JP2015006130A - Acidic oil-in-water type emulsified oil and fat composition - Google Patents
Acidic oil-in-water type emulsified oil and fat composition Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/003—Compositions other than spreads
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/04—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
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Abstract
Description
本発明は、マヨネーズ・ドレッシング類等をはじめとする酸性水中油型乳化油脂組成物に関する。 The present invention relates to an acidic oil-in-water emulsified fat composition including mayonnaise and dressings.
マヨネーズ・ドレッシング類等をはじめとする酸性水中油型乳化油脂組成物は、食品の種々の用途に用いられるようになってきている。特に、それらが冷凍食品に用いられる場合、冷凍保存および解凍中に乳化破壊が発生して、油分離が著しくなり、外観、口溶け、食感が著しく悪化し、商品価値が損なわれてしまう。 Acidic oil-in-water emulsified oils and fat compositions such as mayonnaise and dressings have been used for various food applications. In particular, when they are used in frozen foods, emulsification breakage occurs during frozen storage and thawing, oil separation becomes remarkable, appearance, mouth melting, and texture are remarkably deteriorated and commercial value is impaired.
例えば、特許文献1には、沃素価61以上のパーム油低融点画分を20〜100重量%含む油脂と熱凝固性蛋白とを併用してなる、乳化安定性及び耐熱保形性に優れたマヨネーズ様食品が開示されている。しかしながら、これまでの酸性水中油型乳化物(マヨネーズ及びマヨネーズ様乳化物)を−28℃付近まで冷凍すると、油脂の結晶成長により乳化破壊が起きるといった問題が起きていた。 For example, Patent Document 1 is excellent in emulsification stability and heat-resistant shape retention, comprising a combination of a fat and oil containing 20 to 100% by weight of a palm oil low melting point fraction having an iodine value of 61 or more and a thermocoagulable protein. Mayonnaise-like food is disclosed. However, when conventional acidic oil-in-water emulsions (mayonnaise and mayonnaise-like emulsions) are frozen to near -28 ° C, there has been a problem that emulsion breakage occurs due to crystal growth of fats and oils.
また、2位(β位)にパルミチン酸が結合したトリグリセライドは、α位にパルミチン酸が結合したトリグリセライドにくらべ、はるかに高い吸収性を示すことが知られている(特許文献2)。しかしながら、パ−ム油を原料として液状油脂を作製する際にろ別される固体脂及び該液状油脂は、構成脂肪酸としてパルミチン酸は多いものの、その殆どが1、3位に結合しており、高い吸収性を示すものではない。 Further, triglyceride in which palmitic acid is bonded to the 2-position (β-position) is known to exhibit much higher absorbability than triglyceride in which palmitic acid is bonded to the α-position (Patent Document 2). However, although the solid fat and the liquid fat that are filtered when producing liquid oil using palm oil as a raw material are mostly palmitic acid as a constituent fatty acid, most of them are bonded to positions 1 and 3, It does not show high absorbency.
本発明は、上記のような従来の酸性水中油型乳化油脂組成物における問題点に鑑み、−28℃以下まで冷凍しても、乳化破壊が起きずマヨネーズとしての性状を維持することができる酸性水中油型乳化油脂組成物(マヨネーズ・ドレッシング類等)を安価に提供することを目的とする。 In view of the problems in the conventional acidic oil-in-water emulsified oil / fat composition as described above, the present invention can maintain the properties as mayonnaise without causing emulsion breakage even when frozen to −28 ° C. or lower. An object is to provide an oil-in-water emulsified oil / fat composition (mayonnaise, dressings, etc.) at a low cost.
本発明者らは上記課題を解決するために鋭意研究を重ねた結果、酸性水中油型乳化油脂組成物に使用する油脂として、パーム系油脂を主原料とし、SU2/UUU重量比が1.9以下且つSSS含量が2重量%以下の液状油脂を使用することで、−28℃以下まで冷凍しても乳化破壊が起きず、解凍した際に油分離などが起きず、マヨネーズとしての性状を維持することが可能な酸性水中油型乳化油脂組成物を得ることが出来ること見出し、本発明を完成させるに至った。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have used palm-based fats and oils as a main raw material and an SU2 / UUU weight ratio of 1.9 as fats and oils used in acidic oil-in-water emulsified fats and oils compositions. By using liquid oil with SSS content of 2% by weight or less, emulsion breakdown does not occur even when frozen to -28 ° C or lower, oil separation does not occur when thawed, and the properties of mayonnaise are maintained. It has been found that an acidic oil-in-water emulsified oil and fat composition that can be obtained can be obtained, and the present invention has been completed.
即ち、本発明の第一は、油脂含量が25〜80重量%の酸性水中油型乳化油脂組成物であって、パーム系油脂を主原料とし、SU2/UUU重量比が1.9以下且つSSS含量が2重量%以下で、2位にパルミチン酸が結合したグリセライドを10〜30重量%含有するパーム油由来液状油脂を、酸性水中油型乳化油脂組成物の油脂全体中30〜100重量%含有する酸性水中油型乳化油脂組成物に関する。好ましい実施態様は、前記パーム油由来液状油脂の曇点が0〜−12℃である上記記載の酸性水中油型乳化油脂組成物に関する。また、好ましい実施態様は、プロテアーゼ、リパーゼ、ホスホリパーゼからなる群から選ばれる少なくとも1種の酵素で処理された卵液を含有してなる上記記載の酸性水中油型乳化油脂組成物に関する。また、好ましい実施態様は、構成脂肪酸として炭素数8〜22の飽和脂肪酸が総脂肪酸量の95%以上であり且つHLBが5以下であるポリグリセリン脂肪酸エステルを含有する上記記載の酸性水中油型乳化油脂組成物に関する。 That is, the first of the present invention is an acidic oil-in-water emulsified oil / fat composition having an oil / fat content of 25 to 80% by weight, comprising palm oil / fat as a main raw material, and a SU2 / UUU weight ratio of 1.9 or less and SSS. 30% to 100% by weight of the total oil / fat of the oil-in-water emulsified oil / fat composition containing palm oil-derived liquid oil / fat containing 2% by weight or less and containing 10-30% by weight of glyceride having palmitic acid bonded to the 2-position The present invention relates to an acidic oil-in-water emulsified fat composition. A preferred embodiment relates to the acidic oil-in-water emulsified oil / fat composition as described above, wherein a cloud point of the palm oil-derived liquid oil / fat is 0 to -12 ° C. Further, a preferred embodiment relates to the acidic oil-in-water emulsified oil / fat composition as described above, comprising an egg liquid treated with at least one enzyme selected from the group consisting of protease, lipase, and phospholipase. Further, a preferred embodiment is the acidic oil-in-water emulsification as described above, comprising a polyglycerin fatty acid ester in which a saturated fatty acid having 8 to 22 carbon atoms is 95% or more of the total fatty acid amount and an HLB is 5 or less as a constituent fatty acid. The present invention relates to an oil and fat composition.
本発明によれば、液状性の高いパーム油由来の液状油脂を用いてマヨネーズ等の酸性水中油型乳化油脂組成物を作製することで、−28℃以下まで冷凍しても乳化破壊が起きず、解凍した際に油分離などが起きない冷凍耐性酸性水中油型乳化油脂組成物を提供することが出来る。更に、前記パーム油由来液状油脂は、2位にパルミチン酸が結合したグリセライドを多量に含有することから、油脂の吸収性の高いマヨネーズ等の酸性水中油型乳化油脂組成物を提供することができる。 According to the present invention, by preparing an acidic oil-in-water emulsified oil / fat composition such as mayonnaise using a liquid oil / fat derived from palm oil having high liquidity, even when frozen to −28 ° C. or lower, emulsion breakage does not occur. It is possible to provide a freeze-resistant acidic oil-in-water emulsified oil / fat composition that does not cause oil separation when thawed. Furthermore, since the palm oil-derived liquid oil contains a large amount of glyceride having palmitic acid bonded to the 2-position, it can provide an acidic oil-in-water emulsified oil / fat composition such as mayonnaise having high oil absorption. .
本発明に係る酸性水中油型乳化油脂組成物は、油脂含量が特定量の酸性水中油型乳化油脂組成物であって、パーム系油脂を主原料とし、SU2/UUU重量比が特定値以下且つSSS含量が特定量以下で、2位にパルミチン酸が結合したグリセライドを特定量含有するパーム油由来液状油脂を、酸性水中油型乳化油脂組成物の油脂全体中特定量含有することを特徴とする。 The acidic oil-in-water emulsified oil / fat composition according to the present invention is an acidic oil-in-water emulsified oil / fat composition having a specific amount of oil / fat, comprising palm oil / fat as a main raw material, and the SU2 / UUU weight ratio is below a specific value and SSS content is below a specific amount, and contains a specific amount of palm oil-derived liquid oil containing a specific amount of glyceride bound with palmitic acid at the 2nd position in the entire oil or fat of an acidic oil-in-water emulsified oil composition. .
本発明の酸性水中油型乳化油脂組成物における油脂含量は25〜80重量%が好ましく、35〜65重量%がより好ましく、40〜60重量%が更に好ましい。油脂含量が25重量%未満であると粘度および風味が低下する傾向にあり、80重量%を超えると冷蔵・冷凍時の乳化安定性が低下する傾向にある。 The oil / fat content in the acidic oil-in-water emulsified oil / fat composition of the present invention is preferably 25 to 80% by weight, more preferably 35 to 65% by weight, and still more preferably 40 to 60% by weight. If the fat content is less than 25% by weight, the viscosity and flavor tend to decrease, and if it exceeds 80% by weight, the emulsification stability during refrigeration and freezing tends to decrease.
本発明の酸性水中油型乳化油脂組成物としては、例えば、卵液、食用油脂、食酢などを主原料とするマヨネーズ・ドレッシング類などが挙げられる。通常、マヨネーズ・ドレッシング類などは、pH7.0以下のものであり、特に衛生的な保存性を高めるためにはpHが5.0以下のものが好ましく、pH4.5以下がより好ましい。油相は、主に油脂を含有してなり、ほかに着色料などを含有してもよい。水相は、主に卵液、食酢、水を含有してなり、ほかに澱粉などの増粘剤、カゼインナトリウムなどの蛋白質、食塩などの呈味剤などを含有してもよい。 Examples of the acidic oil-in-water emulsified oil and fat composition of the present invention include mayonnaise and dressings mainly made of egg liquid, edible oil and fat, vinegar and the like. Usually, mayonnaise and dressings have a pH of 7.0 or less, and in order to improve sanitary preservation, a pH of 5.0 or less is preferable, and a pH of 4.5 or less is more preferable. The oil phase mainly contains fats and oils, and may contain coloring agents and the like. The aqueous phase mainly contains egg liquid, vinegar, and water, and may further contain a thickener such as starch, a protein such as sodium caseinate, and a flavoring agent such as salt.
本発明の酸性水中油型乳化油脂組成物は、乳化剤を含有することができる。前記乳化剤としては、モノグリセリド、有機酸モノグリセリド、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタンエステル、大豆レシチン、卵黄レシチン、サポニンなどが挙げられ、それらの群から選択される少なくとも1種を用いることができる。前記乳化剤のうちでも、耐冷凍性を強化するうえでポリグリセリン脂肪酸エステルが好ましく、構成脂肪酸として炭素数8〜22の飽和脂肪酸が総脂肪酸量の95%以上であり且つHLBが5以下であるポリグリセリン脂肪酸エステルがより好ましい。前記ポリグリセリン脂肪酸エステルにおける構成脂肪酸のうち炭素数8〜22の飽和脂肪酸が総脂肪酸量の95%以上であると、冷解凍時の油の分離を防ぐ効果が高い。また、前記ポリグリセリン脂肪酸エステルのHLBが5以下であると、酸性水中油型乳化油脂組成物の冷解凍時の乳化を安定化し、冷凍耐性を向上させる効果が得られやすい。ポリグリセリン脂肪酸エステルの添加量は、酸性水中油型乳化油脂組成物全体中、好ましくは0.05〜5重量%であり、より好ましくは0.1〜3重量%であり、更に好ましくは0.2〜1重量%である。ポリグリセリン脂肪酸エステルの添加量が0.05重量%未満であると、添加による冷凍耐性の改善効果が得られにくい場合がある。また、ポリグリセリン脂肪酸エステルの添加量が5重量%より多いと、風味が悪くなり、また口溶けも悪くなる場合がある。 The acidic oil-in-water emulsified fat composition of the present invention can contain an emulsifier. Examples of the emulsifier include monoglyceride, organic acid monoglyceride, polyglycerin fatty acid ester, sucrose fatty acid ester, sorbitan ester, soybean lecithin, egg yolk lecithin, and saponin, and at least one selected from these groups can be used. it can. Among the emulsifiers, a polyglycerin fatty acid ester is preferable for enhancing the refrigeration resistance, and a polyvalent fatty acid having a saturated fatty acid having 8 to 22 carbon atoms as a constituent fatty acid is 95% or more of the total fatty acid amount and having an HLB of 5 or less. Glycerin fatty acid ester is more preferable. When the saturated fatty acid having 8 to 22 carbon atoms is 95% or more of the total fatty acid amount among the constituent fatty acids in the polyglycerin fatty acid ester, the effect of preventing oil separation during cold thawing is high. Further, when the HLB of the polyglycerin fatty acid ester is 5 or less, the emulsification of the acidic oil-in-water emulsified oil / fat composition at the time of cold thawing is stabilized, and the effect of improving the freezing resistance is easily obtained. The addition amount of the polyglycerin fatty acid ester is preferably 0.05 to 5% by weight, more preferably 0.1 to 3% by weight, and still more preferably 0.8% in the entire acidic oil-in-water emulsified oil / fat composition. 2 to 1% by weight. When the addition amount of the polyglycerin fatty acid ester is less than 0.05% by weight, it may be difficult to obtain the effect of improving the freezing resistance due to the addition. Moreover, when there is more addition amount of polyglyceryl fatty acid ester than 5 weight%, flavor may worsen and a mouth melt | dissolution may also worsen.
本発明の酸性水中油型乳化油脂組成物に使用できる食酢は、原料を含め特に限定はなく、例えば米や麦を原料とする穀物酢、りんごやぶどう等を原料とする果物酢などを例示することができる。 The vinegar that can be used in the acidic oil-in-water emulsified oil / fat composition of the present invention is not particularly limited including raw materials, and examples thereof include grain vinegar made from rice and wheat, fruit vinegar made from apples, grapes, and the like. be able to.
本発明の酸性水中油型乳化油脂組成物に使用する卵液とは、卵黄および/または全卵に任意で卵白を加えたものを指し、形態は液状、粉状のいずれでもよく、また、例えばショ糖などの糖類、食塩などを含有してもよい。卵液は、酵素処理したものが好ましく、酵素としては、冷凍耐性を強化するうえでプロテアーゼ、リパーゼ、ホスホリパーゼからなる群から選ばれる少なくとも1種がより好ましく、ホスホリパーゼが更に好ましく、ホスホリパーゼAを用いることが特に好ましい。酵素処理の方法は、一般的な方法でよいが、具体的には、卵100重量部に対し、酵素の添加割合が0.002〜0.5重量部で、25〜65℃において1〜50時間程度反応を行うことにより、酵素処理卵液を得ることができる。分解率については、特に制限はなく、必要に応じて酵素量および反応温度を設定すればよい。 The egg liquid used in the acidic oil-in-water emulsified oil / fat composition of the present invention refers to an egg yolk and / or whole egg optionally added with egg white, and the form may be either liquid or powder. You may contain saccharides, such as sucrose, salt, etc. The egg solution is preferably an enzyme-treated enzyme, and at least one selected from the group consisting of protease, lipase and phospholipase is more preferable, phospholipase A is more preferable, and phospholipase A is used as the enzyme to enhance freezing tolerance. Is particularly preferred. The enzyme treatment method may be a general method. Specifically, the enzyme addition ratio is 0.002 to 0.5 parts by weight with respect to 100 parts by weight of the egg, and 1 to 50 at 25 to 65 ° C. By performing the reaction for about an hour, an enzyme-treated egg solution can be obtained. There is no restriction | limiting in particular about a decomposition rate, What is necessary is just to set the amount of enzymes and reaction temperature as needed.
前記卵液の添加量としては、酸性水中油型乳化油脂組成物全体中、0.5〜30重量%が好ましい。卵液の添加量が0.5重量%未満であると、酸性水中油型乳化油脂組成物の調製時の乳化が困難になる場合がある。また、卵液の添加量が30重量%を超えると、目的とする冷凍耐性が得られにくい場合がある。 As addition amount of the said egg liquid, 0.5-30 weight% is preferable in the whole acidic oil-in-water type emulsified oil-fat composition. If the added amount of the egg liquid is less than 0.5% by weight, emulsification during preparation of the acidic oil-in-water emulsified oil / fat composition may be difficult. Moreover, when the addition amount of egg liquid exceeds 30 weight%, the target freezing tolerance may be difficult to be obtained.
本発明の酸性水中油型乳化油脂組成物に使用できる増粘剤としては、キサンタンガム、ローカストビーンガム、ペクチン、タマリンドシードガム、グアーガム、ジェランガム、カードラン、プルラン、アルギン酸ナトリウム、κ−カラギーナン、λ−カラギーナン、ι−カラギーナン等のガム質、又はゼラチンなどが挙げられ、これらの群の中で、少なくとも1種が使用できる。それらの中で、ペクチン、ゼラチン、グアーガムが好ましく使用される。 Thickeners that can be used in the acidic oil-in-water emulsified oil and fat composition of the present invention include xanthan gum, locust bean gum, pectin, tamarind seed gum, guar gum, gellan gum, curdlan, pullulan, sodium alginate, κ-carrageenan, λ- Examples thereof include gums such as carrageenan and iota-carrageenan, and gelatin. Among these groups, at least one kind can be used. Among them, pectin, gelatin and guar gum are preferably used.
また本発明の酸性水中油型乳化油脂組成物には、各種呈味材、特に好ましくは水溶性の呈味材が好ましく使用できる。具体的な呈味材としては、例えば、砂糖、水飴、ブドウ糖果糖液糖、ソルビトール、トレハロースなどの糖類、食塩、しょうゆ、ウスターソース、トンカツソース、ケチャップ、レモン、かぼす、ゆず、りんご、オレンジなどの果汁、またピクルス、コーン、たまねぎなどの固形の食材などが挙げられる。 In the acidic oil-in-water emulsified oil / fat composition of the present invention, various taste materials, particularly preferably a water-soluble taste material can be preferably used. Specific flavoring materials include, for example, sugars such as sugar, starch syrup, glucose fructose liquid sugar, sorbitol, trehalose, and other fruit juices such as salt, soy sauce, Worcester sauce, tonkatsu sauce, ketchup, lemon, kabosu, citron, apple and orange. And solid foods such as pickles, corn, and onions.
次に、本発明の酸性水中油型乳化油脂組成物で油相に用いるパーム油由来液状油脂について説明する。 Next, the palm oil origin liquid fat used for an oil phase with the acidic oil-in-water type emulsified fat composition of this invention is demonstrated.
本発明におけるトリグリセライドの脂肪酸組成は、以下のように略記する。
S:飽和脂肪酸、U:不飽和脂肪酸
SSS:トリ飽和脂肪酸グリセライド
SU2:モノ飽和脂肪酸ジ不飽和脂肪酸グリセライド
S2U:ジ飽和脂肪酸モノ不飽和脂肪酸グリセライド
UUU:トリ不飽和脂肪酸グリセライド
The fatty acid composition of triglyceride in the present invention is abbreviated as follows.
S: saturated fatty acid, U: unsaturated fatty acid SSS: trisaturated fatty acid glyceride SU2: monosaturated fatty acid diunsaturated fatty acid glyceride S2U: disaturated fatty acid monounsaturated fatty acid glyceride UUU: triunsaturated fatty acid glyceride
また、本発明において、前記各トリグリセライド含量を測定する方法は、以下のとおりである。
<油脂中の各トリグリセライド含量の測定>
油脂中の各トリグリセライド含量は、HPLCを用いて、AOCS Official Method Ce 5c−93に準拠して測定し、各ピークのリテンションタイムおよびエリア比から算出した。以下に、分析の条件を記す。
溶離液 :アセトニトリル:アセトン(70:30、体積比)
流速 :0.9ml/分
カラム :ODS
カラム温度:36℃
検出器 :示差屈折計
In the present invention, the method for measuring each triglyceride content is as follows.
<Measurement of each triglyceride content in fats and oils>
Each triglyceride content in fats and oils was measured based on AOCS Official Method Ce 5c-93 using HPLC, and calculated from the retention time and area ratio of each peak. The analysis conditions are described below.
Eluent: Acetonitrile: Acetone (70:30, volume ratio)
Flow rate: 0.9 ml / min Column: ODS
Column temperature: 36 ° C
Detector: Differential refractometer
更に、本発明において、油脂中の脂肪酸組成を測定する方法は、以下のとおりである。
<油脂中の脂肪酸組成の測定>
油脂中の脂肪酸組成の測定は、FID恒温ガスクロマトグラフ法により行うことができる。FID恒温ガスクロマトグラフ法とは、社団法人日本油化学協会編「基準油脂分析試験法」(発行年:1996年)の「2.4.2.1 脂肪酸組成」に記載された方法である。
Furthermore, in the present invention, the method for measuring the fatty acid composition in the fat is as follows.
<Measurement of fatty acid composition in fats and oils>
The fatty acid composition in the oil and fat can be measured by the FID constant temperature gas chromatograph method. The FID constant temperature gas chromatograph method is a method described in “2.4.2.1 Fatty acid composition” of “Standard oil analysis test method” (issue year: 1996) edited by Japan Oil Chemistry Association.
本発明で用いるパーム油由来液状油脂は、パーム系油脂、好ましくはヨウ素価55以上のパーム系油脂を主原料とし、特定の脂肪酸組成を有し、高い液状性と酸化安定性を兼ね備えた安価な液状油脂である。前記パーム系油脂としては、パーム油由来であれば特に限定はなく、パーム精製油、未精製のクルード油、一回以上の分別によって得られたパームオレインなどの分画油、などが例示される。 The palm oil-derived liquid fat used in the present invention is palm-based fat, preferably palm-based fat having an iodine value of 55 or more as a main raw material, has a specific fatty acid composition, and has low liquidity and high oxidation stability. Liquid oil. The palm oil and fat is not particularly limited as long as it is derived from palm oil, and examples include palm refined oil, unrefined crude oil, fractionated oil such as palm olein obtained by one or more fractionation, and the like. .
本発明で用いるパーム油由来液状油脂は、パーム系油脂のダイレクトエステル交換反応による製造することができる。 The palm oil-derived liquid fat used in the present invention can be produced by direct transesterification of palm fat.
原料として使用するパーム系油脂の構成脂肪酸全体中の飽和脂肪酸含量は70重量%以下であることが好ましく、より好ましくは3〜70重量%、更に好ましくは3〜52重量%、特に好ましくは30〜52重量%である。飽和脂肪酸含量が70重量%より多いと、ダイレクトエステル交換中に硬質部が多くなり過ぎ、分離性の良い結晶を得ることが困難になり、液状性の高い液状油脂を高収率で得ることが困難な場合がある。しかし、飽和脂肪酸含量が3重量%より少ないものだと、原料が高価になり、得られた油脂も高価なものになるため、コストが上がりすぎる場合がある。パーム系油脂の好ましい実施態様はパームオレインである。本発明における前記パームオレインとは、パームの果肉から採取した油脂を分離して得られ、ヨウ素価が55以上のものを指す。 The saturated fatty acid content in the total constituent fatty acids of the palm oil used as a raw material is preferably 70% by weight or less, more preferably 3 to 70% by weight, still more preferably 3 to 52% by weight, particularly preferably 30 to 30%. 52% by weight. If the saturated fatty acid content is more than 70% by weight, there will be too many hard parts during direct transesterification, and it will be difficult to obtain crystals with good separability, and liquid oil with high liquidity can be obtained in high yield. It can be difficult. However, if the saturated fatty acid content is less than 3% by weight, the raw material becomes expensive, and the resulting fats and oils are also expensive, which may increase the cost too much. A preferred embodiment of palm oil is palm olein. The said palm olein in this invention refers to the thing obtained by isolate | separating the fats and oils extract | collected from the pulp of palm, and an iodine number is 55 or more.
本発明で用いるパーム油由来液状油脂を製造する際には、原料油脂として、パーム系油脂に加えて、パーム系油脂以外の油脂を更に用いても良い。但し、本発明の効果をより享受するためにはパーム系油脂以外の油脂の含有量は、原料油脂全体中50重量%以下が好ましく、より好ましくは30重量%以下、更に好ましくは10重量%以下、最も好ましくは0重量%である。パーム系油脂以外の油脂の含有量が50重量%より多いと、原料が高価になり、得られた油脂も高価なものになるため、コストが上がりすぎる場合がある。 When manufacturing the palm oil origin liquid fat used by this invention, in addition to palm type fats and oils, you may further use fats and oils other than palm type fats and oils as raw material fats and oils. However, in order to further enjoy the effects of the present invention, the content of fats and oils other than palm-based fats and oils is preferably 50% by weight or less, more preferably 30% by weight or less, and still more preferably 10% by weight or less in the total raw material fats and oils. Most preferably, it is 0% by weight. If the content of fats and oils other than palm-based fats and oils is more than 50% by weight, the raw material becomes expensive and the obtained fats and oils are also expensive, so that the cost may increase too much.
パーム油由来液状油脂に用いるパーム系油脂以外の油脂としては、最終的に得られる液状油脂中のSU2/UUU重量比が1.9以下、より好ましくは1.1以下、且つSSS含量が2重量%以下となる食用油脂であれば特に限定はない。そのような油脂の例としては、大豆油、ナタネ油、ひまわり油、ハイオレイックナタネ油、ハイオレイックひまわり油、オリーブ油、ごま油、キャノーラ油、綿実油、こめ油、サフラワー油、やし油、パーム核油、シア油、サル脂、イリッぺ脂、カカオ脂、牛脂、豚脂、乳脂、これらの油脂の分別脂、硬化油、エステル交換油などが挙げられる。これらの中でも、構成脂肪酸全体中の飽和脂肪酸含量が20重量%よりも低い大豆油、ナタネ油、ハイオレイックナタネ油、ハイオレイックひまわり油などが本発明の効果を発現し易いために好ましい。 As fats and oils other than the palm-based fats and oils used for the palm oil-derived liquid fats and oils, the SU2 / UUU weight ratio in the finally obtained liquid fats and oils is 1.9 or less, more preferably 1.1 or less, and the SSS content is 2 weights. If it is edible oil and fat used as% or less, there will be no limitation in particular. Examples of such oils are soybean oil, rapeseed oil, sunflower oil, high oleic rapeseed oil, high oleic sunflower oil, olive oil, sesame oil, canola oil, cottonseed oil, rice bran oil, safflower oil, palm oil, palm kernel Examples include oil, shea oil, monkey fat, lippe fat, cacao butter, beef tallow, lard, milk fat, fractionated fats of these fats, hardened oil, and transesterified oil. Among these, soybean oil, rapeseed oil, high oleic rapeseed oil, high oleic sunflower oil and the like having a saturated fatty acid content in the total constituent fatty acids lower than 20% by weight are preferable because the effects of the present invention are easily exhibited.
前記パーム系油脂以外の油脂の構成脂肪酸全体中の飽和脂肪酸含量は、パーム系油脂について述べたのと同様の理由により、70重量%以下であることが好ましく、より好ましくは3〜70重量%、更に好ましくは3〜52重量%である。 The saturated fatty acid content in the total constituent fatty acids of the fats and oils other than the palm-based fats and oils is preferably 70% by weight or less, more preferably 3 to 70% by weight, for the same reason as described for the palm-based fats and oils. More preferably, it is 3 to 52% by weight.
本発明で用いるパーム油由来液状油脂は、液状性が高いほど冷蔵・冷凍時の乳化安定性が高いため、該液状油脂のトリグリセライド組成は、SU2/UUU重量比が1.9以下であり、1.3未満がより好ましく、更に好ましくは1.1以下である。前記SU2/UUU重量比は、更に高い液状性を求めると、1.0以下がより好ましく、0.95以下が更に好ましく、0.9以下、0.8以下、0.7以下、0.6以下、0.5以下と、小さくなるほど好ましい。一方、製造のし易さと酸化安定性を考慮すると、前記SU2/UUU重量比の下限値は、0.5以上が好ましく、0.6以上がより好ましく、0.65以上が更に好ましく、0.7以上が特に好ましい。液状性と製造のし易さのバランスを考慮すると、前記SU2/UUU重量比は、1.1〜0.5の範囲が好ましく、1.0〜0.6がより好ましく、0.95〜0.65が更に好ましく、0.9〜0.7が最も好ましい。 Since the palm oil-derived liquid fat used in the present invention has higher emulsification stability during refrigeration and freezing as the liquidity is higher, the triglyceride composition of the liquid fat has a SU2 / UUU weight ratio of 1.9 or less. Less than .3, more preferably 1.1 or less. The SU2 / UUU weight ratio is preferably 1.0 or less, more preferably 0.95 or less, 0.9 or less, 0.8 or less, 0.7 or less, Hereinafter, the smaller the value, 0.5 or less, the more preferable. On the other hand, in view of ease of production and oxidation stability, the lower limit of the SU2 / UUU weight ratio is preferably 0.5 or more, more preferably 0.6 or more, still more preferably 0.65 or more, and 7 or more is particularly preferable. In consideration of the balance between liquidity and ease of production, the SU2 / UUU weight ratio is preferably in the range of 1.1 to 0.5, more preferably 1.0 to 0.6, and 0.95 to 0. .65 is more preferable, and 0.9 to 0.7 is most preferable.
また、油脂中におけるSSS含量をできるだけ少なくすることが好ましく、該液状油脂のSSS含量は、2重量%以下、更には0.5重量%以下であることが好ましく、0.3重量%以下であることがより好ましく、0.1重量%以下であることが更に好ましく、0.05重量%以下であることが特に好ましく、0.03重量%以下が最も好ましい。該液状油脂のSSS含量が2重量%を超えると、通常用いられている液油の代替として使用できない場合がある。 Moreover, it is preferable to reduce the SSS content in the oil and fat as much as possible, and the SSS content of the liquid oil and fat is preferably 2% by weight or less, more preferably 0.5% by weight or less, and 0.3% by weight or less. More preferably, it is more preferably 0.1% by weight or less, particularly preferably 0.05% by weight or less, and most preferably 0.03% by weight or less. If the SSS content of the liquid fat exceeds 2% by weight, it may not be used as a substitute for a commonly used liquid oil.
更に、該液状油脂の液状性を維持するためには、S2U含量が液状油脂全体中0.5〜10重量%であることが好ましい。S2U含有量は、1.0〜10.0重量%がより好ましく、2.0〜9.5重量%が更に好ましく、3.0〜9.0重量%が特に好ましく、4.0〜8.5重量%が最も好ましい。また、上記と同様の理由でUUU含量は12重量%以上であることが好ましく、25重量%以上であることがより好ましく、35重量%以上であることが更に好ましく、40重量%以上であることが最も好ましい。 Furthermore, in order to maintain the liquid property of the liquid fat, the S2U content is preferably 0.5 to 10% by weight in the entire liquid fat. The S2U content is more preferably 1.0 to 10.0% by weight, still more preferably 2.0 to 9.5% by weight, particularly preferably 3.0 to 9.0% by weight, and 4.0 to 8.%. 5% by weight is most preferred. For the same reason as above, the UUU content is preferably 12% by weight or more, more preferably 25% by weight or more, further preferably 35% by weight or more, and 40% by weight or more. Is most preferred.
本発明で用いるパーム油由来液状油脂は、冷蔵、冷凍時に発生する結晶がより微細で、乳化破壊しにくくなる点、および吸収性を考慮すると、2位(β位)にパルミチン酸が結合したグリセライドの含量が多いほど好ましい。その理由は、本発明で用いるパーム油由来液状油脂においては、2位(β位)にパルミチン酸が結合したグリセライドの含量が多いと、POP(1,3−ジパルミトイル−2−オレオイルグリセリン)の含量が少なく、構造的にグリセライドの対称性が低いため、粗大結晶が出来にくく、且つ吸収性が高いと考えられるからである。液状性も考慮すると10〜30重量%が好ましく、13〜30重量%がより好ましく、16〜30重量%が更に好ましく、16〜25重量%が特に好ましく、16〜20重量%が最も好ましい。 The palm oil-derived liquid fat used in the present invention is a glyceride in which palmitic acid is bonded to the 2-position (β-position) in consideration of the fact that crystals generated during refrigeration and freezing are finer, making emulsion breakage difficult, and absorbency. The more the content of, the better. The reason for this is that in the palm oil-derived liquid fat used in the present invention, POP (1,3-dipalmitoyl-2-oleoylglycerin) is present when the content of glyceride having palmitic acid bonded to the 2-position (β-position) is high. This is because the glyceride is low in the structure and the symmetry of the glyceride is low, so that it is difficult to form a coarse crystal and the absorbency is considered high. Considering the liquidity, it is preferably 10 to 30% by weight, more preferably 13 to 30% by weight, still more preferably 16 to 30% by weight, particularly preferably 16 to 25% by weight, and most preferably 16 to 20% by weight.
本発明で用いるパーム油由来液状油脂中の多価不飽和脂肪酸含量は、酸化安定性の観点からは少ないほど良く、22重量%以下、更には21重量%以下が好ましく、20重量%以下がより好ましく、19重量%以下が更に好ましく、18重量%以下が特に好ましく、17重量%以下が最も好ましい。多価不飽和脂肪酸量を減らすには、ダイレクトエステル交換反応を停止するタイミングを早めるか、分別温度を高くすればよい。 The polyunsaturated fatty acid content in the palm oil-derived liquid fat used in the present invention is preferably as low as possible from the viewpoint of oxidation stability, and is preferably 22% by weight or less, more preferably 21% by weight or less, and more preferably 20% by weight or less. It is preferably 19% by weight or less, particularly preferably 18% by weight or less, and most preferably 17% by weight or less. In order to reduce the amount of polyunsaturated fatty acids, the timing for stopping the direct transesterification reaction may be advanced or the fractionation temperature may be increased.
また、本発明で用いるパーム油由来液状油脂の曇点は、前記液状油脂組成を満たしていれば特に問題はないが、液状性の観点からは0〜−12℃が好ましく、−2℃〜−12℃がより好ましく、−2.5℃〜−12℃が更に好ましく、製造のし易さと酸化安定性の観点からは0〜−10℃がより好ましく、0〜−9℃が更に好ましい。 The cloud point of the palm oil-derived liquid fat used in the present invention is not particularly problematic as long as it satisfies the liquid fat composition, but from the viewpoint of liquidity, 0 to -12 ° C is preferable, and -2 ° C to- 12 ° C. is more preferable, −2.5 ° C. to −12 ° C. is more preferable, 0 to −10 ° C. is more preferable, and 0 to −9 ° C. is still more preferable from the viewpoint of ease of manufacture and oxidation stability.
また、本発明に使用するパーム油由来液状油脂は、CDM値が5時間以上、より好ましくは、6時間以上、更に好ましくは8時間以上である(CDM:Conductometric Determination Method、「基準油脂分析試験法 2.5.1.2-1996 CDM試験」参照。)。本発明に使用するパーム油由来液状油脂は、前記のようにCDM値が高く、酸化安定性に優れる。 In addition, the palm oil-derived liquid fat used in the present invention has a CDM value of 5 hours or more, more preferably 6 hours or more, and still more preferably 8 hours or more (CDM: Conductometric Determination Method, “Standard Fat Analysis Method”. 2.5.1.2-1996 CDM test "). The palm oil-derived liquid fat used in the present invention has a high CDM value and excellent oxidation stability as described above.
本発明で用いるパーム油由来液状油脂の製造方法としては2つある。第一の製造方法は、晶析時に分離性の高い結晶が発生しやすい組成にするためにダイレクトエステル交換反応をどこで停止させるかに特徴がある。また、第二の製造方法は、ダイレクトエステル交換反応中に分離性の良い結晶を生成させ、その後、その結晶を全て溶解させず分別を行なうことに特徴がある。 There are two methods for producing the palm oil-derived liquid fat used in the present invention. The first production method is characterized in that the direct transesterification reaction is stopped in order to obtain a composition in which crystals with high separability are likely to be generated during crystallization. In addition, the second production method is characterized in that crystals having good separability are produced during the direct transesterification reaction, and thereafter fractionation is performed without dissolving all the crystals.
第一の製造方法では、前記原料油脂を用い、油脂中のSSS/S2Uが大きくなるほど分離性の高い結晶が発生しやすくなり、分離効率が上がることから、SSS/S2Uが0.5以上になるまでダイレクトエステル交換反応を行い、反応を停止させた後、硬質部を分別除去する。前記油脂中のSSS/S2Uが0.75以上、1.0以上、1.25以上、1.5以上、1.75以上と大きくなるほど好ましく、油脂中のSSS/S2Uが2.0以上になるまでダイレクトエステル交換反応を行うことが最も好ましい。好ましい実施態様では、構成脂肪酸全体中の飽和脂肪酸含量が70重量%以下であるパーム系油脂を主原料としたダイレクトエステル交換反応を、少なくとも反応中の油脂組成物中のSSS含量が31重量%を越えることなく、S2U含量が14重量%以下になり、反応を停止させるまで行うことが好ましく、その後、分別する。前記を満たせば、ダイレクトエステル交換反応はどれだけ行っても良いが、コストを考え、前記を満たせば直ぐに停止させることが好ましい。 In the first production method, the raw oil and fat is used, and as the SSS / S2U in the fat and oil increases, crystals with high separability are more likely to be generated and the separation efficiency increases, so that the SSS / S2U becomes 0.5 or more. The direct transesterification reaction is performed until the reaction is stopped, and then the hard part is separated and removed. SSS / S2U in the oil / fat is preferably as high as 0.75 or more, 1.0 or more, 1.25 or more, 1.5 or more, 1.75 or more, and SSS / S2U in the oil / fat becomes 2.0 or more. It is most preferable to carry out the direct transesterification reaction. In a preferred embodiment, the direct transesterification reaction using palm-based fats and oils having a saturated fatty acid content of 70% by weight or less in the whole constituent fatty acids as a main raw material, and at least 31% by weight of the SSS content in the oil / fat composition during the reaction. Without exceeding, it is preferable to carry out until the S2U content becomes 14% by weight or less and the reaction is stopped, and then fractionated. If the above is satisfied, any number of direct transesterification reactions may be performed. However, considering the cost, it is preferable to stop the transesterification immediately if the above is satisfied.
また、第二の製造方法では、前記した原料油脂を用い、外部から力を加えることで油脂を流動させながらダイレクトエステル交換反応を行い、その後、固体脂含量を1%以下にすることなく分別する。好ましい実施態様では、油脂中のSSS/S2Uが0.5以上になるまでダイレクトエステル交換反応を行う。前記油脂中のSSS/S2Uが0.75以上、1.0以上、1.25以上、1.5以上、1.75以上と大きくなるほど好ましく、油脂中のSSS/S2Uが2.0以上になるまでダイレクトエステル交換反応を行うことが最も好ましい。また、ダイレクトエステル交換反応中の油脂組成中のSSS含量が31重量%を超えないことがより好ましく、且つ、S2U含量が14重量%以下になることが更に好ましい。 In the second production method, the above-described raw material fats and oils are used, a direct transesterification reaction is performed while flowing the fats and oils by applying force from the outside, and then the solid fat content is separated without making it 1% or less. . In a preferred embodiment, the direct transesterification reaction is performed until the SSS / S2U in the fat becomes 0.5 or more. SSS / S2U in the oil / fat is preferably as high as 0.75 or more, 1.0 or more, 1.25 or more, 1.5 or more, 1.75 or more, and SSS / S2U in the oil / fat becomes 2.0 or more. It is most preferable to carry out the direct transesterification reaction. Moreover, it is more preferable that the SSS content in the oil and fat composition during the direct transesterification reaction does not exceed 31% by weight, and it is even more preferable that the S2U content be 14% by weight or less.
外部から力を加えて油脂を流動させるためには、攪拌する、反応管などにポンプなどの外圧で油脂を通す、高所から自然落下させるなど、各種の方法を採用しうる。具体的には、撹拌するには、攪拌翼を有しているタンクやピンマシンなどの装置を用いることにより、反応させる油脂を流動させる。反応管などにポンプなどの外圧で油脂を通すには、スタティックミキサーなどの手段により、反応させる油脂を流動させることができる。もし、反応開始時や途中で撹拌などによる外部からの力を加えず、油脂を流動させないでダイレクトエステル交換反応を行うと、分離性の悪い結晶が生成し、反応中の油脂が固形状になってしまい、分別が困難となる場合がある。 In order to apply the force from the outside to flow the oil and fat, various methods such as stirring, passing the oil and fat through a reaction tube or the like with an external pressure such as a pump, or dropping naturally from a high place can be adopted. Specifically, in order to stir, the oils and fats to be reacted are fluidized by using an apparatus such as a tank or a pin machine having a stirring blade. In order to pass fats and oils through a reaction tube or the like with an external pressure such as a pump, the fats and oils to be reacted can be flowed by means such as a static mixer. If direct transesterification is performed without applying external force such as stirring at the start of the reaction or in the middle of the reaction without causing the oil or oil to flow, crystals with poor separability will be produced, and the oil or fat during the reaction will be solid. And separation may be difficult.
前記外部から力を加えて油脂を流動させてダイレクトエステル交換反応を行う第二の製造方法において、更に液状性を高めるためには、ダイレクトエステル交換反応後、分別処理するまでに、晶析することが好ましく、収率を高めるためには昇温することが好ましい。但し、晶析せずに昇温のみする場合は液状性が低くなる場合がある。昇温する場合の条件は、固体脂含量が1重量%以下にならないようにすることである。もし、固体脂含量が1重量%以下になるまで昇温すると、加熱のためのコストが高くなり、また晶析も行う場合に種晶としての効果がなくなる場合がある。晶析速度は0.01℃/分〜5℃/分が好ましく、0.1℃/分〜2℃/分がより好ましい。晶析速度が前記範囲を外れると、生成する結晶の分離性が悪い場合がある。 In the second production method in which a direct transesterification reaction is performed by applying a force from the outside to cause the oil to flow, in order to further improve the liquidity, crystallization is performed after the direct transesterification reaction and before the fractionation treatment. In order to increase the yield, it is preferable to raise the temperature. However, when only raising the temperature without crystallization, the liquidity may be lowered. The condition for raising the temperature is to prevent the solid fat content from becoming 1% by weight or less. If the temperature is raised until the solid fat content is 1% by weight or less, the heating cost increases, and the effect as a seed crystal may be lost when crystallization is performed. The crystallization rate is preferably 0.01 ° C / min to 5 ° C / min, more preferably 0.1 ° C / min to 2 ° C / min. If the crystallization rate is out of the above range, the separation of the generated crystals may be poor.
本発明における上記ダイレクトエステル交換反応とは、エステル交換能を有する触媒下で油脂結晶を発生させながらエステル交換を行う反応である。本発明におけるダイレクトエステル交換反応の方法は、バッチ式、連続式を問わない。更に、前記ダイレクトエステル交換反応は、循環式であってもよい。循環式のダイレクトエステル交換反応としては、例えば、特定の温度に調整した原料油タンクAで析出したパーム系油脂中のSSS及びSS(飽和脂肪酸2つで構成されるジグリセライド)を沈降させ、上澄み液をエステル交換装置Bに連続的に移送する工程(1)と、エステル交換装置Bにおいて、移送された上澄み液をリパーゼの至適温度でエステル交換反応し、その後、再び原料油タンクAに移送する工程(2)を繰り返すことで、原料油タンクAにある油脂中のSSS/S2Uが0.5以上になるまでダイレクトエステル交換反応を行う。より好ましくは、前記油脂中のSSS/S2Uが、0.75以上、1.0以上、1.25以上、1.5以上、1.75以上、最も好ましくは前記油脂中のSSS/S2Uが2.0以上になるまでダイレクトエステル交換反応を行う。更に好ましくは、油脂中のSSS含量が31重量%を越えることなく、S2U含量が14重量%以下になるまでダイレクトエステル交換反応を行う。その後、原料タンクA中の油脂を液状油脂(軟質部)と固体脂(硬質部)とに分別する。 The direct transesterification reaction in the present invention is a reaction in which transesterification is carried out while generating fat crystals under a catalyst having transesterification ability. The direct transesterification method in the present invention may be either a batch type or a continuous type. Furthermore, the direct transesterification reaction may be cyclic. As the cyclic direct transesterification reaction, for example, SSS and SS (diglyceride composed of two saturated fatty acids) precipitated in the palm oil and fat deposited in the raw material oil tank A adjusted to a specific temperature are precipitated, and the supernatant liquid is obtained. Is continuously transferred to the transesterification apparatus B (1), and in the transesterification apparatus B, the transferred supernatant is transesterified at the optimum temperature of the lipase and then transferred again to the feed oil tank A. By repeating the step (2), the direct transesterification reaction is performed until the SSS / S2U in the fats and oils in the raw material oil tank A becomes 0.5 or more. More preferably, the SSS / S2U in the fat is 0.75 or more, 1.0 or more, 1.25 or more, 1.5 or more, 1.75 or more, most preferably, the SSS / S2U in the fat is 2 Direct transesterification reaction is carried out until it becomes 0 or more. More preferably, the direct transesterification reaction is performed until the S2U content is 14% by weight or less without the SSS content in the fat or oil exceeding 31% by weight. Then, the fats and oils in the raw material tank A are classified into liquid fats and oils (soft part) and solid fats (hard part).
前記ダイレクトエステル交換反応に使用する触媒は特に限定せず、エステル交換能を有していれば化学触媒、酵素触媒など何を使用しても良い。化学触媒の中でもカリウムナトリウム合金は低温での活性が高いことから好ましく、ナトリウムメチラートは経済性や扱い易さからより好ましい。化学触媒の使用量は特に限定されず、通常のエステル交換で使用される量で良いが、反応効率と経済性からは反応油脂100重量部に対して0.01重量部〜1重量部が好ましい。ナトリウムメチラートでは、反応効率と分別効率、液状油脂の収率の観点から反応油脂100重量部に対して0.05重量部〜0.5重量部が好ましく、0.1重量部〜0.3重量部がより好ましい。 The catalyst used for the direct transesterification reaction is not particularly limited, and any catalyst such as a chemical catalyst or an enzyme catalyst may be used as long as it has transesterification ability. Among the chemical catalysts, potassium sodium alloy is preferable because of its high activity at low temperatures, and sodium methylate is more preferable because of economy and ease of handling. The amount of the chemical catalyst used is not particularly limited, and may be an amount used in ordinary transesterification, but is preferably 0.01 to 1 part by weight with respect to 100 parts by weight of the reaction fat and oil from the viewpoint of reaction efficiency and economy. . Sodium methylate is preferably 0.05 to 0.5 parts by weight, preferably 0.1 to 0.3 parts by weight with respect to 100 parts by weight of reaction oils and fats from the viewpoint of reaction efficiency and fractionation efficiency, and yield of liquid oils and fats. Part by weight is more preferred.
酵素触媒は、エステル交換能を有するリパーゼであれば特に限定されず、位置特異性が全くないランダムエステル交換酵素でも、1,3位特異性を有するエステル交換酵素でも良い。但し、所望の2位のパルミチン酸量によっては、ランダムエステル交換反応を行うか、位置特異的エステル交換反応を行うかは、使い分けた方が好ましい。酵素触媒の使用量はエステル交換反応が進行する量であれば良く特に限定されないが、反応効率と経済性から反応油脂100重量部に対して0.5重量部〜20重量部が好ましい。 The enzyme catalyst is not particularly limited as long as it is a lipase having transesterification ability, and may be a random transesterase having no positional specificity or a transesterase having 1,3-position specificity. However, depending on the desired amount of palmitic acid at the 2-position, it is preferable to use a random transesterification reaction or a regiospecific transesterification reaction. The amount of the enzyme catalyst used is not particularly limited as long as the transesterification reaction proceeds, but is preferably 0.5 parts by weight to 20 parts by weight with respect to 100 parts by weight of the reaction fat and oil from the viewpoint of reaction efficiency and economy.
本発明において、ダイレクトエステル交換反応温度は、高融点グリセライドが結晶化する温度であれば特に限定されないが、反応開始時は効率良く反応を行なうために触媒活性が最も高くなる温度が好ましい。具体的には、ナトリウムメチラートを使用する場合は50℃〜120℃が好ましく、カリウムナトリウム合金を使用する場合は25〜270℃が好ましい。また、酵素触媒を使用する場合は50℃〜70℃が好ましい。また、化学触媒を使用する場合は、反応開始から5〜20分後に、ダイレクトエステル交換反応温度を0〜40℃にすることが好ましく、10℃〜40℃にすることがより好ましい。酵素触媒を使用する場合は、反応開始から1〜18時間後に、ダイレクトエステル交換反応温度を0℃〜40℃にすることが好ましく、10℃〜40℃にすることがより好ましい。なお、本発明では、最終的な反応温度をダイレクトエステル交換反応温度とする。 In the present invention, the direct transesterification reaction temperature is not particularly limited as long as it is a temperature at which the high melting point glyceride is crystallized, but the temperature at which the catalytic activity is highest is preferable in order to carry out the reaction efficiently at the start of the reaction. Specifically, when using sodium methylate, 50 to 120 ° C is preferable, and when using potassium sodium alloy, 25 to 270 ° C is preferable. Moreover, when using an enzyme catalyst, 50 to 70 degreeC is preferable. Moreover, when using a chemical catalyst, it is preferable to make direct transesterification reaction temperature into 0-40 degreeC, and it is more preferable to set it as 10-40 degreeC 5 to 20 minutes after the reaction start. When using an enzyme catalyst, the direct transesterification reaction temperature is preferably 0 ° C. to 40 ° C., more preferably 10 ° C. to 40 ° C. 1 to 18 hours after the start of the reaction. In the present invention, the final reaction temperature is the direct transesterification reaction temperature.
上記ダイレクトエステル交換反応において、攪拌する場合は、油脂に流動性を与え、また分離性の良い結晶を生成させる観点から、1000rpm以下の速度で攪拌を行うことが好ましく、より好ましくは600rpm以下、更に好ましくは300〜1rpmである。 In the direct transesterification reaction, in the case of stirring, it is preferable to perform stirring at a speed of 1000 rpm or less, more preferably 600 rpm or less, more preferably from the viewpoint of imparting fluidity to fats and oils and producing excellent separable crystals. Preferably it is 300-1 rpm.
ダイレクトエステル交換反応後の最終的な結晶量は、分別効率の観点からは反応油脂全体中、3重量%〜60重量%が好ましく、より好ましくは5重量%〜40重量%である。前記結晶量は、反応時間でコントロールすれば良く、前記0〜40℃、好ましくは10℃〜40℃でのダイレクトエステル交換反応を、化学触媒使用の場合は1〜48時間、酵素触媒使用の場合は3〜120時間行うことが好ましい。 From the viewpoint of fractionation efficiency, the final amount of crystals after the direct transesterification is preferably 3% to 60% by weight, more preferably 5% to 40% by weight, based on the total reaction fat. The amount of crystals may be controlled by the reaction time, and the direct transesterification reaction at 0 to 40 ° C., preferably 10 to 40 ° C. is used for 1 to 48 hours when a chemical catalyst is used, and when an enzyme catalyst is used. Is preferably performed for 3 to 120 hours.
ダイレクトエステル交換反応を停止する方法は、反応が停止しさえすれば特に問わないが、化学触媒であれば水やクエン酸水の添加などが挙げられ、分別時の機器の劣化を防ぐ観点から酸性物質で中和停止することが好ましい。停止剤の添加量は、分別効率の観点から反応油脂100重量部に対して0.1重量部〜5重量部が好ましく、0.2重量部〜1重量部がより好ましい。5重量部より多いと、分別時のろ過効率が悪くなる場合があり、液状油脂の収率が低下する場合がある。一方、停止剤の添加量が0.1重量部より少ないと、色調が悪くなったり、反応が停止しない場合がある。 The method for stopping the direct transesterification reaction is not particularly limited as long as the reaction is stopped, but if it is a chemical catalyst, water or citric acid can be added, and it is acidic from the viewpoint of preventing deterioration of the equipment during fractionation. It is preferable to stop neutralization with the substance. The addition amount of the terminator is preferably 0.1 part by weight to 5 parts by weight and more preferably 0.2 part by weight to 1 part by weight with respect to 100 parts by weight of the reaction fat and oil from the viewpoint of fractionation efficiency. When the amount is more than 5 parts by weight, the filtration efficiency at the time of fractionation may be deteriorated, and the yield of liquid oil may be reduced. On the other hand, when the addition amount of the terminator is less than 0.1 parts by weight, the color tone may deteriorate or the reaction may not stop.
ダイレクトエステル交換反応を停止するタイミングは、液状油脂の収率の観点からは、反応中の油脂組成中のSSS含量が31重量%以下且つS2U含量が14重量%以下になるまで反応した後が好ましい。より好ましくは液状油脂の液状性の観点から、SU2/UUU(重量比)が1.9以下、更には1.1以下になるまで反応した後であることが好ましい。 The timing for stopping the direct transesterification reaction is preferably from the viewpoint of the yield of the liquid oil and fat after the reaction until the SSS content in the oil and fat composition during the reaction is 31 wt% or less and the S2U content is 14 wt% or less. . More preferably, from the viewpoint of the liquid property of the liquid fat, it is preferable that the reaction is performed until the SU2 / UUU (weight ratio) is 1.9 or less, and further 1.1 or less.
一方、ダイレクトエステル交換反応を続けるほど反応中の油脂中のSSS含量が増えてゆくため、反応系中に固体脂が増えすぎて分別しにくくなる。従って、分別効率の観点からは、反応中の油脂中のSSS含量が50重量%を越えることなく反応を停止することが好ましく、SSS含量が31重量%を越えることなく反応を停止することがより好ましく、SSS含量が1重量%〜31重量%の間で反応を停止することが更に好ましく、1重量%〜25重量%がより好ましく、1〜20重量%が特に好ましく、1重量%〜15重量%が最も好ましい。 On the other hand, as the direct transesterification reaction is continued, the SSS content in the oil and fat during the reaction increases, so that the solid fat increases in the reaction system and it becomes difficult to separate. Therefore, from the viewpoint of fractionation efficiency, it is preferable to stop the reaction without the SSS content in the fats and oils during the reaction exceeding 50% by weight, and it is more preferable to stop the reaction without the SSS content exceeding 31% by weight. Preferably, the reaction is further stopped when the SSS content is between 1 wt% and 31 wt%, more preferably 1 wt% to 25 wt%, particularly preferably 1 to 20 wt%, and 1 wt% to 15 wt%. % Is most preferred.
また、ダイレクトエステル交換反応を続けるほど反応中の油脂中のS2U含量が減ってゆき、反応後の分別で得られる液状油脂の液状性の観点からは、反応中の油脂中のS2U含量が14重量%以下になるまで反応させてから停止することが好ましく、10重量%以下になるまでがより好ましく、7重量%以下になるまでが更に好ましく、5重量%以下になるまでが最も好ましい。 Further, the S2U content in the fat during the reaction decreases as the direct transesterification reaction continues, and from the viewpoint of the liquidity of the liquid fat obtained by fractionation after the reaction, the S2U content in the fat during the reaction is 14 wt. It is preferable to stop after reacting until it becomes less than 10%, more preferably until 10% by weight or less, still more preferably until 7% by weight or less, and most preferably until 5% by weight or less.
上記ダイレクトエステル交換後に液状油脂を分別する方法は、溶剤分別、乾式分別を問わないが、溶剤分別は溶剤の使用により設備費やランニングコストがかかるため、溶剤を使用しない乾式分別が好ましい。溶剤を使用する場合は、ヘキサン、アセトンなどを用いることができる。乾式分別の際の分別温度は、0〜45℃が好ましく、より高い液状性を得るために30℃以下が好ましく、より好ましくは20℃以下、更には10℃以下がより好ましく、収率の観点も含めると0〜10℃が最も好ましい。 The method of fractionating the liquid oil after the direct transesterification may be solvent fractionation or dry fractionation. However, since solvent fractionation requires equipment costs and running costs due to the use of the solvent, dry fractionation without using a solvent is preferable. When using a solvent, hexane, acetone or the like can be used. The fractionation temperature in the dry fractionation is preferably 0 to 45 ° C., preferably 30 ° C. or less, more preferably 20 ° C. or less, and even more preferably 10 ° C. or less in order to obtain higher liquidity. 0 to 10 ° C. is most preferable.
本発明の酸性水中油型乳化油脂組成物では、上記のようなパーム油由来液状油脂を油脂全体中30〜100重量%含有する。前記パーム油由来液状油脂の含有量が30重量%未満では目的とする冷凍耐性が得られない場合がある。 In the acidic oil-in-water emulsified oil / fat composition of the present invention, the above-described palm oil-derived liquid oil / fat is contained in an amount of 30 to 100% by weight in the whole oil / fat. If the content of the palm oil-derived liquid fat is less than 30% by weight, the intended freezing resistance may not be obtained.
前記パーム油由来液状油脂以外の油脂は、食用であれば特に限定されず、植物性油脂、動物性油脂、食用精製加工油脂等を用いることができる。具体的にはあまに油、桐油、サフラワー油、かや油、胡桃油、芥子油、向日葵油、綿実油、ナタネ油、ハイオレイックナタネ油、ひまわり油、ハイオレイックひまわり油、大豆油、辛子油、カポック油、米糠油、胡麻油、玉蜀黍油、落花生油、オリーブ油、椿油、茶油、ひまし油、椰子油、パーム油、パーム核油、カカオ脂、シア脂、ボルネオ脂等の植物油脂や、魚油、鯨油、牛脂、豚脂、乳脂、羊脂等の動物油脂、またこれらの油脂を原料にエステル交換したものや、硬化油、分別油、混合油が挙げられ、これら油脂の群から選択される少なくとも1種を用いることができる。 Oils and fats other than the palm oil-derived liquid oil and fat are not particularly limited as long as they are edible, and vegetable oils, animal oils, edible refined processed oils and the like can be used. Specifically, linseed oil, tung oil, safflower oil, pod oil, walnut oil, coconut oil, sunflower oil, cottonseed oil, rapeseed oil, high oleic rapeseed oil, sunflower oil, high oleic sunflower oil, soybean oil, pepper oil , Kapok oil, rice bran oil, sesame oil, onion oil, peanut oil, olive oil, coconut oil, tea oil, castor oil, coconut oil, palm oil, palm kernel oil, cocoa butter, shea fat, borneo fat and other vegetable oils, fish oil, Animal fats and oils such as whale oil, beef tallow, pork fat, milk fat, sheep fat, etc., and those obtained by transesterification using these fats and oils, as well as hardened oil, fractionated oil, mixed oil, and at least selected from the group of these fats and oils One type can be used.
本発明の酸性水中油型乳化油脂組成物の製造方法としては、油相に前記のようなパーム油由来液状油脂を使用する以外は特に限定はなく、以下の方法が挙げられる。即ち、卵液、食酢、増粘剤、食酢、食塩、糖類等の呈味材を混合・撹拌して水相とする。そこへ前記パーム油由来液状油脂を含む油脂を添加しながらホモミキサー等で予備乳化を実施後、コロイドミル等を用いて仕上げ乳化を実施する。 There is no limitation in particular as a manufacturing method of the acidic oil-in-water type emulsified oil-fat composition of this invention except using the above-mentioned palm oil origin liquid oil in an oil phase, The following method is mentioned. That is, flavoring materials such as egg liquid, vinegar, thickener, vinegar, salt, and sugar are mixed and stirred to obtain an aqueous phase. Preliminary emulsification is carried out with a homomixer or the like while adding fats and oils containing the palm oil-derived liquid fat and oils, and then final emulsification is carried out using a colloid mill or the like.
上記のような本発明に係る酸性水中油型乳化油脂組成物は、−28℃以下まで冷凍しても乳化破壊が起きず、解凍した際に油分離などが起きないことから、−28℃以下で冷凍後、室温で解凍した際の油滴の粒径は50μm以下である。 The acidic oil-in-water emulsified oil / fat composition according to the present invention as described above does not cause emulsion breakage even when frozen to −28 ° C. or lower, and does not cause oil separation when thawed. After freezing, the particle size of the oil droplets when thawed at room temperature is 50 μm or less.
本発明の酸性水中油型乳化油脂組成物は、そのままでも他の食材と混合しても使用でき、様々な食品に包み込む包餡用、トッピング用、充填用あるいは塗布用として使用することができる。使用できる食品としては、例えば、焼き込み調理パン、パニーニ、ワッフル、サンドイッチ、サラダ、惣菜、ハンバーグ、ミートボール、はんぺん、ちくわ、フライ食品、から揚げ、お好み焼き、たこ焼き、ピザ、焼き肉等が挙げられるが、特にこれらに限定されない。前記記載の食品のうち、焼き込み調理パン、ハンバーグ、たこ焼きに本発明の酸性水中油型乳化油脂組成物を用いることができる。 The acidic oil-in-water emulsified oil / fat composition of the present invention can be used as it is or mixed with other foods, and can be used for wrapping, topping, filling or coating for various foods. Examples of foods that can be used include baked bread, panini, waffles, sandwiches, salads, prepared dishes, hamburgers, meatballs, hanpen, chikuwa, fried foods, fried okonomiyaki, takoyaki, pizza, and grilled meat. However, it is not particularly limited to these. Among the foods described above, the acidic oil-in-water emulsified oil / fat composition of the present invention can be used for baking pans, hamburgers, and takoyaki.
以下に実施例を示し、本発明をより具体的に説明するが、本発明はこれらの実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples.
<脂肪酸組成の測定>
油脂中の脂肪酸組成は、既述の方法により測定した。
<Measurement of fatty acid composition>
The fatty acid composition in fats and oils was measured by the method described above.
<油脂中の各トリグリセライド含量の測定>
油脂中の各トリグリセライド含量は、既述の方法により測定した。
<Measurement of each triglyceride content in fats and oils>
Each triglyceride content in fats and oils was measured by the method described above.
<2位にパルミチン酸を有するグリセライド含量の測定>
分析対象の油脂7.5gとエタノール22.5gを混合しノボザイム435(ノボザイムズジャパン社製)を1.2g加えて30℃で4時間反応させ、反応液を濃縮後、シリカゲルカラムクロマトグラフィー(型番:シリカゲル60(0.063−0.200mm)カラムクロマトグラフィー用、メルク社製)によりトリグリセライド、ジグリセライド、モノグリセライドの各成分に分離し、若干未反応で残るトリグリセライド及びジグリセライド成分を除去し、モノグリセライド成分を回収した。そのモノグリセライド0.05gをイソオクタン5mlに溶解し、0.2mol/Lナトリウムメチラート/メタノール溶液1mlを加えて70℃で15分間反応させることによりメチルエステル化し、酢酸により反応液を中和した後に適量の水を加え、有機相をガスクロマトグラフ(型番:6890N、Agilent社製)によるリテンションタイム及びピークエリア面積により2位にパルミチン酸を有するグリセライド含有量を決定した。
<Measurement of glyceride content with palmitic acid at the 2-position>
A mixture of 7.5 g of fat and oil to be analyzed and 22.5 g of ethanol, 1.2 g of Novozyme 435 (manufactured by Novozymes Japan) was added and reacted at 30 ° C. for 4 hours. The reaction solution was concentrated and then subjected to silica gel column chromatography ( Model number: Silica gel 60 (0.063-0.200 mm) for column chromatography, manufactured by Merck Co., Ltd., separated into triglyceride, diglyceride, and monoglyceride components to remove unreacted triglyceride and diglyceride components, and monoglyceride component Was recovered. 0.05 g of the monoglyceride is dissolved in 5 ml of isooctane, 1 ml of 0.2 mol / L sodium methylate / methanol solution is added and reacted at 70 ° C. for 15 minutes to make methyl ester, and after neutralizing the reaction solution with acetic acid, an appropriate amount The glyceride content having palmitic acid at the second position was determined based on the retention time and peak area area of the organic phase by gas chromatography (model number: 6890N, manufactured by Agilent).
<曇点>
基準油脂分析試験法「2.2.7−1996 曇り点」に準じて行なった。
<Cloud point>
It was carried out in accordance with the standard fat and oil analysis test method “2.2.7-1996 Cloud point”.
<CDM試験(酸化安定性)>
基準油脂分析試験法「2.5.1.2−1996 CDM試験」に準じてCDM値を測定した。
<CDM test (oxidation stability)>
The CDM value was measured according to the standard fat and oil analysis test method “2.5.1.2-1996 CDM test”.
<ヨウ素価>
基準油脂分析試験法「3.3.3−1996 ヨウ素価(ウィイス−シクロヘキサン法)」に準じて測定を行なった。
<Iodine number>
The measurement was carried out according to the standard fat and oil analysis test method “3.3.3-1996 iodine value (Wiis-cyclohexane method)”.
(製造例1;液状油脂の作製)
パームオレイン(ヨウ素価64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、30℃でダイレクトエステル交換反応を約8時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ18重量%、13.5重量%になったのを確認した後、反応停止剤として水を50重量部添加して反応を停止した。その後、加熱して全ての結晶を溶解し、70℃の温水を加え、静置して油層と水層を分離し、水を抜いて分離する温水洗浄を行った。分離した水層のpHが8以下になるまで温水洗浄を繰り返した後、油層の油脂を90℃に加熱し、真空脱水を行ない、白土を2重量部加え、20分間攪拌後、ろ過することで白土を除き、脱色を行なった。脱色後の温度を40℃までは1℃/分(設定値)、40℃から0.2℃/分(設定値)で下げ、10℃に到達したらその温度を保持し、降温開始時から計24時間になるまで晶析した。晶析後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、トリグリセライド組成中のSU2/UUU(重量比)が1.1の液状油脂を3200重量部(収率:64%)得た。
(Production Example 1: Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered and the direct transesterification reaction was performed at 30 ° C. for about 8 hours. After confirming that the SSS content and the S2U content were 18% by weight and 13.5% by weight, respectively, the reaction was terminated. The reaction was stopped by adding 50 parts by weight of water as an agent. Thereafter, all the crystals were dissolved by heating, warm water at 70 ° C. was added, and the mixture was allowed to stand to separate the oil layer and the water layer, followed by warm water washing for draining and separating. After repeated washing with warm water until the pH of the separated aqueous layer is 8 or less, the oil in the oil layer is heated to 90 ° C., vacuum dewatered, 2 parts by weight of white clay is added, stirred for 20 minutes, and then filtered. Decolorization was performed except for the white clay. The temperature after decolorization is reduced to 1 ° C / min (set value) up to 40 ° C, decreased from 40 ° C to 0.2 ° C / min (set value), and when 10 ° C is reached, the temperature is maintained and measured from the start of temperature decrease. Crystallization continued until 24 hours. After the crystallization, 3200 parts by weight (yield: 64%) of liquid oil with a SU2 / UUU (weight ratio) of 1.1 in the triglyceride composition is obtained by filtration using a filter press (pressurized to 3 MPa). It was.
(製造例2;液状油脂の作製)
パームオレイン(ヨウ素価57)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、30℃でダイレクトエステル交換反応を約8時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ27重量%、11.6重量%になったのを確認した後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が1.1の液状油脂を2700重量部(収率:54%)得た。
(Production Example 2: Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 57) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. The temperature was lowered and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours. After confirming that the SSS content and the S2U content were 27% by weight and 11.6% by weight, respectively, the reaction was stopped. The reaction was stopped by adding 50 parts by weight of water as an agent. Thereafter, in the same manner as in Production Example 1, 2700 parts by weight (yield: 54%) of liquid oil having a SU2 / UUU (weight ratio) of 1.1 in the triglyceride composition was obtained.
(製造例3;液状油脂の作製)
パームオレイン(ヨウ素価64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間行った後、更に25℃で約24時間該反応を行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ22重量%、9.5重量%になったのを確認した後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.9の液状油脂を3100重量部(収率:62%)得た。
(Production Example 3; Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours, followed by further reaction at 25 ° C. for about 24 hours. After confirming that the amount became 5% by weight, the reaction was stopped by adding 50 parts by weight of water as a reaction terminator. Thereafter, in the same manner as in Production Example 1, 3100 parts by weight (yield: 62%) of liquid oil having a SU2 / UUU (weight ratio) of 0.9 in the triglyceride composition was obtained.
(製造例4;液状油脂の作製)
パームオレイン(ヨウ素価57)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間行った後、更に25℃で約24時間該反応を行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ30重量%、9.4重量%になったのを確認後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.9の液状油脂を2640重量部(収率:53%)得た。
(Production Example 4: Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 57) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours, and further at 25 ° C. for about 24 hours. The SSS content and the S2U content were 30% by weight in the total fats and oils in the reaction, respectively. After confirming that the amount became 4% by weight, 50 parts by weight of water was added as a reaction terminator to stop the reaction. Thereafter, in the same manner as in Production Example 1, 2640 parts by weight (yield: 53%) of liquid oil having a SU2 / UUU (weight ratio) of 0.9 in the triglyceride composition was obtained.
(製造例5;液状油脂の作製)
パームオレイン(ヨウ素価64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間、27.5℃で約2時間、25℃で約12時間、22.5℃で約24時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ23重量%、10.6重量%になったのを確認した後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.7の液状油脂を3000重量部(収率:60%)得た。
(Production Example 5: Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours, at 27.5 ° C. for about 2 hours, at 25 ° C. for about 12 hours, and at 22.5 ° C. for about 24 hours. After confirming that it became 23% by weight and 10.6% by weight in the whole oil and fat, 50 parts by weight of water was added as a reaction terminator to stop the reaction. Thereafter, in the same manner as in Production Example 1, 3000 parts by weight (yield: 60%) of liquid oil having a SU2 / UUU (weight ratio) of 0.7 in the triglyceride composition was obtained.
(製造例6;液状油脂の作製)
パームオレイン(ヨウ素価57)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間、27.5℃で約2時間、25℃で約12時間、22.5℃で約24時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ30重量%、8.0重量%になったのを確認した後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.7の液状油脂を2600重量部(収率:52%)得た。
(Production Example 6; Production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 57) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. The temperature was lowered and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours, at 27.5 ° C. for about 2 hours, at 25 ° C. for about 12 hours, and at 22.5 ° C. for about 24 hours. After confirming that it became 30 wt% and 8.0 wt% respectively in the whole oil and fat, 50 parts by weight of water was added as a reaction terminator to stop the reaction. Thereafter, in the same manner as in Production Example 1, 2600 parts by weight (yield: 52%) of liquid oil having a SU2 / UUU (weight ratio) of 0.7 in the triglyceride composition was obtained.
(製造例7;液状油脂の作製)
パームオレイン(ヨウ素価64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを10重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間、27.5℃で約2時間、25℃で約2時間、22.5℃で約5時間、18℃で約15時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ29重量%、3.8重量%になったのを確認後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.5の液状油脂を2700重量部(収率:54%)得た。
(Production Example 7; production of liquid oil)
After adding 5000 parts by weight of palm olein (iodine value 64) to a separable flask and stirring at 100 rpm, vacuum dehydration was performed at 90 ° C., 10 parts by weight of sodium methylate was added, and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification was carried out at 30 ° C. for about 8 hours, 27.5 ° C. for about 2 hours, 25 ° C. for about 2 hours, 22.5 ° C. for about 5 hours, and 18 ° C. for about 15 hours. After confirming that the content and S2U content were 29% by weight and 3.8% by weight, respectively, in the total fat and oil during the reaction, 50 parts by weight of water was added as a reaction terminator to stop the reaction. Thereafter, in the same manner as in Production Example 1, 2700 parts by weight (yield: 54%) of liquid oil having a SU2 / UUU (weight ratio) of 0.5 in the triglyceride composition was obtained.
(製造例8;液状油脂の作製)
パームオレイン(ヨウ素価64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を36℃で約8時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ13重量%、16.5重量%になったのを確認後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が1.3の液状油脂を3200重量部(収率:64%)得た。
(Production Example 8; production of liquid oil)
After 5000 parts by weight of palm olein (iodine value 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm, 5 parts by weight of sodium methylate was added and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification was carried out at 36 ° C. for about 8 hours. After confirming that the SSS content and the S2U content were 13% by weight and 16.5% by weight, respectively, the reaction terminator The reaction was stopped by adding 50 parts by weight of water. Thereafter, in the same manner as in Production Example 1, 3200 parts by weight (yield: 64%) of liquid oil having a SU2 / UUU (weight ratio) of 1.3 in the triglyceride composition was obtained.
(製造例9;液状油脂の作製)
パーム油(ヨウ素価52)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間行った後、更に25℃で約24時間該反応を行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ33重量%、8.6重量%になったのを確認後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.9の液状油脂を1800重量部(収率:36%)得た。
(Production Example 9; Production of liquid oil)
After 5000 parts by weight of palm oil (iodine value 52) was put into a separable flask and stirred at 100 rpm, vacuum dehydration was performed at 90 ° C., 5 parts by weight of sodium methylate was added, and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification reaction was carried out at 30 ° C. for about 8 hours, followed by further reaction at 25 ° C. for about 24 hours. After confirming that it became 6% by weight, the reaction was stopped by adding 50 parts by weight of water as a reaction terminator. Thereafter, in the same manner as in Production Example 1, 1800 parts by weight (yield: 36%) of liquid oil having a SU2 / UUU (weight ratio) of 0.9 in the triglyceride composition was obtained.
(製造例10;液状油脂の作製)
パームオレイン(ヨウ素価57)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを10重量部加え、90℃で20分間保持した後、降温し、ダイレクトエステル交換反応を30℃で約8時間、27.5℃で約2時間、25℃で約2時間、22.5℃で約5時間、18℃で約15時間行い、SSS含量及びS2U含量が反応中の油脂全体中それぞれ37重量%、3.7重量%になったのを確認後、反応停止剤として水を50重量部添加して反応を停止した。その後は製造例1と同様にして、トリグリセライド組成中のSU2/UUU(重量比)が0.5の液状油脂を850重量部(収率:17%)得た。
(Production Example 10; production of liquid oil)
After 5,000 parts by weight of palm olein (iodine number 57) was put into a separable flask and stirred at 100 rpm, vacuum dehydration was performed at 90 ° C., 10 parts by weight of sodium methylate was added, and the mixture was held at 90 ° C. for 20 minutes. The temperature was lowered, and the direct transesterification was carried out at 30 ° C. for about 8 hours, 27.5 ° C. for about 2 hours, 25 ° C. for about 2 hours, 22.5 ° C. for about 5 hours, and 18 ° C. for about 15 hours. After confirming that the content and S2U content were 37% by weight and 3.7% by weight, respectively, in the total fat and oil during the reaction, 50 parts by weight of water was added as a reaction terminator to stop the reaction. Thereafter, in the same manner as in Production Example 1, 850 parts by weight (yield: 17%) of liquid oil having a SU2 / UUU (weight ratio) of 0.5 in the triglyceride composition was obtained.
製造例1〜10の製造方法で得られた液状油脂について、脂肪酸組成、トリグリセライド組成、曇点、ヨウ素価、CDM値について分析を行い、それらの結果を表1にまとめた。 The liquid fats and oils obtained by the production methods of Production Examples 1 to 10 were analyzed for fatty acid composition, triglyceride composition, cloud point, iodine value, and CDM value, and the results are summarized in Table 1.
(製造例11;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、34℃でダイレクトエステル交換反応を24時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ20重量%、10.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、0.2℃/分で降温し、10℃で16時間晶析した後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3200重量部(収率:64%)得た。
(Production Example 11; Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered, and direct transesterification was performed at 34 ° C. for 24 hours. At that time, after confirming that the SSS content and S2U content in the entire fat and oil during the reaction were 20 wt% and 10.5 wt%, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Thereafter, the temperature was lowered at 0.2 ° C./min, crystallized at 10 ° C. for 16 hours, and then filtered using a filter press (pressurized up to 3 MPa) to obtain 3200 parts by weight of liquid oil (yield: 64%). )Obtained.
(製造例12;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを10重量部加え、90℃で20分間保持した後、降温し、30℃到達後、トリパルミチン粉末(ナカライテスク社製)を25重量部加え、ダイレクトエステル交換反応を4時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ20重量%、11.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を30重量部添加して反応を停止した。その後、0.2℃/分で降温し、10℃で16時間晶析した後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3200重量部(収率:64%)得た。
(Production Example 12; Production of liquid oil)
While adding 5000 parts by weight of palm olein (iodine value: 64) to a separable flask and stirring at 100 rpm, vacuum dehydration was performed at 90 ° C., 10 parts by weight of sodium methylate was added, and the mixture was held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered, and after reaching 30 ° C., 25 parts by weight of tripalmitin powder (manufactured by Nacalai Tesque) was added, and direct transesterification was performed for 4 hours. At that time, after confirming that the SSS content and S2U content in the whole fat and oil during the reaction were 20% by weight and 11.5% by weight, respectively, 30 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Thereafter, the temperature was lowered at 0.2 ° C./min, crystallized at 10 ° C. for 16 hours, and then filtered using a filter press (pressurized up to 3 MPa) to obtain 3200 parts by weight of liquid oil (yield: 64%). )Obtained.
(製造例13;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて300rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、34℃でダイレクトエステル交換反応を24時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ20重量%、10.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、0.2℃/分で降温し、10℃で16時間晶析した後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3200重量部(収率:64%)得た。
(Production Example 13; Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 300 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered, and direct transesterification was performed at 34 ° C. for 24 hours. At that time, after confirming that the SSS content and S2U content in the entire fat and oil during the reaction were 20 wt% and 10.5 wt%, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Thereafter, the temperature was lowered at 0.2 ° C./min, crystallized at 10 ° C. for 16 hours, and then filtered using a filter press (pressurized up to 3 MPa) to obtain 3200 parts by weight of liquid oil (yield: 64%). )Obtained.
(製造例14;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて600rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、34℃でダイレクトエステル交換反応を24時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ20重量%、10.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、0.2℃/分で降温し、10℃で16時間晶析した後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3150重量部(収率:63%)得た。
(Production Example 14; Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was placed in a separable flask and stirred at 600 rpm, followed by vacuum dehydration at 90 ° C. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C for 20 minutes. Thereafter, the temperature was lowered, and direct transesterification was performed at 34 ° C. for 24 hours. At that time, after confirming that the SSS content and S2U content in the entire fat and oil during the reaction were 20 wt% and 10.5 wt%, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Thereafter, the temperature was lowered at 0.2 ° C./min, crystallized at 10 ° C. for 16 hours, and then filtered using a filter press (pressurized up to 3 MPa) to obtain 3150 parts by weight of liquid oil (yield: 63%). )Obtained.
(製造例15;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、38℃でダイレクトエステル交換反応を18時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ16重量%、13.0重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3850重量部(収率:77%)得た。
(Production Example 15: Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered, and a direct transesterification reaction was performed at 38 ° C. for 18 hours. At that time, after confirming that the SSS content and S2U content in the whole fat and oil during the reaction were 16% by weight and 13.0% by weight, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Then, 3850 parts by weight (yield: 77%) of liquid oil was obtained by filtration using a filter press (pressurized to 3 MPa).
(製造例16;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、32℃でダイレクトエステル交換反応を16時間行なった後、更に降温し、10℃でダイレクトエステル交換反応を18時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ22重量%、9.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3100重量部(収率:62%)得た。
(Production Example 16; Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered and the direct transesterification reaction was carried out at 32 ° C. for 16 hours, then the temperature was further lowered, and the direct transesterification reaction was carried out at 10 ° C. for 18 hours. At that time, after confirming that the SSS content and S2U content in the whole fat and oil during the reaction were 22% by weight and 9.5% by weight, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Then, 3100 parts by weight (yield: 62%) of liquid oil was obtained by filtering using a filter press (pressurized to 3 MPa).
(製造例17;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、32℃でダイレクトエステル交換反応を16時間行なった後、更に降温し、10℃でダイレクトエステル交換反応を18時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ22重量%、9.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、30℃まで昇温し、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3350重量部(収率:67%)得た。
(Production Example 17; Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered and the direct transesterification reaction was carried out at 32 ° C. for 16 hours, then the temperature was further lowered, and the direct transesterification reaction was carried out at 10 ° C. for 18 hours. At that time, after confirming that the SSS content and S2U content in the whole fat and oil during the reaction were 22% by weight and 9.5% by weight, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Then, it heated up to 30 degreeC, and 3350 weight part (yield: 67%) of liquid fats and oils were obtained by filter-separating using a filter press (pressurization to 3 Mpa).
(製造例18;液状油脂の作製)
パームオレイン(ヨウ素価:57)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、32℃でダイレクトエステル交換反応を12時間行なった後、更に降温し、25℃でダイレクトエステル交換反応を20時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ30重量%、8.0重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、0.17℃/分で降温し、10℃で16時間晶析した後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を2700重量部(収率:54%)得た。
(Production Example 18; production of liquid oil)
5000 parts by weight of palm olein (iodine number: 57) was placed in a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered and a direct transesterification reaction was carried out at 32 ° C. for 12 hours, then the temperature was further lowered, and a direct transesterification reaction was carried out at 25 ° C. for 20 hours. At that time, after confirming that the SSS content and S2U content in the whole fat and oil during the reaction were 30% by weight and 8.0% by weight, respectively, 15 parts by weight of 25% aqueous citric acid was added as a reaction terminator. The reaction was stopped. Thereafter, the temperature was lowered at 0.17 ° C./min, crystallized at 10 ° C. for 16 hours, and then filtered using a filter press (pressurized to 3 MPa) to obtain 2700 parts by weight of liquid oil (yield: 54%). )Obtained.
(製造例19;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、50℃に降温してリパーゼ(ノボザイムズ社製「Lipozyme TL IM」)を500重量部加え、50℃で4時間保持した後、降温し、36℃でダイレクトエステル交換反応を38時間行なった後、更に降温し、10℃で18時間ダイレクトエステル交換反応を行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ22重量%、9.5重量%になったのを確認した後、酵素を含んだまま10℃でフィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を2850重量部(収率:57%)得た。
(Production Example 19; Production of liquid oil)
While adding 5000 parts by weight of palm olein (iodine value: 64) to a separable flask and stirring at 100 rpm, vacuum dehydration was carried out at 90 ° C., and then the temperature was lowered to 50 ° C. and lipase (“Lipozyme TL IM” manufactured by Novozymes) ) Was added and held at 50 ° C. for 4 hours, the temperature was lowered, direct transesterification was performed at 36 ° C. for 38 hours, the temperature was further lowered, and direct transesterification was performed at 10 ° C. for 18 hours. At that time, after confirming that the SSS content and S2U content in the total fat and oil during the reaction were 22% by weight and 9.5% by weight, respectively, a filter press (pressurized up to 3 MPa) at 10 ° C. with the enzyme contained. ) To obtain 2850 parts by weight of liquid oil (yield: 57%).
(製造例20;液状油脂の作製)
パームオレイン(ヨウ素価:64)5000重量部をセパラブルフラスコに入れて100rpmで攪拌しながら、90℃で真空脱水を行なった後、ナトリウムメチラートを5重量部加え、90℃で20分間保持した後、降温し、34℃でダイレクトエステル交換反応を24時間行なった。その時点で反応中の油脂全体中のSSS含量及びS2U含量がそれぞれ20重量%、10.5重量%になったのを確認した後、反応停止剤として25%クエン酸水を15重量部添加して反応を停止した。その後、加熱して全ての結晶を溶解し、70℃の温水を加えてから静置して油層と水層を分離し、水を抜いて分離する温水洗浄を行った。分離した水層のpHが8以下になるまで該温水洗浄を繰り返した後、油層の油脂を90℃に加熱し、真空脱水を行ない、白土を2重量部加えて20分間攪拌した後、ろ過することで白土を除いて脱色を行なった。脱色後の油脂温度を、40℃になるまでは1℃/分(設定値)で、40℃からは0.2℃/分(設定値)で降温し、10℃に到達したらその温度を保持し、降温開始時から計24時間になるまで晶析した。晶析後、フィルタープレス(3MPaまで加圧)を用いてろ別することで、液状油脂を3200重量部(収率:64%)得た。
(Production Example 20: Production of liquid oil)
5000 parts by weight of palm olein (iodine value: 64) was put into a separable flask and vacuum dehydrated at 90 ° C. while stirring at 100 rpm. Then, 5 parts by weight of sodium methylate was added and held at 90 ° C. for 20 minutes. Thereafter, the temperature was lowered, and direct transesterification was performed at 34 ° C. for 24 hours. At that time, after confirming that the SSS content and S2U content in the entire fat and oil during the reaction were 20 wt% and 10.5 wt%, respectively, 15 parts by weight of 25% citric acid water was added as a reaction terminator. The reaction was stopped. Then, all the crystals were dissolved by heating, and after adding 70 ° C. warm water, the mixture was allowed to stand to separate the oil layer and the aqueous layer, and the hot water washing was performed to remove the water and separate it. The hot water washing is repeated until the pH of the separated aqueous layer becomes 8 or less, and then the oil and fat in the oil layer is heated to 90 ° C., vacuum dehydration is performed, 2 parts by weight of white clay is added, and the mixture is stirred for 20 minutes and then filtered. In this way, decolorization was performed except for the white clay. The oil and fat temperature after decolorization is 1 ° C / min (set value) until 40 ° C and from 40 ° C to 0.2 ° C / min (set value), and when it reaches 10 ° C, the temperature is maintained. Then, crystallization was performed until 24 hours in total from the start of temperature drop. After crystallization, 3200 parts by weight (yield: 64%) of liquid oil was obtained by filtering using a filter press (pressurized to 3 MPa).
上記製造例11〜20で得られた液状油脂の分析値を表2にまとめた。 The analytical values of the liquid oils obtained in Production Examples 11 to 20 are summarized in Table 2.
<冷凍耐性>
(1) 解凍後の油滴の粒径
−28℃および−40℃で冷凍後、室温で解凍した際のマヨネーズ(酸性水中油型乳化油脂組成物)中の油滴の粒径を測定し、その粒径が50μmを超える油滴の有無を調べた。粒径が50μmを超える油滴が無いものを冷凍耐性があると判断した。なお、油滴の粒径の測定は、デジタルマイクロスコープ(KEYENCE VH−S5、株式会社キーエンス製)を用い、倍率1000倍にて行った。
(2) 解凍後の状態
−28℃および−40℃で冷凍後、室温で解凍した際のマヨネーズの状態を、10人の訓練されたパネラーの目視により、以下の評価基準で評価し、その平均を評価点とした。
5点:油分離が全く見られず、冷凍前と同じ色で良好である。
4点:油分離は見られないが、冷凍前に較べると色が若干黄色っぽい。
3点:油分離が僅かに見られ、冷凍前に較べると色が若干黄色っぽい。
2点:油分離が少し見られ、冷凍前に較べると色が黄色っぽい。
1点:油分離がハッキリと見られ、冷凍前に較べると色が明らかに黄色っぽい。
<Freezing tolerance>
(1) Particle size of oil droplets after thawing Measure the particle size of oil droplets in mayonnaise (acidic oil-in-water emulsified oil / fat composition) when thawed at room temperature after freezing at -28 ° C and -40 ° C. The presence or absence of oil droplets having a particle size exceeding 50 μm was examined. Those having no oil droplets with a particle size exceeding 50 μm were judged to have freezing resistance. In addition, the measurement of the particle size of the oil droplet was performed using a digital microscope (KEYENCE VH-S5, manufactured by Keyence Corporation) at a magnification of 1000 times.
(2) State after thawing After freezing at −28 ° C. and −40 ° C., the state of mayonnaise when thawed at room temperature was evaluated according to the following evaluation criteria by visual observation of 10 trained panelists. Was used as an evaluation score.
5 points: No oil separation was observed, and the same color as before freezing was good.
4 points: Oil separation is not seen, but the color is slightly yellowish compared to before freezing.
3 points: Slight oil separation is observed, and the color is slightly yellowish compared to before freezing.
2 points: Some oil separation is observed, and the color is yellowish compared to before freezing.
1 point: Oil separation is clearly seen, and the color is clearly yellowish compared to before freezing.
<風味評価>
−28℃および−40℃で冷凍後、室温で解凍したマヨネーズを、10人の訓練されたパネラーに食べてもらい、その際の各マヨネーズの風味を、以下の評価基準で評価し、その平均を評価点とした。
5点:風味が極めて良好である。
4点:風味が良好である。
3点:風味がほぼ良好であるが、ややバランスに欠ける。
2点:風味のバランスが悪い。
1点:風味のバランスが悪く、不快感を感じる。
<Taste evaluation>
After freezing at −28 ° C. and −40 ° C., the mayonnaise thawed at room temperature was eaten by 10 trained panelists, and the flavor of each mayonnaise was evaluated according to the following evaluation criteria, and the average was calculated. It was set as an evaluation point.
5 points: The flavor is very good.
4 points: Flavor is good.
3 points: Flavor is almost good, but is slightly unbalanced.
2 points: The flavor balance is poor.
1 point: Flavor balance is bad and uncomfortable.
<口溶け評価>
−28℃および−40℃で冷凍後、室温で解凍したマヨネーズを10人の訓練されたパネラーに食べてもらい、その際の各マヨネーズの口溶け感を、以下の評価基準で評価し、その平均を評価点とした。
5点:食べた時口に残るねばりがなく良好である。
4点:食べた時口の中に残るねばりがややある。
3点:食べた時口の中に残るねばりがある。
2点:食べた時口の中に残るねばりがかなりある。
1点:食べた時口の中で粘りが顕著で不快感を感じる。
<Melting evaluation>
After freezing at −28 ° C. and −40 ° C., ten trained panelists were allowed to eat mayonnaise, and the mouth melting feeling of each mayonnaise was evaluated according to the following evaluation criteria, and the average was calculated. It was set as an evaluation point.
5 points: Good without any stickiness left in the mouth when eaten.
4 points: There is a little stickiness left in the mouth when eating.
3 points: There is stickiness left in the mouth when eating.
2 points: There is a lot of stickiness left in the mouth when eating.
1 point: Stickiness is noticeable and uncomfortable in the mouth when eaten.
<食感評価>
−28℃および−40℃で冷凍後、室温で解凍したマヨネーズを10人の訓練されたパネラーに食べてもらい、その際の各マヨネーズの食感を、以下の評価基準で評価し、その平均を評価点とした。
5点:柔らかく口こなれが極めて良い、
4点:柔らかく口こなれが良い、
3点:やや固いが口こなれが悪くない、
2点:モロモロとして口こなれが悪い、
1点:ゴムの様に固く極めて悪い。
<Food texture evaluation>
After freezing at −28 ° C. and −40 ° C., 10 trained panelists were allowed to eat mayonnaise thawed at room temperature, and the texture of each mayonnaise was evaluated according to the following evaluation criteria. It was set as an evaluation point.
5 points: soft and very nice,
4 points: Soft and good mouthfeel,
3 points: Slightly hard but not bad
2 points: Poorly speaking
1 point: Hard like rubber and extremely bad.
(実施例1〜3;マヨネーズ(水中油型乳化油脂組成物)の作製)
表3の配合に従い、増粘剤、加工澱粉、食塩、上白糖を醸造酢と水に溶解して水相を調製した後、卵黄液を前記水相に所定量添加し、さらに製造例3または16のパーム油由来液状油脂、大豆油を添加しながらホモミキサーで予備乳化を実施した後、コロイドミキサーで仕上げ乳化を実施し、マヨネーズを得た。
(Examples 1-3; Production of mayonnaise (oil-in-water emulsified oil / fat composition))
In accordance with the composition of Table 3, a thickener, modified starch, salt, and white sucrose were dissolved in brewed vinegar and water to prepare an aqueous phase, and then a predetermined amount of egg yolk was added to the aqueous phase, and then Production Example 3 or Preliminary emulsification was performed with a homomixer while adding 16 palm oil-derived liquid oil and soybean oil, and then final emulsification was performed with a colloid mixer to obtain mayonnaise.
(実施例4;マヨネーズの作製)
実施例3において、卵黄液を、酵素処理した卵黄液に代えた以外は実施例3と同様にしてマヨネーズを得た。なお、酵素処理した卵黄液としては、卵黄液にスミチームPLA1(新日本化学工業(株)製)を50μl添加し、pHは未調整で45℃の恒温水槽にて温調しながら反応を4時間実施して作製したものを用いた。
Example 4 Production of Mayonnaise
In Example 3, mayonnaise was obtained in the same manner as in Example 3 except that the egg yolk liquid was replaced with the enzyme-treated egg yolk liquid. In addition, as an egg yolk liquid treated with an enzyme, 50 μl of Sumiteam PLA1 (manufactured by Shin Nippon Chemical Industry Co., Ltd.) was added to the egg yolk liquid, and the reaction was performed for 4 hours while adjusting the temperature in a 45 ° C. constant temperature water bath without adjusting the pH. What was implemented and produced was used.
(実施例5;マヨネーズの作製)
実施例3において、パーム油由来液状油脂を55℃に加熱したところにポリグリセリン脂肪酸エステルを溶解し、水をその分減量した以外は実施例3と同様にしてマヨネーズを得た。
(Example 5: Production of mayonnaise)
In Example 3, mayonnaise was obtained in the same manner as in Example 3 except that when the palm oil-derived liquid fat was heated to 55 ° C., the polyglycerol fatty acid ester was dissolved and the amount of water was reduced accordingly.
(実施例6;マヨネーズの作製)
実施例4において、パーム油由来液状油脂を55℃に加熱したところにポリグリセリン脂肪酸エステルを溶解し、水をその分減量した以外は実施例4と同様にしてマヨネーズを得た。
Example 6 Production of Mayonnaise
In Example 4, mayonnaise was obtained in the same manner as in Example 4 except that when the palm oil-derived liquid fat was heated to 55 ° C., the polyglycerol fatty acid ester was dissolved and the amount of water was reduced accordingly.
(比較例1;マヨネーズの作製)
実施例1において、製造例16のパーム油由来液状油脂の全てを大豆油に代えた以外は実施例1と同様にしてマヨネーズを得た。
(Comparative Example 1; Production of mayonnaise)
In Example 1, mayonnaise was obtained in the same manner as in Example 1 except that all of the palm oil-derived liquid fat of Production Example 16 was replaced with soybean oil.
(比較例2;マヨネーズの作製)
実施例4において、製造例3のパーム油由来液状油脂の一部を大豆油に代えた以外は実施例4と同様にしてマヨネーズを得た。
(Comparative Example 2; preparation of mayonnaise)
In Example 4, mayonnaise was obtained in the same manner as in Example 4 except that part of the palm oil-derived liquid fat of Production Example 3 was replaced with soybean oil.
(比較例3;マヨネーズの作製)
実施例4において、製造例3のパーム油由来液状油脂の全てを大豆油に代えた以外は実施例4と同様にしてマヨネーズを得た。
(Comparative Example 3; preparation of mayonnaise)
In Example 4, mayonnaise was obtained in the same manner as in Example 4 except that all of the palm oil-derived liquid fat of Production Example 3 was replaced with soybean oil.
(比較例4;マヨネーズの作製)
実施例5において、製造例3のパーム油由来液状油脂の全てを大豆油に代えた以外は実施例5と同様にしてマヨネーズを得た。
(Comparative Example 4; preparation of mayonnaise)
In Example 5, mayonnaise was obtained in the same manner as in Example 5 except that all of the palm oil-derived liquid fat of Production Example 3 was replaced with soybean oil.
(比較例5;マヨネーズの作製)
実施例6において、製造例3のパーム油由来液状油脂の全てを大豆油に代えた以外は実施例6と同様にしてマヨネーズを得た。
(Comparative Example 5; preparation of mayonnaise)
In Example 6, mayonnaise was obtained in the same manner as in Example 6 except that all the palm oil-derived liquid fat of Production Example 3 was replaced with soybean oil.
以上の実施例1〜6および比較例1〜5で得られたマヨネーズについての評価結果を表4にまとめて示す。 The evaluation results for the mayonnaise obtained in Examples 1-6 and Comparative Examples 1-5 are summarized in Table 4.
表4に示されている通り、実施例1〜6のマヨネーズは、冷解凍後の状態が良好であり、油の分離もなく、風味、口溶け、食感のいずれも良好であった。特に、ホスホリパーゼ処理卵黄を用いた実施例4のマヨネーズや、ポリグリセリン脂肪酸エステルを用いた実施例5のマヨネーズにおいては、冷解凍後の状態、口溶け、食感ともに更に良好であった。またホスホリパーゼ処理卵黄とポリグリセリン脂肪酸エステルを併用した実施例6のマヨネーズにおいては冷解凍後の状態、口溶け、食感ともに最も優れていた。 As shown in Table 4, the mayonnaise of Examples 1 to 6 was in a good state after cold thawing, and there was no oil separation, and flavor, mouth melting, and texture were all good. In particular, in the mayonnaise of Example 4 using phospholipase-treated egg yolk and the mayonnaise of Example 5 using polyglycerin fatty acid ester, the state after cold thawing, mouth melting, and texture were even better. In addition, in the mayonnaise of Example 6 in which phospholipase-treated egg yolk and polyglycerin fatty acid ester were used in combination, the state after cold thawing, mouth melting, and texture were most excellent.
一方、パーム油由来液状油脂を大豆油に代えた比較例1のマヨネーズにおいては、冷解凍後に油滴の合一が見られ、油の分離が発生し、風味、口溶け、食感も作製直後に較べて明らかに劣っていた。また、液状油脂中に20%のパーム油由来液状油脂を用いた比較例2のマヨネーズにおいても、冷解凍後の状態、風味、口溶け、食感は満足のいくレベルのものではなかった。更に、卵黄液を酵素処理卵黄液に代えた比較例3、ポリグリセリン脂肪酸エステルを用いた比較例4、酵素処理卵黄液とポリグリセリン脂肪酸エステルを併用した比較例5のいずれのマヨネーズにおいても、比較例1に較べれば冷解凍による品質の劣化は改善されたものの、パーム油由来液状油脂を使用していないことから、商品性を満足するレベルのものではなかった。
On the other hand, in the mayonnaise of Comparative Example 1 in which the palm oil-derived liquid fat was replaced with soybean oil, coalescence of oil droplets was observed after cold thawing, oil separation occurred, and flavor, mouth melt, and texture immediately after production It was clearly inferior in comparison. Moreover, also in the mayonnaise of the comparative example 2 which used 20% palm oil origin liquid fat in liquid fats and oils, the state after cold thawing, flavor, melt in mouth, and food texture were not a satisfactory level. Furthermore, in any of the mayonnaises of Comparative Example 3 in which the egg yolk was replaced with the enzyme-treated egg yolk, Comparative Example 4 in which the polyglycerol fatty acid ester was used, and Comparative Example 5 in which the enzyme-treated egg yolk was combined with the polyglycerol fatty acid ester. Although deterioration of the quality due to cold thawing was improved as compared with Example 1, since the palm oil-derived liquid fat was not used, the quality was not satisfactory.
Claims (4)
The acidic oil-in-water type according to any one of claims 1 to 3, comprising a polyglycerin fatty acid ester in which a saturated fatty acid having 8 to 22 carbon atoms is 95% or more of a total fatty acid amount and an HLB is 5 or less as a constituent fatty acid. An emulsified oil composition.
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JP2018023362A (en) * | 2016-08-08 | 2018-02-15 | ミヨシ油脂株式会社 | Acidic oil-in-water type emulsion composition |
JP2019088238A (en) * | 2017-11-15 | 2019-06-13 | オリエンタル酵母工業株式会社 | Semisolid oil-in-water emulsified food and method for producing the same |
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JP2018023362A (en) * | 2016-08-08 | 2018-02-15 | ミヨシ油脂株式会社 | Acidic oil-in-water type emulsion composition |
JP7009080B2 (en) | 2016-08-08 | 2022-01-25 | ミヨシ油脂株式会社 | Acidic oil-in-water emulsification composition |
JP2019088238A (en) * | 2017-11-15 | 2019-06-13 | オリエンタル酵母工業株式会社 | Semisolid oil-in-water emulsified food and method for producing the same |
JP7062410B2 (en) | 2017-11-15 | 2022-05-06 | オリエンタル酵母工業株式会社 | Semi-solid oil-in-water emulsified food and its manufacturing method |
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