JP2015045373A - Renewal method of conduit and conduit - Google Patents

Renewal method of conduit and conduit Download PDF

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JP2015045373A
JP2015045373A JP2013176779A JP2013176779A JP2015045373A JP 2015045373 A JP2015045373 A JP 2015045373A JP 2013176779 A JP2013176779 A JP 2013176779A JP 2013176779 A JP2013176779 A JP 2013176779A JP 2015045373 A JP2015045373 A JP 2015045373A
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pipeline
pipe
existing
new
valve body
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JP5909216B2 (en
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由範 宍戸
Yoshinori Shishido
由範 宍戸
一雄 中井
Kazuo Nakai
一雄 中井
紀子 武井
Noriko Takei
紀子 武井
山本 大介
Daisuke Yamamoto
大介 山本
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Taisei Kiko Co Ltd
Yokohama City
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Taisei Kiko Co Ltd
Yokohama City
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Abstract

PROBLEM TO BE SOLVED: To provide a renewal method of a conduit which can avoid an erroneous operation after construction and complicated maintenance management, and can also suppress a cost, and the conduit.SOLUTION: A new conduit 11 is laid along a zone S1 to be renewed in an existing conduit 1 while holding a fluid flowing state, an upstream side and a downstream side of the new conduit 11 are made to communicate with the existing conduit 1 via communication conduits 15 and 16, and a bypass is formed by arranging changeover valves 31, 32 and 36 at branched parts 21 and 22 in which the communication conduits 15 and 16 are merged with the existing conduit 1, and a branched part 26 in which the communication conduit 16 is merged with the new conduit 11, respectively. After switching a flow passage to the bypass from the existing conduit 1 of the zone S1 to be renewed, the existing conduit 1 of the zone S1 is removed. A connecting port 21c which is connected to the removed existing conduit 1 is covered with a lid, or closely sealed, and after that, a valve body 31A of the changeover valve 31 is removed.

Description

本発明は、流体が流れている既設管路を更新する方法と、その方法により更新した管路に関する。   The present invention relates to a method for updating an existing pipeline through which a fluid flows, and a pipeline updated by the method.

既設の水道管路(既設管路の一例)を更新する工事では、水道水の利用者に対する利便性を考慮し、通水状態を保持しながら施工できる不断水工法の利用が望ましい。従来は、図13に示すように既設の水道管路の途中に分岐管路を接続し、その分岐管路で形成したバイパスに流路を一時的に切り替えて、その区間の管路を更新するようにしていた。管路の矢印は、水の流れを表している。   In the construction of renewing an existing water pipeline (an example of an existing pipeline), it is desirable to use a continuous water construction method that allows construction while maintaining the water flow state in consideration of convenience for users of tap water. Conventionally, as shown in FIG. 13, a branch pipe is connected in the middle of an existing water pipe, the flow path is temporarily switched to a bypass formed by the branch pipe, and the pipe in the section is updated. It was like that. The arrow in the pipeline represents the flow of water.

具体的には、まず、(a)のように、仕切弁87と仕切弁88とで挟まれたA区間の両側に割T字管81,82を装着し、その各々に仕切弁81a,82aを接続する。次に、割T字管81,82を装着した管路部分を穿孔し、(b)のように分岐管路85を接続してバイパスを形成する。仕切弁81a,82aを開いて仕切弁87,88を閉じ、A区間を新設管路80Aに更新したら、仕切弁87,88を開いて仕切弁81a,82aを閉じ、(c)のように分岐管路85を撤去する。   Specifically, first, as shown in (a), split T-shaped pipes 81 and 82 are mounted on both sides of the A section sandwiched between the gate valve 87 and the gate valve 88, and the gate valves 81a and 82a are respectively attached thereto. Connect. Next, the pipe line part to which the split T-shaped pipes 81 and 82 are attached is drilled, and the branch pipe line 85 is connected as shown in (b) to form a bypass. After the gate valves 81a and 82a are opened and the gate valves 87 and 88 are closed, and the section A is updated to the new pipe 80A, the gate valves 87 and 88 are opened and the gate valves 81a and 82a are closed, and the branching is performed as shown in (c). Pipe line 85 is removed.

B区間においても、(d)のように、上述の要領で分岐管路86を接続してバイパスを形成する。続いて、割T字管83,84の各々に接続された仕切弁83a,84aを開き、仕切弁88,89を閉じて、B区間を新設管路80Bに更新する。その後、仕切弁88,89を開いて仕切弁83a,84aを閉じ、(e)のように分岐管路86を撤去する。かかる工程を繰り返すことで、既設の水道管路を順次に更新することができる。   Also in the B section, as shown in (d), a bypass is formed by connecting the branch pipeline 86 in the manner described above. Subsequently, the gate valves 83a and 84a connected to each of the split T-shaped pipes 83 and 84 are opened, the gate valves 88 and 89 are closed, and the B section is updated to the new pipe line 80B. Thereafter, the gate valves 88 and 89 are opened, the gate valves 83a and 84a are closed, and the branch pipe 86 is removed as shown in FIG. By repeating this process, existing water pipelines can be updated sequentially.

ところが、この方法では、分岐管路の撤去後も仕切弁81a,83aを残置させるため、誤操作によって流路の開閉が切り替わったり、煩雑な維持管理が必要になったりする恐れがある。特許文献1,2では、仕切弁を介して分岐管路に接続されていた接続口を不断水工法により密栓し、その仕切弁を撤去する手法が提案されている。しかし、かかる手法では、特殊な構造を有する栓部材が、密栓する箇所と同じ数だけ必要になるため、コスト面で改善の余地があった。   However, in this method, since the gate valves 81a and 83a are left even after the branch pipe is removed, there is a possibility that the opening and closing of the flow path may be switched due to an erroneous operation, and complicated maintenance management may be required. Patent Documents 1 and 2 propose a method in which a connection port that is connected to a branch pipe line via a gate valve is sealed with an unrestricted water construction method and the gate valve is removed. However, in this method, there is a room for improvement in terms of cost because the number of plug members having a special structure is the same as the number of portions to be sealed.

特開2010−96241号公報JP 2010-96241 A 特開2010−117029号公報JP 2010-117029 A

本発明は上記実情に鑑みてなされたものであり、その目的は、施工後の誤動作や煩雑な維持管理を回避でき、それでいてコストを抑えられる管路の更新方法と、その管路を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for renewing a pipeline that can avoid malfunctions and complicated maintenance management after construction, and that can reduce costs, and the pipeline. It is in.

上記目的は、下記の如き本発明により達成することができる。即ち、本発明に係る管路の更新方法は、流体が流れる状態を保持しながら、既設管路の更新すべき区間に沿って新管路を敷設し、連絡管路を介して前記新管路の上流側と下流側を前記既設管路に連通させるとともに、前記既設管路に前記連絡管路が合流する分岐部と、前記新管路に前記連絡管路が合流する分岐部とに、分岐部の接続口を選択的に閉鎖しうる切替弁を設けて、前記既設管路の更新すべき区間を迂回するバイパスを形成する第1の工程と、前記切替弁を操作して、更新すべき区間の前記既設管路から前記バイパスに流路を切り替え、その区間の前記既設管路を撤去する第2の工程と、前記切替弁が閉鎖している分岐部の接続口のうち、第2の工程で撤去した前記既設管路に接続されていた接続口を施蓋または密栓して、その切替弁の弁体を撤去する第3の工程とを備えるものである。   The above object can be achieved by the present invention as described below. That is, in the method for updating a pipeline according to the present invention, a new pipeline is laid along a section to be updated in an existing pipeline while maintaining a state in which a fluid flows, and the new pipeline is connected via a connecting pipeline. The upstream side and the downstream side of the pipe are communicated with the existing pipe line, and are branched into a branch part where the connecting pipe joins the existing pipe and a branch part where the connecting pipe joins the new pipe A switching valve that can selectively close the connection port of the part, and a first step of forming a bypass that bypasses the section to be updated of the existing pipeline, and the switching valve should be operated to update The second step of switching the flow path from the existing pipeline in the section to the bypass, and removing the existing pipeline in the section, and the connection port of the branch portion where the switching valve is closed, the second of Cover or close the connection port connected to the existing pipe line removed in the process, and switch between them. In which and a third step of removing the valve body.

この方法では、第1の工程においてバイパスを形成し、第2の工程において既設管路を撤去する。既設管路を撤去する前には、分岐部に設けた切替弁を操作して、バイパスへ流路を切り替える。バイパスに含まれる新管路は、更新後の管路を構成できるが、それに限られない。第3の工程において施蓋または密栓する分岐部の接続口は、前以て切替弁で閉鎖されているため、汎用品の使用が可能である。この方法によれば、切替弁から弁体を撤去することで、施工後の誤動作や煩雑な維持管理を回避できる。また、接続口の施蓋や密栓に汎用品を使用できるうえ、弁体が回収されることから、コストを効果的に抑えられる。   In this method, the bypass is formed in the first step, and the existing pipeline is removed in the second step. Before removing the existing pipeline, the switching valve provided at the branching section is operated to switch the flow path to the bypass. The new pipeline included in the bypass can configure the updated pipeline, but is not limited thereto. In the third step, the connection port of the branching portion to be covered or tightly closed is previously closed with a switching valve, so that a general-purpose product can be used. According to this method, by removing the valve body from the switching valve, it is possible to avoid malfunction and complicated maintenance management after construction. Moreover, since a general-purpose product can be used for the lid and the sealing plug of the connection port, and the valve body is recovered, the cost can be effectively suppressed.

この管路の更新方法では、第1の工程と第2の工程を繰り返して、更新区間を下流側へ向けて延長していくに際し、2回目以降の第1の工程では、直前の第1の工程で敷設した新管路を下流側に延長させてバイパスを形成し、2回目以降の第2の工程では、更新すべき区間の既設管路とともに、その既設管路の上流側の分岐部に設けられた切替弁を撤去することが好ましい。かかる方法によれば、施工範囲を効率良く延長できる。それでいて、既設管路に設けられていた切替弁を回収して、それ以降の第1の工程で再使用することが可能となるため、コストを有効に抑えられる。   In this pipe line updating method, the first step and the second step are repeated to extend the update section toward the downstream side. In the second and subsequent first steps, the immediately preceding first step is performed. The new pipeline laid in the process is extended to the downstream side to form a bypass, and in the second process after the second time, the existing pipeline in the section to be renewed and the upstream branch of the existing pipeline It is preferable to remove the provided switching valve. According to this method, the construction range can be efficiently extended. Nevertheless, since the switching valve provided in the existing pipeline can be collected and reused in the subsequent first process, the cost can be effectively suppressed.

この管路の更新方法では、前記新管路に前記連絡管路が合流する分岐部に設けられる前記切替弁が、前記新管路の一部を構成するT字管に弁体を内蔵した構造を有し、前記T字管に対する前記弁体の姿勢に応じて、閉鎖する接続口が切り替わるものでもよい。この場合、新管路の分岐部における切替弁の敷設や取り扱いが簡単になり、施工性を向上できる。   In this method of updating a pipeline, the switching valve provided at a branching portion where the connecting pipeline joins the new pipeline has a structure in which a valve body is built in a T-shaped tube constituting a part of the new pipeline The connection port to be closed may be switched according to the posture of the valve body with respect to the T-shaped tube. In this case, installation and handling of the switching valve at the branch portion of the new pipeline can be simplified, and workability can be improved.

この管路の更新方法では、前記既設管路に前記連絡管路が合流する分岐部に設けられる前記切替弁が、前記既設管路に外嵌装着された割T字管に、弁体を内蔵する内弁箱を収容した構造を有し、前記内弁箱に対する前記弁体の姿勢に応じて、閉鎖する接続口が切り替わるものでもよい。この場合、既設管路に対して切替弁を適切に敷設できて有用である。   In this method of updating a pipeline, the switching valve provided at the branching portion where the connecting pipeline joins the existing pipeline is built in a split T-shaped tube that is externally fitted to the existing pipeline. It may have a structure in which an inner valve box is accommodated, and the connection port to be closed may be switched according to the posture of the valve body with respect to the inner valve box. In this case, the switching valve can be appropriately installed in the existing pipeline, which is useful.

この管路の更新方法では、第3の工程で撤去した弁体を、それ以降の第1の工程で設けられる切替弁の弁体として再使用することが好ましい。このように弁体を再使用することにより、使用される弁体の個数を削減してコストを抑制できる。   In this pipe line updating method, it is preferable to reuse the valve body removed in the third step as the valve body of the switching valve provided in the first step thereafter. By reusing the valve bodies in this way, the number of used valve bodies can be reduced and the cost can be suppressed.

この管路の更新方法では、前記既設管路に前記連絡管路が合流する分岐部に設けられる前記切替弁の弁体が、前記既設管路のフルカット切断により形成された一対の管切断面の間に配置されていて、その弁体を第3の工程で撤去した後に前記管切断面を防蝕することが好ましい。これにより、管切断面に錆が発生するなどの不都合を防止できる。   In this method of updating a pipe, a valve body of the switching valve provided at a branch portion where the connecting pipe joins the existing pipe is a pair of pipe cut surfaces formed by full-cut cutting of the existing pipe It is preferable that the pipe cut surface be corroded after the valve body is removed in the third step. Thereby, inconveniences such as occurrence of rust on the cut surface of the pipe can be prevented.

また、本発明に係る管路は、既設管路の更新区間に沿って敷設された新管路と、前記新管路の上流側と下流側を前記既設管路に連通させる連絡管路と、前記既設管路に前記連絡管路が合流する分岐部に設けられ、前記既設管路に外嵌装着された割T字管と、前記新管路に前記連絡管路が合流する分岐部および前記新管路の途中の分岐部に設けられ、前記新管路の一部を構成するT字管とを備える。前記割T字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部の接続口を閉鎖しうる弁体を内蔵しておらず、前記割T字管が設けられた分岐部の接続口のうち、前記既設管路と前記連絡管路との連通に用いられていない接続口が施蓋または密栓されている。前記T字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部の接続口を閉鎖しうる弁体を内蔵しておらず、前記T字管が設けられた分岐部の接続口のうち、前記新管路と前記連絡管路との連通に用いられていない接続口、または前記新管路の幹線から分岐する接続口が施蓋または密栓されている。   Further, the pipeline according to the present invention is a new pipeline laid along the update section of the existing pipeline, a communication pipeline that communicates the upstream side and the downstream side of the new pipeline with the existing pipeline, A split T-shaped pipe that is externally fitted to the existing pipe, and a branch that joins the connecting pipe to the new pipe; And a T-shaped tube provided at a branch portion in the middle of the new pipeline and constituting a part of the new pipeline. The split T-shaped tube has an opening portion closed by a lid at the top, and does not incorporate a valve body that can close the connection port of the branch portion, and the branched portion provided with the split T-shaped tube Of these connection ports, the connection ports that are not used for communication between the existing pipeline and the communication pipeline are covered or sealed. The T-shaped tube has an opening closed by a lid at the top, and does not have a built-in valve body that can close the connection port of the branched portion, and the connection of the branched portion provided with the T-shaped tube. Among the ports, a connection port that is not used for communication between the new pipeline and the communication pipeline, or a connection port that branches off from the trunk line of the new pipeline is covered or sealed.

本発明により管路を更新する手順の一例を示す概略平面図The schematic plan view which shows an example of the procedure which updates a pipe line by this invention 本発明により管路を更新する手順の一例を示す概略平面図The schematic plan view which shows an example of the procedure which updates a pipe line by this invention 既設管路側の切替弁を示す水平断面図Horizontal sectional view showing the switching valve on the existing pipeline side 図3のA−A矢視断面図AA arrow sectional view of FIG. 新管路側の切替弁を示す水平断面図Horizontal sectional view showing the switching valve on the new pipeline side 図5のB−B矢視断面図BB arrow sectional view of FIG. 接続口を施蓋した分岐部を示す水平断面図Horizontal cross-sectional view showing the bifurcation with the connection port covered 防蝕処置を施す前の分岐部を示す縦断面図Longitudinal sectional view showing the bifurcation before the anticorrosion treatment 防蝕体の斜視図Perspective view of corrosion protection body 芯体の斜視図Perspective view of core 防蝕処置を施した後の分岐部を示す縦断面図Longitudinal sectional view showing the bifurcation after the corrosion prevention treatment 図2の[H]の段階に続く手順の一例を示す概略平面図FIG. 2 is a schematic plan view showing an example of a procedure following the stage [H] in FIG. 既設の水道管路を更新する手順の一例を示す概略図Schematic showing an example of the procedure for updating an existing water pipeline

本発明の実施形態について、ダクタイル鋳鉄製の水道管を配管してなる既設の水道管路(既設管路の一例)を更新する工事を例に挙げ、図面を参照しながら説明する。まずは図1,2に基づいて管路の更新方法を概略的に説明し、その後に各々の構成について詳しく説明する。   An embodiment of the present invention will be described with reference to the drawings, taking as an example a construction for updating an existing water pipe (an example of an existing pipe) formed by piping a duct pipe made of ductile cast iron. First, a method for updating a pipeline will be schematically described with reference to FIGS. 1 and 2, and then each configuration will be described in detail.

[管路の更新方法]
図1,2において、管路沿いの矢印は水の流れを表している。水道管路である既設管路1は、水源や浄水場から市街地へと向かう幹線管路を構成し、[A]は工事前の状態である。まずは、通水状態を保持しながら、[B]のように、既設管路1の更新すべき区間S1に沿って新管路11を敷設し、連絡管路15,16を介して新管路11の上流側と下流側を既設管路1に連通させるとともに、分岐部21,22,26にそれぞれ切替弁31,32,36を設けて、既設管路1の更新すべき区間S1を迂回するバイパスを形成する(第1の工程に相当)。
[How to update pipelines]
In FIGS. 1 and 2, the arrows along the pipelines represent the flow of water. The existing pipeline 1, which is a water pipeline, constitutes a main pipeline from the water source or water purification plant to the city area, and [A] is a state before construction. First, while maintaining the water flow state, the new pipeline 11 is laid along the section S1 of the existing pipeline 1 to be updated as shown in [B], and the new pipeline is connected via the connecting pipelines 15 and 16. 11 is connected to the existing pipe line 1, and switching valves 31, 32, and 36 are provided in the branch portions 21, 22, and 26, respectively, to bypass the section S 1 to be updated in the existing pipe line 1. A bypass is formed (corresponding to the first step).

分岐部21,22では、それぞれ既設管路1に連絡管路15,16が合流し、分岐部26では、新管路11に連絡管路16が合流する。切替弁31,32,36は、いずれも分岐部の接続口を選択的に閉鎖しうる三方切替弁である。黒塗りの扇形で表記している切替弁31の弁体31Aは、その扇形の弧に対向した接続口を閉鎖する。したがって、[B]では、既設管路1から連絡管路15への水流が遮断された状態にある。切替弁32,36や後出する他の切替弁も、これと同様に構成されている。   In the branch portions 21 and 22, the connection pipelines 15 and 16 join the existing pipeline 1, respectively, and in the branch portion 26, the connection pipeline 16 joins the new pipeline 11. The switching valves 31, 32, and 36 are all three-way switching valves that can selectively close the connection port of the branching portion. The valve body 31A of the switching valve 31 indicated by a black fan shape closes the connection port facing the fan-shaped arc. Therefore, in [B], the water flow from the existing pipeline 1 to the connecting pipeline 15 is blocked. The switching valves 32 and 36 and other switching valves to be described later are configured in the same manner.

次に、[C]のように、切替弁31,32,36を操作して、更新すべき区間S1の既設管路1からバイパスに流路を切り替え、その区間S1の既設管路1を撤去する(第2の工程に相当)。続いて、[D]のように、切替弁が閉鎖している分岐部21,22,26の接続口のうち、撤去した既設管路1に接続されていた分岐部21の接続口21cを施蓋または密栓し、[E]のように、その分岐部21に設けられている切替弁31の弁体31Aを撤去する(第3の工程に相当)。本実施形態では、管の切り口にキャップ10を取り付けて接続口21cを施蓋している。   Next, as shown in [C], the switching valves 31, 32, and 36 are operated to switch the flow path from the existing pipeline 1 in the section S1 to be updated to the bypass, and the existing pipeline 1 in the section S1 is removed. (Corresponding to the second step). Subsequently, as shown in [D], the connection port 21c of the branch portion 21 connected to the removed existing pipeline 1 out of the connection ports of the branch portions 21, 22, and 26 where the switching valve is closed is applied. Cover or seal and remove the valve body 31A of the switching valve 31 provided at the branch portion 21 as in [E] (corresponding to the third step). In the present embodiment, the cap 10 is attached to the cut end of the tube and the connection port 21c is covered.

[D]では、切替弁31が前以て閉鎖しているために、分岐部21の接続口21cは止水状態にある。それ故、接続口21cを施蓋または密栓するための部材(本実施形態ではキャップ10)に特殊な構造は不要であり、汎用品を適用できる。分岐部21では、接続口21cの施蓋後に弁体31Aが撤去されることから、施工後の誤動作や煩雑な維持管理を適切に回避できる。また、キャップ10に汎用品を適用しうるとともに、弁体31Aが回収されることから、コストを効果的に抑制できる。   In [D], since the switching valve 31 is closed in advance, the connection port 21c of the branch portion 21 is in a water-stopped state. Therefore, a special structure is not necessary for the member (cap 10 in this embodiment) for covering or sealingly plugging the connection port 21c, and a general-purpose product can be applied. In the branch part 21, since the valve body 31A is removed after the connection port 21c is covered, it is possible to appropriately avoid malfunction and complicated maintenance after construction. Moreover, since a general-purpose product can be applied to the cap 10 and the valve body 31A is recovered, the cost can be effectively suppressed.

上記の如きバイパスの形成工程(第1の工程)と既設管路の撤去工程(第2の工程)を繰り返し、更新区間を下流側へ向けて延長していくことにより、施工範囲を効率良く延長していける。その際、2回目以降の第1の工程では、直前の第1の工程で敷設した新管路を下流側に延長させてバイパスを形成し、2回目以降の第2の工程では、更新すべき区間の既設管路とともに、その既設管路の上流側の分岐部に設けられた切替弁を撤去することが好ましい。   By repeating the bypass formation process (first process) and the existing pipe removal process (second process) as described above and extending the renewal section toward the downstream side, the construction range is efficiently extended. I can do it. At that time, in the first process after the second time, the new pipe laid in the immediately preceding first process is extended downstream to form a bypass, and in the second process after the second time, it should be updated. It is preferable to remove the switching valve provided at the branch portion on the upstream side of the existing pipeline along with the existing pipeline in the section.

[E]に示すように、2回目の第1の工程では、既設管路1の更新すべき区間S2を迂回するバイパスを形成する。これは、直前の第1の工程で敷設した新管路11を下流側に延長させたものである。具体的には、更新すべき区間S2に沿って新管路12を敷設し、連絡管路16,17を介して新管路12の上流側と下流側を既設管路1に連通させるとともに、分岐部22,23,26,27にそれぞれ切替弁32,33,36,37を設ける。この連絡管路16と切替弁32,36は、直前の第1の工程で敷設されていたものである。   As shown in [E], in the second first step, a bypass that bypasses the section S2 of the existing pipeline 1 to be updated is formed. In this case, the new pipeline 11 laid in the immediately preceding first step is extended downstream. Specifically, the new pipeline 12 is laid along the section S2 to be updated, and the upstream side and the downstream side of the new pipeline 12 are communicated with the existing pipeline 1 via the connection pipelines 16 and 17, Switching valves 32, 33, 36, and 37 are provided at the branch portions 22, 23, 26, and 27, respectively. The communication pipe line 16 and the switching valves 32 and 36 are laid in the immediately preceding first step.

[F]に示すように、2回目の第2の工程では、更新すべき区間S2の既設管路1とともに、その既設管路1の上流側の分岐部22に設けられた切替弁32を撤去する。それらを撤去する前には、既設管路1側の切替弁33と、新管路11,12側の切替弁36,37とを操作して、更新すべき区間S2の既設管路1からバイパスに流路を切り替えておく。3回目以降の第1の工程と第2の工程も、基本的にこれと同じ要領で実施される。   As shown in [F], in the second process of the second time, together with the existing pipeline 1 in the section S2 to be updated, the switching valve 32 provided in the branch portion 22 on the upstream side of the existing pipeline 1 is removed. To do. Before removing them, the switching valve 33 on the existing pipeline 1 side and the switching valves 36 and 37 on the new pipelines 11 and 12 side are operated to bypass the existing pipeline 1 in the section S2 to be updated. Switch the flow path. The first and second steps after the third time are also basically performed in the same manner.

[G]に示すように、3回目の第1の工程では、既設管路1の更新すべき区間S3を迂回するバイパスを形成する。新管路13は連絡管路17,18を介して既設管路1に連通し、分岐部23,24,27,28には、それぞれ切替弁33,32,37,38を設ける。また、[G]では、[F]の段階で切替弁が閉鎖していた分岐部23,26,27の接続口のうち、撤去した既設管路1に接続されていた分岐部26の接続口26aを施蓋し、その分岐部26に設けられた切替弁36の弁体36Aを撤去している(第3の工程に相当)。   As shown in [G], in the first step for the third time, a bypass that bypasses the section S3 of the existing pipeline 1 to be updated is formed. The new pipeline 13 communicates with the existing pipeline 1 via the communication pipelines 17 and 18, and switching valves 33, 32, 37 and 38 are provided at the branch portions 23, 24, 27 and 28, respectively. Moreover, in [G], the connection port of the branch part 26 connected to the removed existing pipeline 1 among the connection ports of the branch parts 23, 26, 27 in which the switching valve was closed at the stage of [F]. 26a is applied, and the valve body 36A of the switching valve 36 provided at the branch portion 26 is removed (corresponding to the third step).

第3の工程で撤去した弁体は、それ以降の第1の工程で設けられる切替弁の弁体として再使用できる。本実施形態では、[D]から[E]に至る段階において、撤去した切替弁31の弁体31Aを、分岐部23に設けられる切替弁33の弁体として再使用している。また、[F]から[G]に至る段階において、撤去した切替弁36の弁体36Aを、分岐部28に設けられる切替弁38の弁体として再使用している。このような弁体の再使用により、施工に必要な弁体の個数を削減でき、延いてはコストの抑制に資する。   The valve body removed in the third step can be reused as the valve body of the switching valve provided in the first step thereafter. In the present embodiment, in the stage from [D] to [E], the removed valve body 31A of the switching valve 31 is reused as the valve body of the switching valve 33 provided in the branch portion 23. Further, at the stage from [F] to [G], the removed valve body 36A of the switching valve 36 is reused as the valve body of the switching valve 38 provided in the branch portion 28. By reusing such a valve body, the number of valve bodies required for construction can be reduced, which contributes to cost reduction.

また、本実施形態では、[E]から[G]に至る段階において、第2の工程で既設管路1とともに撤去した切替弁32を、その後の第1の工程で分岐部24に設けられる切替弁として再使用している。これは、後述する割T字管などとともに、弁体32Aを再使用するものである。分岐部23に設けられた切替弁33も、これと同様にして撤去後に再使用できる。このような使い回しを活用すれば、4つの弁体31A,32A,36A,37Aのみでも施工に事足りる。   In the present embodiment, the switching valve 32 that has been removed together with the existing pipe line 1 in the second step in the stage from [E] to [G] is provided in the branching section 24 in the subsequent first step. It is reused as a valve. This is to reuse the valve body 32A together with a split T-shaped tube described later. Similarly to this, the switching valve 33 provided in the branch portion 23 can be reused after being removed. If such a use is utilized, only four valve bodies 31A, 32A, 36A, and 37A are sufficient for construction.

第3の工程では、既設管路側の切替弁と新管路側の切替弁のうち、少なくとも一方において弁体を撤去すればよいが、本実施形態のように双方において弁体を撤去することが好ましく、それらの再使用によって部品点数を大幅に削減できる。第3の工程は、初回の第1の工程と第2の工程を済ませた後の任意のタイミングで行いうるが、回収した弁体を直後に再使用する場合には、第1の工程と第2の工程を繰り返す途中の適宜のタイミングで行われる。   In the third step, the valve body may be removed in at least one of the switching valve on the existing pipeline side and the switching valve on the new pipeline side, but it is preferable to remove the valve body on both sides as in this embodiment. By reusing them, the number of parts can be greatly reduced. The third step can be performed at any timing after the first step and the second step are completed for the first time. However, when the recovered valve body is reused immediately, the first step and the second step are performed. It is performed at an appropriate timing in the middle of repeating step 2.

[H]の段階では、4回目の第1の工程と第2の工程を済ませて、施工を完了している。この管路は、既設管路1の更新区間に沿って敷設された新管路11〜14と、その新管路の上流側と下流側を既設管路1に連通させる連絡管路15,19を備える。分岐部21,25,26〜29では、それらの各々に設けられていた切替弁から弁体が撤去されている。また、撤去した既設管路1に接続されていた接続口21c,25b,26a〜28aは、それぞれ施蓋されている。   In the stage [H], the first process and the second process for the fourth time are completed, and the construction is completed. This pipe line includes new pipe lines 11 to 14 laid along the renewal section of the existing pipe line 1, and connecting pipe lines 15 and 19 for communicating the upstream side and the downstream side of the new pipe line with the existing pipe line 1. Is provided. In the branch parts 21, 25, and 26 to 29, the valve bodies are removed from the switching valves provided in each of them. Moreover, the connection ports 21c, 25b, and 26a to 28a connected to the removed existing pipeline 1 are covered.

この更新後の管路では、各切替弁から弁体が撤去されているため、誤動作の心配がなく、そのうえ煩雑な維持管理を不要にできる。また、弁体を操作するための軸部材が上方に向けて突出しないため、将来同じ場所を掘削した際に重機が引っ掛ける恐れを軽減できる。後年、この管路を再び更新する場合には、所要の分岐部に弁体を戻して切替弁を設けるとともに、接続口の施蓋を解除することにより、上記と同様の手順で新管路の敷設に供することができる。   In the updated pipeline, the valve element is removed from each switching valve, so there is no fear of malfunction, and complicated maintenance management can be eliminated. Moreover, since the shaft member for operating the valve body does not protrude upward, the risk of heavy machinery being caught when the same place is excavated in the future can be reduced. In the case of renewing this pipe line in a later year, the valve body is returned to the required branching part, a switching valve is provided, and the cover of the connection port is released to perform the new pipe line in the same procedure as above. Can be used for laying.

後述するように、本実施形態では、既設管路1に連絡管路が合流する分岐部において、切替弁の弁体が、既設管路1のフルカット切断により形成された一対の管切断面の間に配置される。それ故、施工完了後に残存する分岐部21,25では、弁体を第3の工程で撤去した後に管切断面を防蝕している。例えば分岐部21では、[E]において弁体31Aを撤去した後、[F]において防蝕体61を設置し、それにより防蝕処置を施している。   As will be described later, in the present embodiment, at the branching portion where the connecting pipe joins the existing pipe 1, the valve body of the switching valve is formed of a pair of pipe cut surfaces formed by full cut cutting of the existing pipe 1. Arranged between. Therefore, in the branch portions 21 and 25 remaining after the completion of construction, the pipe cut surface is corroded after the valve body is removed in the third step. For example, in the branching part 21, after removing the valve body 31A in [E], the corrosion prevention body 61 is installed in [F], thereby performing the corrosion prevention treatment.

[既設管路側の切替弁]
既設管路に連絡管路が合流する分岐部に設けられる切替弁について、詳しく説明する。ここでは、分岐部21に設けられた切替弁31を例に挙げる。他の分岐部22〜25に設けられる切替弁は、基本的にこれと同様に構成できる。
[Switching valve on the existing pipeline side]
The switching valve provided at the branch portion where the connecting pipeline joins the existing pipeline will be described in detail. Here, the switching valve 31 provided in the branch part 21 is given as an example. The switching valve provided in the other branch parts 22-25 can be fundamentally comprised similarly to this.

切替弁31は、図3,4のように、既設管路1に外嵌装着された割T字管4に内弁箱40を収容した構造を有する。割T字管4は、既設管路1の外周面を水密に包囲可能な分割構造を有し、内弁箱40を収容する外弁箱として機能する。内弁箱40は、円筒状に形成され、弁体31Aを内蔵している。図4では、内弁箱40を断面でなく外観で描いている。分岐部21には、分岐短管に形成された接続口21aと、既設管路1に沿った一対の接続口21b,21cとが形成され、内弁箱40に対する弁体31Aの姿勢に応じて、閉鎖する接続口が切り替わる。   As shown in FIGS. 3 and 4, the switching valve 31 has a structure in which the inner valve box 40 is accommodated in the split T-tube 4 that is externally fitted to the existing pipe line 1. The split T-shaped pipe 4 has a divided structure that can surround the outer peripheral surface of the existing pipe line 1 in a watertight manner, and functions as an outer valve box that houses the inner valve box 40. The inner valve box 40 is formed in a cylindrical shape and incorporates a valve body 31A. In FIG. 4, the inner valve box 40 is drawn not in section but in appearance. The branch portion 21 is formed with a connection port 21a formed in the branch short tube and a pair of connection ports 21b and 21c along the existing pipe line 1, depending on the posture of the valve body 31A with respect to the inner valve box 40. The connection port to be closed is switched.

上側部材4Aと下側部材4Bとを備えた上下二つ割り構造の割T字管4は、その分割面を略水平方向に向けている。図4のように、割T字管4の上部には、蓋体42により閉鎖された開口部が形成されている。既設管路1のフルカット切断や、内弁箱40に内蔵された弁体31Aの出し入れは、この開口部を通じて行われる。その際、割T字管4の開口部には、漏水を防ぐために作業用仕切弁や密閉ケース(図8参照)が接続される。弁体31Aの回転軸31Bは、その上端を蓋体42から突出させている。   The split T-shaped tube 4 having an upper and lower split structure including the upper member 4A and the lower member 4B has its divided surface oriented substantially in the horizontal direction. As shown in FIG. 4, an opening closed by a lid 42 is formed on the upper part of the split T-shaped tube 4. The full cut cutting of the existing pipe line 1 and the insertion / extraction of the valve body 31A incorporated in the inner valve box 40 are performed through this opening. At that time, a work gate valve and a sealing case (see FIG. 8) are connected to the opening of the split T-tube 4 in order to prevent water leakage. The upper end of the rotating shaft 31B of the valve body 31A protrudes from the lid body 42.

弁体31Aは、平面視扇形をした底壁31Cと、内弁箱40の内面に接触可能なシール壁31Dとを備え、内弁箱40に内蔵された状態で、回転軸31Bを介して回動自在に構成されている。図3では弁体31Aが接続口21aを閉鎖しているが、これを回動操作することで内弁箱40に対するシール位置が切り替わり、接続口21bや接続口21cを選択的に閉鎖できる。内弁箱40の外面には、割T字管4の内面と接するパッキン41が取り付けられている。   The valve body 31A includes a bottom wall 31C having a fan shape in plan view and a seal wall 31D that can come into contact with the inner surface of the inner valve box 40. The valve body 31A is built in the inner valve box 40 and is rotated via a rotating shaft 31B. It is configured to move freely. In FIG. 3, the valve body 31 </ b> A closes the connection port 21 a, but by rotating this, the sealing position with respect to the inner valve box 40 is switched, and the connection port 21 b and the connection port 21 c can be selectively closed. A packing 41 in contact with the inner surface of the split T-tube 4 is attached to the outer surface of the inner valve box 40.

第1の工程において切替弁31を設ける際には、まず、バイパスの始点となる箇所で割T字管4を既設管路1に装着する。このとき、連絡管路15となる分岐短管を割T字管4に接続しておく。次に、割T字管4の開口部に作業用仕切弁を介して穿孔装置を接続し、フルカット切断によって既設管路1を管軸方向に切り離す。切断時の漏水を防ぐために、分岐短管は予め施蓋しておく。そして、穿孔装置に代えて接続した着脱治具により内弁箱40を割T字管4内に収容し、開口部を蓋体42で閉鎖する。   When the switching valve 31 is provided in the first step, first, the split T-shaped pipe 4 is attached to the existing pipe line 1 at the location that is the starting point of the bypass. At this time, the branch short pipe that becomes the communication pipe 15 is connected to the split T-shaped pipe 4. Next, a perforation apparatus is connected to the opening of the split T-shaped tube 4 via a work gate valve, and the existing pipe line 1 is cut in the pipe axis direction by full cut cutting. In order to prevent water leakage at the time of cutting, the branch short tube is covered in advance. Then, the inner valve box 40 is accommodated in the split T-shaped tube 4 by a connecting / dismounting jig instead of the punching device, and the opening is closed by the lid 42.

第3の工程において弁体31Aを撤去する際には、蓋体42を取り外した開口部に作業用仕切弁を介して着脱治具を取り付け、開口部を通じて割T字管4から内弁箱40を取り出す。既述のように、撤去した弁体31Aは、その後に設けられる切替弁33の弁体として再使用される。図1[D]の段階では、分岐部23となる箇所に割T字管4のみを装着しており、この部位をフルカット切断した後、内弁箱40に内蔵された弁体31Aを割T字管4に挿入することで、図2[E]のように切替弁33が設けられる。   When removing the valve body 31A in the third step, an attachment / detachment jig is attached to the opening from which the lid 42 has been removed via a work gate valve, and the inner valve box 40 is connected from the split T-shaped tube 4 through the opening. Take out. As described above, the removed valve body 31A is reused as the valve body of the switching valve 33 provided thereafter. In the stage shown in FIG. 1D, only the split T-shaped tube 4 is attached to the portion that becomes the branching portion 23, and after this portion is fully cut, the valve body 31A built in the inner valve box 40 is split. By inserting it into the T-shaped tube 4, a switching valve 33 is provided as shown in FIG.

かかる構造により、図2[H]の管路では、既設管路1に連絡管路15,19が合流する分岐部21,25に、既設管路1に外嵌装着された割T字管が設けられている。そして、その割T字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部21,25の接続口を閉鎖しうる弁体を内蔵していない。分岐部21,25の接続口のうち、既設管路1と連絡管路15,19との連通に用いられていない接続口21c,25bは施蓋されている。上述した切替弁32,33の使い回しを活用すれば、3つの割T字管のみでも施工に事足りる。   With this structure, in the pipe of FIG. 2 [H], the split T-shaped pipes externally fitted to the existing pipe 1 are connected to the branch portions 21 and 25 where the connecting pipes 15 and 19 merge with the existing pipe 1. Is provided. The split T-shaped tube has an opening at the top thereof closed by a lid and does not incorporate a valve body that can close the connection ports of the branch portions 21 and 25. Of the connection ports of the branch portions 21 and 25, the connection ports 21 c and 25 b that are not used for communication between the existing pipeline 1 and the communication pipelines 15 and 19 are covered. If the above-described use of the switching valves 32 and 33 is utilized, only three split T-shaped tubes are sufficient for construction.

[新管路側の切替弁]
新管路に連絡管路が合流する分岐部に設けられる切替弁について、詳しく説明する。ここでは、分岐部26に設けられた切替弁36を例に挙げる。他の分岐部27〜29に設けられる切替弁は、基本的にこれと同様に構成できる。
[Switching valve on the new pipeline side]
The switching valve provided at the branch portion where the connecting pipe joins the new pipe will be described in detail. Here, the switching valve 36 provided in the branch part 26 is taken as an example. The switching valves provided in the other branch portions 27 to 29 can be basically configured in the same manner.

切替弁36は、図5,6に示すように、新管路の一部を構成するT字管5に弁体36Aを内蔵した構造を有する。T字管5は、弁体36Aを収容する弁箱として機能する。図6では、弁体36Aを断面でなく外観で描いている。分岐部26には、分岐短管に形成された接続口26aと、新管路の幹線に沿った一対の接続口26b,26cとが形成され、T字管5に対する弁体36Aの姿勢に応じて、閉鎖する接続口が切り替わる。T字管5には別部材である分岐短管が接続されているが、これに代えて一体的にT字状をなす構造としてもよい。   As shown in FIGS. 5 and 6, the switching valve 36 has a structure in which a valve body 36 </ b> A is built in the T-shaped tube 5 constituting a part of the new pipeline. The T-shaped tube 5 functions as a valve box that houses the valve body 36A. In FIG. 6, the valve body 36 </ b> A is drawn with an appearance instead of a cross section. In the branch portion 26, a connection port 26a formed in the short branch pipe and a pair of connection ports 26b and 26c along the main line of the new pipe line are formed, and according to the posture of the valve body 36A with respect to the T-shaped tube 5 The connection port to be closed is switched. Although a branched short pipe, which is a separate member, is connected to the T-shaped tube 5, it may have a structure that integrally forms a T-shape instead.

切替弁36は、既設管路1に設けられる切替弁31とは異なり、新規に配管される新設配管用切替弁として構成されている。このため、フルカット切断を行う必要がなく、管内面に予め防蝕処置を施しておけるとともに、内弁箱を具備しないことでシンプル且つコンパクトな構成にできる。T字管5の上部には、蓋体52により閉鎖された開口部が形成されており、この開口部を通じて弁体36Aを出し入れできる。弁体36Aを撤去する際には、上述した作業用仕切弁や密閉ケースがT字管5の開口部に接続される。   Unlike the switching valve 31 provided in the existing pipeline 1, the switching valve 36 is configured as a newly installed switching valve for piping. For this reason, it is not necessary to perform full-cut cutting, and the inner surface of the pipe can be subjected to a corrosion prevention treatment in advance, and a simple and compact configuration can be achieved by not providing an inner valve box. In the upper part of the T-shaped tube 5, an opening closed by a lid 52 is formed, and the valve body 36 </ b> A can be taken in and out through this opening. When removing the valve body 36 </ b> A, the above-described working gate valve and sealing case are connected to the opening of the T-shaped tube 5.

弁体31Aと同様に、弁体36Aは、平面視扇形をした底壁36Cと、T字管5の内面に接触可能なシール壁36Dとを備え、回転軸36Bを介して回動自在に構成されている。図5の弁体36Aは、接続口26aを閉鎖しているが、これを回動操作することでT字管5に対するシール位置が切り替わり、接続口26bや接続口26cを選択的に閉鎖できる。弁体36Aの撤去は、弁体31Aの場合と同じ要領で行うことができる。図2[G]のように、撤去した弁体36Aを再使用する場面ではバイパスが通水されていないため、特段の対処は必要ない。   Similar to the valve body 31A, the valve body 36A includes a bottom wall 36C having a fan-like shape in plan view, and a seal wall 36D that can contact the inner surface of the T-tube 5 and is configured to be rotatable via a rotation shaft 36B. Has been. Although the valve body 36A of FIG. 5 closes the connection port 26a, the seal position with respect to the T-shaped tube 5 is switched by rotating this, and the connection port 26b and the connection port 26c can be selectively closed. The removal of the valve body 36A can be performed in the same manner as in the case of the valve body 31A. As shown in FIG. 2G, in the scene where the removed valve body 36A is reused, no special measures are required because the bypass is not passed.

かかる構造により、図2[H]の管路では、新管路に連絡管路19が合流する分岐部29、および、新管路の途中の分岐部26〜28に、その新管路の一部を構成するT字管が設けられている。そして、そのT字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部26〜29の接続口を閉鎖しうる弁体を内蔵していない。分岐部26〜29の接続口のうち、新管路と連絡管路19との連通に用いられていない接続口29cと、新管路の幹線から分岐する接続口26a〜28aは施蓋されている。   With this structure, in the pipe shown in FIG. 2 [H], the branch pipe 29 where the connecting pipe 19 joins the new pipe, and the branch pipes 26 to 28 in the middle of the new pipe, The T-shaped tube which comprises a part is provided. And the T-shaped tube has an opening portion closed by a lid at the top, and does not incorporate a valve body that can close the connection ports of the branch portions 26 to 29. Of the connection ports of the branch portions 26 to 29, the connection ports 29 c that are not used for communication between the new pipeline and the communication pipeline 19 and the connection ports 26 a to 28 a that branch from the trunk line of the new pipeline are covered. Yes.

[接続口の施蓋]
図7は、図2[H]における分岐部21の水平断面図である。接続口21cの先端にある管の切り口には、メカニカル帽とも呼ばれるキャップ10が取り付けられている。接続口21cの先端側で管の継手部を解除した場合には、その継手構造を利用して蓋部材を接合してもよい。分岐部25,29においても、これと同様にして接続口を施蓋できる。分岐部26〜28の接続口26a〜28aは、それぞれ分岐短管の端面に接合したフランジ蓋20により施蓋されている。これらに代えて管内を閉塞する栓部材を使用し、接続口を密栓してもよい。
[Cover of connection port]
FIG. 7 is a horizontal sectional view of the branch portion 21 in FIG. A cap 10, also called a mechanical cap, is attached to the cut end of the tube at the tip of the connection port 21 c. When the joint portion of the pipe is released at the distal end side of the connection port 21c, the lid member may be joined using the joint structure. In the branch portions 25 and 29, the connection ports can be covered in the same manner. The connection ports 26a to 28a of the branch portions 26 to 28 are covered with flange lids 20 joined to the end faces of the branch short tubes, respectively. Instead of these, a plug member that closes the inside of the tube may be used, and the connection port may be sealed.

[管切断面の防蝕]
既述のように、分岐部21,25では、弁体を撤去した後、フルカット切断により形成された管切断面に防蝕処置を施す。本出願人らによる特願2012−053219号(2012年3月9日出願、本願出願時において未公開)に記載の手法によれば、通水状態を保持しながら一対の管切断面を簡易に防蝕することができる。以下、この手法について簡単に説明する。
[Corrosion prevention of pipe cut surface]
As described above, in the branch portions 21 and 25, after removing the valve body, the pipe cut surface formed by the full cut cutting is subjected to a corrosion prevention treatment. According to the technique described in Japanese Patent Application No. 2012-053219 (filed on Mar. 9, 2012, unpublished at the time of filing this application) by the present applicants, a pair of pipe cut surfaces can be easily maintained while maintaining a water flow state. Can be corrosion resistant. Hereinafter, this method will be briefly described.

まず、図8のように、割T字管4の開口部に作業用仕切弁71を介して密閉ケース72を接続する。作業用仕切弁71と密閉ケース72は、上述した弁体の撤去や再使用の際にも利用できる。密閉ケース72に内蔵されている二重筒体6は、図9に示した筒状の防蝕体61に、図10に示した筒状の芯体62が挿入される入れ子構造を有する。ここでの二重筒体6は、芯体62の下端部だけを防蝕体61に挿入した仮保持の状態にある。図8では、二重筒体6を断面ではなく外観によって描いている。   First, as shown in FIG. 8, a sealed case 72 is connected to the opening of the split T-shaped tube 4 via a work gate valve 71. The work gate valve 71 and the sealing case 72 can also be used when the above-described valve body is removed or reused. The double cylinder 6 built in the sealed case 72 has a nested structure in which the cylindrical core body 62 shown in FIG. 10 is inserted into the cylindrical corrosion-resistant body 61 shown in FIG. Here, the double cylinder 6 is in a temporarily held state in which only the lower end portion of the core body 62 is inserted into the corrosion protection body 61. In FIG. 8, the double cylinder 6 is drawn not by a cross section but by an appearance.

次に、図11のように、操作桿73の押し下げにより下降させた二重筒体6を、開口部を通じて割T字管4内に収容する。一対の管切断面30の間に二重筒体6が配置されると、最初に防蝕体61が位置決めされ、その後の操作桿73の更なる押し下げにより、芯体62が防蝕体61に挿入される。芯体62の外径は防蝕体61の内径よりも大きいため、芯体62の挿入によって防蝕体61は拡径する。拡径した防蝕体61は、図7,11のように一対の管切断面30に押し当たって密着し、防蝕処置が施される。   Next, as shown in FIG. 11, the double cylinder 6 lowered by pushing down the operating rod 73 is accommodated in the split T-shaped tube 4 through the opening. When the double cylinder 6 is disposed between the pair of tube cutting surfaces 30, the corrosion protection body 61 is first positioned, and the core body 62 is inserted into the corrosion protection body 61 by further pressing the operation rod 73 thereafter. The Since the outer diameter of the core body 62 is larger than the inner diameter of the corrosion-resistant body 61, the corrosion-resistant body 61 is expanded by inserting the core body 62. As shown in FIGS. 7 and 11, the expanded corrosion-resistant body 61 is pressed against and closely adhered to the pair of tube cutting surfaces 30 to be subjected to a corrosion-proof treatment.

二重筒体6の上部には中栓63が設けられており、図11の段階で割T字管4の開口部は密封される。防蝕体61は、例えばゴムや合成樹脂により作製され、芯体62は、例えばダクタイル鋳鉄により作製される。防蝕体61と芯体62の側方には、分岐部の接続口に連通する複数の貫通孔が設けられている。二重筒体6の設置を完了したら、作業用仕切弁71と密閉ケース72を取り外し、割T字管4の開口部に蓋体42を装着して二重筒体6の姿勢を安定させる。   An inner plug 63 is provided on the upper part of the double cylinder 6, and the opening of the split T-tube 4 is sealed at the stage of FIG. 11. The anticorrosion body 61 is made of, for example, rubber or synthetic resin, and the core body 62 is made of, for example, ductile cast iron. A plurality of through-holes communicating with the connection port of the branch portion are provided on the sides of the anticorrosive body 61 and the core body 62. When the installation of the double cylinder 6 is completed, the work gate valve 71 and the sealing case 72 are removed, and the lid 42 is attached to the opening of the split T-shaped tube 4 to stabilize the posture of the double cylinder 6.

本実施形態では、防蝕体61と芯体62の側方に三方の貫通孔を設けているが、これに限られない。例えば、施蓋される接続口(図7では右側の接続口)を閉鎖するようにして、貫通孔を二方向にのみ設けることが考えられる。かかる構成によれば、防蝕体61からキャップ10に至る区間において、いわゆる「死に水」が発生することを防止できる。その区間に残った水は、キャップ10の排水口を介して排出することができる。   In the present embodiment, three through holes are provided on the sides of the anticorrosive body 61 and the core body 62, but the present invention is not limited to this. For example, it is conceivable to provide the through holes only in two directions so as to close the connection port to be covered (the connection port on the right side in FIG. 7). According to such a configuration, it is possible to prevent so-called “dead water” from being generated in the section from the corrosion-resistant body 61 to the cap 10. The water remaining in the section can be discharged through the drain port of the cap 10.

[他の実施形態]
(1)前述の実施形態では、図2の[H]の段階で施工を完了し、バイパスに含まれていた新管路11〜14により更新後の管路を構成して、以後の利用に供する例を示したが、これに限定されるものではない。例えば、図12に示すようにして更なる新管路9を敷設し、その新管路9を以後の利用に供してもよい。この方法によれば、撤去された既設管路1の経路に更新後の管路を敷設することが可能になる。
[Other Embodiments]
(1) In the above-described embodiment, the construction is completed at the stage [H] in FIG. 2, and the updated pipelines 11 to 14 included in the bypass are configured for subsequent use. Although the example to provide was shown, it is not limited to this. For example, as shown in FIG. 12, a further new pipeline 9 may be laid and the new pipeline 9 may be used for subsequent use. According to this method, it is possible to lay the updated pipeline on the removed existing pipeline 1.

図12においては、まず、[I]に示すように、分岐部21,25に設置していた防蝕体61を撤去し、それらの代わりに弁体31A,32Aを挿入して切替弁31,35を設ける。図2において防蝕体61の設置を先延ばしにしておけば、この防蝕体61の撤去作業は省略できる。そして、[J]に示すように、接続口21c,25bを施蓋していたキャップ10を撤去し、それらを互いに連通させるように新管路9を新設配管する。[I]と[J]の手順は、前後しても構わない。   In FIG. 12, first, as shown in [I], the anticorrosion body 61 installed in the branch portions 21 and 25 is removed, and valve bodies 31A and 32A are inserted in place of them, and the switching valves 31 and 35 are inserted. Is provided. If the installation of the corrosion protection body 61 is postponed in FIG. 2, the removal work of the corrosion protection body 61 can be omitted. And as shown to [J], the cap 10 which covered the connection ports 21c and 25b is removed, and the new pipeline 9 is newly installed so that they communicate with each other. The procedures [I] and [J] may be reversed.

次に、[K]に示すように、切替弁31,35を操作して新管路9に流路を切り替え、連絡管路15,19とともに新管路11〜14を撤去する。続いて、[L]に示すように、接続口21a,25aにフランジ蓋20を取り付けて施蓋した後、分岐部21,25から弁体31A,32Aを撤去し、それらに代えて防蝕体61を設置する。   Next, as shown in [K], the switching valves 31 and 35 are operated to switch the flow path to the new pipeline 9, and the new pipelines 11 to 14 are removed together with the connecting pipelines 15 and 19. Subsequently, as shown in [L], after attaching the flange lid 20 to the connection ports 21a and 25a and applying the lid, the valve bodies 31A and 32A are removed from the branch portions 21 and 25, and the corrosion protection body 61 is substituted for them. Is installed.

(2)本発明において、第1の工程で分岐部に設けられる切替弁は、上述した構造を有するものに限られない。前述の実施形態では三方切替弁を使用する例を示したが、四方以上の接続口に対応する切替弁も使用可能であるし、上記とは異なる弁体や弁箱の形状を採用しても構わない。   (2) In the present invention, the switching valve provided at the branch portion in the first step is not limited to the above-described structure. In the above-described embodiment, an example in which a three-way switching valve is used has been shown. However, a switching valve corresponding to a connection port of four or more directions can also be used, and a different valve body or valve box shape may be adopted. I do not care.

(3)本発明は、既設の水道管路の更新に適用できるものであるが、これに限られず、水以外の各種の液体、気体などの流体に用いる流体管路の更新に幅広く適用できる。   (3) The present invention can be applied to renewal of existing water pipes, but is not limited to this, and can be widely applied to renewal of fluid lines used for fluids other than water, such as gas.

1 既設管路
4 割T字管
5 T字管
6 二重筒体
11〜14 新管路
15〜19 連絡管路
21〜25 分岐部
26〜29 分岐部
21a〜21c 接続口
26a〜26c 接続口
30 管切断面
31〜33 切替弁
31A,32A 弁体
36〜38 切替弁
36A,37A 弁体
40 内弁箱
42 蓋体
52 蓋体
DESCRIPTION OF SYMBOLS 1 Existing pipe line 4 Split T-shaped pipe 5 T-shaped pipe 6 Double cylinder 11-14 New pipe line 15-19 Connection pipe line 21-25 Branch part 26-29 Branch part 21a-21c Connection port 26a-26c Connection port 30 Pipe cut surfaces 31 to 33 Switching valves 31A and 32A Valve bodies 36 to 38 Switching valves 36A and 37A Valve body 40 Inner valve box 42 Cover body 52 Cover body

Claims (7)

流体が流れる状態を保持しながら、既設管路の更新すべき区間に沿って新管路を敷設し、連絡管路を介して前記新管路の上流側と下流側を前記既設管路に連通させるとともに、前記既設管路に前記連絡管路が合流する分岐部と、前記新管路に前記連絡管路が合流する分岐部とに、分岐部の接続口を選択的に閉鎖しうる切替弁を設けて、前記既設管路の更新すべき区間を迂回するバイパスを形成する第1の工程と、
前記切替弁を操作して、更新すべき区間の前記既設管路から前記バイパスに流路を切り替え、その区間の前記既設管路を撤去する第2の工程と、
前記切替弁が閉鎖している分岐部の接続口のうち、第2の工程で撤去した前記既設管路に接続されていた接続口を施蓋または密栓して、その切替弁の弁体を撤去する第3の工程とを備える管路の更新方法。
While maintaining the fluid flow state, a new pipeline is laid along the section to be renewed of the existing pipeline, and the upstream and downstream sides of the new pipeline are communicated with the existing pipeline via the connecting pipeline. And a switching valve capable of selectively closing a connection port of the branching section between the branching section where the connecting pipe joins the existing pipe and the branching section where the connecting pipe joins the new pipe And forming a bypass that bypasses the section to be updated of the existing pipeline, and
A second step of operating the switching valve to switch the flow path from the existing pipeline in the section to be updated to the bypass, and removing the existing pipeline in the section;
Covering or sealing the connection port connected to the existing pipe line removed in the second step among the connection ports of the branching portion where the switching valve is closed, and removing the valve body of the switching valve And a third step of updating the pipeline.
第1の工程と第2の工程を繰り返して、更新区間を下流側へ向けて延長していくに際し、
2回目以降の第1の工程では、直前の第1の工程で敷設した新管路を下流側に延長させてバイパスを形成し、
2回目以降の第2の工程では、更新すべき区間の既設管路とともに、その既設管路の上流側の分岐部に設けられた切替弁を撤去する請求項1に記載の管路の更新方法。
When repeating the first step and the second step and extending the update section toward the downstream side,
In the first step after the second time, the new pipeline laid in the immediately preceding first step is extended downstream to form a bypass,
2. The method for updating a pipeline according to claim 1, wherein, in the second and subsequent second steps, the switching valve provided in the upstream branch portion of the existing pipeline is removed together with the existing pipeline in the section to be updated. .
前記新管路に前記連絡管路が合流する分岐部に設けられる前記切替弁が、前記新管路の一部を構成するT字管に弁体を内蔵した構造を有し、前記T字管に対する前記弁体の姿勢に応じて、閉鎖する接続口が切り替わる請求項1又は2に記載の管路の更新方法。   The switching valve provided at a branch portion where the connecting pipe joins the new pipe has a structure in which a valve body is built in a T-shaped pipe constituting a part of the new pipe, and the T-shaped pipe The method for updating a pipe line according to claim 1 or 2, wherein the connection port to be closed is switched according to the posture of the valve body with respect to the valve. 前記既設管路に前記連絡管路が合流する分岐部に設けられる前記切替弁が、前記既設管路に外嵌装着された割T字管に、弁体を内蔵する内弁箱を収容した構造を有し、前記内弁箱に対する前記弁体の姿勢に応じて、閉鎖する接続口が切り替わる請求項1〜3いずれか1項に記載の管路の更新方法。   A structure in which the switching valve provided at a branch portion where the connecting pipe joins the existing pipe accommodates an inner valve box containing a valve body in a split T-tube externally fitted to the existing pipe. The method for updating a pipeline according to any one of claims 1 to 3, wherein a connection port to be closed is switched according to a posture of the valve body with respect to the inner valve box. 第3の工程で撤去した弁体を、それ以降の第1の工程で設けられる切替弁の弁体として再使用する請求項1〜4いずれか1項に記載の管路の更新方法。   The method of updating a pipe line according to any one of claims 1 to 4, wherein the valve body removed in the third step is reused as a valve body of a switching valve provided in the first step thereafter. 前記既設管路に前記連絡管路が合流する分岐部に設けられる前記切替弁の弁体が、前記既設管路のフルカット切断により形成された一対の管切断面の間に配置されていて、その弁体を第3の工程で撤去した後に前記管切断面を防蝕する請求項1〜5いずれか1項に記載の管路の更新方法。   The valve body of the switching valve provided at the branch portion where the connecting pipe joins the existing pipe is disposed between a pair of pipe cutting surfaces formed by full-cut cutting of the existing pipe, The pipe line updating method according to any one of claims 1 to 5, wherein the pipe cut surface is corroded after the valve body is removed in a third step. 既設管路の更新区間に沿って敷設された新管路と、前記新管路の上流側と下流側を前記既設管路に連通させる連絡管路と、前記既設管路に前記連絡管路が合流する分岐部に設けられ、前記既設管路に外嵌装着された割T字管と、前記新管路に前記連絡管路が合流する分岐部および前記新管路の途中の分岐部に設けられ、前記新管路の一部を構成するT字管とを備え、
前記割T字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部の接続口を閉鎖しうる弁体を内蔵しておらず、前記割T字管が設けられた分岐部の接続口のうち、前記既設管路と前記連絡管路との連通に用いられていない接続口が施蓋または密栓され、
前記T字管は、蓋体により閉鎖された開口部を上部に有するとともに、分岐部の接続口を閉鎖しうる弁体を内蔵しておらず、前記T字管が設けられた分岐部の接続口のうち、前記新管路と前記連絡管路との連通に用いられていない接続口、または前記新管路の幹線から分岐する接続口が施蓋または密栓されている管路。
A new pipeline laid along the renewal section of the existing pipeline, a communication pipeline connecting the upstream side and the downstream side of the new pipeline to the existing pipeline, and the communication pipeline in the existing pipeline A split T-shaped pipe that is provided at a junction where the pipes merge and is fitted to the existing pipe, a branch where the connecting pipe joins the new pipe, and a branch that is in the middle of the new pipe And a T-shaped tube constituting a part of the new pipeline,
The split T-shaped tube has an opening portion closed by a lid at the top, and does not incorporate a valve body that can close the connection port of the branch portion, and the branched portion provided with the split T-shaped tube Of these connection ports, the connection ports that are not used for communication between the existing pipeline and the communication pipeline are covered or sealed.
The T-shaped tube has an opening closed by a lid at the top, and does not have a built-in valve body that can close the connection port of the branched portion, and the connection of the branched portion provided with the T-shaped tube. A pipe line in which a connection port that is not used for communication between the new pipe line and the communication pipe line, or a connection port branched from the main line of the new pipe line is covered or sealed.
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WO2016163515A1 (en) * 2015-04-09 2016-10-13 株式会社水道技術開発機構 Corrosion prevention device and corrosion prevention method for cut surfaces of pipe
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JP2016211634A (en) * 2015-05-01 2016-12-15 コスモ工機株式会社 Flow passage formation method
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JP2020094608A (en) * 2018-12-11 2020-06-18 株式会社水道技術開発機構 Branch pipe device
JP7197126B2 (en) 2018-12-11 2022-12-27 株式会社水道技術開発機構 Branch pipe device
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JP2021060050A (en) * 2019-10-03 2021-04-15 コスモ工機株式会社 Selector valve device and method for laying pipe using the same

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