JP2014214199A - Aqueous surface treatment agent and article using the same - Google Patents
Aqueous surface treatment agent and article using the same Download PDFInfo
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- JP2014214199A JP2014214199A JP2013091246A JP2013091246A JP2014214199A JP 2014214199 A JP2014214199 A JP 2014214199A JP 2013091246 A JP2013091246 A JP 2013091246A JP 2013091246 A JP2013091246 A JP 2013091246A JP 2014214199 A JP2014214199 A JP 2014214199A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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Abstract
Description
本発明は、各種物品の表面をマット(艶消し)調とし、より高級感のある意匠性を付与することのできる水性表面処理剤及びそれを用いた物品に関する。 The present invention relates to an aqueous surface treatment agent capable of giving a matte (matte) surface to various articles and imparting a more luxurious design, and an article using the same.
各種物品は、意匠性の向上、高級感の付与を目的として、その表面に塗料が塗装されることが多い。例えば、家電製品の筐体、パソコン、携帯電話、スマートフォン等の電子機器の筐体、自動車内外装材などのプラスチック成形品の表面を艶消し処理して、高級感のある意匠性を付与するために、表面処理剤が用いられている。この表面処理剤として、従来は溶剤系のものが多かったが、揮発性有機化合物(以下、「VOC」と略記する。)を発生して環境負荷が大きいことから、VOCの排出量の削減が求められ、表面処理剤の水性化が進められている。 Various articles are often coated with a paint on the surface for the purpose of improving design properties and imparting a high-class feeling. For example, the surface of plastic molded products such as housings for home appliances, housings for electronic devices such as personal computers, mobile phones, and smartphones, and interior and exterior materials for automobiles should be given a high-class design. In addition, a surface treatment agent is used. Conventionally, many of these surface treatment agents are solvent-based. However, since a volatile organic compound (hereinafter abbreviated as “VOC”) is generated and the environmental load is large, the amount of VOC emissions can be reduced. Accordingly, the surface treatment agent is being made water-based.
しかしながら、表面処理剤を水性化した水性表面処理剤は、プラスチック成形品への密着性が低く、特にプラスチック成形品がポリオレフィン製の場合、この密着性の低さが顕著となる問題があった。 However, the aqueous surface treatment agent obtained by making the surface treatment agent water-soluble has a problem that adhesion to a plastic molded product is low, and particularly when the plastic molded product is made of polyolefin, this low adhesion is significant.
基材がポリオレフィン製のプラスチック成形品であっても、密着性を向上する手法として、まず、プライマーとして、分子内にカルボキシル基及び/又は水酸基を有する水系ポリウレタン系樹脂と、分子内にカルボキシル基を有する非塩素系の水系ポリオレフィン系樹脂及び艶消剤とよりなる配合物に、前記樹脂中の官能基と反応可能な架橋剤を配合して得た一次コーティング剤をポリオレフィン基材上に塗布した後、仕上げとして、分子内にカルボキシル基及び/又は水酸基を有する水系ポリウレタン系樹脂と艶消剤よりなる配合物に、前記樹脂中の官能基と反応可能な架橋剤を配合して得た二次コーティング剤を前記一次コーティング剤の塗膜上に塗布する方法が提案されている(例えば、特許文献1を参照。)。しかしながら、この方法では、プライマー、仕上げ剤と2回の塗布が必要である問題があった。また、フィルム又はシート状のポリオレフィン基材に、この方法で形成した塗膜は、延伸等の成形加工を行った際に塗膜表面に割れを生じるという問題があった。 Even if the base material is a plastic molded article made of polyolefin, as a method for improving the adhesion, first, as a primer, an aqueous polyurethane resin having a carboxyl group and / or a hydroxyl group in the molecule, and a carboxyl group in the molecule After applying a primary coating agent obtained by blending a non-chlorine water-based polyolefin resin and a matting agent with a crosslinking agent capable of reacting with a functional group in the resin onto a polyolefin substrate. As a finish, a secondary coating obtained by blending an aqueous polyurethane resin having a carboxyl group and / or a hydroxyl group in the molecule and a matting agent with a crosslinking agent capable of reacting with the functional group in the resin. There has been proposed a method of applying an agent on the coating film of the primary coating agent (see, for example, Patent Document 1). However, this method has a problem that the primer and the finishing agent need to be applied twice. Further, the coating film formed by this method on a film or sheet-like polyolefin substrate has a problem that the coating film surface is cracked when a molding process such as stretching is performed.
そこで、ポリオレフィン等の難密着性基材に対しても高い密着性を有し、延伸等の成形加工をしても、割れを生じずマット感の変化が少ない塗膜が、1回の塗工で得られる水性表面処理剤が求められていた。 Therefore, a coating film that has high adhesion to difficult-to-adhere substrates such as polyolefin, and that does not cause cracking and has little change in matte feeling even when subjected to molding processing such as stretching is applied once. There has been a demand for an aqueous surface treating agent obtained in the above.
本発明が解決しようとする課題は、各種物品の表面をマット調とし、より高級感のある意匠性を付与することのできるとともに、ポリオレフィン等の難密着性基材に対しても高い密着性を有し、延伸等の成形加工をしても、割れを生じずマット感の変化が少ない塗膜が、1回の塗工で得られる水性表面処理剤及びそれを用いた物品を提供することである。 The problem to be solved by the present invention is that the surface of various articles has a matte tone, can give a higher-class design, and has high adhesion to difficult-to-adhere substrates such as polyolefins. By providing a water-based surface treatment agent that can be obtained by a single coating, and an article using the coating film, in which a coating film that does not cause cracking and has little change in matte feeling even when subjected to a molding process such as stretching is provided. is there.
本発明者等は、上記課題を解決すべく鋭意研究を重ねた結果、水性ポリウレタンと、酸変性非塩素化ポリオレフィンとを特定の比率で併用した水性表面処理剤は、各種物品の表面をマット調とし、より高級感のある意匠性を付与することのできるとともに、ポリオレフィン等の難密着性基材に対しても高い密着性を有し、延伸等の成形加工をしても、割れを生じずマット感の変化が少ない塗膜が、1回の塗工で得られることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that an aqueous surface treatment agent that uses an aqueous polyurethane and an acid-modified non-chlorinated polyolefin in combination at a specific ratio makes the surface of various articles matte. In addition to being able to impart a more luxurious design, it also has high adhesion to difficult-to-adhere substrates such as polyolefins, and does not crack even when subjected to molding processing such as stretching The present inventors have found that a coating film with little change in mat feeling can be obtained by one coating.
すなわち、本発明は、水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)、マット剤(C)及び架橋剤(D)を含有する水性表面処理剤であって、前記水性ポリウレタン(A)と酸変性非塩素化ポリオレフィン(B)との質量比率[(A)/(B)]が、55/45〜98/2の範囲であることを特徴とする水性表面処理剤及びそれを用いた物品に関する。 That is, the present invention is an aqueous surface treating agent containing an aqueous polyurethane (A), an acid-modified non-chlorinated polyolefin (B), a matting agent (C) and a crosslinking agent (D), the aqueous polyurethane (A) Aqueous surface treatment agent characterized in that the mass ratio [(A) / (B)] of the non-chlorinated polyolefin (B) to the acid-modified non-chlorinated polyolefin (B) is in the range of 55/45 to 98/2, and the same It relates to goods.
本発明の水性表面処理剤は、各種物品の表面をマット調とし、より高級感のある意匠性を付与することのできるとともに、ポリオレフィン等の難密着性基材に対しても高い密着性を有し、延伸等の成形加工をしても、割れを生じずマット感の変化が少ない塗膜が、1回の塗工で得られることから、各種物品の表面に処理剤として用いることができる。特に、プラスチック成形品に好適に用いることができ、プラスチック成形品の中でも熱可塑性オレフィン(Thermo Plastic Olefin;以下、「TPO」と略記する。)の成形品であるTPOレザーやTPOシートにより好適に用いることができる。 The aqueous surface treating agent of the present invention has a matte tone on the surface of various articles, can give a higher-grade design, and has high adhesion to difficult-to-adhere substrates such as polyolefins. However, even if a molding process such as stretching is performed, a coating film that does not cause cracking and has little change in mat feeling can be obtained by a single coating, so that it can be used as a treating agent on the surface of various articles. In particular, it can be suitably used for plastic molded products, and among plastic molded products, it is suitably used for TPO leather and TPO sheets which are molded products of thermoplastic olefin (hereinafter abbreviated as “TPO”). be able to.
本発明の水性表面処理剤は、水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)、マット剤(C)及び架橋剤(D)を含有する水性表面処理剤であって、前記水性ポリウレタン(A)と酸変性非塩素化ポリオレフィン(B)との質量比率[(A)/(B)]が、55/45〜98/2の範囲であるものである。 The aqueous surface treating agent of the present invention is an aqueous surface treating agent containing an aqueous polyurethane (A), an acid-modified non-chlorinated polyolefin (B), a matting agent (C) and a crosslinking agent (D), and the aqueous polyurethane The mass ratio [(A) / (B)] of (A) and acid-modified non-chlorinated polyolefin (B) is in the range of 55/45 to 98/2.
前記水性ポリウレタン(A)は、水性媒体中に溶解又は分散するポリウレタンであればよく、中でもカルボキシル基及び/又は水酸基を有するポリウレタンが好ましい。この水性ポリウレタン(A)のうち、水酸基を有するポリウレタンの製造方法としては、例えば、過剰量のポリオール及び/又はグリコールとポリイソシアネートとを反応させて末端に水酸基を有するポリウレタンを得る方法、イソシアネート基末端のウレタンプレポリマーに2−アミノエタノール、2−アミノエチルエタノールアミン、ジエタノールアミン等のアミノアルコール、アミノフェノール等を反応させて水酸基を有するポリウレタンを得る方法等が挙げられる。一方、カルボキシル基を有するポリウレタンの製造方法としては、例えば、カルボキシル基を有する化合物を原料としてウレタン化反応の際に使用する方法が挙げられる。 The aqueous polyurethane (A) may be any polyurethane that can be dissolved or dispersed in an aqueous medium, and among them, a polyurethane having a carboxyl group and / or a hydroxyl group is preferable. Among these aqueous polyurethanes (A), examples of the method for producing a polyurethane having a hydroxyl group include a method of reacting an excess amount of polyol and / or glycol with polyisocyanate to obtain a polyurethane having a hydroxyl group at the terminal, an isocyanate group terminal And a method of obtaining a polyurethane having a hydroxyl group by reacting 2-urethane prepolymer with amino alcohol such as 2-aminoethanol, 2-aminoethylethanolamine and diethanolamine, aminophenol and the like. On the other hand, examples of the method for producing a polyurethane having a carboxyl group include a method of using a compound having a carboxyl group as a raw material in the urethanization reaction.
前記水性ポリウレタン(A)の原料として用いるポリオールとしては、例えば、ポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートポリオール、ポリアセタールポリオール、ポリアクリレートポリオール、ポリエステルアミドポリオール、ポリチオエーテルポリオール、ポリブタジエン系等のポリオレフィンポリオールなどが挙げられる。これらの中でも、耐久性が優れていることから、ポリカーボネートポリオールが好ましい。また、カルボキシル基を有するポリウレタンの原料として用いるカルボキシル基を有する化合物としては、例えば、2,2’−ジメチロールプロピオン酸、2,2’−ジメチロールブタン酸、2,2’−ジメチロール酪酸、2,2’−ジメチロール吉草酸等が挙げられる。これらの中でも、2,2’−ジメチロールプロピオン酸が好ましい。 Examples of the polyol used as a raw material for the aqueous polyurethane (A) include polyester polyols, polyether polyols, polycarbonate polyols, polyacetal polyols, polyacrylate polyols, polyester amide polyols, polythioether polyols, and polybutadiene polyols such as polybutadiene. It is done. Among these, polycarbonate polyol is preferable because of its excellent durability. Moreover, as a compound which has a carboxyl group used as a raw material of the polyurethane which has a carboxyl group, 2,2'- dimethylol propionic acid, 2,2'- dimethylol butanoic acid, 2,2'- dimethylol butyric acid, 2 2,2'-dimethylol valeric acid and the like. Among these, 2,2'-dimethylolpropionic acid is preferable.
上記の製造方法により得られる前記水性ポリウレタン(A)の中でも、ポリカーボネートポリオールを原料として用いたポリカーボネート系水性ポリウレタンは、塗膜強度が高いことから好ましい。また、前記水性ポリウレタン(A)は、単独で用いることも2種以上併用することもできる。 Among the water-based polyurethanes (A) obtained by the above production method, a polycarbonate-based water-based polyurethane using a polycarbonate polyol as a raw material is preferable because of high coating film strength. Moreover, the said water-based polyurethane (A) can be used individually or can be used together 2 or more types.
前記酸変性非塩素化ポリオレフィン(B)は、ポリオレフィンを塩素化せずに酸変性したものである。前記ポリオレフィンは、オレフィン化合物を重合したものであり、前記オレフィン化合物としては、例えば、エチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−ノネン等のものを用いることができる。また、これらのオレフィン化合物は、単独で用いることも2種以上併用することもでき、前記ポリオレフィン(B)は、ホモポリマーであってもコポリマーであっても構わない。 The acid-modified non-chlorinated polyolefin (B) is obtained by acid-modifying polyolefin without chlorination. The polyolefin is obtained by polymerizing an olefin compound. Examples of the olefin compound include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, and 1-nonene. Things can be used. These olefin compounds may be used alone or in combination of two or more. The polyolefin (B) may be a homopolymer or a copolymer.
前記ポリオレフィン(B)の原料となるポリオレフィンとしては、例えば、ポリエチレン、ポリプロピレン、ポリブタジエン、エチレン−プロピレン共重合体、天然ゴム、合成イソプロピレンゴム、エチレン−酢酸ビニル共重合体等が挙げられる。また、前記ポリオレフィン(B)がコポリマーである場合には、ランダムコポリマーであってもブロックコポリマーであっても構わない。 Examples of the polyolefin used as a raw material for the polyolefin (B) include polyethylene, polypropylene, polybutadiene, ethylene-propylene copolymer, natural rubber, synthetic isopropylene rubber, and ethylene-vinyl acetate copolymer. When the polyolefin (B) is a copolymer, it may be a random copolymer or a block copolymer.
また、前記ポリオレフィン(B)は、上記で例示したポリオレフィンを酸変性したものであるが、その酸変性は、不飽和カルボン酸又はその無水物を用いて、ポリオレフィンと反応させる方法が好ましい。前記不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、マレイン酸、フマル酸、シトラコン酸、メサコン酸、イタコン酸、アコニット酸、クロトン酸等のものが挙げられ、これらの無水物も挙げられる。また、不飽和カルボン酸のハーフエステル、ハーフアミド等が挙げられる。これらの不飽和カルボン酸の中でも、アクリル酸、メタクリル酸、マレイン酸又は無水マレイン酸を用いることが好ましい。 The polyolefin (B) is obtained by acid-modifying the polyolefin exemplified above, and the acid modification is preferably a method of reacting with polyolefin using an unsaturated carboxylic acid or an anhydride thereof. Examples of the unsaturated carboxylic acid include acrylic acid, methacrylic acid, maleic acid, fumaric acid, citraconic acid, mesaconic acid, itaconic acid, aconitic acid, crotonic acid and the like, and anhydrides thereof. . Moreover, the half ester, half amide, etc. of unsaturated carboxylic acid are mentioned. Among these unsaturated carboxylic acids, it is preferable to use acrylic acid, methacrylic acid, maleic acid or maleic anhydride.
ポリオレフィンの酸変性は、例えば、有機溶剤に溶解したポリオレフィンと、不飽和カルボン酸とを混合し、ポリオレフィンの軟化温度又は融点以上の温度で加熱して反応させることにより行うことができる。 The acid modification of the polyolefin can be performed, for example, by mixing a polyolefin dissolved in an organic solvent and an unsaturated carboxylic acid and reacting by heating at a temperature equal to or higher than the softening temperature or melting point of the polyolefin.
上記の水性ポリウレタン(A)と酸変性非塩素化ポリオレフィン(B)との質量比率[(A)/(B)]は、55/45〜98/2の範囲である。この範囲であれば、マット感が低下しない成形加工性と基材との高い密着性の両立が図れるが、水性ポリウレタン(A)の比率が55質量%未満であると、延伸等の成形加工により塗膜表面に割れを生じる問題があり、水性ポリウレタン(A)の比率が98質量%を超えると、ポリオレフィン等の難密着性基材との密着性が不十分となる問題がある。さらに、より高い水準で成形性と密着性を向上するためには、前記質量比率[(A)/(B)]が、60/40〜98/2の範囲が好ましく、70/30〜97/3の範囲がより好ましい。 The mass ratio [(A) / (B)] of the aqueous polyurethane (A) and the acid-modified non-chlorinated polyolefin (B) is in the range of 55/45 to 98/2. Within this range, it is possible to achieve both molding processability that does not decrease the mat feeling and high adhesion to the base material, but when the ratio of the aqueous polyurethane (A) is less than 55% by mass, molding process such as stretching can be performed. There exists a problem which produces a crack in the coating-film surface, and when the ratio of aqueous polyurethane (A) exceeds 98 mass%, there exists a problem that adhesiveness with difficult-to-adhere base materials, such as polyolefin, becomes inadequate. Furthermore, in order to improve moldability and adhesion at a higher level, the mass ratio [(A) / (B)] is preferably in the range of 60/40 to 98/2, and 70/30 to 97 / A range of 3 is more preferred.
前記マット剤(C)としては、例えば、シリカ粒子、有機ビーズ、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、タルク、水酸化アルミニウム、硫酸カルシウム、カオリン、雲母、アスベスト、マイカ、ケイ酸カルシウム、アルミナシリケイト等が挙げられる。 Examples of the matting agent (C) include silica particles, organic beads, calcium carbonate, magnesium carbonate, barium carbonate, talc, aluminum hydroxide, calcium sulfate, kaolin, mica, asbestos, mica, calcium silicate, alumina silicate, and the like. Is mentioned.
前記シリカ粒子としては、乾式シリカ、湿式シリカ等が挙げられる。これらの中でも、散乱効果が高く光沢値の調整範囲が広くなることから、乾式シリカが好ましい。また、組成物中に分散しやすくなることから、有機化合物で表面修飾した乾式シリカがより好ましい。これらシリカ粒子の平均粒子径としては、2〜14μmの範囲が好ましく、3〜12μmの範囲がより好ましい。 Examples of the silica particles include dry silica and wet silica. Among these, dry silica is preferred because of its high scattering effect and wide gloss value adjustment range. Moreover, since it becomes easy to disperse | distribute in a composition, the dry-type silica surface-modified with the organic compound is more preferable. The average particle diameter of these silica particles is preferably in the range of 2 to 14 μm, more preferably in the range of 3 to 12 μm.
前記シリカ粒子の使用量としては、所望のマット調の意匠が得られる光沢値が達成できることから、前記水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)の合計樹脂分100質量部に対して、0.1〜40質量部の範囲が好ましく、3〜30質量部の範囲がより好ましい。 As the amount of the silica particles used, since a gloss value that provides a desired matte design can be achieved, the total resin content of the aqueous polyurethane (A) and the acid-modified non-chlorinated polyolefin (B) is 100 parts by mass. And the range of 0.1-40 mass parts is preferable, and the range of 3-30 mass parts is more preferable.
前記有機ビーズとしては、例えば、アクリルビーズ、ウレタンビーズ、シリコンビーズ、オレフィンビーズ等が挙げられる。 Examples of the organic beads include acrylic beads, urethane beads, silicon beads, and olefin beads.
上記のマット剤(C)は、単独で用いることも2種以上併用することもできる。 Said mat agent (C) can be used individually or can be used together 2 or more types.
前記架橋剤(D)としては、オキサゾリン、カルボジイミド、ポリイソシアネート、ブロックイソシアネート、エポキシ、ポリシロキサン、アジリジン、アルキル化メラミン等の尿素樹脂系架橋剤、ヒドラジド系架橋剤などが挙げられる。これらの中でも、架橋性能と安全性の面から、カルボジイミド、ポリイソシアネートが好ましい。また、これらの架橋剤(D)は、単独で用いることも2種以上併用することもできる。前記架橋剤(D)の使用量としては、塗膜強度の観点から、前記水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)の合計樹脂分100質量部に対して、0.5〜30質量部の範囲が好ましく、1〜25質量部の範囲がより好ましい。 Examples of the crosslinking agent (D) include urea resin-based crosslinking agents such as oxazoline, carbodiimide, polyisocyanate, blocked isocyanate, epoxy, polysiloxane, aziridine, and alkylated melamine, and hydrazide-based crosslinking agents. Among these, carbodiimide and polyisocyanate are preferable from the viewpoint of crosslinking performance and safety. Moreover, these crosslinking agents (D) can be used alone or in combination of two or more. As the usage-amount of the said crosslinking agent (D), from a viewpoint of coating-film strength, it is 0.5 ~ with respect to 100 mass parts of total resin content of the said water-based polyurethane (A) and acid-modified non-chlorinated polyolefin (B). The range of 30 parts by mass is preferable, and the range of 1 to 25 parts by mass is more preferable.
本発明の水性表面処理剤には、上記の水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)、マット剤(C)及び架橋剤(D)以外に、ポリオレフィンワックス(E)を配合することができる。 In addition to the aqueous polyurethane (A), acid-modified non-chlorinated polyolefin (B), matting agent (C) and crosslinking agent (D), the aqueous wax surface treatment agent of the present invention is blended with a polyolefin wax (E). be able to.
前記ポリオレフィンワックス(E)の中でも、塗膜にアルコール等の溶剤が接触してもその痕(溶剤痕)が残りにくく、耐溶剤性が向上することから、その溶融範囲が140〜180℃であるものが好ましく、145〜175℃であるものがより好ましく、150〜170℃であるものがさらに好ましい。このようなポリオレフィンワックス(E)としては、ポリエチレンワックス、ポリプロピレンワックス等が挙げられる。これらのポリオレフィンワックス(E)は、単独で用いることも2種以上併用することもできる。なお、本発明において、ポリオレフィンワックス(E)として、2種以上のものを併用した場合、その溶融範囲は、混合物での溶融範囲とする。また、溶融範囲は、JIS試験方法K0064−1992に準拠して測定したものである。 Among the polyolefin waxes (E), even when a solvent such as alcohol comes into contact with the coating film, the trace (solvent trace) is hardly left and the solvent resistance is improved, so the melting range is 140 to 180 ° C. A thing of 145-175 degreeC is more preferable, and what is 150-170 degreeC is further more preferable. Examples of such polyolefin wax (E) include polyethylene wax and polypropylene wax. These polyolefin waxes (E) can be used alone or in combination of two or more. In the present invention, when two or more kinds of polyolefin waxes (E) are used in combination, the melting range is the melting range in the mixture. The melting range is measured in accordance with JIS test method K0064-1992.
上記のポリオレフィンワックス(E)の中でも、ポリプロピレンワックスを主成分としたものが、溶剤痕を低減できることから好ましい。また、前記ポリオレフィンワックス(E)の使用量としては、溶剤痕の低減効果と塗膜強度を高めることができるから、前記水性ポリウレタン(A)、酸変性非塩素化ポリオレフィン(B)の合計樹脂分100質量部に対して、0.1〜20質量部の範囲が好ましく、3〜15質量部の範囲がより好ましい。 Among the above-mentioned polyolefin waxes (E), those having polypropylene wax as a main component are preferable because solvent traces can be reduced. Further, the amount of the polyolefin wax (E) used is that the effect of reducing solvent marks and the strength of the coating film can be increased, so the total resin content of the aqueous polyurethane (A) and the acid-modified non-chlorinated polyolefin (B). The range of 0.1-20 mass parts is preferable with respect to 100 mass parts, and the range of 3-15 mass parts is more preferable.
本発明の水性表面処理剤には、上記の成分(A)〜(E)以外に、各種界面活性剤、消泡剤、レベリング剤、粘弾性調整剤、湿潤剤、分散剤、防腐剤、膜形成剤、可塑剤、浸透剤、香料、殺菌剤、殺ダニ剤、防かび剤、紫外線吸収剤、酸化防止剤、帯電防止剤、難燃剤、染料、顔料(例えば、チタン白、ベンガラ、フタロシアニン、カーボンブラック、パーマネントイエロー等)等の添加剤を配合しても構わない。 In addition to the above components (A) to (E), the aqueous surface treating agent of the present invention includes various surfactants, antifoaming agents, leveling agents, viscoelasticity adjusting agents, wetting agents, dispersing agents, preservatives, and membranes. Forming agents, plasticizers, penetrants, fragrances, fungicides, acaricides, fungicides, UV absorbers, antioxidants, antistatic agents, flame retardants, dyes, pigments (eg titanium white, bengara, phthalocyanine, Carbon black, permanent yellow, etc.) may be added.
本発明の物品は、本発明の水性表面処理剤の塗膜を有するものである。また、物品としては、例えば、家電製品(冷蔵庫、洗濯機、エアコン、テレビ等)の筐体、電子機器(パソコン、携帯電話、スマートフォン等)の筐体、楽器(ピアノ、エレクトーン、電子楽器等)の材料;自動車又は鉄道車両の内装材(インスツルメントパネル、ドアトリム、ヘッドライニング、トノーカバー等)、建材又は家具材(壁紙、合板用化粧シート、鋼板用化粧シート、椅子貼り用レザー等)、包装材料(ラッピングフィルム等)などのプラスチック成形品;木質材料(合板、集成材、単層積層材等);セラミック材料(内装タイル、煉瓦等);が挙げられる。スポーツ(スキー、アーチェリー、ゴルフ、テニス等)用具材料;履物材料(靴の甲材、底、芯材、ヒール、トップリフト、中敷等);金属材料(鉄、銅、亜鉛、アルミニウム等)などが挙げられる。これらの物品の中でも、本発明の水性表面処理剤は、プラスチック成形品に好適に用いることができ、そのプラスチック成形品の中でも、TPOレザー、TPOシートに用いることが好ましい。 The article of the present invention has a coating film of the aqueous surface treating agent of the present invention. In addition, examples of articles include housings for home appliances (refrigerators, washing machines, air conditioners, televisions, etc.), housings for electronic devices (computers, mobile phones, smartphones, etc.), musical instruments (pianos, electric tones, electronic musical instruments, etc.) Materials: Interior materials for automobiles or railway vehicles (instrument panels, door trims, headlinings, tonneau covers, etc.), building materials or furniture materials (wallpaper, decorative sheets for plywood, decorative sheets for steel plates, leather for chairs, etc.), Examples include plastic molded products such as packaging materials (such as wrapping films); wood materials (plywood, laminated materials, single-layer laminated materials, etc.); and ceramic materials (interior tiles, bricks, etc.). Sport (ski, archery, golf, tennis, etc.) equipment materials; footwear materials (shoe upper, bottom, core material, heel, top lift, insole, etc.); metal materials (iron, copper, zinc, aluminum, etc.), etc. Is mentioned. Among these articles, the aqueous surface treating agent of the present invention can be suitably used for plastic molded products, and among these plastic molded products, it is preferable to use them for TPO leather and TPO sheets.
以下、実施例により本発明を具体的に説明する。 Hereinafter, the present invention will be described specifically by way of examples.
(実施例1)
水性ポリウレタン(DIC株式会社製「ハイドラン WLS−210」、ポリカーボネート系水性ポリウレタン、不揮発分:35質量%)37質量部(水性ポリウレタンの樹脂として12.95質量部)、酸変性非塩素化ポリオレフィン(星光PMC株式会社製「VE−1217」、不揮発分:31.4質量%)10.3質量部(酸変性非塩素化ポリオレフィンの樹脂として3.23質量部)、架橋剤(日清紡ケミカル株式会社製「カルボジライト E−04」、カルボジイミド系架橋剤)2.6質量部、マット剤(エボニックデグサ社製「ACEMATT 3300」、乾式法で製造され表面を有機処理されたシリカ粒子、平均粒子径:9.5μm)2.2質量部、ポリプロピレンワックス(Micro Powders社製「MICROMATTE 1213UVW」;溶融範囲150〜156℃)1質量部、ノニオン系界面活性剤(第一工業製薬株式会社製「ノイゲン EA−157」)0.1質量部、フッ素系界面活性剤(DIC株式会社製「メガファック F−444」)0.1質量部、粘弾性調整剤(サンノプコ株式会社製「SNシックナー 612NC」)0.7質量部及びイオン交換水46質量部を均一に混合して、水性表面処理剤(1)を得た。
Example 1
37 parts by mass (12.95 parts by mass as a resin of the aqueous polyurethane), acid-modified non-chlorinated polyolefin (Starlight), water-based polyurethane (“Hydran WLS-210” manufactured by DIC Corporation, polycarbonate-based aqueous polyurethane, nonvolatile content: 35% by mass) "VE-1217" manufactured by PMC Corporation, nonvolatile content: 31.4 mass%) 10.3 parts by mass (3.23 parts by mass as a resin of acid-modified non-chlorinated polyolefin), cross-linking agent (manufactured by Nisshinbo Chemical Co., Ltd. Carbodilite E-04 ", carbodiimide-based crosslinking agent) 2.6 parts by mass, matting agent (" ACEMATT 3300 "manufactured by Evonik Degussa), silica particles produced by a dry process and organically treated on the surface, average particle size: 9.5 m ) 2.2 parts by mass, polypropylene wax (“MICROMAT” manufactured by Micro Powders) E 1213UVW "; melting range 150 to 156 ° C) 1 part by mass, nonionic surfactant (Daiichi Kogyo Seiyaku" Neugen EA-157 ") 0.1 part by mass, fluorosurfactant (DIC Corporation) "Megafac F-444") 0.1 parts by mass, viscoelasticity modifier ("SN thickener 612NC" manufactured by San Nopco Co., Ltd.) 0.7 parts by mass and 46 parts by mass of ion-exchanged water are uniformly mixed to form an aqueous solution. A surface treating agent (1) was obtained.
[評価用サンプルの作製]
上記で得られた水性表面処理剤(1)をバーコーターNo.14を用いてTPOシート(厚さ0.4mm)上に塗工した後、120℃で1分間乾燥して評価用サンプルを得た。
[Preparation of sample for evaluation]
The aqueous surface treating agent (1) obtained above was converted into a bar coater No. 14 was applied onto a TPO sheet (thickness 0.4 mm) and then dried at 120 ° C. for 1 minute to obtain an evaluation sample.
[真空成形品の作製]
上記で得られた評価用サンプルを真空成形機(成光産業株式会社製「真空成形機 フォーミング300X」)を用いて、面積比で150%と250%になるように真空成形を行い、真空成形品を得た。
[Production of vacuum formed products]
Using the vacuum forming machine (“Vacuum Forming Machine Forming 300X” manufactured by Seiko Sangyo Co., Ltd.), the evaluation sample obtained above is vacuum-formed so that the area ratio is 150% and 250%. I got a product.
[光沢値の測定]
上記で得られた評価用サンプルの水性表面処理剤の塗膜表面について、真空成形前及び面積比で250%の真空成形品の60°光沢値を、それぞれ光沢計(コニカミノルタオプティクス株式会社製「GM−268Plus」)を用いて測定した。また、真空成形前後の水性表面処理剤の塗膜表面の60°光沢値の変化率を下記式(1)により算出した。
[Measure gloss value]
About the coating film surface of the aqueous surface treating agent of the sample for evaluation obtained above, the 60 ° gloss value of the vacuum molded product of 250% before vacuum molding and area ratio was measured with a gloss meter (manufactured by Konica Minolta Optics, Inc. GM-268Plus "). Moreover, the change rate of the 60 degree gloss value of the coating film surface of the aqueous surface treating agent before and after vacuum forming was calculated by the following formula (1).
[成形加工性の評価]
上記で得られた面積比で250%の真空成形品の水性表面処理剤塗膜表面を目視で観察し、下記の基準にしたがって成形加工性を評価した。
○:塗膜表面に割れ無し。
×:塗膜表面に割れ有り。
[Evaluation of moldability]
The surface of the aqueous surface treatment agent coating film of the vacuum molded product having the area ratio obtained above of 250% was visually observed, and the molding processability was evaluated according to the following criteria.
○: No crack on the coating film surface.
X: There is a crack on the coating film surface.
[剥離強度の測定]
上記で得られた面積比で150%の真空成形品の水性表面処理剤塗膜面にホットメルトテープ(奥田産業株式会社製「ポリコテープ6000番」)を熱プレス機(坂田機工株式会社製サーミックプリント専用プレス機)を用いて、180℃、16kPaで1分間熱圧着し、15mm幅の試験片を得た。ホットメルトテープとTPOシートの剥離強度測定は環境湿度50%環境温度23℃下で株式会社エイ・アンド・デイ製「テンシロン万能試験機RTCシリーズ」を用いて、引っ張り速度100mm/分で剥離強度を測定した。
[Measurement of peel strength]
A hot-melt tape ("Polyco Tape No.6000" manufactured by Okuda Sangyo Co., Ltd.) is applied to the surface of the water-based surface treatment agent coating film of a vacuum molded product having a surface ratio of 150% obtained as described above. Using a dedicated press machine, thermocompression bonding was performed at 180 ° C. and 16 kPa for 1 minute to obtain a test piece having a width of 15 mm. Peel strength of hot melt tape and TPO sheet is measured at a tensile rate of 100 mm / min using an A & D Co., Ltd. “Tensilon Universal Testing Machine RTC Series” at an ambient humidity of 50% and an ambient temperature of 23 ° C. It was measured.
[密着性の評価]
上記で測定した剥離強度の測定値から、下記の基準にしたがって密着性を評価した。
○:剥離強度が10N/15mm以上である。
×:剥離強度が10N/15mm未満である。
[Evaluation of adhesion]
From the measured value of the peel strength measured above, the adhesion was evaluated according to the following criteria.
○: Peel strength is 10 N / 15 mm or more.
X: Peel strength is less than 10 N / 15 mm.
(実施例2)
実施例1で用いた酸変性非塩素化ポリオレフィンを、酸変性非塩素化ポリオレフィン(日本製紙株式会社製「アウローレン AE−301」、不揮発分:30質量%)10.8質量部(酸変性非塩素化ポリオレフィンの樹脂として3.24質量部)に、イオン交換水の配合量を45.5質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(2)を得た。
(Example 2)
The acid-modified non-chlorinated polyolefin used in Example 1 was converted to acid-modified non-chlorinated polyolefin (Nippon Paper Co., Ltd. “Aurolen AE-301”, nonvolatile content: 30 mass%) 10.8 parts by mass (acid-modified non-chlorinated polyolefin). The aqueous surface treating agent (2) was obtained in the same manner as in Example 1 except that the amount of ion-exchanged water was changed to 45.5 parts by mass to 3.24 parts by mass as a chlorinated polyolefin resin.
(実施例3)
実施例1で用いた酸変性非塩素化ポリオレフィンを、酸変性非塩素化ポリオレフィン(ユニチカ株式会社製「アローベース SD−1010」、不揮発分:20.5質量%)15.9質量部(酸変性非塩素化ポリオレフィンの樹脂として3.26質量部)に、イオン交換水の配合量を40.4質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(3)を得た。
Example 3
15.9 parts by weight of the acid-modified non-chlorinated polyolefin used in Example 1 (acid-modified non-chlorinated polyolefin ("Arrobase SD-1010" manufactured by Unitika Ltd., nonvolatile content: 20.5% by mass)) A water-based surface treating agent (3) was obtained in the same manner as in Example 1 except that the amount of non-chlorinated polyolefin resin was changed to 3.26 parts by mass) and the amount of ion-exchanged water was changed to 40.4 parts by mass. .
(実施例4)
実施例1で用いた酸変性非塩素化ポリオレフィンを、酸変性非塩素化ポリオレフィン(ユニチカ株式会社製「アローベース SE−1200」、不揮発分:20.2質量%)15.9質量部(酸変性非塩素化ポリオレフィンの樹脂として3.21質量部)に、イオン交換水の配合量を40.4質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(4)を得た。
Example 4
15.9 parts by weight of the acid-modified non-chlorinated polyolefin used in Example 1 (acid-modified non-chlorinated polyolefin (“Arrobase SE-1200” manufactured by Unitika Ltd., nonvolatile content: 20.2% by mass)) A water-based surface treating agent (4) was obtained in the same manner as in Example 1 except that the amount of ion-exchanged water was changed to 40.4 parts by mass to 3.21 parts by mass as a non-chlorinated polyolefin resin. .
(実施例5)
実施例4で用いた架橋剤を、イオン交換水1.0質量部に予め混合乳化した架橋剤(DIC株式会社製「LCC WL FIXER UX−10」、水乳化性ポリイソシアネート系架橋剤)0.6質量部に変更し、イオン交換水の配合量を41.4質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(5)を得た。
(Example 5)
A cross-linking agent obtained by previously mixing and emulsifying the cross-linking agent used in Example 4 in 1.0 part by mass of ion-exchanged water (“LCC WL FIXER UX-10” manufactured by DIC Corporation, water-emulsifiable polyisocyanate-based cross-linking agent) Except having changed to 6 mass parts and having changed the compounding quantity of ion-exchange water into 41.4 mass parts, it carried out similarly to Example 1 and obtained the aqueous surface treating agent (5).
(実施例6)
実施例1で用いた水性ポリウレタンの配合量を43.9質量部(水性ポリウレタンの樹脂として15.37質量部)に変更し、酸変性非塩素化ポリオレフィンを、酸変性非塩素化ポリオレフィン(ユニチカ株式会社製「アローベース SE−1200」、不揮発分:20.2質量%)4質量部(酸変性非塩素化ポリオレフィンの樹脂として0.81質量部)に変更し、イオン交換水の配合量を45.4質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(6)を得た。
(Example 6)
The amount of the aqueous polyurethane used in Example 1 was changed to 43.9 parts by mass (15.37 parts by mass as an aqueous polyurethane resin), and the acid-modified non-chlorinated polyolefin was changed to acid-modified non-chlorinated polyolefin (Unitika Co., Ltd.). “Arrow Base SE-1200” (non-volatile content: 20.2% by mass) manufactured by the company was changed to 4 parts by mass (0.81 parts by mass as a resin of acid-modified non-chlorinated polyolefin), and the amount of ion-exchanged water was 45 Except having changed to 4 parts by mass, the same procedure as in Example 1 was carried out to obtain an aqueous surface treating agent (6).
(実施例7)
実施例1で用いた水性ポリウレタンの配合量を27.7質量部(水性ポリウレタンの樹脂として9.7質量部)に変更し、酸変性非塩素化ポリオレフィンを、酸変性非塩素化ポリオレフィン(ユニチカ株式会社製「アローベース SE−1200」、不揮発分:20.2質量%)32質量部(酸変性非塩素化ポリオレフィンの樹脂として6.46質量部)に変更し、イオン交換水の配合量を33.6質量部に変更した以外は実施例1と同様に行い、水性表面処理剤(7)を得た。
(Example 7)
The amount of the aqueous polyurethane used in Example 1 was changed to 27.7 parts by mass (9.7 parts by mass as a resin of the aqueous polyurethane), and the acid-modified non-chlorinated polyolefin was changed to acid-modified non-chlorinated polyolefin (Unitika Co., Ltd.). Company “Arrow Base SE-1200”, nonvolatile content: 20.2 mass%) changed to 32 parts by mass (6.46 parts by mass as acid-modified non-chlorinated polyolefin resin), and the amount of ion-exchanged water was 33 Except having changed to .6 mass parts, it carried out similarly to Example 1 and obtained the aqueous surface treating agent (7).
(比較例1)
水性ポリウレタン(DIC株式会社製「ハイドラン WLS−210」、ポリカーボネート系水性ポリウレタン、不揮発分:35質量%)46.1質量部(水性ポリウレタンとして21.3質量部)、架橋剤(日清紡ケミカル株式会社製「カルボジライト E−04」、カルボジイミド系架橋剤)2.6質量部、マット剤(エボニックデグサ社製「ACEMATT 3300」、乾式法で製造され表面を有機処理されたシリカ粒子、平均粒子径:9.5μm)2.2質量部、ポリプロピレンワックス(Micro Powders社製「MICROMATTE 1213UVW」;溶融範囲150〜156℃)1質量部、ノニオン系界面活性剤(第一工業製薬株式会社製「ノイゲン EA−157」)0.1質量部、フッ素系界面活性剤(DIC株式会社製「メガファック F−444」)0.1質量部、粘弾性調整剤(サンノプコ株式会社製「SNシックナー 612NC」)0.7質量部及びイオン交換水47.2質量部を均一に混合して、水性表面処理剤(R1)を得た。
(Comparative Example 1)
Aqueous polyurethane (“Hydran WLS-210” manufactured by DIC Corporation, polycarbonate-based aqueous polyurethane, nonvolatile content: 35% by mass) 46.1 parts by mass (21.3 parts by mass as aqueous polyurethane), cross-linking agent (manufactured by Nisshinbo Chemical Co., Ltd.) 2.6 parts by mass of “carbodilite E-04”, carbodiimide-based crosslinking agent), matting agent (“ACEMATT 3300” manufactured by Evonik Degussa), silica particles produced by a dry method and subjected to organic treatment on the surface, average particle size: 9. 5 parts by weight, polypropylene wax (“MICROMATETE 1213UVW” manufactured by Micro Powders, 1 150 parts by melting range), nonionic surfactant (“Neugen EA-157” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) ) 0.1 parts by mass, fluorosurfactant (DIC stock) Co., Ltd. “MegaFuck F-444”) 0.1 part by mass, viscoelasticity modifier (“SN thickener 612NC” by San Nopco Co., Ltd.) 0.7 part by mass and ion-exchanged water 47.2 parts by mass were mixed uniformly. Thus, an aqueous surface treating agent (R1) was obtained.
(比較例2)
実施例7で用いた水性ポリウレタンの配合量を18.5質量部(水性ポリウレタンの樹脂として6.48質量部)に変更し、酸変性非塩素化ポリオレフィンの配合量を48.1質量部(酸変性非塩素化ポリオレフィンの樹脂として9.71質量部)に変更し、イオン交換水の配合量を26.7質量部に変更した以外は実施例7と同様に行い、水性表面処理剤(R2)を得た。
(Comparative Example 2)
The amount of the aqueous polyurethane used in Example 7 was changed to 18.5 parts by mass (6.48 parts by mass as a resin of the aqueous polyurethane), and the amount of the acid-modified non-chlorinated polyolefin was changed to 48.1 parts by mass (acid The modified non-chlorinated polyolefin resin was changed to 9.71 parts by mass), and the same procedure as in Example 7 was carried out except that the amount of ion-exchanged water was changed to 26.7 parts by mass. Got.
上記の実施例2〜7及び比較例1〜2で得られた水性表面処理剤(2)〜(7)及び(R1)〜(R2)について、実施例1と同様に60°光沢値の測定、成形性の評価、剥離強度の測定及び密着性の評価を行った。 About the aqueous surface treating agents (2) to (7) and (R1) to (R2) obtained in Examples 2 to 7 and Comparative Examples 1 and 2, the 60 ° gloss value was measured in the same manner as in Example 1. The moldability was evaluated, the peel strength was measured, and the adhesion was evaluated.
上記の実施例1〜7及び比較例1〜2で得られた水性表面処理剤(1)〜(7)及び(R1)〜(R2)の配合組成、60°光沢値、成形加工性、剥離強度、密着性の測定及び評価結果を表1に示す。 Compositions of aqueous surface treatment agents (1) to (7) and (R1) to (R2) obtained in Examples 1 to 7 and Comparative Examples 1 to 2, 60 ° gloss value, moldability, peeling Table 1 shows the measurement results and evaluation results of strength and adhesion.
表1に示した結果から、本発明の水性表面処理剤である実施例1〜7の水性表面処理剤(1)〜(7)は、60°光沢値の変化率が絶対値で62%以下と光沢値の変化が少ないことが分かった。また、延伸成形加工を行っても塗膜表面に割れを生じず成型加工性が良好であることが分かった。さらに、剥離強度が13.4N/15mm以上と高く、TPOシートに対して十分に高い密着性を有することが分かった。 From the results shown in Table 1, the aqueous surface treatment agents (1) to (7) of Examples 1 to 7 which are the aqueous surface treatment agents of the present invention have a change rate of 60 ° gloss value of 62% or less in absolute value. It was found that there was little change in gloss value. Further, it was found that even if stretch molding was performed, the surface of the coating film was not cracked and the moldability was good. Furthermore, it was found that the peel strength is as high as 13.4 N / 15 mm or more and has sufficiently high adhesion to the TPO sheet.
一方、比較例1は、酸変性非塩素化ポリオレフィン(B)を配合しなかった例である。この比較例1では、真空成型前後の60°光沢値の変化率も116%と変化が大きい問題があることが分かった。また、剥離強度が1.6N/15mmとTPOシートに対する密着性が非常に低く問題があることも分かった。 On the other hand, Comparative Example 1 is an example in which the acid-modified non-chlorinated polyolefin (B) was not blended. In Comparative Example 1, it was found that there was a problem that the change rate of the 60 ° gloss value before and after vacuum molding was 116% and the change was large. It was also found that the peel strength was 1.6 N / 15 mm and the adhesion to the TPO sheet was very low.
比較例2は、水性ポリウレタン(A)と酸変性非塩素化ポリオレフィン(B)との質量比率[(A)/(B)]が、55/45〜98/2の範囲外である(A)/(B)=40/60とした例である。この比較例2では、真空成型前後の60°光沢値の変化率が−72%と変化が大きい問題があることが分かった。また、TPOシートに対する密着性は良好であったが、延伸成形加工によって塗膜表面に割れを生じる問題があることも分かった。 In Comparative Example 2, the mass ratio [(A) / (B)] of the aqueous polyurethane (A) and the acid-modified non-chlorinated polyolefin (B) is outside the range of 55/45 to 98/2 (A). / (B) = 40/60. In Comparative Example 2, it was found that there was a problem that the change rate of the 60 ° gloss value before and after vacuum forming was as large as -72%. Moreover, although the adhesiveness with respect to a TPO sheet | seat was favorable, it also turned out that there exists a problem which produces a crack on the coating-film surface by an extending | stretching molding process.
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