JP2014218381A - Antiblocking agent for nitrogen fertilizer, and nitrogen fertilizer composition - Google Patents

Antiblocking agent for nitrogen fertilizer, and nitrogen fertilizer composition Download PDF

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JP2014218381A
JP2014218381A JP2013096140A JP2013096140A JP2014218381A JP 2014218381 A JP2014218381 A JP 2014218381A JP 2013096140 A JP2013096140 A JP 2013096140A JP 2013096140 A JP2013096140 A JP 2013096140A JP 2014218381 A JP2014218381 A JP 2014218381A
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fatty acid
metal salt
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nitrogen fertilizer
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JP6098337B2 (en
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健司 吉村
Kenji Yoshimura
健司 吉村
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NOF Corp
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C11/00Other nitrogenous fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity

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Abstract

PROBLEM TO BE SOLVED: To provide an antiblocking agent for a nitrogen fertilizer capable of imparting excellent antiblocking properties and moisture absorption-preventing properties to the nitrogen fertilizer, and of maintaining flowability of the nitrogen fertilizer.SOLUTION: An antiblocking agent for a nitrogen fertilizer is characterized by comprising divalent fatty acid metal salt particles obtained by reacting a fatty acid alkali compound salt obtained by reacting an univalent alkali compound with a fatty acid having a carbon number of 8 to 24, with a divalent metal salt in an aqueous solution.

Description

本発明は、窒素肥料用ブロッキング防止剤および窒素肥料組成物に関する。詳しくは、本発明は、窒素肥料の耐ブロッキング性、吸湿防止性を向上させ、流動性を保持できる窒素肥料用ブロッキング防止剤、およびこのブロッキング防止剤を含有する窒素肥料組成物に関するものである。   The present invention relates to an anti-blocking agent for nitrogen fertilizer and a nitrogen fertilizer composition. Specifically, the present invention relates to an anti-blocking agent for nitrogen fertilizer that can improve the blocking resistance and moisture absorption resistance of nitrogen fertilizer and maintain fluidity, and a nitrogen fertilizer composition containing this anti-blocking agent.

窒素肥料は、保管中に空気中の水分を吸収して固結を起こし、流動性を損ない、作業性を著しく低減させる欠点がある。このため、これまで耐ブロッキング対策が検討され、多くの提案がなされているが、いまだ十分な解決には至っていない。
例えば、珪藻土、タルク、カオリン、シリカ粉末などの無機粉末を窒素肥料と乾式混合して被覆する方法では、これらの無機粉末が吸湿しやすいことから十分な効果が得られない。
また、特許文献1には、脂肪酸金属塩を尿素肥料に添加し混合した後、加熱を行うか、あるいは脂肪酸金属塩を溶融窒素に添加したのち造粒を行うことが記載させている。しかし、加熱処理の場合は、脂肪酸金属塩粒子の軟化あるいは溶解によってバインダーとして働き窒素粒子同士を結合させ難いという問題がある。また、溶融窒素に添加して造粒する場合は、脂肪酸金属塩が窒素粒子の中に入り込んでしまい、表面に適量被覆できないことから、窒素粒子同士のブロッキングを起こし易くなるという問題がある。
また、脂肪酸と金属酸化物または金属水酸化物とを反応して得る直接法の脂肪酸金属塩については、粒子形状が顆粒状となり粒子形が大きく、かつ不揃いであるので、窒素肥料粒子への分散が不均一となり、十分な被覆性能が得られない。
Nitrogen fertilizers have the disadvantages of absorbing moisture in the air during storage, causing solidification, impairing fluidity, and significantly reducing workability. For this reason, anti-blocking measures have been studied and many proposals have been made so far, but they have not yet been fully resolved.
For example, in a method in which inorganic powders such as diatomaceous earth, talc, kaolin, and silica powder are dry-mixed with nitrogen fertilizer and coated, these inorganic powders are likely to absorb moisture, so that a sufficient effect cannot be obtained.
Patent Document 1 describes that a fatty acid metal salt is added to and mixed with urea fertilizer and then heated, or granulated after adding the fatty acid metal salt to molten nitrogen. However, in the case of heat treatment, there is a problem that it is difficult to bind nitrogen particles by acting as a binder by softening or dissolving the fatty acid metal salt particles. Further, when granulating by adding to molten nitrogen, the fatty acid metal salt enters into the nitrogen particles, and the surface cannot be coated in an appropriate amount, so that there is a problem that the nitrogen particles are easily blocked.
In addition, the direct method fatty acid metal salts obtained by reacting fatty acids with metal oxides or metal hydroxides are dispersed in nitrogen fertilizer particles because the particle shape is granular and the particle shape is large and irregular. Becomes non-uniform and sufficient covering performance cannot be obtained.

特開昭62−235284号公報JP 62-235284 A

本発明は、上記の課題に鑑みてなされたものであり、窒素肥料に対して優れた耐ブロッキング性、吸湿防止性を付与でき、窒素肥料の流動性を保持できる窒素肥料用ブロッキング防止剤、およびこのブロッキング防止剤を含有する窒素肥料組成物を提供することを目的とするものである。   The present invention has been made in view of the above-mentioned problems, can impart excellent blocking resistance and moisture absorption resistance to nitrogen fertilizer, and can prevent nitrogen fertilizer from having anti-blocking agent capable of retaining the fluidity of nitrogen fertilizer, and It aims at providing the nitrogen fertilizer composition containing this antiblocking agent.

本発明者は、上記課題を解決するために鋭意検討を行った結果、複分解によって得られた炭素数8〜24の二価の脂肪酸金属塩粒子、好ましくは特定の粒度要約値、特定の凝集度、特定のゆるみ嵩密度、特定の平均円形度Cを有し、さらに、粒度要約値を平均円形度で除した値が特定の範囲となる粉体物性を有する上記二価の脂肪酸金属塩粒子が、窒素肥料に対して優れた耐ブロッキング性、吸湿防止性を付与でき、窒素肥料の流動性を保持できることを見出し、本発明を完成させるに至った。   As a result of intensive studies to solve the above problems, the present inventor has obtained a divalent fatty acid metal salt particle having 8 to 24 carbon atoms obtained by metathesis, preferably a specific particle size summary value and a specific aggregation degree. The divalent fatty acid metal salt particles having a specific loose bulk density, a specific average circularity C, and powder properties in which a value obtained by dividing the particle size summary value by the average circularity falls within a specific range. The inventors have found that excellent blocking resistance and moisture absorption resistance can be imparted to the nitrogenous fertilizer and that the fluidity of the nitrogenous fertilizer can be maintained, and the present invention has been completed.

すなわち、本発明は、炭素数8〜24の脂肪酸に対して一価のアルカリ化合物を反応させて得られた脂肪酸アルカリ化合物塩と、二価の金属塩とを水溶液中で反応させて得られた二価の脂肪酸金属塩粒子からなることを特徴とする窒素肥料用ブロッキング防止剤(以下、単にブロッキング防止剤ともいう。)である。   That is, the present invention was obtained by reacting a fatty acid alkali compound salt obtained by reacting a monovalent alkali compound with a fatty acid having 8 to 24 carbon atoms and a divalent metal salt in an aqueous solution. An anti-blocking agent for nitrogen fertilizer (hereinafter, also simply referred to as an anti-blocking agent) characterized by comprising divalent fatty acid metal salt particles.

本発明のブロッキング防止剤は、下記(1)式で表される粒度要約値Aが2.0以下であり、80℃の環境下に10分放置した前記脂肪酸金属塩粒子において、パウダーテスターで測定される下記(2)式で表される凝集度B(%)がB≦20の関係を満たすことが好ましい。
(1)式
粒度要約値A=(D90−D10)/D50(但し、1.0≦D50≦40.0)
D10:脂肪酸金属塩粒子の体積基準における10%積算径(μm)
D50:脂肪酸金属塩粒子の体積基準におけるメジアン径(μm)
D90:脂肪酸金属塩粒子の体積基準における90%積算径(μm)

(2)式
凝集度B=〔(篩目350μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/1)+〔(篩目250μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(3/5)+〔(篩目150μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/5)〕
The antiblocking agent of the present invention has a particle size summary value A represented by the following formula (1) of 2.0 or less, and measured with a powder tester in the fatty acid metal salt particles left for 10 minutes in an environment at 80 ° C. It is preferable that the aggregation degree B (%) represented by the following formula (2) satisfies the relationship of B ≦ 20.
(1) Formula particle size summary value A = (D90−D10) / D50 (where 1.0 ≦ D50 ≦ 40.0)
D10: 10% integrated diameter (μm) of fatty acid metal salt particles based on volume
D50: Median diameter (μm) of fatty acid metal salt particles based on volume
D90: 90% integrated diameter (μm) of fatty acid metal salt particles based on volume

(2) Formula Cohesion B = [(mass of fatty acid metal salt particles remaining on sieve with 350 μm sieve) / 2] × 100 × (1/1) + [(fatty acid metal salt remaining on sieve with 250 μm sieve mesh) Particle Mass) / 2] × 100 × (3/5) + [(Mass of Fatty Acid Metal Salt Particles Remaining on Sieve 150 μm) / 2] × 100 × (1/5)]

さらに、本発明のブロッキング防止剤は、前記二価の脂肪酸金属塩粒子をフロー式粒子像分析装置によって測定したとき、10%粒子径〜90%粒子径の粒子群の平均円形度Cが0.810〜1.000であることが好ましい。   Furthermore, when the antivalent blocking agent of the present invention measures the divalent fatty acid metal salt particles with a flow particle image analyzer, the average circularity C of a particle group having a particle size of 10% to 90% is 0.00. It is preferably 810 to 1.000.

また、本発明のブロッキング防止剤は、前記二価の脂肪酸金属塩粒子を構成する二価の金属がカルシウムであることが好ましい。   In the anti-blocking agent of the present invention, the divalent metal constituting the divalent fatty acid metal salt particles is preferably calcium.

また、本発明は、本発明のブロッキング防止剤と、窒素肥料とを含有し、窒素肥料100質量部に対して、ブロッキング防止剤が0.01質量部〜5質量部の割合で含まれる窒素肥料組成物である。   Moreover, this invention contains the anti-blocking agent of this invention, and a nitrogen fertilizer, and the nitrogen fertilizer in which a blocking inhibitor is contained in the ratio of 0.01 mass part-5 mass parts with respect to 100 mass parts of nitrogen fertilizers. It is a composition.

本発明によれば、常温の乾式混合で窒素肥料への被覆性を向上させ、窒素肥料に対して、耐ブロッキング性、吸湿防止性を付与でき、流動性を保持することができる。   According to the present invention, it is possible to improve the covering property to nitrogen fertilizer by dry mixing at room temperature, to give the nitrogen fertilizer blocking resistance and moisture absorption prevention, and to maintain fluidity.

以下、本発明の実施形態について説明する。本発明の窒素肥料用ブロッキング防止剤、窒素肥料、窒素肥料組成物について順次説明する。   Hereinafter, embodiments of the present invention will be described. The anti-blocking agent for nitrogen fertilizer, nitrogen fertilizer, and nitrogen fertilizer composition of the present invention will be described sequentially.

(1)窒素肥料用ブロッキング防止剤
本発明に用いられるブロッキング防止剤は、炭素数8〜24の脂肪酸に対して一価のアルカリ化合物を反応させて得られた脂肪酸アルカリ化合物塩と、二価の金属塩とを水溶液中で反応させる複分解法で調製させて得られた二価の脂肪酸金属塩粒子からなる。
(1) Anti-blocking agent for nitrogen fertilizer The anti-blocking agent used in the present invention is a fatty acid alkali compound salt obtained by reacting a monovalent alkali compound with a fatty acid having 8 to 24 carbon atoms, and a divalent It consists of divalent fatty acid metal salt particles prepared by a metathesis method in which a metal salt is reacted in an aqueous solution.

脂肪酸アルカリ化合物塩の原料となる脂肪酸は、炭素数が8〜24の脂肪酸であれば特に制限はない。すなわち、天然由来の脂肪酸および合成脂肪酸のいずれであってもよく、飽和脂肪酸および不飽和脂肪酸のいずれであってもよい。好ましくは炭素数が12〜22の直鎖飽和脂肪酸である。炭素数が8未満の場合は、得られる脂肪酸金属塩粒子のブロッキング防止剤としての効果が得られ難くなる。一方、炭素数が24を超える脂肪酸は工業的に入手が困難であり、得られる脂肪酸アルカリ化合物塩の水に対する溶解度が著しく低下するため生産性が低くなる。   The fatty acid used as the raw material for the fatty acid alkali compound salt is not particularly limited as long as it is a fatty acid having 8 to 24 carbon atoms. That is, any of a naturally occurring fatty acid and a synthetic fatty acid may be used, and either a saturated fatty acid or an unsaturated fatty acid may be used. Preferably, it is a linear saturated fatty acid having 12 to 22 carbon atoms. When the number of carbon atoms is less than 8, it is difficult to obtain an effect as an anti-blocking agent for the obtained fatty acid metal salt particles. On the other hand, fatty acids having more than 24 carbon atoms are difficult to obtain industrially, and the solubility of the resulting fatty acid alkali compound salt in water is significantly reduced, resulting in low productivity.

上記脂肪酸としては、例えば、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、ミリストオレイン酸、パルミチン酸、パルミトオレイン酸、ステアリン酸、オレイン酸、リノール酸、アラキン酸、ベヘン酸、エルカ酸およびヒドロキシステアリン酸などが挙げられ、その中ではステアリン酸が好ましい。混合脂肪酸を用いる場合は、好ましくはステアリン酸含有量が50質量%以上、より好ましくは60質量%以上、さらに好ましくは70質量%以上の混合脂肪酸が用いられる。   Examples of the fatty acid include caprylic acid, capric acid, lauric acid, myristic acid, myristoleic acid, palmitic acid, palmitooleic acid, stearic acid, oleic acid, linoleic acid, arachidic acid, behenic acid, erucic acid and Examples thereof include hydroxystearic acid, among which stearic acid is preferred. When using a mixed fatty acid, a mixed fatty acid having a stearic acid content of preferably 50% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more is used.

脂肪酸アルカリ化合物塩の原料となる一価のアルカリ化合物としては、アルカリ金属(ナトリウム、カリウムなど)の水酸化物、およびアンモニア、モノエタノールアミン、ジエタノールアミン、トリエタノールアミンなどのアミン類などが挙げられる。脂肪酸アルカリ化合物塩としたときに水に対する溶解度が高い点から、好ましくはナトリウム、カリウムなどのアルカリ金属の水酸化物である。   Examples of the monovalent alkali compound used as the raw material for the fatty acid alkali compound salt include hydroxides of alkali metals (sodium, potassium, etc.) and amines such as ammonia, monoethanolamine, diethanolamine, and triethanolamine. From the viewpoint of high solubility in water when a fatty acid alkali compound salt is used, an alkali metal hydroxide such as sodium or potassium is preferred.

本発明に用いる脂肪酸アルカリ化合物塩は、一価のアルカリ化合物と脂肪酸とを、一般に、脂肪酸の融点以上であり、かつ該脂肪酸が分解しない程度の温度、好ましくは100℃以下、より好ましくは50〜100℃、さらに好ましくは60〜95℃、特に好ましくは70〜95℃で反応させて得られる。   The fatty acid alkali compound salt used in the present invention generally has a monovalent alkali compound and a fatty acid at a temperature that is not lower than the melting point of the fatty acid and does not decompose the fatty acid, preferably 100 ° C. or lower, more preferably 50 to It is obtained by reacting at 100 ° C., more preferably 60 to 95 ° C., particularly preferably 70 to 95 ° C.

本発明に用いられる二価の脂肪酸金属塩粒子は、上記で得られた脂肪酸アルカリ化合物塩と、二価の金属塩とを水溶液中で反応させて得られる脂肪酸金属塩粒子である。上記二価の金属塩は、具体的には二価の無機金属と無機酸または有機酸との塩である。二価の無機金属としては、マグネシウム、カルシウム、バリウムなどのアルカリ土類金属、チタン、亜鉛、鉄、マンガン、カドミウム、水銀、ジルコニウム、鉛、銅、コバルト、アルミニウム、ニッケルなどの遷移金属などが挙げられる。これらの中で、好ましくは、環境に対して負荷が少なく、工業的に容易に入手可能な点から、カルシウム、マグネシウムであり、特に好ましくはカルシウムである。   The divalent fatty acid metal salt particles used in the present invention are fatty acid metal salt particles obtained by reacting the fatty acid alkali compound salt obtained above with a divalent metal salt in an aqueous solution. The divalent metal salt is specifically a salt of a divalent inorganic metal and an inorganic acid or an organic acid. Examples of divalent inorganic metals include alkaline earth metals such as magnesium, calcium and barium, transition metals such as titanium, zinc, iron, manganese, cadmium, mercury, zirconium, lead, copper, cobalt, aluminum and nickel. It is done. Among these, calcium and magnesium are preferable, and calcium is particularly preferable because it is less burdensome on the environment and easily available industrially.

二価の金属塩としては、例えば塩化カルシウム、酢酸カルシウム、塩化マグネシウム、硫酸マグネシウム、塩化亜鉛、硫酸亜鉛、硫酸アルミニウムなどが挙げられる。特に、カルシウム、マグネシウムなどの塩化物、硫酸塩、および硝酸塩が、水に対する溶解度が高く、効率的に脂肪酸アルカリ化合物塩と反応する点から好ましい。   Examples of the divalent metal salt include calcium chloride, calcium acetate, magnesium chloride, magnesium sulfate, zinc chloride, zinc sulfate, and aluminum sulfate. In particular, chlorides such as calcium and magnesium, sulfates, and nitrates are preferable because they have high solubility in water and efficiently react with fatty acid alkali compound salts.

上記反応は、具体的には、二価の金属塩含有水溶液および脂肪酸アルカリ化合物塩含有水溶液を別々に調製した後、これらを混合することにより行われる。例えば、脂肪酸アルカリ化合物塩含有水溶液中に二価の金属塩含有水溶液を添加する、あるいは別の反応槽に両者を添加することによって行われる。
脂肪酸アルカリ化合物塩含有水溶液と二価の金属塩含有水溶液との混合に際しては、例えば脂肪酸アルカリ化合物塩含有水溶液中に対して二価の金属塩含有水溶液を一度に投入すると、得られる脂肪酸金属塩粒子の形状が不均一になり、粒度分布が広くなるおそれがある。したがって、本発明においては、脂肪酸アルカリ化合物塩含有水溶液中に対して二価の金属塩含有水溶液を適度な速度で徐々に滴下することが好ましい。
Specifically, the above reaction is performed by separately preparing a divalent metal salt-containing aqueous solution and a fatty acid alkali compound salt-containing aqueous solution, and then mixing them. For example, the divalent metal salt-containing aqueous solution is added to the fatty acid alkali compound salt-containing aqueous solution, or both are added to another reaction tank.
When mixing the fatty acid alkali compound salt-containing aqueous solution and the divalent metal salt-containing aqueous solution, for example, when the divalent metal salt-containing aqueous solution is added at once to the fatty acid alkali compound salt-containing aqueous solution, the resulting fatty acid metal salt particles There is a possibility that the shape of the material becomes non-uniform and the particle size distribution becomes wide. Therefore, in the present invention, it is preferable that the divalent metal salt-containing aqueous solution is gradually dropped at an appropriate rate with respect to the fatty acid alkali compound salt-containing aqueous solution.

脂肪酸金属塩製造時の脂肪酸アルカリ化合物塩の濃度は、脂肪酸金属塩の生産性の点、および脂肪酸アルカリ化合物塩含有水溶液または得られる脂肪酸金属塩スラリーのハンドリング性の点から、通常、1質量%〜20質量%、好ましくは5質量%〜15質量%である。脂肪酸アルカリ化合物塩の濃度が1質量%未満の場合は、脂肪酸金属塩の生産性が低下するおそれがあり、実用上好ましくない。20質量%を超える場合は、脂肪酸アルカリ化合物塩含有水溶液または得られる脂肪酸金属塩スラリーの粘度が上昇するので、均一な反応を行うことが困難となることがある。なお、二価の金属塩含有液中の二価の金属塩の濃度は、脂肪酸金属塩の生産性の点、および脂肪酸アルカリ化合物塩含有水溶液または得られる脂肪酸金属塩スラリーのハンドリング性の点から、通常、10質量%〜50質量%、好ましくは10質量%〜40質量%である。   The concentration of the fatty acid alkali compound salt during the production of the fatty acid metal salt is usually 1% by mass to the productivity of the fatty acid metal salt and the handling property of the fatty acid alkali compound salt-containing aqueous solution or the resulting fatty acid metal salt slurry. 20% by mass, preferably 5% by mass to 15% by mass. When the concentration of the fatty acid alkali compound salt is less than 1% by mass, the productivity of the fatty acid metal salt may decrease, which is not practically preferable. When the amount exceeds 20% by mass, the viscosity of the fatty acid alkali compound salt-containing aqueous solution or the resulting fatty acid metal salt slurry increases, so that it may be difficult to perform a uniform reaction. The concentration of the divalent metal salt in the divalent metal salt-containing liquid is determined from the viewpoint of the productivity of the fatty acid metal salt, and the handling property of the fatty acid alkali compound salt-containing aqueous solution or the obtained fatty acid metal salt slurry. Usually, it is 10 mass%-50 mass%, Preferably it is 10 mass%-40 mass%.

脂肪酸アルカリ化合物塩と二価の金属塩との反応は、脂肪酸アルカリ化合物塩の溶解度を考慮して、当業者が通常行う温度条件下で行われる。好ましくは50〜100℃、より好ましくは60〜95℃である。反応温度が50℃未満である場合、脂肪酸アルカリ化合物塩と二価の金属塩との反応率が低下するおそれがある。   The reaction between the fatty acid alkali compound salt and the divalent metal salt is performed under temperature conditions that are usually performed by those skilled in the art in consideration of the solubility of the fatty acid alkali compound salt. Preferably it is 50-100 degreeC, More preferably, it is 60-95 degreeC. When reaction temperature is less than 50 degreeC, there exists a possibility that the reaction rate of a fatty-acid alkali compound salt and a bivalent metal salt may fall.

脂肪酸アルカリ化合物塩と二価の金属塩との反応時に脂肪酸金属塩スラリーを安定化させて、脂肪酸金属塩の生産性を向上させる目的で、ポリアルキレングリコール系エーテル、特にオキシプロピレンブロックがオキシエチレンブロックで挟まれた構造(EO−PO−EO)を有するトリブロックエーテルを脂肪酸金属塩スラリー中に存在させることが好ましい。脂肪酸金属塩スラリー中におけるポリアルキレングリコール系エーテルの含有量は、通常、脂肪酸アルカリ化合物塩100質量部に対して0.01質量部〜5質量部、好ましくは0.05質量部〜2質量部である。なお、ポリアルキレングリコール系エーテルは、一価のアルカリ化合物と脂肪酸とを反応させる前に反応系に存在させても良く、また脂肪酸アルカリ化合物塩と二価の金属塩との反応の前に反応系に存在させても良い。   Polyalkylene glycol ethers, especially oxypropylene blocks, are the oxyethylene blocks for the purpose of stabilizing the fatty acid metal salt slurry during the reaction between the fatty acid alkali compound salt and the divalent metal salt and improving the productivity of the fatty acid metal salt. It is preferable that a triblock ether having a structure sandwiched between (EO-PO-EO) is present in the fatty acid metal salt slurry. The content of the polyalkylene glycol ether in the fatty acid metal salt slurry is usually 0.01 to 5 parts by mass, preferably 0.05 to 2 parts by mass with respect to 100 parts by mass of the fatty acid alkali compound salt. is there. The polyalkylene glycol ether may be present in the reaction system before reacting the monovalent alkali compound with the fatty acid, or the reaction system before the reaction between the fatty acid alkali compound salt and the divalent metal salt. May be present.

上記方法によって、脂肪酸金属塩スラリーが得られる。この脂肪酸金属塩スラリーはそのまま、あるいは遠心脱水機、フィルタープレス、真空回転濾過機などにより溶媒を分離し、必要に応じて、洗浄を行い、副生する無機塩を除去した後に、回転乾燥機、気流乾燥装置、通気式乾燥機、噴霧式乾燥機、流動層型乾燥装置などにより乾燥させる。乾燥方法は、連続式または回分式、あるいは常圧または真空下のいずれでもよい。さらに、乾燥させた脂肪酸金属塩を必要に応じて粉砕する。粉砕方法は、特に限定されず、例えばピンミル、ジェットミル、アトマイザー等によることができる。粉砕された脂肪酸金属塩粒子は分級される。すなわち、振動を与えて篩い分けを行う多段篩装置等を用いて分級を行ない、粒度分布を調整する。このようにして、本発明のブロッキング防止剤としての脂肪酸金属塩粒子を得ることができる。   By the above method, a fatty acid metal salt slurry is obtained. This fatty acid metal salt slurry is used as it is or after separating the solvent by a centrifugal dehydrator, filter press, vacuum rotary filter, etc., and if necessary, washing and removing by-product inorganic salts, Drying is performed by an air dryer, an aeration dryer, a spray dryer, a fluidized bed dryer or the like. The drying method may be continuous, batch, normal pressure or vacuum. Furthermore, the dried fatty acid metal salt is pulverized as necessary. The pulverization method is not particularly limited, and for example, a pin mill, a jet mill, an atomizer or the like can be used. The pulverized fatty acid metal salt particles are classified. That is, classification is performed using a multistage sieving apparatus or the like that applies vibrations and performs sieving to adjust the particle size distribution. In this way, fatty acid metal salt particles as an antiblocking agent of the present invention can be obtained.

本発明に用いられる脂肪酸金属塩粒子は、複分解によって得られた炭素数8〜24の二価の脂肪酸金属塩粒子であって、好ましくは、粒度分布が狭いものとすることで、窒素肥料表面に対して均一に存在させることが可能であり、本発明の作用効果(耐ブロッキング性、吸湿防止性)をより安定して発現させ易くなる。
具体的には、脂肪酸金属塩粒子の下記(1)式で表される粒度要約値Aを2.0以下にすることが好ましい。本発明において粒度要約値Aはマイクロトラックレーザー回折法により測定した粒子径から算出される。粒度要約値Aが2.0を超えると、窒素肥料の粒子表面に存在する脂肪酸金属塩の粒子径のバラツキにより、窒素肥料への被覆性が不均一となり、ブロッキングを引き起こすおそれがある。
The fatty acid metal salt particles used in the present invention are divalent fatty acid metal salt particles having 8 to 24 carbon atoms obtained by metathesis, and preferably have a narrow particle size distribution so that the surface of the nitrogen fertilizer On the other hand, it can be made to exist uniformly, and it becomes easy to express the effect (blocking resistance, moisture absorption prevention) of this invention more stably.
Specifically, it is preferable that the particle size summary value A represented by the following formula (1) of the fatty acid metal salt particles is 2.0 or less. In the present invention, the particle size summary value A is calculated from the particle size measured by the microtrack laser diffraction method. When the particle size summary value A exceeds 2.0, due to the variation in the particle diameter of the fatty acid metal salt present on the particle surface of the nitrogenous fertilizer, the coverage with the nitrogenous fertilizer becomes non-uniform, which may cause blocking.

粒度要約値Aは1.0≦A≦1.8の関係を満たすことがより好ましい。1.0≦A≦1.8の関係を満たす場合、本発明の作用効果がさらにより安定して得られる。粒度要約値Aが1.0未満の場合、歩留まりが著しく低くなるなど工業的に製造することが困難となるおそれがある。   More preferably, the particle size summary value A satisfies the relationship of 1.0 ≦ A ≦ 1.8. When the relationship of 1.0 ≦ A ≦ 1.8 is satisfied, the effects of the present invention can be obtained more stably. When the particle size summary value A is less than 1.0, it may be difficult to produce industrially, for example, the yield may be significantly reduced.

なお、粒度要約値Aの調整は、脂肪酸アルカリ化合物塩の濃度、脂肪酸アルカリ化合物塩と二価の金属塩との反応時の温度、二価の金属塩含有水溶液を脂肪酸アルカリ化合物塩含有水溶液に滴下する際の滴下速度をそれぞれ適宜調整することによって行うことができる。また、粒度分布が広い、つまり粒度要約値Aの値が大きいものについては、後処理において、100メッシュ、200メッシュ、330メッシュ等の篩を用いて分級することによって行なうことができる。   The particle size summary value A is adjusted by adjusting the concentration of the fatty acid alkali compound salt, the temperature during the reaction between the fatty acid alkali compound salt and the divalent metal salt, and dropping the divalent metal salt-containing aqueous solution into the fatty acid alkali compound salt-containing aqueous solution. It can carry out by adjusting the dripping speed | rate at the time of carrying out suitably, respectively. In addition, those having a wide particle size distribution, that is, a particle size summary value A having a large value can be obtained by classification using a sieve of 100 mesh, 200 mesh, 330 mesh or the like in post-processing.

ここで使用するマイクロトラックレーザー回折法は、レーザー光を粒子に照射することによって得られる散乱光を利用して、粒度分布を求める方法である。本発明においては、脂肪酸金属塩粒子が溶解しない有機溶媒、例えばエタノール、イソプロピルアルコールなどの有機溶媒を循環させたところに試料をそのまま投入する湿式による測定とする。また、本発明における測定対象は粒子径0.1μm〜200μmの範囲であり、下記の(1)式で表わされる値を粒度要約値Aとした。なお、本発明においては、例えば日機装株式会社製のマイクロトラックMT−3000を用いて測定することができる。   The microtrack laser diffraction method used here is a method for obtaining a particle size distribution using scattered light obtained by irradiating particles with laser light. In the present invention, the measurement is performed by a wet method in which an organic solvent in which the fatty acid metal salt particles are not dissolved, for example, an organic solvent such as ethanol or isopropyl alcohol is circulated, and the sample is directly added. Moreover, the measurement object in this invention is the range of a particle diameter of 0.1 micrometer-200 micrometers, and let the value represented by the following (1) formula be the particle size summary value A. In the present invention, measurement can be performed using, for example, Microtrack MT-3000 manufactured by Nikkiso Co., Ltd.

(1)式
粒度要約値A=(D90−D10)/D50(但し、1.0≦D50≦40.0)
D10:脂肪酸金属塩粒子の体積基準における10%積算径(μm)
D50:脂肪酸金属塩粒子の体積基準におけるメジアン径(μm)
D90:脂肪酸金属塩粒子の体積基準における90%積算径(μm)
(1) Formula particle size summary value A = (D90−D10) / D50 (where 1.0 ≦ D50 ≦ 40.0)
D10: 10% integrated diameter (μm) of fatty acid metal salt particles based on volume
D50: Median diameter (μm) of fatty acid metal salt particles based on volume
D90: 90% integrated diameter (μm) of fatty acid metal salt particles based on volume

本発明者の検討によれば、脂肪酸金属塩粒子を80℃の環境下に10分放置したときのパウダーテスターで測定される下記(2)式で表される凝集度B(%)がB≦20の関係を満たすことにより、窒素肥料との乾式混合条件でも脂肪酸金属塩粒子が解れやすく、窒素肥料に素早く均一に分散することができるので、耐ブロッキング性、吸湿防止性を改善することができる。   According to the study of the present inventors, the aggregation degree B (%) represented by the following formula (2) measured by a powder tester when the fatty acid metal salt particles are left in an environment of 80 ° C. for 10 minutes is B ≦ By satisfying the relationship of 20, the fatty acid metal salt particles can be easily released even under dry mixing conditions with nitrogenous fertilizer, and can be quickly and uniformly dispersed in the nitrogenous fertilizer, so that the blocking resistance and moisture absorption prevention can be improved. .

なお、凝集度Bの調整は、脂肪酸アルカリ化合物塩と二価の金属塩との反応を穏和な条件下で行ない、反応によって得られるスラリー中の脂肪酸金属塩粒子同士の凝集を防ぐことによって行うことができる。つまり、例えば、脂肪酸アルカリ化合物塩と二価の金属塩との反応時の反応率を低下させない程度の穏和な温度で反応を行ったり、熟成時間を短縮したりすることによって行なうことができる。反応時のこれら因子を適宜調整することによって、凝集度Bを本発明規定の範囲に調整することができる。   The adjustment of the degree of aggregation B is performed by carrying out the reaction between the fatty acid alkali compound salt and the divalent metal salt under mild conditions and preventing aggregation of the fatty acid metal salt particles in the slurry obtained by the reaction. Can do. That is, for example, the reaction can be performed at a mild temperature that does not decrease the reaction rate during the reaction between the fatty acid alkali compound salt and the divalent metal salt, or by shortening the aging time. By appropriately adjusting these factors during the reaction, the degree of aggregation B can be adjusted within the range specified in the present invention.

凝集度B(%)は、2≦B≦18がより好ましく、さらに好ましくは2≦B≦15であり、特に好ましくは2≦B≦13である。2≦B≦13を満たせば本発明の作用効果がさらにより安定して得られる。   The degree of aggregation B (%) is more preferably 2 ≦ B ≦ 18, further preferably 2 ≦ B ≦ 15, and particularly preferably 2 ≦ B ≦ 13. When 2 ≦ B ≦ 13 is satisfied, the operational effects of the present invention can be obtained more stably.

(2)式
凝集度B=〔(篩目350μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/1)+〔(篩目250μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(3/5)+〔(篩目150μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/5)〕
(2) Formula Cohesion B = [(mass of fatty acid metal salt particles remaining on sieve with 350 μm sieve) / 2] × 100 × (1/1) + [(fatty acid metal salt remaining on sieve with 250 μm sieve mesh) Particle Mass) / 2] × 100 × (3/5) + [(Mass of Fatty Acid Metal Salt Particles Remaining on Sieve 150 μm) / 2] × 100 × (1/5)]

ここで使用するパウダーテスターによる脂肪酸金属塩粒子の凝集度Bは、下記の測定方法で得られた値である。すなわち、例えばパウダーテスター(ホソカワミクロン株式会社製、PT−N型)を用いて下記の(a)〜(f)の工程を行なう。
(a)80℃に設定された恒温機内で、測定対象の脂肪酸金属塩粒子を10分間放置する。
(b)パウダーテスターの振動台に、上層から篩目350μm、250μm、150μmの篩いを順次セットする。
(c)上記(a)工程後の脂肪酸金属塩粒子2.0gを即座に篩目350μmの篩上に静かにのせる。
(d)篩を振幅1mmで105秒間振動させる。
(e)各篩に残存した脂肪酸金属塩粒子の質量を計測する。
(f)上記(e)工程で得られた各質量にそれぞれ1/1、3/5および1/5の重みを順次に乗じ、これらを加算して上記(2)式により百分率を算出した値を凝集度B(%)とする。
以上の(a)〜(f)の工程を5回繰り返し、その平均値を測定値とする。
The aggregation degree B of the fatty acid metal salt particles by the powder tester used here is a value obtained by the following measuring method. That is, for example, the following steps (a) to (f) are performed using a powder tester (manufactured by Hosokawa Micron Corporation, PT-N type).
(A) The fatty acid metal salt particles to be measured are left for 10 minutes in a thermostat set to 80 ° C.
(B) Sieves of 350 μm, 250 μm, and 150 μm are sequentially set from the upper layer on the vibrating table of the powder tester.
(C) Immediately place 2.0 g of fatty acid metal salt particles after step (a) gently on a sieve having a sieve size of 350 μm.
(D) Vibrate the sieve with an amplitude of 1 mm for 105 seconds.
(E) The mass of the fatty acid metal salt particles remaining on each sieve is measured.
(F) A value obtained by multiplying each mass obtained in the step (e) by a weight of 1/1, 3/5, and 1/5 in order, and adding these to calculate the percentage by the above equation (2). Is a degree of aggregation B (%).
The above steps (a) to (f) are repeated five times, and the average value is taken as the measured value.

さらに、本発明に用いられる脂肪酸金属塩粒子は、下記(3)式で表されるゆるみ嵩密度(Da)(g/cc)が0.110≦Da≦0.180であることが好ましく、0.135≦Da≦0.160であることがより好ましい。0.110≦Da≦0.180であることにより、窒素肥料に添加した際に脂肪酸金属塩粒子に高い滑り性が得られ、高い流動性を保持することができる。   Furthermore, in the fatty acid metal salt particles used in the present invention, the loose bulk density (Da) (g / cc) represented by the following formula (3) is preferably 0.110 ≦ Da ≦ 0.180, More preferably, 135 ≦ Da ≦ 0.160. By being 0.110 ≦ Da ≦ 0.180, when added to nitrogen fertilizer, high slipperiness is obtained in the fatty acid metal salt particles, and high fluidity can be maintained.

ゆるみ嵩密度(Da)は、下記の測定方法で得られた値である。まず、例えばパウダーテスター(ホソカワミクロン株式会社製、PT−N型)を用い、振動台に篩目710μmの篩をセットし、その中に試料250ccを入れ、30秒間振動させて、篩の下方に設置した測定用カップの中に、落下した試料を集める。付属のブレードを用いて、カップ上の余分な脂肪酸金属塩粒子をすりきった後、試料の入ったカップの質量を測定する。なお、本発明においては、この操作・測定を5回繰り返し、その平均値を嵩密度(Da)の測定値とする。PT−N型では、自動で測定値が表示される。   The loose bulk density (Da) is a value obtained by the following measuring method. First, for example, a powder tester (made by Hosokawa Micron Corporation, PT-N type) is used, and a sieve with a mesh size of 710 μm is set on a vibration table, and a sample of 250 cc is placed therein, vibrated for 30 seconds, and placed under the sieve. Collect the dropped sample in the measuring cup. Using the attached blade, scrape excess fatty acid metal salt particles on the cup, and then measure the mass of the cup containing the sample. In the present invention, this operation / measurement is repeated five times, and the average value is taken as the measurement value of the bulk density (Da). In the PT-N type, the measured value is automatically displayed.

(3)式
ゆるみ嵩密度(Da)(g/cc)=試料の入ったカップの質量(g)/カップの容積(cc)
(3) Formula Loose bulk density (Da) (g / cc) = mass of cup containing sample (g) / volume of cup (cc)

本発明に用いられる脂肪酸金属塩粒子は、脂肪酸金属塩粒子添加時の粒状窒素肥料への被覆性を高める観点から、フロー式粒子像分析装置によって測定したとき、10%粒子径〜90%粒子径の粒子群の平均円形度Cが0.810〜1.000であることが好ましく、0.820〜0.950であることがさらに好ましく、0.830〜0.920であることが特に好ましい。   The fatty acid metal salt particles used in the present invention are 10% particle diameter to 90% particle diameter when measured by a flow type particle image analyzer from the viewpoint of enhancing the covering property to the granular nitrogen fertilizer when the fatty acid metal salt particles are added. The average circularity C of the particle group is preferably 0.810 to 1.000, more preferably 0.820 to 0.950, and particularly preferably 0.830 to 0.920.

なお、平均円形度Cの調整は、脂肪酸アルカリ化合物塩と二価の金属塩との反応を穏和な条件下で行ない、反応によって得られるスラリー中の脂肪酸金属塩粒子の粒子形状が不均一となるのを防ぐことによって行うことができる。つまり、例えば、脂肪酸アルカリ化合物塩と二価の金属塩との反応時の反応率を低下させない程度の穏和な温度で反応を行ったり、二価の金属塩含有水溶液を脂肪酸アルカリ化合物塩含有水溶液に滴下する際の滴下速度を緩やかにしたり、スラリーを安定化させるために上述のポリアルキレングリコール系エーテルを添加したりすることによって行なうことができる。反応時のこれら因子を適宜調整することによって、平均円形度Cを本発明規定の範囲に調整することができる。   The average circularity C is adjusted by performing the reaction between the fatty acid alkali compound salt and the divalent metal salt under mild conditions, and the particle shape of the fatty acid metal salt particles in the slurry obtained by the reaction becomes nonuniform. Can be done by preventing. That is, for example, the reaction is performed at a mild temperature that does not reduce the reaction rate during the reaction between the fatty acid alkali compound salt and the divalent metal salt, or the divalent metal salt-containing aqueous solution is changed to the fatty acid alkali compound salt-containing aqueous solution. The dropping can be performed by slowing the dropping speed or adding the above-mentioned polyalkylene glycol ether to stabilize the slurry. By appropriately adjusting these factors during the reaction, the average circularity C can be adjusted within the range specified in the present invention.

本発明における平均円形度は、脂肪酸金属塩粒子の形状を定量的に表現する簡便な方法として用いたものであり、次のように定義することができる。まず、例えばシスメックス社製フロー式粒子像分析装置「FPIA−3000」を用いて、円相当径0.5μm〜200μmの範囲内の粒子を測定し、そこで測定された各粒子の円形度(ai)を下記(4)式によりそれぞれ求める。   The average circularity in the present invention is used as a simple method for quantitatively expressing the shape of the fatty acid metal salt particles, and can be defined as follows. First, for example, using a flow type particle image analyzer “FPIA-3000” manufactured by Sysmex Corporation, particles within a circle equivalent diameter of 0.5 μm to 200 μm are measured, and the circularity (ai) of each particle measured there. Are obtained by the following equation (4).

(4)式
円形度(ai)=(粒子の投影像と同じ面積を有する円の周囲長)/(粒子投影像の周囲長)
Equation (4) Circularity (ai) = (perimeter of a circle having the same area as the projected image of the particle) / (perimeter of the projected particle image)

さらに、円相当径0.5μm〜200μmの範囲内の粒子において、下記(5)式で示すように、測定された全粒子の円形度の総和を、全粒子数(m)で除した値を平均円形度(a)と定義する。   Furthermore, for particles in the range of the equivalent circle diameter of 0.5 μm to 200 μm, the value obtained by dividing the total sum of the circularity of all measured particles by the total number of particles (m), as shown by the following equation (5): The average circularity (a) is defined.

Figure 2014218381
Figure 2014218381

本発明における平均円形度とは、脂肪酸金属塩の粒子形の凹凸の度合いを示す指標であり、脂肪酸金属塩粒子の表面形状が円形に近くなるほど1.000に近づき、粒子の表面形状が複雑になるほど平均円形度は小さな値となる。本発明で用いることができる測定装置である「FPIA−3000」は、各粒子の円形度を算出し、得られた円形度によって、粒子の円形度0.4〜1.0を61分割したクラスに分け、分割点の中心と頻度を用いて平均円形度の算出を行う算出法を用いている。   The average circularity in the present invention is an index indicating the degree of unevenness of the particle shape of the fatty acid metal salt. As the surface shape of the fatty acid metal salt particle becomes closer to a circle, it approaches 1.000, and the surface shape of the particle becomes complicated. The average circularity becomes a small value. “FPIA-3000”, which is a measuring apparatus that can be used in the present invention, calculates the circularity of each particle, and classifies the circularity of particles from 0.4 to 1.0 into 61 by the obtained circularity. A calculation method is used in which the average circularity is calculated using the center and frequency of the division points.

本発明において、10%粒子径〜90%粒子径の粒子群の平均円形度C(以下、単に「平均円形度C」とも呼ぶ。)は、上記測定装置で測定した全粒子のうち、粒径分布の小粒子径側から数えて10%粒子径〜90%粒子径の範囲にある粒子の円形度の総和を粒子数で除した値である。   In the present invention, the average circularity C (hereinafter, also simply referred to as “average circularity C”) of a particle group having a particle size of 10% to 90% is a particle size among all particles measured by the measuring device. This is a value obtained by dividing the total circularity of particles in the range of 10% particle diameter to 90% particle diameter from the small particle diameter side of the distribution by the number of particles.

10%粒子径〜90%粒子径の粒子群の平均円形度Cの測定は、例えば以下のとおりである。予め不純固形物などを除去したイオン交換水30mlを容器中に用意し、その中に分散剤として界面活性剤、好ましくはポリオキシエチレン−ラウリルエーテル(日油株式会社製、商品名:ノニオンK−204)を加えた後、さらに測定試料を20mg加え、均一に分散させる。分散手段としては、例えば超音波分散機UH−50型(エスエムテー社製、20kHz・50W)に、振動子として直径5mmのチタン合金チップを装着したものを用い、5分間分散処理を行い、分散液濃度を3, 000個/ml〜20, 000個/mlとして、測定用の分散液とする。その際、測定用分散液の温度が40℃以上にならないように適宜冷却しながら行う。その後、フロー式粒子像分析装置「FPIA−3000」を用いて測定を行い、得られたデータを処理することで平均円形度Cが求められる。   The average circularity C of a particle group having a particle size of 10% to 90% is measured, for example, as follows. 30 ml of ion-exchanged water from which impure solids and the like have been removed in advance is prepared in a container, and a surfactant, preferably polyoxyethylene-lauryl ether (manufactured by NOF Corporation, trade name: Nonion K-) as a dispersant therein. After adding 204), 20 mg of a measurement sample is further added and dispersed uniformly. As a dispersing means, for example, an ultrasonic dispersing machine UH-50 type (manufactured by SMT Co., 20 kHz, 50 W) equipped with a titanium alloy chip having a diameter of 5 mm as a vibrator is subjected to a dispersion treatment for 5 minutes. The concentration is set to 3,000 / 20,000 to 20,000 / ml to obtain a dispersion for measurement. At that time, the measurement is performed while cooling appropriately so that the temperature of the dispersion liquid for measurement does not become 40 ° C. or higher. Thereafter, measurement is performed using a flow type particle image analyzer “FPIA-3000”, and the average circularity C is obtained by processing the obtained data.

本発明者は、得られた脂肪酸金属塩粒子をブロッキング防止剤として用いるに際し、得られた粉体物性の中でも、10%粒子径〜90%粒子径の粒子群の平均円形度Cと、(1)式の粒度要約値Aとの数値的関係が、脂肪酸金属塩粒子添加時の窒素への被覆性に大きく影響を与えることを見出した。つまり、脂肪酸金属塩粒子添加時の窒素への被覆性を高める観点からは、0<(粒度要約値A/平均円形度C)≦2.5であり、0<(粒度要約値A/平均円形度C)≦2.3が好ましく、0<(粒度要約値A/平均円形度C)≦2.1がより好ましい。
(粒度要約値A/平均円形度C)の値が小さいほど脂肪酸金属塩の粒度分布が狭く均一な大きさとなり、且つ個々の粒子の形状は円形に近くなることから、添加時に窒素肥料中に素早く均一に分散して、さらに窒素肥料粒子への被覆性が高くなることによって、高い耐ブロッキング性、吸湿防止性が付与された窒素肥料を得ることができる。
When the present inventors use the obtained fatty acid metal salt particles as an antiblocking agent, among the obtained powder physical properties, the average circularity C of a particle group having a particle size of 10% to 90% and (1 It was found that the numerical relationship with the particle size summary value A in the formula (1) greatly affects the coverage of nitrogen when the fatty acid metal salt particles are added. That is, from the viewpoint of improving the covering property to nitrogen when the fatty acid metal salt particles are added, 0 <(particle size summary value A / average circularity C) ≦ 2.5, and 0 <(particle size summary value A / average circle). Degree C) ≦ 2.3 is preferable, and 0 <(particle size summary value A / average circularity C) ≦ 2.1 is more preferable.
The smaller the value of (particle size summary value A / average circularity C), the narrower and more uniform the particle size distribution of the fatty acid metal salt, and the shape of the individual particles becomes closer to a circle. Nitrogen fertilizer to which high blocking resistance and moisture absorption resistance are imparted can be obtained by quickly and uniformly dispersing and further increasing the covering property to the nitrogen fertilizer particles.

本発明のブロッキング防止剤は、非イオン性界面活性剤と混合して用いても良い。非イオン性界面活性剤としては、エーテル型の非イオン性界面活性剤が望ましく、ポリオキシエチレンアルキルエーテルなどが更に望ましい。これは、スラリー中の脂肪酸金属塩粒子形成の安定性、得られた脂肪酸金属塩粒子による粒状窒素肥料への被覆性において、前記脂肪酸金属塩粒子および非イオン性界面活性剤を併用する方が優れているためである。   The anti-blocking agent of the present invention may be used by mixing with a nonionic surfactant. As the nonionic surfactant, an ether type nonionic surfactant is desirable, and polyoxyethylene alkyl ether is more desirable. This is because it is better to use the fatty acid metal salt particles and the nonionic surfactant in combination in the stability of formation of fatty acid metal salt particles in the slurry and the covering property to the granular nitrogen fertilizer by the obtained fatty acid metal salt particles. This is because.

本発明のブロッキング防止剤は、複分解によって得られた炭素数8〜24の二価の脂肪酸金属塩粒子であり、好ましくは、上記のように、特定の粒度要約値A、特定の凝集度B、特定のゆるみ嵩密度、特定の平均円形度Cを有し、さらに、粒度要約値Aを平均円形度Cで除した値が特定の範囲となる粉体物性を有する。このような脂肪酸金属塩粒子は、窒素肥料に対して常温の乾式混合で素早く均一に分散させ、窒素肥料粒子に対して効果的に被覆することができ、高い耐ブロッキング性、吸湿防止性を付与でき、流動性を保持することができる点で好適である。   The antiblocking agent of the present invention is a divalent fatty acid metal salt particle having 8 to 24 carbon atoms obtained by metathesis, and preferably has a specific particle size summary value A, a specific aggregation degree B, as described above. It has a specific loose bulk density and a specific average circularity C, and further has powder physical properties in which a value obtained by dividing the particle size summary value A by the average circularity C falls within a specific range. Such fatty acid metal salt particles can be quickly and uniformly dispersed in nitrogen fertilizer by dry mixing at room temperature, and can be effectively coated on nitrogen fertilizer particles, providing high blocking resistance and moisture absorption prevention. It is preferable in that the fluidity can be maintained.

(2)窒素肥料
本発明における窒素肥料は、窒素肥料成分を含有する粒状物である。例えば、尿素、イソブチルアルデヒド縮合尿素、アセトアルデヒド縮合尿素などの尿素態窒素肥料、および硝酸アンモニウム、硫酸アンモニウム、燐酸アンモニウム、塩化アンモニウムなどのアンモニア態窒素肥料から選ばれた1種以上を含有する肥料である。また、窒素肥料成分には、農薬活性化合物を含有させることもできる。
窒素肥料の平均粒子径は、製造上の観点から、0.5〜5mmの範囲である。
(2) Nitrogen fertilizer The nitrogen fertilizer in the present invention is a granular material containing a nitrogen fertilizer component. For example, it is a fertilizer containing at least one selected from urea nitrogen fertilizers such as urea, isobutyraldehyde condensed urea and acetaldehyde condensed urea, and ammonia nitrogen fertilizers such as ammonium nitrate, ammonium sulfate, ammonium phosphate and ammonium chloride. The nitrogen fertilizer component can also contain an agrochemical active compound.
The average particle diameter of nitrogen fertilizer is in the range of 0.5 to 5 mm from the viewpoint of production.

(3)窒素肥料組成物
本発明の窒素肥料組成物は、本発明のブロッキング防止剤と、窒素肥料とを含有し、通常、乾式混合によって製造することができる。乾式混合方法については、特に制限はないが、実用レベルの方法では、Vブレンダー、ヘンシェルミキサー等の乾式粉体混合機を使用することができる。
本発明の窒素肥料組成物は、窒素肥料100質量部に対して、本発明のブロッキング防止剤を0.01質量部〜5質量部の割合で含有する。ブロッキング防止剤の含有量が0.01質量部未満であれば、窒素肥料に対して一定の耐ブロッキング性、吸湿防止性を付与することが困難となる。また5質量部よりも含有量が多くなれば、脂肪酸金属塩粒子同士の凝集性により流動性が損なわれるおそれがある。
(3) Nitrogen fertilizer composition The nitrogen fertilizer composition of the present invention contains the anti-blocking agent of the present invention and the nitrogen fertilizer, and can usually be produced by dry mixing. The dry mixing method is not particularly limited, but in a practical level method, a dry powder mixer such as a V blender or a Henschel mixer can be used.
The nitrogen fertilizer composition of this invention contains the blocking inhibitor of this invention in the ratio of 0.01 mass part-5 mass parts with respect to 100 mass parts of nitrogen fertilizer. If the content of the anti-blocking agent is less than 0.01 parts by mass, it will be difficult to impart certain blocking resistance and moisture absorption prevention to the nitrogen fertilizer. Moreover, if content exceeds 5 mass parts, there exists a possibility that fluidity | liquidity may be impaired by the cohesion of fatty acid metal salt particles.

以下、実施例および比較例を挙げて本発明をさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples.

(実施例1:樹脂コーテッドサンド分散剤の調製)
3Lセパラブルフラスコに混合脂肪酸(ミリスチン酸2.1質量%、パルミチン酸30.3質量%、ステアリン酸66.5質量%、アラキン酸0.8質量%、およびベヘン酸0.3質量%を含有)250gおよび水2500gを仕込み、90℃まで昇温した。次いで、48質量%水酸化ナトリウム水溶液77.2gを加え、同温度(90℃)にて1時間攪拌し、脂肪酸アルカリ化合物塩水溶液を得た。その後、90℃に保持したまま、35質量%塩化カルシウム水溶液151.2gを1時間かけて脂肪酸アルカリ化合物塩水溶液に滴下した。滴下終了後、さらに、90℃にて1時間攪拌した。得られた混合脂肪酸カルシウム塩水溶液スラリーに水1500gを加え、65℃以下まで冷却した。その後、吸引濾過機でろ過し、1000gの水で2回水洗し、得られたケーキをミクロンドライヤーで乾燥、粉砕及び分級して脂肪酸カルシウム塩粒子を得た。
(Example 1: Preparation of resin-coated sand dispersant)
3L separable flask containing mixed fatty acids (2.1% by weight myristic acid, 30.3% by weight palmitic acid, 66.5% by weight stearic acid, 0.8% by weight arachidic acid, and 0.3% by weight behenic acid) ) 250 g and 2500 g of water were charged, and the temperature was raised to 90 ° C. Subsequently, 77.2 g of 48 mass% sodium hydroxide aqueous solution was added, and it stirred at the same temperature (90 degreeC) for 1 hour, and obtained fatty-acid alkali compound salt aqueous solution. Then, 151.2 g of 35 mass% calcium chloride aqueous solution was dripped at the fatty-acid alkali compound salt aqueous solution over 1 hour, hold | maintaining at 90 degreeC. After completion of dropping, the mixture was further stirred at 90 ° C. for 1 hour. 1500 g of water was added to the obtained mixed fatty acid calcium salt aqueous solution slurry and cooled to 65 ° C. or lower. Thereafter, the mixture was filtered with a suction filter, washed twice with 1000 g of water, and the resulting cake was dried, pulverized and classified with a micron dryer to obtain fatty acid calcium salt particles.

(実施例2)
3Lセパラブルフラスコに混合脂肪酸(ミリスチン酸1.6質量%、パルミチン酸24.0質量%、ステアリン酸73.4質量%、アラキン酸0.7質量%、およびベヘン酸0.3質量%を含有)250g、ポリエチレングリコール・ポリプロピレングリコール・ブロックエーテル(日油株式会社製、商品名:プロノン♯104)0.75gおよび水2500gを仕込み、90℃まで昇温した。次いで、48質量%水酸化ナトリウム水溶液76.5gを加え、同温度(90℃)にて1時間攪拌し、脂肪酸アルカリ化合物塩水溶液を得た。その後、90℃に保持したまま、35質量%塩化カルシウム水溶液150.1gを1時間かけて脂肪酸アルカリ化合物塩水溶液に滴下した。滴下終了後、さらに、90℃にて1時間攪拌した。得られた混合脂肪酸カルシウム塩水溶液スラリーに水1500gを加え、65℃以下まで冷却した。その後、吸引濾過機でろ過し、1000gの水で2回水洗し、得られたケーキをミクロンドライヤーで乾燥、粉砕及び分級して脂肪酸カルシウム塩粒子を得た。
(Example 2)
3L separable flask containing mixed fatty acids (1.6% by weight myristic acid, 24.0% by weight palmitic acid, 73.4% by weight stearic acid, 0.7% by weight arachidic acid, and 0.3% by weight behenic acid) ) 250 g, 0.75 g of polyethylene glycol / polypropylene glycol / block ether (manufactured by NOF Corporation, trade name: Pronon # 104) and 2500 g of water were charged, and the temperature was raised to 90.degree. Subsequently, 76.5 g of 48 mass% sodium hydroxide aqueous solution was added, and it stirred at the same temperature (90 degreeC) for 1 hour, and obtained fatty-acid alkali compound salt aqueous solution. Then, 150.1 g of 35 mass% calcium chloride aqueous solution was dripped at the fatty-acid alkali compound salt aqueous solution over 1 hour, hold | maintaining at 90 degreeC. After completion of dropping, the mixture was further stirred at 90 ° C. for 1 hour. 1500 g of water was added to the obtained mixed fatty acid calcium salt aqueous solution slurry and cooled to 65 ° C. or lower. Thereafter, the mixture was filtered with a suction filter, washed twice with 1000 g of water, and the resulting cake was dried, pulverized and classified with a micron dryer to obtain fatty acid calcium salt particles.

(比較例1)
10L加圧ニーダーに混合脂肪酸(ミリスチン酸2.4質量%、パルミチン酸31.1質量%、ステアリン酸65.4質量%、アラキン酸0.8質量%、およびベヘン酸0.3質量%を含有)250gを入れ、100℃に加熱した後、生石灰68.0gを加え、攪拌しつつ徐々に140℃まで昇温し、1時間反応させた。得られた混合脂肪酸カルシウム塩を80℃、3日間恒温槽で乾燥し、バンタムミルで粉砕して、60メッシュの篩いを通過させてサンプルを得た。
(Comparative Example 1)
10 L pressure kneader contains mixed fatty acids (2.4% by weight myristic acid, 31.1% by weight palmitic acid, 65.4% by weight stearic acid, 0.8% by weight arachidic acid, and 0.3% by weight behenic acid) ) After adding 250 g and heating to 100 ° C., 68.0 g of quicklime was added, the temperature was gradually raised to 140 ° C. while stirring, and the mixture was reacted for 1 hour. The obtained mixed fatty acid calcium salt was dried in a thermostatic bath at 80 ° C. for 3 days, pulverized with a bantam mill, and passed through a 60 mesh sieve to obtain a sample.

実施例1、2および比較例1の脂肪酸金属塩粒子について、粒度要約値A〔体積基準における10%積算径D10(μm) 、体積基準におけるメジアン径D50(μm) 、体積基準における90%積算径D90(μm) から算出した値]、ゆるみ嵩密度(Da)(g/cc)および凝集度B(%)を、それぞれ以下の装置を用い、上述の方法で測定した。その結果を表1に示す。   For the fatty acid metal salt particles of Examples 1 and 2 and Comparative Example 1, the particle size summary value A [volume-based 10% cumulative diameter D10 (μm), volume-based median diameter D50 (μm), volume-based 90% cumulative diameter The value calculated from D90 (μm)], the loose bulk density (Da) (g / cc), and the degree of aggregation B (%) were measured by the methods described above using the following apparatuses. The results are shown in Table 1.

(1)粒度
粒度分布測定装置(機器名「マイクロトラックMT−3000」日機装株式会社製)で測定した。原理:レーザー回折・散乱法
(2)ゆるみ嵩密度
粉体特性評価装置(機器名「パウダーテスターPT−N型」ホソカワミクロン株式会社製)で測定した。
(3)凝集度
粉体特性評価装置(機器名「パウダーテスターPT−N型」ホソカワミクロン株式会社製)で測定した。
(4)平均円形度
フロー式粒子像分析装置「FPIA−3000」(シスメックス社製)を用いて水分散系で測定を行った。
(1) Particle size The particle size was measured with a particle size distribution measuring device (device name “Microtrack MT-3000” manufactured by Nikkiso Co., Ltd.). Principle: Laser diffraction / scattering method (2) Loose bulk density Measured with a powder property evaluation apparatus (device name “Powder Tester PT-N type” manufactured by Hosokawa Micron Corporation).
(3) Aggregation degree It measured with the powder characteristic evaluation apparatus (Equipment name "powder tester PT-N type" Hosokawa Micron Corporation make).
(4) Average circularity Measurement was carried out in an aqueous dispersion system using a flow particle image analyzer “FPIA-3000” (manufactured by Sysmex Corporation).

Figure 2014218381
Figure 2014218381

〔窒素肥料組成物の製造と評価〕
(実施例1)
7Lヘンシェルミキサーに大粒尿素(直径3.0mm)2kgと、表1のNo. 1の脂肪酸カルシウム塩粒子を6g(0.2重量%)投入し、室温で30rpm、30分間混合し排出して、窒素肥料組成物を得た。
[Production and evaluation of nitrogen fertilizer composition]
Example 1
2 kg of large urea (diameter: 3.0 mm) and 6 g (0.2% by weight) of fatty acid calcium salt particles of No. 1 in Table 1 are charged into a 7 L Henschel mixer, mixed at 30 rpm for 30 minutes at room temperature, and discharged. A nitrogen fertilizer composition was obtained.

(実施例2)
7Lヘンシェルミキサーに大粒尿素(直径3.0mm)2kgと、表1のNo. 2の脂肪酸カルシウム塩粒子を6g(0.2重量%)投入し、室温で30rpm、30分間混合し排出して、窒素肥料組成物を得た。
(Example 2)
2 kg of large-sized urea (diameter: 3.0 mm) and 6 g (0.2 wt%) of fatty acid calcium salt particles of No. 2 in Table 1 were charged into a 7 L Henschel mixer, mixed at 30 rpm for 30 minutes at room temperature, and discharged. A nitrogen fertilizer composition was obtained.

(比較例1)
7Lヘンシェルミキサーに大粒尿素(直径3.0mm)2kgと、表1のNo. 3の脂肪酸カルシウム塩粒子を6g(0.2重量%)投入し、室温で30rpm、30分間混合し排出して、窒素肥料組成物を得た。
(Comparative Example 1)
2 kg of large urea (diameter: 3.0 mm) and 6 g (0.2% by weight) of fatty acid calcium salt particles No. 3 in Table 1 were charged into a 7 L Henschel mixer, mixed at 30 rpm for 30 minutes at room temperature, and discharged. A nitrogen fertilizer composition was obtained.

(ブロッキング試験)
得られた窒素肥料組成物を、内側がビニール樹脂層からなる三層クラフト紙製袋(20cm×10cm)の各々に200g入れ、袋中の窒素肥料組成物を約3cmの厚さに平坦化した後、袋の上に板(縦×横×厚さ=200mm×400mm×10mm;重さ200g)を置いた。その上に16kgの荷重をかけ、温度40±2℃、湿度75±5%に保持した恒温・恒湿室で7日間保持した。
その後、窒素肥料組成物を袋から取り出して肉眼でブロッキング(塊)の発生を観察すると共に、全量を篩目開き4.75mm(4メッシュ)の篩いに投入し、篩いを手で軽く50回たたいて、篩上に残留した窒素肥料組成物の重量をブロッキング発生量として測定した。袋に充填した窒素肥料組成物100gに対する割合をブロッキング発生率(%)として求めて塊の形成状況を比較した。また、肉眼によって塊の数の判定を行なった。
(Blocking test)
200 g of the obtained nitrogen fertilizer composition was put into each of three-layer kraft paper bags (20 cm × 10 cm) each having a vinyl resin layer inside, and the nitrogen fertilizer composition in the bag was flattened to a thickness of about 3 cm. Thereafter, a plate (length × width × thickness = 200 mm × 400 mm × 10 mm; weight 200 g) was placed on the bag. Then, a load of 16 kg was applied, and it was held for 7 days in a constant temperature / humidity chamber maintained at a temperature of 40 ± 2 ° C. and a humidity of 75 ± 5%.
Thereafter, the nitrogen fertilizer composition was taken out from the bag, and the occurrence of blocking (lumps) was observed with the naked eye. The weight of the nitrogen fertilizer composition remaining on the sieve was measured as the amount of blocking generated. The ratio with respect to 100 g of the nitrogen fertilizer composition filled in the bag was determined as a blocking occurrence rate (%), and the formation status of the lump was compared. In addition, the number of lumps was determined with the naked eye.

(吸湿試験)
秤量瓶(外径×高さ=45mm×40mm、容量約34mL)に窒素肥料組成物を20g入れ、温度30±2℃、湿度65±5%に保持した恒温・恒湿室で7日間保持した。その後、各試料の重量を測定し、重量増加量を吸湿率(%)として比較した。
(Hygroscopic test)
20 g of nitrogen fertilizer composition was put into a weighing bottle (outer diameter × height = 45 mm × 40 mm, capacity of about 34 mL), and held for 7 days in a constant temperature / humidity chamber maintained at a temperature of 30 ± 2 ° C. and a humidity of 65 ± 5%. . Thereafter, the weight of each sample was measured, and the weight increase was compared as the moisture absorption rate (%).

Figure 2014218381
Figure 2014218381

表2の結果から、表1のNo.1およびNo.2の脂肪酸カルシウム塩粒子を用いた窒素肥料組成物は、表1のNo.3と比較して、粒度要約値Aが小さく粒子径が均一であり、凝集度Bが低いことから分散性が高く、平均円形度も高いことから窒素肥料に対して被覆性が高いので、ブロッキングの発生率を抑制することができる。また、吸湿率も低いことから高い流動性を付与できていることが分かる。   From the results in Table 2, No. 1 in Table 1 was obtained. 1 and no. The nitrogen fertilizer composition using the fatty acid calcium salt particles of No. 2 is No. 1 in Table 1. Compared to 3, the particle size summary value A is small, the particle size is uniform, the cohesion B is low, the dispersibility is high, and the average circularity is also high, so the covering property against nitrogen fertilizer is high. Can be suppressed. Moreover, it turns out that the high fluidity | liquidity can be provided from the low moisture absorption.

一方、表2のNo.3は、粒度要約値Aが大きく粒子径が不均一であることから分散性が低く、また平均円形度が低いことから窒素肥料に対して被覆性が低く、ブロッキングを起こしやすくなり、吸湿率が高くなった。   On the other hand, no. No. 3 has a large particle size summary value A and a non-uniform particle size, and has a low dispersibility. Also, since the average circularity is low, the nitrogen fertilizer has a low covering property, is likely to cause blocking, and has a moisture absorption rate. It became high.

本発明のブロッキング防止剤は、常温の乾式混合で窒素肥料への被覆性を向上させ、耐ブロッキング性、吸湿防止性を付与でき、流動性を保持することができる。   The anti-blocking agent of the present invention can improve the coverage of nitrogen fertilizer by dry mixing at room temperature, can impart blocking resistance and moisture absorption prevention, and can maintain fluidity.

Claims (5)

炭素数8〜24の脂肪酸に対して一価のアルカリ化合物を反応させて得られた脂肪酸アルカリ化合物塩と、二価の金属塩とを水溶液中で反応させて得られた二価の脂肪酸金属塩粒子からなることを特徴とする窒素肥料用ブロッキング防止剤。   A divalent fatty acid metal salt obtained by reacting a fatty acid alkali compound salt obtained by reacting a monovalent alkali compound with a fatty acid having 8 to 24 carbon atoms and a divalent metal salt in an aqueous solution. An antiblocking agent for nitrogen fertilizer, characterized by comprising particles. 下記(1)式で表される粒度要約値Aが2.0以下であり、80℃の環境下に10分放置した前記脂肪酸金属塩粒子において、パウダーテスターで測定される下記(2)式で表される凝集度B(%)がB≦20の関係を満たすことを特徴とする請求項1に記載の窒素肥料用ブロッキング防止剤。

(1)式
粒度要約値A=(D90−D10)/D50(但し、1.0≦D50≦40.0)
D10:脂肪酸金属塩粒子の体積基準における10%積算径(μm)
D50:脂肪酸金属塩粒子の体積基準におけるメジアン径(μm)
D90:脂肪酸金属塩粒子の体積基準における90%積算径(μm)

(2)式
凝集度B=〔(篩目350μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/1)+〔(篩目250μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(3/5)+〔(篩目150μmの篩に残存する脂肪酸金属塩粒子の質量)/2〕×100×(1/5)〕
In the fatty acid metal salt particles having a particle size summary value A represented by the following formula (1) of 2.0 or less and allowed to stand for 10 minutes in an environment at 80 ° C., the following formula (2) measured by a powder tester The anti-blocking agent for nitrogenous fertilizer according to claim 1, wherein the degree of aggregation B (%) represented satisfies a relationship of B ≦ 20.

(1) Formula particle size summary value A = (D90−D10) / D50 (where 1.0 ≦ D50 ≦ 40.0)
D10: 10% integrated diameter (μm) of fatty acid metal salt particles based on volume
D50: Median diameter (μm) of fatty acid metal salt particles based on volume
D90: 90% integrated diameter (μm) of fatty acid metal salt particles based on volume

(2) Formula Cohesion B = [(mass of fatty acid metal salt particles remaining on sieve with 350 μm sieve) / 2] × 100 × (1/1) + [(fatty acid metal salt remaining on sieve with 250 μm sieve mesh) Particle Mass) / 2] × 100 × (3/5) + [(Mass of Fatty Acid Metal Salt Particles Remaining on Sieve 150 μm) / 2] × 100 × (1/5)]
前記二価の脂肪酸金属塩粒子をフロー式粒子像分析装置によって測定したとき、10%粒子径〜90%粒子径の粒子群の平均円形度Cが0.810〜1.000であることを特徴とする請求項1または2に記載の窒素肥料用ブロッキング防止剤。   When the divalent fatty acid metal salt particles are measured by a flow type particle image analyzer, the average circularity C of a particle group having a particle size of 10% to 90% is 0.810 to 1.000. The blocking inhibitor for nitrogen fertilizer according to claim 1 or 2. 前記二価の脂肪酸金属塩粒子を構成する二価の金属がカルシウムであることを特徴とする請求項1〜3のいずれかに記載の窒素肥料用ブロッキング防止剤。   The anti-blocking agent for nitrogenous fertilizer according to any one of claims 1 to 3, wherein the divalent metal constituting the divalent fatty acid metal salt particles is calcium. 請求項1〜4のいずれかに記載の窒素肥料用ブロッキング防止剤と、窒素肥料とを含有し、窒素肥料100質量部に対して、窒素肥料用ブロッキング防止剤が0.01質量部〜5質量部の割合で含まれることを特徴とする窒素肥料組成物。   The anti-blocking agent for nitrogenous fertilizers in any one of Claims 1-4 and a nitrogenous fertilizer are contained, and the anti-blocking agent for nitrogenous fertilizers is 0.01 mass part-5 masses with respect to 100 mass parts of nitrogen fertilizers. A nitrogen fertilizer composition characterized in that it is contained in a proportion of parts.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4896732A (en) * 1972-03-25 1973-12-10
JPS62235284A (en) * 1986-04-02 1987-10-15 花王株式会社 Prevention of urea solidification
JPH01299247A (en) * 1988-05-28 1989-12-04 Nippon Oil & Fats Co Ltd Continuous production of metal soap
JP2005213217A (en) * 2004-01-30 2005-08-11 Nof Corp Method for producing metallic soap
US20060040049A1 (en) * 2004-08-17 2006-02-23 Arr-Maz Products, L.P. Anti-caking and dust control coating compositions containing liquid-dispersed metallic salts of fatty acids and methods of using same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4896732A (en) * 1972-03-25 1973-12-10
JPS62235284A (en) * 1986-04-02 1987-10-15 花王株式会社 Prevention of urea solidification
JPH01299247A (en) * 1988-05-28 1989-12-04 Nippon Oil & Fats Co Ltd Continuous production of metal soap
JP2005213217A (en) * 2004-01-30 2005-08-11 Nof Corp Method for producing metallic soap
US20060040049A1 (en) * 2004-08-17 2006-02-23 Arr-Maz Products, L.P. Anti-caking and dust control coating compositions containing liquid-dispersed metallic salts of fatty acids and methods of using same

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