JP2015067950A - Drilling blade mounting steel pipe for constructing cast-in-place concrete pile and construction method of cast-in-place concrete pile - Google Patents

Drilling blade mounting steel pipe for constructing cast-in-place concrete pile and construction method of cast-in-place concrete pile Download PDF

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JP2015067950A
JP2015067950A JP2013200246A JP2013200246A JP2015067950A JP 2015067950 A JP2015067950 A JP 2015067950A JP 2013200246 A JP2013200246 A JP 2013200246A JP 2013200246 A JP2013200246 A JP 2013200246A JP 2015067950 A JP2015067950 A JP 2015067950A
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steel pipe
tip
blade
excavating blade
concrete pile
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JP6247065B2 (en
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仁志 市村
Hitoshi Ichimura
仁志 市村
高橋 秀一
Shuichi Takahashi
秀一 高橋
浩史 川上
Hiroshi Kawakami
浩史 川上
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Daiwa House Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a drilling blade mounting steel pile for constructing a cast-in-place concrete pile capable of constructing a concrete pile for ground reinforcement with stable quality without being affected by a state of soil at a site and reliably constructing the concrete pile while facilitating construction work at the site.SOLUTION: A drilling blade mounting steel pipe 1 has: a steel pipe 10; and a tip drilling blade 20 which is detachably attached to a tip of the steel pipe with a drilling blade body 22 installed on a tip face thereof. The steel pipe 10 also has protrusions 13 which are inwardly protruded from an inner periphery at a tip thereof. The tip drilling blade 20 has: rotation support sections 23a which contact the protrusions 13 and enable the tip drilling blade 20 to rotate together with the steel pile 10 when the same is rotated in a predetermined rotation direction; and separation restriction sections 23b which are installed at the tips of the rotation support sections 23a and restrict the tip blade 20 from being separated from the steel pile 10 in an axial direction by engaging with surfaces of the protrusions 13 at a side opposite to the tip of the steel pile 10.

Description

この発明は、建物の基礎を支えるために地中に現場打ちで築造されるコンクリート系杭の築造に用いる現場打ちコンクリート系杭築造用の掘削刃取付け鋼管、および現場打ちコンクリート系杭の築造方法に関する。   The present invention relates to an excavating blade-attached steel pipe for building a cast-in-place concrete pile used for building a concrete-based pile built in-situ in the ground to support the foundation of the building, and a method for building a cast-in-place concrete pile .

軟弱な地盤の上に建物を建てる場合、柱状改良工法、小口径鋼管杭を埋設する工法等により地盤を補強することが行われている。柱状改良工法は、地盤に杭孔を掘削しながら、掘削した土に固化材を混入して撹拌することにより、土を固化材で固めた柱状改良杭を築造する工法である。   When building a building on soft ground, the ground is reinforced by a columnar improvement method, a method of burying small-diameter steel pipe piles, and the like. The columnar improvement method is a method of constructing a columnar improvement pile in which soil is solidified with a solidifying material by mixing and stirring the solidified material in the excavated soil while excavating a pile hole in the ground.

上記柱状改良工法に代わるものとして、特許文献1に、先端に掘削爪を有する掘削オーガにより地盤に杭孔を掘削し、その杭孔にセメント等からなる水硬性固化材液を充填しつつ、掘削オーガを地盤から引き上げることにより、水硬性固化材液が固化した置換コラムを築造する工法が提案されている。   As an alternative to the above-described columnar improvement method, Patent Document 1 discloses excavation while excavating a pile hole in the ground with an excavation auger having an excavation claw at the tip, and filling the pile hole with a hydraulic solidified liquid made of cement or the like. A method of constructing a replacement column in which a hydraulic solidifying material liquid is solidified by lifting an auger from the ground has been proposed.

また、特許文献2には、鋼管等からなる筒状のケーシングの下端に掘削刃を有する先端ヘッドを着脱可能に装着し、前記ケーシングおよび先端ヘッドを回転させつつ地中に貫入し、ケーシング内にセメントミルク等を充填し、その後、ケーシングから先端ヘッドを切り離してケーシングのみを地中から引き抜くことにより、コンクリート系杭を築造する工法が提案されている。   Further, in Patent Document 2, a tip head having a drilling blade is detachably attached to a lower end of a cylindrical casing made of a steel pipe or the like, and the casing and the tip head are rotated and penetrated into the ground. A method of constructing a concrete pile has been proposed by filling cement milk or the like, and then separating the tip head from the casing and pulling out only the casing from the ground.

特開2011−106253号公報JP 2011-106253 A 特開2006−77388号公報JP 2006-77388 A 特開2010−59603号公報JP 2010-59603 A 特開2004−124398号公報JP 2004-124398 A

前記従来の柱状改良工法は、次のような問題がある。
・現場の土と固化材を現場で混合撹拌するため、現場の土質、攪拌方法等により、築造された柱状改良杭の品質にばらつきが生じる。
・固化不良や撹拌不良による強度不足を回避するために、多量の固化材スラリーを注入する必要がある場合があり、環境への負荷が大きい。
・土質によっては、六価クロム等の有害な物質が溶出する可能性がある。事前に六価クロム等が溶出するか否かを試験して、溶出が無いことを確認することは可能であるが、それには費用と期間を要する。
The conventional columnar improvement method has the following problems.
・ Since the soil and solidified material at the site are mixed and stirred at the site, the quality of the built-up columnar piles varies depending on the soil quality and the stirring method at the site.
-In order to avoid insufficient strength due to poor solidification or poor stirring, it may be necessary to inject a large amount of solidified material slurry, which places a heavy burden on the environment.
-Depending on the soil, harmful substances such as hexavalent chromium may be eluted. Although it is possible to test whether hexavalent chromium or the like is eluted in advance and confirm that there is no dissolution, this requires cost and time.

小口径鋼管杭を埋設する工法は、次のような問題がある。
・小口径鋼管杭の先端を比較的硬い地盤(一般的にN値>10)に支持させる必要があるため、地盤によっては適用できない場合がある。
・小口径鋼管杭の腐食による劣化が懸念される。そのため、予め腐食しろを見込んで設計している。
The method of burying small diameter steel pipe piles has the following problems.
-Since it is necessary to support the front-end | tip of a small diameter steel pipe pile on comparatively hard ground (generally N value> 10), it may not be applied depending on the ground.
・ Deterioration due to corrosion of small diameter steel pipe piles. For this reason, it is designed in advance to allow for corrosion.

特許文献1の工法は、現場の土を固化材と混合させないので、従来の柱状改良工法の各問題が生じない。しかし、特許文献1の方法は、掘削オーガを地盤から引き上げるときに杭孔の内周面の一部が崩落して、水硬性固化材液に土が混じり込み、良好な置換コラムが形成されない可能性がある。   Since the construction method of Patent Document 1 does not mix the soil at the site with the solidification material, each problem of the conventional columnar improvement construction method does not occur. However, in the method of Patent Document 1, when the excavation auger is pulled up from the ground, a part of the inner peripheral surface of the pile hole collapses, and the soil is mixed with the hydraulic solidification liquid, so that a good replacement column may not be formed. There is sex.

特許文献2の工法は、筒状のケーシング内にセメントミルク等を充填した後、ケーシングを地中から引き抜くため、杭孔の内周面が崩落する心配がない。この工法では、ケーシングに対して先端ヘッドが着脱可能に装着され、ケーシングを地中から引き抜く際にケーシングから先端ヘッドが切り離されて、先端ヘッドは杭孔の底に残される。そのため、ケーシングへの先端ヘッドの装着が容易で、かつケーシングから先端ヘッドが確実に分離されることが求められる。   In the construction method of Patent Document 2, since the casing is pulled out from the ground after filling the cylindrical casing with cement milk or the like, there is no fear that the inner peripheral surface of the pile hole collapses. In this construction method, the tip head is detachably attached to the casing. When the casing is pulled out from the ground, the tip head is separated from the casing, and the tip head is left at the bottom of the pile hole. For this reason, it is required that the tip head is easily attached to the casing and that the tip head is reliably separated from the casing.

特許文献2には、ケーシングに対する先端ヘッドの着脱構造の具体例が、同文献の段落0032〜0036、および図1〜図3に示されている。すなわち、ケーシングの下端内周面に形成された切欠部に、先端ヘッドの本体周壁部に設けられた凸部を挿入・脱出させることで、ケーシングに対して先端ヘッドを着脱する。切欠部に凸部が挿入された状態でケーシングを所定方向に回転させると、切欠部に凸部が係止して、ケーシングに先端ヘッドがつれ回りする。ケーシングの回転を停止しても、切欠部のフック部により凸部が下から受けられるため、ケーシングから先端ヘッドが分離しない。ケーシングを逆方向に回転させると、上記切欠部のフック部から凸部が外れるため、ケーシングから先端ヘッドを分離することが可能となる。   In Patent Document 2, a specific example of the structure for attaching and detaching the tip head to the casing is shown in paragraphs 0032 to 0036 and FIGS. 1 to 3 of the document. That is, the front end head is attached to and detached from the casing by inserting and withdrawing the convex portion provided on the main body peripheral wall portion of the front end head in the notch formed on the inner peripheral surface of the lower end of the casing. When the casing is rotated in a predetermined direction with the convex portion inserted into the notch, the convex portion is locked to the notch, and the leading end head is swung around the casing. Even if the rotation of the casing is stopped, since the convex portion is received from below by the hook portion of the notch portion, the tip head is not separated from the casing. When the casing is rotated in the reverse direction, the convex portion is detached from the hook portion of the cutout portion, so that the tip head can be separated from the casing.

上記例の着脱構造は、ケーシングに先端ヘッドを装着する際、ケーシングと先端ヘッドの軸心を揃え、かつ切欠部と凸部の円周方向位相を揃えた状態で、ケーシングに対して先端ヘッドを軸方向に相対移動させなければならないため、先端ヘッドの装着が面倒である。また、ケーシング内への土の侵入を防ぐために、ケーシングに先端ヘッドを装着した状態において、ケーシングの内周に先端ヘッドの本体周壁部の外周全体が嵌る構成であるので、ケーシングを前記逆方向に回転させても、ケーシングの内周面と先端ヘッドの本体周壁部の外周面との摩擦抵抗によりケーシングに対して先端ヘッドがつれ回りして、切欠部のフック部から凸部が外れなかったり、外れてもケーシングの内周面から先端ヘッドの本体周壁部が抜けなかったりして、先端ヘッドが分離しない可能性がある。先端ヘッドが分離しないと、ケーシング内に充填されたセメントミルク等がケーシングと共に持ち上がってしまう。   In the mounting structure of the above example, when the tip head is mounted on the casing, the tip head is mounted on the casing in a state where the axial centers of the casing and the tip head are aligned and the circumferential phase of the notch and the convex is aligned. Since the relative movement in the axial direction is required, it is troublesome to mount the tip head. In addition, in order to prevent dirt from entering the casing, in the state where the tip head is mounted on the casing, the entire outer periphery of the main body peripheral wall portion of the tip head is fitted to the inner periphery of the casing. Even if it is rotated, the tip head rotates around the casing due to frictional resistance between the inner peripheral surface of the casing and the outer peripheral surface of the main body peripheral wall of the tip head, and the convex portion does not come off from the hook portion of the notch, Even if it comes off, the main body peripheral wall portion of the tip head may not come off from the inner peripheral surface of the casing, and the tip head may not be separated. If the tip head is not separated, the cement milk or the like filled in the casing will be lifted together with the casing.

この発明の目的は、現場の土の状態に影響されることなく品質の安定した地盤補強用のコンクリート系杭を築造することができ、かつ先端掘削刃の取付時における位相合わせ等が不要であり、現場での施工が容易で確実にコンクリート系杭を築造することができる現場打ちコンクリート系杭築造用の掘削刃取付け鋼管を提供することである。
この発明の他の目的は、現場の土の状態に影響されることなく品質の安定した地盤補強用のコンクリート系杭を築造することができ、かつ先端掘削刃の取付時における位相合わせ等が不要であり、現場での施工が容易で確実にコンクリート系杭を築造することができる現場打ちコンクリート系杭の築造方法を提供することである。
The object of the present invention is that it is possible to construct a concrete pile for ground reinforcement with stable quality without being affected by the soil condition at the site, and there is no need for phase alignment at the time of attaching the tip excavating blade. It is an object of the present invention to provide an excavating blade mounting steel pipe for on-site concrete pile construction that can be easily and reliably constructed on site.
Another object of the present invention is that it is possible to construct a concrete pile for ground reinforcement with stable quality without being affected by the soil condition at the site, and no phase alignment or the like is required when the tip excavating blade is attached. It is to provide a construction method for a cast-in-place concrete pile that can be constructed on site easily and reliably.

この発明の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管は、鋼管と、この鋼管の先端に着脱可能に取り付けられて先端面に掘削用刃体を有する先端掘削刃とでなり、前記鋼管の先端の内周面に内径側へ突出する突起を設けると共に、前記先端掘削刃に、前記鋼管が地盤に貫入する回転方向に回転するとき前記突起に当接して前記先端掘削刃を前記鋼管と一体に回転させる回転受け部を、前記鋼管側へ軸方向に突出させて設けたことを特徴とする。   An excavating blade mounting steel pipe for building a cast-in-place concrete pile according to the present invention includes a steel pipe and a tip excavating blade which is detachably attached to the tip of the steel pipe and has an excavating blade on the tip surface. A protrusion projecting toward the inner diameter side is provided on the inner peripheral surface of the tip, and the tip excavation blade is integrated with the steel pipe by contacting the protrusion when the tip excavation blade rotates in the rotation direction so as to penetrate the ground. A rotation receiving portion that is rotated in the axial direction protrudes in the axial direction toward the steel pipe.

この構成の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管を使用した現場打ちコンクリート系杭の築造は、以下のように行う。
まず、鋼管の先端に先端掘削刃を着脱可能に取り付けて、掘削刃取付け鋼管を準備する。鋼管への先端掘削刃の取付けは、鋼管と先端掘削刃の軸心を揃えた状態で、鋼管内に先端掘削刃を進入させることで行う。鋼管と先端掘削刃の円周方向位置を合わせる必要はない。このため、従来のように、ケーシングと先端ヘッドの軸心を揃え、かつ切欠部と凸部の円周方向位相を揃えた状態で、ケーシングに対して先端ヘッドを軸方向に相対移動させるのに比べて、位相合わせの必要がなく、取付けが容易である。
Construction of a cast-in-place concrete pile using an excavating blade-attached steel pipe for construction of a cast-in-place concrete pile of this configuration is performed as follows.
First, a drilling blade mounting steel pipe is prepared by detachably attaching a tip drilling blade to the tip of the steel pipe. The tip excavating blade is attached to the steel pipe by inserting the tip excavating blade into the steel pipe with the axis of the steel pipe and the tip excavating blade aligned. It is not necessary to match the circumferential position of the steel pipe and the tip excavation blade. For this reason, in order to move the tip head relative to the casing in the axial direction with the axial centers of the casing and the tip head aligned, and with the circumferential phase of the notch and the convex aligned. In comparison, there is no need for phase alignment, and the mounting is easy.

このようにして準備された掘削刃取付け鋼管を、先端掘削刃が下側となるように支持する。そして、掘削刃取付け鋼管を、突起に対して回転受け部が当接する方向に回転させつつ押し下げることによって、先端掘削刃により下方に掘削しながら地盤に貫入する。次いで、地盤に貫入された掘削刃取付け鋼管の鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填する。   The excavation blade mounting steel pipe prepared in this way is supported so that the tip excavation blade is on the lower side. Then, the excavating blade mounting steel pipe is pushed down while being rotated in a direction in which the rotation receiving portion comes into contact with the projection, thereby penetrating into the ground while excavating downward by the tip excavating blade. Next, mortar, ready-mixed concrete, or cement milk is filled into the steel pipe of the excavating blade mounting steel pipe that has penetrated into the ground.

その後、突起から回転受け部が離れる方向に鋼管を回転させつつ引き上げて、鋼管から先端掘削刃を分離させる。杭孔の掘削が完了した時点では鋼管と、後で説明する固定手段または分離規制部による先端掘削刃の固定が解除されているため、鋼管から先端掘削刃が確実に分離可能である。そして、鋼管のみを地盤から引き抜くことによって、鋼管の抜き跡となる杭孔に鋼管内のモルタルまたは生コンクリートまたはセメントミルクを流し込む。モルタルまたは生コンクリートまたはセメントミルクが硬化することで、コンクリート系杭が現場打ちで築造される。   Thereafter, the steel pipe is pulled up while rotating in a direction in which the rotation receiving portion is separated from the protrusion, and the tip excavation blade is separated from the steel pipe. When the excavation of the pile hole is completed, the tip excavation blade can be reliably separated from the steel pipe since the fixation of the steel pipe and the excavation blade by the fixing means or the separation regulating portion described later is released. Then, by pulling out only the steel pipe from the ground, the mortar, ready-mixed concrete, or cement milk in the steel pipe is poured into the pile hole that becomes the trace of the steel pipe. By hardening mortar or ready-mixed concrete or cement milk, concrete piles are built on site.

この掘削刃取付け鋼管を使用して現場打ちコンクリート系杭を築造すると、従来の柱状改良工法のように、現場の土と固化材を混合撹拌することがないので、現場の土の状態に影響されることなく、常に品質の安定した地盤補強用のコンクリート系杭を築造することができる。また、土質によって六価クロム等の有害な物質が溶出する心配がない。さらに、杭孔の周囲の土が鋼管によって周囲に押しやられて地盤が締め固められる。このため、コンクリート系杭の杭周面抵抗力が大きくとれる。
なお、先端掘削刃が地盤に接するまでは、鋼管から先端掘削刃が外れることがあるため、鋼管と先端掘削刃を仮の固定手段により固定しておくか、または次のよう分離規制部で先端掘削刃が外れることを規制する。
When building a cast-in-place concrete pile using this excavated blade-attached steel pipe, the soil and solidified material are not mixed and agitated unlike the conventional columnar improvement method. Therefore, it is possible to build concrete piles for ground reinforcement with stable quality at all times. In addition, there is no worry of toxic substances such as hexavalent chromium eluting depending on the soil. Furthermore, the soil around the pile hole is pushed around by the steel pipe and the ground is compacted. For this reason, the pile peripheral surface resistance force of a concrete pile can be taken largely.
Until the tip digging blade comes into contact with the ground, the tip digging blade may be detached from the steel pipe. Therefore, either fix the steel pipe and the tip digging blade with temporary fixing means, or use the separation restricting section as follows. Regulates excavation blades coming off.

この発明において、前記先端掘削刃に、前記回転受け部が前記突起と当接した状態にあるとき、前記突起の鋼管反先端側の面に係止して前記鋼管と前記先端掘削刃とが軸方向に分離することを規制する分離規制部を設けても良い。
この構成であると、先端掘削刃の回転受け部が鋼管の突起と当接した状態にあるときは、突起の鋼管反先端側の面に先端掘削刃の分離規制部が係止して、鋼管と先端掘削刃とが軸方向に分離することを規制する。突起から回転受け部が離れると、突起に対する分離規制部の係止が解除され、鋼管から先端掘削刃が分離可能となる。よって、先端掘削刃が分離規制部を有していると、鋼管と先端掘削刃とを固定する固定手段を別途設けなくてもよく、構成が簡単になると共に、鋼管から先端掘削刃を取り外す手間が不要となる。
In this invention, when the rotation receiving portion is in contact with the protrusion on the tip excavation blade, the steel pipe and the tip excavation blade are engaged with each other on the surface of the protrusion opposite to the steel pipe. A separation restricting portion that restricts separation in the direction may be provided.
With this configuration, when the rotation receiving portion of the tip excavating blade is in contact with the protrusion of the steel pipe, the separation restricting portion of the tip excavating blade is locked to the surface of the protrusion opposite to the steel pipe, and the steel pipe And the tip excavating blade are restricted from separating in the axial direction. When the rotation receiving portion is separated from the protrusion, the separation restricting portion is unlocked from the protrusion, and the tip excavation blade can be separated from the steel pipe. Therefore, if the tip digging blade has a separation restricting portion, there is no need to provide a separate fixing means for fixing the steel pipe and the tip digging blade, the configuration is simplified, and the effort to remove the tip digging blade from the steel pipe is eliminated. Is no longer necessary.

前記先端掘削刃が前記分離規制部を有する場合、前記回転受け部の前記突起に対向する面は、前記鋼管に前記先端掘削刃が取り付けられた状態における前記先端掘削刃の回転軸心と平行であり、かつ前記分離規制部の前記突起に対向する面は、前記回転受け部の前記突起に対向する面に対して鈍角を成しているのが良い。
回転受け部の突起に対向する面が先端掘削刃の回転軸心と平行であると、鋼管の回転が先端掘削刃に円滑に伝達される。また、分離規制部の突起に対向する面が回転受け部の突起に対向する面に対して鈍角を成していると、鋼管の突起から先端掘削刃の回転受け部が離れる方向に鋼管を回転させることによって、突起の鋼管反先端側の面に対する分離規制部の係止が簡単に外れる。そのため、鋼管に対する先端掘削刃の分離が確実に行われる。
When the tip excavation blade has the separation restricting portion, the surface of the rotation receiving portion that faces the protrusion is parallel to the rotation axis of the tip excavation blade in a state where the tip excavation blade is attached to the steel pipe. In addition, the surface of the separation restricting portion that faces the projection may form an obtuse angle with respect to the surface of the rotation receiving portion that faces the projection.
When the surface facing the protrusion of the rotation receiving portion is parallel to the rotation axis of the tip excavation blade, the rotation of the steel pipe is smoothly transmitted to the tip excavation blade. In addition, when the surface facing the projection of the separation restricting portion forms an obtuse angle with respect to the surface facing the projection of the rotation receiving portion, the steel tube is rotated in a direction in which the rotation receiving portion of the tip excavating blade is separated from the steel pipe projection By doing so, the locking of the separation restricting portion with respect to the surface of the protrusion opposite to the steel pipe is easily released. Therefore, separation of the tip excavation blade from the steel pipe is performed reliably.

この発明において、前記先端掘削刃に、前記鋼管に前記先端掘削刃が取り付けられた状態において前記鋼管の内部に挿入されて前記鋼管と前記先端掘削刃との隙間を塞ぐ立ち上がり部を設けても良い。
立ち上がり部が設けられていると、鋼管内に土が侵入することを防止でき、良好な現場打ちコンクリート系杭を築造することができる。
In the present invention, the tip excavating blade may be provided with a rising portion that is inserted into the steel pipe in a state where the tip excavating blade is attached to the steel pipe and closes a gap between the steel pipe and the tip excavating blade. .
If the rising portion is provided, it is possible to prevent soil from entering the steel pipe, and it is possible to build a good on-site concrete pile.

この発明において、前記鋼管の下端に、この鋼管の外周面よりも外周側に突出した螺旋状溝形成用刃体を設けても良い。
螺旋状溝形成用刃体が設けられていると、掘削刃取付け鋼管を用いて杭孔を掘削することにより、杭孔の外周に螺旋状の溝が形成される。鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填して鋼管のみを地盤から引き抜くことによって、杭孔だけでなく螺旋状の溝にもモルタルまたは生コンクリートまたはセメントミルクが流し込まれて、螺旋状の節付きコンクリート系杭が築造される。コンクリート系杭が螺旋状の節付きであると、杭周面のせん断抵抗が大きい。そのため、コンクリート系杭の杭周面抵抗力がより一層大きくとれる。杭周面抵抗力が大きいと、以下の利点がある。
・杭径を小さくすることが可能となり、材料費の削減を図ることができる。
・コンクリート系杭の材料が少なくて済み、環境負荷を低減することができる。
・杭先端をN値が比較的小さな地盤に支持させることができるため、杭長を短くすることができる。
In this invention, you may provide the blade for helical groove formation which protruded in the outer peripheral side rather than the outer peripheral surface of this steel pipe in the lower end of the said steel pipe.
When the spiral groove forming blade body is provided, the spiral groove is formed on the outer periphery of the pile hole by excavating the pile hole using the excavating blade-attached steel pipe. By filling the steel pipe with mortar or ready-mixed concrete or cement milk and pulling out only the steel pipe from the ground, the mortar or ready-mixed concrete or cement milk is poured not only into the pile hole but also into the spiral groove. With concrete piles are built. When the concrete pile has a spiral knot, the shear resistance of the pile peripheral surface is large. Therefore, the pile peripheral surface resistance force of the concrete pile can be further increased. Large pile surface resistance has the following advantages.
-It is possible to reduce the pile diameter and reduce material costs.
-Less material is required for concrete piles, and environmental load can be reduced.
-Since the tip of the pile can be supported by the ground having a relatively small N value, the pile length can be shortened.

この発明の現場打ちコンクリート系杭の築造方法は、前記掘削刃取付け鋼管を、前記先端掘削刃が下側となるように支持した状態で、前記突起に対して前記回転受け部が当接する方向に回転させつつ押し下げることによって、前記先端掘削刃により下方に掘削しながら地盤に挿入する過程と、前記鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填する過程と、前記突起から前記回転受け部が離れる方向に前記鋼管を回転させつつ引き上げて、前記鋼管から前記先端掘削刃を分離させた後、前記鋼管のみを地盤から引き抜くことによって、前記鋼管の抜き跡となる杭孔に前記鋼管内のモルタルまたは生コンクリートまたはセメントミルクを流し込む過程とを含む。
このように、地盤に挿入された掘削刃取付け鋼管の鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填した後、鋼管のみを地盤から引き抜くことによって、鋼管の抜き跡となる杭孔に鋼管内のモルタルまたは生コンクリートまたはセメントミルクを流し込む。モルタルまたは生コンクリートまたはセメントミルクが硬化することで、コンクリート系杭が現場打ちで築造される。
In the construction method of the in-situ concrete pile according to the present invention, in the state where the excavation blade mounting steel pipe is supported so that the tip excavation blade is on the lower side, the rotation receiving portion is in contact with the protrusion. By pushing down while rotating, the process of inserting into the ground while excavating downward by the tip excavating blade, the process of filling mortar, ready-mixed concrete or cement milk into the steel pipe, and the rotation receiving part being separated from the projection The steel pipe is pulled up while rotating in the direction to separate the tip excavation blade from the steel pipe, and then only the steel pipe is pulled out from the ground, so that a mortar in the steel pipe is formed in a pile hole as a trace of the steel pipe. A process of pouring ready-mixed concrete or cement milk.
In this way, after filling the steel pipe of the excavating blade mounting steel pipe inserted into the ground with mortar, ready-mixed concrete or cement milk, by pulling out only the steel pipe from the ground, the pile hole that becomes the trace of the steel pipe is put in the steel pipe. Pour mortar or ready-mixed concrete or cement milk. By hardening mortar or ready-mixed concrete or cement milk, concrete piles are built on site.

この発明の節付き現場打ちコンクリート系杭築造用の掘削刃取付け鋼管は、鋼管と、この鋼管の先端に着脱可能に取り付けられて先端面に掘削用刃体を有する先端掘削刃とでなり、前記鋼管の先端の内周面に内径側へ突出する突起を設けると共に、前記先端掘削刃に、前記鋼管が地盤に貫入する回転方向に回転するとき前記突起に当接して前記先端掘削刃を前記鋼管と一体に回転させる回転受け部を、前記鋼管側へ軸方向に突出させて設けたため、現場の土の状態に影響されることなく品質の安定した地盤補強用のコンクリート系杭を築造することができ、かつ先端掘削刃の取付時における位相合わせ等が不要であり、現場での施工が容易で確実にコンクリート系杭を築造することができる。   The excavation blade mounting steel pipe for building a cast-in-place concrete pile with a node according to the present invention includes a steel pipe and a tip excavation blade which is detachably attached to the tip of the steel pipe and has an excavation blade body on the tip surface, A protrusion projecting toward the inner diameter side is provided on the inner peripheral surface of the tip of the steel pipe, and the tip excavating blade is brought into contact with the protrusion when the steel pipe rotates in a rotation direction penetrating into the ground, and the tip excavating blade is inserted into the steel pipe. Since the rotation receiving part that rotates integrally with the steel pipe is protruded in the axial direction, it is possible to build a concrete pile for ground reinforcement with stable quality without being affected by the state of the soil at the site. In addition, phase alignment or the like at the time of attachment of the tip excavation blade is unnecessary, and construction on the site is easy and a concrete pile can be constructed reliably.

この発明の現場打ちコンクリート系杭の築造方法は、前記掘削刃取付け鋼管を、前記先端掘削刃が下側となるように支持した状態で、前記突起に対して前記回転受け部が当接する方向に回転させつつ押し下げることによって、前記先端掘削刃により下方に掘削しながら地盤に挿入する過程と、前記鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填する過程と、前記突起から前記回転受け部が離れる方向に前記鋼管を回転させつつ引き上げて、前記鋼管から前記先端掘削刃を分離させた後、前記鋼管のみを地盤から引き抜くことによって、前記鋼管の抜き跡となる杭孔に前記鋼管内のモルタルまたは生コンクリートまたはセメントミルクを流し込む過程とを含むため、現場の土の状態に影響されることなく品質の安定した地盤補強用のコンクリート系杭を築造することができ、かつ先端掘削刃の取付時における位相合わせ等が不要であり、現場での施工が容易で確実にコンクリート系杭を築造することができる   In the construction method of the in-situ concrete pile according to the present invention, in the state where the excavation blade mounting steel pipe is supported so that the tip excavation blade is on the lower side, the rotation receiving portion is in contact with the protrusion. By pushing down while rotating, the process of inserting into the ground while excavating downward by the tip excavating blade, the process of filling mortar, ready-mixed concrete or cement milk into the steel pipe, and the rotation receiving part being separated from the projection The steel pipe is pulled up while rotating in the direction to separate the tip excavation blade from the steel pipe, and then only the steel pipe is pulled out from the ground, so that a mortar in the steel pipe is formed in a pile hole as a trace of the steel pipe. Including the process of pouring ready-mixed concrete or cement milk, so that the quality of the land is stable without being affected by the soil conditions at the site. The Concrete piles for reinforcement can be construction, and does not need a phase adjustment or the like during mounting of the tip digging edge can construction site in to construction easily and reliably Concrete piles

この発明の一実施形態にかかる現場打ちコンクリート系杭築造用の掘削刃取付け鋼管の正面図である。It is a front view of the excavation blade attachment steel pipe for field casting concrete pile construction concerning one embodiment of this invention. (A)は同掘削刃取付け鋼管の鋼管の先端部の断面図、(B)はその側面図である。(A) is sectional drawing of the front-end | tip part of the steel pipe of the excavation blade attachment steel pipe, (B) is the side view. (A)は同掘削刃取付け鋼管の先端掘削刃の平面図、(B)はその正面図、(C)はその底面図である。(A) is the top view of the front-end | tip excavation blade of the excavation blade attachment steel pipe, (B) is the front view, (C) is the bottom view. 同先端掘削刃の斜視図である。It is a perspective view of the tip excavation blade. (A)は図1のVA−VA断面図、(B)は図5(A)のVB−VB断面図である。(A) is VA-VA sectional drawing of FIG. 1, (B) is VB-VB sectional drawing of FIG. 5 (A). 図1ないし図5に示す掘削刃取付け鋼管を用いて行う現場打ちコンクリート系杭の築造方法の各過程の説明図である。It is explanatory drawing of each process of the construction method of the cast-in-place concrete pile performed using the excavation blade attachment steel pipe shown in FIG. 1 thru | or FIG. 同掘削刃取付け鋼管を地盤に回転貫入するときの初期段階の各過程を示す説明図である。It is explanatory drawing which shows each process of the initial stage when rotating and penetrating the same excavation blade attachment steel pipe into the ground. 異なる先端掘削刃の斜視図である。It is a perspective view of a different tip excavation blade. (A)は同先端掘削刃と取り付けた掘削刃取付け鋼管の水平断面図、(B)はそのIXB−IXB断面図である。(A) is a horizontal sectional view of the excavating blade-attached steel pipe attached to the tip excavating blade, and (B) is an IXB-IXB sectional view thereof.

この発明の一実施形態にかかる現場打ちコンクリート系杭築造用の掘削刃取付け鋼管について図面と共に説明する。図1に示すように、この掘削刃取付け鋼管1は、鋼管10と、この鋼管10の先端(図1では下端)に着脱可能に取り付けられる先端掘削刃20とでなる。   An excavating blade mounting steel pipe for building a cast-in-place concrete pile according to an embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, the excavating blade-attached steel pipe 1 includes a steel pipe 10 and a distal excavating blade 20 that is detachably attached to the distal end (lower end in FIG. 1) of the steel pipe 10.

図2に示すように、鋼管10の先端には、この鋼管10の外周面よりも外周側に突出した複数個(例えば2個)の螺旋状溝形成用刃体11が設けられている。螺旋状溝形成用刃11は、鋼管10が軸心O1回りに所定の掘削回転方向(A方向)に回転するとき先端側が先行するように傾斜角度が付けられている。掘削回転方向は、掘削刃取付け鋼管1を地盤に貫入する過程における鋼管10の回転方向である。この例の場合、掘削回転方向は、上から見て右回転方向である。鋼管10の先端内周面の円周方向複数箇所(例えば2箇所)に、内径側へ突出するブロック状の突起13が設けられている。図示の例では、ブロック状の突起13の軸方向位置は、前記螺旋状溝形成用刃体11とほぼ同じとされている。   As shown in FIG. 2, a plurality of (for example, two) helical groove forming blades 11 projecting to the outer peripheral side from the outer peripheral surface of the steel pipe 10 are provided at the tip of the steel pipe 10. The spiral groove forming blade 11 is inclined so that the tip side is preceded when the steel pipe 10 rotates around the axis O1 in a predetermined excavation rotation direction (A direction). The excavation rotation direction is the rotation direction of the steel pipe 10 in the process of penetrating the excavation blade-attached steel pipe 1 into the ground. In this example, the excavation rotation direction is the right rotation direction when viewed from above. Block-like projections 13 projecting toward the inner diameter side are provided at a plurality of locations (for example, two locations) in the circumferential direction on the inner circumferential surface of the steel pipe 10. In the illustrated example, the axial position of the block-shaped protrusion 13 is substantially the same as that of the spiral groove forming blade 11.

図3、図4に示すように、先端掘削刃20は、全体が鋳造または鍛造による鋼製の一体成形品からなる。先端掘削刃20は、外径寸法が鋼管10とほぼ同じで、反先端側に鋼管10の先端部に嵌り込み可能な円筒状の立ち上がり部21aが形成された掘削刃本体21を有する。立ち上がり部21aの高さは、例えば1cm程度である。鋼管10の先端部に立ち上がり部21aが嵌り込んだ状態では、図5(B)のように、鋼管10の先端面14が掘削刃本体21の立ち上がり部21aに隣接する段面21bに当接する。このように、鋼管10の中に先端掘削刃20の立ち上がり部21aが入り込んで連結され、鋼管10とと立ち上がり部21aの外周面との間にほとんど隙間が生じない。   As shown in FIG. 3 and FIG. 4, the tip excavation blade 20 is composed of an integrally formed product made of steel by casting or forging. The tip digging blade 20 has a digging blade body 21 having an outer diameter dimension substantially the same as that of the steel pipe 10 and having a cylindrical rising portion 21a that can be fitted into the tip portion of the steel pipe 10 on the opposite end side. The height of the rising portion 21a is, for example, about 1 cm. In a state in which the rising portion 21 a is fitted in the distal end portion of the steel pipe 10, the distal end surface 14 of the steel pipe 10 abuts on a step surface 21 b adjacent to the rising portion 21 a of the excavating blade main body 21 as shown in FIG. In this way, the rising portion 21a of the tip excavating blade 20 enters and is connected to the steel pipe 10, and there is almost no gap between the steel pipe 10 and the outer peripheral surface of the rising portion 21a.

図3(B),(C)において、掘削刃本体21の先端面は円すい状面21cとされ、この円すい状面21cに2条の掘削用刃体22が設けられている。2条の掘削用刃体22は、それぞれ先端掘削刃20の軸心O2を通る直径線Lを挟む両側に隣接して同直径線Lと平行に設けられている。詳しくは、一方の掘削用刃体22は、直径線方向の一方の外周側の位置から、軸心O2を越えて、軸心O2ともう一方の外周側の位置との間の中間位置まで延びている。もう一方の掘削用刃体22は、直径線方向のもう一方の外周側の位置から、軸心O2を越えて、軸心O2と前記一方の外周側の位置との間の中間位置まで延びている。   3 (B) and 3 (C), the distal end surface of the excavating blade body 21 is a conical surface 21c, and two excavating blade bodies 22 are provided on the conical surface 21c. The two digging blade bodies 22 are provided in parallel with the diameter line L adjacent to both sides of the diameter line L passing through the axis O2 of the tip excavation blade 20 respectively. Specifically, one excavation blade body 22 extends from a position on one outer peripheral side in the diametric line direction to an intermediate position between the axis O2 and the other outer peripheral position over the axis O2. ing. The other excavation blade body 22 extends from the position on the other outer peripheral side in the diameter line direction to the intermediate position between the axis O2 and the position on the one outer peripheral side over the axis O2. Yes.

各掘削用刃体22の直径線方向外周側端は、先端側に突出した外刃部22aとされ、他端は外刃部22aよりも先端側に突出した内刃部22bとされている。外刃部22aの直径線方向外側面22aaおよび内刃部22bの直径線方向外側面22baは、いずれも軸心O2に沿う面である。よって、外刃部22aおよび内刃部22bの先端は正面視で鋭角に形成され、地中に食い込み易くなっている。各掘削用刃体22は、直径線Lと直交する方向に一定の幅を有し、直径線Lと直交する方向のどの箇所でも掘削刃本体20に対する高さは同じである。   The outer peripheral side end in the diameter line direction of each excavation blade body 22 is an outer blade portion 22a that protrudes toward the distal end side, and the other end is an inner blade portion 22b that protrudes further toward the distal end side than the outer blade portion 22a. The outer diameter 22a of the outer cutter 22a and the outer outer surface 22ba of the inner cutter 22b are both along the axis O2. Therefore, the front-end | tip of the outer blade part 22a and the inner blade part 22b is formed in an acute angle by front view, and it is easy to bite into the ground. Each digging blade 22 has a certain width in the direction perpendicular to the diameter line L, and the height relative to the digging blade body 20 is the same at any location in the direction perpendicular to the diameter line L.

また、図3(A),(B)、図4に示すように、掘削刃本体21には、前記立ち上がり部21aよりも反先端側に突出した複数(例えば2つ)のフック状体23が設けられている。フック状体23は、掘削刃本体21の立ち上がり部21aよりも内周側の位置から立ち上がり部21aよりも反先端側、すなわち鋼管10に先端掘削刃20を取り付けたときに鋼管側へ突出する回転受け部23aと、この回転受け部23aの反先端側端から円周方向に屈曲した分離規制部23bとからなる。回転受け部23aの円周方向一方の面F1は、鋼管10に先端掘削刃20を取り付けた状態において鋼管10の前記突起13の側面に対向する面であって、この面F1は、先端掘削刃20の軸心O2と平行である。また、分離規制部23bの先端側の面F2は、鋼管10に先端掘削刃20を取り付けた状態において鋼管10の前記突起13の反先端面に対向する面であって、この面F2は、前記面F1に対して鈍角を成す。軸心O2と垂直な面に対する面F2の仰角αは、例えば5°程度とする。   Further, as shown in FIGS. 3A, 3B, and 4, the excavation blade main body 21 has a plurality of (for example, two) hook-like bodies 23 protruding to the opposite end side from the rising portion 21a. Is provided. The hook-like body 23 rotates from the position on the inner peripheral side with respect to the rising portion 21a of the excavating blade body 21 to the side opposite to the rising portion 21a, that is, when the tip excavating blade 20 is attached to the steel pipe 10, to the steel pipe side. It comprises a receiving portion 23a and a separation restricting portion 23b bent in the circumferential direction from the opposite end of the rotation receiving portion 23a. One surface F1 in the circumferential direction of the rotation receiving portion 23a is a surface facing the side surface of the projection 13 of the steel pipe 10 in a state where the tip excavating blade 20 is attached to the steel pipe 10, and this surface F1 is the tip excavating blade. It is parallel to the 20 axis O2. Further, the front-side surface F2 of the separation restricting portion 23b is a surface facing the opposite end surface of the protrusion 13 of the steel pipe 10 in a state where the front-end excavation blade 20 is attached to the steel pipe 10, and the surface F2 is An obtuse angle is formed with respect to the surface F1. The elevation angle α of the surface F2 with respect to the surface perpendicular to the axis O2 is, for example, about 5 °.

図5は、鋼管10と先端掘削刃20の取付部の断面図である。鋼管10への先端掘削刃20の取付けは、次のように行う。すなわち、鋼管10の先端側に先端掘削刃20を配置し、かつ鋼管10と先端掘削刃20の各軸心O1,O2を揃えた状態で、先端掘削刃20を鋼管10の側へ相対移動させて、鋼管10の先端部に先端掘削刃20の立ち上がり部21aを嵌め込む。このとき、鋼管10の突起13と、先端掘削刃20のフック状体23の回転受け部23aとは、互いに軸方向位置が合っている。この状態で、鋼管10に対して先端掘削刃20を反掘削回転方向(反A方向)に回転させることで、突起13の側面に回転受け部23aの面F1が当接すると共に、突起13の反先端面に分離規制部23bの面F2が係止する。これで取付け完了である。鋼管10の先端部に先端掘削刃20の立ち上がり部21aを嵌め込まれているので、先端掘削刃20をぐらつくことなく安定して取り付けることができる。この取付け作業は、鋼管10の先端部に先端掘削刃20の掘削刃本体立ち上がり部21aを嵌め込む際に、突起13とフック状体23の円周方向位相を揃える必要がないので、容易に行うことができる。   FIG. 5 is a cross-sectional view of the attachment portion between the steel pipe 10 and the tip excavation blade 20. The tip excavation blade 20 is attached to the steel pipe 10 as follows. That is, the tip excavating blade 20 is relatively moved toward the steel pipe 10 in a state where the tip excavating blade 20 is disposed on the tip side of the steel pipe 10 and the axial centers O1 and O2 of the steel pipe 10 and the tip excavating blade 20 are aligned. Then, the rising portion 21 a of the tip excavation blade 20 is fitted into the tip portion of the steel pipe 10. At this time, the protrusion 13 of the steel pipe 10 and the rotation receiving portion 23a of the hook-like body 23 of the tip excavating blade 20 are in axial alignment with each other. In this state, the tip excavation blade 20 is rotated in the anti-excavation rotation direction (anti-A direction) with respect to the steel pipe 10, so that the surface F1 of the rotation receiving portion 23a comes into contact with the side surface of the projection 13 and the projection 13 is counteracted. The surface F2 of the separation restricting portion 23b is locked to the front end surface. This completes the installation. Since the rising portion 21a of the tip digging blade 20 is fitted into the tip portion of the steel pipe 10, the tip digging blade 20 can be stably attached without wobbling. This attachment operation is easily performed because it is not necessary to align the circumferential phase of the protrusion 13 and the hook-like body 23 when the excavation blade body rising portion 21a of the distal excavation blade 20 is fitted into the distal end portion of the steel pipe 10. be able to.

この構成の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管を使用した現場打ちコンクリート系杭の築造方法を、図6、図7と共に説明する。   A method for constructing an in-situ concrete pile using an excavating blade-attached steel pipe for constructing an in-situ concrete pile having this configuration will be described with reference to FIGS.

まず、図6(A)のように、自走可能な作業車両2等に搭載された回転機構付きの杭打ち装置3に、掘削刃取付け鋼管1を先端掘削刃20が下側となるように支持させる。掘削刃取付け鋼管1の鋼管10は、上端を杭打ち装置3の昇降ヘッド4に固定して取り付けておいても良い。その場合、現場打ちコンクリート系杭を築造するごとに、杭打ち装置3により吊り上げた状態の鋼管10の先端に、前記取付け作業により先端掘削刃20を取り付ける。   First, as shown in FIG. 6 (A), the excavating blade mounting steel pipe 1 is placed on the pile driving device 3 with a rotating mechanism mounted on a work vehicle 2 or the like capable of self-propelling so that the tip excavating blade 20 is on the lower side. Support. The steel pipe 10 of the excavating blade mounting steel pipe 1 may be attached with its upper end fixed to the lifting head 4 of the pile driving device 3. In that case, every time an in-situ concrete pile is built, the tip excavation blade 20 is attached to the tip of the steel pipe 10 in a state of being lifted by the pile driving device 3 by the attaching operation.

次いで、図6(B)のように、鋼管10を掘削回転方向(A方向)、すなわち突起13(図5)に対してフック状体23(図5)の回転受け部23aが当接する方向に回転させつつ押し下げる。これにより、先端掘削刃20の各掘削用刃体22により地盤30を下方に掘削し、かつ鋼管10に設けられた螺旋状溝形成用刃11により鋼管10の外周の土に螺旋状の溝31を形成しながら、掘削刃取付け鋼管1を地盤30に貫入する。鋼管10から先端掘削刃20へ突起13およびフック状体23を介して回転力が伝達されるが、フック状体23の回転受け部23aの突起13に対向する面F1が鋼管10および先端掘削刃20の回転軸心O1,O2と平行であるため、鋼管10の回転が先端掘削刃20に円滑に伝達される。鋼管10の先端部に先端掘削刃20の立ち上がり部21aを嵌め込まれて、鋼管10と先端掘削刃20の隙間を塞いでいるので、鋼管10の中に土が入り込まない。   Next, as shown in FIG. 6B, the steel pipe 10 is rotated in the excavation rotation direction (A direction), that is, in the direction in which the rotation receiving portion 23a of the hook-like body 23 (FIG. 5) contacts the protrusion 13 (FIG. 5). Push down while rotating. As a result, the ground 30 is excavated downward by each excavation blade body 22 of the tip excavation blade 20, and the spiral groove 31 is formed in the soil on the outer periphery of the steel pipe 10 by the spiral groove forming blade 11 provided in the steel pipe 10. The excavating blade mounting steel pipe 1 is penetrated into the ground 30 while forming. The rotational force is transmitted from the steel pipe 10 to the tip excavation blade 20 via the projection 13 and the hook-like body 23, but the surface F1 facing the projection 13 of the rotation receiving portion 23 a of the hook-like body 23 is the steel pipe 10 and the tip excavation blade. The rotation of the steel pipe 10 is smoothly transmitted to the tip excavation blade 20 because it is parallel to the 20 rotation axes O1 and O2. Since the rising portion 21 a of the tip excavating blade 20 is fitted into the tip portion of the steel pipe 10 to close the gap between the steel pipe 10 and the tip excavating blade 20, soil does not enter the steel pipe 10.

各掘削用刃体22により地盤30を掘削する際、図7(A),(B)のように、先に内刃部22bが地盤30に食い込み、その後で、図7(C)のように、外刃部22aが地盤30に食い込む。このように先端掘削刃20の軸心O2に近い内刃部22bが先に地盤30に食い込むため、掘削刃取付け鋼管1の先端部を側方に振れ動かす力が小さい。外刃部22aが地盤30に食い込むときに、掘削刃取付け鋼管1の先端部を側方に振れ動かす力が作用するが、内刃部22bの軸心O2に沿う直径線方向外側面22baが地盤30の掘削済み周面H1と水平方向においてしっかりと係合し、この係合作用によって、掘削刃取付け鋼管1の先端部の振れ動きが防がれる。また、外刃部22aの直径線方向外側面22aaも軸心O2に沿う面であるので、図7(D)のように、外刃面22aが一旦地盤に食い込んでしまえば、外刃部22aの直径線方向外側面22aaが掘削済み周面H2と係合して、掘削刃取付け鋼管1の先端部が側方に振れ動くのが防がれる。こうして、掘削刃取付け鋼管1の回転貫入初期段階において、掘削刃取付け鋼管1の先端部が側方に振れ動くことが防がれ、掘削刃取付け鋼管1を安定して地盤30に貫入させることができる。   When excavating the ground 30 with each excavating blade body 22, the inner blade 22b first bites into the ground 30 as shown in FIGS. 7A and 7B, and then as shown in FIG. 7C. The outer blade 22a bites into the ground 30. Thus, since the inner blade part 22b near the axial center O2 of the tip excavating blade 20 bites into the ground 30 first, the force for swinging the tip part of the excavating blade-attached steel pipe 1 to the side is small. When the outer blade portion 22a bites into the ground 30, a force that swings the tip portion of the excavating blade mounting steel pipe 1 to the side acts, but the diametrical outer surface 22ba along the axis O2 of the inner blade portion 22b has a ground surface. It is firmly engaged with the 30 excavated peripheral surface H1 in the horizontal direction, and this engaging action prevents the swinging movement of the distal end portion of the excavating blade mounting steel pipe 1. Further, since the outer surface 22aa in the diameter line direction of the outer blade portion 22a is also a surface along the axis O2, once the outer blade surface 22a bites into the ground as shown in FIG. 7D, the outer blade portion 22a. The outer surface 22aa in the diametrical direction is engaged with the peripheral surface H2 that has been excavated, and the tip of the excavating blade-attached steel pipe 1 is prevented from swinging sideways. In this way, at the initial stage of rotational penetration of the excavating blade-attached steel pipe 1, the tip of the excavating blade-attached steel pipe 1 is prevented from swinging sideways, and the excavating blade-attached steel pipe 1 can be stably penetrated into the ground 30. it can.

また、螺旋状溝形成用刃11に前記傾斜角度が付けられているため、螺旋状溝形成用刃11が回転することにより、掘削刃取付け鋼管1全体に対して下向きへの推進力が働く。このため、間隔が一定した規則的な形状の螺旋状の溝31が形成され易い。   Moreover, since the said inclination angle is given to the spiral groove forming blade 11, when the spiral groove forming blade 11 rotates, a downward driving force is exerted on the entire excavation blade mounting steel pipe 1. For this reason, it is easy to form a spiral groove 31 having a regular shape with a constant interval.

さらに、この実施形態では、掘削刃本体21の先端面が円すい状面21cとされているため、掘削された土が円すい状面21cに沿って先端掘削刃20の外周側へ案内される。これにより、掘削刃取付け鋼管1が回転貫入により地盤30にスムーズに貫入されてゆく。しかも、掘削用刃体22で掘削された土が先端掘削刃20の外周側へ案内されることで、掘削刃付き鋼管1の外周側の土が掘削刃付き鋼管1の外周部で密に圧縮されて、地盤30が締め固められる。   Furthermore, in this embodiment, since the front end surface of the excavation blade main body 21 is a conical surface 21c, the excavated soil is guided along the conical surface 21c to the outer peripheral side of the front end excavation blade 20. Thereby, the excavation blade attachment steel pipe 1 is smoothly penetrated into the ground 30 by rotation penetration. Moreover, the soil excavated by the excavating blade body 22 is guided to the outer peripheral side of the tip excavating blade 20 so that the outer peripheral side of the steel pipe 1 with the excavating blade is densely compressed at the outer peripheral portion of the steel pipe 1 with the excavating blade. As a result, the ground 30 is compacted.

次いで、図6(C)のように、地盤30に貫入された掘削刃取付け鋼管1の鋼管10内に、セメントミルクSを充填する。セメントミルクSの代わりに、モルタルまたは生コンクリートを充填しても良い。   Next, as shown in FIG. 6C, cement milk S is filled into the steel pipe 10 of the excavating blade-attached steel pipe 1 that has penetrated into the ground 30. Instead of cement milk S, mortar or ready concrete may be filled.

セメントミルクSの充填が完了したら、鋼管10を反掘削回転方向(反A方向)、すなわち突起13(図5)からフック状体23(図5)の回転受け部23aが離れる方向に回転させつつ引き上げて、鋼管10から先端掘削刃20を分離させる。フック状体23の分離規制部23bの前記面F2が回転受け部23aの前記面F1に対して鈍角を成しているため、鋼管10を反掘削回転方向に回転させることによって、突起13に対するフック状体23の分離規制部23bの係止が簡単に外れる。突起13の鋼管反先端側の面にフック状体23の分離規制部23bが互いに係止することによってのみ鋼管10と先端掘削刃20とが軸方向に分離しないようになっているため、前記係止が外れれば、鋼管10から先端掘削刃20が確実に分離可能となる。   When the filling of the cement milk S is completed, the steel pipe 10 is rotated in the anti-digging rotation direction (anti-A direction), that is, in a direction in which the rotation receiving portion 23a of the hook-like body 23 (FIG. 5) is separated from the protrusion 13 (FIG. 5). The tip excavating blade 20 is separated from the steel pipe 10 by pulling up. Since the surface F2 of the separation restricting portion 23b of the hook-like body 23 forms an obtuse angle with respect to the surface F1 of the rotation receiving portion 23a, by rotating the steel pipe 10 in the anti-excavation rotation direction, the hook to the protrusion 13 The separation restricting portion 23b of the shape body 23 can be easily released. Since the steel pipe 10 and the tip excavation blade 20 are not separated in the axial direction only by the separation restricting portion 23b of the hook-like body 23 being locked to the surface of the protrusion 13 opposite to the steel pipe, the above-mentioned engagement If the stop is released, the tip excavation blade 20 can be reliably separated from the steel pipe 10.

そして、鋼管10を反掘削回転方向に回転させながら鋼管10のみを地盤30から引き抜くことによって、図6(D)のように、鋼管10の抜き跡となる杭孔32および螺旋状の溝31に鋼管10内のセメントミルクSを流し込む。鋼管10から分離された先端掘削刃20は、杭孔32の底に残される。杭孔32内のセメントミルクSを、バイブレーター等を用いて締め固めても良い。鋼管10を完全に引き抜いたなら、セメントミルクSの杭頭部Saを平滑に均す。これにより施工が完了する。セメントミルクSが硬化することで、現場打ちコンクリート系杭33となる。   Then, by rotating only the steel pipe 10 from the ground 30 while rotating the steel pipe 10 in the anti-excavation rotation direction, the pile hole 32 and the spiral groove 31 that become the trace of the steel pipe 10 are formed as shown in FIG. The cement milk S in the steel pipe 10 is poured. The tip excavation blade 20 separated from the steel pipe 10 is left at the bottom of the pile hole 32. The cement milk S in the pile hole 32 may be compacted using a vibrator or the like. If the steel pipe 10 is completely pulled out, the pile head Sa of the cement milk S is smoothed out. This completes the construction. When the cement milk S is hardened, the cast-in-place concrete pile 33 is formed.

この現場打ちコンクリート系杭33は、円柱状の杭本体の外周に螺旋状の節を有し、この螺旋状の節が地盤30に食い込んでいる。また、掘削刃取付け鋼管1を地盤30に貫入する過程において、杭孔43となる部分の土が鋼管10によって周囲に押しやられて地盤15が締め固められる。そのため、杭周面のせん断抵抗が大きい。   The cast-in-place concrete pile 33 has a spiral node on the outer periphery of the columnar pile body, and the spiral node bites into the ground 30. Further, in the process of penetrating the excavating blade-attached steel pipe 1 into the ground 30, the soil of the portion that becomes the pile hole 43 is pushed around by the steel pipe 10 and the ground 15 is compacted. Therefore, the shear resistance of the pile peripheral surface is large.

現場打ちコンクリート系杭33の杭周面抵抗力が大きいと、以下の利点がある。
・杭径を小さくすることが可能となり、材料費の削減を図ることができる。
・現場打ちコンクリート系杭33の材料が少なくて済み、環境負荷を低減することができる。
・杭先端をN値が比較的小さな地盤に支持させることができるため、杭長を短くすることができる。
When the pile peripheral surface resistance of the in-situ concrete pile 33 is large, the following advantages are obtained.
-It is possible to reduce the pile diameter and reduce material costs.
-The material for the on-site concrete pile 33 can be reduced, and the environmental load can be reduced.
-Since the tip of the pile can be supported by the ground having a relatively small N value, the pile length can be shortened.

この掘削刃取付け鋼管1を使用した現場打ちコンクリート系杭の築造方法は、従来の柱状改良工法のように、現場の土と固化材を混合撹拌することがないので、現場の土の状態に影響されることなく、常に品質の安定した地盤補強用のコンクリート系杭を築造することができる。また、土質によって六価クロム等の有害な物質が溶出する心配がない。さらに、杭孔の周囲の土が鋼管によって周囲に押しやられて地盤が締め固められるため、コンクリート系杭の杭周面抵抗力が大きくとれる。   The construction method of the cast-in-place concrete pile using this excavating blade-attached steel pipe 1 does not mix and agitate the soil and solidified material in the field unlike the conventional columnar improvement method. Therefore, it is possible to build concrete piles for ground reinforcement with stable quality at all times. In addition, there is no worry of toxic substances such as hexavalent chromium eluting depending on the soil. Furthermore, since the soil around the pile hole is pushed around by the steel pipe and the ground is compacted, the pile surface resistance force of the concrete pile can be increased.

まとめると、この掘削刃取付け鋼管1は、鋼管10の先端に上記構成の先端掘削刃20を着脱可能に取り付けたことにより、以下の効果が得られる。
・先端掘削刃20により、所定の杭径を確保することができる。
・先端掘削刃20により、先端支持力を確保できる。
・フック状体23の分離規制部23bの角度を工夫したことで、鋼管10に対して先端掘削刃20をスムーズに脱着することができる。
・鋼管10の先端に嵌め込まれる立ち上がり部21aを先端掘削刃20に設けたことにより、回転貫入時における鋼管10内への土の侵入を防止できる。
・上記立ち上がり部21aを設けたことにより、鋼管10に対して先端掘削刃20を安定して取り付けることができる。
In summary, the excavating blade-attached steel pipe 1 has the following effects when the tip excavating blade 20 having the above configuration is detachably attached to the tip of the steel pipe 10.
A predetermined pile diameter can be secured by the tip excavation blade 20.
-The tip support force can be secured by the tip excavation blade 20.
The tip excavation blade 20 can be smoothly attached to and detached from the steel pipe 10 by devising the angle of the separation restricting portion 23 b of the hook-like body 23.
-By providing the tip excavating blade 20 with the rising portion 21a fitted to the tip of the steel pipe 10, it is possible to prevent soil from entering the steel pipe 10 during the rotation penetration.
-By providing the rising portion 21a, the tip excavation blade 20 can be stably attached to the steel pipe 10.

前記実施形態の先端掘削刃20は、回転受け部23aと分離規制部23bとからなるフック状体23が設けられているが、このフック状体23に代えて、図8、図9に示すように、分離規制部23bは有さず回転受け部23aのみからなるものを設けても良い。これ以外の構成は、前記実施形態と同じである。この構成の場合も、前記実施形態と同様に、鋼管10への先端掘削刃20の取付けが容易で、かつ鋼管引き抜き時に鋼管10から先端掘削刃20を確実に分離することができる。   The tip excavating blade 20 of the above embodiment is provided with a hook-like body 23 composed of a rotation receiving portion 23a and a separation restricting portion 23b. Instead of the hook-like body 23, as shown in FIGS. In addition, the separation restricting portion 23b may not be provided and only the rotation receiving portion 23a may be provided. Other configurations are the same as those in the above embodiment. Also in this configuration, similarly to the above-described embodiment, the tip excavation blade 20 can be easily attached to the steel pipe 10, and the tip excavation blade 20 can be reliably separated from the steel pipe 10 when the steel pipe is pulled out.

ただし、図8、図9のように分離規制部23bを有しない場合、杭打ち装置3(図6)に掘削刃取付け鋼管1を設置してから、施工時に先端掘削刃20が接地するまでの間、鋼管10から先端掘削刃20が抜けないように両者を固定しておく固定手段(図示せず)を設ける必要がある。固定手段は、鋼管10と先端掘削刃20を一時的に固定するものであり、鋼管10が地盤へ進入すると次のように外されていて、地盤への進入の邪魔にならないため、鋼管10の外周に大きく突出するものであっても良く、例えば磁石、ピン、ベルト等を用いた簡易な構成とすることができる。また、固定手段は、その固定および解除操作を人手等により容易に行えることが望ましい。コンクリート系杭の築造時に、掘削刃取付け鋼管1を下降させて先端掘削刃20が地表に当接したなら、鋼管10から先端掘削刃20が抜けることがなくなるので、固定手段による鋼管10と先端掘削刃20の固定を解除する。   However, when it does not have the separation restricting portion 23b as shown in FIGS. 8 and 9, the drilling blade mounting steel pipe 1 is installed in the pile driving device 3 (FIG. 6) until the tip drilling blade 20 is grounded during construction. In the meantime, it is necessary to provide a fixing means (not shown) for fixing both ends of the steel pipe 10 so that the tip excavation blade 20 does not come off. The fixing means temporarily fixes the steel pipe 10 and the tip excavation blade 20, and is removed as follows when the steel pipe 10 enters the ground, and does not interfere with the entry into the ground. For example, a simple structure using a magnet, a pin, a belt, or the like may be used. Further, it is desirable that the fixing means can be easily fixed and released manually. If the excavating blade mounting steel pipe 1 is lowered when the concrete pile is constructed and the tip excavating blade 20 comes into contact with the ground surface, the tip excavating blade 20 will not come out of the steel pipe 10, so the steel pipe 10 and the tip excavating by the fixing means The fixing of the blade 20 is released.

1…掘削刃取付け鋼管
10…鋼管
11…螺旋状溝形成用刃体
13…突起
20…先端掘削刃
21a…立ち上がり部
22…掘削用刃体
23…フック状体
23a…回転受け部
23b…分離規制部
30…地盤
31…螺旋状の溝
32…杭孔
33…現場打ちコンクリート系杭
F1…回転受け部の突起に対向する面
F2…分離規制部の突起に対向する面
O1…鋼管の軸心
O2…先端掘削刃の軸心
S…セメントミルク
DESCRIPTION OF SYMBOLS 1 ... Excavation blade attachment steel pipe 10 ... Steel pipe 11 ... Spiral groove forming blade 13 ... Protrusion 20 ... Tip excavation blade 21a ... Rising part 22 ... Excavation blade 23 ... Hook-like body 23a ... Rotation receiving part 23b ... Separation restriction Part 30 ... Ground 31 ... Spiral groove 32 ... Pile hole 33 ... In-situ concrete pile F1 ... Face F2 facing the protrusion of the rotation receiving part ... Face O1 facing the protrusion of the separation restricting part ... Center axis O2 of the steel pipe ... Axis center of tip drilling blade S ... Cement milk

Claims (6)

鋼管と、この鋼管の先端に着脱可能に取り付けられて先端面に掘削用刃体を有する先端掘削刃とでなり、前記鋼管の先端の内周面に内径側へ突出する突起を設けると共に、前記先端掘削刃に、前記鋼管が地盤に貫入する回転方向に回転するとき前記突起に当接して前記先端掘削刃を前記鋼管と一体に回転させる回転受け部を、前記鋼管側へ軸方向に突出させて設けたことを特徴とする現場打ちコンクリート系杭築造用の掘削刃取付け鋼管。   A steel pipe and a tip excavating blade that is detachably attached to the tip of the steel pipe and has an excavating blade on the tip surface, and provided with a protrusion protruding toward the inner diameter side on the inner peripheral surface of the tip of the steel pipe, A rotation receiving portion that abuts on the protrusion and rotates the tip excavating blade integrally with the steel pipe when the steel pipe rotates in a rotation direction in which the steel pipe penetrates into the ground is protruded axially toward the steel pipe side. An excavating blade-attached steel pipe for construction of cast-in-place concrete piles. 請求項1に記載の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管において、前記回転受け部の先端に、この回転受け部が前記突起と当接した状態にあるとき、前記突起の鋼管反先端側の面に係止して前記鋼管と前記先端掘削刃とが軸方向に分離することを規制する分離規制部を設けたコンクリート系杭築造用の掘削刃取付け鋼管。   2. The excavating blade mounting steel pipe for building a cast-in-place concrete pile according to claim 1, wherein when the rotation receiving portion is in contact with the projection at the tip of the rotation receiving portion, the steel pipe opposite tip of the projection An excavating blade-attached steel pipe for building a concrete pile provided with a separation restricting portion that is locked to a side surface and restricts the steel pipe and the tip excavating blade from separating in the axial direction. 請求項2に記載の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管において、前記回転受け部の前記突起に対向する面は、前記鋼管に前記先端掘削刃が取り付けられた状態における前記先端掘削刃の回転軸心と平行であり、かつ前記分離規制部の前記突起に対向する面は、前記回転受け部の前記突起に対向する面に対して鈍角を成すコンクリート系杭築造用の掘削刃取付け鋼管。   The excavation blade mounting steel pipe for building a cast-in-place concrete pile according to claim 2, wherein a surface of the rotation receiving portion facing the protrusion is the distal excavation blade in a state where the distal excavation blade is attached to the steel pipe. An excavation blade-attached steel pipe for building a concrete pile, in which a surface parallel to the rotation axis of the separation regulating portion and facing the projection of the separation restricting portion forms an obtuse angle with respect to a surface facing the projection of the rotation receiving portion . 請求項1ないし請求項3のいずれか1項に記載の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管において、前記先端掘削刃に、前記鋼管に前記先端掘削刃が取り付けられた状態において前記鋼管の内部に挿入されて前記鋼管と前記先端掘削刃との隙間を塞ぐ立ち上がり部を設けたコンクリート系杭築造用の掘削刃取付け鋼管。   The excavating blade-attached steel pipe for building a cast-in-place concrete pile according to any one of claims 1 to 3, wherein the steel pipe is attached to the tip excavating blade and the tip excavating blade is attached to the steel pipe. An excavating blade-attached steel pipe for building a concrete pile provided with a rising portion that is inserted inside the steel pipe and closes a gap between the steel pipe and the tip excavating blade. 請求項1ないし請求項4のいずれか1項に記載の現場打ちコンクリート系杭築造用の掘削刃取付け鋼管において、前記鋼管の下端に、この鋼管の外周面よりも外周側に突出した螺旋状溝形成用刃体を設けたコンクリート系杭築造用の掘削刃取付け鋼管。   The excavating blade-attached steel pipe for building a cast-in-place concrete pile according to any one of claims 1 to 4, wherein a spiral groove projecting outward from the outer peripheral surface of the steel pipe is provided at a lower end of the steel pipe. Excavation blade mounting steel pipe for building concrete piles with forming blades. 請求項1ないし請求項5のいずれか1項に記載のコンクリート系杭築造用の掘削刃取付け鋼管を使用する現場打ちコンクリート系杭の築造方法であって、
前記掘削刃取付け鋼管を、前記先端掘削刃が下側となるように支持した状態で、前記突起に対して前記回転受け部が当接する方向に回転させつつ押し下げることによって、前記先端掘削刃により下方に掘削しながら地盤に挿入する過程と、
前記鋼管内にモルタルまたは生コンクリートまたはセメントミルクを充填する過程と、
前記突起から前記回転受け部が離れる方向に前記鋼管を回転させつつ引き上げて、前記鋼管から前記先端掘削刃を分離させた後、前記鋼管のみを地盤から引き抜くことによって、前記鋼管の抜き跡となる杭孔に前記鋼管内のモルタルまたは生コンクリートまたはセメントミルクを流し込む過程と、
を含む現場打ちコンクリート系杭の築造方法。
A method for building a cast-in-place concrete pile using the excavating blade-attached steel pipe for building a concrete pile according to any one of claims 1 to 5,
With the excavating blade mounting steel pipe supported by the tip excavating blade on the lower side, it is pushed down by the tip excavating blade by rotating it down in the direction in which the rotation receiving portion abuts against the projection. The process of inserting into the ground while excavating,
Filling the steel pipe with mortar, ready-mixed concrete or cement milk;
The steel pipe is pulled up while rotating in a direction in which the rotation receiving portion is separated from the protrusion, and after the tip excavation blade is separated from the steel pipe, only the steel pipe is pulled out from the ground, thereby becoming a trace of the steel pipe. The process of pouring mortar or ready-mixed concrete or cement milk in the steel pipe into the pile hole,
On-site concrete piles including
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