップを含む。 The following description relates to an example where a PTA manufacturing process is performed to produce the disclosed phosphorus-containing thermoplastic polyester. The process includes the following steps.
1.純粋なテレフタル酸(PTA)とエチレングリコール(EG)とを配合したプラズマのバッチにリン含有難燃剤を添加するステップ。
ここで、EG/PTAのモル比は1.0〜2.0の間である。
1. Adding a phosphorus-containing flame retardant to a batch of plasma blended with pure terephthalic acid (PTA) and ethylene glycol (EG);
Here, the molar ratio of EG / PTA is between 1.0 and 2.0.
2.連続してプラズマをエステル化反応器内に圧送し、第1の直接エステル化を行うステップ。
ここで、エチレングリコールと直接エステル化の間に生成された水とを蒸発管を通して蒸留塔に誘導して分離し、蒸留塔の底部で収集したエチレングリコールをエステル化反応器に導き戻す。
ここで、エステル化のための材料温度は240〜270℃の間、好ましく250〜260℃の間であり、エステル化圧力は常圧〜2.0Kg/cm2の間、好ましくは0.01〜1.0Kg/cm2の間であり、エステル化時間は3〜8時間の間、好ましくは4〜6時間の間であり、かつエステル化反応器の出口でのモノマーの転化率は、少なくとも92%、好ましくは95%より高い。
2. Continuously pumping plasma into the esterification reactor to perform the first direct esterification.
Here, ethylene glycol and the water produced during the direct esterification are separated by induction through an evaporation tube into a distillation column, and the ethylene glycol collected at the bottom of the distillation column is led back to the esterification reactor.
Here, the material temperature for esterification is between 240 and 270 ° C., preferably between 250 and 260 ° C., and the esterification pressure is between normal pressure and 2.0 Kg / cm 2 , preferably 0.01 to is between 1.0 kg / cm 2, the esterification time is between 3 to 8 hours, preferably between 4-6 hours, and the conversion of monomer at the outlet of the esterification reactor, at least 92 %, Preferably higher than 95%.
3.第2の重縮合を実施するステップ。
ここで、前述のエステル化によって生成したモノマーを予備重合のために予備重合タンクに圧送する。
ここで、予備重合のための材料温度は260〜280℃の間、好ましくは250〜260℃の間であり、予備重合圧力は10〜200mmHgの間であり、予備重合時間は0.5〜2.0時間の間であり、かつエチレングリコールなどの予備重合の気体副産物は冷却器に真空圧送して液体に冷却する。
3. Performing a second polycondensation.
Here, the monomer produced | generated by the above-mentioned esterification is pumped to a prepolymerization tank for prepolymerization.
Here, the material temperature for prepolymerization is between 260-280 ° C, preferably between 250-260 ° C, the prepolymerization pressure is between 10-200 mmHg, and the prepolymerization time is 0.5-2. The pre-polymerization gaseous by-product such as ethylene glycol is vacuum pumped to a cooler to cool to liquid.
4.連続して前述の予備重合により生成したオリゴマーを高真空フィニッシャに圧送し、さらなる重縮合を行うステップ。
そのため、その固有粘度は0.50dl/g以上、より好ましくは0.60dl/g以上、最も好ましくは0.70dl/g以上に増加する。
ここで、フィニッシャ内の材料温度は265〜290℃の間であり、好ましくは285℃より低く、かつフィニッシャ内の真空圧は2mmHgより低い。
4). The step of continuously feeding the oligomer produced by the above-mentioned prepolymerization to a high vacuum finisher to perform further polycondensation.
Therefore, the intrinsic viscosity increases to 0.50 dl / g or more, more preferably 0.60 dl / g or more, and most preferably 0.70 dl / g or more.
Here, the material temperature in the finisher is between 265-290 ° C., preferably lower than 285 ° C., and the vacuum pressure in the finisher is lower than 2 mmHg.
5.連続してフィニッシャで生成したポリマーをダイヘッドに圧送し、ダイヘッドではそれはロッドとして押し出し、次いで、それを素早く冷水で冷却し、その後、粒子切断機によって開示のリン含有熱可塑性ポリエステルの粒子に切断するステップ。 5. Continuously pumping the polymer produced at the finisher to a die head where it is extruded as a rod, then quickly cooling it with cold water and then cutting it into particles of the disclosed phosphorus-containing thermoplastic polyester by means of a particle cutter .
以下の説明は、開示のリン含有熱可塑性ポリエステルを製造するためにDMT製造プロセスが実施される場合の例に関する。プロセスは以下のステップを含む。 The following description relates to an example where a DMT manufacturing process is performed to produce the disclosed phosphorus-containing thermoplastic polyester. The process includes the following steps.
1.二酸のエステルを材料として用いてジオールとのエステル交換反応を実施し、かつ反応を開始する前に、例えば酢酸マンガンなどのエステル交換触媒を添加するステップ。
ここで、エステル交換反応で生成されたメタノールは蒸留塔で分離し、かつエステル交換タンクに導入しない。
1. Performing a transesterification reaction with a diol using an ester of a diacid as a material, and adding a transesterification catalyst such as manganese acetate before starting the reaction.
Here, the methanol produced | generated by transesterification is isolate | separated with a distillation tower, and is not introduce | transduced into a transesterification tank.
2.エステル化終了前の任意の時点でリン含有難燃剤を添加するステップ。 2. Adding a phosphorus-containing flame retardant at any point before the end of esterification;
3.メタノールの生成量が98%の理論容量に達したときに、アンチモン触媒、ゲルマニウム触媒、チタン触媒及びこれらの任意の組み合わせから選択される触媒を添加して真空環境中で重合を実施し、かつコポリエステルが0.7dL/gより高い粘度に達したときに、直ちにコポリエステルを重合プロセスから取り出し、それを素早く冷却し、かつそれをリン含有熱可塑性ポリエステル(粒子)に切断するステップ。 3. When the amount of methanol produced reaches a theoretical capacity of 98%, a catalyst selected from an antimony catalyst, a germanium catalyst, a titanium catalyst, and any combination thereof is added to perform polymerization in a vacuum environment, and When the polyester reaches a viscosity greater than 0.7 dL / g, immediately take the copolyester out of the polymerization process, quickly cool it and cut it into phosphorus-containing thermoplastic polyester (particles).
開示のリン含有熱可塑性ポリエステルを製造するための代替方法は、最初にリン含有難燃剤及びリンを含まない熱可塑性ポリエステルにおいて溶融ブレンドを実施し、かつブレンドにおいて固相重合を実施することであり、それにより0.70〜1.10dL/gの間の固有粘度を有するリン含有熱可塑性ポリエステルが得られる。 An alternative method for producing the disclosed phosphorus-containing thermoplastic polyester is to first perform a melt blend on the phosphorus-containing flame retardant and the phosphorus-free thermoplastic polyester, and perform a solid state polymerization on the blend, Thereby, a phosphorus-containing thermoplastic polyester having an intrinsic viscosity between 0.70 and 1.10 dL / g is obtained.
開示のリン含有熱可塑性ポリエステルはさらに、ポリエステルの重量を基にして0.005〜1.0重量%の間、好ましくは0.005〜0.5重量%の間、最も好ましくは0.01〜0.5重量%の間の無機粒子を含む。無機粒子はエステル化反応の終了後であるが、重合の開始前に反応器内に添加されなければならない。 The disclosed phosphorus-containing thermoplastic polyesters further comprise between 0.005 and 1.0% by weight, preferably between 0.005 and 0.5% by weight, most preferably between 0.01 and 0.5%, based on the weight of the polyester. Contains between 0.5% by weight of inorganic particles. The inorganic particles are after the end of the esterification reaction but must be added into the reactor before the start of the polymerization.
無機粒子は、1μm未満、好ましくは0.1〜0.5μmの間の粒径を有する酸化チタン、硫酸バリウム、炭酸カルシウム又は二酸化ケイ素から選択される。 The inorganic particles are selected from titanium oxide, barium sulfate, calcium carbonate or silicon dioxide having a particle size of less than 1 μm, preferably between 0.1 and 0.5 μm.
無機粒子及びリンを含まない熱可塑性ポリエステルは共同してマスターバッチを形成でき、その後、マスターバッチはリン含有難燃剤と共に溶融ブレンドプロセスを受けることで、開示のリン含有熱可塑性ポリエステルが形成される。 The inorganic particles and the phosphorus-free thermoplastic polyester can cooperate to form a masterbatch, which is then subjected to a melt blending process with a phosphorus-containing flame retardant to form the disclosed phosphorus-containing thermoplastic polyester.
本発明の熱収縮チューブは、開示のリン含有熱可塑性ポリエステルから製造される。熱収縮チューブの重量を基にして、それは3,000〜12,000ppmの間のリン含有量を有し、かつ、それは難燃性の熱収縮チューブ(以下、リン含有熱収縮チューブと称する)である。 The heat shrink tubing of the present invention is manufactured from the disclosed phosphorus-containing thermoplastic polyester. Based on the weight of the heat shrink tube, it has a phosphorus content between 3,000 and 12,000 ppm, and it is a flame retardant heat shrink tube (hereinafter referred to as phosphorus containing heat shrink tube). is there.
開示のリン含有熱収縮チューブは20〜200μmの間の厚さ、及び4〜300mmの間の外周を有し、並びにUL94 VTM−2難燃性等級を有し、さらにはUL94 VTM−0難燃性等級の要件を満たしている。 The disclosed phosphorus-containing heat shrink tubing has a thickness between 20-200 μm and an outer circumference between 4-300 mm and has a UL94 VTM-2 flame retardant rating, and further UL94 VTM-0 flame retardant Meet sex grade requirements.
開示のリン含有熱収縮チューブは、無機粒子を組み込んだリン含有熱可塑性ポリエステルから製造された場合、燃焼時の溶融滴下が防止され、かつUL94 VTM−0難燃性等級の要件を満たす難燃性能を有し得る。 The disclosed phosphorus-containing heat-shrinkable tube, when made from a phosphorus-containing thermoplastic polyester incorporating inorganic particles, prevents melt dripping during combustion and meets the requirements of UL94 VTM-0 flame retardant grade Can have.
開示のリン含有熱収縮チューブは、以下のステップにより製造される。 The disclosed phosphorus-containing heat-shrinkable tube is manufactured by the following steps.
1.開示のリン含有熱可塑性ポリエステルのみ、又は開示のリン含有熱可塑性ポリエステルとリンを含まない熱可塑性ポリエステルとの10〜40:60〜90の重量比の混合物(以下、まとめてリン含有熱可塑性ポリエステルと称する)を出発原料として用い、リン含有熱可塑性ポリエステルを150〜170℃の除湿空気で4〜6時間乾燥させるステップ。 1. The disclosed phosphorus-containing thermoplastic polyester alone, or a mixture of the disclosed phosphorus-containing thermoplastic polyester and phosphorus-free thermoplastic polyester in a weight ratio of 10 to 40:60 to 90 (hereinafter collectively referred to as phosphorus-containing thermoplastic polyester and The phosphorus-containing thermoplastic polyester is dried with dehumidified air at 150 to 170 ° C. for 4 to 6 hours.
2.リン含有熱可塑性ポリエステルを250〜270℃の間の温度でゲルに溶融し、かつリング状のダイを有する押出機を用いて、リン含有熱可塑性ポリエステルゲルを未延伸中空管プリフォームに押し出すステップ。 2. Melting the phosphorus-containing thermoplastic polyester into a gel at a temperature between 250-270 ° C. and extruding the phosphorus-containing thermoplastic polyester gel into an unstretched hollow tube preform using an extruder having a ring-shaped die .
3.直ちにプリフォームを冷却槽を通過させて冷却し、かつプリフォームを100rpmに設定した回転速度の一連の送りローラ間を通過させて、プリフォームを湯浴又は赤外線ランプの加熱装置に運び、そこでプリフォームはそのガラス転移温度よりも高い温度に加熱され、次いで、圧縮空気を導入してプリフォームをブロー成形することで、プリフォームが1.3倍以上に拡大したその直径を有するステップ。
ここで、チューブのブロー成形プロセスの温度は、好ましくは85℃〜105℃の間である。
3. Immediately cool the preform through a cooling bath, and pass the preform between a series of feed rollers at a rotational speed set to 100 rpm and carry the preform to a hot water bath or infrared lamp heating device where the preform is transferred. The reforming is heated to a temperature above its glass transition temperature, and then having the diameter of the preform expanded 1.3 times or more by introducing compressed air and blow-molding the preform.
Here, the temperature of the tube blow molding process is preferably between 85 ° C and 105 ° C.
4.105rpmに設定した回転速度の一連のニップローラに拡張チューブを巻き取り、開示のリン含有熱収縮チューブを得るステップ。 4. Winding the expansion tube around a series of nip rollers at a rotational speed set at 105 rpm to obtain the disclosed phosphorus-containing heat shrink tube.
開示のリン含有熱収縮チューブの未延伸中空管プリフォームは、チューブのブロー成形プロセスの間に横方向(TD)に拡張され、かつ送りローラ及びニップローラを通過するときに縦方向(MD)に2回拡張される。その結果、開示のリン含有熱収縮チューブは、拡張チューブの延伸速度とプリフォームの送り速度との間の比率に等しい縦方向(MD)延伸比を有し、かつ拡張チューブの直径とプリフォームの直径との間の比率に等しい横方向(TD)延伸比を有する。 The unstretched hollow tube preform of the disclosed phosphorus-containing heat shrink tubing is expanded in the transverse direction (TD) during the tube blow molding process and in the machine direction (MD) as it passes through the feed and nip rollers. Expanded twice. As a result, the disclosed phosphorus-containing heat shrink tubing has a machine direction (MD) stretch ratio equal to the ratio between the stretch tube stretch rate and the preform feed rate, and the expanded tube diameter and preform It has a transverse direction (TD) stretch ratio equal to the ratio between diameters.
開示のリン含有熱収縮チューブは、好ましくは1.0〜3.0の間のその縦方向(MD)延伸比、及び1.3〜4.5の間のその横方向(TD)延伸比を有する。 The disclosed phosphorus-containing heat shrink tubing preferably has its machine direction (MD) stretch ratio between 1.0 and 3.0 and its transverse direction (TD) stretch ratio between 1.3 and 4.5. Have.
開示のリン含有熱収縮チューブは、MD及びTD伸長直後に冷却され、かつ熱収縮性である。換言すれば、熱が適用されると、熱収縮チューブは横方向(TD)及び縦方向(MD)の両方に収縮する。したがって、開示のリン含有熱収縮チューブが物品周りに取り付けられて、次に加熱されると、それはTD収縮及びMD収縮を行い、物品は密接して包まれる。 The disclosed phosphorus-containing heat shrink tubing is cooled immediately after MD and TD elongation and is heat shrinkable. In other words, when heat is applied, the heat shrink tube shrinks in both the transverse direction (TD) and the longitudinal direction (MD). Thus, when the disclosed phosphorus-containing heat shrink tube is attached around the article and then heated, it undergoes TD shrinkage and MD shrinkage, and the article is closely wrapped.
開示のリン含有熱収縮チューブは、さらに以下の特徴を有する。 The disclosed phosphorus-containing heat-shrinkable tube further has the following characteristics.
1.リン含有熱収縮チューブは、100℃の沸騰水中に30秒間入れた後、5%〜15%の間のMD熱収縮量及び35%より大きいTD熱収縮量を示す。
MD熱収縮率が5%より小さい場合、リン含有熱収縮チューブは物品を密接して包むことができない。MD熱収縮率が15%より大きい場合、リン含有熱収縮チューブは物品を包む際に変形かつ移動し得る。TD熱収縮量が35%より小さい場合、熱収縮チューブの包装の密接さが不十分となり得る。
1. Phosphorus-containing heat shrink tubing exhibits an MD heat shrinkage between 5% and 15% and a TD heat shrinkage greater than 35% after being placed in boiling water at 100 ° C. for 30 seconds.
If the MD heat shrinkage is less than 5%, the phosphorus-containing heat shrink tube cannot wrap the article closely. If the MD heat shrinkage is greater than 15%, the phosphorus-containing heat shrink tube can deform and move as it wraps the article. If the amount of TD heat shrinkage is less than 35%, the heat shrink tube packaging may not be tightly packed.
2.リン含有熱収縮チューブは、物品を熱収縮して包むとき、180℃の温度に30分間さらされた後、又は105℃の温度に180分間さらされた後に、不良なしわ、隆起、たるみ、剥がれ落ち、ひび割れ及び反りなしで完全に物品を包んだ状態を維持する。 2. Phosphorus-containing heat-shrinkable tubes are used to wrap and shrink defective articles after exposure to 180 ° C for 30 minutes or after exposure to 105 ° C for 180 minutes. Maintains full wrapping without dropping, cracking or warping.
3.リン含有熱収縮チューブは、アルミニウムコンデンサ、リチウム電池及びモータコイルを包むのに適用可能であるため、包まれたアルミニウムコンデンサ、リチウム電池及びモータコイルに難燃性及び絶縁性を付与し得る。 3. Since the phosphorus-containing heat-shrinkable tube can be applied to enclose an aluminum capacitor, a lithium battery, and a motor coil, it can impart flame retardancy and insulation to the encapsulated aluminum capacitor, lithium battery, and motor coil.
4.リン含有熱収縮チューブは、無機粒子を含むとき、巻き上げた後により良く弛緩できる。 4). Phosphorus-containing heat shrink tubing, when containing inorganic particles, can relax better after being rolled up.
5.パターンがプリントされたリン含有熱収縮チューブは、アセトンで洗浄された後であっても、パターンをはっきりかつ鮮明に留める。 5. The pattern-printed phosphorus-containing heat-shrink tube keeps the pattern clear and sharp even after being washed with acetone.
開示のリン含有熱収縮チューブを製造すための代替方法は、ダブルバブルチューブ状フィルム押出プロセスを用いて達成される。 An alternative method for producing the disclosed phosphorus-containing heat shrink tubing is accomplished using a double bubble tubular film extrusion process.
いくつかの実施例及び比較例を以下に示し、さらに開示の熱収縮チューブの物理特性及び特徴を実証する。 Some examples and comparative examples are provided below to further demonstrate the physical properties and characteristics of the disclosed heat shrink tubing.
1.難燃性等級試験
UL94−VTM薄手材料垂直燃焼試験に従って実施する。
1. The flame retardant rating test is performed according to UL94-VTM thin material vertical burning test.
2.チューブのブロー成形時の安定性試験
熱収縮チューブが一貫した厚さを有しているかどうかを観察する。
2. Stability test during tube blow molding Observe if the heat shrink tube has a consistent thickness.
3.包装外観試験
リン含有熱収縮チューブが、物品を熱収縮して包むとき、180℃の温度に30分間さらすため、又は105℃の温度に180分間さらすためにオーブンに入れた後に、しわ、隆起、たるみ、剥がれ落ち、ひび割れ及び反りなしで完全に物品の表面に適合した状態を維持するかどうかを観察する。
3. Packaging appearance test When the heat-shrinkable tube containing phosphorus is heat shrunk to wrap the article, it is exposed to a temperature of 180 ° C. for 30 minutes or after being placed in an oven to be exposed to a temperature of 105 ° C. for 180 minutes. Observe whether it remains perfectly conformed to the surface of the article without sagging, flaking off, cracking and warping.
[予備成形された「リンを含まないポリエステル粒子」]
サンプルPET−Aポリエステル粒子:約2.5モル%のIPAを含有するコポリエステル
サンプルPET−Cポリエステル粒子:約10モル%のIPAを含有するコポリエステル
[Pre-formed “phosphorus-free polyester particles”]
Sample PET-A polyester particles: copolyester containing about 2.5 mol% IPA Sample PET-C polyester particles: copolyester containing about 10 mol% IPA
[予備成形された「リン含有ポリエステル粒子」] [Pre-formed “phosphorus-containing polyester particles”]
<PET−F1ポリエステル粒子>:難燃剤(I)を使用
10.81重量部のビス−ヒドロキシエチルテレフタレートモノマー(以下、BHETと略す)、0.4478重量部の難燃剤(I)(すなわち、プロピオン酸3−(ヒドロキシフェニルホスフィニル))及び3.243重量部のエチレングリコール(EG)を計量し、次いで、これらの材料を反応器に入れて溶融重合プロセス反応を行う。
< PET-F1 polyester particles>: Using flame retardant (I) 10.81 parts by weight of bis-hydroxyethyl terephthalate monomer (hereinafter abbreviated as BHET), 0.4478 parts by weight of flame retardant (I) (ie, propion) The acid 3- (hydroxyphenylphosphinyl)) and 3.243 parts by weight of ethylene glycol (EG) are weighed and then these materials are placed in a reactor to carry out a melt polymerization process reaction.
開示のリン含有熱可塑性ポリエステルを製造するための前述のプロセスに従って、6,000ppmのリン含有量及び0.65dL/gの溶融重縮合における固有粘度を有するリン含有ポリエステル粒子のバッチを合成した。固相重合後、得られたPET−F1ポリエステル粒子は0.80dL/gのその固有粘度を有する。 A batch of phosphorus-containing polyester particles having a phosphorus content of 6,000 ppm and an intrinsic viscosity at 0.65 dL / g melt polycondensation was synthesized according to the process described above for producing the disclosed phosphorus-containing thermoplastic polyester. After solid state polymerization, the resulting PET-F1 polyester particles have its intrinsic viscosity of 0.80 dL / g.
<PET−F2ポリエステル粒子>:難燃剤(II)を使用
10.81重量部のBHET、0.522重量部の難燃剤(II)(すなわち、オキサホスホラングリコールエステル)及び3.243重量部のエチレングリコール(EG)を計量し、次いで、これらの材料を反応器に入れて溶融重合プロセス反応を行う。
< PET-F2 polyester particles>: Using flame retardant (II) 10.81 parts by weight of BHET, 0.522 parts by weight of flame retardant (II) (ie, oxaphospholane glycol ester) and 3.243 parts by weight Ethylene glycol (EG) is weighed and then these materials are placed in a reactor to carry out a melt polymerization process reaction.
開示のリン含有熱可塑性ポリエステルを製造するための前述のプロセスに従って、6,000ppmのリン含有量及び0.65dL/gの溶融重縮合における固有粘度を有するリン含有ポリエステル粒子のバッチを合成した。固相重合後、得られたPET−F2ポリエステル粒子は1.10dL/gのその固有粘度を有する。 A batch of phosphorus-containing polyester particles having a phosphorus content of 6,000 ppm and an intrinsic viscosity at 0.65 dL / g melt polycondensation was synthesized according to the process described above for producing the disclosed phosphorus-containing thermoplastic polyester. After solid state polymerization, the resulting PET-F2 polyester particles have its intrinsic viscosity of 1.10 dL / g.
<PET−F3ポリエステル粒子>:難燃剤(III)を使用
10.81重量部のBHET、0.84重量部の難燃剤(III)(すなわち、琥珀酸、ビス(2−ヒドロキシエチル)(6H−ジベンズ[c,e][1,2]オキサホスホリン−6−イルメチル)エステル)及び3.243重量部のエチレングリコール(EG)を計量し、次いで、これらの材料を反応器に入れて溶融重合プロセス反応を行う。
< PET-F3 polyester particles>: Using flame retardant (III) 10.81 parts by weight of BHET, 0.84 parts by weight of flame retardant (III) (ie, oxalic acid, bis (2-hydroxyethyl) (6H- Dibenz [c, e] [1,2] oxaphosphorin-6-ylmethyl) ester) and 3.243 parts by weight of ethylene glycol (EG), and then these materials are placed in a reactor and melt polymerized. Perform the process reaction.
開示のリン含有熱可塑性ポリエステルを製造するための前述のプロセスに従って、6,000ppmのリン含有量及び0.65dL/gの溶融重縮合における固有粘度を有するリン含有ポリエステル粒子のバッチを合成した。固相重合後、PET−F3ポリエステル粒子は0.9dL/gのその固有粘度を有する。 A batch of phosphorus-containing polyester particles having a phosphorus content of 6,000 ppm and an intrinsic viscosity at 0.65 dL / g melt polycondensation was synthesized according to the process described above for producing the disclosed phosphorus-containing thermoplastic polyester. After solid state polymerization, the PET-F3 polyester particles have its intrinsic viscosity of 0.9 dL / g.
<PET−F4ポリエステル粒子>:難燃剤(IV)を使用
10.81重量部のBHET、0.8695重量部の難燃剤(IV)(すなわち、2−(9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキシド)−1,4−ビス(2−ヒドロキシエトキシ)フェニレンエステル)、及び3.243重量部のエチレングリコール(EG)を計量し、次いで、これらの材料を反応器に入れて溶融重合プロセス反応を行う。
< PET-F4 polyester particles>: Using flame retardant (IV) 10.81 parts by weight of BHET, 0.8695 parts by weight of flame retardant (IV) (ie, 2- (9,10-dihydro-9-oxa-) 10-phosphaphenanthrene-10-oxide) -1,4-bis (2-hydroxyethoxy) phenylene ester) and 3.243 parts by weight of ethylene glycol (EG), and then these materials are added to the reactor. To carry out the melt polymerization process reaction.
開示のリン含有熱可塑性ポリエステルを製造するための前述のプロセスに従って、6,000ppmのリン含有量及び0.65dL/gの溶融重縮合における固有粘度を有するリン含有ポリエステル粒子のバッチを合成した。固相重合後、PET−F4ポリエステル粒子は0.9dL/gのその固有粘度を有する。 A batch of phosphorus-containing polyester particles having a phosphorus content of 6,000 ppm and an intrinsic viscosity at 0.65 dL / g melt polycondensation was synthesized according to the process described above for producing the disclosed phosphorus-containing thermoplastic polyester. After solid state polymerization, the PET-F4 polyester particles have its intrinsic viscosity of 0.9 dL / g.
<PET−F5ポリエステル粒子>:難燃剤(I)を使用
得られたPET−F5ポリエステル粒子は、30,000ppmのリン含有量及び0.60dL/gの溶融重縮合における固有粘度を有することに加えて、PET−F1ポリエステルの製造と同じ合成プロセスによって製造する。固相重合後、PET−F5ポリエステル粒子は0.80dL/gのその固有粘度を有する。
< PET-F5 polyester particles>: Using flame retardant (I) The obtained PET-F5 polyester particles have a phosphorus content of 30,000 ppm and an intrinsic viscosity in melt polycondensation of 0.60 dL / g. And manufactured by the same synthesis process as that of PET-F1 polyester. After solid state polymerization, the PET-F5 polyester particles have its intrinsic viscosity of 0.80 dL / g.
<PET−F6ポリエステル粒子>:難燃剤(I)を使用
得られたPET−F6ポリエステル粒子は、6,000ppmリン含有量、3,000ppmの炭酸カルシウム含有量及び0.65dL/gの溶融重縮合における固有粘度を有することに加えて、PET−F1ポリエステルの製造と同じ合成プロセスによって製造する。固相重合後、PET−F6ポリエステル粒子は0.8dL/gのその固有粘度を有する。
< PET-F6 polyester particles>: Using flame retardant (I) The obtained PET-F6 polyester particles have a 6,000 ppm phosphorus content, a 3,000 ppm calcium carbonate content, and a 0.65 dL / g melt polycondensation. In addition to having an intrinsic viscosity at, it is produced by the same synthetic process as that for the production of PET-F1 polyester. After solid state polymerization, the PET-F6 polyester particles have its intrinsic viscosity of 0.8 dL / g.
<PET−F7ポリエステル粒子>:難燃剤(I)を使用
二軸押出機を用いて、PET−Aポリエステル粒子と難燃剤(I)とを溶融かつブレンドし、次いで、開示のリン含有熱可塑性ポリエステルを製造するためのプロセスを用いて6,000ppmのリンを含むリン含有ポリエステル粒子を合成することで製造する。固相重合後、PET−F7ポリエステル粒子は0.8dL/gのその固有粘度を有する。
< PET-F7 polyester particles>: Using flame retardant (I) Using a twin screw extruder, PET-A polyester particles and flame retardant (I) are melted and blended, and then the disclosed phosphorus-containing thermoplastic polyester It is produced by synthesizing phosphorus-containing polyester particles containing 6,000 ppm of phosphorus using a process for producing. After solid state polymerization, the PET-F7 polyester particles have its intrinsic viscosity of 0.8 dL / g.
熱収縮チューブをPET−F1ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F1 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブをPET−F2ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F2 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブをPET−F3ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F3 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブをPET−F4ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F4 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブを60:40の重量比で予め混合したPET−Aポリエステル粒子及びPET−F5ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-A polyester particles and PET-F5 polyester particles premixed at a weight ratio of 60:40. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブを80:20の重量比で予め混合したPET−Aポリエステル粒子及びPET−F5ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-A polyester particles and PET-F5 polyester particles premixed at a weight ratio of 80:20. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブを90:10の重量比で予め混合したPET−Aポリエステル粒子及びPET−F5ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-A polyester particles and PET-F5 polyester particles premixed at a weight ratio of 90:10. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブをPET−F6ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F6 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
熱収縮チューブをPET−F7ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。 A heat shrink tube was made from PET-F7 polyester particles. Table 1 shows the prescription and test results of the polyester particles.
(比較例1)
熱収縮チューブをPET−Cポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。
(Comparative Example 1)
A heat shrink tube was made from PET-C polyester particles. Table 1 shows the prescription and test results of the polyester particles.
(比較例2)
熱収縮チューブを92:8の重量比で予め混合したPET−Cポリエステル粒子及びPET−F5ポリエステル粒子から作製した。ポリエステル粒子の処方及び試験結果を表1に記載する。
(Comparative Example 2)
A heat shrink tube was made from PET-C polyester particles and PET-F5 polyester particles premixed at a weight ratio of 92: 8. Table 1 shows the prescription and test results of the polyester particles.
(比較例3)
熱収縮チューブをPET−F1ポリエステル粒子から作製し、その後に固相重合(IV=0.65dL/g)を行った。ポリエステル粒子の処方及び試験結果を表1に記載する。
(Comparative Example 3)
A heat-shrinkable tube was made from PET-F1 polyester particles, followed by solid phase polymerization (IV = 0.65 dL / g). Table 1 shows the prescription and test results of the polyester particles.
注記:
1.PET−Aは2.5モル%のIPAを含み;IV=0.72dl/g;
2.PET−Cは10モル%のIPAを含み;IV=0.85dl/g;
3.PET−F1は難燃剤(I)を使用し、かつ6,000ppmのリン含有量を含み;IV=0.80dl/g;
4.PET−F2は難燃剤(II)を使用し、かつ6,000ppmのリン含有量を含み;IV=1.10dl/g;
5.PET−F3は難燃剤(III)を使用し、かつ6,000ppmのリン含有量を含み;IV=0.90dl/g;
6.PET−F4は難燃剤(IV)を使用し、かつ6,000ppmのリン含有量を含み;IV=0.90dl/g;
7.PET−F5は難燃剤(I)を使用し、かつ30,000ppmのリン含有量を含み;IV=0.80dl/g;
8.PET−F6は難燃剤(I)を使用し、かつ6,000ppmのリン含有量及び3,000ppmの炭酸カルシウム含有量を含み;IV=0.80dl/g;
9.PET−F7は二軸押出機を用いて作製し、難燃剤(I)を使用し、かつ6,000ppmのリン含有量を含み;IV=0.80dl/g。
Note:
1. PET-A contains 2.5 mol% IPA; IV = 0.72 dl / g;
2. PET-C contains 10 mol% IPA; IV = 0.85 dl / g;
3. PET-F1 uses flame retardant (I) and contains a phosphorus content of 6,000 ppm; IV = 0.80 dl / g;
4). PET-F2 uses flame retardant (II) and contains a phosphorus content of 6,000 ppm; IV = 1.10 dl / g;
5. PET-F3 uses flame retardant (III) and contains a phosphorus content of 6,000 ppm; IV = 0.90 dl / g;
6). PET-F4 uses flame retardant (IV) and contains a phosphorus content of 6,000 ppm; IV = 0.90 dl / g;
7). PET-F5 uses flame retardant (I) and contains a phosphorus content of 30,000 ppm; IV = 0.80 dl / g;
8). PET-F6 uses flame retardant (I) and contains a phosphorus content of 6,000 ppm and a calcium carbonate content of 3,000 ppm; IV = 0.80 dl / g;
9. PET-F7 is made using a twin screw extruder, uses flame retardant (I) and contains a phosphorus content of 6,000 ppm; IV = 0.80 dl / g.
結果:
表1によると、実施例1〜9のポリエステルで作製されたリン含有熱収縮チューブは難燃性かつ熱収縮性であり、少なくともUL94 VTM−0難燃性等級の要件を満たす難燃性能を有していることが認められる。また、得られたリン含有熱収縮チューブは全て、30分間180℃で加熱した後、及び3時間105℃で加熱した後に、包装完全性を示したため、工業規格を満たしている。
Result :
According to Table 1, the phosphorus-containing heat-shrinkable tubes made of the polyesters of Examples 1-9 are flame-retardant and heat-shrinkable and have a flame-retardant performance that satisfies at least the requirements of UL94 VTM-0 flame-retardant grade. It is recognized that In addition, all of the obtained phosphorus-containing heat-shrinkable tubes exhibited packaging integrity after being heated at 180 ° C. for 30 minutes and after being heated at 105 ° C. for 3 hours, and thus meet the industrial standards.
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Application Number | Priority Date | Filing Date | Title |
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TW102138218A TWI555773B (en) | 2013-10-23 | 2013-10-23 | A phosphorus-containing thermoplastic polyester and a phosphorus-containing heat-shrinkable sleeve |
TW102138218 | 2013-10-23 |
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JP2015081351A true JP2015081351A (en) | 2015-04-27 |
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JP2014204752A Pending JP2015081351A (en) | 2013-10-23 | 2014-10-03 | Phosphorus-containing thermoplastic polyester and phosphorus-containing heat-shrinkable tube produced from the same |
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CN106832821A (en) * | 2017-02-23 | 2017-06-13 | 南通鼎尚电子材料有限公司 | A kind of Flame-retardant PET heat-shrinkable T bush |
CN107177177A (en) * | 2017-07-14 | 2017-09-19 | 南通鼎尚电子材料有限公司 | One kind enhancing Flame-retardant PET heat-shrinkable T bush |
CN107163520A (en) * | 2017-07-14 | 2017-09-15 | 南通鼎尚电子材料有限公司 | Strengthen Flame-retardant PET heat-shrinkable T bush |
TWI664203B (en) * | 2017-10-11 | 2019-07-01 | 遠東新世紀股份有限公司 | Flame-retardant polyester and preparation method thereof |
TWI672325B (en) * | 2018-08-16 | 2019-09-21 | 遠東新世紀股份有限公司 | Polyester polyol, manufacturing method thereof, polyurethane foaming material |
CN111703062A (en) * | 2020-06-26 | 2020-09-25 | 重庆市鹤林电子材料有限公司 | Processing method of double-layer glass heat-shrinkable tube |
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JPH07166422A (en) * | 1993-12-14 | 1995-06-27 | Kuraray Co Ltd | Flame-retardant polyester fiber |
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Also Published As
Publication number | Publication date |
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TWI555773B (en) | 2016-11-01 |
KR20150047093A (en) | 2015-05-04 |
KR101796269B1 (en) | 2017-11-10 |
CN104311809A (en) | 2015-01-28 |
TW201516073A (en) | 2015-05-01 |
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