JP2015066907A - Booklet printer having page turning mechanism - Google Patents

Booklet printer having page turning mechanism Download PDF

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Publication number
JP2015066907A
JP2015066907A JP2013205561A JP2013205561A JP2015066907A JP 2015066907 A JP2015066907 A JP 2015066907A JP 2013205561 A JP2013205561 A JP 2013205561A JP 2013205561 A JP2013205561 A JP 2013205561A JP 2015066907 A JP2015066907 A JP 2015066907A
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page
roller
booklet
turning
push
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JP5918737B2 (en
Inventor
桂 義宗
Yoshimune Katsura
義宗 桂
吉田 正義
Masayoshi Yoshida
正義 吉田
周一 阿部
Shuichi Abe
周一 阿部
貴史 渡邉
Takashi Watanabe
貴史 渡邉
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Fujitsu Frontech Ltd
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Fujitsu Frontech Ltd
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Priority to JP2013205561A priority Critical patent/JP5918737B2/en
Priority to ES14179165.7T priority patent/ES2599998T3/en
Priority to EP14179165.7A priority patent/EP2853409B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D9/00Bookmarkers; Spot indicators; Devices for holding books open; Leaf turners
    • B42D9/04Leaf turners
    • B42D9/06Leaf turners having an arm reset after each operation

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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Financial Or Insurance-Related Operations Such As Payment And Settlement (AREA)
  • Handling Of Sheets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a page turning mechanism which reduces drag turning as much as possible without changing the conventional constitution upon the page-feed of a booklet.SOLUTION: When a rear side page 33b of a spread page arrives at a position of a turning roller 17, the conveyance is stopped, a movable guide 29 releases upper side regulation, a push-up member 24 pushes up the rear side page 33b, the turning roller 17 inflates an uppermost page 33b-1 upward, the turning roller 17 is stopped, the push-up member 24 falls down, the rear side page 33b is horizontally returned, the uppermost page 33b-1 rear end is brought into pressure contact with the turning roller 17, the turning roller 17 flips up the uppermost page 33b-1 and is stopped, the uppermost page 33b-1 rides over the turning roller 17, a conveyance roller pair 28a, 28b close a holding part, all conveyance roller pairs are rotated in a booklet discharge direction, the uppermost page 33b-1 is pushed up by the driven roller 28b of the conveyance roller pair, is pushed down and is overlapped over a front side page 33a, a booklet 33 is discharged to an external part and each member is returned to a home position.

Description

本発明は、冊子印刷装置に関わり、更に詳しくは複数頁から成る冊子の改頁に際し従来の簡便な構成を変えることなく連れ捲りを可及的に低減させる頁捲り機構を備えた冊子印刷装置に関する。   The present invention relates to a booklet printing apparatus, and more particularly, to a booklet printing apparatus provided with a page turning mechanism that reduces tampering as much as possible without changing the conventional simple structure when a booklet consisting of a plurality of pages is changed. .

従来、例えば銀行等の行内に設置されているATM(automated telling machine)には通帳等の複数頁から成る冊子の見開き頁の印字行が末尾行を超える場合に改頁を行うための頁捲り機構を内部に備えている。   Conventionally, an ATM (automated telling machine) installed in a bank or the like, for example, a page turning mechanism for performing page breaks when a printed page of a multi-page booklet such as a passbook exceeds the last line. Is provided inside.

一般に、冊子の頁を機械的に自動改頁する頁捲り機構には、捲りローラを同軸に備えた搬送ローラを中央部に配設されている。冊子が頁の捲り位置まで搬入されてくると、全ての搬送ローラを停止させ、捲りローラのみ回転させて頁捲りを行う。しかし、この頁捲り機構は、頁を捲る際に次に重なる頁も同時に捲るいわゆる連れ捲りという不具合を引き起こすことがある。   In general, a page turning mechanism that mechanically automatically turns a page of a booklet is provided with a conveyance roller provided coaxially with a turning roller at the center. When the booklet is carried to the page turning position, all the conveyance rollers are stopped and only the page turning roller is rotated to perform page turning. However, this page turning mechanism may cause a problem of so-called tapping that simultaneously turns over the next overlapping page.

このような不具合を防止するために、圧電バイモルフで振動を与えながら捲りローラを回転させ、専用の二個のセンサで捲りの完了を確認する頁捲り機構が提案されている。(例えば、特許文献1参照。)   In order to prevent such problems, a page turning mechanism has been proposed in which the turning roller is rotated while applying vibration with a piezoelectric bimorph, and the completion of turning is confirmed by two dedicated sensors. (For example, refer to Patent Document 1.)

特開平06−155964号公報Japanese Patent Laid-Open No. 06-155964

しかしながら、特許文献1に記載の頁捲り機構は、圧電バイモルフや専用の二個のセンサという高価な複数の部材を必要とすること、それらの部材をタイミング良く駆動する制御回路が必要になること、全体的に組み立てが複雑になること等が重なってコストが大きく上昇するという問題がある。   However, the page turning mechanism described in Patent Document 1 requires a plurality of expensive members such as piezoelectric bimorphs and two dedicated sensors, and requires a control circuit for driving these members in a timely manner. There is a problem in that the cost is greatly increased due to the complicated assembly as a whole.

本発明は、上記従来の課題を解決するものであって、複数頁から成る冊子の改頁に際し従来の簡便な構成を変えることなく連れ捲りを可及的に低減させる頁捲り機構を備えた冊子印刷装置を提供することを目的とする。   The present invention solves the above-described conventional problems, and is a booklet having a page turning mechanism that reduces tampering as much as possible without changing a conventional simple structure when a booklet consisting of a plurality of pages is changed. An object is to provide a printing apparatus.

上記課題を解決するために、本発明の頁捲り機構を備えた冊子印刷装置において、上記頁捲り機構は、少なくとも、吸入・排出搬送ローラと、中間搬送ローラと、奥側搬送ローラと、上記中間搬送ローラと同軸に配設され該中間搬送ローラとは独立に専用モータで回転する頁捲りローラと、上記中間搬送ローラと上記奥側搬送ローラとの間で且つ搬送路の面より下方に配設された押し上げ部材と、を備え、見開き頁の印字欄先頭行を先頭にして上記吸入・排出搬送ローラにより吸入され、上記中間搬送ローラに搬送を引き継がれ、上記奥側搬送ローラに搬送されて内部に引き込まれた冊子に対し、上記押し上げ部材は、上記冊子の見開き頁の捲り頁の存在する部分を、下方から従来の押し上げ高さの60%の高さまで押し上げ、上記専用モータは、上記頁捲りローラを従来の回転の40%の回転速度で回転させるよう低速で回転してコギングを発生し、上記頁捲りローラは、上記捲り頁に対し上記専用モータのコギングの振動を伝達しながら、上記捲り頁を上記従来の40%の回転で捲り上げる、ように構成される。   In order to solve the above problems, in the booklet printing apparatus provided with the page turning mechanism of the present invention, the page turning mechanism includes at least a suction / discharge conveyance roller, an intermediate conveyance roller, a back conveyance roller, and the intermediate conveyance roller. A page turning roller disposed coaxially with the transport roller and rotated by a dedicated motor independently of the intermediate transport roller, and disposed between the intermediate transport roller and the rear transport roller and below the surface of the transport path. And a push-up member that is sucked by the suction / discharge transport roller starting from the first line in the print field of the facing page, and transported to the intermediate transport roller and transported to the inner transport roller. With respect to the booklet drawn into the booklet, the push-up member pushes up the portion of the facing page of the double-page spread of the booklet to a height of 60% of the conventional push-up height from below, and Rotates at a low speed so that the page turning roller rotates at a rotation speed of 40% of the conventional rotation, and the page turning roller transmits the cogging vibration of the dedicated motor to the page turning. However, the page is turned up at the 40% rotation of the conventional method.

本発明は、複数頁から成る冊子の改頁に際し従来の簡便な構成を変えることなく連れ捲りを可及的に低減させる頁捲り機構を備えた冊子印刷装置を提供することが可能となる。   According to the present invention, it is possible to provide a booklet printing apparatus having a page turning mechanism that can reduce a page as much as possible without changing a conventional simple configuration when a booklet consisting of a plurality of pages is changed.

本発明の実施例1に係る頁捲り機構を備えた冊子印刷装置の全体構成を示す機能ブロック図である。1 is a functional block diagram illustrating an overall configuration of a booklet printing apparatus including a page turning mechanism according to a first embodiment of the present invention. (a)は実施例1に係る頁捲り機構の一部を切り欠いて主要部のみを示す斜視図、(b)はその平面図である。(a) is a perspective view which cuts out a part of the page turning mechanism which concerns on Example 1, and shows only the principal part, (b) is the top view. 実施例1に係る頁捲り機構の主要部の構成を判りやすく模式的に示す側面図である。It is a side view which shows typically the composition of the principal part of the page turning mechanism concerning Example 1 in an easily understandable manner. (a)〜(g)は実施例1に係る頁捲り機構における頁捲りの動作を順に示す動作状態図である。(a)-(g) is an operation state figure which shows in order the operation | movement of the page turning in the page turning mechanism which concerns on Example 1. FIG. (a)は本発明で押し上げ高さを設定した従来の頁捲り機構において捲りの回転速度を従来速度とし押し上げ高さを種々に変えた場合の捲りの成功率と成功した中の連れ捲りの発生率とを実測したデータを一覧にした図表、(b)は(a)の図表の左半分のデータをグラフにした図、(c)は(a)の図表の右半分のデータをグラフにした図である。(a) shows the success rate of turning and the occurrence of successful tapping when the turning speed is varied in the conventional page turning mechanism in which the pushing height is set in the present invention and the pushing height is variously changed. Chart that lists the measured data of the rate, (b) is a graph of the left half of the chart of (a), (c) is a graph of the right half of the chart of (a) FIG. (a)は図5(b)と図5(c)の2つのグラフを1枚に表したグラフ、(b)は図5(b)と図5(c)の2つのグラフデータを合成(積算)し両方の状況を行なった場合の総合的な捲りの成功率を表したグラフである。(a) is a graph representing the two graphs of FIG. 5 (b) and FIG. 5 (c) on one sheet, (b) is a composite of the two graph data of FIG. 5 (b) and FIG. 5 (c) ( It is a graph showing the success rate of the overall resurrection when both conditions are performed. (a)は本発明で捲りローラのモータ回転速度を設定した従来の頁捲り機構において押し上げ高さを従来高さとしモータ回転速度を種々に変えた場合の捲りの成功率と成功した中の連れ捲りの発生率とを実測したデータを一覧にした図表、(b)は(a)の図表の左半分のデータをグラフにした図、(c)は(a)の図表の右半分のデータをグラフにした図である。(a) shows the success rate of turning and the success in the conventional page turning mechanism in which the motor rotation speed is varied in the conventional page turning mechanism in which the motor rotation speed of the turning roller is set in the present invention. (B) is a graph of the data in the left half of the diagram in (a), and (c) is a graph of the data in the right half of the diagram in (a). FIG. (a)は図7(b)と図7(c)の2つのグラフを1枚に表したグラフ、(b)は図7(b)と図7(c)の2つのグラフデータを合成(積算)し両方の状況を行なった場合の総合的な捲りの成功率を表したグラフである。(a) is a graph representing the two graphs of FIG. 7 (b) and FIG. 7 (c) on one sheet, (b) is a composite of the two graph data of FIG. 7 (b) and FIG. 7 (c) ( It is a graph showing the success rate of the overall resurrection when both conditions are performed.

以下、本発明の実施の形態について、詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

図1は、実施例1に係る頁捲り機構を備えた冊子印刷装置の全体構成を示す機能ブロック図である。図1に示すように、本例の頁捲り機構を備えた冊子印刷装置1は、冊子印刷装置全体を制御するCPU(Central Processing Unit)2が中心となっている。   FIG. 1 is a functional block diagram illustrating an overall configuration of a booklet printing apparatus including a page turning mechanism according to the first embodiment. As shown in FIG. 1, the booklet printing apparatus 1 having the page turning mechanism of this example is centered on a CPU (Central Processing Unit) 2 that controls the entire booklet printing apparatus.

CPU2には、バス3を介して、ROM(Read Only Memory)4、RAM(Random Access Memory)5、イメージセンサ制御回路6、印字ヘッド駆動回路7、センサ制御回路8、捲りローラモータ駆動回路9、搬送ローラモータ駆動回路10、印字キャリアモータ駆動回路11、押し上げローラ駆動回路12が接続されている。   The CPU 2 is connected via a bus 3 to a ROM (Read Only Memory) 4, a RAM (Random Access Memory) 5, an image sensor control circuit 6, a print head drive circuit 7, a sensor control circuit 8, a turning roller motor drive circuit 9, A conveyance roller motor drive circuit 10, a print carrier motor drive circuit 11, and a push-up roller drive circuit 12 are connected.

イメージセンサ制御回路6にはイメージセンサ13が接続されている。イメージセンサ13は、冊子の印刷領域の位置マーク等を読み取って画像判別をするためのセンサである。印字ヘッド駆動回路7には、印字ヘッド14が接続されている。印字ヘッド14は冊子の印刷領域の印字行に、日付、金額、備考等を印字するためのものである。   An image sensor 13 is connected to the image sensor control circuit 6. The image sensor 13 is a sensor for reading a position mark or the like in a printing area of a booklet and determining an image. A print head 14 is connected to the print head drive circuit 7. The print head 14 is for printing the date, amount, remarks, etc. on the print line in the print area of the booklet.

センサ制御回路8には、各種のセンサ15が接続されている。ここでは各種のセンサを便宜上一つの番号15で示しているが、センサは、例えば、冊子吸入検出センサ、冊子頁捲り位置検出センサ、冊子排出検出センサ等、要所要所に配置されている。   Various sensors 15 are connected to the sensor control circuit 8. Here, various sensors are indicated by a single number 15 for the sake of convenience. However, the sensors are arranged at necessary places such as a booklet suction detection sensor, a booklet page turning position detection sensor, and a booklet discharge detection sensor.

捲りローラモータ駆動回路9には、捲りローラモータ16が接続され、捲りローラモータ16には捲りローラ17が連結されている。捲りローラモータ16は詳しくは後述するようにコギングを引き起こすほどの低速で回転して、捲りローラ17を回転駆動する。   A turning roller motor 16 is connected to the turning roller motor drive circuit 9, and a turning roller 17 is connected to the turning roller motor 16. As will be described in detail later, the turning roller motor 16 rotates at a low speed that causes cogging to rotate the turning roller 17.

搬送ローラモータ駆動回路10には、搬送ローラモータ18が接続され、搬送ローラモータ18には、複数の搬送ローラ19が、不図示のプーリ、ベルト、ギア列、クラッチ等を介して連結されている。ここでの説明では、便宜上一つの番号19で示しているが、後に示す図では、各搬送ローラ19にはそれぞれ他の独立した番号を付与して示す。   A conveyance roller motor 18 is connected to the conveyance roller motor drive circuit 10, and a plurality of conveyance rollers 19 are connected to the conveyance roller motor 18 via pulleys, belts, gear trains, clutches, etc. (not shown). . In the description here, one number 19 is shown for convenience, but in the drawings shown later, each transport roller 19 is given another independent number.

各搬送ローラ19は、駆動ローラと従動ローラからなるローラ対を構成している。搬送ローラモータ18は、複数の搬送ローラ対の、それぞれ駆動側のローラを駆動タイミングに合わせて回転駆動する。   Each conveyance roller 19 constitutes a roller pair including a driving roller and a driven roller. The conveyance roller motor 18 rotationally drives the driving-side rollers of the plurality of conveyance roller pairs in accordance with the driving timing.

印字キャリアモータ駆動回路11には、印字キャリアモータ21が接続され、印字キャリアモータ21には、印字ヘッド14を着脱自在に搭載・保持する印字キャリア22が連結されている。印字キャリアモータ21は印字キャリア22を印字タイミングに合わせて印字方向に直線駆動する。   A print carrier motor 21 is connected to the print carrier motor drive circuit 11, and a print carrier 22 for detachably mounting and holding the print head 14 is connected to the print carrier motor 21. The print carrier motor 21 linearly drives the print carrier 22 in the printing direction in accordance with the printing timing.

押し上げローラ駆動回路12には、押し上げローラモータ23が接続されている。押し上げローラモータ23には、押し上げ部材24が連結されている。押し上げローラモータ23は、詳しくは後述するが、従来の捲り機構において捲り頁を下から押し上げていた高さ(以下、単に、通常の高さ、又は通常の押し上げ高さ、という)よりも低い高さに、押し上げ部材24を押し上げ駆動する。   A push-up roller motor 23 is connected to the push-up roller drive circuit 12. A push-up member 24 is connected to the push-up roller motor 23. As will be described in detail later, the push-up roller motor 23 has a height lower than the height (hereinafter simply referred to as a normal height or a normal push-up height) where the page is pushed up from below in the conventional turning mechanism. Then, the push-up member 24 is pushed up and driven.

図2(a)は、本例の冊子印刷装置1が備える頁捲り機構の一部を切り欠いて主要部のみを示す斜視図であり、図2(b)はその平面図である。この主要部については、後の図において、判りやすく模式的に示すので、ここでは簡略に説明する。   FIG. 2A is a perspective view showing only a main part by cutting out a part of the page turning mechanism provided in the booklet printing apparatus 1 of this example, and FIG. 2B is a plan view thereof. Since this main part is schematically shown in an easy-to-understand manner in the subsequent drawings, it will be briefly described here.

図2(a),(b)は、冊子を矢印aで示す方向に吸入搬送する際の搬送状態を示している。図2(a),(b)には、主要部の上方位置に配置された部材を示しており、冊子印刷装置1は、冊子吸入口40、吸入口立設部27、捲りローラ17、不図示の捲りローラモータ16、駆動ローラ25a,28a,31a、従動ローラ25b,28b、31b、固定ガイド26、可動ガイド29を備えている。   2 (a) and 2 (b) show the transport state when the booklet is sucked and transported in the direction indicated by the arrow a. 2 (a) and 2 (b) show members disposed above the main portion. The booklet printing apparatus 1 includes a booklet suction port 40, a suction port standing portion 27, a winding roller 17, The illustrated roller roller motor 16, drive rollers 25a, 28a, 31a, driven rollers 25b, 28b, 31b, a fixed guide 26, and a movable guide 29 are provided.

冊子吸入口40の近傍には、吸入・排出搬送ローラ対の駆動ローラ25aが配設されている。駆動ローラ25aの下には、不図示の従動ローラ25bが配置されている。   In the vicinity of the booklet suction port 40, a driving roller 25a of a pair of suction / discharge conveyance rollers is disposed. A driven roller 25b (not shown) is disposed below the drive roller 25a.

これより奥に、中間搬送ローラ対の従動ローラ28bが配設されている。従動ローラ28bの下には、不図示の駆動ローラ28aが配設されている。また、従動ローラ28bの軸と同軸には、捲りローラ17が配設されている。   Behind this, the driven roller 28b of the intermediate conveyance roller pair is disposed. A driving roller 28a (not shown) is disposed under the driven roller 28b. Further, a turning roller 17 is disposed coaxially with the shaft of the driven roller 28b.

また捲りローラ17は、中間搬送ローラ対の従動ローラ26bとは同軸に配設されているものの、従動ローラ26bとは独立に専用の図1に示した捲りローラモータ16に駆動されて回転する。   Further, although the turning roller 17 is disposed coaxially with the driven roller 26b of the intermediate conveying roller pair, the turning roller 17 is driven and rotated by the dedicated turning roller motor 16 shown in FIG. 1 independently of the driven roller 26b.

一番奥には、奥側搬送ローラ対の駆動ローラ31aが配設されている。駆動ローラ31aの下には、不図示の従動ローラ31bが配置されている。   In the innermost part, a driving roller 31a of the rear side conveying roller pair is disposed. A driven roller 31b (not shown) is disposed under the driving roller 31a.

図3は、上述した頁捲り機構の主要部の構成を判りやすく模式的に示す側面図である。図3には、冊子吸入方向を示す矢印aと共に、吸入・排出搬送ローラ対の駆動ローラ25a、従動ローラ25b、固定ガイド26、中間搬送ローラ対の駆動ローラ28a、従動ローラ28bを示している。   FIG. 3 is a side view schematically showing the configuration of the main part of the page turning mechanism described above in an easily understandable manner. FIG. 3 shows a driving roller 25a, a driven roller 25b, a fixed guide 26, a driving roller 28a, and a driven roller 28b of a pair of intermediate and conveying rollers, along with an arrow a indicating the booklet suction direction.

更に、図3には、中間搬送ローラ対の従動ローラ28bと同軸配置の捲りローラ17、可動ガイド29、奥側搬送ローラ対の駆動ローラ31a、従動ローラ31b、これら3組のローラ対で形成される冊子搬送経路の下方において中間搬送ローラ対の駆動ローラ28aと奥側搬送ローラ対の従動ローラ31bとの間に配置され、押し上げローラ32と一体な押し上げ部材24を示している。   Further, in FIG. 3, the winding roller 17 coaxially arranged with the driven roller 28b of the intermediate conveying roller pair, the movable guide 29, the driving roller 31a of the rear conveying roller pair, the driven roller 31b, and these three roller pairs are formed. A push-up member 24 that is disposed between the driving roller 28a of the intermediate carrying roller pair and the driven roller 31b of the back-side carrying roller pair below the booklet carrying path is shown.

図4(a)〜(g)は、上記構成の頁捲り機構における頁捲りの動作を順に示す動作状態図である。なお、図4(a)〜(g)には、説明に必要な部分にのみ図3と同一の番号を付与して示している。   FIGS. 4A to 4G are operation state diagrams sequentially showing page turning operations in the page turning mechanism having the above-described configuration. 4 (a) to 4 (g), the same numbers as those in FIG. 3 are assigned to the portions necessary for the description.

なお、以下の説明では、駆動ローラと従動ローラの記載は行わず、例えば、吸入・排出搬送ローラ対の駆動ローラ25a及び従動ローラ25bの場合であれば、単に吸入・排出搬送ローラ対25a及び25bと記載する。   In the following description, the driving roller and the driven roller are not described. For example, in the case of the driving roller 25a and the driven roller 25b of the suction / discharge transport roller pair, the suction / discharge transport roller pair 25a and 25b is simply used. It describes.

先ず、図4(a)において、吸入・排出搬送ローラ対25a及び25bにより矢印aで示すように搬入(吸入)された冊子33が、その見開き頁の前方頁33aを奥側搬送ローラ対31a及び31bよりも更に奥まで搬送され、見開き頁の後方頁33bが、捲りローラ17の捲り位置まで搬送された状態を示している。   First, in FIG. 4 (a), the booklet 33 carried in (sucked) by the suction / discharge transport roller pairs 25a and 25b as indicated by the arrow a, the front page 33a of the spread page is changed to the rear transport roller pair 31a and The rear page 33b of the double-page spread is conveyed to the turning position of the turning roller 17 as shown in FIG.

ここで、図4(b)に示すように、3組のローラ対が全て停止すると共に、中間搬送ローラ対28a及び28bの把持部が開口し、可動ガイド29が上方に回動して搬送路上方の規制を解除する。   Here, as shown in FIG. 4B, all the three roller pairs are stopped, the gripping portions of the intermediate conveyance roller pairs 28a and 28b are opened, and the movable guide 29 is rotated upward to move on the conveyance path. To release the regulations.

更に、押し上げ部材24が押し上げローラ32に駆動されて回動し冊子33の後方頁33bを下から高さhだけ押し上げる。この押し上げ高さhは、通常の押し上げ高さよりも低い60%の高さである。その理由は、詳しくは後述する。   Further, the push-up member 24 is driven and rotated by the push-up roller 32 to push up the rear page 33b of the booklet 33 by a height h from below. This push-up height h is 60% lower than the normal push-up height. The reason will be described in detail later.

次に、図4(c)に示すように、捲りローラ17が、矢印bで示す反時計回り方向におよそ260度回転し、冊子33の後方頁33bの最上頁33b−1の後端に摺接して最上頁33b−1を上方向に膨らませる。このとき捲りローラモータ16は、従来の捲り機構が行っていた回転速度(以下、単に、通常の回転速度という)よりも低速な40%の速度でコギングを発生しながら回転する。その理由は、詳しくは後述する。   Next, as shown in FIG. 4C, the turning roller 17 rotates approximately 260 degrees in the counterclockwise direction indicated by the arrow b, and slides to the rear end of the uppermost page 33b-1 of the rear page 33b of the booklet 33. In contact with it, the uppermost page 33b-1 is expanded upward. At this time, the turning roller motor 16 rotates while generating cogging at a speed of 40%, which is lower than the rotation speed (hereinafter simply referred to as normal rotation speed) performed by the conventional turning mechanism. The reason will be described in detail later.

次に、図4(d)に示すように、捲りローラ17が停止し、押し上げ部材24が、冊子押し上げ位置から、図4(a)に示したホームポジションに戻る。これにより冊子33の後方頁33bが水平位置に戻り、それに応じて下がった最上頁33b−1の後端が曲がりの反発力で捲りローラ17に圧接する。   Next, as shown in FIG. 4 (d), the turning roller 17 stops and the push-up member 24 returns from the booklet push-up position to the home position shown in FIG. 4 (a). As a result, the rear page 33b of the booklet 33 returns to the horizontal position, and the rear end of the uppermost page 33b-1 lowered accordingly is pressed against the turning roller 17 by the repulsive force of bending.

続いて、図4(e)に矢印cで示すように、捲りローラ17が上記の停止位置から反時計回り方向に、およそ120度回転し、最上頁33b−1の後端を跳ね上げて停止する。跳ね上げにより曲がりを解除された最上頁33b−1の後端は、停止した捲りローラ17の上に乗り上げる。   Subsequently, as indicated by an arrow c in FIG. 4 (e), the turning roller 17 rotates approximately 120 degrees counterclockwise from the stop position, and the rear end of the uppermost page 33b-1 is lifted and stopped. To do. The rear end of the uppermost page 33b-1, which has been released from being bent up, rides on the stopped turning roller 17.

次に、図4(f)に示すように、中間搬送ローラ対28a及び28bが把持部を閉じて冊子33を挟持し、これに続いて、吸入・排出搬送ローラ対25a及び25b、中間搬送ローラ対28a及び28b、奥側搬送ローラ対31a及び31bの全ての搬送ローラ対が矢印dで示す冊子排出方向に回転する。   Next, as shown in FIG. 4 (f), the intermediate conveyance roller pairs 28a and 28b close the gripping portion and sandwich the booklet 33. Subsequently, the suction / discharge conveyance roller pairs 25a and 25b, the intermediate conveyance rollers All the transport roller pairs of the pair 28a and 28b and the back side transport roller pair 31a and 31b rotate in the booklet discharge direction indicated by the arrow d.

これにより冊子33は排出されながら、停止している捲りローラ17の上に乗り上げた最上頁33b−1は、冊子33の排出移動と共に、中間搬送ローラ対の従動ローラ28bにより押し上げられ、押し倒されて、見開き頁の前方頁33aの上に重なる。   As a result, while the booklet 33 is being discharged, the uppermost page 33b-1 riding on the stopped turning roller 17 is pushed up and pushed down by the driven roller 28b of the intermediate conveying roller pair together with the discharge movement of the booklet 33. Overlapping the front page 33a of the spread page.

この後、図4(g)に示すように、冊子33は捲り機構の外へ逐次排出されて行き、可動ガイド29が上方の規制解除位置から規制案内位置に戻り、捲りローラ17が、跳ね上げ停止位置から矢印eで示す時計回り方向におよそ20度回転して、捲り開始前のホームポジションに戻る。これで改頁が完了する。   Thereafter, as shown in FIG. 4G, the booklet 33 is sequentially discharged out of the turning mechanism, the movable guide 29 returns from the upper restriction release position to the restriction guide position, and the turning roller 17 is flipped up. It rotates about 20 degrees in the clockwise direction indicated by the arrow e from the stop position, and returns to the home position before the start of turning. This completes the page break.

ここで、図4(b)に示した押し上げ部材24が冊子33の後方頁33bを通常の押し上げ高さよりも低い60%の高さで押し上げる理由と、図4(c)に示した捲りローラ17が通常の回転速度よりも低速な40%の速度でコギングを発生しながら回転する理由を説明する。   Here, the reason why the push-up member 24 shown in FIG. 4 (b) pushes the rear page 33b of the booklet 33 at a height of 60% lower than the normal push-up height, and the turning roller 17 shown in FIG. 4 (c). The reason for rotating while generating cogging at a speed of 40%, which is lower than the normal rotation speed, will be described.

先ず、発明者は、捲りの成功率と、成功した捲りの中の連れ捲りの発生率と、押し上げ高さと、捲りの回転速度との相関を調べることにした。尚、捲りの成功率と、連れ捲りの発生率は、相反する情報となる為、連れ捲りの発生率は、連れ捲りの防止率(正常捲りの成功率)に置き換えて記載することにする。これにより、情報の全てが、捲りの成功率となる。また、この実験のために、従来一般的に用いられていた冊子(以下、単に、通常冊子という)と、サンプル1、サンプル2の冊子の3種類の冊子を用意した。   First, the inventor decided to investigate the correlation between the success rate of the hitting, the occurrence rate of the tampering in the successful hitting, the pushing-up height, and the rotation speed of the hitting. It should be noted that the success rate of tapping and the occurrence rate of tampering are contradictory information, and therefore, the tampering occurrence rate is described by replacing it with the tampering prevention rate (success rate of normal tapping). As a result, all of the information becomes the success rate of resentment. For this experiment, three types of booklets were prepared: a booklet generally used in the past (hereinafter simply referred to as a normal booklet) and a sample 1 and sample 2 booklet.

通常冊子は通常そのままの冊子(以下、通帳または媒体ともいう)である。サンプル1は、複数頁にまたがるように打痕を付けて、頁捲り時に重っている頁間に引っ掛かりが出来て頁の分離が出来にくいようにした標本である。サンプル2は、捲りの対象頁の次の頁とその次の頁間の摩擦係数を低下させて、対象頁を捲る際に連れ捲りが起き易いようにした標本である。   The normal booklet is usually a booklet as it is (hereinafter also referred to as a passbook or medium). Sample 1 is a specimen in which a dent is provided so as to extend over a plurality of pages, and it is difficult to separate pages by being caught between overlapping pages when turning pages. Sample 2 is a specimen in which the coefficient of friction between the next page of the page to be turned and the next page is lowered so that the user can easily move the page when turning the target page.

このように、通常の状態の媒体と、連れ捲りが発生し易いように細工を施した2種類の標本に対して、押し上げ高さと、捲りの成功率と、成功した中の連れ捲りの防止率(正常捲りの成功率)との関係を調べた結果を示したものが図5(a)〜図5(b)である。   In this way, for a normal state medium and two types of specimens crafted so that tampering is likely to occur, the pushing-up height, the success rate of tapping, and the prevention rate of tampering during success FIG. 5 (a) to FIG. 5 (b) show the results of examining the relationship with the (normal success rate).

図5(a)は、捲りの回転速度を通常速度とし、押し上げ高さを種々に変えた場合の捲りの成功率と、成功した中の連れ捲りの防止率(正常捲りの成功率)とを実測したデータを一覧にした図表である。同図表は左端に押し上げ高さを現状(通常)の高さを100%として、20%から20%刻みに160%まで示している。例えば、通常の高さを8.5mmとする。   Fig. 5 (a) shows the success rate of the roll when the rotational speed of the roll is a normal speed and the push-up height is changed variously, and the prevention rate of the successful tapping (success rate of normal roll). It is the chart which listed the measured data. The chart shows the push-up height at the left end, from 20% to 160% in increments of 20%, where the current (normal) height is 100%. For example, the normal height is set to 8.5 mm.

そして、その右方に続く欄の左半分には、通常媒体、サンプル1、サンプル2の捲り成功率が記録され、右半分には、通常媒体、サンプル1、サンプル2の捲り成功中の連れ捲りの防止率(正常捲りの成功率)が記録されている。   The success rate of the normal medium, sample 1 and sample 2 is recorded in the left half of the column following the right side, and the normal medium, sample 1 and sample 2 are successfully turned over in the right half. The prevention rate (success rate of normal strike) is recorded.

図5(b)は図5(a)の図表の左半分のデータをグラフにしたもので、通常媒体をM−S1、サンプル1をS1−S1、サンプル2をS2−S1で示している。横軸に20%〜160%までの高さを示し、縦軸に0〜100%までの捲り成功率を示している。なお、捲りの成功は、連れ捲りの有無を問わず捲れたものを成功としている。   FIG. 5B is a graph of the data in the left half of the chart of FIG. 5A. The normal medium is indicated by M-S1, the sample 1 is indicated by S1-S1, and the sample 2 is indicated by S2-S1. The horizontal axis shows the height from 20% to 160%, and the vertical axis shows the success rate of the turn from 0 to 100%. In addition, the success of a hit is regarded as a success if it is drowned regardless of whether or not it is accompanied.

図5(c)は図5(a)の図表の右半分のデータをグラフにしたもので、この場合も通常媒体をM−S2、サンプル1をS1−S2、サンプル2をS2−S2で示している。横軸に20%〜160%までの高さを示し、縦軸に0〜100%までの捲り成功中の連れ捲り防止率(成功率)を示している。また、図6(a)は、図5(b)と図5(c)の2つのグラフを1枚に表したグラフで、図6(b)は、図5(b)と図5(c)の2つのグラフデータを合成(積算)した場合のグラフで、両方の状況を行なった場合の総合的な捲りの成功率を表したグラフである。図6(b)の3種のデータより、60%〜100%の範囲で、捲りの成功率が高いことが読み取れる。   FIG. 5 (c) is a graph of the data in the right half of the chart of FIG. 5 (a). In this case, the normal medium is indicated by M-S2, the sample 1 is indicated by S1-S2, and the sample 2 is indicated by S2-S2. ing. The horizontal axis indicates the height from 20% to 160%, and the vertical axis indicates the tampering prevention rate (success rate) during the successful roll from 0 to 100%. FIG. 6 (a) is a graph showing the two graphs of FIG. 5 (b) and FIG. 5 (c) on one sheet. FIG. 6 (b) is a graph of FIG. 5 (b) and FIG. 5 (c). ) Is a graph obtained by combining (accumulating) the two graph data, and is a graph showing the overall success rate of the hitting when both situations are performed. From the three types of data shown in FIG. 6B, it can be seen that the success rate of beat is high in the range of 60% to 100%.

図5(a),(b),(c)において、連れ捲り防止率に関しては、通常媒体では高さ100%以下では連れ捲り防止率(正常捲りの成功率)は100%であるが、サンプル2の結果を観察すると、高さ60%以下までは、連れ捲り防止率が高いが、60%以上では、連れ捲り防止率(正常捲りの成功率)が急激に低下することが分かる。   5 (a), (b), and (c), with regard to the tampering prevention rate, with normal media, the tampering prevention rate (success rate of normal tapping) is 100% at a height of 100% or less. When the result of 2 is observed, it is understood that the tampering prevention rate is high up to a height of 60% or less, but the tampering prevention rate (success rate of normal tapping) rapidly decreases at 60% or more.

ただし、100%以下になると、捲り成功率も低下する。それでも通常媒体は高さ60%で捲り成功率は70%と比較的高い値を維持しているから、紙質の変化等にも対処できる高い連れ捲り防止率を維持するには、高さ60%〜100%(5mm〜8.5mm)を基本とするのが良いとみることができる。   However, if it becomes 100% or less, the success rate of the hit also decreases. Still, the normal media is 60% in height and the success rate is 70%, which is a relatively high value. To maintain a high tampering prevention rate that can cope with changes in paper quality, the height is 60%. It can be considered that it should be based on ˜100% (5 mm to 8.5 mm).

次に、上記の通常の状態の媒体と、連れ捲りが発生し易いように細工を施した2種類の標本に対して、捲りローラ17を回転駆動する捲りローラモータ16の回転速度と、捲りの成功率と、成功した中の連れ捲りの防止率(正常捲りの成功率)との関係を調べた結果を示したものが図7(a)〜図8(b)である。   Next, with respect to the medium in the normal state and the two types of samples crafted so as to be easily tampered with, the rotation speed of the turning roller motor 16 for rotationally driving the turning roller 17, FIGS. 7 (a) to 8 (b) show the results of examining the relationship between the success rate and the success rate of successful tampering (success rate of normal hitting).

図7(a)は、押し上げ高さを通常高さとし、モータ回転速度を種々に変えた場合の捲りの成功率と、成功した中の連れ捲りの防止率(正常捲りの成功率)とを実測したデータを一覧にした図表である。同図表は左端にモータ回転速度を通常の回転速度を100%として、20%から20%刻みに160%まで示している。例えば、通常の回転速度を16rad/sとする。   Fig. 7 (a) shows the actual success rate of the roll when the push-up height is set to the normal height and the motor rotation speed is changed, and the success rate of normal tapping (success rate of normal strike). It is the chart which listed the data which was done. The chart shows the motor rotation speed at the left end from the normal rotation speed to 100%, from 20% to 160% in increments of 20%. For example, the normal rotation speed is 16 rad / s.

そして、その右方に続く欄の左半分には、通常媒体、サンプル1、サンプル2の捲り成功率が記録され、右半分には、通常媒体、サンプル1、サンプル2の捲り成功中の連れ捲りの防止率(正常捲りの成功率)が記録されている。   The success rate of the normal medium, sample 1 and sample 2 is recorded in the left half of the column following the right side, and the normal medium, sample 1 and sample 2 are successfully turned over in the right half. The prevention rate (success rate of normal strike) is recorded.

図7(b)は図7(a)の図表の左半分のデータをグラフにしたもので、通常媒体をM1−S1、サンプル1をS1−S1、サンプル2をS2−S1で示している。横軸に20%〜160%までのモータ回転率を示し、縦軸に0〜100%までの捲り成功率を示している。なお、この場合も、捲りの成功は、連れ捲りの有無を問わず捲れたものを成功としている。   FIG. 7B is a graph of the data in the left half of the chart of FIG. 7A. The normal medium is indicated by M1-S1, the sample 1 is indicated by S1-S1, and the sample 2 is indicated by S2-S1. The horizontal axis represents the motor rotation rate from 20% to 160%, and the vertical axis represents the turnover success rate from 0 to 100%. In this case as well, the success of the hit is determined to be successful regardless of the presence or absence of the carry.

図7(c)は図7(a)の図表の右半分のデータをグラフにしたもので、この場合も通常媒体をM−S2、サンプル1をS1−S2、サンプル2をS2−S2で示している。横軸に20%〜160%までのモータ回転速度を示し、縦軸に0〜100%までの捲り成功中の連れ捲り防止率(正常捲りの成功率)を示している。また、図8(a)は、図7(b)と図7(c)の2つのグラフを1枚に表したグラフで、図8(e)は、図7(b)と図7(c)の2つのグラフデータを合成(積算)した場合のグラフで、両方の状況を行なった場合の総合的な捲りの成功率を表したグラフである。図8(b)の3種のデータより、20%〜60%の範囲で、捲りの成功率が高いことが読み取れる。   FIG. 7 (c) is a graph of the data in the right half of the chart of FIG. 7 (a). In this case, the normal medium is indicated by M-S2, the sample 1 is indicated by S1-S2, and the sample 2 is indicated by S2-S2. ing. The horizontal axis indicates the motor rotation speed from 20% to 160%, and the vertical axis indicates the tampering prevention rate (success rate for normal hitting) during the successful hitting from 0 to 100%. FIG. 8 (a) is a graph showing the two graphs of FIG. 7 (b) and FIG. 7 (c) on one sheet. FIG. 8 (e) is a graph of FIG. 7 (b) and FIG. 7 (c). ) Is a graph obtained by combining (accumulating) the two graph data, and is a graph showing the overall success rate of the hitting when both situations are performed. From the three types of data shown in FIG. 8B, it can be seen that the success rate of beat is high in the range of 20% to 60%.

図7(a),(b),(c)において、連れ捲り防止率(正常捲りの成功率)に関しては、通常媒体ではモータ回転率が100%以下では防止率は100%であるが、サンプル1及びサンプル2の結果を観察すると、モータ回転率60%以下で連れ捲り発生率が急激に低下することが分かる。   7 (a), (b), and (c), with regard to the tampering prevention rate (success rate of normal tapping), the normal medium has a motor rotation rate of 100% or less, but the prevention rate is 100%. Observing the results of No. 1 and Sample 2, it can be seen that the occurrence rate of tampering rapidly decreases at a motor rotation rate of 60% or less.

ここで、連れ捲り発生率に関係なく、捲り成功率のほうはモータ回転率120%以下では通常媒体、サンプル1、サンプル2の別に関係なく100%を維持しているが、紙質の変化等にも対処できる高い連れ捲り防止率(正常捲りの成功率)を維持するには、モータ回転率は20〜60%(3.2rad/S〜9.6rad/S)を基本とするのが良いとみることができる。   Here, regardless of the occurrence rate of tampering, the success rate of turning is maintained at 100% regardless of the normal medium, sample 1 and sample 2 when the motor rotation rate is 120% or less. In order to maintain a high tampering prevention rate (success rate of normal strike), the motor rotation rate should be based on 20 to 60% (3.2 rad / S to 9.6 rad / S). You can see.

コギングは、モータの特性にもよるが、本例のモータは、通常回転数比60%(ここでは、9.6rad/S)以下でコギングを発生する、捲り時の捲りローラにコギングにより与えられる振動は、連れ送りしようとする頁を分離させ、最上部の頁のみを分離して捲るという機能に貢献する。   Cogging depends on the characteristics of the motor, but in the motor of this example, the cogging is normally applied to the rolling roller during turning, which generates cogging at a rotation speed ratio of 60% (here, 9.6 rad / S) or less. The vibration contributes to the function of separating the pages to be carried and separating only the top page.

また、上記で基本をよしとして、押し上げ高さ60%にモータ回転率40%を組み合わせて捲りを実行する方法は、紙質の変化に対応できるように連れ捲りの発生率低下を優先し、捲り成功率をやや犠牲にしているため、通常媒体についても捲り成功率が低下している。この場合は、リトライの段階で押し上げ高さを変更することで改善させることができる。   Also, based on the basics described above, the method of executing the page turning by combining the pushing height of 60% and the motor rotation rate of 40% gives priority to the reduction of the occurrence rate of the tampering so that it can cope with the change in paper quality, and the page has been successfully turned. Since the rate is somewhat sacrificed, the success rate is reduced for normal media. In this case, it can be improved by changing the push-up height at the retry stage.

なお、上述した実施例では、実施の形態の要旨を逸脱しない範囲内において種々の変更を加えることが出来る。   In addition, in the Example mentioned above, a various change can be added in the range which does not deviate from the summary of embodiment.

本発明は、複数頁から成る冊子の改頁に際し従来の簡便な構成を変えることなく連れ捲りを可及的に低減させる頁捲り機構を備えた冊子印刷装置に利用することができる。   The present invention can be used for a booklet printing apparatus provided with a page turning mechanism that reduces as much as possible without changing the conventional simple configuration when a booklet consisting of a plurality of pages is changed.

1 冊子印刷装置
2 CPU(central processing unit)
3 バス
4 ROM(read only memory)
5 RAM(Random Access Memory)
6 イメージセンサ制御回路
7 印字ヘッド駆動回路
8 センサ制御回路
9 捲りモータ駆動回路
10 搬送ローラモータ駆動回路
11 印字キャリアモータ駆動回路
12 押し上げローラ駆動回路
13 イメージセンサ
14 印字ヘッド
15 各種のセンサ
16 捲りローラモータ
17 捲りローラ
18 搬送ローラモータ
19 搬送ローラ
21 印字キャリアモータ
22 印字キャリア
23 押し上げローラモータ
24 押し上げ部材
25a 吸入・排出搬送ローラ対の駆動ローラ
25b 吸入・排出搬送ローラ対の従動ローラ
26 固定ガイド
27 吸入口立設部
28a 中間搬送ローラ対の駆動ローラ
28b 中間搬送ローラ対の従動ローラ
29 可動ガイド
31a 奥側搬送ローラ対の駆動ローラ
31b 奥側搬送ローラ対の従動ローラ
32 押し上げローラ
33 冊子
33a 見開き頁の前方頁
33b 見開き頁の後方頁
33b−1後方頁の最上頁
1 Booklet printing device 2 CPU (central processing unit)
3 bus 4 ROM (read only memory)
5 RAM (Random Access Memory)
6 Image sensor control circuit 7 Print head drive circuit 8 Sensor control circuit 9 Rolling motor drive circuit 10 Carrying roller motor drive circuit 11 Print carrier motor drive circuit 12 Push-up roller drive circuit 13 Image sensor 14 Print head 15 Various sensors 16 Rolling roller motor DESCRIPTION OF SYMBOLS 17 Rolling roller 18 Conveyance roller motor 19 Conveyance roller 21 Print carrier motor 22 Print carrier 23 Push-up roller motor 24 Push-up member 25a Drive roller of suction / discharge conveyance roller pair 25b Follower roller of suction / discharge conveyance roller pair 26 Fixed guide 27 Suction port Standing portion 28a Drive roller of intermediate conveyance roller pair 28b Drive roller of intermediate conveyance roller pair 29 Movable guide 31a Drive roller of back side conveyance roller pair 31b Follower roller of back side conveyance roller pair 32 Pushing up Roller 33 Booklet 33a Front page of facing page 33b Back page of facing page 33b-1 Top page of rear page

Claims (4)

頁捲り機構を備えた冊子印刷装置において、
前記頁捲り機構は、少なくとも、吸入・排出搬送ローラと、中間搬送ローラと、奥側搬送ローラと、前記中間搬送ローラと同軸に配設され該中間搬送ローラとは独立に専用モータで回転する頁捲りローラと、前記中間搬送ローラと前記奥側搬送ローラとの間で且つ搬送路の面より下方に配設された押し上げ部材と、
を備え、
見開き頁の印字欄先頭行を先頭にして前記吸入・排出搬送ローラにより吸入され、前記中間搬送ローラに搬送を引き継がれ、前記奥側搬送ローラに搬送されて内部に引き込まれた冊子に対し、
前記押し上げ部材は、前記冊子の見開き頁の捲り頁の存在する部分を、下方から通常の押し上げ高さの60%〜100%の高さまで押し上げ、
前記専用モータは、前記頁捲りローラを通常の回転の60%の回転速度で回転させるよう低速で回転してコギングを発生し、
前記頁捲りローラは、前記捲り頁に対し前記専用モータのコギングの振動を伝達しながら、前記捲り頁を前記通常の20%〜60%の回転で捲り上げる、
ことを特徴とする頁捲り機構を備えた冊子印刷装置。
In a booklet printing device equipped with a page turning mechanism,
The page turning mechanism includes at least a suction / discharge conveyance roller, an intermediate conveyance roller, a back conveyance roller, and a page that is arranged coaxially with the intermediate conveyance roller and is rotated by a dedicated motor independently of the intermediate conveyance roller. A turning roller, a push-up member disposed between the intermediate conveyance roller and the back-side conveyance roller and below the surface of the conveyance path;
With
With respect to the booklet which is sucked by the suction / discharge transport roller with the top line of the print field of the facing page as the head, transported to the intermediate transport roller, transported to the back transport roller and drawn inside,
The push-up member pushes up the portion of the facing page of the spread page of the booklet from below to a height of 60% to 100% of the normal push-up height,
The dedicated motor generates cogging by rotating at a low speed so that the page turning roller rotates at a rotation speed of 60% of normal rotation.
The page turning roller lifts the page turning with the normal rotation of 20% to 60% while transmitting the cogging vibration of the dedicated motor to the page turning page.
A booklet printing apparatus provided with a page turning mechanism characterized by the above.
前記通常の押し上げ高さの60%〜100%の高さは、5mm〜8.5mmの高さである、
ことを特徴とする請求項1に記載の冊子印刷装置。
The height of 60% to 100% of the normal push-up height is a height of 5 mm to 8.5 mm.
The booklet printing apparatus according to claim 1.
前記頁捲りローラが前記捲り頁を捲り上げる記通常の20%〜60%の回転は、3.2rad/m〜9.6rad/mである、
ことを特徴とする請求項1に記載の冊子印刷装置。
The page rotation roller rolls up the page and the normal rotation of 20% to 60% is 3.2 rad / m to 9.6 rad / m.
The booklet printing apparatus according to claim 1.
前記専用モータは、9.6rad/m以下に回転させる
ことを特徴とする請求項1に記載の冊子印刷装置。
The booklet printing apparatus according to claim 1, wherein the dedicated motor is rotated to 9.6 rad / m or less.
JP2013205561A 2013-09-30 2013-09-30 Booklet printing device with page turning mechanism Active JP5918737B2 (en)

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