JP2014188864A - Rubber mat surface repairing method, laminated sheet, and pressing device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a mat repairing method, having improved work efficiency without application of adhesives.SOLUTION: A mat repairing method uses a repair sheet piece 32a cut out to a size for covering a scar 28 from a laminate sheet 10 composed of an unvulcanized rubber sheet 2 and an adhesive sheet 6, or uses the laminate sheet 10 itself as a repair sheet piece 32a. The repair sheet piece 32a is disposed at a corresponding position on a rubber face 14 of a mat 12 such that the adhesive sheet 6 of the repair sheet piece 32a contacts and covers the scar 28, forming a mat sheet laminate 34. A pressing device 40 includes a heating and pressing part 42 and a pressure receiving part 44. The mat sheet laminate 34 is disposed between the heating and pressing part 42 and the pressure receiving part 44 such that the repair sheet piece 32a is opposed to the heating and pressing part 42. The heating and pressing part 42 is heated to a predetermined temperature and pressed to the pressure receiving part 44 for a predetermined time, so that the unvulcanized rubber sheet 2 is heat bonded to the rubber face 14 having the scar 28 through the adhesive sheet 6.

Description

  The present invention relates to a method for repairing a mat rubber surface for repairing a tear of the mat rubber surface, and more particularly to a method for repairing a mat rubber surface, a repair laminated sheet used for the method, and a press device used for repairing the mat. .

  As a conventional method for repairing a matte rubber surface, there is a method in which a rubber sheet for repairing is bonded to a location damaged by an adhesive. For example, there are mat repair methods described in Patent Document 1 (Japanese Patent Laid-Open No. 2001-239209) and Patent Document 2 (Japanese Patent Laid-Open No. 2007-144798). Patent Document 1 describes a method in which a repair required part is polished with sander or the like, a solid adhesive is applied to the polished repair required part, and then a repair rubber sheet is contacted from above and heated and pressed. Patent Document 2 describes a method of heating and pressing a repairing rubber sheet from above after applying a solid adhesive to a repaired part without polishing the repaired part.

  FIG. 7 is a conventional explanatory view showing a mat repairing method disclosed in Patent Document 1 which is a conventional technique. The mat 101 includes a pile 131 and a rubber plate member 102, and when a large number of cracks 121 are generated on the back surface of the rubber plate member 102, the repair rubber sheet 105 is bonded to a repaired portion including these cracks 121. The mat is repaired. First, a repair required part is ground with sander, and after applying the granular solid adhesive 104 to the polished repair required part, the repair rubber sheet 105 is contacted from above and heated and pressed. That is, in Patent Document 1, it is necessary to polish a repair-required portion, apply a solid adhesive 104 to the polished surface, and bond the repair rubber sheet 105.

  FIG. 8 is a conventional explanatory view showing a mat repairing method described in Patent Document 2 which is a prior art. This Patent Document 2 shows a method for repairing a mat which is an improvement over the above-mentioned Patent Document 1, and specifically, Patent Document 2 does not require a polishing step and bonds an epoxy resin with good adhesion. The repair method of the mat used for the agent 207 is described. That is, as shown in FIG. 8, a method of repairing a tear 261 generated on the back surface of the mat base material 203 having a pile 222 is shown. First, a first step in which the uncured rubber sheet 281 is disposed by applying the adhesive 207 without polishing at a repairable location including the tear 261, and the repair in which the unvulcanized rubber sheet 281 is disposed. And a second step of hot pressing the location. As described above, by using an epoxy compound having good adhesiveness as the adhesive 207, it is not necessary to polish a repaired portion, and the unvulcanized rubber sheet 281 can be bonded. By using the unvulcanized rubber sheet 281 having a smaller area than the application part 271 of the adhesive 207, even when the unvulcanized rubber sheet 281 flows and spreads during hot pressing, the adhesive 207 is placed under the spread part. Thus, the unvulcanized rubber sheet 281 can be bonded.

  Patent Document 3 (Patent No. 4026921) describes a thermosetting adhesive sheet made of a mixture obtained by kneading a styrene-butadiene rubber, an epoxy resin and a curing agent thereof. This heat curable adhesive sheet is an adhesive sheet used in the assembly process of metal products such as automobiles, home appliances, and steel furniture. A characteristic of this sheet is that it has an initial adhesive force for temporarily fixing an adherend that is a metal surface by an initial adhesive force, and is cured by heat treatment. Furthermore, this sheet is temporarily attached with a separator on both sides, and is covered and protected by the separator so that dust or the like does not adhere to the adhesive sheet. When using this heat-curable adhesive sheet, the adherend was temporarily fixed with an initial adhesive force, and then the heat treatment was performed to cure the epoxy resin, thereby expressing the adhesive force after heating.

JP 2001-239209 A JP 2007-144798 A Japanese Patent No. 4026921

As described above, the technique of Patent Document 2 is an improved technique that eliminates the polishing process that Patent Document 1 had. However, the weak point of the essential process common to the technique of Patent Document 1 and the technique of Patent Document 2 is that a solid adhesive is always applied to a repaired place, and then a repair rubber sheet or an unvulcanized rubber sheet is applied from above. It is a point which makes it contact | abut to a repair location required and heat-presses. Therefore, the first weak point is that two steps of applying a solid adhesive and subsequently attaching a rubber sheet are required. That is, the number of work steps increases due to an extra step of applying a solid adhesive. The second weak point is that it is almost impossible to make the outline of the rubber sheet completely coincide with the outline of the solid adhesive region and to bond them in layers. Therefore, even when the adhesive is applied to the lower surface of the rubber sheet, the adhesive surface may be larger than the rubber sheet surface, or the rubber sheet surface may be larger than the adhesive surface. When hot pressing is performed in such a mismatched state, the former has a very bad appearance because the adhesive protrudes around the rubber sheet. In the latter, the peripheral edge of the rubber sheet is not adhered. The rubber sheet may be peeled off or torn due to the impact when the surface is displaced from the floor surface.
Further, in Patent Document 1, since a process for polishing a repaired portion is required, costs such as a base material and labor costs are increased. In addition, dust and the like are generated in the polishing process, and there is a risk of damaging the health of workers.

  Furthermore, Patent Document 3 describes a thermosetting adhesive sheet that is a sheet of a mixture containing a styrene / butadiene rubber, an epoxy resin, and a curing agent thereof. Certainly, when this heat-curable adhesive sheet is used for repairing the rubber surface of the mat, there is an advantage that it can be repaired with only one sheet. However, this heat curable adhesive sheet has a characteristic that the repaired surface is very hardened after hot pressing because rubber and adhesive are kneaded. Therefore, although it adheres well to metal products such as automobiles, home appliances, and steel furniture, it is too hard to repair the mat to the rubber surface, and if it is stepped on, it may crack or crack. Moreover, since there was no elasticity, there was a drawback that the rubber surface was uncomfortable. Furthermore, this heat-curable adhesive sheet is an epoxy resin sheet that exhibits adhesiveness before heat treatment and is cured by heat treatment to exhibit a strong adhesive force. During the work process, there are drawbacks that the worker is difficult to handle and that dust and the like are easily attached.

  The present invention has been made in view of the above-described conventional problems, and does not require a polishing process or an adhesive application process in repairing a mat, and a repair method for a mat that improves work efficiency and repairs used therefor. The object is to provide a sheet and a pressing device.

  The present invention has been proposed in order to solve the above problems, and a first aspect of the present invention is a method of repairing a scratch on a rubber surface of a mat, and an unvulcanized rubber sheet and an adhesive sheet are used. Prepare a laminated sheet, use a repair sheet piece cut out to the size to cover the scratch from the laminated sheet, or use the laminated sheet itself as a repair sheet piece, the repair sheet Forming a mat sheet laminate in which the repair sheet piece is disposed on the rubber surface of the mat so that the piece of adhesive sheet covers and contacts the scratch, and the heating of the press device having a heating pressing part and a pressure receiving part The mat sheet laminate is disposed between the heating pressing portion and the pressure receiving portion so that the repair sheet piece faces the pressing portion, and the heating pressing portion is heated to a predetermined temperature and the pressure receiving portion only for a predetermined time. A repairing method of the mat for heat bonding the unvulcanized rubber sheet through the adhesive sheet to the rubber surface with the scratch by pressing.

  In the second aspect of the present invention, when the rubber surface to be repaired is an embossed surface in which a large number of convex points are formed, an embossed sheet in which a large number of convex points protrude from the pressing surface of the heating pressing part is laminated. Then, the embossing sheet presses the unvulcanized rubber sheet when the heating pressing unit is pressed, and the mat is repaired by embossing to form a number of convex points on the surface of the unvulcanized rubber sheet.

  According to a third aspect of the present invention, there is provided a mat repairing method in which a pressure dispersion sheet is laminated on a pressure receiving surface of the pressure receiving portion, and the pressing force against the unvulcanized rubber sheet is made uniform over the entire surface when the heating pressing portion is pressed. It is.

  A fourth embodiment of the present invention is a method for repairing a mat in which an embossed sheet having a number of convex points protruding from the upper surface of the pressure dispersion sheet stacked on the pressure receiving surface is stacked.

  In the fifth aspect of the present invention, light is irradiated from the periphery of the heating pressing portion toward the pressure receiving portion to form a light region corresponding to a heating pressing region by the heating pressing portion, and the repair is performed inside the light region. This is a method for repairing a mat in which a sheet piece is positioned so that the repairing sheet piece faces the heating pressing portion.

  The sixth embodiment of the present invention is a sheet used for repairing scratches on the rubber surface of the mat, and is laminated so that the contours of the unvulcanized rubber sheet and the adhesive sheet of the same shape coincide with each other vertically. It is a laminated sheet, and is a laminated sheet formed such that a repair sheet piece of a size covering the scratch can be cut out from the laminated sheet.

  A seventh aspect of the present invention is a laminated sheet in which a rubber release sheet is laminated on the unvulcanized rubber sheet surface of the laminated sheet, and an adhesive release sheet is laminated on the adhesive sheet surface of the laminated sheet.

  The 8th form of this invention is a press apparatus which has a heating press part and a pressure receiving part, and is a press apparatus which laminated | stacked the emboss sheet which protruded many convex points on the press surface of the said heating press part.

  A ninth aspect of the present invention is a press device in which a pressure dispersion sheet is laminated on a pressure receiving surface of the pressure receiving portion.

  A tenth aspect of the present invention is a press device in which an embossed sheet having a large number of convex points protruding on the upper surface of the pressure dispersion sheet is stacked.

  An eleventh aspect of the present invention is a pressing device in which a light source for irradiating light toward the pressure receiving portion is disposed around the heating pressing portion.

According to the first aspect of the present invention, since a laminated sheet obtained by laminating an unvulcanized rubber sheet and an adhesive sheet is used, the adhesive application step and the unvulcanized rubber sheet adhering step that have been conventionally separated are integrated. Thus, the adhesive application step can be omitted, and the working efficiency can be improved. In addition, the unvulcanized rubber sheet and the adhesive sheet are in close contact with each other, and the unvulcanized rubber sheet and the adhesive sheet are integrated with each other. As well as improving the bonding strength, the repaired portion can be finished excellently, and excellent durability can be imparted. Furthermore, a repair sheet piece cut out to a size that covers the scratch from the laminated sheet can be used, and for large scratches, the laminated sheet itself can be used as a repair sheet piece. Therefore, the laminated sheet can cope with any scratch size. Moreover, since the mat sheet laminate is formed by arranging the repair sheet piece on the rubber surface of the mat so that the adhesive sheet surface of the repair sheet piece covers the scratch, the mat sheet laminate is provided in the press device. Is advantageous in that it is easy to handle.
Further, even when the repair sheet is hot pressed, a hot-pressed unvulcanized rubber sheet exists on the upper surface of the rubber surface, and the unvulcanized rubber sheet surface has elasticity as rubber. Therefore, even when it is placed in contact with the floor surface, it has elasticity, and even if it is stepped on with a foot, it does not break due to its elasticity, and the durability of the repaired portion can be increased.

  According to the second aspect of the present invention, when the rubber surface to be repaired is an embossed surface having a large number of convex points, an embossed sheet having a large number of convex points protruding from the pressing surface of the heating pressing part. Can be stacked. As the embossed sheet, an embossed resin sheet can be used. For example, the embossed sheet is formed of a Teflon (registered trademark) sheet or the like. The embossing sheet presses the unvulcanized rubber sheet during pressing of the heating pressing portion (during hot pressing), and embossing is performed to form a large number of convex points on the surface of the unvulcanized rubber sheet. it can. Therefore, the embossed surface of the unvulcanized rubber sheet has the same pattern as the embossed surface of the surrounding rubber surface, so that the repaired surface can be excellently finished. Further, by embossing the unvulcanized rubber sheet surface, when the mat is placed on the floor surface, there is a technical effect that the embossed surface is non-slip and the mat is difficult to slip.

  According to the third aspect of the present invention, the pressure dispersion sheet is laminated on the pressure receiving surface of the pressure receiving portion, and the pressing force against the unvulcanized rubber sheet can be made uniform over the entire surface when the heating pressing portion is pressed. it can. In other words, the entire surface of the unvulcanized rubber sheet is uniformly pressed, and the unvulcanized rubber sheet can be evenly adhered to the rubber surface, making it difficult to peel off and repairing with excellent durability. Can do. As the pressure dispersion sheet, a flexible and soft elastic material is excellent. For example, felt, towel cloth, pile cloth, sponge body, and the like can be used.

  According to the fourth aspect of the present invention, since the embossed sheet having a plurality of convex points protruding from the upper surface of the pressure dispersion sheet laminated on the pressure receiving surface is laminated, the mat on which no pile is formed. In the repair of the peripheral edge, when the repair surface is embossed, the back surface can be embossed at the same time.

  According to the fifth aspect of the present invention, light is irradiated from the periphery of the heating pressing portion toward the pressure receiving portion to form a light region corresponding to the heating pressing region by the heating pressing portion, and inside the light region. The repair sheet piece can be easily positioned by visual inspection. That is, since the repair sheet piece can be opposed to the heating pressing portion in a correct positional relationship, the repair sheet piece can be easily and reliably arranged in the light region. That is, the repair sheet piece of the mat sheet laminate can be arranged in the light region, the position of the repair sheet piece is adjusted accurately, and the press position is shifted when the operator performs hot press. Can be prevented.

According to the sixth aspect of the present invention, a sheet used for repairing scratches on the rubber surface of the mat is laminated with an unvulcanized rubber sheet and an adhesive sheet having the same shape so that their contours coincide vertically. It is possible to cut out a repair sheet piece having a size covering the scratch from the laminated sheet, and an effect of eliminating the need for an adhesive application step during repair. Further, the mat can be easily repaired by simply attaching a repair sheet piece so that the adhesive sheet surface covers the scratch. Moreover, since the same-shaped adhesive sheet is laminated on the unvulcanized rubber sheet with matching contours, the repaired surface can be excellently finished. Furthermore, the laminated sheet may be attached to a large scratch as it is, and a repair sheet piece of a size covering the scratch is cut out from the laminated sheet according to the size of the scratch and used. You can also
As in the first embodiment, this laminated sheet is a two-layer sheet of an unvulcanized rubber sheet and an adhesive sheet, and when bonded to a scratched mat rubber surface, the unvulcanized rubber sheet surface exists on the surface side. When the mat is installed on the floor surface, the unvulcanized rubber sheet surface is arranged so as to be in contact with the floor surface, so that the unvulcanized rubber sheet acts as an elastic layer on the floor surface. Therefore, even if a force acts on the mat, the laminated sheet having excellent durability can be provided without being broken by the elasticity of the unvulcanized rubber sheet.

  According to the seventh aspect of the present invention, the rubber release sheet is laminated on the unvulcanized rubber sheet surface of the laminated sheet, and the adhesive release sheet is laminated on the adhesive sheet surface of the laminated sheet. The release sheet may be peeled off just before the laminated sheet is attached, and dust and the like can be prevented from adhering to the raw rubber surface and the adhesive surface.

  According to the eighth aspect of the present invention, there is provided a press device having a heating pressing portion and a pressure receiving portion, and an embossed sheet having a number of convex points protruding on the pressing surface of the heating pressing portion is laminated. When the unvulcanized rubber sheet surface is pressed, the unvulcanized rubber sheet surface can be embossed. Therefore, the embossed surface of the unvulcanized rubber sheet has the same pattern as the embossed surface of the surrounding rubber surface, so that the repaired surface can be excellently finished. Further, by embossing the unvulcanized rubber sheet surface, when the mat is placed on the floor surface, there is a technical effect that the embossed surface is non-slip and the mat is difficult to slip. Furthermore, when the heated pressing portion is raised after pressing, the adhesion between the embossed sheet surface and the unvulcanized rubber sheet surface is low, so that the embossed sheet surface can be easily separated from the unvulcanized rubber sheet surface.

  According to the ninth aspect of the present invention, since the pressure distribution sheet is laminated on the pressure receiving surface of the pressure receiving portion, the pressure distribution sheet is laminated on the pressure receiving surface of the pressure receiving portion, so that when the mat is pressed, Pressure can be uniformly distributed over the entire repair surface.

  According to the tenth aspect of the present invention, since the embossed sheet having a large number of protruding points is laminated on the upper surface of the pressure dispersion sheet, embossing is performed at the same time particularly when repairing the peripheral edge of the mat. be able to.

  According to the eleventh aspect of the present invention, since the light source that irradiates light toward the pressure receiving portion is disposed around the heating pressing portion, a light region corresponding to the heating pressing region by the heating pressing portion is formed. Since it can do, the sheet piece for repair can be easily arranged inside the light field, and the position of the sheet piece for repair can be adjusted accurately.

FIG. 1 is a manufacturing process diagram of a laminated sheet used in the mat repairing method according to the present invention. FIG. 2 is a schematic explanatory diagram for determining the size of a repair sheet piece covering a scratch on the rubber surface in the mat repairing method according to the present invention. FIG. 3 is a process diagram for cutting out a repair sheet piece from a laminated sheet in the mat repair method according to the present invention. FIG. 4 is an explanatory view of the arrangement in which the mat sheet laminate is disposed between the heating pressing portion and the pressure receiving portion of the pressing device in the mat repairing method according to the present invention. FIG. 5 is a pressing process diagram for obtaining a repaired mat by pressing the heating pressing portion while heating the pressure receiving portion in the mat repairing method according to the present invention. FIG. 6 is a conceptual diagram in which a light source is arranged around the heating pressing portion to form a light area corresponding to the heating pressing area in the mat repairing method according to the present invention. FIG. 7 is a conventional explanatory view showing a mat repairing method disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2001-239209), which is a conventional technique. FIG. 8 is a conventional explanatory view showing a mat repairing method disclosed in Patent Document 2 (Japanese Patent Laid-Open No. 2007-144798), which is a conventional technique.

Hereinafter, embodiments of a repair method for a mat rubber surface according to the present invention, a laminated sheet used in the method, and a press apparatus will be described in detail with reference to the drawings.
FIG. 1 is a manufacturing process diagram of a laminated sheet used in the mat repairing method according to the present invention. Below, it demonstrates in order of a manufacturing process. (1A) is an explanatory view of the unvulcanized rubber sheet 2 and the adhesive sheet 6. In the first step, a peelable rubber release sheet 4 is laminated on the upper surface of the unvulcanized rubber sheet 2 and unvulcanized. The rubber sheet laminate 3 is formed, and a peelable adhesive release sheet 8 is laminated on the lower surface of the adhesive sheet 6 to form the adhesive sheet laminate 7. The rubber release sheet 4 and the adhesive release sheet 8 prevent dust and the like from adhering to the surfaces of the unvulcanized rubber sheet 2 and the adhesive sheet 6. As the adhesive sheet 6, a plastic polyurethane sheet made of a polyester polyurethane resin is used. The plastic polyurethane sheet exhibits tackiness when heated, but is not tacky at room temperature, so that it is easy for an operator to handle during work and can prevent adhesion of dust and the like. Further, since the polyurethane sheet is transparent, it has an advantage that it can be seen through when laminated with the unvulcanized rubber sheet 2 and is easy to handle because it is odorless. The softening temperature is distributed around 130 ° C. depending on the material, but since the specific gravity is about 1.2, it is light and easy to handle.
(1B) is explanatory drawing of the lamination sheet 10 with a peeling sheet which laminated | stacked the unvulcanized rubber sheet laminated body 3 and the adhesive sheet laminated body 7. FIG. In the second step, when the unvulcanized rubber sheet laminate 3 and the adhesive sheet laminate 7 are laminated, the unvulcanized rubber sheet surface 2a and the adhesive sheet surface 6a are laminated. As a result, a laminated sheet 10 composed of four layers is formed in which the upper and lower surfaces of the laminated sheet 10a composed of two layers of the unvulcanized rubber sheet 2 and the adhesive sheet 6 are tightly bonded with the rubber release sheet 4 and the adhesive release sheet 8. The reason why the rubber release sheet 4 and the adhesive release sheet 8 are laminated is to prevent dust and dust from adhering to the surfaces of the unvulcanized rubber sheet 2 and the adhesive sheet 6. The rubber release sheet 4 and the adhesive release sheet 8 are peeled off and used in the state of a laminated sheet 10 a composed of the unvulcanized rubber sheet 2 and the adhesive sheet 6. The laminated sheet 10 is a laminated sheet with a release sheet, and the laminated sheet 10a means a laminated sheet without a release sheet.

FIG. 2 is a schematic explanatory diagram for determining the size of a repair sheet piece covering a scratch on the rubber surface in the mat repairing method according to the present invention. (2A) is an explanatory view showing how the scratches 28 are generated in the corner 25 at the cutting edge 24 of the mat 12. Scratches 28 are generated from the punch holes 26 formed in the corner portions 25 of the mat 12 cut along the pillars 22. In general, when the corner portion 25 is formed at a right angle point, breakage tends to occur from the right angle point. Therefore, a punch hole 26 is drilled at the right angle point so that the breakage hardly occurs. However, scratches 28 as shown in (2A) may occur due to long-term use. In the illustrated mat 12, a pile 16 is provided on the front surface, and the rubber surface 14, which is the back surface, is formed on an embossed surface 20 with convex points 18. As described above, the reason why the rubber surface 14 has a large number of protruding points 18 is that when the embossed surface 20 abuts on the floor surface, the protruding point 18 applies a frictional force to the floor surface and the mat is laterally displaced. It is because it has the effect | action which does not.
(2B) is explanatory drawing which shows the repair area | region which requires the repair containing the crack 28, The illustration of a pile is abbreviate | omitted in (2B). The area surrounding the scratch 28 and its periphery is defined as a repair area 30, and in this repair area 30, the laminated sheet 10 with the release sheet shown in FIG. 1 (1 B) is cut out to fit the size of the repair area 30. Adhere.

FIG. 3 is a process diagram for cutting out a repair sheet piece from a laminated sheet in the mat repair method according to the present invention. (3A) is explanatory drawing of the lamination sheet 10 with a peeling sheet. The laminated sheet 10 with the release sheet is cut out along the cut line 31 in accordance with the size of the repair area 30 shown in FIG. Further, when the size of the scratch 28 is a large region, the laminated sheet 10 itself can be used as the repair sheet piece 32 without being cut off.
(3B) is explanatory drawing of the sheet piece 32 for repair with a peeling sheet cut out from the lamination sheet 10 with a peeling sheet. The repair sheet piece 32 with a release sheet is composed of a four-layer structure of a rubber release sheet 4, an unvulcanized rubber sheet 2, an adhesive sheet 6, and an adhesive release sheet 8. Since the rubber release sheet 4 and the adhesive release sheet 8 do not cause dust or dirt to adhere to the surfaces of the unvulcanized rubber sheet 2 and the adhesive sheet 6, they can be stored and stored until immediately before repair.
(3C) is explanatory drawing of the sheet piece 32a for repair without the peeling sheet which peeled the rubber peeling sheet 4 and the adhesive peeling sheet 8 from the sheet piece 32 for repair with a peeling sheet. Immediately before the repair, the rubber release sheet 4 and the adhesive release sheet 8 are peeled off from the repair sheet piece 32 to form a repair sheet piece 32a without a release sheet, and the repair area 30 shown in (2B) of FIG. The repair sheet piece 32a is used with the adhesive sheet 6 side being the lower surface and bonded.

FIG. 4 is an explanatory view of the arrangement in which the mat sheet laminate is disposed between the heating pressing portion and the pressure receiving portion of the pressing device in the mat repairing method according to the present invention. The mat sheet laminate 34 is formed by laminating the mat 12 and the repair sheet piece 32a, the pile 16 of the mat 12 is disposed on the lower surface side, and an embossed structure is formed on the rubber surface 14 on the upper surface side of the mat 12. Has been. The pressing device 40 includes a pedestal portion 47 that supports the heating and pressing portion 42 and a pressure receiving portion 44 that receives pressure when the heating and pressing portion 42 is pressed. The scratches 28 generated on the rubber surface 14 of the mat 12 are arranged so that the repair sheet piece 32a covers the scratches 28 from above. The repair sheet piece 32a is arranged with the adhesive sheet 6 facing downward and the unvulcanized rubber sheet 2 facing upward.
When the mat sheet laminate 34 is pressed toward the pressure receiving portion 44 by the heating pressing portion 42, the adhesive sheet 6 is heated and bonded to the rubber surface 14 and the unvulcanized rubber sheet 2 is strongly bonded to the rubber surface 14. Are arranged. An embossed sheet 48 having convex points 48a formed on the entire surface is disposed on the surface of the heating and pressing unit 42. When the heating pressing portion 42 is pressed, the embossed sheet 48 is pressed against the unvulcanized rubber sheet surface 2a of the unvulcanized rubber sheet 2 and embossed to form a number of convex points on the unvulcanized rubber sheet surface 2a. be able to. A pressure dispersion sheet 50 is disposed above the pressure receiving portion 44. The pressure dispersion sheet 50 applies a uniformly dispersed pressure to the mat sheet laminate 34 during pressing, and the entire surface of the laminate sheet 32a is applied to the rubber surface 14. Can be uniformly pressed. On the upper side of the pressure dispersion sheet 50, an embossed sheet 52 in which convex points 52a are formed is disposed. When repairing the mat end of the mat 12 that has not been embossed, the mat end of the mat 12 is embossed by the hot press. The mat 12 is disposed above the embossed sheet 52.
Light beams 46 a and 46 a are applied to the rubber surface 14 from the light sources 46 and 46 disposed on the left and right of the pedestal lower surface 47 a of the pedestal portion 47, thereby forming an optical region 54 on the rubber surface 14. When the repair sheet piece 32 a is arranged at the center of the interior of the light area 54, the repair area 30 described with reference to FIG. 2 (2 B) is automatically arranged at the center position of the light area 54. As described above, when the mat sheet laminate 34 is disposed, the repair sheet piece 32a can be reliably heated and pressed by the heating and pressing portion 42 with a uniform pressing force.

FIG. 5 is a pressing process diagram for obtaining a repaired mat by pressing the heating pressing portion while heating the pressure receiving portion in the mat repairing method according to the present invention. (5A) is a process diagram that realizes repair of the scratch 28 of the mat 12 by pressing the heating pressing portion 42 toward the pressure receiving portion 44. The repairing sheet piece 32a is pressed from above to the pressure receiving part 44 by the heating pressing part 42, and the adhesive sheet 6 of the repairing sheet piece 32a is heated and pressed against the rubber surface 14 of the mat 12 by the pressure. At this time, the heating temperature is 180 ° C. to 200 ° C., and the pressure bonding time is 3 to 5 minutes. Since the adhesive sheet 6 is a sheet using a polyurethane resin, the adhesive sheet 6 exhibits adhesiveness upon heating and is adhered to the rubber surface 14. After bonding to the rubber surface 14, the adhesive sheet 6 is cooled in a state of being bonded to the rubber surface 14, and with cooling, the adhesive sheet 6 is integrated with the rubber surface 14 and cured. At the same time, the unvulcanized rubber sheet 2 can be bonded and fixed to the rubber surface 14. When the mat sheet laminate 34 is cooled, the repair is completed and the unvulcanized rubber sheet 2 is in a state of protecting the rubber surface 14. Moreover, since the pressure generated during pressing is uniformly dispersed by the pressure dispersion sheet 50, the repair sheet piece 32a is pressed and adhered to the rubber surface 14 without being biased.
(5B) is explanatory drawing of the mat | matte after the completion of repair taken out from the press apparatus after repair. The adhesive sheet 6 and the unvulcanized rubber sheet 2 are bonded and fixed to the scratch 28 from above. The unvulcanized rubber sheet 2 is processed into an embossed surface 2c formed with a number of convex points 2b by pressurization and heating at the time of pressure contact, and the rubber surface 14 of the mat 12 Bonded and integrated. In other words, the unvulcanized rubber sheet surface 2a is formed on the embossed surface 2c by pressing the embossed sheet 48 arranged in the heating pressing portion 42 onto the unvulcanized rubber sheet surface 2a.

  FIG. 6 is a conceptual diagram in which a light source is arranged around the heating pressing portion to form a light area corresponding to the heating pressing area in the mat repairing method according to the present invention. The four light sources 46 are arranged on the pedestal lower surface 47a of the pedestal 47, and these light sources 46 emit light rays so as to evenly surround the repair region 30 from above the rubber surface 14 of the mat 12 where the repair region 30 is shown. 46a is irradiated, and the light region 54 is partitioned. Since the light source 46 arranged on the pedestal lower surface 47a is arranged so as to surround the side of the heating pressing part 42, the heating pressing part 42 presses almost the entire surface of the light region 54 formed by the light source 46, and repairs are performed. If the region 30 is positioned at the center of the light region 54, the repair region 30 can be reliably pressed. Since the light region 54 can be visually observed, the operator can quickly and accurately grasp the press position with the eyes.

  The present invention is not limited to the above-described embodiment, and various modifications, design changes, and the like within the scope not departing from the technical idea of the present invention are included in the technical scope. Absent.

  According to the repair method of the present invention, it is possible to freely cut out a repair sheet piece having a size matched to a scratch from a laminated sheet in which an unvulcanized rubber sheet and an adhesive sheet are stacked, and to be easily heat bonded to the scratch. The mat rubber surface can be repaired quickly. Therefore, with respect to the rental mat and the sold-out mat, a repair method capable of imparting durability and super long life to the mat becomes possible. In the mat-related industry, it can contribute to the development of mat manufacturing industry, mat sales industry, mat rental industry, mat repair industry and the like.

2 Unvulcanized rubber sheet 2a Unvulcanized rubber sheet surface 2b Convex point 2c Embossed surface 3 Unvulcanized rubber sheet laminate 4 Rubber release sheet 6 Adhesive sheet 6a Adhesive sheet surface 7 Adhesive sheet laminate 8 Adhesive release sheet 10 Laminated sheet 10a Laminated sheet 12 Mat 14 Rubber surface 16 Pile 18 Convex point 20 Embossed surface 22 Pillar 24 Cutting edge 25 Corner portion 26 Punch hole 28 Scratch 30 Repair area 31 Cut line 32 Repair sheet piece 32a with release sheet Repair sheet piece 34 Mat sheet laminated body 40 Pressing device 42 Heating pressing unit 44 Pressure receiving unit 46 Light source 46a Light beam 47 Base 47a Base bottom surface 48 Embossed sheet 48a Convex point 50 Pressure dispersion sheet 52 Embossed sheet 52a Convex point 54 Light region 56 Heating press region 101 Mat 102 Rubber Plate member 104 Solid adhesive 105 Repair rubber sheet 1 1 Crack 131 pile 203 mat base member 205 substrate body portion 207 adhesive 222 pile 261 break 271 coating section 281 unvulcanized rubber sheet

Claims (11)

It is a method of repairing scratches on the rubber surface of the mat, and a laminated sheet in which an unvulcanized rubber sheet and an adhesive sheet are laminated is prepared, and a repair sheet piece cut out to a size covering the scratch from the laminated sheet is used. Or a mat in which the laminated sheet itself is used as a repair sheet piece, and the repair sheet piece is arranged on the rubber surface of the mat so that the adhesive sheet of the repair sheet piece covers and contacts the scratch. A sheet laminate is formed, and the mat sheet laminate is placed between the heating press portion and the pressure receiving portion so that the repair sheet piece is opposed to the heating press portion of a press device having a heating press portion and a pressure receiving portion. The unvulcanized rubber sheet is placed on the scratched rubber via the adhesive sheet by placing and heating the heating and pressing part to a predetermined temperature and pressing the pressure receiving part for a predetermined time. Repairing method of the mat, characterized in that is heated and adhered to. When the rubber surface to be repaired is an embossed surface on which a large number of convex points are formed, an embossed sheet having a large number of convex points protruding from the pressing surface of the heated pressing portion is stacked, and when the heated pressing portion is pressed The mat repairing method according to claim 1, wherein the embossed sheet presses the unvulcanized rubber sheet, and embossing is performed to form a number of convex points on the surface of the unvulcanized rubber sheet. The method of repairing a mat according to claim 1 or 2, wherein a pressure dispersion sheet is laminated on the pressure receiving surface of the pressure receiving portion, and the pressing force on the unvulcanized rubber sheet is made uniform over the entire surface when the heating pressing portion is pressed. The method of repairing a mat according to claim 1, 2 or 3, wherein an embossed sheet having a number of convex points protruding from the upper surface of the pressure dispersion sheet laminated on the pressure receiving surface is laminated. Irradiating light from the periphery of the heating pressing portion toward the pressure receiving portion to form a light region corresponding to a heating pressing region by the heating pressing portion, and positioning the repair sheet piece inside the light region, The repair method of the mat | matte in any one of Claims 1-4 which made the said sheet piece for repair oppose to a heating press part. A sheet used for repairing scratches on the rubber surface of the mat, which is a laminated sheet obtained by laminating an unvulcanized rubber sheet and an adhesive sheet of the same shape so that their contours coincide with each other vertically, and from the laminated sheet A laminated sheet, wherein the repair sheet piece having a size covering the scratch is formed so as to be cut out. The laminated sheet according to claim 6, wherein a rubber release sheet is laminated on the unvulcanized rubber sheet surface of the laminated sheet, and an adhesive release sheet is laminated on the adhesive sheet surface of the laminated sheet. A pressing apparatus having a heating pressing part and a pressure receiving part, wherein an embossed sheet having a number of convex points protruding from the pressing surface of the heating pressing part is laminated. The press device according to claim 8, wherein a pressure dispersion sheet is laminated on a pressure receiving surface of the pressure receiving portion. The press device according to claim 9, wherein an embossed sheet in which a large number of convex points protrude from the upper surface of the pressure dispersion sheet is disposed. The press device according to claim 8, 9 or 10, wherein a light source for irradiating light to the pressure receiving portion is disposed around the heating pressing portion.