JP2015067988A - Base material for door, and decorative material for door - Google Patents

Base material for door, and decorative material for door Download PDF

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JP2015067988A
JP2015067988A JP2013201359A JP2013201359A JP2015067988A JP 2015067988 A JP2015067988 A JP 2015067988A JP 2013201359 A JP2013201359 A JP 2013201359A JP 2013201359 A JP2013201359 A JP 2013201359A JP 2015067988 A JP2015067988 A JP 2015067988A
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base material
door
density
substrate
doors
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JP6379466B2 (en
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均 中川
Hitoshi Nakagawa
均 中川
川井 潔
Kiyoshi Kawai
潔 川井
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a base material for a door, which can make surface smoothness of a grip part proper, and a decorative material for the door.SOLUTION: A base material 1 for a door comprises a wood base plate having one or more layers, and a recess-shaped grip part 3 for being hooked on fingers in opening/closing of a door is formed in a body part 2. The density of at least a bottom surface part Bo, which is elongated along a rear surface Ba of the body part 2, of a surface of the grip part 2 is 0.8 g/cmor more.

Description

本発明は、玄関や食器棚、洗面台、収納家具などにおける開き扉や引き扉などに用いられる扉用基材及び扉用化粧材に関し、特に、金具による把手部がなく、木質基板からなる板状の本体部に扉開閉時に指が掛かる凹状の把手部が形成された把手扉用基材及び扉用化粧材に関する。   The present invention relates to a door base material and door decorative material used for an entrance door, a sliding door, and the like in an entrance, a cupboard, a wash basin, a storage furniture, and the like, and in particular, a plate made of a wooden substrate without a handle portion by metal fittings. The present invention relates to a handle door base material and a door decorative material in which a concave handle portion on which a finger hangs when the door is opened and closed is formed on the main body.

この種の扉用基材として、図9に示すような、凹状の把手部101が板状の本体部102の端部に形成されたものが従来から知られている。把手部101は、前面側縁部103と、後面側縁部104と、前面側縁部103及び後面側縁部104の間に形成された凹溝105とによって構成されており、凹溝105内に指を引っ掛けることで本体部102の開閉が行われる。扉用化粧材は、この扉用基材100の表面に、扉の見栄えを良くするために、化粧シート106が貼り付けられたものである(例えば、特許文献1を参照)。   As this type of door base material, a substrate having a concave handle 101 formed at the end of a plate-like main body 102 as shown in FIG. The handle 101 includes a front side edge 103, a rear side edge 104, and a concave groove 105 formed between the front side edge 103 and the rear side edge 104. The main body 102 is opened and closed by hooking a finger on the body. The door decorative material is obtained by adhering a decorative sheet 106 to the surface of the door base material 100 in order to improve the appearance of the door (see, for example, Patent Document 1).

上記構成の扉用基材100は、図10に示すMDF(中密度繊維板)などの矩形状の木質基板107を用意し、木質基板の一方の端部107Aを、モルダーやテノーナーなどを用いて把手部101の形状(凹状)に切削加工することで形成される。   As the door base material 100 having the above-described structure, a rectangular wooden substrate 107 such as an MDF (medium density fiberboard) shown in FIG. 10 is prepared, and one end 107A of the wooden substrate is used with a molder, a tenoner, or the like. It is formed by cutting into a shape (concave shape) of the handle portion 101.

特許4725303号公報Japanese Patent No. 4725303

しかしながら、上記方法で把手部101を形成すると、把手部101の表面、特に後面側縁部104の表面104Aに切削加工による毛羽立ちやササクレなどが生じやすく、その結果、表面状態が凹凸になって平滑性が悪くなるという問題がある。把手部101の表面凹凸は、バフロールなどを用いた研磨加工を行っても平滑にしづらい一方で、表面凹凸がある状態で化粧シート106を貼り付けると、この表面凹凸に追従して化粧シート106の表面に凹凸や変形が生じる。特に表面が鏡面の化粧シート106の場合には、シート表面の凹凸などが非常に目立つため、化粧シート106による意匠性を大幅に低下させてしまうところ、把手部101の中でも後面側縁部104の表面104Aは、扉100を正面側から見た際に使用者の視野に容易に入るので、見た目の印象に大きく影響する。   However, when the handle portion 101 is formed by the above method, fuzz or brushing is likely to occur on the surface of the handle portion 101, particularly the surface 104A of the rear side edge portion 104, and as a result, the surface state becomes uneven and smooth. There is a problem of getting worse. The surface unevenness of the handle portion 101 is difficult to be smoothed even when polishing using a baffle or the like is performed. On the other hand, when the decorative sheet 106 is pasted with the surface unevenness, the surface unevenness of the decorative sheet 106 follows the surface unevenness. Unevenness or deformation occurs on the surface. In particular, in the case of the decorative sheet 106 having a mirror surface, the unevenness on the surface of the sheet is very conspicuous, so that the design of the decorative sheet 106 is greatly reduced. Since the surface 104A easily enters the user's field of view when the door 100 is viewed from the front side, it greatly affects the visual impression.

上記した問題は、本発明者らが鋭意研究を重ねた結果、MDFなどの木質基板は、その密度が厚み方向において変化する、具体的には、表面及び裏面近傍は密度が高い一方で、内部は密度が低いという性質を有しており、切削加工により密度の低い部分が露出すると、毛羽立ちやササクレなどが発生して切削加工表面が凹凸することを見出し、把手部101の切削加工において、後面側縁部104の表面が木質基板の密度が低い領域に当たるように切削しているために、良好な平滑性が得られず、また、基材密度が低い部分をバフ研磨加工行っても、新たにササクレを生じさせるため平滑な面を得られなかったことが判明した。   As a result of the present inventors' extensive research, the above-mentioned problem is that the density of the wood substrate such as MDF changes in the thickness direction. Has a property of low density, and when a low density portion is exposed by cutting, it is found that the surface of the cutting process is uneven due to fluffing, crusting, and the like. Since the surface of the side edge portion 104 is cut so that it hits the region where the density of the wooden substrate is low, good smoothness cannot be obtained, and even if the portion where the base material density is low is buffed, It was found that a smooth surface could not be obtained due to the occurrence of crepes.

本発明は上記した問題に着目してなされたもので、把手部の表面平滑性を良好にできる扉用基材及び扉用化粧材を提供することを目的とする。   The present invention has been made paying attention to the above-described problems, and an object of the present invention is to provide a door base material and a door decorative material capable of improving the surface smoothness of the handle portion.

本発明の上記目的は、1層又は複数層の木質基板からなり、板状の本体部に扉開閉時に指が掛かる凹状の把手部が形成された扉用基材において、前記把手部の表面のうち、少なくとも前記本体部の後面に沿って延びる底面部分の密度が0.8g/cm以上である扉用基材によって達成される。 The object of the present invention is a base material for a door comprising a single-layer or a plurality of layers of a wooden substrate, and a concave handle portion on which a finger is hooked when the door is opened and closed on a plate-like main body portion. Among these, the density of the bottom surface portion extending at least along the rear surface of the main body portion is achieved by a door base material having a density of 0.8 g / cm 3 or more.

上記構成の扉用基材の好ましい実施態様においては、複数層の木質基板からなり、一方の面が前記本体部の後面をなす後面側の木質基板の両面の密度が0.8g/cm以上であり、前記後面側の木質基板の他方の面の一部分が前記底面部分となるように前記把手部が形成されていることを特徴としている。 In a preferred embodiment of the door base material having the above-described configuration, the density of both surfaces of the back-side wood substrate, which is composed of a plurality of layers of wood substrate and one surface forms the rear surface of the main body, is 0.8 g / cm 3 or more. The grip portion is formed such that a part of the other surface of the wood substrate on the rear surface side becomes the bottom surface portion.

さらに好ましい実施態様においては、3層以上の木質基板からなり、一方の面が前記本体部の前面をなす前面側の木質基板の両面の密度が0.8g/cm以上であることを特徴としている。 In a more preferred embodiment, it is composed of three or more layers of wood substrate, and the density of both surfaces of the front-side wood substrate, one surface of which forms the front surface of the main body, is 0.8 g / cm 3 or more. Yes.

さらに好ましい実施態様においては、前記把手部は、前記本体部の前面と連続する前面側縁部と、前記本体部の後面と連続する後面側縁部と、前記前面側縁部及び前記後面側縁部の間の凹溝とによって形成されることを特徴としている。   In a further preferred embodiment, the grip portion includes a front side edge that is continuous with the front surface of the main body, a rear side edge that is continuous with the rear surface of the main body, the front side edge, and the rear side edge. It is characterized by being formed by a concave groove between the parts.

さらに好ましい実施態様においては、前記木質基板は、中密度木質繊維板(MDF)、高密度木質繊維板(HDF)、又は、パーティクルボード(PB)であることを特徴としている。   In a more preferred embodiment, the wood substrate is a medium density wood fiber board (MDF), a high density wood fiber board (HDF), or a particle board (PB).

本発明の上記目的は、上記構成の扉用基材の表面に、化粧シートが貼り付けられてなる扉用化粧材によっても達成される。   The object of the present invention is also achieved by a door decorative material in which a decorative sheet is attached to the surface of the door base material having the above-described configuration.

上記構成の扉用化粧材の好ましい実施態様においては、前記化粧シートのJIS Z−8741−1997による測定のグロス値が60以上であることを特徴としている。   In a preferred embodiment of the door decorative material having the above structure, the gloss value of the decorative sheet measured according to JIS Z-8741-1997 is 60 or more.

本発明によると、把手部の表面平滑性を良好にできるので、化粧シートの表面に凹凸や変形が生じにくく、化粧シートによる意匠性を向上させることができる。   According to the present invention, since the surface smoothness of the handle portion can be improved, unevenness and deformation are unlikely to occur on the surface of the decorative sheet, and the design of the decorative sheet can be improved.

本発明の一実施形態に係る扉の斜視図である。It is a perspective view of a door concerning one embodiment of the present invention. 図1の扉の把手部の断面図である。It is sectional drawing of the handle part of the door of FIG. 材料基材の端部の断面図である。It is sectional drawing of the edge part of a material base material. 他の実施形態に係る扉の把手部の断面図である。It is sectional drawing of the handle part of the door which concerns on other embodiment. 他の実施形態に係る扉の把手部の断面図である。It is sectional drawing of the handle part of the door which concerns on other embodiment. MDF基材の厚み方向に沿う密度分布を示すグラフである。It is a graph which shows the density distribution along the thickness direction of a MDF base material. 扉の把手部の他の形成方法を説明する断面図である。It is sectional drawing explaining the other formation method of the handle part of a door. 扉の把手部の他の形成方法を説明する断面図である。It is sectional drawing explaining the other formation method of the handle part of a door. 比較例の扉の把手部の断面図である。It is sectional drawing of the handle part of the door of a comparative example. 比較例の扉の材料となる材料基材の端部の断面図である。It is sectional drawing of the edge part of the material base material used as the material of the door of a comparative example.

以下、本発明の実施形態について、添付図面を参照して説明する。図1は、本発明の一実施形態に係る扉用化粧材10の外観を示しており、図2は、図1の扉用化粧材10の把手部3の断面構造を拡大して示している。扉用化粧材10は、玄関や食器棚、洗面台、収納家具などにおける扉に用いられるものであり、二枚一組で観音開きの扉として使用することもできるし、一枚で片開きの扉として用いることもできる。また、開き扉だけでなく引き扉として用いることもできる。なお、扉用化粧材10は、扉用基材1の表面(前後側面)や上下の端面に化粧シート4やエッジテープ5を貼り合わせたものをいう。   Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 shows an appearance of a door decorative material 10 according to an embodiment of the present invention, and FIG. 2 shows an enlarged cross-sectional structure of a handle portion 3 of the door decorative material 10 of FIG. . The door decorative material 10 is used for doors in entrances, cupboards, washstands, storage furniture, etc., and can be used as a double door as a pair, or as a single door. Can also be used. Further, it can be used not only as an opening door but also as a sliding door. The door decorative material 10 refers to a material in which a decorative sheet 4 and an edge tape 5 are bonded to the surface (front and rear side surfaces) and upper and lower end surfaces of the door base material 1.

扉用基材1は、1層又は複数層の木質基板(以下、「材料基材M」という。)からなり、複数層の木質基板からなる場合には、複数層の木質基材を接着剤などで貼り合わせてなるものである。本実施形態の扉用基材1は、図2に示すように、2種類の木質基材A,Bを3層に積層してなり、木質基板Aを、木質基板Aよりも厚みの薄い2枚の木質基板Bの間に挟んでいる。木質基板A,Bとしては、木質繊維板やパーティクルボード(PB)などを例示することができ、木質繊維板には、中密度木質繊維板(MDF)、高密度木質繊維板(HDF)などがある。   The base material 1 for doors consists of a 1 layer or multiple layer wooden substrate (henceforth "material base material M"), and when it consists of a multiple layer wooden substrate, a multiple layer wooden substrate is used as an adhesive agent. It is made by pasting together. As shown in FIG. 2, the door base material 1 of the present embodiment is formed by laminating two kinds of wood base materials A and B in three layers, and the wood substrate A is thinner than the wood substrate A 2. It is sandwiched between two wooden substrates B. Examples of the wood substrates A and B include wood fiber boards and particle boards (PB). The wood fiber boards include medium density wood fiber boards (MDF) and high density wood fiber boards (HDF). is there.

扉用基材1の厚みDは、特に限定されるものではないが、15mm以上であることが好ましい。扉用基材1の厚みDが15mmよりも小さいと、扉が薄くなり過ぎるために、その耐久性(物理的強度)が弱くなり、例えば耐衝撃性に劣るおそれがあるうえ、扉の取り付け時に本体部2に反りなどが生じやすいおそれがあるためである。さらに、後述するように、把手部3を形成するための切削加工が難しくなるおそれがあるためである。一方で、扉用基材1の厚みDは24mm以下であることが好ましい。扉用基材1の厚みDが24mm以上であると、扉の重量が増す結果、扉の加工時や搬送時において作業者の負荷が増し、かつ使用材料が増えて環境負荷の増大が問題となるおそれがあるからである。   Although the thickness D of the base material 1 for doors is not specifically limited, It is preferable that it is 15 mm or more. When the thickness D of the base material 1 for doors is smaller than 15 mm, the door becomes too thin, so that its durability (physical strength) is weakened. For example, it may be inferior in impact resistance, and when the door is attached. This is because the main body 2 may be easily warped. Furthermore, as will be described later, this is because cutting for forming the handle portion 3 may be difficult. On the other hand, it is preferable that the thickness D of the base material 1 for doors is 24 mm or less. When the thickness D of the base material 1 for doors is 24 mm or more, the weight of the door increases. As a result, the load on the worker increases during processing and transportation of the door, and the use of materials increases, resulting in an increase in environmental load. This is because there is a risk of becoming.

扉用基材1は、本体部2と、本体部2に形成された扉開閉時に指が掛かる凹状の把手部3とを備えている。把手部3は、図3に示すように、材料基材Mの左右一方の端部M1を、モルダーやテノーナーなどを用いて凹状に切り欠く切削加工を施すことにより本体部2に一体形成される。   The base material 1 for doors is provided with the main-body part 2 and the concave handle part 3 which a finger | toe hooks at the time of door opening / closing formed in the main-body part 2. As shown in FIG. 3, the handle portion 3 is formed integrally with the main body portion 2 by cutting the left and right end portions M1 of the material base material M into a concave shape using a molder, a tenoner, or the like. .

本実施形態では、材料基材Mの端部M1が断面視でJ字形状となるように切削加工されることで、凹状の把手部3が形成されており、把手部3は、本体部2の前面Frと連続する前面側縁部30と、本体部2の後面Baと連続する後面側縁部31と、前面側縁部30及び後面側縁部31の間の凹溝32とによって形成されている。前面側縁部30は、後面側縁部31よりもその長さが短く、前面側縁部30側から凹溝32に指を挿入して引っ掛けることで、本体部2が開閉される。なお、図示例では、前面側縁部30の端部は断面視円形状に形成されており、後面側縁部31の端部は角が丸みを帯びた断面視略角形状に形成されているが、両者ともに断面視円形状に形成されていてもよいし、断面視略角形状に形成されていてもよい。   In this embodiment, the concave handle portion 3 is formed by cutting the end portion M1 of the material base material M so as to have a J-shape in a cross-sectional view, and the handle portion 3 includes the main body portion 2. Are formed by a front side edge 30 that is continuous with the front surface Fr, a rear side edge 31 that is continuous with the rear surface Ba of the main body 2, and a groove 32 between the front side edge 30 and the rear side edge 31. ing. The front side edge 30 is shorter than the rear side edge 31, and the main body 2 is opened and closed by inserting and hooking a finger into the groove 32 from the front side edge 30 side. In the illustrated example, the end of the front side edge 30 is formed in a circular shape in cross section, and the end of the rear surface side edge 31 is formed in a substantially square shape in cross section with rounded corners. However, both of them may be formed in a circular shape in a sectional view, or may be formed in a substantially square shape in a sectional view.

なお、把手部3の形状は、図2の例(J字形状)に限られるものではなく、図4に示すように、前面側縁部30及び後面側縁部31の長さがほぼ同じとなる、つまりは、材料基材Mの端部M1を断面視でU字形状となるように切削加工することで、凹状の把手部3を形成してもよい。また、図5に示すように、材料基材Mの端部M1を断面視でコ字形状となるように切削加工することで、凹状の把手部3が形成してもよい。この図5の例では、材料基材Mの端部M1側の前面が凹状に切り取られており、把手部3は、本体部2の後面Baと連続する後面側縁部31と、後面側縁部31と直交する側面側縁部33と、本体部2とによって形成されている。   The shape of the handle portion 3 is not limited to the example of FIG. 2 (J shape), and the lengths of the front side edge 30 and the rear side edge 31 are substantially the same as shown in FIG. That is, the concave handle portion 3 may be formed by cutting the end portion M1 of the material base material M so as to be U-shaped in a sectional view. Moreover, as shown in FIG. 5, the concave handle part 3 may be formed by cutting the end part M1 of the material base material M so as to have a U shape in a cross-sectional view. In the example of FIG. 5, the front surface on the end M1 side of the material base material M is cut into a concave shape, and the grip portion 3 includes a rear surface side edge 31 continuous with the rear surface Ba of the main body 2 and a rear surface side edge. A side-side edge portion 33 orthogonal to the portion 31 and the main body portion 2 are formed.

把手部3は、その表面のうち、少なくとも本体部2の後面Baに沿って延びる底面部分Boの密度が、0.8g/cm以上となっている。把手部3の表面の本体部2の後面Baに沿う底面部分Boは、扉を前面(正面)もしくは斜め前面(正面)から見た際に使用者の視野に容易に入る部分であり、図2、図4及び図5の例では、後面側縁部31の内面が底面部分Boに相当している。なお、底面部分Boは、図2、図4及び図5の例のように、必ずしも本体部2の後面Baと平行に延びている必要はなく、本体部2の後面Baに対して前後に若干傾斜(平面・湾曲面を問わない)していてもよい。 The grip portion 3 has a density of the bottom surface portion Bo extending along at least the rear surface Ba of the main body portion 2 in the surface thereof is 0.8 g / cm 3 or more. The bottom surface portion Bo along the rear surface Ba of the main body portion 2 on the surface of the handle portion 3 is a portion that easily enters the user's field of view when the door is viewed from the front surface (front surface) or the oblique front surface (front surface). 4 and FIG. 5, the inner surface of the rear surface side edge portion 31 corresponds to the bottom surface portion Bo. The bottom surface portion Bo does not necessarily extend in parallel with the rear surface Ba of the main body 2 as in the examples of FIGS. 2, 4, and 5. It may be inclined (regardless of plane or curved surface).

把手部3は、材料基材Mを凹状に切削加工することで形成されるが、材料基材Mを構成する木質基板、特に木質繊維板やパーティクルボードは、製造方法に由来して木質基板の表裏面付近の密度が大きく、厚み方向中心に向かうに連れて密度が小さくなっており、切削加工により木質基板の密度の低い部分が露出すると、毛羽立ちやササクレなどが生じて表面状態が凹凸になる。その結果、化粧シート4を貼り付けても化粧シート4の表面に凹凸や変形が生じやすい。底面部分Boは、上記したように使用者が容易に視認可能な部分であるので、化粧シート4の表面に凹凸や変形が生じると特に目立って、見た目の印象に大きく影響する。よって、本実施形態では、材料基材Mに対して、底面部分Boの密度が0.8g/cm以上の高密度となるような切削加工を行い、底面部分Boの表面に毛羽立ちやササクレなどが生じるのを防止することで、底面部分Boの表面平滑性を良好なものにして上記問題を解消している。 The handle portion 3 is formed by cutting the material base material M into a concave shape. However, the wood substrate constituting the material base material M, in particular, the wood fiberboard and the particle board, is derived from the manufacturing method. The density near the front and back surfaces increases, and the density decreases toward the center in the thickness direction. When a low-density part of the wood substrate is exposed by cutting, fluffing and crusting occur and the surface condition becomes uneven. . As a result, even if the decorative sheet 4 is pasted, unevenness and deformation are likely to occur on the surface of the decorative sheet 4. Since the bottom surface portion Bo is a portion that can be easily visually recognized by the user as described above, it is particularly noticeable when unevenness or deformation occurs on the surface of the decorative sheet 4 and greatly affects the visual impression. Therefore, in the present embodiment, the material base material M is cut so that the density of the bottom surface portion Bo is 0.8 g / cm 3 or more, and the surface of the bottom surface portion Bo is fluffed, fried, etc. By preventing the occurrence of the above, the surface smoothness of the bottom surface portion Bo is improved, and the above problem is solved.

ここで、木質基板の密度は、以下の方法により測定することができる。まず、測定対象の木質基板を、幅10mm、長さ10mmに切断加工した後、ミクロトームを用いて厚み0.1mm毎にスライスすることで、木質基板の厚み方向に沿って複数の計測用切片を採取する。次に、木質基板の表面側から裏面側までの厚み方向に沿った複数の計測用切片の重量をそれぞれ測定して密度(g/cm)を算出することで、木質基板の厚み方向に沿う密度分布を計測することができる。また、扉用基材1の底面部分Boの密度を測定するためには、扉用基材1から上記した方法により底面部分Boを含む厚み0.1mmの計測用切片を採取して重量を測定することで、密度(g/cm)を算出することができる。 Here, the density of the wooden substrate can be measured by the following method. First, a wood substrate to be measured is cut into a width of 10 mm and a length of 10 mm, and then sliced at a thickness of 0.1 mm using a microtome, so that a plurality of measurement sections are cut along the thickness direction of the wood substrate. Collect. Next, by measuring the weight of each of the plurality of measurement sections along the thickness direction from the front surface side to the back surface side of the wooden substrate and calculating the density (g / cm 3 ), the thickness along the wooden substrate thickness direction is calculated. Density distribution can be measured. Moreover, in order to measure the density of the bottom surface portion Bo of the base material 1 for doors, a measuring section having a thickness of 0.1 mm including the bottom surface portion Bo is collected from the base material 1 for doors and measured for weight. By doing so, the density (g / cm 3 ) can be calculated.

扉用基材1の底面部分Boの密度を0.8g/cm以上の高密度とするために、本実施形態では、扉用基材1の前面側及び後面側に配置された2層の木質基板Bの表裏両面の密度が0.8g/cm以上となっており、後面側に配置された木質基板Bの表面の一部分が底面部分Boとなるように凹状に切削加工することで、把手部3が形成されている。これにより、把手部3を切削加工により形成する際に、密度が0.8g/cm以上となっている位置が木質基板A及び木質基板Bの境目に当たり、この境目が目印となって密度が0.8g/cm以上となっている位置を容易に判別できるので、切削加工がしやすくなる。なお、後面側に配置された木質基板Bの表面が、完全に底面部分Boと一致する必要はなく、当該木質基板Bの表面が僅かに切削されて表面近傍が底面部分Boとなっていてもよい。 In order to make the density of the bottom surface portion Bo of the base material 1 for doors to be a high density of 0.8 g / cm 3 or more, in the present embodiment, two layers disposed on the front side and the rear side of the door base material 1. The density of the front and back surfaces of the wooden substrate B is 0.8 g / cm 3 or more, and by cutting into a concave shape so that a part of the surface of the wooden substrate B arranged on the rear side becomes the bottom surface portion Bo, A handle portion 3 is formed. As a result, when the grip portion 3 is formed by cutting, the position where the density is 0.8 g / cm 3 or more hits the boundary between the wooden substrate A and the wooden substrate B, and this boundary serves as a mark to reduce the density. Since the position which is 0.8 g / cm 3 or more can be easily discriminated, it is easy to perform cutting. The surface of the wood substrate B arranged on the rear surface side does not have to completely coincide with the bottom surface portion Bo. Even if the surface of the wood substrate B is slightly cut and the vicinity of the surface becomes the bottom surface portion Bo. Good.

また、前面側の木質基板Bは表面が本体部2の前面をなし、後面側の木質基板Bは裏面が本体部2の後面をなしており、扉用基材1の前面及び後面についても密度が0.8g/cm以上の高密度となる。そのため、扉用基材1の前面及び後面に対して表面平滑のために多少の加工を施しても、表面に毛羽立ちやササクレなどが生じるのを防止できるので、扉用基材1の前面及び後面の平滑性も良好なものとすることができる。 Further, the front side of the wooden board B has the front surface of the main body 2, and the rear side of the wooden board B has the rear side of the rear side of the main body 2. Becomes a high density of 0.8 g / cm 3 or more. Therefore, even if some processing is applied to the front and rear surfaces of the door base material 1 to smooth the surface, it is possible to prevent the surface from being fuzzed or crumpled, so the front and rear surfaces of the door base material 1 can be prevented. The smoothness of can also be made favorable.

また、扉用基材1を3層の木質基板B,A,Bで構成することで、1層の木質基板Aで構成するよりも、間に配置される木質基板Aの厚みを薄くすることができる。木質繊維板やパーティクルボードなどは、木質基板Aの厚みが厚いほど、内部の密度が表裏面の密度よりも大幅に低下する。図6は、上記した方法により計測した、それぞれ厚みが4mm、18mmの中密度木質繊維板(MDF)の厚み方向に沿う密度分布を示している。中密度木質繊維板(MDF)の製造時における条件(圧力・温度・樹脂など)にもよるが、一般的な製造条件で製造される中密度木質繊維板(MDF)は、厚みが4mmでは、表裏両面の近傍の密度が0.8g/cm以上となっていて、厚み方向中心付近でも0.7g/cm程度と大きく密度が低下していない一方で、厚みが18mmでは、表裏両面の近傍の密度が0.8g/cm以上となっているものの、内部に向かうにつれて大きく低下し、厚み方向中心付近では0.5g/cm程度と大幅に密度が低下している。よって、間に配置される木質基板Aの厚みを薄くすることで、把手部3の表面全体において密度を高くすることができ、その結果、平滑性も良好なものとすることができる。 Further, by configuring the base material 1 for doors with three layers of wooden substrates B, A, B, the thickness of the wooden substrate A disposed therebetween is made thinner than when configuring with one layer of wooden substrates A. Can do. In wood fiber boards, particle boards, etc., as the thickness of the wood substrate A is thicker, the internal density is significantly lower than the density of the front and back surfaces. FIG. 6 shows the density distribution along the thickness direction of the medium density wood fiber board (MDF) having a thickness of 4 mm and 18 mm, respectively, measured by the method described above. Depending on the conditions (pressure, temperature, resin, etc.) at the time of production of the medium density wood fiber board (MDF), the medium density wood fiber board (MDF) produced under general production conditions is 4 mm thick. The density in the vicinity of the front and back surfaces is 0.8 g / cm 3 or more, and the density is not greatly reduced to about 0.7 g / cm 3 even in the vicinity of the center in the thickness direction. Although the density in the vicinity is 0.8 g / cm 3 or more, the density is greatly reduced toward the inside, and the density is greatly reduced to about 0.5 g / cm 3 near the center in the thickness direction. Therefore, by reducing the thickness of the wood substrate A disposed therebetween, the density can be increased over the entire surface of the handle portion 3, and as a result, the smoothness can also be improved.

また、扉用基材1を3層の木質基板B,A,Bで構成することで、扉用基材1は、厚み方向の断面構造において、バランスの取れた構造(対称構造)となる。よって、扉用基材1に反りが発生しにくく、クローゼットの扉などの高さの高い長尺(例えば2m程度)の扉にも好適に用いることができる。   Moreover, the base material 1 for doors becomes a balanced structure (symmetric structure) in the cross-sectional structure of the thickness direction by comprising the base material 1 for doors by the three-layered wooden board | substrates B, A, and B. FIG. Therefore, the base material 1 for doors hardly warps and can be suitably used for a long (eg, about 2 m) long door such as a closet door.

なお、扉用基材1を3層の木質基材B,A,Bにより構成した本実施形態においては、3層の木質基材B,A,Bを予め貼り合わせた後に、把手部3形成のための切削加工を施してもよいが、図7に示すように、前面側の木質基材Bと木質基材Aとを貼り合わせた状態で、把手部3を形成するための切削加工を施し、その後、後面側の木質基材Bを木質基材B及び木質基材Aの積層体に貼り合わせるようにしてもよい。これによっても、後面側に配置された木質基板Bの表面の一部分が底面部分Boとなるので、底面部分Boの密度が0.8g/cm以上の高密度となるうえ、切削加工を容易に行うことができる。 In addition, in this embodiment which comprised the base material 1 for doors by the three-layered wood base materials B, A, and B, after the three-layer wood base materials B, A, and B were bonded together in advance, the handle portion 3 was formed. However, as shown in FIG. 7, the cutting process for forming the grip portion 3 is performed in a state in which the wooden base material B and the wooden base material A are bonded to each other as shown in FIG. After that, the rear side wooden substrate B may be bonded to the laminate of the wooden substrate B and the wooden substrate A. Also by this, since a part of the surface of the wooden substrate B arranged on the rear surface side becomes the bottom surface portion Bo, the density of the bottom surface portion Bo becomes 0.8 g / cm 3 or more, and the cutting process is facilitated. It can be carried out.

また、扉用基材1は、必ずしも3層の木質基材で構成されている必要はなく、1層、2層、もしくは4層以上の木質基材で構成されていてもよい。   Moreover, the base material 1 for doors does not necessarily need to be comprised with the wooden base material of 3 layers, and may be comprised with the wooden base material of 1 layer, 2 layers, or 4 layers or more.

例えば、1層の木質基材Aで扉用基材1を構成する場合には、木質基材Aの厚み方向の密度分布は、上記した方法により予め計測できるため、図8に示すように、密度が0.8g/cm以上となる木質基材Aの後面側の位置にマークmを施すなどし、このマークmの位置が底面部分Boとなるように、マークmを目印にして凹状に切削加工して把手部3を形成すれば、底面部分Boの密度を0.8g/cm以上とすることができる。 For example, when the door base material 1 is composed of one layer of the wooden base material A, the density distribution in the thickness direction of the wooden base material A can be measured in advance by the method described above, and as shown in FIG. A mark m is applied to the position on the rear surface side of the wooden substrate A having a density of 0.8 g / cm 3 or more, and the mark m is formed in a concave shape with the mark m as a mark so that the position of the mark m is the bottom surface portion Bo. If the handle portion 3 is formed by cutting, the density of the bottom surface portion Bo can be set to 0.8 g / cm 3 or more.

また、2層の木質基材A,Bで扉用基材1を構成する場合には、厚みの厚い方の木質基材Aを後面側に配置することもできるし、前面側に配置することもできる。厚みの厚い方の木質基材Aを前面側に配置する場合には、図2の例と同様に、密度が0.8g/cm以上となっている位置が木質基板A及び木質基板Bの境目に当たるので、この境目が底面部分Boとなるように凹状に切削加工して把手部3を形成することで、底面部分Boの密度を0.8g/cm以上とすることができる。なお、同様に、木質基板Bの表面が、完全に底面部分Boと一致する必要はなく、当該木質基板Bの表面が僅かに切削されて表面近傍が底面部分Boとなっていてもよい。一方で、厚みの厚い方の木質基材Aを後面側に配置する場合には、図8の例と同様に、木質基材Aの厚み方向の密度分布を上記した方法により予め計測できるため、密度が0.8g/cm以上となる木質基材Aの後面側の位置にマークmを施し、このマークmの位置が底面部分Boとなるように凹状に切削加工して把手部3を形成することで、底面部分Boの密度を0.8g/cm以上とすることができる。 When the door base material 1 is composed of two layers of the wooden base materials A and B, the thicker wooden base material A can be disposed on the rear surface side, or disposed on the front surface side. You can also. When the thicker wood substrate A is arranged on the front side, the positions where the density is 0.8 g / cm 3 or more of the wood substrate A and the wood substrate B are the same as in the example of FIG. Since it hits the boundary, the density of the bottom surface portion Bo can be set to 0.8 g / cm 3 or more by forming the grip portion 3 by cutting into a concave shape so that the boundary becomes the bottom surface portion Bo. Similarly, it is not necessary that the surface of the wooden substrate B completely coincides with the bottom surface portion Bo, and the surface of the wooden substrate B may be slightly cut so that the vicinity of the surface becomes the bottom surface portion Bo. On the other hand, when placing the thicker wooden substrate A on the rear side, the density distribution in the thickness direction of the wooden substrate A can be measured in advance by the method described above, as in the example of FIG. A mark m is applied to a position on the rear surface side of the wooden base material A having a density of 0.8 g / cm 3 or more, and the handle portion 3 is formed by cutting into a concave shape so that the position of the mark m becomes the bottom surface portion Bo. Thus, the density of the bottom surface portion Bo can be set to 0.8 g / cm 3 or more.

上記構成の扉用基材1の表面(本体部2の前面、後面、側面、及び、把手部3の表面)に化粧シート4を貼り合わせるとともに、扉用基材1の上下の端面にエッジテープ5を貼り合わせることで、扉用化粧材10が製造される。化粧シート4は、例えば紙系の化粧シートや樹脂系の化粧シート(木質調化粧シート、鏡面調化粧シートなど)、突板、鏡面含むメラミン板などを、接着剤などを用いてラミネータなどによって貼着することで、貼り付けられる。化粧シート4の厚みとしては、例えば木質調化粧シートであれば0.05mm〜0.3mm、鏡面調化粧シートであれば0.1mm〜0.4mm、鏡面含むメラミン板であれば0.2mm〜1.5mm、突板であれば0.2mm〜0.7mm程度の範囲とすることができる。その中でも加工性と意匠性を考慮すると、樹脂系の化粧シートが好ましい。そして、樹脂系の化粧シートにおいても、表面にエンボスや木目、木肌調の凹凸模様を有する木質調化粧シートの他、表面のグロス値(JIS Z−8741−1997に準拠)が60以上といった表面が平滑で高い艶を有する鏡面調化粧シートが、意匠性の点から好ましい。なお、化粧シート4に変えて、扉用基材1の表面を塗装などで化粧することもできる。   The decorative sheet 4 is bonded to the surface of the door substrate 1 having the above structure (the front surface, the rear surface, the side surface, and the surface of the handle portion 3 of the main body 2), and edge tapes are formed on the upper and lower end surfaces of the door substrate 1. The door decorative material 10 is manufactured by pasting 5 together. The decorative sheet 4 is, for example, a paper-type decorative sheet, a resin-type decorative sheet (woody-type decorative sheet, mirror-type decorative sheet, etc.), a projecting plate, a melamine plate including a mirror surface, and the like are attached with a laminator using an adhesive or the like. Is pasted. The thickness of the decorative sheet 4 is, for example, 0.05 mm to 0.3 mm for a wood-like decorative sheet, 0.1 mm to 0.4 mm for a specular decorative sheet, and 0.2 mm to a melamine plate including a mirror surface. If it is 1.5 mm and a protrusion plate, it can be set as the range of about 0.2 mm-0.7 mm. Among them, a resin-based decorative sheet is preferable in consideration of processability and design properties. Also in the resin-based decorative sheet, the surface has a gloss value of 60 or more (based on JIS Z-8741-1997) in addition to the wooden decorative sheet having embossed, grained, and textured textures on the surface. A mirror-like decorative sheet having a smooth and high gloss is preferred from the viewpoint of design. Instead of the decorative sheet 4, the surface of the door base material 1 can be made by painting or the like.

本実施形態の扉用基材1及び扉用化粧材10によると、木質基板からなる材料基材Mに対してモルダーやテノーナーなどを用いた切削加工により凹状の把手部3を形成したとしても、使用者の視野に容易に入る把手部3の底面部分Boの切削加工後の表面密度が0.8g/cm以上となるようにしているので、底面部分Boに切削加工による毛羽立ちやササクレなどが生じることを防止でき、底面部分Boの表面平滑性を良好とすることができる。その結果、化粧シート4を貼り合わせても、化粧シート4の表面に凹凸や変形が生じることを防止でき、優れた外観を呈することができる。特に、グロス値(JIS Z−8741−1997に準拠)が60以上といった表面が鏡面の化粧シート4を貼り合わせる場合には、シート表面に凹凸などがあると非常に目立つため、特に意匠性を向上させることが可能である。 According to the door base material 1 and the door decorative material 10 of the present embodiment, even if the concave handle portion 3 is formed by cutting using a molder or a tenoner on the material base material M made of a wooden substrate, Since the surface density of the bottom surface portion Bo of the handle portion 3 that easily enters the user's field of view is set to 0.8 g / cm 3 or more, the bottom surface portion Bo has fluffing and sacrificing due to cutting. This can be prevented, and the surface smoothness of the bottom surface portion Bo can be improved. As a result, even when the decorative sheet 4 is bonded, it is possible to prevent the surface of the decorative sheet 4 from being uneven or deformed, and to exhibit an excellent appearance. In particular, when a decorative sheet 4 having a mirror surface with a gloss value (conforming to JIS Z-8741-1997) of 60 or more is pasted, the surface of the sheet is very conspicuous, so the design is particularly improved. It is possible to make it.

以下に本発明に係る扉用基材及び扉用化粧材の実施例と比較例とを示すが、本発明がこれら実施例に限定されないことは言うまでもない。   Although the Example and comparative example of the base material for doors and door decorative material which concern on this invention are shown below, it cannot be overemphasized that this invention is not limited to these Examples.

実施例1
厚み4mmのMDF基材Bと、厚み12mmのMDF基材Aと、厚み4mmのMDF基材Bとを酢酸ビニル系の接着剤を用いてプレス加工することで一体化し、材料基材Mを作製した。材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「J」の形状になるように切削加工して、凹状の把手部を形成した。この切削加工時、材料基材Mの裏面側から厚み4mmの位置に把手部の底面部分が当たるように、つまりは、裏面側の木質基板Bの表面が底面部分となるように、切削加工を施した。この把手部の底面部分の密度は、1.0g/cmであった。把手部の底面部分に日本研紙社製のバフロールを用いて研摩加工を施し、扉用基材を作製した。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Example 1
The material substrate M is manufactured by integrating the MDF substrate B having a thickness of 4 mm, the MDF substrate A having a thickness of 12 mm, and the MDF substrate B having a thickness of 4 mm using a vinyl acetate adhesive. did. The end portion M1 of the material base material M was cut using a tenoner so that the cross-sectional shape became the shape of the alphabet “J” to form a concave handle portion. At the time of this cutting process, the cutting process is performed so that the bottom surface portion of the handle portion hits the position of 4 mm thickness from the back surface side of the material base material M, that is, the surface of the wooden substrate B on the back surface side becomes the bottom surface portion. gave. The density of the bottom surface portion of the grip portion was 1.0 g / cm 3 . A bottom surface portion of the handle portion was subjected to a polishing process using a bafrol manufactured by Nihon Kenshi Co., Ltd., to produce a door base material. By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

実施例2
厚み4mmのMDF基材Bと、厚み15mmのMDF基材Aとを酢酸ビニル系の接着剤を用いてプレス加工することで一体化し、材料基材Mを作製した。材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「J」の形状になるように切削加工して、凹状の把手部を形成した。この切削加工時、材料基材Mの裏面側から厚み3.9mmの位置に把手部の底面部分が当たるように切削加工を施した。この把手部の底面部分の密度は、0.9g/cmであった。把手部の底面部分に日本研紙社製のバフロールを用いて研摩加工を施し、扉用基材を作製した。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Example 2
The material substrate M was produced by integrating the MDF substrate B having a thickness of 4 mm and the MDF substrate A having a thickness of 15 mm by pressing using a vinyl acetate adhesive. The end portion M1 of the material base material M was cut using a tenoner so that the cross-sectional shape became the shape of the alphabet “J” to form a concave handle portion. At the time of this cutting process, the cutting process was performed so that the bottom surface portion of the handle portion hits the position of a thickness of 3.9 mm from the back surface side of the material base material M. The density of the bottom surface portion of the grip portion was 0.9 g / cm 3 . A bottom surface portion of the handle portion was subjected to a polishing process using a bafrol manufactured by Nihon Kenshi Co., Ltd., to produce a door base material. By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

実施例3
材料基材Mとして、厚み18mmのMDF基材Aを用意し、材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「J」の形状になるように切削加工して、凹状の把手部を形成した。この切削加工時、材料基材Mの裏面側から厚み2mmの位置に把手部の底面部分が当たるように切削加工を施した。この把手部の底面部分の密度は、0.8g/cmであった。把手部の底面部分に日本研紙社製のバフロールを用いて研摩加工を施し、扉用基材を作製した。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Example 3
As the material base material M, an MDF base material A having a thickness of 18 mm is prepared, and the end M1 of the material base material M is cut using a tenoner so that the cross-sectional shape becomes the shape of the alphabet “J”. A concave handle was formed. At the time of this cutting, cutting was performed so that the bottom surface portion of the handle portion hits the position of 2 mm thickness from the back surface side of the material base material M. The density of the bottom surface portion of the grip portion was 0.8 g / cm 3 . A bottom surface portion of the handle portion was subjected to a polishing process using a bafrol manufactured by Nihon Kenshi Co., Ltd., to produce a door base material. By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

実施例4
厚み4mmのMDF基材Bと、厚み12mmのMDF基材Aとを酢酸ビニル系の接着剤を用いてプレス加工することで一体化し、材料基材Mを作製した。材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「U」の形状になるように切削加工して、凹状の把手部を形成した。この材料基材Mの裏面側に、厚み4mmのMDF基材Bを酢酸ビニル系の接着剤を用いてプレス加工することで一体化し、扉用基材を作製した。この把手部の底面部分の密度は、1.1g/cmであった。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Example 4
The material base material M was produced by integrating the MDF base material B having a thickness of 4 mm and the MDF base material A having a thickness of 12 mm by pressing using a vinyl acetate adhesive. The end M1 of the material base material M was cut using a tenoner so that the cross-sectional shape became the shape of the alphabet “U”, thereby forming a concave handle. On the back side of the material base M, the MDF base B having a thickness of 4 mm was integrated by pressing using a vinyl acetate adhesive to produce a door base. The density of the bottom surface portion of the grip portion was 1.1 g / cm 3 . By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

比較例1
材料基材Mとして、厚み18mmのMDF基材Aを用意し、材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「J」の形状になるように切削加工して、凹状の把手部を形成した。この切削加工時、材料基材Mの裏面側から厚み6mmの位置に把手部の底面部分が当たるように切削加工を施した。この把手部の底面部分の密度は、0.5g/cmであった。把手部の底面部分に日本研紙社製のバフロールを用いて研摩加工を施し、扉用基材を作製した。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Comparative Example 1
As the material base material M, an MDF base material A having a thickness of 18 mm is prepared, and the end M1 of the material base material M is cut using a tenoner so that the cross-sectional shape becomes the shape of the alphabet “J”. A concave handle was formed. At the time of this cutting, cutting was performed so that the bottom surface portion of the handle portion hits the position of 6 mm in thickness from the back surface side of the material base material M. The density of the bottom surface portion of the grip portion was 0.5 g / cm 3 . A bottom surface portion of the handle portion was subjected to a polishing process using a bafrol manufactured by Nihon Kenshi Co., Ltd., to produce a door base material. By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

比較例2
材料基材Mとして、厚み18mmのMDF基材Aを用意し、材料基材Mの端部M1を、テノーナー機を用いて断面形状がアルファベットの「J」の形状になるように切削加工して、凹状の把手部を形成した。この切削加工時、材料基材Mの裏面側から厚み4.5mmの位置に把手部の底面部分が当たるように切削加工を施した。この把手部の底面部分の密度は、0.6g/cmであった。把手部の底面部分に日本研紙社製のバフロールを用いて研摩加工を施し、扉用基材を作製した。この扉用基材に、グロス値60の化粧シートをPUR系接着剤を用いてラッピング加工により貼り付けた後、必要な長さ・サイズに切断し、上下の端面にエッジテープを貼り付けることで、扉用化粧材を作製した。
Comparative Example 2
As the material base material M, an MDF base material A having a thickness of 18 mm is prepared, and the end M1 of the material base material M is cut using a tenoner so that the cross-sectional shape becomes the shape of the alphabet “J”. A concave handle was formed. At the time of this cutting, cutting was performed so that the bottom surface portion of the handle portion hits a position of 4.5 mm in thickness from the back surface side of the material base material M. The density of the bottom surface portion of the grip portion was 0.6 g / cm 3 . A bottom surface portion of the handle portion was subjected to a polishing process using a bafrol manufactured by Nihon Kenshi Co., Ltd., to produce a door base material. By pasting a decorative sheet with a gloss value of 60 on this door base material by lapping using a PUR adhesive, cutting it to the required length and size, and attaching edge tapes to the top and bottom end faces A door decorative material was produced.

試験例1(扉用基材の把手部(底面部分)の表面平滑性)
実施例1〜4及び比較例1,2で作製した扉用基材の把手部(底面部分)の表面平滑性(毛羽立ちやササクレの有無)を目視にて確認するとともに、白色チョークにて把手部(底面部分)に線を引いて白線を形成し、白線の着色状態を目視にて確認することで、評価した。評価基準は以下の通りとした。
◎:毛羽立ちが目視では視認できず、白色チョーク確認で一様に着色される。
○:毛羽立ちが目視では視認できず、白色チョーク確認で部分的に色抜けが存在する。
△:毛羽立ちが目視では視認できず、白色チョーク確認でまだら模様に着色される。
×:毛羽立ちが目視にて視認できる。
Test Example 1 (Surface smoothness of handle portion (bottom surface portion) of base material for door)
The surface smoothness (presence of fuzz and crust) of the handle portion (bottom surface portion) of the door base material produced in Examples 1 to 4 and Comparative Examples 1 and 2 was confirmed visually, and the handle portion was white chalk. A white line was formed by drawing a line on the (bottom surface portion), and the evaluation was performed by visually confirming the colored state of the white line. The evaluation criteria were as follows.
(Double-circle): Fluff cannot be visually recognized visually, but is colored uniformly by white chalk confirmation.
○: Fluffing cannot be visually recognized, and there is partial color loss when white chalk is confirmed.
(Triangle | delta): Fluff cannot be visually recognized visually, but is colored with a mottled pattern by white chalk confirmation.
X: Fluff can be visually recognized.

試験例2(扉用化粧材の把手部(底面部分)の外観)
実施例1〜4及び比較例1,2で作製した扉用化粧材の把手部(底面部分)の外観(不陸程度)を正面光及び斜光における目視にて確認した。評価基準は以下の通りとした。
◎: 正面光及び斜光ともに平滑に見える。
:正面光では平滑だが、斜光でやや浅い凹凸が見える。
○:正面光では平滑だが、斜光では浅い凹凸が見える。
:正面光及び斜光ともに浅い凹凸が見える。
△:正面光及び斜光ともにやや深い凹凸が見える。
×:正面光及び斜光ともに全体的に深い凹凸が見える。
Test Example 2 (Appearance of handle part (bottom part) of door decorative material)
The appearance (non-landscape level) of the handle portion (bottom surface portion) of the door decorative material produced in Examples 1 to 4 and Comparative Examples 1 and 2 was visually confirmed in front light and oblique light. The evaluation criteria were as follows.
A: Both front light and oblique light look smooth.
+ : Smooth in front light but slightly shallow irregularities in oblique light.
○: Smooth in front light, but shallow unevenness in oblique light.
: Shallow unevenness is seen in both front light and oblique light.
Δ: Slightly deep irregularities are seen in both front light and oblique light.
X: Deep unevenness is seen as a whole in both front light and oblique light.

試験例3(反り)
実施例1〜4及び比較例1,2で作製した扉用化粧材の経時的な変形(反り)を測定した。25度雰囲気中に放置(30日間)し、扉用化粧材の反り量(矢高量)を測定した。反り量は隙間ゲージで測定した。長手方向の反り量が10mm以下を○、10mm〜15mmを△、15mmよりも大きいと×、とした。得られた結果を表1に示す。
Test example 3 (warp)
The deformation (warpage) over time of the door decorative material produced in Examples 1 to 4 and Comparative Examples 1 and 2 was measured. It left to stand in 25 degree | times atmosphere (30 days), and the curvature amount (arrow height amount) of the decorative material for doors was measured. The amount of warpage was measured with a gap gauge. When the amount of warpage in the longitudinal direction is 10 mm or less, ◯, 10 mm to 15 mm are Δ, and when it is larger than 15 mm, X. The obtained results are shown in Table 1.

表1の実施例1〜6の結果と比較例1,2の結果とを比べれば、把手部の底面部分の密度が0.8g/cm以上に高くなればなるほど、切削加工後の表面平滑性に優れ、よって、扉用化粧材の外観も優れていることが確認される。なお、実施例2は、厚み方向の断面構造において、バランスの取れた構造(対称構造)となっていないため、反りが発生しやすくなっているものの、食器棚や洗面台の扉などの高さの低い短尺の扉であれば何ら問題なく使用することができる。また、実施例3は、把手部の後面側縁部の厚みが2mmと 薄いため、用途に応じて裏打ち材を用いて衝撃に対する補強を行うことが好ましい。 Comparing the results of Examples 1 to 6 in Table 1 with the results of Comparative Examples 1 and 2, the smoother the surface after cutting, the higher the density of the bottom portion of the handle becomes 0.8 g / cm 3 or more. Therefore, it is confirmed that the appearance of the door decorative material is also excellent. In Example 2, since the cross-sectional structure in the thickness direction does not have a balanced structure (symmetrical structure), warpage is likely to occur, but the height of a cupboard or a washstand door, etc. A short door with a low height can be used without any problems. In Example 3, since the thickness of the rear side edge portion of the handle portion is as thin as 2 mm, it is preferable to reinforce against the impact using a backing material according to the application.

以上のとおり、本発明の扉用基材1及び扉用化粧材10は、把手部3の底面部分Boの密度を0.8g/cm以上とすることで、底面部分Boの表面に毛羽立ちやササクレなどが生じるのが防止され、底面部分Boの表面平滑性を良好なものにすることができる。よって、表面に化粧シート4を貼り合わせても、化粧シート4の表面に凹凸や変形が生じることを防止できるので、優れた外観を呈することができ、これは、グロス値(JIS Z−8741−1997に準拠)が60以上といった表面が鏡面の化粧シート4を貼り合わせる場合に特に有効である。 As described above, the door base material 1 and the door decorative material 10 according to the present invention have a density of the bottom surface portion Bo of the handle portion 3 of 0.8 g / cm 3 or more, so that the surface of the bottom surface portion Bo is fuzzy. It is possible to prevent the occurrence of sacres and the like, and to improve the surface smoothness of the bottom surface portion Bo. Therefore, even if the decorative sheet 4 is bonded to the surface, the surface of the decorative sheet 4 can be prevented from being uneven and deformed, so that an excellent appearance can be exhibited. This is a gloss value (JIS Z-8741- This is particularly effective when the decorative sheet 4 having a mirror surface of 60 or more (according to 1997) is bonded.

以上、本発明の実施形態について説明したが、本発明はこれらに限定されるものではなく、本発明の趣旨を逸脱しない限りにおいて種々の変更が可能である。   As mentioned above, although embodiment of this invention was described, this invention is not limited to these, A various change is possible unless it deviates from the meaning of this invention.

1 扉用基材
2 本体部
3 把手部
4 化粧シート
30 前面側縁部
31 後面側縁部
32 凹溝
Bo 底面部分
DESCRIPTION OF SYMBOLS 1 Base material for doors 2 Main-body part 3 Handle part 4 Decorative sheet 30 Front side edge part 31 Rear side edge part 32 Concave groove Bo Bottom part

Claims (7)

1層又は複数層の木質基板からなり、本体部に扉開閉時に指が掛かる凹状の把手部が形成された扉用基材において、
前記把手部の表面のうち、少なくとも前記本体部の後面に沿って延びる底面部分の密度が0.8g/cm以上である扉用基材。
In the base material for doors made of a single-layer or multiple-layer wood substrate, and formed with a concave handle portion on which a finger is hooked on the body portion when the door is opened and closed,
The base material for doors whose density of the bottom face part extended along the rear surface of the said main-body part at least is 0.8 g / cm < 3 > among the surfaces of the said handle part.
複数層の木質基板からなり、
一方の面が前記本体部の後面をなす後面側の木質基板の両面の密度が0.8g/cm以上であり、
前記後面側の木質基板の他方の面の一部分が前記底面部分となるように前記把手部が形成されている請求項1に記載の扉用基材。
Consists of multiple layers of wood substrate
The density of both surfaces of the wooden substrate on the rear surface side, where one surface forms the rear surface of the main body, is 0.8 g / cm 3 or more,
The base material for doors of Claim 1 in which the said handle part is formed so that a part of other surface of the wooden substrate of the said back surface side may become the said bottom face part.
3層以上の木質基板からなり、
一方の面が前記本体部の前面をなす前面側の木質基板の両面の密度が0.8g/cm以上である請求項2に記載の扉用基材。
It consists of three or more layers of wood substrate,
The base material for doors of Claim 2 whose density of both surfaces of the wooden substrate of the front side whose one surface makes the front surface of the said main-body part is 0.8 g / cm < 3 > or more.
前記把手部は、前記本体部の前面と連続する前面側縁部と、前記本体部の後面と連続する後面側縁部と、前記前面側縁部及び前記後面側縁部の間の凹溝とによって形成される請求項1〜3のいずれかに記載の扉用基材。   The grip portion includes a front side edge that is continuous with the front surface of the main body, a rear side edge that is continuous with the rear surface of the main body, and a groove between the front side edge and the rear side edge. The base material for doors in any one of Claims 1-3 formed by these. 前記木質基板は、中密度木質繊維板(MDF)、高密度木質繊維板(HDF)、又は、パーティクルボード(PB)である請求項1〜4のいずれかに記載の扉用基材。   The door base material according to any one of claims 1 to 4, wherein the wood substrate is a medium density wood fiber board (MDF), a high density wood fiber board (HDF), or a particle board (PB). 請求項1〜5のいずれかに記載の扉用基材の表面に化粧シートが貼り付けられてなる扉用化粧材。   A door decorative material comprising a decorative sheet attached to the surface of the door base material according to any one of claims 1 to 5. 前記化粧シートのJIS Z−8741−1997による測定のグロス値が60以上である請求項6に記載の扉用化粧材。   The door decorative material according to claim 6, wherein the gloss value of the decorative sheet measured according to JIS Z-8741-1997 is 60 or more.
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