JP2015063672A - Aliphatic polyester resin composition - Google Patents
Aliphatic polyester resin composition Download PDFInfo
- Publication number
- JP2015063672A JP2015063672A JP2014172620A JP2014172620A JP2015063672A JP 2015063672 A JP2015063672 A JP 2015063672A JP 2014172620 A JP2014172620 A JP 2014172620A JP 2014172620 A JP2014172620 A JP 2014172620A JP 2015063672 A JP2015063672 A JP 2015063672A
- Authority
- JP
- Japan
- Prior art keywords
- aliphatic polyester
- polyester resin
- resin composition
- acid
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003232 aliphatic polyester Polymers 0.000 title claims abstract description 131
- 239000004645 polyester resin Substances 0.000 title claims abstract description 105
- 239000000203 mixture Substances 0.000 title claims abstract description 56
- 150000002903 organophosphorus compounds Chemical class 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000004898 kneading Methods 0.000 claims abstract description 21
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 5
- -1 phosphorus compound Chemical class 0.000 claims description 59
- 239000011342 resin composition Substances 0.000 claims description 59
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 31
- 239000002253 acid Substances 0.000 claims description 28
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 27
- 150000002009 diols Chemical class 0.000 claims description 20
- 230000014759 maintenance of location Effects 0.000 claims description 15
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 12
- 238000005065 mining Methods 0.000 claims description 11
- 239000001384 succinic acid Substances 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011574 phosphorus Substances 0.000 claims description 5
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 239000003566 sealing material Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 18
- 239000002689 soil Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 30
- 229920005989 resin Polymers 0.000 description 28
- 239000011347 resin Substances 0.000 description 28
- 125000001931 aliphatic group Chemical group 0.000 description 27
- 239000000047 product Substances 0.000 description 24
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 22
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 18
- 229920000747 poly(lactic acid) Polymers 0.000 description 18
- 239000004626 polylactic acid Substances 0.000 description 17
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 description 16
- 239000000126 substance Substances 0.000 description 16
- 239000000945 filler Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 13
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 12
- 230000007062 hydrolysis Effects 0.000 description 12
- 238000006460 hydrolysis reaction Methods 0.000 description 12
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical group CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 10
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 10
- 230000015556 catabolic process Effects 0.000 description 10
- 238000000354 decomposition reaction Methods 0.000 description 10
- 238000006731 degradation reaction Methods 0.000 description 10
- 239000001361 adipic acid Substances 0.000 description 9
- 235000011037 adipic acid Nutrition 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 235000011187 glycerol Nutrition 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- 229920000728 polyester Polymers 0.000 description 9
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 8
- 229930182843 D-Lactic acid Natural products 0.000 description 8
- JVTAAEKCZFNVCJ-UWTATZPHSA-N D-lactic acid Chemical compound C[C@@H](O)C(O)=O JVTAAEKCZFNVCJ-UWTATZPHSA-N 0.000 description 8
- 229910019142 PO4 Inorganic materials 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000002216 antistatic agent Substances 0.000 description 8
- 229940022769 d- lactic acid Drugs 0.000 description 8
- 230000007423 decrease Effects 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000012760 heat stabilizer Substances 0.000 description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 235000021317 phosphate Nutrition 0.000 description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 8
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 7
- 239000010452 phosphate Substances 0.000 description 7
- 239000004014 plasticizer Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 7
- NGEWQZIDQIYUNV-UHFFFAOYSA-N 2-hydroxy-3-methylbutyric acid Chemical compound CC(C)C(O)C(O)=O NGEWQZIDQIYUNV-UHFFFAOYSA-N 0.000 description 6
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 229920002472 Starch Polymers 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000004310 lactic acid Substances 0.000 description 6
- 235000014655 lactic acid Nutrition 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 229920002961 polybutylene succinate Polymers 0.000 description 6
- 239000004631 polybutylene succinate Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- ZLMKQJQJURXYLC-UHFFFAOYSA-N bis(2-ethylhexoxy)-oxophosphanium Chemical compound CCCCC(CC)CO[P+](=O)OCC(CC)CCCC ZLMKQJQJURXYLC-UHFFFAOYSA-N 0.000 description 5
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 5
- 239000000539 dimer Substances 0.000 description 5
- 230000001771 impaired effect Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 4
- LJKDOMVGKKPJBH-UHFFFAOYSA-N 2-ethylhexyl dihydrogen phosphate Chemical compound CCCCC(CC)COP(O)(O)=O LJKDOMVGKKPJBH-UHFFFAOYSA-N 0.000 description 4
- SJZRECIVHVDYJC-UHFFFAOYSA-N 4-hydroxybutyric acid Chemical compound OCCCC(O)=O SJZRECIVHVDYJC-UHFFFAOYSA-N 0.000 description 4
- 229940006015 4-hydroxybutyric acid Drugs 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 4
- 239000010779 crude oil Substances 0.000 description 4
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920009537 polybutylene succinate adipate Polymers 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- AFENDNXGAFYKQO-VKHMYHEASA-N (S)-2-hydroxybutyric acid Chemical compound CC[C@H](O)C(O)=O AFENDNXGAFYKQO-VKHMYHEASA-N 0.000 description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 3
- FWVNWTNCNWRCOU-UHFFFAOYSA-N 2-hydroxy-3,3-dimethylbutanoic acid Chemical compound CC(C)(C)C(O)C(O)=O FWVNWTNCNWRCOU-UHFFFAOYSA-N 0.000 description 3
- NYHNVHGFPZAZGA-UHFFFAOYSA-N 2-hydroxyhexanoic acid Chemical compound CCCCC(O)C(O)=O NYHNVHGFPZAZGA-UHFFFAOYSA-N 0.000 description 3
- IWHLYPDWHHPVAA-UHFFFAOYSA-N 6-hydroxyhexanoic acid Chemical compound OCCCCCC(O)=O IWHLYPDWHHPVAA-UHFFFAOYSA-N 0.000 description 3
- 229920002261 Corn starch Polymers 0.000 description 3
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000008120 corn starch Substances 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 239000001630 malic acid Substances 0.000 description 3
- 235000011090 malic acid Nutrition 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000004702 methyl esters Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000004630 polybutylene succinate adipate Substances 0.000 description 3
- 238000012643 polycondensation polymerization Methods 0.000 description 3
- 238000002407 reforming Methods 0.000 description 3
- 239000012488 sample solution Substances 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- BDNKZNFMNDZQMI-UHFFFAOYSA-N 1,3-diisopropylcarbodiimide Chemical compound CC(C)N=C=NC(C)C BDNKZNFMNDZQMI-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 2
- LVRFTAZAXQPQHI-UHFFFAOYSA-N 2-hydroxy-4-methylvaleric acid Chemical compound CC(C)CC(O)C(O)=O LVRFTAZAXQPQHI-UHFFFAOYSA-N 0.000 description 2
- BWLBGMIXKSTLSX-UHFFFAOYSA-N 2-hydroxyisobutyric acid Chemical compound CC(C)(O)C(O)=O BWLBGMIXKSTLSX-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- GTVWRXDRKAHEAD-UHFFFAOYSA-N Tris(2-ethylhexyl) phosphate Chemical compound CCCCC(CC)COP(=O)(OCC(CC)CCCC)OCC(CC)CCCC GTVWRXDRKAHEAD-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- XDODWINGEHBYRT-UHFFFAOYSA-N [2-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCCCC1CO XDODWINGEHBYRT-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229920006167 biodegradable resin Polymers 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
- SPBMDAHKYSRJFO-UHFFFAOYSA-N didodecyl hydrogen phosphite Chemical compound CCCCCCCCCCCCOP(O)OCCCCCCCCCCCC SPBMDAHKYSRJFO-UHFFFAOYSA-N 0.000 description 2
- BGRWYRAHAFMIBJ-UHFFFAOYSA-N diisopropylcarbodiimide Natural products CC(C)NC(=O)NC(C)C BGRWYRAHAFMIBJ-UHFFFAOYSA-N 0.000 description 2
- TVWTZAGVNBPXHU-FOCLMDBBSA-N dioctyl (e)-but-2-enedioate Chemical compound CCCCCCCCOC(=O)\C=C\C(=O)OCCCCCCCC TVWTZAGVNBPXHU-FOCLMDBBSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- SXCBDZAEHILGLM-UHFFFAOYSA-N heptane-1,7-diol Chemical compound OCCCCCCCO SXCBDZAEHILGLM-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000006193 liquid solution Substances 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004629 polybutylene adipate terephthalate Substances 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229920000909 polytetrahydrofuran Polymers 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- UQDJGEHQDNVPGU-UHFFFAOYSA-N serine phosphoethanolamine Chemical compound [NH3+]CCOP([O-])(=O)OCC([NH3+])C([O-])=O UQDJGEHQDNVPGU-UHFFFAOYSA-N 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
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- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は脂肪族ポリエステル樹脂組成物に関し、さらに詳しくは、多湿条件下における分解特性が制御された脂肪族ポリエステル樹脂組成物に関する。 The present invention relates to an aliphatic polyester resin composition, and more particularly to an aliphatic polyester resin composition with controlled degradation characteristics under humid conditions.
脂肪族ポリエステルなどの生分解性樹脂は、環境への負荷を軽減することを目的として、フィルム、シート、繊維、成形品などへ使用されている。しかしながら、農業用途、土壌改質用途および石油やガスなどの地下資源採掘用途など、使用後に速やかに分解することを求められる用途においては、使用初期に求められる機械強度と使用後に求められる分解速度を両立することが難しく、課題となっている。 Biodegradable resins such as aliphatic polyesters are used in films, sheets, fibers, molded products, etc. for the purpose of reducing the environmental burden. However, in applications that require rapid degradation after use, such as agricultural applications, soil reforming applications, and underground resource mining applications such as oil and gas, the mechanical strength required in the initial use and the decomposition rate required after use are It is difficult to achieve both, which is a challenge.
例えば、シェールガス採掘時に水圧破砕によって頁岩に生じた裂け目の目止め材(支持材)として、ポリマーを含むプロパント溶液が用いられることがある(非特許文献1)。
このようなポリマーはプロパント溶液の摩擦を減少させ、シェールガス採掘の効率を向上させることができる。しかし、近年このように地中に投入されたポリマーが帯水層や地表の水源を汚染することが問題視されており、地中に投入後速やかに分解する生分解性樹脂が期待されている。
For example, a proppant solution containing a polymer may be used as a sealant (support material) for a rift formed in shale by hydraulic fracturing during shale gas mining (Non-patent Document 1).
Such a polymer can reduce the friction of the proppant solution and improve the efficiency of shale gas mining. However, in recent years, it has been regarded as a problem that the polymer introduced into the ground in this way contaminates the aquifer and the surface water source, and a biodegradable resin that rapidly decomposes after being put into the ground is expected. .
一方、従来、樹脂の色調、熱安定性、耐湿熱性、成形性を向上させる目的で有機リン化合物を重合時、あるいは溶融混練にて配合する事が提案されている(例えば、特許文献1〜7)。 On the other hand, for the purpose of improving the color tone, heat stability, moist heat resistance and moldability of the resin, it has been proposed to blend an organic phosphorus compound at the time of polymerization or by melt kneading (for example, Patent Documents 1 to 7). ).
しかしながら、上記特許文献1には、有機リン化合物の配合量が多いと耐加水分解性が低下することが示唆されているが、本発明者らが必要とする分解特性は得られていないのが実状である。また、樹脂の色調改善や分子量維持を目的として脂肪族ポリエステルの重合時にリン系安定剤を多量に配合すると、十分な重合度の脂肪族ポリエステルが得られない場合があったり、色調が安定しないなどの問題があった。 However, Patent Document 1 suggests that the hydrolysis resistance decreases when the amount of the organophosphorus compound is large, but the degradation characteristics required by the present inventors are not obtained. It's real. In addition, if a large amount of a phosphorus stabilizer is added during polymerization of an aliphatic polyester for the purpose of improving the color tone of the resin or maintaining the molecular weight, an aliphatic polyester having a sufficient degree of polymerization may not be obtained or the color tone may not be stable. There was a problem.
特許文献2〜6には、脂肪族ポリエステルに有機リン化合物を加えた樹脂組成物が記載されているものの、有機リン化合物を加えることで加水分解性が向上することについては何ら示唆されていない。 Patent Documents 2 to 6 describe a resin composition in which an organic phosphorus compound is added to an aliphatic polyester, but there is no suggestion that hydrolyzability is improved by adding an organic phosphorus compound.
また、特許文献7には脂肪族ポリエステルに本発明が規定する有機リン化合物を0.2重量部加えた旨の記載があるものの、該文献で有機リン化合物を加えた理由はポリマーの切断抑制に関するものであり、本発明が目的とする加水分解性の向上とは正反対の目的で用いている。 In addition, Patent Document 7 has a description that 0.2 part by weight of the organophosphorus compound defined by the present invention is added to the aliphatic polyester, but the reason for adding the organophosphorus compound in this document is related to suppression of polymer cleavage. Therefore, it is used for the purpose opposite to the improvement of the hydrolyzability aimed by the present invention.
本発明は上記状況に鑑みてなされたもので、その目的は、簡便な製造方法により、製造時には十分な分子量を有し、機械強度に優れ、特に、土中、水中等の多湿条件下において、制御された分解特性を有する脂肪族ポリエステル樹脂組成物を提供することを課題とする。 The present invention has been made in view of the above situation, and its purpose is to have a sufficient molecular weight at the time of production by a simple production method, excellent in mechanical strength, and particularly under high humidity conditions such as in soil and water. It is an object to provide an aliphatic polyester resin composition having controlled degradation characteristics.
本発明者らは上記課題を解決すべく鋭意検討した結果、脂肪族ポリエステル樹脂に、特定の化学構造をもつ有機リン化合物を一定量添加することにより、製造時に十分な分子量を有し、土中・水中などの多湿条件下において制御された分解特性を付与できることを見出した。本発明は、これらの知見に基づいて成し遂げられたものである。 As a result of intensive studies to solve the above problems, the present inventors have added a certain amount of an organophosphorus compound having a specific chemical structure to the aliphatic polyester resin, thereby having a sufficient molecular weight at the time of production, -It has been found that controlled degradation characteristics can be imparted under humid conditions such as in water. The present invention has been accomplished based on these findings.
即ち、本発明の要旨は、下記の(1)〜(9)の通りである。
(1)脂肪族ポリエステル樹脂(A)と下記式(1)で表される有機リン化合物(B)とを含有する樹脂組成物であって、脂肪族ポリエステル樹脂(A)100質量部に対する有機リン化合物(B)の含有量が0.3〜5質量部であることを特徴とする脂肪族ポリエステル樹脂組成物。
That is, the gist of the present invention is as follows (1) to (9).
(1) A resin composition containing an aliphatic polyester resin (A) and an organic phosphorus compound (B) represented by the following formula (1), wherein the organic phosphorus with respect to 100 parts by mass of the aliphatic polyester resin (A) Content of a compound (B) is 0.3-5 mass parts, The aliphatic polyester resin composition characterized by the above-mentioned.
[式(1)中、Xは水素原子又はOHを示し、nは1〜20の整数を示し、mは1又は2を示す。] [In Formula (1), X shows a hydrogen atom or OH, n shows the integer of 1-20, m shows 1 or 2. ]
(2)脂肪族ポリエステル樹脂(A)が、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルを含有し、その含有量が、脂肪族ポリエステル樹脂(A)全体を100質量部としたときに、50〜100質量部であることを特徴とする(1)に記載の脂肪族ポリエステル樹脂組成物。
(3)ジオールが1,4−ブタンジオールであり、ジカルボン酸がコハク酸であることを特徴とする(2)に記載の脂肪族ポリエステル樹脂組成物。
(4)原料としての脂肪族ポリエステル樹脂(A)の固有粘度(IV)が0.6〜1.8であることを特徴とする(1)〜(3)の何れかに記載の脂肪族ポリエステル樹脂組成物。
(5)脂肪族ポリエステル樹脂(A)がオキシカルボン酸を主成分としてなる脂肪族ポリエステルを含有し、その含有量が、脂肪族ポリエステル樹脂(A)全体を100質量部としたときに、1〜50質量部であることを特徴とする(1)〜(4)の何れかに記載の脂肪族ポリエステル樹脂組成物。
(6)脂肪族ポリエステル樹脂組成物の固有粘度(IV)が0.6〜1.8であることを特徴とする(1)〜(5)の何れかに記載の脂肪族ポリエステル樹脂組成物。
(7)原料としての脂肪族ポリエステル樹脂(A)に対する脂肪族ポリエステル樹脂組成物の固有粘度保持率が60〜100%であることを特徴とする(1)〜(6)の何れかに記載の脂肪族ポリエステル樹脂組成物。
(8)地下資源採掘のための空隙の目止め材用であることを特徴とする(1)〜(7)の何れかに記載の脂肪族ポリエステル樹脂組成物。
(9)脂肪族ポリエステル樹脂(A)と有機リン化合物(B)とを含有する樹脂組成物を製造する方法において、脂肪族ポリエステル樹脂(A)100質量部に対して前記式(1)で表される有機リン化合物(B)0.3〜5質量部を、押出機を用いて溶融混練することを特徴とする脂肪族ポリエステル樹脂組成物の製造方法。
(2) The aliphatic polyester resin (A) contains an aliphatic polyester mainly composed of a diol and a dicarboxylic acid, and when the content is 100 parts by mass of the entire aliphatic polyester resin (A), It is 50-100 mass parts, The aliphatic polyester resin composition as described in (1) characterized by the above-mentioned.
(3) The aliphatic polyester resin composition according to (2), wherein the diol is 1,4-butanediol and the dicarboxylic acid is succinic acid.
(4) The aliphatic polyester resin according to any one of (1) to (3), wherein the aliphatic polyester resin (A) as a raw material has an intrinsic viscosity (IV) of 0.6 to 1.8. Resin composition.
(5) When the aliphatic polyester resin (A) contains an aliphatic polyester containing oxycarboxylic acid as a main component and the content is 100 parts by mass of the entire aliphatic polyester resin (A), It is 50 mass parts, The aliphatic polyester resin composition in any one of (1)-(4) characterized by the above-mentioned.
(6) The aliphatic polyester resin composition according to any one of (1) to (5), wherein the aliphatic polyester resin composition has an intrinsic viscosity (IV) of 0.6 to 1.8.
(7) The inherent viscosity retention of the aliphatic polyester resin composition with respect to the aliphatic polyester resin (A) as a raw material is 60 to 100%, as described in any one of (1) to (6) Aliphatic polyester resin composition.
(8) The aliphatic polyester resin composition according to any one of (1) to (7), wherein the aliphatic polyester resin composition is used for a filler for a void for underground resource mining.
(9) In the method for producing a resin composition containing the aliphatic polyester resin (A) and the organophosphorus compound (B), the formula (1) is used for 100 parts by mass of the aliphatic polyester resin (A). The manufacturing method of the aliphatic polyester resin composition characterized by melt-kneading 0.3-5 mass parts of organophosphorus compounds (B) made using an extruder.
本発明の脂肪族ポリエステル樹脂組成物は、製造時に十分な分子量を有するため、機械物性に優れている。また、土中、水中などの多湿条件下において制御された分解特性、すなわちマイルドな温度条件でも速やかに分子量が低下する特徴をもつため、農業用、土壌改質、原油やガスなどの地下資源採掘用途など使用後に速やかな分解が求められる用途に特に有用である。 Since the aliphatic polyester resin composition of the present invention has a sufficient molecular weight during production, it has excellent mechanical properties. In addition, it has controlled decomposition characteristics under humid conditions such as soil and water, that is, its molecular weight decreases rapidly even under mild temperature conditions, so it can be used for agricultural use, soil reforming, underground resource extraction such as crude oil and gas. It is particularly useful for applications that require rapid degradation after use, such as applications.
以下、本発明の実施の形態について説明するが、本発明は以下の実施の形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。なお、本明細書において、「〜」という表現を用いた場合、その前後の数値または物理値を含む意味で用いることとする。 Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the gist of the present invention. In addition, in this specification, when the expression “to” is used, it is used in a sense including numerical values or physical values before and after that.
1.脂肪族ポリエステル樹脂組成物
本発明の脂肪族ポリエステル樹脂組成物は、脂肪族ポリエステル樹脂(A)と下記式(1)で表される有機リン化合物(B)とを含有する樹脂組成物であって、脂肪族ポリエステル樹脂(A)100質量部に対する有機リン化合物(B)の含有量が0.3〜5質量部であることを特徴とする。以下、「本発明の脂肪族ポリエステル樹脂組成物」を、「本発明の樹脂組成物」と略称することがある。
1. Aliphatic polyester resin composition The aliphatic polyester resin composition of the present invention is a resin composition containing an aliphatic polyester resin (A) and an organic phosphorus compound (B) represented by the following formula (1). The content of the organophosphorus compound (B) with respect to 100 parts by mass of the aliphatic polyester resin (A) is 0.3 to 5 parts by mass. Hereinafter, the “aliphatic polyester resin composition of the present invention” may be abbreviated as “the resin composition of the present invention”.
[式(1)中、Xは水素原子又はOHを示し、nは1〜20の整数を示し、mは1又は2
を示す。]
[In the formula (1), X represents a hydrogen atom or OH, n represents an integer of 1 to 20, and m represents 1 or 2.
Indicates. ]
1.1.脂肪族ポリエステル樹脂(A)
本発明において、脂肪族ポリエステル樹脂(A)は、脂肪族構造のモル比率が全体構造に対して最大比率となる樹脂であれば特に限定されず、例えば、脂肪族構造以外に、部分的に芳香族構造を有する脂肪族芳香族ポリエステルであってもよい。より具体的には、例えば、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステル、オキシカルボン酸(ヒドロキシカルボン酸)を主成分としてなる脂肪族ポリエステル、ジオールとジカルボン酸を主成分としてなる脂肪族芳香族ポリエステル、およびそれらの混合物が挙げられる。これらの中で、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルが好ましい。
1.1. Aliphatic polyester resin (A)
In the present invention, the aliphatic polyester resin (A) is not particularly limited as long as the molar ratio of the aliphatic structure is a maximum ratio with respect to the entire structure. For example, the aliphatic polyester resin (A) is partially aromatic in addition to the aliphatic structure. It may be an aliphatic aromatic polyester having a group structure. More specifically, for example, an aliphatic polyester mainly composed of diol and dicarboxylic acid, an aliphatic polyester mainly composed of oxycarboxylic acid (hydroxycarboxylic acid), and an aliphatic fragrance mainly composed of diol and dicarboxylic acid. Group polyesters, and mixtures thereof. Of these, aliphatic polyesters mainly composed of diol and dicarboxylic acid are preferred.
ここで、「主成分としてなる」とは、各単量体成分を50モル%以上用いて重合反応をさせて得られるものであることを意味する。各単量体成分の使用量は、好ましくは60モル%以上、より好ましくは70モル%以上、さらに好ましくは80モル%以上である。 Here, “being as a main component” means that the monomer component is obtained by polymerization reaction using 50 mol% or more of each monomer component. The amount of each monomer component used is preferably 60 mol% or more, more preferably 70 mol% or more, and still more preferably 80 mol% or more.
1.1.1.ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステル
ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルは、下記式(2)で表される脂肪族ジオール単位および下記式(3)で表される脂肪族ジカルボン酸単位を含んでなる脂肪族ポリエステル樹脂である。
1.1.1. Aliphatic polyester mainly composed of diol and dicarboxylic acid The aliphatic polyester mainly composed of diol and dicarboxylic acid is an aliphatic diol unit represented by the following formula (2) and a fat represented by the following formula (3). An aliphatic polyester resin comprising an aliphatic dicarboxylic acid unit.
−O−R1−O− (2)
[式(2)中、R1は、鎖中に酸素原子を有していてもよい2価の鎖状脂肪族炭化水素基及び/又は2価の脂環式炭化水素基を示し、共重合されている場合には1種に限定されない。]
—O—R 1 —O— (2)
[In the formula (2), R 1 represents a divalent chain aliphatic hydrocarbon group and / or a divalent alicyclic hydrocarbon group which may have an oxygen atom in the chain, and is a copolymer If it is, it is not limited to one type. ]
−OC−R2−CO− (3)
[式(3)中、R2は、直接結合を示すか、2価の鎖状脂肪族炭化水素基及び/又は2価の脂環式炭化水素基を示し、共重合されている場合には1種に限定されない。]
-OC-R 2 -CO- (3)
[In the formula (3), R 2 represents a direct bond or a divalent chain aliphatic hydrocarbon group and / or a divalent alicyclic hydrocarbon group, and is copolymerized. It is not limited to one type. ]
式(2)のジオール単位を与える脂肪族ジオールとしては、特に限定されないが、成形性や機械強度の観点から、炭素数2〜10の脂肪族ジオールが好ましく、炭素数4〜6の脂肪族ジオールが特に好ましい。具体的には、例えば、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,7−ヘプタンジオール、1,8−オクタンジオール、1,9−ノナンジオール、1,10−デカンジオール、ネオペンチルグリコール、ジエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレンエーテルグリコール、1,2−シクロヘキサンジオール、1,4−シクロヘキサンジオール、1,2−シクロヘキサンジメタノール、1,4−シクロヘキサンジメタノール等が挙げられ、中でも1,4−ブタンジオールが特に好ましい。上記脂肪族ジオールは、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Although it does not specifically limit as an aliphatic diol which gives the diol unit of Formula (2), From a viewpoint of a moldability or mechanical strength, a C2-C10 aliphatic diol is preferable and a C4-C6 aliphatic diol. Is particularly preferred. Specifically, for example, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptane Diol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, neopentyl glycol, diethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, 1,2-cyclohexanediol, 1, Examples include 4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, and 1,4-butanediol is particularly preferable. The above aliphatic diols may be used alone or in combination of two or more in any ratio and combination.
式(3)のジカルボン酸単位を与えるジカルボン酸成分としては、特に限定されないが、炭素数2〜40の脂肪族ジカルボン酸が好ましく、炭素数4〜10の脂肪族ジカルボン酸が特に好ましい。具体的には、例えば、コハク酸、アジピン酸、スベリン酸、セバシン酸、ドデカン二酸、ダイマー酸等が挙げられる。中でもコハク酸、アジピン酸、セバシン酸が好ましく、コハク酸とアジピン酸がより好ましく、コハク酸が特に好ましい。上記脂肪族ジカルボン酸は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Although it does not specifically limit as a dicarboxylic acid component which gives the dicarboxylic acid unit of Formula (3), A C2-C40 aliphatic dicarboxylic acid is preferable and a C4-C10 aliphatic dicarboxylic acid is especially preferable. Specific examples include succinic acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, and dimer acid. Of these, succinic acid, adipic acid and sebacic acid are preferred, succinic acid and adipic acid are more preferred, and succinic acid is particularly preferred. The above aliphatic dicarboxylic acids may be used alone or in combination of two or more in any ratio and combination.
ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルの具体例としては、ポリブチレンサクシネート、ポリブチレンサクシネートアジペート等が挙げられる。 Specific examples of the aliphatic polyester mainly composed of diol and dicarboxylic acid include polybutylene succinate, polybutylene succinate adipate, and the like.
脂肪族ジカルボン酸がコハク酸である場合、コハク酸由来の構造単位量を所定範囲内とすることで、前記した使用後に速やかな分解が求められる用途に用いた場合に、適度な生分解性が可能となる。全脂肪族ジカルボン酸単位中のコハク酸由来の構造単位の割合は、好ましくは50〜100モル%、より好ましくは80〜100モル%、さらに好ましくは90〜100モル%である。 When the aliphatic dicarboxylic acid is succinic acid, by setting the amount of structural units derived from succinic acid within a predetermined range, when used in applications where rapid degradation is required after use, moderate biodegradability is obtained. It becomes possible. The proportion of structural units derived from succinic acid in the total aliphatic dicarboxylic acid units is preferably 50 to 100 mol%, more preferably 80 to 100 mol%, still more preferably 90 to 100 mol%.
また、脂肪族ジカルボン酸がコハク酸とアジピン酸である場合、コハク酸由来とアジピン酸由来の構造単位量を所定範囲内とすることで、通常の条件における適度な生分解性が可能で、耐衝撃性の付与がより容易となる。全脂肪族ジカルボン酸単位中のコハク酸由来の構造単位の割合は、好ましくは50〜95モル%、より好ましくは60〜93モル%、さらに好ましくは70〜90モル%であり、全脂肪族ジカルボン酸単位中のアジピン酸由来の構造単位の割合は、好ましくは5〜50モル%、より好ましくは7〜40モル%、さらに好ましくは10〜30モル%である。 Further, when the aliphatic dicarboxylic acid is succinic acid and adipic acid, moderate biodegradability under normal conditions is possible by setting the amount of structural units derived from succinic acid and adipic acid within a predetermined range, and resistance to It becomes easier to impart impact properties. The proportion of structural units derived from succinic acid in the total aliphatic dicarboxylic acid units is preferably 50 to 95 mol%, more preferably 60 to 93 mol%, still more preferably 70 to 90 mol%. The ratio of the structural unit derived from adipic acid in the acid unit is preferably 5 to 50 mol%, more preferably 7 to 40 mol%, and still more preferably 10 to 30 mol%.
さらに、本発明におけるジオールとジカルボン酸を主成分としてなる脂肪族ポリエステル樹脂は、脂肪族オキシカルボン酸に由来する繰返し単位(脂肪族オキシカルボン酸単位)を有していてもよい。脂肪族オキシカルボン酸単位を与える脂肪族オキシカルボン酸の具体例としては、例えば、乳酸、グリコール酸、2−ヒドロキシ−n−酪酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシカプロン酸、6−ヒドロキシカプロン酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキシ−3−メチル酪酸、2−ヒドロキシイソカプロン酸、3−ヒドロキシ吉草酸、リンゴ酸、クエン酸等、またはこれらの低級アルキルエステル若しくは分子内エステルが挙げられる。また、ε−カプロラクトン等のラクトン化合物も本発明において脂肪族オキシカルボン酸に包含される。これらに光学異性体が存在する場合には、D体、L体またはラセミ体の何れでもよく、形態としては固体、液体または水溶液であってもよい。これらの中で、乳酸、グリコール酸、リンゴ酸、クエン酸が特に好ましい。これら脂肪族オキシカルボン酸は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Furthermore, the aliphatic polyester resin mainly comprising diol and dicarboxylic acid in the present invention may have a repeating unit derived from aliphatic oxycarboxylic acid (aliphatic oxycarboxylic acid unit). Specific examples of the aliphatic oxycarboxylic acid that gives an aliphatic oxycarboxylic acid unit include, for example, lactic acid, glycolic acid, 2-hydroxy-n-butyric acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxycaproic acid, 6-hydroxycaproic acid, 2-hydroxy-3,3-dimethylbutyric acid, 2-hydroxy-3-methylbutyric acid, 2-hydroxyisocaproic acid, 3-hydroxyvaleric acid, malic acid, citric acid, etc., or lower Examples thereof include alkyl esters and intramolecular esters. In addition, lactone compounds such as ε-caprolactone are also included in the aliphatic oxycarboxylic acid in the present invention. When optical isomers exist in these, any of D-form, L-form and racemic form may be sufficient, and the form may be solid, liquid, or aqueous solution. Of these, lactic acid, glycolic acid, malic acid, and citric acid are particularly preferred. One of these aliphatic oxycarboxylic acids may be used alone, or two or more thereof may be used in any ratio and combination.
上記脂肪族オキシカルボン酸単位の量は、成形性の観点から脂肪族ポリエステル樹脂(A)の全脂肪族ジカルボン酸単位中、好ましくは20モル%以下、より好ましくは10モル%以下、さらに好ましくは5モル%以下である。 The amount of the aliphatic oxycarboxylic acid unit is preferably 20 mol% or less, more preferably 10 mol% or less, and still more preferably in the total aliphatic dicarboxylic acid unit of the aliphatic polyester resin (A) from the viewpoint of moldability. 5 mol% or less.
また、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルは、カップリング剤等により鎖長延長されたものであってもよい。 In addition, the aliphatic polyester mainly composed of diol and dicarboxylic acid may have a chain length extended by a coupling agent or the like.
カップリング剤としては、ジイソシアネート、オキサゾリン、ジエポキシ化合物、酸無水物等が挙げられる。具体的には、例えば、2,4−トリレンジイソシアナート、ジフェニルメタンジイソシアナート、1,5−ナフチレンジイソシアナート、水素化キシリレンジイソシアナート、ヘキサメチレンジイソシアナート等が挙げられる。これらの添加量は脂肪族ポリエステル樹脂(A)100質量部に対して0.1〜5質量部であることが好ましい。 Examples of the coupling agent include diisocyanate, oxazoline, diepoxy compound, acid anhydride and the like. Specific examples include 2,4-tolylene diisocyanate, diphenylmethane diisocyanate, 1,5-naphthylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, and the like. It is preferable that these addition amounts are 0.1-5 mass parts with respect to 100 mass parts of aliphatic polyester resin (A).
ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルは、公知の方法(特開2012−144744号公報、特開2010−195989号公報、特開2009−173884号公報等に記載の方法)で製造することができる。例えば、上記の脂肪族ジカルボン酸と脂肪族ジオールとのエステル化反応および/またはエステル交換反応を行った後、減圧下での重縮合反応を行うといった溶融重合の一般的な方法や、有機溶媒を用いた公知の溶液加熱脱水縮合方法によっても製造することができるが、経済性や製造工程の簡略性の観点から、無溶媒下で行う溶融重合で製造する方法が好ましい。 Aliphatic polyesters mainly composed of diol and dicarboxylic acid are produced by known methods (methods described in JP 2012-144744 A, JP 2010-195989 A, JP 2009-173884 A, etc.). be able to. For example, a general method of melt polymerization in which an esterification reaction and / or transesterification reaction between the aliphatic dicarboxylic acid and the aliphatic diol is performed, and then a polycondensation reaction under reduced pressure is performed, or an organic solvent is used. Although it can manufacture also by the well-known solution heating dehydration condensation method used, the method of manufacturing by the melt polymerization performed without a solvent from a viewpoint of economical efficiency or the simplicity of a manufacturing process is preferable.
使用可能な製品(市販品)としては、三菱化学社製ポリブチレンサクシネート系樹脂GS Pla(登録商標)(ポリブチレンサクシネート、ポリブチレンサクシネートアジペ
ート等)、昭和電工社製ポリブチレンサクシネート樹脂ビオノーレ(登録商標)等が挙げられる。
Examples of usable products (commercially available products) include polybutylene succinate resin GS Pla (registered trademark) (polybutylene succinate, polybutylene succinate adipate, etc.) manufactured by Mitsubishi Chemical Corporation, polybutylene succinate resin manufactured by Showa Denko KK Examples include Bionore (registered trademark).
本発明において、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルは、以下の物性をもつものが好ましい。
重量平均分子量は、下限が好ましくは10,000以上、より好ましくは20,000以上、さらに好ましくは50,000以上であり、上限が好ましくは1,000,000以下、より好ましくは500,000以下、さらに好ましくは400,000以下である。重量平均分子量を上記範囲とすることにより、成形性と機械強度の点において有利である。なお、重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)により、ポリスチレンを標準物質として測定した値に基づくものである。
In the present invention, the aliphatic polyester having diol and dicarboxylic acid as main components preferably has the following physical properties.
The lower limit of the weight average molecular weight is preferably 10,000 or more, more preferably 20,000 or more, further preferably 50,000 or more, and the upper limit is preferably 1,000,000 or less, more preferably 500,000 or less. More preferably, it is 400,000 or less. By setting the weight average molecular weight within the above range, it is advantageous in terms of moldability and mechanical strength. The weight average molecular weight is based on a value obtained by measuring polystyrene as a standard substance by gel permeation chromatography (GPC).
メルトフローレート(MFR)は、190℃、2.16kgで測定した場合、下限が好ましくは0.1g/10分以上であり、上限が好ましくは150g/10分以下、より好ましくは120g/10分以下、特に好ましくは100g/10分以下である。メルトフローレートを上記範囲とすることにより、成形性と機械強度が良好となる。 When measured at 190 ° C. and 2.16 kg, the lower limit of the melt flow rate (MFR) is preferably 0.1 g / 10 min or more, and the upper limit is preferably 150 g / 10 min or less, more preferably 120 g / 10 min. Hereinafter, it is particularly preferably 100 g / 10 min or less. By setting the melt flow rate within the above range, moldability and mechanical strength are improved.
融点は、下限が好ましくは70℃以上、より好ましくは75℃以上であり、上限が好ましくは250℃以下、より好ましくは200℃以下、特に好ましくは150℃以下である。融点が複数存在する場合には、少なくとも1つの融点が上記範囲内にあることが好ましい。 The lower limit of the melting point is preferably 70 ° C. or higher, more preferably 75 ° C. or higher, and the upper limit is preferably 250 ° C. or lower, more preferably 200 ° C. or lower, and particularly preferably 150 ° C. or lower. When there are a plurality of melting points, at least one melting point is preferably within the above range.
固有粘度(IV)は、通常0.6以上、好ましくは0.8以上、より好ましくは1.0以上であり、上限が通常1.8以下、好ましくは1.6以下、より好ましくは1.4以下である。固有粘度が小さすぎると、成形品の機械物性が低下する可能性があり、また固有粘度が大きすぎると、成形加工時に溶融粘度が高くなりすぎ、成形性が低下する可能性がある。なお、固有粘度(IV)は、フェノール/テトラクロロエタン(質量比1/1)の混合溶媒を使用し、30℃において測定した値に基づくものである。 The intrinsic viscosity (IV) is usually 0.6 or more, preferably 0.8 or more, more preferably 1.0 or more, and the upper limit is usually 1.8 or less, preferably 1.6 or less, more preferably 1. 4 or less. If the intrinsic viscosity is too small, the mechanical properties of the molded product may be lowered. If the intrinsic viscosity is too large, the melt viscosity becomes too high during molding and the moldability may be lowered. The intrinsic viscosity (IV) is based on a value measured at 30 ° C. using a mixed solvent of phenol / tetrachloroethane (mass ratio 1/1).
また、本発明において、樹脂組成物の原料として用いる脂肪族ポリエステル樹脂(A)の物性は、上記とほぼ同様である。 In the present invention, the physical properties of the aliphatic polyester resin (A) used as a raw material for the resin composition are substantially the same as described above.
脂肪族ポリエステル樹脂(A)中の、ジオールとジカルボン酸を主成分としてなる脂肪族ポリエステルの含有量は、脂肪族ポリエステル樹脂(A)全体を100質量部としたときに、下限が好ましくは50質量部以上、より好ましくは70質量部以上、特に好ましくは90質量部以上であり、上限が好ましくは100質量部以下である。含有量を上記範囲とすることにより、特に、前記した使用後に速やかな分解が求められる用途に用いた場合に、適度な生分解性が可能となる。 The content of the aliphatic polyester mainly composed of diol and dicarboxylic acid in the aliphatic polyester resin (A) is preferably 50 masses when the entire aliphatic polyester resin (A) is 100 mass parts. Part or more, more preferably 70 parts by weight or more, particularly preferably 90 parts by weight or more, and the upper limit is preferably 100 parts by weight or less. When the content is within the above range, moderate biodegradability is possible particularly when used in applications that require rapid degradation after use as described above.
1.1.2.オキシカルボン酸を主成分としてなる脂肪族ポリエステル
オキシカルボン酸を主成分としてなる脂肪族ポリエステルは、少なくとも一つ以上の脂肪族オキシカルボン酸単位を含んでなる脂肪族ポリエステルである。
1.1.2. Aliphatic polyester mainly composed of oxycarboxylic acid The aliphatic polyester mainly composed of oxycarboxylic acid is an aliphatic polyester comprising at least one aliphatic oxycarboxylic acid unit.
脂肪族オキシカルボン酸単位を与える脂肪族オキシカルボン酸の具体例としては、例えば、乳酸、グリコール酸、2−ヒドロキシ−n−酪酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシカプロン酸、6−ヒドロキシカプロン酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキシ−3−メチル酪酸、2−ヒドロキシイソカプロン酸、3−ヒドロキシ吉草酸、リンゴ酸、クエン酸等、またはこれらの低級アルキルエステル若しくは分子内エステルが挙げられる。これらに光学異性体が存在する場合には、D体、L体またはラセミ体の何れでもよく、形態としては固体、液体または水溶液であってもよい。これらの中で、乳酸、グリコール酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、6−ヒドロキシカプロン酸、3−ヒドロキシ吉草酸が好ましい。これら脂肪族オキシカルボン酸は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Specific examples of the aliphatic oxycarboxylic acid that gives an aliphatic oxycarboxylic acid unit include, for example, lactic acid, glycolic acid, 2-hydroxy-n-butyric acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxycaproic acid, 6-hydroxycaproic acid, 2-hydroxy-3,3-dimethylbutyric acid, 2-hydroxy-3-methylbutyric acid, 2-hydroxyisocaproic acid, 3-hydroxyvaleric acid, malic acid, citric acid, etc., or lower Examples thereof include alkyl esters and intramolecular esters. When optical isomers exist in these, any of D-form, L-form and racemic form may be sufficient, and the form may be solid, liquid, or aqueous solution. Among these, lactic acid, glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 6-hydroxycaproic acid, and 3-hydroxyvaleric acid are preferable. One of these aliphatic oxycarboxylic acids may be used alone, or two or more thereof may be used in any ratio and combination.
オキシカルボン酸を主成分としてなる脂肪族ポリエステルの具体例としては、ポリ乳酸、ポリグリコール酸、ポリ3−ヒドロキシブチレート、ポリ4−ヒドロキシブチレート、ポリ(3-ヒドロキシブチレート−コ−3−ヒドロキシバレレート)、ポリカプロラクト等が挙げられる。これらの中でポリ乳酸が特に好ましい。 Specific examples of the aliphatic polyester mainly composed of oxycarboxylic acid include polylactic acid, polyglycolic acid, poly-3-hydroxybutyrate, poly-4-hydroxybutyrate, poly (3-hydroxybutyrate-co-3- Hydroxyvalerate), polycaprolacto and the like. Of these, polylactic acid is particularly preferred.
ポリ乳酸樹脂に含まれるポリ乳酸の構成としてはモル比として、D−乳酸:L−乳酸=100:0〜85:15、または0:100〜15:85であることが好ましい。また、
D−乳酸とL−乳酸との構成割合が異なった他のポリ乳酸をブレンドすることも可能である。D−乳酸のみ、または、L−乳酸のみを構造単位とするポリ乳酸系樹脂は結晶性樹脂となり、融点が高く、耐熱性、機械的物性に優れる傾向にある。
The polylactic acid contained in the polylactic acid resin preferably has a molar ratio of D-lactic acid: L-lactic acid = 100: 0 to 85:15 or 0: 100 to 15:85. Also,
It is also possible to blend other polylactic acids having different constituent ratios of D-lactic acid and L-lactic acid. A polylactic acid resin having only D-lactic acid or L-lactic acid as a structural unit becomes a crystalline resin, has a high melting point, and tends to have excellent heat resistance and mechanical properties.
さらには、ポリ乳酸樹脂は、前述のポリ乳酸と、他のヒドロキシカルボン酸単位との共重合体であってもよく、また少量の鎖延長剤残基を含んでもよい。他のヒドロキシカルボン酸単位としては、乳酸の光学異性体(L−乳酸に対してはD−乳酸、D−乳酸に対してはL−乳酸)、グリコール酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシ−n−酪酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキ−3−メチル酪酸、2−メチル乳酸、2−ヒドロキシカプロン酸等の2官能脂肪族ヒドロキシカルボン酸類、およびカプロラクトン、ブチロラクトン、バレロラクトン等のラクトン類が挙げられる。このような他のヒドロキシカルボン酸単位は、ポリ乳酸系樹脂中15モル%未満で使用するのがよい。 Furthermore, the polylactic acid resin may be a copolymer of the above-described polylactic acid and other hydroxycarboxylic acid units, and may contain a small amount of a chain extender residue. As other hydroxycarboxylic acid units, optical isomers of lactic acid (D-lactic acid for L-lactic acid, L-lactic acid for D-lactic acid), glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid Bifunctional aliphatic hydroxycarboxylic acids such as 2-hydroxy-n-butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, 2-hydroxy-3-methylbutyric acid, 2-methyllactic acid, 2-hydroxycaproic acid, and the like, and Examples include lactones such as caprolactone, butyrolactone, and valerolactone. Such other hydroxycarboxylic acid units are preferably used in less than 15 mol% in the polylactic acid resin.
上記樹脂に含んでもよい鎖延長剤残基としては、例えば、前記したカップリング剤に由来する残基が挙げられる。 Examples of the chain extender residue that may be contained in the resin include a residue derived from the above-described coupling agent.
オキシカルボン酸を主成分としてなる脂肪族ポリエステル、例えばポリ乳酸樹脂は、縮合重合法、開環重合法等の公知の方法(特開平9−151244号公報、特開平8−12750号公報、国際公開第00/078839号等に記載の方法)で製造することができる。例えば、縮合重合法では、L−乳酸またはD−乳酸、あるいはこれらの混合物等を直接脱水縮合重合して任意の組成、結晶性を有するポリ乳酸系樹脂を得ることができる。また、開環重合法(ラクチド法)では、乳酸の環状2量体であるラクチドを、必要に応じて重合調節剤等を用いながら、適当な触媒を使用してポリ乳酸系樹脂を得ることができる。なお、ラクチドには、L−乳酸の2量体であるL−ラクチド、D−乳酸の2量体であるD−ラクチド、D−乳酸およびL−乳酸の2量体であるDL−ラクチドがあり、これらを必要に応じて混合し、重合することによって任意の組成、結晶性を有するポリ乳酸系樹脂を得ることができる。 Aliphatic polyesters mainly composed of oxycarboxylic acid, such as polylactic acid resin, are prepared by known methods such as condensation polymerization and ring-opening polymerization (JP-A-9-151244, JP-A-8-12750, international publication). No. 00/078839, etc.). For example, in the condensation polymerization method, a polylactic acid resin having an arbitrary composition and crystallinity can be obtained by directly dehydrating condensation polymerization of L-lactic acid, D-lactic acid, or a mixture thereof. Further, in the ring-opening polymerization method (lactide method), a lactate which is a cyclic dimer of lactic acid can be used to obtain a polylactic acid resin using an appropriate catalyst while using a polymerization regulator or the like as necessary. it can. The lactide includes L-lactide which is a dimer of L-lactic acid, D-lactide which is a dimer of D-lactic acid, DL-lactide which is a dimer of D-lactic acid and L-lactic acid. These are mixed as necessary and polymerized to obtain a polylactic acid resin having an arbitrary composition and crystallinity.
使用可能な製品(市販品)としては、ネイチャーワークス社製ポリ乳酸樹脂Ingeo(登録商標)等が挙げられる。 Examples of usable products (commercial products) include polylactic acid resin Ingeo (registered trademark) manufactured by Nature Works.
本発明において使用され得るポリ乳酸樹脂の重量平均分子量は、下限が好ましくは60,000以上、より好ましくは80,000以上、特に好ましくは100,000以上であり、上限が好ましくは700,000以下、より好ましくは400,000以下、特に好ましくは300,000以下である。重量平均分子量が60,000より小さいと機械物性や耐熱性等の実用物性が劣り、また700,000より大きいと溶融粘度が高すぎて成形加工性に劣る傾向がある。 The lower limit of the weight average molecular weight of the polylactic acid resin that can be used in the present invention is preferably 60,000 or more, more preferably 80,000 or more, particularly preferably 100,000 or more, and the upper limit is preferably 700,000 or less. , More preferably 400,000 or less, particularly preferably 300,000 or less. When the weight average molecular weight is less than 60,000, practical physical properties such as mechanical properties and heat resistance are inferior, and when it is more than 700,000, the melt viscosity tends to be too high and the molding processability tends to be inferior.
脂肪族ポリエステル樹脂(A)中の、オキシカルボン酸を主成分としてなる脂肪族ポリエステルの含有量は、脂肪族ポリエステル樹脂(A)全体を100質量部としたときに、下限が好ましくは1質量部以上、より好ましくは3質量部以上、特に好ましくは5質量部以上であり、上限が好ましくは50質量部以下、より好ましくは40質量部以下、特に好ましくは30質量部以下である。含有量を上記範囲とすることにより、加水分解性が向上する場合がある。 The content of the aliphatic polyester mainly composed of oxycarboxylic acid in the aliphatic polyester resin (A) is preferably 1 part by mass when the total amount of the aliphatic polyester resin (A) is 100 parts by mass. Above, more preferably 3 parts by mass or more, particularly preferably 5 parts by mass or more, and the upper limit is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, and particularly preferably 30 parts by mass or less. By making content into the said range, hydrolyzability may improve.
1.1.3.ジオールとジカルボン酸を主成分としてなる脂肪族芳香族ポリエステル
ジオールとジカルボン酸を主成分とする脂肪族芳香族ポリエステルは、下記式(4)で表される脂肪族ジオ−ル単位、下記式(5)で表される脂肪族ジカルボン酸単位、及び、下記式(6)で表される芳香族ジカルボン酸単位を必須成分とするものである。ただし、
オキシカルボン酸単位を有していてもよい。
1.1.3. Aliphatic aromatic polyester mainly composed of diol and dicarboxylic acid An aliphatic aromatic polyester mainly composed of diol and dicarboxylic acid is an aliphatic diol unit represented by the following formula (4): ) And an aromatic dicarboxylic acid unit represented by the following formula (6) as essential components. However,
It may have an oxycarboxylic acid unit.
−O−R3−O− (4)
[式(4)中、R3は、鎖中に酸素原子を有していてもよい2価の鎖状脂肪族炭化水素基及び/又は2価の脂環式炭化水素基を示し、共重合されている場合には1種に限定されない。]
—O—R 3 —O— (4)
[In the formula (4), R 3 represents a divalent chain aliphatic hydrocarbon group and / or a divalent alicyclic hydrocarbon group which may have an oxygen atom in the chain, and is a copolymer If it is, it is not limited to one type. ]
−OC−R4−CO− (5)
[式(5)中、R4は、直接結合を示すか、2価の鎖状脂肪族炭化水素基及び/又は2価の脂環式炭化水素基を示し、共重合されている場合には1種に限定されない。]
—OC—R 4 —CO— (5)
[In the formula (5), R 4 represents a direct bond or a divalent chain aliphatic hydrocarbon group and / or a divalent alicyclic hydrocarbon group, and is copolymerized. It is not limited to one type. ]
−OC−R5−CO− (6)
[式(6)中、R5は2価の芳香族炭化水素基を示し、共重合されている場合には1種に限定されない。]
—OC—R 5 —CO— (6)
[In formula (6), R 5 represents a divalent aromatic hydrocarbon group, and is not limited to one type when copolymerized. ]
式(4)のジオール単位を与える脂肪族ジオールとしては、特に限定されないが、成形性や機械強度の観点から、炭素数2〜10の脂肪族ジオールが好ましく、炭素数4〜6の脂肪族ジオールが特に好ましい。具体的には、例えば、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,7−ヘプタンジオール、1,8−オクタンジオール、1,9−ノナンジオール、1,10−デカンジオール、ネオペンチルグリコール、ジエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレンエーテルグリコール、1,2−シクロヘキサンジオール、1,4−シクロヘキサンジオール、1,2−シクロヘキサンジメタノール、1,4−シクロヘキサンジメタノール等が挙げられ、中でも1,4−ブタンジオールが特に好ましい。上記脂肪族ジオールは、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Although it does not specifically limit as an aliphatic diol which gives the diol unit of Formula (4), From a viewpoint of a moldability or mechanical strength, a C2-C10 aliphatic diol is preferable and a C4-C6 aliphatic diol. Is particularly preferred. Specifically, for example, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptane Diol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, neopentyl glycol, diethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, 1,2-cyclohexanediol, 1, Examples include 4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, and 1,4-butanediol is particularly preferable. The above aliphatic diols may be used alone or in combination of two or more in any ratio and combination.
式(5)の脂肪族ジカルボン酸単位を与える脂肪族ジカルボン酸成分としては、特に限定されないが、炭素数2〜40の脂肪族ジカルボン酸が好ましく、炭素数4〜10の脂肪族ジカルボン酸が特に好ましい。具体的には、例えば、コハク酸、アジピン酸、スベリン酸、セバシン酸、ドデカン二酸、ダイマー酸等が挙げられる。中でもコハク酸、アジピン酸、セバシン酸が好ましく、コハク酸とアジピン酸がより好ましく、コハク酸が特に好ましい。上記脂肪族ジカルボン酸は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Although it does not specifically limit as an aliphatic dicarboxylic acid component which gives the aliphatic dicarboxylic acid unit of Formula (5), C2-C40 aliphatic dicarboxylic acid is preferable, C4-C10 aliphatic dicarboxylic acid is especially preferable. Specific examples include succinic acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, and dimer acid. Of these, succinic acid, adipic acid and sebacic acid are preferred, succinic acid and adipic acid are more preferred, and succinic acid is particularly preferred. The above aliphatic dicarboxylic acids may be used alone or in combination of two or more in any ratio and combination.
式(6)の芳香族ジカルボン酸単位を与える芳香族ジカルボン酸成分としては、特に限定されないが、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸及びジフェニルジカルボン酸等が挙げられる。これらは酸無水物であっても良い。また、芳香族ジカルボン酸の誘導体としては、これらの芳香族ジカルボン酸の低級アルキルエステル等が挙げられる。これらの中で、テレフタル酸、イソフタル酸、又はそれらの低級アルキル(例えば炭素数1〜4のアルキル)エステル誘導体が好ましく、特にテレフタル酸及び/又はテレフタル酸のメチルエステルか、テレフタル酸及び/又はテレフタル酸のメチルエステルとイソフタル酸及び/又はイソフタル酸のメチルエステルとを含有する混合物が好ましい。これらは1種を単独で用いても良く、2種以上を混合して使用しても良い。 Although it does not specifically limit as an aromatic dicarboxylic acid component which gives the aromatic dicarboxylic acid unit of Formula (6), A terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, diphenyl dicarboxylic acid, etc. are mentioned. These may be acid anhydrides. Examples of the aromatic dicarboxylic acid derivatives include lower alkyl esters of these aromatic dicarboxylic acids. Among these, terephthalic acid, isophthalic acid, or their lower alkyl (e.g., alkyl having 1 to 4 carbon atoms) ester derivatives are preferable, and in particular, terephthalic acid and / or methyl ester of terephthalic acid, terephthalic acid and / or terephthalic acid. A mixture containing a methyl ester of an acid and isophthalic acid and / or a methyl ester of isophthalic acid is preferred. These may be used individually by 1 type, and may mix and use 2 or more types.
脂肪族芳香族ポリエステルの具体例としては、ポリブチレンテレフタレートアルキレートが好ましく、ポリブチレンアジペートテレフタレートまたはポリブチレンサクシネートテレフタレートがより好ましく、ポリブチレンアジペートテレフタレートが特に好ましい。 As specific examples of the aliphatic aromatic polyester, polybutylene terephthalate alkylate is preferable, polybutylene adipate terephthalate or polybutylene succinate terephthalate is more preferable, and polybutylene adipate terephthalate is particularly preferable.
ジオールとジカルボン酸を主成分としてなる脂肪族芳香族ポリエステルは、公知の方法(特開2008−31457号公報、特開2008−31456号公報、特開2001−26643号公報等に記載の方法)で製造することができる。例えば、上記の脂肪族ジカルボン酸と芳香族ジカルボン酸と脂肪族ジオールとのエステル化反応および/またはエステル交換反応を行った後、減圧下での重縮合反応を行うといった溶融重合の一般的な方法や、有機溶媒を用いた公知の溶液加熱脱水縮合方法によっても製造することができるが、経済性や製造工程の簡略性の観点から、無溶媒下で行う溶融重合で製造する方法が好ましい。 Aliphatic aromatic polyesters mainly composed of diol and dicarboxylic acid are obtained by known methods (methods described in JP 2008-31457 A, JP 2008-31456 A, JP 2001-26643 A, etc.). Can be manufactured. For example, a general method of melt polymerization in which after the esterification reaction and / or transesterification reaction of the above aliphatic dicarboxylic acid, aromatic dicarboxylic acid and aliphatic diol, a polycondensation reaction is performed under reduced pressure Alternatively, it can also be produced by a known solution heating dehydration condensation method using an organic solvent, but from the viewpoint of economy and simplicity of the production process, a method of production by melt polymerization carried out in the absence of a solvent is preferred.
使用可能な製品(市販品)としては、BASF社製ポリブチレンテレフタレートアジペート樹脂Ecoflex等が挙げられる。 Examples of usable products (commercially available products) include polybutylene terephthalate adipate resin Ecoflex manufactured by BASF.
1.2.その他樹脂
本発明においては、上記脂肪族ポリエステル樹脂(A)以外に、本発明の効果を損なわない範囲で、その他樹脂を含んでいてもよい。その他樹脂としては、例えば、ポリアミド、ポリビニルアルコール、セルロースエステル、芳香族ポリエステル等を挙げることができる。
1.2. Other resins In the present invention, in addition to the aliphatic polyester resin (A), other resins may be included as long as the effects of the present invention are not impaired. Examples of other resins include polyamide, polyvinyl alcohol, cellulose ester, and aromatic polyester.
本発明の樹脂組成物において、脂肪族ポリエステル樹脂(A)とその他樹脂との配合比については、脂肪族ポリエステル樹脂(A)が樹脂成分において主成分となるようにすればよい。具体的には、樹脂組成物に含まれる樹脂成分全体を100質量%として、脂肪族ポリエステル樹脂(A)が50質量%以上、好ましくは70質量%以上、より好ましくは90質量%以上である。 In the resin composition of the present invention, the blending ratio of the aliphatic polyester resin (A) and the other resin may be such that the aliphatic polyester resin (A) is a main component in the resin component. Specifically, the total amount of the resin components contained in the resin composition is 100% by mass, and the aliphatic polyester resin (A) is 50% by mass or more, preferably 70% by mass or more, and more preferably 90% by mass or more.
1.3.有機リン化合物(B)
本発明において、有機リン化合物(B)は、下記式(1)で表される化学構造をもつものである。
1.3. Organophosphorus compound (B)
In the present invention, the organophosphorus compound (B) has a chemical structure represented by the following formula (1).
[式(1)中、Xは水素原子又はOHを示し、nは1〜20の整数を示し、mは1又は2
を示す。]
[In the formula (1), X represents a hydrogen atom or OH, n represents an integer of 1 to 20, and m represents 1 or 2.
Indicates. ]
上記式(1)中、XはOHが好ましく、nは2〜18の整数が好ましく、4〜13の整数がより好ましく、6〜10の整数がより好ましい。 In the formula (1), X is preferably OH, n is preferably an integer of 2 to 18, more preferably an integer of 4 to 13, and more preferably an integer of 6 to 10.
また、mは1又は2であるが、式(1)で表される化合物としては、m=1、m=2よりなる単独の化合物である必要はなく、m=1とm=2の化合物の混合物であってもよい。混合割合は特に限定されず、製造条件等により必然的に生じる混合割合であってもよい。すなわち、式(1)において、mは1又は2であるが、どちらか一方のみである必要は
ない。
Further, m is 1 or 2, but the compound represented by the formula (1) does not have to be a single compound having m = 1 and m = 2, and is a compound having m = 1 and m = 2. It may be a mixture of The mixing ratio is not particularly limited, and may be a mixing ratio that inevitably occurs depending on manufacturing conditions and the like. That is, in the formula (1), m is 1 or 2, but it is not necessary to be only one of them.
基CnH2n+1としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、イソオクチル基、2−エチルヘキシル基、ノニル基、デシル基、イソデシル基、ラウリル基、トリデシル基、オレイル基、ステアリル基等が挙げられる。これらの中で、2−エチルヘキシル基が好ましい。 Examples of the group C n H 2n + 1 include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, an isooctyl group, a 2-ethylhexyl group, a nonyl group, a decyl group, and an isodecyl group. , Lauryl group, tridecyl group, oleyl group, stearyl group and the like. Of these, a 2-ethylhexyl group is preferred.
本発明において、有機リン化合物(B)は、上記式(1)から明らかなとおり、ホスフェート、ホスファイトを含むものである。さらに、ホスフェートとホスファイト同士が結合してジホスフェイトジホスファイトとなっていてもよい。 In the present invention, the organic phosphorus compound (B) contains a phosphate and a phosphite as is apparent from the above formula (1). Further, the phosphate and phosphite may be combined to form diphosphate diphosphite.
式(1)で表される有機リン化合物としては、例えば、2−エチルヘキシルアシッドホスフェート、ビス(2−エチルヘキシル)ハイドロゲンホスファイト、エチルアシッドホスフェート、ブチルアシッドホスフェート、イソトリデシルアシッドホスフェート、オレイルアシッドホスフェート、ジエチルハイドロゲンホスファイト、ビス(2−エチルヘキシル)ハイドロゲンホスファイト、ジラウリルハイドロゲンホスファイト、ジオレイルハイドロゲンホスファイト等が挙げられる。これらの中で、2−エチルヘキシルアシッドホスフェート、ビス(2−エチルヘキシル)ハイドロゲンホスファイト、イソトリデシルアシッドホスフェート、ジラウリルハイドロゲンホスファイトが好ましく、2−エチルヘキシルアシッドホスフェート、ビス(2−エチルヘキシル)ハイドロゲンホスファイトがより好ましい。これらの化合物は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。 Examples of the organic phosphorus compound represented by the formula (1) include 2-ethylhexyl acid phosphate, bis (2-ethylhexyl) hydrogen phosphite, ethyl acid phosphate, butyl acid phosphate, isotridecyl acid phosphate, oleyl acid phosphate, Examples thereof include diethyl hydrogen phosphite, bis (2-ethylhexyl) hydrogen phosphite, dilauryl hydrogen phosphite, and dioleyl hydrogen phosphite. Among these, 2-ethylhexyl acid phosphate, bis (2-ethylhexyl) hydrogen phosphite, isotridecyl acid phosphate, dilauryl hydrogen phosphite are preferable, and 2-ethylhexyl acid phosphate, bis (2-ethylhexyl) hydrogen phosphite. Is more preferable. These compounds may be used individually by 1 type, or may be used 2 or more types by arbitrary ratios and combinations.
本発明の樹脂組成物において、有機リン化合物(B)の含有量は、脂肪族ポリエステル樹脂(A)100質量部に対して、下限が0.3質量部以上、好ましくは0.5質量部以上、より好ましくは0.6質量部以上、更に好ましくは0.8質量部以上、特に好ましくは1.5質量部以上であり、上限が5質量部以下、好ましくは4.8質量部以下、より好ましくは4.0質量部以下、さらに好ましくは3.5質量部以下、特に好ましくは3.0質量部以下である。 In the resin composition of the present invention, the lower limit of the content of the organophosphorus compound (B) is 0.3 parts by mass or more, preferably 0.5 parts by mass or more with respect to 100 parts by mass of the aliphatic polyester resin (A). More preferably 0.6 parts by mass or more, still more preferably 0.8 parts by mass or more, particularly preferably 1.5 parts by mass or more, and the upper limit is 5 parts by mass or less, preferably 4.8 parts by mass or less. Preferably it is 4.0 mass parts or less, More preferably, it is 3.5 mass parts or less, Most preferably, it is 3.0 mass parts or less.
本発明において、有機リン化合物は、脂肪族ポリエステル樹脂の加水分解促進剤としての機能をもつものである。上記した脂肪族ポリエステル樹脂(A)に、有機リン化合物(B)を上記含有量となるように配合することにより、製造時に十分な分子量(固有粘度)を有し、土中・水中などの多湿条件下において制御された分解特性、すなわちマイルドな温度条件でも速やかに分子量低下を起こす特徴をもつ脂肪族ポリエステル樹脂組成物を得ることができる。 In the present invention, the organophosphorus compound has a function as a hydrolysis accelerator for the aliphatic polyester resin. By blending the above-mentioned aliphatic polyester resin (A) with the organophosphorus compound (B) so as to have the above content, it has a sufficient molecular weight (intrinsic viscosity) at the time of production, and is humid in soil and water. It is possible to obtain an aliphatic polyester resin composition having characteristics that cause degradation under controlled conditions, that is, a molecular weight that rapidly decreases even under mild temperature conditions.
1.4.その他の成分
本発明の樹脂組成物には、滑剤、フィラー(充填剤)、可塑剤、帯電防止剤、酸化防止剤、光安定剤、紫外線吸収剤、染料、顔料、加水分解防止剤等の各種添加剤や、澱粉、セルロース、紙、木粉、キチン・キトサン質、椰子殻粉末、クルミ殻粉末等の動物/植物物質微粉末、或いはこれらの混合物が「その他の成分」として含まれていてもよい。これらは、本発明の効果を損なわない範囲で任意に使用できる。これらは、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。その他の成分は公知の添加剤を特に限定されることなく用いることができる。その他の成分の添加量は、通常、樹脂組成物の物性を損なわないように、混合する化合物の総量が、樹脂組成物の総量に対して、0.01質量%以上40質量%以下であることが好ましい。
1.4. Other components The resin composition of the present invention includes various kinds of lubricants, fillers (fillers), plasticizers, antistatic agents, antioxidants, light stabilizers, ultraviolet absorbers, dyes, pigments, hydrolysis inhibitors, and the like. Additives, animal / plant substance fine powders such as starch, cellulose, paper, wood powder, chitin / chitosan, coconut shell powder, walnut shell powder, or a mixture thereof may be included as "other ingredients" Good. These can be arbitrarily used as long as the effects of the present invention are not impaired. These may be used individually by 1 type, or may be used 2 or more types by arbitrary ratios and combinations. As other components, known additives can be used without any particular limitation. The added amount of other components is usually such that the total amount of compounds to be mixed is 0.01% by mass or more and 40% by mass or less with respect to the total amount of the resin composition so as not to impair the physical properties of the resin composition. Is preferred.
1.4.1.滑剤
本発明の樹脂組成物に滑剤を含ませると、樹脂組成物の成形性を向上させることができる。
1.4.1. Lubricant When the resin composition of the present invention contains a lubricant, the moldability of the resin composition can be improved.
滑剤としては、例えば、パラフィン油、固形パラフィン等のパラフィン;ステアリン酸、パルミチン酸等の高級脂肪酸;パルミチルアルコール、ステアリルアルコール等の高級アルコール;ステアリン酸カルシウム、ステアリン酸亜鉛、ステアリン酸バリウム、ステアリン酸アルミニウム、ステアリン酸マグネシウム、パルミチン酸ナトリウム等の脂肪酸
の金属塩;ステアリン酸ブチル、グリセリンモノステアレート、ジエチレングリコールモノステアレート等の脂肪酸エステル;ステアロアミド、メチレンビスステアロアミド、エチレンビスステアロアミド、オキシステアリン酸のエチレンジアミド、メチロールアミド、オレイルアミド、ステアリン酸アミド、エルカ酸アミド等の脂肪酸アミド;カルナウバワックス、モンタンワックス等のワックス類等が挙げられる。これらの中で、エルカ酸アミドが特に好ましい。なお、滑剤やワックス類は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。これらの滑剤の含有量は、通常樹脂組成物中、通常0.01〜2質量%の範囲であり、好ましくは0.05〜0.5質量%の範囲である。
Examples of the lubricant include paraffins such as paraffin oil and solid paraffin; higher fatty acids such as stearic acid and palmitic acid; higher alcohols such as palmityl alcohol and stearyl alcohol; calcium stearate, zinc stearate, barium stearate, aluminum stearate , Metal salts of fatty acids such as magnesium stearate and sodium palmitate; fatty acid esters such as butyl stearate, glycerin monostearate, diethylene glycol monostearate; stearamide, methylenebisstearamide, ethylenebisstearamide, oxystearic acid Fatty acid amides such as ethylenediamide, methylolamide, oleylamide, stearic acid amide, erucic acid amide; carnauba wax, montan wax, etc. Waxes, and the like. Of these, erucic acid amide is particularly preferred. In addition, lubricants and waxes may be used alone or in combination of two or more in any ratio and combination. The content of these lubricants is usually in the range of 0.01 to 2% by mass and preferably in the range of 0.05 to 0.5% by mass in the resin composition.
1.4.2.フィラー
本発明の樹脂組成物にフィラーを含ませると、樹脂組成物の剛性を向上させることができる。また、樹脂組成物をフィルムとした場合にはフィルム同士のブロッキングを防止することができる。或いは、フィルムを袋に成形した場合に袋の口を開き易くすることもできる。さらに、フィルムや袋を着色し、遮光性や光反射性を向上させることもできる。
1.4.2. Filler When a filler is included in the resin composition of the present invention, the rigidity of the resin composition can be improved. Moreover, when a resin composition is used as a film, blocking between films can be prevented. Alternatively, when the film is formed into a bag, the opening of the bag can be easily opened. Furthermore, the film and the bag can be colored to improve the light shielding property and the light reflecting property.
フィラーは、その形状により繊維状、粉粒状、板状のものがあり、特に粉粒状、板状のものが好ましい。粉粒状フィラーとしては、例えば、タルク、ゼオライト、ケイソウ土、カオリン、クレー、シリカ、石英粉末等の鉱物粒子;炭酸カルシウム、炭酸マグネシウム、重質炭酸カルシウム等の金属炭酸塩粒子;珪酸カルシウム、珪酸アルミニウム、珪酸マグネシウム等の金属珪酸塩粒子;アルミナ、シリカ、酸化亜鉛、酸化チタン等の金属酸化物粒子;水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム等の金属水酸化物粒子;カーボンブラック等の炭素粒子等が挙げられる。また板状フィラーとしては、例えば、マイカが挙げられる。袋の口を開き易くするとともにブロッキングを防止する
観点からは、タルク、炭酸カルシウム、或いはシリカを用いるとよく、また、フィルムや袋を着色するとともに、遮光性或いは光反射性を向上させる観点からは、カーボンブラックや酸化チタンを用いるとよい。フィルム等の成形体或いは樹脂組成物中におけるフィラーの分散状態は、数平均粒径で0.08〜25μmであり、より好ましくは0.1〜5μmである。この範囲からはずれると、上記フィラーの添加効果が低くなる。フィラーは、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。これらのフィラーは樹脂組成物中、通常0.05〜40質量%の範囲で使用される。
Depending on the shape of the filler, there are fibrous, powdery, and plate-like fillers, and powdery and plate-like fillers are particularly preferable. Examples of the particulate filler include mineral particles such as talc, zeolite, diatomaceous earth, kaolin, clay, silica and quartz powder; metal carbonate particles such as calcium carbonate, magnesium carbonate and heavy calcium carbonate; calcium silicate and aluminum silicate Metal silicate particles such as magnesium silicate; metal oxide particles such as alumina, silica, zinc oxide and titanium oxide; metal hydroxide particles such as aluminum hydroxide, calcium hydroxide and magnesium hydroxide; carbon such as carbon black Particles and the like. Moreover, as a plate-shaped filler, mica is mentioned, for example. From the viewpoint of facilitating the opening of the bag and preventing blocking, talc, calcium carbonate, or silica is preferably used. From the viewpoint of coloring the film or bag and improving the light shielding property or light reflecting property. Carbon black or titanium oxide may be used. The dispersion state of the filler in a molded body such as a film or the resin composition is 0.08 to 25 μm, more preferably 0.1 to 5 μm, in terms of number average particle diameter. When it deviates from this range, the addition effect of the said filler will become low. A filler may be used individually by 1 type, or may be used 2 or more types by arbitrary ratios and combinations. These fillers are usually used in the resin composition in the range of 0.05 to 40% by mass.
1.4.3.可塑剤
なお、樹脂組成物の流れ性が悪い場合は、可塑剤を加えるとよい。特に、樹脂組成物にフィラーを含ませた場合には、樹脂組成物の粘度が上昇して樹脂組成物の流れ性が悪くなる場合があり、樹脂組成物に可塑剤を加えることによって、これを改善することができる。
1.4.3. Plasticizer In addition, when the flowability of a resin composition is bad, it is good to add a plasticizer. In particular, when a filler is included in the resin composition, the viscosity of the resin composition may increase and the flowability of the resin composition may deteriorate, and this may be reduced by adding a plasticizer to the resin composition. Can be improved.
可塑剤としては、例えば、メチルアジペート、ジエチルアジペート、ジイソプロピルアジペート、ジ−n−プロピルアジペート、ジ−2−エチルヘキシルアジペート、ジイソブチルアジペート、ジブチルアジペート、ジイソデシルアジペート、ジブチルジグリコールアジペート、ジ−2−エチルヘキシルアゼレート、ジブチルセバケート、ジ−2−エチルヘキシルセバケート、メチルアセチルリシレート等の脂肪酸エステル;トリアセチン等のグリセリンエステル;ジエチルマレエート、ジブチルマレエート、ジオクチルマレエート、ジブチルフマレート、ジオクチルフマレート等のマレイン酸およびフマル酸エステル;アジピン酸−1,3−ブチレングリコール、エポキシ化大豆油等のポリエステル・エポキシ化エステル;トリオクチルトリメリテート等のトリメリット酸エステル;トリエチレングリコールジアセテート、アセチルクエン酸トリブチル、グリセリンジアセトモノプロピオネート、グリセリンジアセトモノカプリレート、グリセリンジアセトモノカプレート、グリセリンジアセトモノラウレート、グリセリンジアセトモノオレート、グリセリンモノアセトモノベヘネート、グリセリンモノアセトモノステアレート等のアセチル化モノグリ
セライド;ジグリセリンアセテート、デカグリセリンプロピオネート、テトラグリセリンカプリレート、デカグリセリンラウレート、デカグリセリンオレート、デカグリセリンベヘネート等のポリグリセリン脂肪酸エステル;ロジン誘導体等が挙げられる。これら可塑剤は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。また、可塑剤は、樹脂組成物中に、好ましくは0.05〜10質量%の範囲で使用される。
Examples of the plasticizer include methyl adipate, diethyl adipate, diisopropyl adipate, di-n-propyl adipate, di-2-ethylhexyl adipate, diisobutyl adipate, dibutyl adipate, diisodecyl adipate, dibutyl diglycol adipate, di-2-ethylhexylase Fatty acid esters such as rate, dibutyl sebacate, di-2-ethylhexyl sebacate, methylacetyl lysylate; glycerin esters such as triacetin; diethyl maleate, dibutyl maleate, dioctyl maleate, dibutyl fumarate, dioctyl fumarate, etc. Maleic acid and fumaric acid ester; polyester / epoxidized ester such as adipic acid-1,3-butylene glycol and epoxidized soybean oil; trioctyl Trimellitic acid esters such as melitrate; triethylene glycol diacetate, tributyl acetyl citrate, glycerol diacetomonopropionate, glycerol diacetomonocaprylate, glycerol diacetomonocaprate, glycerol diacetomonolaurate, glycerol diacetomonooleate, glycerol Acetylated monoglycerides such as monoacetomonobehenate and glycerin monoacetomonostearate; polyglycerides such as diglycerin acetate, decaglycerin propionate, tetraglycerin caprylate, decaglycerin laurate, decaglycerin oleate, decaglycerin behenate Examples include glycerin fatty acid esters; rosin derivatives and the like. These plasticizers may be used alone or in combination of two or more in any ratio and combination. The plasticizer is preferably used in the resin composition in the range of 0.05 to 10% by mass.
1.4.4.帯電防止剤
また、本発明の樹脂組成物には、帯電防止剤を含ませることもできる。帯電防止剤としては、本発明の効果を著しく損なわない限り任意のものを用いることができる。具体例としては、界面活性剤型のノニオン系、カチオン系、アニオン系が好ましいものとして挙がられる。
1.4.4. Antistatic agent The resin composition of the present invention may contain an antistatic agent. Any antistatic agent can be used as long as the effects of the present invention are not significantly impaired. Specific examples include surfactant type nonionic, cationic and anionic types.
ノニオン系の帯電防止剤としては、例えば、グリセリン脂肪酸エステル、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、アルキルジエタノールアミン、ヒドロキシアルキルモノエタノールアミン、ポリオキシエチレンアルキルアミン、ポリオキシエチレンアルキルアミン脂肪酸エステル、アルキルジエタノールアマイド等が挙げられる。中でもアルキルジエタノールアミン等が好ましい。 Nonionic antistatic agents include, for example, glycerin fatty acid ester, polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, alkyl diethanolamine, hydroxyalkyl monoethanolamine, polyoxyethylene alkylamine, polyoxyethylene alkylamine fatty acid ester , Alkyldiethanolamide and the like. Of these, alkyldiethanolamine is preferred.
カチオン系の帯電防止剤としては、例えば、テトラアルキルアンモニウム塩、トリアルキルベンジルアンモニウム塩等が挙げられる。 Examples of the cationic antistatic agent include tetraalkylammonium salts and trialkylbenzylammonium salts.
アニオン系の帯電防止剤としては、例えば、アルキルスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキルホスフェート等が挙げられる。中でも、アルキルベンゼンスルホン酸塩が好ましい。樹脂との混練性がよく、帯電防止効果も高いためである。 Examples of the anionic antistatic agent include alkyl sulfonates, alkyl benzene sulfonates, and alkyl phosphates. Of these, alkylbenzene sulfonate is preferable. This is because the kneadability with the resin is good and the antistatic effect is high.
帯電防止剤の使用量は本発明の効果を著しく損なわない限り任意であるが、樹脂組成物に対して、下限が好ましくは0.5質量%以上、より好ましくは1質量%以上であり、上限が好ましくは5質量%以下、より好ましくは3質量%以下である。上記範囲を上回ると、樹脂組成物の表面べたつきが発生し、製品価値が低下する傾向がある。また、上記範囲を下回ると、帯電防止性向上効果が低減する傾向がある。 The amount of the antistatic agent used is arbitrary as long as the effects of the present invention are not significantly impaired. However, the lower limit of the resin composition is preferably 0.5% by mass or more, more preferably 1% by mass or more, and the upper limit. Is preferably 5% by mass or less, more preferably 3% by mass or less. When the above range is exceeded, the resin composition has surface stickiness and the product value tends to decrease. On the other hand, if it is below the above range, the effect of improving the antistatic property tends to be reduced.
1.4.5.その他添加剤
本発明の樹脂組成物には、上記添加剤の他に、澱粉、耐光剤、紫外線吸収剤、熱安定剤、末端封止剤などを含有させることもできる。
1.4.5. Other Additives In addition to the above additives, the resin composition of the present invention may contain starch, a light-resistant agent, an ultraviolet absorber, a heat stabilizer, a terminal blocking agent, and the like.
澱粉としては、例えば、コーンスターチ、ワキシーコーンスターチ、ハイアミロースコーンスターチ、小麦澱粉、米澱粉、馬鈴薯澱粉、甘藷澱粉、タピオカ澱粉、エンドウ澱粉等が挙げられ、これらは未変性品、変性品どちらも使用できる。変性とは化学的、物理的、生物学的等のあらゆる変性方法を含み、化学的変性としては、炭水化物(多糖類)の構成単位の一部または全部をエステル化、エーテル化、酸化、還元、カップリング、脱水、加水分解、脱水素、ハロゲン化等の化学反応により変性することを示し、特には、水酸基をエーテル化、エステル化することを示す。また、物理的変性は、結晶化度を変化させること等、物理的性質を変化させることを示す。また、生物学的変性は、生物を用いて化学構造等を変化させることを示す。 Examples of the starch include corn starch, waxy corn starch, high amylose corn starch, wheat starch, rice starch, potato starch, sweet potato starch, tapioca starch, and pea starch. These can be used as unmodified products or modified products. Modification includes all modification methods such as chemical, physical, and biological, and chemical modification includes esterification, etherification, oxidation, reduction, or partial or all of the structural units of carbohydrates (polysaccharides). It shows that it is modified by a chemical reaction such as coupling, dehydration, hydrolysis, dehydrogenation, halogenation, etc., and particularly shows that a hydroxyl group is etherified or esterified. Physical modification means changing physical properties such as changing the crystallinity. Biological degeneration refers to changing a chemical structure or the like using a living organism.
耐光剤としては、例えば、デカンニ酸ビス(2,2,6,6−テトラメチル−1(オクチルオキシ)−4−ピペリジニル)エステル、1,1−ジメチルエチルヒドロペルオキシドとオクタンとの反応生成物、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル]メチル]ブチルマロネート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケ
ート、メチル1,2,2,6,6−ペンタメチル−4−ピペリジルセバケート、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、1−[2−[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]エチル]−4−[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]−2,2,6,6−テトラメチルピペリジン、ポリ[[6−(1,1,3,3−テトラメチルブチル)アミノ−1,3,5−トリアジン−2,4−ジイル][(2,2,6,6−テトラメチル−4−ピペリジル)イミノ]ヘキサメチレン{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}]等のヒンダードアミン系安定剤等が挙げられる。耐光剤は、紫外線吸収剤と組み合わせて用いることが好ましく、ヒンダードアミン系安定剤と紫外線吸収剤との組み合わせが有効である。
Examples of the light stabilizer include bis (2,2,6,6-tetramethyl-1 (octyloxy) -4-piperidinyl) ester decanoate, a reaction product of 1,1-dimethylethyl hydroperoxide and octane, Bis (1,2,2,6,6-pentamethyl-4-piperidyl) [[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl malonate, bis (1,2 , 2,6,6-pentamethyl-4-piperidyl) sebacate, methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate, bis (2,2,6,6-tetramethyl-4-piperidyl) ) Sebacate, 1- [2- [3- [3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] ethyl] -4- [3- (3,5-di-ter -Butyl-4-hydroxyphenyl) propionyloxy] -2,2,6,6-tetramethylpiperidine, poly [[6- (1,1,3,3-tetramethylbutyl) amino-1,3,5- Triazine-2,4-diyl] [(2,2,6,6-tetramethyl-4-piperidyl) imino] hexamethylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}] and the like Hindered amine stabilizers and the like. The light stabilizer is preferably used in combination with an ultraviolet absorber, and a combination of a hindered amine stabilizer and an ultraviolet absorber is effective.
耐光剤を混合する量は、樹脂組成物に対して、質量基準で、下限が好ましくは100ppm以上、より好ましくは200ppm以上であり、上限が好ましくは5%以下、より好ましくは1%以下、さらに好ましくは0.5%以下である。この範囲を下回ると耐光剤の効果が小さくなる傾向がある。また、この範囲を上回ると製造費が高くなる傾向があり、樹脂組成物の耐熱性が劣ったり、耐光剤のブリードアウトが生じたりする傾向がある。 The amount of the light proofing agent to be mixed is, on the mass basis, preferably 100 ppm or more, more preferably 200 ppm or more, and the upper limit is preferably 5% or less, more preferably 1% or less, based on the resin composition. Preferably it is 0.5% or less. Below this range, the effect of the light resisting agent tends to be small. Moreover, when it exceeds this range, the manufacturing cost tends to increase, and the heat resistance of the resin composition tends to be inferior, or the light-proofing agent tends to bleed out.
紫外線吸収剤としては、例えば、2−(2H−ベンゾトリアゾール−2−イル)−4−6−ビス(1−メチル−1−フェニルエチル)フェノール、2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−[(ヘキシル)オキシ]フェノール等が挙げられる。紫外線吸収剤は、特に異なる種類のもの2種以上を任意の比率および組合せで用いることが好ましい。 Examples of the ultraviolet absorber include 2- (2H-benzotriazol-2-yl) -4-6-bis (1-methyl-1-phenylethyl) phenol, 2- (4,6-diphenyl-1,3). , 5-triazin-2-yl) -5-[(hexyl) oxy] phenol and the like. It is preferable to use two or more different kinds of ultraviolet absorbers in any ratio and combination.
紫外線吸収剤を混合する量は、本発明の効果を著しく損なわない限り任意であるが、樹脂組成物に対して、質量基準で、下限が好ましくは100ppm以上、より好ましくは200ppm以上であり、上限が好ましくは5%以下、より好ましくは2%以下、さらに好ましくは0.5%以下である。この範囲を下回ると紫外線吸収剤の効果が低下する傾向がある。また、この範囲を上回ると製造費が高くなりすぎたり、樹脂組成物の耐熱性が劣ったり、紫外線吸収剤のブリードアウトが生じたりする傾向ある。 The amount of the ultraviolet absorber to be mixed is arbitrary as long as the effects of the present invention are not significantly impaired. However, the lower limit of the resin composition is preferably 100 ppm or more, more preferably 200 ppm or more, and the upper limit. Is preferably 5% or less, more preferably 2% or less, and still more preferably 0.5% or less. Below this range, the effect of the ultraviolet absorber tends to decrease. Moreover, when it exceeds this range, the production cost tends to be too high, the heat resistance of the resin composition is inferior, or the ultraviolet absorber bleeds out.
熱安定剤としては、例えば、ジブチルヒドロキシトルエン(BHT;2,6−ジ−t−ブチル−4−メチルフェノール)、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、ペンタエリスリトールテトラキス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、3,3’,3”,5,5’,5”−ヘキサ−tert−ブチル−a,a’,a”−(メシチレン−2,4,6−トリイル)トリ−p−クレゾール、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、1,3,5−トリス[(4−tert−ブチル−3−ヒドロキシ−2,6−キシリル)メチル]−1,3,5−トリアジン−2,4,6(1H、3H,5H)−トリオン、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)−1,3,5−トリアジン−2,4,6(1H、3H,5H)−トリオン、カルシウムジエチルビス[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル]メチル]ホスホネート、ビス(2,2’−ジヒドロキシ−3,3’−ジ−tert−ブチル−5,5’−ジメチルフェニル)エタン、N,N’−ヘキサン−1,6−ジイルビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニルプロピオンアミド等のヒンダードフェノール系熱安定剤;3−ヒドロキシ−5,7−ジ−tert−ブチル−フラン−2−オンとキシレンの反応性生物等のラクトン系熱安定剤;ジラウリルチオジプロピオネート、ジステアリルチオジプロピオネート等の硫黄系酸化防止剤等が挙げられる。或いは、上記した有機リン化合物(B)により、リン系熱安定剤としての機能を兼用させることもできる。 Examples of the heat stabilizer include dibutylhydroxytoluene (BHT; 2,6-di-tert-butyl-4-methylphenol), 2,2′-methylenebis (4-methyl-6-tert-butylphenol), pentaerythritol. Tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 3,3 ′, 3 ″, 5,5 ′, 5 ″ -hexa-tert-butyl-a, a ′, a ″-(mesitylene-2,4,6-triyl) tri-p-cresol, octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 1,3,5-tris [ (4-tert-Butyl-3-hydroxy-2,6-xylyl) methyl] -1,3,5-triazine-2,4,6 (1H, 3H, 5H) -trione, 1,3 5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -1,3,5-triazine-2,4,6 (1H, 3H, 5H) -trione, calcium diethylbis [[3 5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] phosphonate, bis (2,2′-dihydroxy-3,3′-di-tert-butyl-5,5′-dimethylphenyl) ethane Hindered phenol heat stabilizers such as N, N′-hexane-1,6-diylbis [3- (3,5-di-tert-butyl-4-hydroxyphenylpropionamide; 3-hydroxy-5,7 -Lactone heat stabilizers such as di-tert-butyl-furan-2-one and xylene reactive organisms; dilauryl thiodipropionate, distearyl thiodipropionate Sulfur-based antioxidants and the like can be mentioned. Alternatively, the organic phosphorus compounds described above by (B), it is also possible to also functions as a phosphorus-based heat stabilizer.
熱安定剤を混合する量は、樹脂組成物に対して、質量基準で、下限が好ましくは100ppm以上、より好ましくは200ppm以上であり、上限が好ましくは5%以下、より好ましくは1%以下、さらに好ましくは0.5%以下である。この範囲を下回ると熱安定剤の効果が小さくなる傾向がある。一方、この範囲を上回ると、製造費が高くなる傾向があり、熱安定剤のブリードアウトが生じたりする可能性がある。 The amount of the heat stabilizer to be mixed is based on the mass of the resin composition, and the lower limit is preferably 100 ppm or more, more preferably 200 ppm or more, and the upper limit is preferably 5% or less, more preferably 1% or less. More preferably, it is 0.5% or less. Below this range, the effect of the heat stabilizer tends to be small. On the other hand, if it exceeds this range, the manufacturing cost tends to be high, and the bleedout of the thermal stabilizer may occur.
末端封止剤は、主に大気中の水分等による加水分解を抑制する目的で用いられ、カルボジイミド化合物、エポキシ化合物、オキサゾリン化合物等が挙げられる。上記のカルボジイミド化合物の内、モノカルボジイミド化合物としては、例えば、ジシクロヘキシルカルボジイミド、ジイソプロピルカルボジイミド、ジメチルカルボジイミド、ジイソブチルカルボジイミド、ジオクチルカルボジイミド、t−ブチルイソプロピルカルボジイミド、ジフェニルカルボジイミド、ジ−t−ブチルカルボジイミド、ジ−β−ナフチルカルボジイミド等が挙げられる。これらの中では、工業的に入手が容易であるので、ジシクロヘキシルカルボジイミドやジイソプロピルカルボジイミドが好ましい。 The end-capping agent is mainly used for the purpose of suppressing hydrolysis due to moisture in the atmosphere, and examples thereof include carbodiimide compounds, epoxy compounds, and oxazoline compounds. Among the above carbodiimide compounds, examples of the monocarbodiimide compound include dicyclohexylcarbodiimide, diisopropylcarbodiimide, dimethylcarbodiimide, diisobutylcarbodiimide, dioctylcarbodiimide, t-butylisopropylcarbodiimide, diphenylcarbodiimide, di-t-butylcarbodiimide, di-β- Naphthyl carbodiimide etc. are mentioned. Of these, dicyclohexylcarbodiimide and diisopropylcarbodiimide are preferred because they are easily available industrially.
ポリカルボジイミド化合物としては、例えば米国特許第2941956号明細書、特公昭47−33279号公報、J.Org.Chem.28巻、p2069−2075(1963)、Chemical Review 1981、81巻、第4号、p.619−621等に記載された方法により製造したものを用いることができる。 Examples of the polycarbodiimide compound include U.S. Pat. No. 2,941,956, Japanese Patent Publication No. 47-33279, J. Pat. Org. Chem. 28, p2069-2075 (1963), Chemical Review 1981, 81, No. 4, p. What was manufactured by the method described in 619-621 grade | etc., Can be used.
これらのカルボジイミド化合物は、1種を単独で用いても、2種以上を任意の比率および組合せで用いてもよい。本発明においては、特に、ポリカルボジイミド化合物を用いることが好ましく、その重合度は、下限が通常2以上、好ましくは4以上であり、上限が通常40以下、好ましくは20以下である。これら、カルボジイミドの使用量は、樹脂組成全体に対して通常0.1〜5質量%である。 These carbodiimide compounds may be used individually by 1 type, or may be used 2 or more types by arbitrary ratios and combinations. In the present invention, it is particularly preferable to use a polycarbodiimide compound, and the degree of polymerization of the lower limit is usually 2 or more, preferably 4 or more, and the upper limit is usually 40 or less, preferably 20 or less. The amount of these carbodiimides is usually 0.1 to 5% by mass with respect to the entire resin composition.
これらの他、公知の表面ぬれ改善剤、難燃剤、離型剤、焼却補助剤、顔料、分散助剤、界面活性剤、加水分解防止剤、結晶核剤、相溶化剤等が含まれていてもよい。 In addition to these, known surface wettability improvers, flame retardants, mold release agents, incineration aids, pigments, dispersion aids, surfactants, hydrolysis inhibitors, crystal nucleating agents, compatibilizing agents and the like are included. Also good.
2.脂肪族ポリエステル樹脂組成物の物性
本発明の樹脂組成物は、固有粘度(IV)が0.6〜1.8であることが好ましい。固有粘度は、より好ましくは0.8以上、さらに好ましくは1.0以上であり、また、より好ましくは1.6以下、さらに好ましくは1.4以下である。固有粘度が小さすぎると、成形品の機械物性が低下する可能性があり、また固有粘度が大きすぎると、成形加工時に溶融粘度が高くなりすぎ、成形性が低下する可能性がある。
2. Properties of Aliphatic Polyester Resin Composition The resin composition of the present invention preferably has an intrinsic viscosity (IV) of 0.6 to 1.8. The intrinsic viscosity is more preferably 0.8 or more, further preferably 1.0 or more, more preferably 1.6 or less, and further preferably 1.4 or less. If the intrinsic viscosity is too small, the mechanical properties of the molded product may be lowered. If the intrinsic viscosity is too large, the melt viscosity becomes too high during molding and the moldability may be lowered.
また、本発明の樹脂組成物は、原料としての脂肪族ポリエステル樹脂(A)に対する固有粘度保持率が、60%以上100%以下であることが好ましく、80%以上100%以下であることがより好ましい。固有粘度保持率が60%未満であると、脂肪族ポリエステル樹脂組成物由来の低分子量成分が多く生成するために、該樹脂組成物の成形加工の際にトラブルが生ずる可能性がある。 In addition, in the resin composition of the present invention, the intrinsic viscosity retention rate with respect to the aliphatic polyester resin (A) as a raw material is preferably 60% or more and 100% or less, and more preferably 80% or more and 100% or less. preferable. If the intrinsic viscosity retention is less than 60%, a large amount of low molecular weight components derived from the aliphatic polyester resin composition are produced, and thus trouble may occur during molding of the resin composition.
また、本発明の樹脂組成物は、有機リン化合物(B)を上記のとおり含有することにより、水浸漬後の固有粘度保持率が所定の好ましい範囲となる。すなわち、本発明の樹脂組成物は、60℃の水中に13日間浸漬した後の固有粘度保持率が20%以下であることが好ましい。固有粘度保持率は、より好ましくは15%以下、さらに好ましくは12%以下である。これにより、速やかに分子量が低下するため、速やかな分解が求められる用途に好適に使用することができる。 Moreover, the intrinsic viscosity retention after water immersion becomes a predetermined preferable range by containing the organophosphorus compound (B) as described above in the resin composition of the present invention. That is, the resin composition of the present invention preferably has an intrinsic viscosity retention of 20% or less after being immersed in water at 60 ° C. for 13 days. The intrinsic viscosity retention is more preferably 15% or less, and still more preferably 12% or less. Thereby, since molecular weight falls rapidly, it can be used conveniently for the use as which quick decomposition | disassembly is calculated | required.
また、本発明の樹脂組成物は、60℃の水中に13日間浸漬した後の質量保持率が90
%以下であることが好ましい。質量保持率は、より好ましくは85%以下、さらに好ましくは80%以下である。これにより、速やかな分解が求められる用途に好適に使用することができる。
The resin composition of the present invention has a mass retention of 90 after being immersed in 60 ° C. water for 13 days.
% Or less is preferable. The mass retention rate is more preferably 85% or less, and still more preferably 80% or less. Thereby, it can use suitably for the use for which quick decomposition | disassembly is calculated | required.
3.脂肪族ポリエステル樹脂組成物の製造方法
本発明の樹脂組成物は、脂肪族ポリエステル樹脂(A)100質量部に対して前記式(1)で表される有機リン化合物(B)0.3〜5質量部を、さらに必要に応じてその他の成分を、押出機を用いて溶融混練することにより製造することができる。ここで、原料として用いる脂肪族ポリエステル樹脂(A)、有機リン化合物(B)、その他の成分等の詳細は前記と同様である。
3. Production method of aliphatic polyester resin composition The resin composition of the present invention is an organophosphorus compound (B) of 0.3 to 5 represented by the formula (1) with respect to 100 parts by mass of the aliphatic polyester resin (A). The mass part can be produced by further melt-kneading other components as necessary using an extruder. Here, the details of the aliphatic polyester resin (A), the organic phosphorus compound (B), and other components used as raw materials are the same as described above.
従来技術において、有機リン化合物(例えばリン系酸化防止剤や熱安定剤等)は、樹脂の重合時に原料とともに混合(内添重合)するものであったが、このような場合において有機リン化合物を多量に入れ過ぎると重合を阻害してしまう。また、製造される樹脂の分子量が低下してしまい、ポリマーとして好ましくなくなる。これに対して、本発明においては、ポリマーを予め重合した後に、当該ポリマー(脂肪族ポリエステル樹脂(A))と有機リン化合物(B)とを溶融混練することに特徴を有し、これにより、製造時には十分な分子量を有し、機械物性に優れ、また、有機リン化合物が従来よりも多量に添加されたことで、製造後は土中・水中等の多湿条件下で速やかに分子量低下が起こるという、従来にない顕著な効果を奏する樹脂組成物を得ることができる。 In the prior art, an organic phosphorus compound (for example, a phosphorus-based antioxidant or a heat stabilizer) is mixed (internal polymerization) with a raw material at the time of polymerizing a resin. If too much is added, polymerization is inhibited. Moreover, the molecular weight of the resin to be produced is lowered, which is not preferable as a polymer. On the other hand, in the present invention, after polymerizing the polymer in advance, the polymer (aliphatic polyester resin (A)) and the organophosphorus compound (B) are characterized by melting and kneading, It has a sufficient molecular weight at the time of production, excellent mechanical properties, and a large amount of organophosphorus compound is added than before, so that after production, the molecular weight rapidly decreases under high humidity conditions such as in soil and water. The resin composition which has the outstanding effect which is not before can be obtained.
なお、脂肪族ポリエステル樹脂(A)と有機リン化合物(B)とを溶融混練するに際しては、混練前の脂肪族ポリエステル樹脂(A)中の水分量を所定範囲とすることが好ましい。すなわち、脂肪族ポリエステル樹脂(A)中の、溶融混練前の水分量は、質量基準で、上限が好ましくは2000ppm以下、より好ましくは1500ppm以下である。これにより、脂肪族ポリエステル樹脂(A)と有機リン化合物(B)とを溶融混練して得られる脂肪族ポリエステル樹脂組成物の、脂肪族ポリエステル樹脂(A)に対する固有粘度保持率を60%以上に維持することがより容易となる。当該水分量の下限は特に限定されず、水分量が少ないほど好ましい。 In addition, when melt-kneading the aliphatic polyester resin (A) and the organophosphorus compound (B), it is preferable that the water content in the aliphatic polyester resin (A) before kneading is within a predetermined range. In other words, the upper limit of the amount of water in the aliphatic polyester resin (A) before melt-kneading is preferably 2000 ppm or less, more preferably 1500 ppm or less, on a mass basis. Thereby, the intrinsic viscosity retention with respect to the aliphatic polyester resin (A) of the aliphatic polyester resin composition obtained by melt-kneading the aliphatic polyester resin (A) and the organic phosphorus compound (B) is 60% or more. It is easier to maintain. The lower limit of the moisture content is not particularly limited, and the lower the moisture content, the better.
樹脂組成物の製造に際しては、従来公知の混合/混練技術は全て適用できる。混合機としては、水平円筒型、V字型、二重円錐型混合機やリボンブレンダー、スーパーミキサーのようなブレンダー、また各種連続式混合機等を使用できる。また、混練機としては、ロールやインターナルミキサーのようなバッチ式混練機、一段型、二段型連続式混練機、二軸スクリュー押出機、単軸スクリュー押出機等を使用できる。本発明においては、混練効率の点から二軸スクリュー押出機を使用することが好ましく、さらにスクリューの回転方向が同方向であるものが好ましい。 In the production of the resin composition, all conventionally known mixing / kneading techniques can be applied. As the mixer, a horizontal cylindrical type, V-shaped, double-cone type mixer, a blender such as a ribbon blender or a super mixer, various continuous mixers, or the like can be used. As the kneader, a batch kneader such as a roll or an internal mixer, a single-stage or two-stage continuous kneader, a twin screw extruder, a single screw extruder, or the like can be used. In this invention, it is preferable to use a twin screw extruder from the point of kneading | mixing efficiency, and also the thing whose rotation direction of a screw is the same direction is preferable.
製造方法の具体例としては、脂肪族ポリエステル樹脂(A)および有機リン化合物(B)、必要に応じてその他の成分をブレンドしたのち同一の押出機で溶融混合する方法が挙げられる。或いは、脂肪族ポリエステル樹脂(A)および有機リン化合物(B)を混合して加熱溶融させたところに、必要に応じてその他の成分を添加して配合することもできる。この際、各成分を均一に分散させる目的で、ブレンド用オイル等を使用することもできる。 Specific examples of the production method include a method in which the aliphatic polyester resin (A), the organophosphorus compound (B), and other components as necessary are blended and then melt mixed in the same extruder. Alternatively, the aliphatic polyester resin (A) and the organic phosphorus compound (B) can be mixed and heated and melted, and other components can be added and blended as necessary. At this time, blending oil or the like can be used for the purpose of uniformly dispersing the respective components.
樹脂押出機としては単軸または2軸押出機が利用できる。特に樹脂押出機として真空ベントを備えるものを用い、当該真空ベントにより押出機内部を減圧しながら溶融混練を行うことが好ましい。減圧時の押出機内部圧力については5〜50kPa程度とすることが好ましい。溶融混練時に系内を減圧することにより、樹脂組成物から水分を除去することができ、機械物性等に一層優れる樹脂組成物を得ることができる。
また、溶融混練時の温度やスクリュー回転数等の条件は特に限定されず、従来公知の条件を適用すればよい。
A single screw or twin screw extruder can be used as the resin extruder. In particular, it is preferable to use a resin extruder equipped with a vacuum vent and perform melt kneading while reducing the pressure inside the extruder with the vacuum vent. The internal pressure of the extruder during decompression is preferably about 5 to 50 kPa. By reducing the pressure in the system at the time of melt-kneading, moisture can be removed from the resin composition, and a resin composition having further excellent mechanical properties and the like can be obtained.
Moreover, conditions, such as temperature at the time of melt-kneading and screw rotation speed, are not specifically limited, What is necessary is just to apply conventionally well-known conditions.
4.樹脂成形品および用途
本発明の樹脂組成物から成形品を得る方法は、特に限定されることはなく、熱可塑性樹脂に採用されている各種成形方法を適用することができる。得られる成形品としては、例えば、射出成形、射出吹込成形、射出圧縮成形、発泡成形などの射出成形法による成形品;Tダイ法、インフレーション法、ラミネート加工などの押出成形法による、パイプ・チューブ、異形品、電線被覆、多層または単層のフィルム・シート、モノフィラメント、マルチフィラメント、芯鞘構造繊維などの成形品;ブロー成形法による成形品、真空成形法による成形品、カレンダー成形法による成形品、圧縮成形法による成形品、粉砕法による粉体または粒体などの成形品を挙げることができる。
4). Resin molded product and use The method for obtaining the molded product from the resin composition of the present invention is not particularly limited, and various molding methods employed for thermoplastic resins can be applied. Examples of the obtained molded products include molded products by injection molding methods such as injection molding, injection blow molding, injection compression molding, and foam molding; pipes and tubes by extrusion molding methods such as T-die method, inflation method, and laminating. , Shaped products such as wire-covered, multi-layer or single-layer film / sheet, monofilament, multifilament, core-sheath structure fiber; molded product by blow molding method, molded product by vacuum molding method, molded product by calendar molding method Examples thereof include a molded product by a compression molding method and a molded product such as a powder or a granule by a pulverization method.
なお、本発明においては、脂肪族ポリエステル(A)と有機リン化合物(B)との溶融混練を、上記した成形方法に用いる成形機にて直接行なうことにより、本発明の樹脂組成物を成形品として直接製造することもできる。 In the present invention, the resin composition of the present invention is molded into a molded product by directly performing melt-kneading of the aliphatic polyester (A) and the organophosphorus compound (B) with a molding machine used in the molding method described above. Can also be manufactured directly.
本発明の樹脂組成物は、使用初期において良好な機械的強度を有し、また、土中・水中等の多湿条件において速やかに分子量低下を起こす。当該特性を有効に利用するため、本発明の樹脂組成物は、農業用、土壌改質、原油やガスなどの地下資源採掘等に用いられるフィルム、容器、繊維、粒子等に成形することが好ましい。フィルムに成形する場合は、本発明の効果を阻害しない範囲で、数種の組成物を積層させた積層フィルムとすることも可能である。本発明の樹脂組成物をフィルム状に成形した場合は、その後、ロール法、テンター法、チューブラー法等によって一軸または二軸延伸を施してもよい。延伸する場合は、延伸温度は通常30℃〜110℃の範囲で、延伸倍率は縦、横方向、それぞれ0.6〜10倍の範囲で行われる。また、延伸後、熱風を吹き付ける方法、赤外線を照射する方法、マイクロ波を照射する方法、ヒートロール上に接触させる方法等によって熱処理を施してもよい。 The resin composition of the present invention has good mechanical strength at the initial stage of use, and rapidly decreases in molecular weight under high humidity conditions such as in soil and water. In order to effectively use the characteristics, the resin composition of the present invention is preferably formed into a film, container, fiber, particle or the like used for agricultural use, soil reforming, underground resource extraction such as crude oil or gas, and the like. . When forming into a film, it is also possible to set it as the laminated | multilayer film which laminated | stacked several types of compositions in the range which does not inhibit the effect of this invention. When the resin composition of the present invention is formed into a film, the film may be uniaxially or biaxially stretched by a roll method, a tenter method, a tubular method, or the like. When extending | stretching, extending | stretching temperature is normally in the range of 30 to 110 degreeC, and a draw ratio is performed in the range of 0.6 to 10 times in the vertical and horizontal directions, respectively. Further, after stretching, heat treatment may be performed by a method of blowing hot air, a method of irradiating infrared rays, a method of irradiating microwaves, a method of contacting on a heat roll, or the like.
本発明の樹脂組成物は、後述する実施例において具体的に示されているとおり、使用初期においては十分な機械的強度を有し、100℃以下、更には70℃以下の水中や土中(マイルドな温度条件或いは寒冷条件)においても制御された分解特性、すなわち速やかな質量減少を起こすので、原油やガスなどの地下資源採掘、例えばシェールガス採掘時に空隙の目止め材としてプロパントと共に使用することで、シェールガス採掘効率を向上させると共に、水源の汚染を防ぐことができる。 The resin composition of the present invention has sufficient mechanical strength at the initial stage of use as specifically shown in the examples described later, and is 100 ° C. or lower, and further 70 ° C. or lower in water or soil ( Controlled decomposition characteristics even under mild temperature conditions or cold conditions), ie rapid mass loss, so use with proppant as a sealant for voids when mining underground resources such as crude oil and gas, eg shale gas mining Thus, shale gas mining efficiency can be improved, and contamination of the water source can be prevented.
以下、実施例および比較例を挙げて本発明をさらに詳細に説明する。なお、以下の実施例は本発明を詳細に説明するために示すものであり、本発明はその趣旨に反しない限り以下の実施例に限定されるものではない。また、以下の実施例における各種の製造条件や評価結果の値は、本発明の実施態様における上限または下限の好ましい値としての意味をもつものであり、好ましい範囲は、前記上限または下限の値と実施例の値または実施例同士の値との組合せで規定される範囲であってもよい。 Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. In addition, the following examples are shown in order to explain the present invention in detail, and the present invention is not limited to the following examples unless it is contrary to the gist thereof. In addition, various production conditions and evaluation result values in the following examples have meanings as preferred values of the upper limit or the lower limit in the embodiment of the present invention, and the preferred range is the value of the upper limit or the lower limit. It may be a range defined by a combination of values of the examples or values between the examples.
<評価方法および材料>
(1)水中分解(加水分解)試験
脂肪族ポリエステル樹脂組成物5.0gと脱イオン水15.0gをガラス瓶に入れ、フタをした後、60℃のオーブンに13日間置いた。その後、樹脂組成物をガラス瓶から取り出し、窒素流通下70℃にて6時間乾燥を行った。得られた樹脂組成物に対して、質量測定、固有粘度測定を実施し、本試験実施前の質量、固有粘度との比をとり、水中分解試
験での質量保持率、固有粘度保持率を計算した。
<Evaluation methods and materials>
(1) Underwater decomposition (hydrolysis) test 5.0 g of aliphatic polyester resin composition and 15.0 g of deionized water were placed in a glass bottle, capped, and then placed in an oven at 60 ° C for 13 days. Then, the resin composition was taken out from the glass bottle and dried at 70 ° C. for 6 hours under a nitrogen flow. The obtained resin composition is subjected to mass measurement and intrinsic viscosity measurement, and the ratio between the mass before measurement and the intrinsic viscosity is calculated, and the mass retention rate and intrinsic viscosity retention rate in the underwater decomposition test are calculated. did.
(2)質量測定
質量測定は、sartorius社製デジタル天秤A200S(0.0001gまで秤量可能)
を用いて行った。
(2) Mass measurement Mass measurement is made by sartorius digital balance A200S (weighing up to 0.0001 g)
It was performed using.
(3)固有粘度測定(IV測定)
ウベローデ型粘度計を使用し次の要領で求めた。すなわち、フェノール/テトラクロロエタン(質量比1/1)の混合溶媒を使用し、30℃において、濃度0.5g/dLのポリエステル試料溶液および溶媒のみの落下秒数を測定し、以下の式(A)より求めた。
IV=((1+4KHηsp)0.5−1)/(2KHC) (A)
ここで、ηsp=η/η0−1であり、ηは試料溶液の落下秒数、η0は溶媒のみの落下秒数、Cは試料溶液濃度(g/dL)、KHはハギンズの定数である。KHは0.33を採用した。
(3) Intrinsic viscosity measurement (IV measurement)
It calculated | required in the following way using the Ubbelohde type viscometer. That is, a mixed solvent of phenol / tetrachloroethane (mass ratio 1/1) was used, and at 30 ° C., the polyester sample solution having a concentration of 0.5 g / dL and the falling seconds of the solvent alone were measured, and the following formula (A )
IV = ((1 + 4KHη sp ) 0.5 −1) / (2KHC) (A)
Here, η sp = η / η 0 −1, η is the sample solution dropping time, η 0 is the solvent dropping time, C is the sample solution concentration (g / dL), and KH is the Huggins constant. It is. KH adopted 0.33.
(4)脂肪族ポリエステル樹脂
使用した脂肪族ポリエステル樹脂は以下の通り。
(PBS−1)三菱化学社製 ポリブチレンサクシネート FZ61PN、IV=1.228
(PBS−2)三菱化学社製 ポリブチレンサクシネート FZ71PN、IV=1.427
(PBSA)三菱化学社製 ポリブチレンサクシネートアジペート FD92WN、IV=1.752
(PLA)ネイチャーワークス社製 ポリ乳酸 6302D、IV=1.383
(4) Aliphatic polyester resin The aliphatic polyester resin used is as follows.
(PBS-1) Polybutylene succinate manufactured by Mitsubishi Chemical Corporation FZ61PN, IV = 1.228
(PBS-2) Polybutylene succinate FZ71PN, IV = 1.427 manufactured by Mitsubishi Chemical Corporation
(PBSA) manufactured by Mitsubishi Chemical Co., Ltd. Polybutylene succinate adipate FD92WN, IV = 1.752
(PLA) Polylactic acid 6302D, IV = 1.383 manufactured by Nature Works
(5)加水分解促進剤
加水分解促進剤として使用した添加剤は以下の通り。
(2−エチルヘキシルアシッドホスフェート)城北化学工業社製 JP−508
(ビス(2−エチルヘキシル)ハイドロゲンホスファイト)城北化学工業社製 JPE−208
(トリス(2−エチルヘキシル)ホスフェート)東京化成工業社製試薬 Tris(2-ethylhexyl)Phosphate
(トリフェニルホスフェート)東京化成工業社製試薬 Triphenyl Phosphate
(トリラウリルホスファイト)城北化学工業社製 JP−312L
(ジアルキルペンタエリスリトールホスファイト)ADEKA社製 PEP−4C
(リン酸)和光純薬工業社製試薬 りん酸
(5) Hydrolysis accelerator The additives used as the hydrolysis accelerator are as follows.
(2-ethylhexyl acid phosphate) JP-508 manufactured by Johoku Chemical Industry Co., Ltd.
(Bis (2-ethylhexyl) hydrogen phosphite) JPE-208 manufactured by Johoku Chemical Industry Co., Ltd.
(Tris (2-ethylhexyl) phosphate) Reagent made by Tokyo Chemical Industry Co., Ltd. Tris (2-ethylhexyl) Phosphate
(Triphenyl Phosphate) Reagent made by Tokyo Chemical Industry Co., Ltd. Triphenyl Phosphate
(Trilauryl phosphite) Johoku Chemical Industry Co., Ltd. JP-312L
(Dialkylpentaerythritol phosphite) PEP-4C manufactured by ADEKA
(Phosphate) Reagent manufactured by Wako Pure Chemical Industries, Ltd. Phosphoric acid
<脂肪族ポリエステル樹脂組成物の製造および評価>
[実施例1〜6、比較例1〜8]
脂肪族ポリエステル樹脂と加水分解促進剤とを、表1に示す割合で1つのベント口を有する日本製鋼所社製2軸押出機(TEX30;15シリンダー、L/D=52.5)にて溶融混練し、該2軸押出機の出口からストランド状に押し出し、水で冷却固化させた後、回転式カッターでペレット化し、脂肪族ポリエステル樹脂組成物を得た。なお、混練時の設定温度は140℃、スクリュー回転数は300rpmとした。
得られた脂肪族ポリエステル樹脂組成物は、水中分解(加水分解)試験を行い、試験前後に測定した質量、固有粘度からそれぞれの保持率を算出した。その結果を表1に示す。
<Production and Evaluation of Aliphatic Polyester Resin Composition>
[Examples 1-6, Comparative Examples 1-8]
Aliphatic polyester resin and hydrolysis accelerator are melted in a twin-screw extruder (TEX30; 15 cylinders, L / D = 52.5) manufactured by Nippon Steel Works having one vent port in the ratio shown in Table 1. After kneading and extruding in a strand form from the outlet of the twin-screw extruder, cooling and solidifying with water, the mixture was pelletized with a rotary cutter to obtain an aliphatic polyester resin composition. The set temperature during kneading was 140 ° C., and the screw rotation speed was 300 rpm.
The obtained aliphatic polyester resin composition was subjected to an underwater decomposition (hydrolysis) test, and the respective retention rates were calculated from the mass and intrinsic viscosity measured before and after the test. The results are shown in Table 1.
尚、実施例6における混練前IVは、下記式から算出した。
混練前IV=(PBS−2のIV)×0.92+(PLAのIV)×0.08
In addition, IV before kneading | mixing in Example 6 was computed from the following formula.
Before kneading IV = (IV of PBS-2) × 0.92 + (IV of PLA) × 0.08
実施例1〜6では、いずれも混練後の固有粘度保持率は60%以上、且つ、水中分解(加水分解)試験(60℃、13日後)における固有粘度保持率が20%以下であることから、原油やガスなどの地下資源採掘、例えばシェールガス採掘時の空隙の目止め材として使用した場合、プロパント溶液を効率的に頁岩層に投入すると共に、地中に投入後速やかに分解することで、水源の汚染を防ぐことができるものと考えられる。従って、本発明に示された材料は当該用途において極めて好適に使用できるものと考えられる。 In each of Examples 1 to 6, the intrinsic viscosity retention after kneading is 60% or more, and the intrinsic viscosity retention in an underwater decomposition (hydrolysis) test (at 60 ° C. after 13 days) is 20% or less. , When used as a sealant for voids in mining underground resources such as crude oil and gas, such as shale gas mining, the proppant solution can be efficiently put into the shale layer and decomposed quickly after being put into the ground. It is thought that the pollution of the water source can be prevented. Therefore, it is considered that the material shown in the present invention can be used very suitably in the application.
本発明の脂肪族ポリエステル樹脂組成物は、製造時や使用初期においては十分な機械的強度を有し、土壌・水中等の多湿条件下で制御された分解特性を有し、速やかに分子量の低下を起こす。それゆえ、フィルム、シート、繊維、粒子、成形品などとしたうえで、農業用途、土壌改質用途および石油やガスなどの地下資源採掘用途など、使用後に速やかに分解することを求められる用途に広く利用することができる。 The aliphatic polyester resin composition of the present invention has sufficient mechanical strength at the time of manufacture and at the beginning of use, has decomposition characteristics controlled under humid conditions such as soil and water, and rapidly decreases in molecular weight. Wake up. Therefore, for film, sheet, fiber, particle, molded product, etc., for applications that require rapid degradation after use, such as agricultural applications, soil modification applications, and underground resource mining applications such as oil and gas. Can be widely used.
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