JP2015000912A - W/o type emulsion fuel - Google Patents
W/o type emulsion fuel Download PDFInfo
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- JP2015000912A JP2015000912A JP2013125580A JP2013125580A JP2015000912A JP 2015000912 A JP2015000912 A JP 2015000912A JP 2013125580 A JP2013125580 A JP 2013125580A JP 2013125580 A JP2013125580 A JP 2013125580A JP 2015000912 A JP2015000912 A JP 2015000912A
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本発明はW/O型エマルジョン燃料に関する。 The present invention relates to a W / O type emulsion fuel.
石炭を乾留して得られるコールタールを蒸留すると各種成分に分留され、分留された各種成分は成分特性に応じて種々の用途に使用される。その主たる用途は、電極、カーボンブラック等の種々の化学製品の材料用途であるが、燃料用途に使用することもできる。 When coal tar obtained by dry distillation of coal is distilled, it is fractionated into various components, and the various fractionated components are used for various applications according to the component characteristics. Its main application is the material application of various chemical products such as electrodes and carbon black, but it can also be used for fuel applications.
しかしながら、現在使用されている燃料の多くは石油系油であり、コールタールやその分留物に代表される石炭系油は、燃料としてはほとんど使用されていない。これは、石炭系油は石油系油に比べて炭素/水素原子比(C/H)が大きいことから燃焼時に煤塵の発生量が多いことに加えて、石炭系油中に含有される窒素分が多いことからNOxの発生量が多く、環境負荷が大きいことが問題となっていたからである。
そこで、本発明は上記のような従来技術が有する問題点を解決し、燃焼時に煤塵及びNOxの発生量が少ない、石炭系油を用いた燃料を提供することを課題とする。
However, most of the fuels currently used are petroleum-based oils, and coal-based oils such as coal tar and fractions thereof are hardly used as fuels. This is because coal-based oils have a higher carbon / hydrogen atomic ratio (C / H) than petroleum-based oils, so that a large amount of soot is generated during combustion, as well as nitrogen content in coal-based oils. This is because the amount of NOx generated is large and the environmental load is large.
Accordingly, an object of the present invention is to solve the above-described problems of the prior art and to provide a fuel using coal-based oil that generates less dust and NOx during combustion.
前記課題を解決するため、本発明の態様は、次のような構成からなる。すなわち、本発明の一態様に係るW/O型エマルジョン燃料は、コールタール蒸留留分を主成分とする石炭系油50質量部以上95質量部以下と水50質量部以下5質量部以上とを含有することを特徴とする。
このW/O型エマルジョン燃料においては、前記石炭系油がコールタール蒸留留分のみからなっていてもよい。また、前記石炭系油がコールタール蒸留留分とコールタール蒸留残渣物の混合物であり、前記石炭系油におけるコールタール蒸留留分の割合が50質量%以上100質量%未満であってもよい。
In order to solve the above-described problems, an aspect of the present invention has the following configuration. That is, the W / O type emulsion fuel according to one aspect of the present invention comprises 50 parts by mass or more and 95 parts by mass or less of coal-based oil whose main component is a coal tar distillation fraction and 50 parts by mass or less of water. It is characterized by containing.
In this W / O type emulsion fuel, the coal oil may consist only of a coal tar distillation fraction. Further, the coal-based oil may be a mixture of a coal tar distillation fraction and a coal tar distillation residue, and a ratio of the coal tar distillation fraction in the coal oil may be 50% by mass or more and less than 100% by mass.
本発明に係るW/O型エマルジョン燃料は、コールタール蒸留留分を主成分とする石炭系油50質量部以上95質量部以下と水50質量部以下5質量部以上とを含有するので、燃焼時に煤塵及びNOxの発生量が少ない。 The W / O emulsion fuel according to the present invention contains 50 mass parts or more and 95 mass parts or less of coal-based oil whose main component is a coal tar distillation fraction, and 50 mass parts or less and 5 mass parts or less of water. Sometimes generation of dust and NOx is small.
本発明に係るW/O型エマルジョン燃料の実施の形態を、図面を参照しながら以下に詳細に説明する。
本実施形態のW/O型エマルジョン燃料は、コールタール蒸留留分を主成分とする石炭系油50質量部以上95質量部以下と水50質量部以下5質量部以上とを含有する。本実施形態のW/O型エマルジョン燃料は、石炭系油に対して水滴を分散させたエマルジョンであるので、分散した水滴の作用により、良好な燃焼が実現される。
Embodiments of a W / O emulsion fuel according to the present invention will be described in detail below with reference to the drawings.
The W / O type emulsion fuel of this embodiment contains 50 parts by mass or more and 95 parts by mass or less of coal-based oil whose main component is a coal tar distillation fraction and 50 parts by mass or less of water and 5 parts by mass or more. Since the W / O type emulsion fuel of this embodiment is an emulsion in which water droplets are dispersed in coal-based oil, good combustion is realized by the action of the dispersed water droplets.
すなわち、W/O型エマルジョン燃料の燃焼時に水滴が気化して瞬時に膨張するため、石炭系油中で小爆発が生じ、石炭系油が霧化する。そのため、石炭系油と空気との接触面積が増大し、燃焼効率が向上するので、煤塵の発生量が低減する。また、水滴が気化する際に蒸発熱を雰囲気から奪うことにより、燃焼部の温度が低下するため、NOxの発生量が低減する。よって、本実施形態のW/O型エマルジョン燃料は、石炭系油を燃焼させるのにもかかわらず、環境負荷が小さい。
石炭系油と水を混合しエマルジョン化する方法は特に限定されるものではなく、撹拌、噴射、加圧、乳化剤添加等の慣用の方法を用いることができる。乳化剤の種類は特に限定されるものではなく、一般的な乳化剤を用いることができる。
That is, when the W / O emulsion fuel is burned, the water droplets are vaporized and instantly expand, so that a small explosion occurs in the coal-based oil and the coal-based oil is atomized. For this reason, the contact area between the coal-based oil and the air is increased, and the combustion efficiency is improved, so that the generation amount of dust is reduced. Further, by removing the heat of evaporation from the atmosphere when the water droplets are vaporized, the temperature of the combustion section is lowered, so that the amount of NOx generated is reduced. Therefore, the W / O type emulsion fuel of this embodiment has a small environmental load despite burning coal-based oil.
The method of mixing and emulsifying coal oil and water is not particularly limited, and conventional methods such as stirring, jetting, pressurization, and addition of emulsifier can be used. The kind of emulsifier is not particularly limited, and a general emulsifier can be used.
また、石炭系油と水の比率については、水が5質量部未満であると、煤塵及びNOxの発生量を低減させる効果が不十分となるおそれがあり、50質量部超過であると、相転移が生じてW/O型エマルジョン燃料の粘性が大幅に上昇してしまうおそれがある。
さらに、石炭系油の種類は特に限定されるものではないが、コールタールを蒸留して得られるコールタール蒸留留分を主成分とする石炭系油が好ましい。石炭系油は、コールタール蒸留留分のみからなっていてもよいし、コールタール蒸留留分に他の燃焼油成分が含有されていてもよい。例えば、石炭系油は、コールタール蒸留留分とコールタール蒸留残渣物の混合物であってもよい。
As for the ratio of coal-based oil to water, if the amount of water is less than 5 parts by mass, the effect of reducing the generation amount of soot and NOx may be insufficient, and if it exceeds 50 parts by mass, There is a fear that the viscosity of the W / O emulsion fuel may be significantly increased due to the transfer.
Furthermore, although the kind of coal-based oil is not particularly limited, a coal-based oil mainly composed of a coal tar distillation fraction obtained by distillation of coal tar is preferable. The coal-based oil may consist only of a coal tar distillation fraction, or other combustion oil components may be contained in the coal tar distillation fraction. For example, the coal-based oil may be a mixture of a coal tar distillation fraction and a coal tar distillation residue.
石炭系油がコールタール蒸留留分とコールタール蒸留残渣物の混合物である場合には、石炭系油におけるコールタール蒸留留分の割合は50質量%以上100質量%未満であることが好ましい。コールタール蒸留留分の割合が50質量%未満であると、粘性の上昇により水滴分散が阻害され、エマルジョン燃料の効果が低減するという不都合が生じるおそれがある。
さらに、本実施形態のW/O型エマルジョン燃料には、本発明の目的が損なわれない範囲であれば、石炭系油と水以外の成分を適宜添加してもよい。
When the coal-based oil is a mixture of a coal tar distillation fraction and a coal tar distillation residue, the ratio of the coal tar distillation fraction in the coal-based oil is preferably 50% by mass or more and less than 100% by mass. If the proportion of the coal tar distillation fraction is less than 50% by mass, there is a possibility that water droplet dispersion is inhibited due to an increase in viscosity and the effect of the emulsion fuel is reduced.
Furthermore, components other than coal oil and water may be appropriately added to the W / O emulsion fuel of the present embodiment as long as the object of the present invention is not impaired.
以下に実施例及び比較例を示して、本発明をさらに具体的に説明する。
脱水塔1及び分留塔2を備えるタール蒸留装置3とナフタリン蒸留装置4とを備える蒸留設備(図1を参照)にて、石炭の乾留の際に発生したコールタールを蒸留し、各種成分に分留して、コールタール蒸留留分である95%ナフタリン、クルードナフサ油、ナフタリン洗浄油及びアントラセン油と、その蒸留残渣であるコールタール蒸留残渣物とを得た。そして、ナフタリン洗浄油及びアントラセン油を混合して、比重(15/4℃)1.19のクレオソート油を得た。
The present invention will be described more specifically with reference to the following examples and comparative examples.
In a distillation facility (see FIG. 1) having a tar distillation device 3 and a naphthalene distillation device 4 having a
このクレオソート油に対して種々の混合比率で水を混合し、W/O型エマルジョン燃料を製造した(図2を参照)。すなわち、水用ポンプ11を用いて水タンク12から所定量の水をスタティックミキサ41に送るとともに、乳化剤用ポンプ21を用いて乳化剤タンク22から所定量の乳化剤をスタティックミキサ41に送り、両者を混合して乳化剤水溶液とした。
Water was mixed with the creosote oil at various mixing ratios to produce W / O type emulsion fuel (see FIG. 2). That is, a predetermined amount of water is sent from the
さらに、この乳化剤水溶液をスタティックミキサ42に送るとともに、石炭系油用ポンプ31を用いて石炭系油タンク32から所定量の石炭系油をスタティックミキサ42に送り、両者を混合してエマルジョン化し、W/O型エマルジョン燃料を製造した。そして、W/O型エマルジョン燃料をエマルジョンタンク43に送り、貯蔵した。
なお、クレオソート油と水の混合比率(質量比)は、100/0(クレオソート油が100質量部、水が0質量部を意味し、以下も同様である)、95/5、90/10、80/20、50/50とした。また、乳化剤の添加量は、W/O型エマルジョン燃料全体の0.3質量%とした。
Furthermore, this emulsifier aqueous solution is sent to the
The mixing ratio (mass ratio) of creosote oil and water is 100/0 (100 parts by mass of creosote oil and 0 parts by mass of water, the same applies hereinafter), 95/5, 90 / It was set to 10, 80/20, 50/50. The amount of the emulsifier added was 0.3% by mass of the whole W / O emulsion fuel.
得られた各W/O型エマルジョン燃料を空気とともに図示しない燃焼炉に導入し燃焼させて、燃焼炉から排出された排ガスを分析し、排ガス中の煤塵及びNOxの濃度を測定した。結果を図3,4のグラフに示す。
図3,4のグラフから分かるように、石炭系油をエマルジョン化することによって、水を含有しない比較例と比べて、少なくとも煤塵を46%、NOxを21%、最大で煤塵を80%、NOxを32%低減することができた。
Each obtained W / O type emulsion fuel was introduced into a combustion furnace (not shown) together with air and burned. The exhaust gas discharged from the combustion furnace was analyzed, and the concentrations of soot and NOx in the exhaust gas were measured. The results are shown in the graphs of FIGS.
As can be seen from the graphs of FIGS. 3 and 4, by emulsifying the coal-based oil, at least 46% of the dust, 21% of NOx, and up to 80% of the dust, compared with the comparative example not containing water. Was reduced by 32%.
次に、石炭系油として、図1の蒸留設備による蒸留で得た前述のクレオソート油、コールタール蒸留残渣物、又は両者の混合物を用い、前述と同様の方法によりW/O型エマルジョン燃料を製造した。
石炭系油と水の混合比率(質量比)は、いずれも90/10とした。また、乳化剤の添加量は、W/O型エマルジョン燃料全体の0.3質量%とした。さらに、クレオソート油とコールタール蒸留残渣物の混合物におけるクレオソート油の割合は65質量%である(すなわち、コールタール蒸留残渣物の割合は35質量%である)。
Next, as the coal-based oil, the above-mentioned creosote oil obtained by distillation using the distillation equipment of FIG. 1, the coal tar distillation residue, or a mixture of both is used, and a W / O type emulsion fuel is produced by the same method as described above. Manufactured.
The mixing ratio (mass ratio) of coal-based oil and water was 90/10 for all. The amount of the emulsifier added was 0.3% by mass of the whole W / O emulsion fuel. Furthermore, the proportion of creosote oil in the mixture of creosote oil and coal tar distillation residue is 65% by mass (that is, the proportion of coal tar distillation residue is 35% by mass).
得られた各W/O型エマルジョン燃料を、前述と同様に空気とともに燃焼炉に導入し燃焼させて、燃焼炉から排出された排ガスを分析し、排ガス中の煤塵の濃度を測定した。結果を図5のグラフに示す。
図5のグラフから分かるように、石炭系油をクレオソート油のみとした場合と、クレオソート油とコールタール蒸留残渣物の混合物とした場合は、石炭系油をコールタール蒸留残渣物のみとした場合よりも排ガス中の煤塵の濃度が低かった。
Each of the obtained W / O type emulsion fuels was introduced into the combustion furnace together with air and burned in the same manner as described above, the exhaust gas discharged from the combustion furnace was analyzed, and the concentration of soot in the exhaust gas was measured. The results are shown in the graph of FIG.
As can be seen from the graph of FIG. 5, when the coal-based oil is only creosote oil and when the mixture is a mixture of creosote oil and coal tar distillation residue, the coal oil is only coal tar distillation residue. The concentration of soot in the exhaust gas was lower than the case.
1 脱水塔
2 分留塔
3 タール蒸留装置
4 ナフタリン蒸留装置
12 水タンク
22 乳化剤タンク
32 石炭系油タンク
41 スタティックミキサ
42 スタティックミキサ
43 エマルジョンタンク
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Citations (6)
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JPS57172956A (en) * | 1981-04-16 | 1982-10-25 | Cosmo Co Ltd | Tar-like material dispersion composition and production thereof |
JPH04332792A (en) * | 1991-05-08 | 1992-11-19 | Neos Co Ltd | Plastic powder-containing fuel |
JPH05295373A (en) * | 1992-04-16 | 1993-11-09 | Satake Giken Kk | Production of fuel composition |
JP2003049182A (en) * | 2001-05-07 | 2003-02-21 | Osamu Yamanaka | Emulsion state fuel and method for producing the same |
JP2004028565A (en) * | 2002-04-30 | 2004-01-29 | Osamu Yamanaka | Emulsified fuel and its manufacturing method |
JP2011219675A (en) * | 2010-04-13 | 2011-11-04 | Nalco Japan Kk | Stabilizer for w/o emulsion fuel and w/o emulsion fuel using the same |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS57172956A (en) * | 1981-04-16 | 1982-10-25 | Cosmo Co Ltd | Tar-like material dispersion composition and production thereof |
JPH04332792A (en) * | 1991-05-08 | 1992-11-19 | Neos Co Ltd | Plastic powder-containing fuel |
JPH05295373A (en) * | 1992-04-16 | 1993-11-09 | Satake Giken Kk | Production of fuel composition |
JP2003049182A (en) * | 2001-05-07 | 2003-02-21 | Osamu Yamanaka | Emulsion state fuel and method for producing the same |
JP2004028565A (en) * | 2002-04-30 | 2004-01-29 | Osamu Yamanaka | Emulsified fuel and its manufacturing method |
JP2011219675A (en) * | 2010-04-13 | 2011-11-04 | Nalco Japan Kk | Stabilizer for w/o emulsion fuel and w/o emulsion fuel using the same |
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