JP2015062911A - Method for manufacturing dissimilar material joint body - Google Patents

Method for manufacturing dissimilar material joint body Download PDF

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JP2015062911A
JP2015062911A JP2013196642A JP2013196642A JP2015062911A JP 2015062911 A JP2015062911 A JP 2015062911A JP 2013196642 A JP2013196642 A JP 2013196642A JP 2013196642 A JP2013196642 A JP 2013196642A JP 2015062911 A JP2015062911 A JP 2015062911A
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joined
rivet
dissimilar
bonded
welding
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岩瀬 哲
Satoru Iwase
哲 岩瀬
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Kobe Steel Ltd
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Kobe Steel Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a dissimilar material joint body capable of enhancing the joint strength of dissimilar materials to each other regardless of a condition under which the dissimilar materials are joined.SOLUTION: There is provided a method for joining a first material 10 to be joined to a second material 20 to be joined different from the first material 10 in material kind. The method includes: inserting, into the first material 10, a shaft part 2 of a rivet which comprises a material of a kind same as that of the second material 20 and has a head part 3 and the shaft part 2; superimposing the first material 10 installed with the rivet 1, on the second material 20; joining a tip of the rivet 1 to the material 20 by welding; and then forcibly cooling a region B where the first material 10 contacts with the rivet 1.

Description

本発明は、異材接合体の製造方法に関する。より詳しくは、本発明は、鋼材と軽合金材等とを接合し、自動車や鉄道車両等の構造体として用いられる異材接合体の技術に関する。   The present invention relates to a method for producing a dissimilar material joined body. More specifically, the present invention relates to a technique of a dissimilar material joined body that joins a steel material and a light alloy material or the like and is used as a structure such as an automobile or a railway vehicle.

近年、環境面や燃費の観点から、自動車の構造部材、鉄道車両用構造体、船舶、航空機、建築構造体等には軽量化が求められており、アルミニウム材、マグネシウム材、CFRP等が用いられている。その一方で、これらの材料に比べて鋼材はコストが低く、加工性も良いという特徴があるため、両者を組み合わせた異材接合体の開発が行われている。   In recent years, from the viewpoint of environment and fuel consumption, weight reduction is required for structural members of automobiles, structures for railway vehicles, ships, aircraft, building structures, etc., and aluminum materials, magnesium materials, CFRP, etc. are used. ing. On the other hand, compared to these materials, steel materials are characterized by low cost and good workability, and therefore, development of joints of dissimilar materials combining the two has been performed.

例えば、アルミニウム材と鋼材を用いて異材接合体を製造する場合には、溶接をした部分の界面に二元系金属間化合物として脆いFeAlが形成される。このような異材の接合において、高い接合強度の構造体を得るためには、延性のない金属間化合物が形成されることを抑制する必要がある。そこで、鋼製のリベットのリベット軸部をアルミニウム材等の部材に挿通させてから、軸部の先端を鋼材と接触させ、鋼材同士の接触部付近を溶接し接合するという異材接合体の製造方法に関する技術が提案されている。 For example, when a dissimilar joint is manufactured using an aluminum material and a steel material, brittle Fe 2 Al 5 is formed as a binary intermetallic compound at the interface of the welded portion. In such dissimilar material joining, in order to obtain a structure having high joint strength, it is necessary to suppress the formation of an intermetallic compound having no ductility. Therefore, after the rivet shaft portion of the steel rivet is inserted into a member such as an aluminum material, the tip portion of the shaft portion is brought into contact with the steel material, and the vicinity of the contact portion between the steel materials is welded and joined. Techniques related to are proposed.

リベットの軸部をアルミニウム材等に挿通させる方法としては、リベットの軸部を孔の開いていないアルミニウム材等に押し込むことにより挿通させるピアス方式や、予めアルミニウム材等に孔を開けておいてリベットの軸部をその孔に挿通させる下孔方式等が挙げられる。例えば、特許文献1、2には、ピアス方式で穿孔したアルミニウム材に鋼製のリベットをかしめて取り付け、リベットの先端を鋼材とスポット溶接する技術について開示されている。この技術によれば、同種の材料からなるリベットと鋼材とを接合するため、金属間化合物が形成されることを防止することができる。   As a method of inserting the shaft portion of the rivet into the aluminum material, etc., the piercing method in which the shaft portion of the rivet is inserted by being pushed into the aluminum material having no hole, or the rivet by previously making a hole in the aluminum material, etc. The pilot hole system etc. which insert the shaft part of this to the hole are mentioned. For example, Patent Documents 1 and 2 disclose a technique in which a steel rivet is caulked and attached to an aluminum material perforated by a piercing method, and the tip of the rivet is spot-welded to the steel material. According to this technique, since a rivet made of the same material and a steel material are joined, it is possible to prevent an intermetallic compound from being formed.

特開2009−285678号公報JP 2009-285678 A 特開2010−207898号公報JP 2010-207898 A

しかしながら、特許文献1、2に記載の技術では、異材接合体の接合強度を高めるために、溶接等の接合を行う際の条件を詳細に設定する必要があり、異材接合体の製造方法に改善が求められていた。   However, in the techniques described in Patent Documents 1 and 2, in order to increase the bonding strength of the dissimilar material joined body, it is necessary to set in detail the conditions when performing the joining such as welding, which improves the method for manufacturing the dissimilar material joined body. Was demanded.

そこで、本発明は、異材同士の接合を行う際の条件に関わらず接合強度を高めることが可能な異材接合体の製造方法を提供することを主目的とする。   Accordingly, the main object of the present invention is to provide a method for producing a dissimilar material joined body capable of increasing the joining strength regardless of the conditions for joining dissimilar materials.

本発明は、前述した課題を解決するために、本発明者等の鋭意検討の結果完成されたものであり、第1被接合材と、該第1被接合材とは材種が異なる第2被接合材とを接合する際に、前記第2被接合材と同種の材料からなり、頭部と軸部とを有するリベットの前記軸部を前記第1被接合材に挿通し、前記リベットを取り付けた前記第1被接合材と前記第2被接合材とを重ね、前記リベットの先端と前記第2被接合材とを溶接により接合した後に、前記第1被接合材の前記リベットに接する領域を強制冷却する工程を含む異材接合体の製造方法を提供する。
この異材接合体の製造方法によれば、第1被接合材のリベットに接する領域を強制冷却するため、溶融ナゲットにより発生した熱により第1被接合材が軟化することを抑制することができる。ここで、強制冷却とは、第1被接合材のリベットに接する領域を所定時間で特定の温度(第1被接合材の軟化温度)以下になるように急冷することを指す。
この異材接合体の製造方法では、前記第1被接合材は前記第2被接合材よりも融点が低くてもよい。
また、前記第1被接合材は、軽合金材であり、前記第2被接合材は、鋼材であってもよい。
この異材接合体の製造方法では、前記リベットを前記第1被接合材に挿通させて、前記溶接による接合を行う前に、前記リベットの頭部方向に前記第1被接合材を塑性流動させて前記リベットをかしめる工程を含んでいてもよい。
また、この異材接合体の製造方法では、前記領域が少なくとも600℃以下になるまで前記強制冷却を行ってもよい。
更に、前記溶接が前記リベットの前記頭部と前記第2被接合材とを通電する抵抗スポット溶接であり、溶接通電終了後、前記抵抗スポット溶接に用いた電極を、100msec以上溶接通電を行った位置で保持することにより前記強制冷却を行ってもよい。
また、前記強制冷却は、冷やし金を前記リベットの頭部に接触させることにより行ってもよいし、冷却ガスを前記第1被接合材に当てることにより行ってもよい。
The present invention has been completed as a result of intensive studies by the present inventors in order to solve the above-described problems, and the first material to be joined and the first material to be joined are different from each other in the second kind. When joining a material to be joined, the shaft part of a rivet made of the same kind of material as the second material to be joined and having a head and a shaft part is inserted into the first material to be joined, and the rivet is inserted. A region in which the attached first bonded material and the second bonded material are overlapped, the tip of the rivet and the second bonded material are bonded by welding, and then the first bonded material is in contact with the rivet. The manufacturing method of the dissimilar-material joined body including the process of forcibly cooling is provided.
According to the method for manufacturing the dissimilar material joined body, since the region of the first material to be joined that is in contact with the rivet is forcibly cooled, it is possible to suppress the first material to be softened due to the heat generated by the molten nugget. Here, forced cooling refers to rapidly cooling a region in contact with the rivet of the first material to be bonded to a specific temperature (softening temperature of the first material to be bonded) within a predetermined time.
In the manufacturing method of the dissimilar material bonded body, the first bonded material may have a melting point lower than that of the second bonded material.
The first material to be joined may be a light alloy material, and the second material to be joined may be a steel material.
In this method of manufacturing a joined body of different materials, the first rivet is plastically flowed in the direction of the head of the rivet before the rivet is inserted into the first material to be welded and the welding is performed. A step of caulking the rivet may be included.
Moreover, in this manufacturing method of a dissimilar material joined body, the forced cooling may be performed until the region is at least 600 ° C. or lower.
Furthermore, the welding is resistance spot welding in which the head of the rivet and the second material to be joined are energized. After the welding energization, the electrodes used for the resistance spot welding were energized for 100 msec or longer. The forced cooling may be performed by holding in position.
The forced cooling may be performed by bringing a cooling metal into contact with the head of the rivet or by applying a cooling gas to the first material to be joined.

本発明によれば、異材同士の接合を行う際の条件に関わらず異材の接合強度を高めることができる。   ADVANTAGE OF THE INVENTION According to this invention, the joining strength of different materials can be raised irrespective of the conditions at the time of joining different materials.

本発明の実施形態の異材接合体100の軸方向断面図である。It is an axial sectional view of the dissimilar material joined body 100 of the embodiment of the present invention. 同実施形態の異材接合体100のリベット1の斜視図である。It is a perspective view of the rivet 1 of the dissimilar-materials joined body 100 of the embodiment. 同実施形態の異材接合体100のリベット1の軸方向断面図である。It is an axial sectional view of the rivet 1 of the dissimilar material joined body 100 of the embodiment. 同実施形態の異材接合体100の製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of the dissimilar-material joined body 100 of the embodiment. 同実施形態の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcibly cooling the area | region B of the dissimilar-material joined body 100 of the embodiment. 同実施形態の第1変形例の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcibly cooling the area | region B of the dissimilar-material joined body 100 of the 1st modification of the embodiment. 同実施形態の第1変形例の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcibly cooling the area | region B of the dissimilar-material joined body 100 of the 1st modification of the embodiment. 同実施形態の第1変形例の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcibly cooling the area | region B of the dissimilar-material joined body 100 of the 1st modification of the embodiment. 同実施形態の第2変形例の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcedly cooling the area | region B of the dissimilar-material joined body 100 of the 2nd modification of the embodiment. 同実施形態の第3変形例の異材接合体100の領域Bを強制冷却する工程を説明する図である。It is a figure explaining the process of forcibly cooling the area | region B of the dissimilar-material joined body 100 of the 3rd modification of the embodiment. レーザによる接合を行った場合の異材接合体100Aの製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of 100 A of dissimilar-material joined bodies at the time of joining by a laser.

以下、本発明を実施するための形態について、詳細に説明する。なお、本発明は、以下に説明する実施形態に限定されるものではない。   Hereinafter, embodiments for carrying out the present invention will be described in detail. Note that the present invention is not limited to the embodiments described below.

<異材接合体100>
まず、本発明の実施形態の異材接合体100について説明する。図1は、本実施形態の異材接合体100の軸方向(軸部2に対し頭部3が設けられる方向)の断面図である。
<Dissimilar material joined body 100>
First, the dissimilar material joined body 100 of the embodiment of the present invention will be described. FIG. 1 is a cross-sectional view in the axial direction (direction in which the head 3 is provided with respect to the shaft portion 2) of the dissimilar material joined body 100 of the present embodiment.

本実施形態の異材接合体100は、リベット1と、リベット1の軸部2が挿通された第1被接合材10と、溶接により軸部2と接合した第2被接合材20とを有する。図1中、符号Aは、溶融部(ナゲット)を示す。本実施形態の異材接合体100は、後述するように、製造時、第1被接合材10のリベット1に接する領域である領域Bが強制冷却され、矢印Fの方向に伝わる溶融部Aの熱により第1被接合材10が軟化することが抑制される。ここで、第1被接合材10の領域Bとは、特に限定されないが、具体的には、軸方向の垂直方向において、第1被接合材10の軸部2に接する部位から頭部3の外縁に相当する位置の部位までの領域を指す。   The dissimilar material joined body 100 of this embodiment includes a rivet 1, a first material to be joined 10 through which the shaft portion 2 of the rivet 1 is inserted, and a second material to be joined 20 joined to the shaft portion 2 by welding. In FIG. 1, symbol A indicates a melted part (nugget). In the dissimilar material bonded body 100 of the present embodiment, as will be described later, at the time of manufacture, the region B that is in contact with the rivet 1 of the first material to be bonded 10 is forcibly cooled, and the heat of the melting part A transmitted in the direction of arrow F As a result, the first bonded material 10 is suppressed from being softened. Here, the region B of the first material to be bonded 10 is not particularly limited. Specifically, in the vertical direction of the axial direction, the region of the head 3 from the portion that is in contact with the shaft portion 2 of the first material to be bonded 10. It refers to the area up to the position corresponding to the outer edge.

本実施形態の異材接合体100では、第1被接合材10が第2被接合材20よりも融点が低い場合であっても、溶融部Aの熱により軟化しやすい第1被接合材10のリベット1に接する領域Bを選択的に強制冷却することで、第1被接合材10の軟化を防止し、異材接合体100の強度を向上させることができる。   In the dissimilar material bonded body 100 of the present embodiment, even when the first bonded material 10 has a lower melting point than the second bonded material 20, the first bonded material 10 is easily softened by the heat of the melted part A. By selectively forcibly cooling the region B in contact with the rivet 1, softening of the first material to be bonded 10 can be prevented and the strength of the dissimilar material bonded body 100 can be improved.

また、第1被接合材10は、特に限定されないが、軽合金材とすることができ、具体的には、アルミニウム、アルミニウム合金(JIS規格の2000系、3000系、4000系、5000系、6000系又は7000系)、マグネシウム、マグネシウム合金等とすることができる。また、第1被接合材10は、CFRP等であってもよい。この第1被接合材10は、板材、形材、ダイキャスト材、鋳物材、又は板材や押出材のプレス成形品等とすることができる。   The first material to be bonded 10 is not particularly limited, but may be a light alloy material. Specifically, aluminum, aluminum alloy (JIS standard 2000 series, 3000 series, 4000 series, 5000 series, 6000 series) System or 7000 system), magnesium, magnesium alloy, and the like. Further, the first bonded material 10 may be CFRP or the like. This 1st to-be-joined material 10 can be used as a plate material, a shape material, a die-cast material, a casting material, or a press molding product of a plate material or an extruded material.

また、第2被接合材20は、第1被接合材10と異なる材種で構成され、後述するリベット1とは同種の材料で構成されている。特に限定されないが、例えば、第2被接合材20は、鋼材とすることができ、具体的には、高張力鋼材、亜鉛めっき鋼板及びステンレス等とすることができる。この第2被接合材20は、板材、形材、鋳物材、板材のプレス成形品、又はホットスタンプ品等とすることができる。   Moreover, the 2nd to-be-joined material 20 is comprised with a material type different from the 1st to-be-joined material 10, and is comprised with the material of the same kind as the rivet 1 mentioned later. Although it does not specifically limit, For example, the 2nd to-be-joined material 20 can be made into steel materials, Specifically, it can be used as high-tensile steel materials, a galvanized steel plate, stainless steel, etc. The second material to be bonded 20 can be a plate material, a shape material, a casting material, a press-formed product of a plate material, a hot stamp product, or the like.

第1被接合材10における、第2被接合材20と重なり合う位置には、防食性の観点から、シール処理がなされていたり、熱硬化性樹脂を含有する接着剤が塗布されていたり、又は接着樹脂テープが設けられていたりしてもよい。本実施形態の異材接合体100は、後述するように、製造時、第1被接合材10のリベット1に接する領域Bが強制冷却されるため、このシール、接着剤、接着樹脂テープ等への熱によるダメージを防止することができる。   From the viewpoint of anticorrosiveness, the first bonded material 10 is overlapped with the second bonded material 20 from the viewpoint of anticorrosive properties, or is applied with an adhesive containing a thermosetting resin, or bonded. A resin tape may be provided. In the dissimilar material bonded body 100 of the present embodiment, as will be described later, the region B in contact with the rivet 1 of the first material to be bonded 10 is forcibly cooled at the time of manufacture, so that this seal, adhesive, adhesive resin tape, etc. Damage due to heat can be prevented.

(リベット1)
次に、本実施形態の異材接合体100を構成するリベット1について説明する。図2Aは、本実施形態の異材接合用リベット1の斜視図である。また、図2Bは、リベット1の軸方向断面図である。
(Rivet 1)
Next, the rivet 1 constituting the dissimilar material joined body 100 of the present embodiment will be described. FIG. 2A is a perspective view of the dissimilar material joining rivet 1 of the present embodiment. FIG. 2B is an axial sectional view of the rivet 1.

図2A及び図2Bに示すように、リベット1は、円柱形状の軸部2と、軸部2の一端に設けられた円板状の頭部3とからなり、軸部2に対し頭部3が設けられる方向である軸方向(図2A中Z軸方向)断面が略T字形状を有する。リベット1は、軸部2が第1被接合材10に挿通され、溶接により軸部2の先端部が第2被接合材20に接合される。これにより、第1被接合材10と第2被接合材20とが接合した異材接合体100が製造される。   As shown in FIGS. 2A and 2B, the rivet 1 includes a cylindrical shaft portion 2 and a disk-shaped head portion 3 provided at one end of the shaft portion 2, and the head portion 3 with respect to the shaft portion 2. The cross section in the axial direction (the Z-axis direction in FIG. 2A), which is the direction in which the is provided, has a substantially T-shape. In the rivet 1, the shaft portion 2 is inserted through the first material to be bonded 10, and the tip portion of the shaft portion 2 is bonded to the second material to be bonded 20 by welding. As a result, the dissimilar material joined body 100 in which the first material to be joined 10 and the second material to be joined 20 are joined is manufactured.

リベット1の材質については、スポット溶接時に、延性がなく、脆い金属間化合物の発生を抑制し、接合強度の低下を防止するため、第2被接合材20と同種の材料で構成されている。すなわち、例えば、第2被接合材20をSPCCや亜鉛めっき鋼板、高張力鋼板等の鋼材とする場合には、リベット1を軟鋼や普通鋼等の鋼材とすることができる。具体的には、リベット1は、鉄を主成分とし、炭素、クロム、ニッケル、モリブデン等の合金元素が適宜添加されていてよい。なお、リベット1は、切削成形してもよいが、生産性の観点から鍛造成形することがより好ましい。   The material of the rivet 1 is made of the same kind of material as that of the second material to be joined 20 in order to suppress the occurrence of brittle intermetallic compounds during spot welding and to prevent the reduction of joint strength. That is, for example, when the second bonded material 20 is a steel material such as SPCC, a galvanized steel plate, or a high-tensile steel plate, the rivet 1 can be a steel material such as mild steel or ordinary steel. Specifically, the rivet 1 is mainly composed of iron and may be appropriately added with alloy elements such as carbon, chromium, nickel, and molybdenum. The rivet 1 may be formed by cutting, but is more preferably forged from the viewpoint of productivity.

また、特に限定されないが、軸部2の先端部は、外縁に対し中心に近い位置程突出した形状とすることができる。更に、リベット1の頭部3の角部は、面取りされていてもよい。   Moreover, although it does not specifically limit, the front-end | tip part of the axial part 2 can be made into the shape which protruded the position close | similar to the center with respect to the outer edge. Furthermore, the corners of the head 3 of the rivet 1 may be chamfered.

また、図2A及び図2Bに示すように、頭部3の第1被接合材10と接する面における、軸部2の基端部21領域の周囲には環状溝31が設けられていてもよい。リベット1の軸部2の基端部21に環状溝31が設けられていることにより、環状溝31に第1被接合材10を塑性流動させることができ、リベット1と第1被接合材10とのかしめ締結力をより向上させることができる。   Further, as shown in FIGS. 2A and 2B, an annular groove 31 may be provided around the region of the proximal end portion 21 of the shaft portion 2 on the surface of the head portion 3 that contacts the first bonded material 10. . Since the annular groove 31 is provided in the base end portion 21 of the shaft portion 2 of the rivet 1, the first material to be joined 10 can be plastically flowed into the annular groove 31, and the rivet 1 and the first material to be joined 10 can be flown. The caulking fastening force can be further improved.

本実施形態の異材接合体100のリベット1では、頭部3の第1被接合材10に接する面の少なくとも一部分は、第2被接合材20の母材よりも高い抵抗率を有する被膜で覆われていてもよい。具体的には、この被膜としては、亜鉛、錫及び/又はアルミニウム等を含有する防錆材による塗膜、ポリエステル系樹脂被膜、シリコーンエラストマを含有する被膜、鉄の酸化皮膜(黒皮)、無電解Ni−Pめっき皮膜及びその他の絶縁被膜等が挙げられる。   In the rivet 1 of the dissimilar material bonded body 100 of the present embodiment, at least a part of the surface of the head 3 that contacts the first material to be bonded 10 is covered with a film having a higher resistivity than the base material of the second material to be bonded 20. It may be broken. Specifically, the coating includes a rust preventive coating containing zinc, tin and / or aluminum, a polyester resin coating, a coating containing a silicone elastomer, an iron oxide coating (black skin), no Examples thereof include an electrolytic Ni-P plating film and other insulating films.

このような被膜が頭部3の第1被接合材10に接する面に覆われていることで、リベット1と第2被接合材20とを溶接により接合する場合には、電極からリベット1を経由して第2被接合材20に流れる溶接電流が第1被接合材10に分流することを防止できる。このようにして、第1被接合材10に電流が集中して流れるため、リベット1と第2被接合材20との溶接を効率的に行うことができる。   When such a coating is covered on the surface of the head 3 that is in contact with the first workpiece 10, the rivet 1 and the second workpiece 20 are joined by welding. It is possible to prevent the welding current flowing through the second material to be bonded 20 from being distributed to the first material to be bonded 10. In this way, current concentrates on the first material to be joined 10 and flows, so that the rivet 1 and the second material to be joined 20 can be efficiently welded.

<異材接合体100の製造方法>
次に、本実施形態の異材接合体100の製造方法について説明する。図3は、本実施形態の異材接合体100の製造工程の一例(ピアス方式)を示す説明図である。
<Method for Producing Dissimilar Material Joint 100>
Next, the manufacturing method of the dissimilar material joined body 100 of this embodiment is demonstrated. FIG. 3 is an explanatory view showing an example (piercing method) of a manufacturing process of the dissimilar material joined body 100 of the present embodiment.

まず、図3aに示すように、円筒状のカウンターパンチ300の上に第1被接合材10が載置され、リベット1とカウンターパンチ300とが第1被接合材10を挟持するようにリベット1が第1被接合材10の上に配置される。リベット1は、例えば、プレス工程の前後又はプレス成形の際の金型の所定の位置に配置されたカセット方式のリベット供給ガイド(図示せず)により配置することもできる。   First, as shown in FIG. 3 a, the first bonded material 10 is placed on a cylindrical counter punch 300, and the rivet 1 so that the rivet 1 and the counter punch 300 sandwich the first bonded material 10. Is disposed on the first workpiece 10. The rivet 1 can also be arranged, for example, by a cassette-type rivet supply guide (not shown) arranged before and after the pressing process or at a predetermined position of the mold at the time of press molding.

次に、図3bに示すように、ポンチ200が下降してリベット1が第1被接合材10に押し込まれると、第1被接合材10の一部分が軸部2により打ち抜かれ、この打ち抜かれた部分15がカウンターパンチ300内に落下する。これにより、第1被接合材10が穿孔され、軸部2が第1被接合材10に挿通されて、図3cに示すように、頭部3が第1被接合材10の表面上に位置する状態で、軸部2の先端面が第1被接合材10の下面に露出する。   Next, as shown in FIG. 3 b, when the punch 200 is lowered and the rivet 1 is pushed into the first material to be bonded 10, a part of the first material to be bonded 10 is punched out by the shaft portion 2. The portion 15 falls into the counter punch 300. Thereby, the 1st to-be-joined material 10 is pierced, the axial part 2 is penetrated by the 1st to-be-joined material 10, and the head 3 is located on the surface of the 1st to-be-joined material 10 as shown in FIG. In this state, the tip end surface of the shaft portion 2 is exposed on the lower surface of the first bonded material 10.

また、リベット1はポンチ200により第1被接合材10に向けて押圧されるため、リベット1の頭部3方向に第1被接合材10が塑性流動し、リベット1がかしめられる。特に、頭部3に環状溝31が形成されている場合には、第1被接合材10における頭部3とカウンターパンチ300との間に挟まれた部分が、頭部3の軸部2周囲に形成された環状溝31内に塑性流動して押し込まれる。このようにして、図3cに示すように、環状溝31内に第1被接合材10が入り込み、リベット1が第1被接合材10にかしめ締結される。   Further, since the rivet 1 is pressed toward the first material to be bonded 10 by the punch 200, the first material to be bonded 10 plastically flows in the direction of the head 3 of the rivet 1, and the rivet 1 is caulked. In particular, when the annular groove 31 is formed in the head 3, the portion sandwiched between the head 3 and the counter punch 300 in the first material to be joined 10 is around the shaft portion 2 of the head 3. It is pushed into the annular groove 31 formed by plastic flow. In this way, as shown in FIG. 3 c, the first material to be joined 10 enters the annular groove 31, and the rivet 1 is caulked and fastened to the first material to be joined 10.

このようなピアス方式を採用することで、リベット1を第1被接合材10に挿通させる位置の精度を向上させることができる。また、ピアス方式により第1被接合材10を穿孔することにより、軸部2の軸径と第1被接合材10の孔径とを略同一にすることができる。更に、リベット1の軸部2近傍で第1被接合材10を塑性流動させることができ、かしめ強度を向上させることができる。そして、かしめ締結される際に、軸部2の基端部21周辺に第1被接合材10が万遍なく流動するように、第1被接合材10は塑性変形するため、軸周方向におけるかしめ締結状態のばらつきが抑制される。   By adopting such a piercing method, it is possible to improve the accuracy of the position where the rivet 1 is inserted into the first material to be joined 10. Moreover, the shaft diameter of the shaft portion 2 and the hole diameter of the first bonded material 10 can be made substantially the same by punching the first bonded material 10 by the piercing method. Further, the first material to be joined 10 can be plastically flowed in the vicinity of the shaft portion 2 of the rivet 1, and the caulking strength can be improved. And since the 1st to-be-joined material 10 plastically deforms so that the 1st to-be-joined material 10 may flow uniformly to the base end part 21 periphery of the axial part 2 at the time of crimping fastening, in the axial periphery direction Variation in the caulking fastening state is suppressed.

なお、リベット1の第1被接合材10へのかしめ締結は、他の方法でも行うことができ、例えば、下孔方式を採用して予め孔を開けた第1被接合材10にリベット1が挿通され、第1被接合材10にかしめ締結されてもよい。   The caulking and fastening of the rivet 1 to the first material to be joined 10 can also be performed by other methods. For example, the rivet 1 is attached to the first material to be joined 10 that has been previously drilled by adopting a pilot hole method. It may be inserted and caulked and fastened to the first material to be joined 10.

図4は、図3を参照しながら説明した工程により第1被接合材10にかしめ締結されたリベット1と、第2被接合材20とをスポット溶接し、電極400、500によって、第1被接合材10のリベット1に接する領域Bを強制冷却する工程を説明する図である。   FIG. 4 shows spot welding of the rivet 1 that is caulked and fastened to the first workpiece 10 and the second workpiece 20 by the process described with reference to FIG. It is a figure explaining the process of forcibly cooling the area | region B which contact | connects the rivet 1 of the joining material 10. FIG.

まず、図4aに示すように、電極400、500を用いたスポット溶接によって、第1被接合材10とかしめ締結されたリベット1は、第1被接合材10と重ね合わされ重ね継手が形成された第2被接合材20に接合される。   First, as shown in FIG. 4a, the rivet 1 that has been caulked and fastened to the first workpiece 10 by spot welding using the electrodes 400 and 500 is overlapped with the first workpiece 10 to form a lap joint. Joined to the second workpiece 20.

次に、図4bに示すように、電極400、500が溶接通電を行った位置に保持された状態で、電極400の水管401と、電極500の水管501とに水Wが流される。これにより、第1被接合材10のリベットに接する領域Bが強制冷却される。そのため、溶融部Aで発生した熱により第1被接合材10が軟化することが抑制される。   Next, as shown in FIG. 4 b, water W is caused to flow through the water pipe 401 of the electrode 400 and the water pipe 501 of the electrode 500 while the electrodes 400 and 500 are held at the positions where the welding energization is performed. Thereby, the area | region B which contact | connects the rivet of the 1st to-be-joined material 10 is forcedly cooled. Therefore, it is suppressed that the 1st to-be-joined material 10 softens with the heat | fever which generate | occur | produced in the fusion | melting part A. FIG.

この強制冷却は、溶接を行った直後に行われることが好ましい。より好ましくは、溶接後直ちに強制冷却を開始する。すなわち、溶接時から水Wを電極に流しておき、溶接終了後直ちに水Wで冷却を開始することが好ましい。このように、溶接が行われた直後に強制冷却が行われることで、第1被接合材10の領域Bの軟化をより効率的に抑制することができる。   This forced cooling is preferably performed immediately after welding. More preferably, forced cooling is started immediately after welding. That is, it is preferable that water W is allowed to flow through the electrodes from the time of welding, and cooling is started with water W immediately after the end of welding. Thus, by performing forced cooling immediately after welding is performed, softening of the region B of the first workpiece 10 can be more efficiently suppressed.

また、領域Bの軟化をより安定に抑制するためにも、溶接通電後、100msec以上、電極400、500が溶接通電を行った位置に保持されることが好ましい。   Moreover, in order to suppress the softening of the area | region B more stably, it is preferable that the electrodes 400 and 500 are hold | maintained in the position which performed welding energization for 100 msec or more after welding energization.

また、水管401、501に流す水の温度等については、特に限定されないが、領域Bが600℃以下になるまで強制冷却が行われることが、第1被接合材10の軟化をより効率的に抑制することができるため好ましい。なお、温度については、一般的な熱電対により測定することができる。具体的には、熱電対を用いて、溶接時間と冷却水の流量等の条件を設定し、その条件に基づいて領域Bを600℃以下になるまで冷却することができる。   In addition, the temperature of the water flowing through the water pipes 401 and 501 is not particularly limited. However, the forced cooling is performed until the region B reaches 600 ° C. or less, so that the softening of the first bonded material 10 can be performed more efficiently. Since it can suppress, it is preferable. The temperature can be measured with a general thermocouple. Specifically, conditions such as welding time and cooling water flow rate are set using a thermocouple, and the region B can be cooled to 600 ° C. or less based on the conditions.

なお、本実施形態では、領域Bの強制冷却については、電極400、500に設けられた水管401、501に水を流すことにより行う場合を例に挙げたが、かかる例に限定されず、冷却媒体を不活性ガス等の水以外のものとしてもよい。   In the present embodiment, the forced cooling of the region B is described as an example in which water is supplied to the water pipes 401 and 501 provided in the electrodes 400 and 500. However, the present invention is not limited to such an example. The medium may be other than water such as an inert gas.

[第1変形例]
図5は、本実施形態の第1変形例の異材接合体100の製造方法を説明する図である。本変形例の異材接合体100の製造方法では、図4aを参照しながら説明したように、溶接が行われた後に、電極400、500が異材接合体100から退かされ、リベット1の頭部3及び第2被接合材20を挟持するように冷やし金600が設置される。そして、冷やし金600に設けられた管601に水Wが流されることにより、第1被接合材10のリベット1に接する領域Bが強制冷却される。
[First Modification]
FIG. 5 is a diagram for explaining a manufacturing method of the dissimilar material joined body 100 of the first modified example of the present embodiment. In the manufacturing method of the dissimilar material joined body 100 of the present modification example, as described with reference to FIG. 4 a, after welding is performed, the electrodes 400 and 500 are retracted from the dissimilar material joined body 100 and the head of the rivet 1. The cooling metal 600 is installed so that 3 and the 2nd to-be-joined material 20 may be clamped. Then, when water W is caused to flow through the pipe 601 provided in the chiller 600, the region B in contact with the rivet 1 of the first workpiece 10 is forcibly cooled.

冷やし金600は、図5に示すように、2つ用いてリベット1の頭部3及び第2被接合材20に押し当ててもよいし、1つだけ用いてリベット1の頭部3に押し当ててもよい。また、冷やし金600は、従来から公知のものを用いることができ、リベット1の大きさ等に対応するように適宜選択することができる。   As shown in FIG. 5, two chillers 600 may be pressed against the head 3 of the rivet 1 and the second material to be joined 20, or only one chiller 600 may be pressed against the head 3 of the rivet 1. You may guess. Further, a conventionally known cooling metal 600 can be used and can be appropriately selected so as to correspond to the size of the rivet 1 and the like.

図6は、本変形例の異材接合体100の製造方法の他の例を説明する図である。図6に示すように、冷やし金610は、リベット1の頭部3を覆うことが可能な形状であってもよい。この冷やし金610が、第1被接合材10及びリベット1上に設置され、冷やし金610に設けられた管611に水Wが流されると、第1被接合材10とリベット1の双方が冷却される。   FIG. 6 is a diagram for explaining another example of the method for manufacturing the dissimilar material joined body 100 of the present modification. As shown in FIG. 6, the cooling metal 610 may have a shape capable of covering the head 3 of the rivet 1. When this chiller 610 is installed on the first workpiece 10 and the rivet 1 and water W is caused to flow through the pipe 611 provided on the chiller 610, both the first workpiece 10 and the rivet 1 are cooled. Is done.

また、図7は、本変形例の異材接合体100の製造方法の更に他の例を説明する図である。図7に示すように、冷やし金620は、リベット1の頭部3の外縁を囲うことが可能な形状であってもよい。この冷やし金620が、第1被接合材10上で、リベット1の頭部3の外縁を囲うように設置され、冷やし金620に設けられた管621に水Wが流されると、第1被接合材10とリベット1の頭部3の外縁領域とが選択的に冷却される。   Moreover, FIG. 7 is a figure explaining the further another example of the manufacturing method of the dissimilar-material joined body 100 of this modification. As shown in FIG. 7, the cooling metal 620 may have a shape that can surround the outer edge of the head 3 of the rivet 1. When this chiller 620 is installed on the first workpiece 10 so as to surround the outer edge of the head 3 of the rivet 1, and the water W flows through the pipe 621 provided in the chiller 620, The bonding material 10 and the outer edge region of the head 3 of the rivet 1 are selectively cooled.

なお、本変形例は、領域Bの強制冷却において、前述した電極400、500の代わりに冷やし金600、610、620を用いるという点以外は、本実施形態と実質的に同様の条件で異材接合体100を製造することができる。   In this modification, in the forced cooling of the region B, the dissimilar material joining is performed under substantially the same conditions as in the present embodiment except that the cooling metal 600, 610, 620 is used instead of the electrodes 400, 500 described above. The body 100 can be manufactured.

本変形例では、冷やし金600、610、620を用いて、第1被接合材10のリベット1に接する領域Bを強制冷却する。そのため、溶接電極400、500よりもリベット1との接触面積が広い冷やし金を用いることで、電極のみを用いて冷却する場合よりも効率良く領域Bを冷却することができる。更に、溶接工程終了後、溶接で用いた電極を直ちに次の溶接地点まで移動させることができるため、生産性を向上させることもできる。   In the present modification, the region B in contact with the rivet 1 of the first workpiece 10 is forcibly cooled using the chillers 600, 610, and 620. Therefore, by using a chiller having a contact area with the rivet 1 larger than that of the welding electrodes 400 and 500, the region B can be cooled more efficiently than when cooling using only the electrodes. Furthermore, since the electrode used for welding can be immediately moved to the next welding point after completion of the welding process, productivity can also be improved.

[第2変形例]
図8は、本実施形態の第2変形例の異材接合体100の製造方法を説明する図である。本変形例の異材接合体100の製造方法では、溶接が行われた後に、電極400、500が異材接合体100から退かされ、冷却ガス発生装置700が設置される。そして、冷却ガス発生装置700から冷却ガスGが異材接合体100に当てられることにより、第1被接合材10のリベット1に接する領域Bが強制冷却される。
[Second Modification]
FIG. 8 is a diagram for explaining a manufacturing method of the dissimilar material joined body 100 of the second modified example of the present embodiment. In the manufacturing method of the dissimilar material joined body 100 of this modification, after welding is performed, the electrodes 400 and 500 are retracted from the dissimilar material joined body 100 and the cooling gas generator 700 is installed. Then, when the cooling gas G is applied to the dissimilar material joined body 100 from the cooling gas generator 700, the region B in contact with the rivet 1 of the first material to be joined 10 is forcibly cooled.

冷却ガスGが第1被接合材10の領域Bを冷却するように吹き付けられるのであれば、冷却ガス発生装置700の設置位置等は特に限定されない。例えば、図8に示すように、第1被接合材10及び第2被接合材20が板状の形状の場合には、第2被接合材20に対して、第1被接合材10及びリベット1が位置する側から冷却ガスGが噴き付けられることが好ましい。   As long as the cooling gas G is sprayed so as to cool the region B of the first bonded material 10, the installation position and the like of the cooling gas generator 700 are not particularly limited. For example, as shown in FIG. 8, when the first material to be bonded 10 and the second material to be bonded 20 have a plate shape, the first material to be bonded 10 and the rivet with respect to the second material to be bonded 20. It is preferable that the cooling gas G is sprayed from the side where 1 is located.

また、冷却ガス発生装置700は、従来から公知のものを用いることができ、リベット1の大きさ等に対応するように適宜選択することができる。更に、冷却ガスGの風量やガスの温度等の条件についても、領域Bを強制冷却することができる条件であれば特に限定されない。   A conventionally known cooling gas generator 700 can be used, and can be appropriately selected so as to correspond to the size of the rivet 1 and the like. Furthermore, the conditions such as the air volume of the cooling gas G and the gas temperature are not particularly limited as long as the region B can be forcibly cooled.

なお、本変形例は、領域Bの強制冷却において、前述した電極400、500の代わりに冷却ガスGを用いるという点以外は、本実施形態と実質的に同様の条件で異材接合体100を製造することができる。   In this modification, in the forced cooling of the region B, the dissimilar material joined body 100 is manufactured under substantially the same conditions as in the present embodiment except that the cooling gas G is used instead of the electrodes 400 and 500 described above. can do.

本変形例では、冷却ガスGを異材接合体100に当てることにより、第1被接合材10のリベット1に接する領域Bが強制冷却されるため、冷やし金600、610、620のようにリベット1等に対する精密な位置合わせが不要となる。   In this modification, the region B in contact with the rivet 1 of the first material to be bonded 10 is forcibly cooled by applying the cooling gas G to the dissimilar material bonded body 100, so that the rivet 1 as in the cooling metal 600, 610, 620. Precise alignment with respect to etc. becomes unnecessary.

[第3変形例]
図9は、本実施形態の第3変形例の異材接合体100の製造方法を説明する図である。本変形例の異材接合体100の製造方法では、溶接が行われた後に、電極400、500が異材接合体100から退かされ、図9a、bに示すように、冷却用板800が異材接合体100上に設置される。そして、冷却用板800に設けられた管801に水が流されることにより、第1被接合材10のリベットに接する領域Bが強制冷却される。
[Third Modification]
FIG. 9 is a diagram for explaining a manufacturing method of the dissimilar material joined body 100 of the third modified example of the present embodiment. In the manufacturing method of the dissimilar material joined body 100 of this modification, after welding is performed, the electrodes 400 and 500 are retracted from the dissimilar material joined body 100, and the cooling plate 800 is joined to the dissimilar material as shown in FIGS. It is installed on the body 100. Then, by flowing water through the pipe 801 provided on the cooling plate 800, the region B in contact with the rivet of the first bonded material 10 is forcibly cooled.

冷却用板800は、従来から公知のものを用いることができ、異材接合体100に含まれるリベット1の個数や大きさ等に応じて、適宜選択することができる。   A conventionally known cooling plate 800 can be used and can be appropriately selected according to the number and size of the rivets 1 included in the dissimilar material joined body 100.

なお、本変形例は、領域Bの強制冷却において、前述した電極400、500の代わりに冷却用板800を用いるという点以外は、本実施形態と実質的に同様の条件で異材接合体100を製造することができる。   In this modified example, in the forced cooling of the region B, the dissimilar material joined body 100 is formed under substantially the same conditions as in the present embodiment except that the cooling plate 800 is used instead of the electrodes 400 and 500 described above. Can be manufactured.

本変形例では、冷却用板800を異材接合体100に当てることにより、第1被接合材10のリベット1に接する領域Bを強制冷却する。そのため、マルチスポット溶接等により複数の位置で同時又はほぼ同時に溶接を行った場合に、溶接を行った複数の位置に対し一度に冷却をすることができる。   In this modification, the region B in contact with the rivet 1 of the first bonded material 10 is forcibly cooled by applying the cooling plate 800 to the dissimilar material bonded body 100. Therefore, when welding is performed simultaneously or substantially simultaneously at a plurality of positions by multi-spot welding or the like, the plurality of positions at which welding has been performed can be cooled at a time.

図1〜図9を参照しながら説明した本実施形態及びその変形例では、リベット1及び第2被接合材20にスポット溶接を行った後に異材接合体100の強制冷却を行う例を中心に説明したが、かかる例に限定されない。図10は、レーザLによりリベット1Aの頭部3A及び軸部2Aと第2被接合材20Aを溶かし、これらを接合した後に第1被接合材10の強制冷却を行う場合を説明する図である。   In the present embodiment and the modification thereof described with reference to FIGS. 1 to 9, the description is focused on an example in which the dissimilar material bonded body 100 is forcibly cooled after spot welding is performed on the rivet 1 and the second bonded material 20. However, it is not limited to such an example. FIG. 10 is a diagram illustrating a case where the head 3A and the shaft portion 2A of the rivet 1A and the second material to be bonded 20A are melted by the laser L, and the first material to be bonded 10 is forcibly cooled after these are bonded. .

例えば、図10aに示すように、光学ファイバー901を含むレーザー発振器900から発せられたレーザLが、スキャナーヘッド902内の拡大レンズ903及びフォーカスレンズ904を通過し、ミラー905の角度調整によりリベット1A及び第2被接合材20Aに照射される。これにより、軸部2A及び頭部3Aからなるリベット1Aと、第2被接合材20Aとを溶接した後に、図10bに示すように、例えば、冷やし金600をリベット1Aの頭部3Aに接触させ、領域Bの強制冷却を行うことができる。なお、図中、符号Cは、レーザ照射により形成された溶融部を示す。   For example, as shown in FIG. 10a, a laser L emitted from a laser oscillator 900 including an optical fiber 901 passes through a magnifying lens 903 and a focus lens 904 in a scanner head 902, and the rivet 1A and the rivet 1A are adjusted by adjusting the angle of the mirror 905. Irradiated to second bonded material 20A. Thus, after welding the rivet 1A including the shaft portion 2A and the head portion 3A and the second material to be joined 20A, as shown in FIG. 10b, for example, the cooling metal 600 is brought into contact with the head portion 3A of the rivet 1A. The forced cooling of the region B can be performed. In the figure, the symbol C indicates a melted portion formed by laser irradiation.

以上詳述したように、本実施形態の異材接合体100では、第1被接合材10のリベット1に接する領域Bが強制冷却されるため、溶融ナゲットAにより発生した熱によって第1被接合材10が軟化するのを抑制することができる。これにより、異材同士の接合を行う際の条件に関わらず、異材同士の接合強度を向上させることができる。   As described in detail above, in the dissimilar material bonded body 100 of the present embodiment, the region B in contact with the rivet 1 of the first material to be bonded 10 is forcibly cooled, so the first material to be bonded is generated by the heat generated by the molten nugget A. 10 can be softened. Thereby, irrespective of the conditions at the time of joining different materials, the joining strength of different materials can be improved.

1、1A リベット
2、2A 軸部
3、3A 頭部
10 第1被接合材
20、20A 第2被接合材
31 環状溝
100、100A 異材接合体
200 ポンチ
300 カウンターパンチ
400、500 電極
401、501 水管
600、610、620 冷やし金
601、611、621 水管
700 冷却ガス発生装置
800 冷却用板
801 水管
900 レーザー発振器
901 光学ファイバー
902 スキャナーヘッド
903 拡大レンズ
904 フォーカスレンズ
905 ミラー
DESCRIPTION OF SYMBOLS 1, 1A Rivet 2, 2A Shaft part 3, 3A Head 10 1st to-be-joined material 20, 20A 2nd to-be-joined material 31 Annular groove 100, 100A Dissimilar material joined body 200 Punch 300 Counter punch 400, 500 Electrode 401, 501 Water pipe 600, 610, 620 Cooling metal 601, 611, 621 Water tube 700 Cooling gas generator 800 Cooling plate 801 Water tube 900 Laser oscillator 901 Optical fiber 902 Scanner head 903 Magnifying lens 904 Focus lens 905 Mirror

Claims (8)

第1被接合材と、該第1被接合材とは材種が異なる第2被接合材とを接合する際に、
前記第2被接合材と同種の材料からなり、頭部と軸部とを有するリベットの前記軸部を前記第1被接合材に挿通させ、
前記リベットを取り付けた前記第1被接合材と前記第2被接合材とを重ね、前記リベットの前記軸部先端と前記第2被接合材とを溶接により接合した後に、
前記第1被接合材の前記リベットに接する領域を強制冷却する工程を含む異材接合体の製造方法。
When joining the first material to be joined and the second material to be joined having a different material type from the first material to be joined,
Made of the same material as the second material to be joined, the shaft part of a rivet having a head and a shaft part is inserted through the first material to be joined,
After the first material to be joined and the second material to be joined, to which the rivet is attached, are overlapped, and after joining the tip end of the rivet and the second material to be joined by welding,
The manufacturing method of the dissimilar-materials joined body including the process of forcedly cooling the area | region which contact | connects the said rivet of a said 1st to-be-joined material.
前記第1被接合材は、前記第2被接合材よりも融点が低い請求項1に記載の異材接合体の製造方法。   The manufacturing method of the dissimilar material joined body according to claim 1, wherein the first material to be bonded has a melting point lower than that of the second material to be bonded. 前記第1被接合材は、軽合金材であり、
前記第2被接合材は、鋼材である請求項1又は2に記載の異材接合体の製造方法。
The first bonded material is a light alloy material,
The method for manufacturing a joined body of different materials according to claim 1 or 2, wherein the second material to be joined is a steel material.
前記リベットを前記第1被接合材に挿通させて、前記溶接による接合を行う前に、前記第1被接合材を塑性流動させて前記リベットをかしめる工程を含む請求項1〜3のいずれか1項に記載の異材接合体の製造方法。   4. The method according to claim 1, further comprising: inserting the rivet through the first material to be joined and plastically flowing the first material to be joined and caulking the rivet before performing the joining by welding. The manufacturing method of the dissimilar-material joined body of 1 item | term. 前記領域が600℃以下になるまで前記強制冷却を行う請求項1〜4のいずれか1項に記載の異材接合体の製造方法。   The manufacturing method of the dissimilar-materials joined body of any one of Claims 1-4 which perform the said forced cooling until the said area | region becomes 600 degrees C or less. 前記溶接が前記リベットの前記頭部と前記第2被接合材とを通電する抵抗スポット溶接であり、
溶接通電終了後、前記抵抗スポット溶接に用いた電極を、100msec以上溶接通電を行った位置で保持することにより前記強制冷却を行う請求項1〜5のいずれか1項に記載の異材接合体の製造方法。
The welding is resistance spot welding for energizing the head of the rivet and the second material to be joined;
The welding of the dissimilar material joint according to any one of claims 1 to 5, wherein the forced cooling is performed by holding the electrode used for the resistance spot welding at a position where the welding energization is performed for 100 msec or more after the end of the welding energization. Production method.
冷やし金を前記リベットの前記頭部に接触させることにより前記強制冷却を行う請求項1〜5のいずれか1項に記載の異材接合体の製造方法。   The manufacturing method of the dissimilar-material joined body of any one of Claims 1-5 which performs the said forced cooling by making a cooling metal contact the said head of the said rivet. 冷却ガスを前記第1被接合材に当てることにより前記強制冷却を行う請求項1〜5のいずれか1項に記載の異材接合体の製造方法。
The manufacturing method of the dissimilar-materials joined body of any one of Claims 1-5 which perform the said forced cooling by applying cooling gas to a said 1st to-be-joined material.
JP2013196642A 2013-09-24 2013-09-24 Method for manufacturing dissimilar material joint body Pending JP2015062911A (en)

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