JP2014188487A - Solid-liquid vibration liquefaction tank and operational method therefor - Google Patents
Solid-liquid vibration liquefaction tank and operational method therefor Download PDFInfo
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本発明は、比重選別を行う固液振動液状化槽、及びその安定運転を継続するための方法に関する。 The present invention relates to a solid-liquid vibration liquefaction tank that performs specific gravity sorting, and a method for continuing its stable operation.
鉱山より採掘された鉱石中には、有用鉱物以外の不用鉱物が多く含まれるため、そのままでは利用できず、選鉱作業によって有用鉱物の品位を高める必要がある。また、ドロマイトや珪石等の鉱石については、主要成分の含有率等によって用途が異なるため、適切に選別することで選別後の鉱石の利用価値が高まる。 Ore mined from the mine contains a lot of unnecessary minerals other than useful minerals, so they cannot be used as they are, and it is necessary to improve the quality of useful minerals by beneficiation work. In addition, since ores such as dolomite and quartzite have different uses depending on the content of main components, the utility value of the ore after sorting is increased by appropriate sorting.
また、近年、環境保全・資源の有効利用の観点から、産業廃棄物や家庭用廃棄物等の廃棄物、及び、ポリエチレン(PE)、ポリプロピレン(PP)、ポリスチレン(PS)などのプラスチック類が再利用され、再利用にあたって金属類やプラスチック類を選別する必要がある。 In recent years, industrial waste, household waste, and plastics such as polyethylene (PE), polypropylene (PP), and polystyrene (PS) have been recycled from the viewpoint of environmental conservation and effective use of resources. It is necessary to select metals and plastics for reuse.
そこで、特許文献1には、投入した試料である鉱石を水により粉分を洗浄除去する洗浄装置と、固体媒体である砂と液体媒体である水の混合層に振動を加えて液状化させる振動液状化槽と、振動液状化槽に振動を付与する油圧シリンダーと、振動液状化槽内の液状化した混合層の一部を抜き出し、抜き出した混合層に含まれる異物を除去した後、振動液状化槽に戻し、さらに、振動液状化槽に砂及び水を供給する異物除去・水分調整装置が記載されている。
Therefore,
これによれば、固体媒体と液体媒体の混合層を用いるため、選別対象の物体が湿っていても安定して選別を行うことができ、乾式比重選別法で要求される乾燥コストが不要になる。また、固体媒体と液体媒体の混合層に振動を加えて液状化させるため、湿式比重選別法で要求される液体の流入速度の調整等が不要となると共に、湿式比重選別法で必要な流動化に要するエネルギー及び運転コストを低減することができる。 According to this, since the mixed layer of the solid medium and the liquid medium is used, it is possible to perform the sorting stably even when the object to be sorted is wet, and the drying cost required by the dry specific gravity sorting method becomes unnecessary. . In addition, since the mixed layer of the solid medium and liquid medium is liquefied by applying vibration, adjustment of the liquid inflow rate required by the wet specific gravity sorting method is unnecessary, and fluidization required by the wet specific gravity sorting method is unnecessary. Energy and operating costs required for the operation can be reduced.
しかし、上記特許文献1に記載の方法では、試料を投入して分離を行うにつれて固体媒体が摩耗して元の粒子形状が失われると、液状化を解消する方向に力が働き、分離性能が失われる可能性も考えられる。
However, in the method described in
そこで、本発明は、上記問題点に鑑みてなされたものであって、良好な分離性能を維持しながら、固液振動液状化槽を安定して運転することを目的とする。 Therefore, the present invention has been made in view of the above problems, and an object thereof is to stably operate a solid-liquid vibration liquefaction tank while maintaining good separation performance.
上記目的を達成するため、本発明は、固液振動液状化槽であって、固体媒体と液体媒体の混合層に振動を加えて液状化させ、該混合層に塊状の混合物を投入し、該混合物の比重差により該混合物を浮遊又は沈降させて選別する固液振動液状化槽であって、該固液振動液状化槽から固体媒体を抜き出す抜出手段と、該抜出手段によって抜き出した固体媒体のうち所定の粒径以下のものを選別して除去する選別除去手段と、該選別除去手段で除去した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入する投入手段とを備えることを特徴とする。 In order to achieve the above object, the present invention is a solid-liquid vibration liquefaction tank, wherein a mixed layer of a solid medium and a liquid medium is vibrated to be liquefied, and a massive mixture is charged into the mixed layer. A solid-liquid vibration liquefaction tank for selecting the mixture by floating or settling according to the difference in specific gravity of the mixture, the extraction means for extracting a solid medium from the solid-liquid vibration liquefaction tank, and the solid extracted by the extraction means Sorting / removing means for selecting and removing a medium having a predetermined particle size or less among the medium, and charging for introducing a new solid medium in the same amount as the solid medium removed by the sorting / removing means into the solid-liquid vibration liquefaction tank Means.
本発明によれば、所定の粒径以下の固体媒体を選別して除去し、除去した固体媒体と同量の新たな固体媒体を投入するため、固液振動液状化槽内の固体媒体の粒子形状の変化を防止し、良好な分離性能を維持しながら、固液振動液状化槽の安定運転を継続することができる。 According to the present invention, a solid medium having a predetermined particle size or less is selected and removed, and a new solid medium having the same amount as the removed solid medium is charged. A stable operation of the solid-liquid vibration liquefaction tank can be continued while preventing a change in shape and maintaining good separation performance.
上記固液振動液状化槽において、前記選別除去手段は、篩又はスクリーンを備えることができる。 In the solid-liquid vibration liquefaction tank, the sorting and removing means may include a sieve or a screen.
また、本発明は、固液振動液状化槽の運転方法であって、固体媒体と液体媒体の混合層に振動を加えて液状化させ、該混合層に塊状の混合物を投入し、該混合物の比重差により該混合物を浮遊又は沈降させて選別する固液振動液状化槽から定期的又は不定期に固体媒体の一部又は全部を抜き出し、該抜き出した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入することを特徴とする。 The present invention is also a method for operating a solid-liquid vibration liquefaction tank, wherein a mixed layer of a solid medium and a liquid medium is vibrated to be liquefied, and a massive mixture is charged into the mixed layer. Part or all of the solid medium is withdrawn regularly or irregularly from a solid-liquid vibration liquefaction tank that selects by floating or settling the mixture according to the specific gravity difference, and a new solid medium having the same amount as the extracted solid medium is extracted. The solid-liquid vibration liquefaction tank is charged.
さらに、本発明は、固液振動液状化槽の運転方法であって、固体媒体と液体媒体の混合層に振動を加えて液状化させ、該混合層に塊状の混合物を投入し、該混合物の比重差により該混合物を浮遊又は沈降させて選別する固液振動液状化槽から定期的又は不定期に固体媒体の一部又は全部を抜き出し、該抜き出した固体媒体のうち所定の粒径以下のものを除去し、該除去した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入することを特徴とする。 Furthermore, the present invention is a method for operating a solid-liquid vibration liquefaction tank, wherein a mixed layer of a solid medium and a liquid medium is vibrated to be liquefied, and a massive mixture is charged into the mixed layer. Part or all of the solid medium is withdrawn regularly or irregularly from a solid-liquid vibration liquefaction tank that floats or settles the mixture according to the difference in specific gravity, and has a predetermined particle size or less. And a new solid medium of the same amount as the removed solid medium is put into the solid-liquid vibration liquefaction tank.
上記両発明によれば、固液振動液状化槽内の固体媒体の粒子形状の変化を防止し、良好な分離性能を維持しながら、固液振動液状化槽の安定運転を継続することができる。 According to the above inventions, it is possible to continue the stable operation of the solid-liquid vibration liquefaction tank while preventing the change in the particle shape of the solid medium in the solid-liquid vibration liquefaction tank and maintaining good separation performance. .
以上のように、本発明によれば、良好な分離性能を維持しながら、固液振動液状化槽を安定して運転することができる。 As described above, according to the present invention, the solid-liquid vibration liquefaction tank can be stably operated while maintaining good separation performance.
次に、本発明を実施するための形態について図面を参照しながら詳細に説明する。尚、以下の説明においては、本発明によってドロマイトや珪石等の鉱石を比重に基づいて選別する場合を例にとって説明する。 Next, embodiments for carrying out the present invention will be described in detail with reference to the drawings. In the following description, the case where ores such as dolomite and silica stone are selected based on specific gravity according to the present invention will be described as an example.
図1は、本発明に係る振動液状化槽を用いた比重選別装置を示し、この比重選別装置1は、ドロマイト等の鉱石M1から粉分P等を洗い流すための洗浄装置2と、水洗後の鉱石M2を選別するための固液振動液状化槽(以下「液状化槽」という。)3と、液状化槽3に振動を与えて液状化槽3内の混合層を液状化させる油圧シリンダー4、5と、液状化槽3内の固体媒体の形状を調整する調整装置6とで構成される。
FIG. 1 shows a specific gravity sorting device using a vibrating liquefaction tank according to the present invention. This specific
洗浄装置2は、試料としての鉱石M1の表面に付着している粉分Pを水W1で洗浄除去するために備えられ、回転する円筒状網体を備え、その中を通過する鉱石M1に上方から水を噴射して鉱石M1の表面を洗浄する。
The
液状化槽3は、上方が開口する箱状に形成され、その中に固体媒体としての砂S1と、液体媒体としての水W2が充填される。この液状化槽3は、塩化ビニルやアクリルなどの樹脂類、金属等の材料で形成され、その大きさは、投入する鉱石M1の大きさや量によって適宜決定される。尚、固体媒体として、砂S1以外に、ガラスビーズ、ステンレス、アルミナなどを用いることもできる。また、液体媒体として、水W2以外に、エタノール、ハイドロカーボンなどを使用することができる。 The liquefaction tank 3 is formed in a box shape that opens upward, and is filled with sand S1 as a solid medium and water W2 as a liquid medium. The liquefaction tank 3 is made of a resin such as vinyl chloride or acrylic, or a material such as metal, and the size thereof is appropriately determined depending on the size and amount of the ore M1 to be introduced. In addition to the sand S1, glass beads, stainless steel, alumina, or the like can be used as the solid medium. In addition to water W2, ethanol, hydrocarbon, or the like can be used as the liquid medium.
油圧シリンダー4、5は、液状化槽3の側面に固定され、液状化槽3に振動を付与し、液状化槽3の中の砂S1と水W2の混合層を液状化するために備えられる。砂S1の密度、砂S1と水W2の割合(固液比)等に基づいて液状化槽中の混合層の仮想密度を調整することで、投入した鉱石M1の比重によって混合層中の鉱石M2の位置が上下方向に変化し、これによって、特定の目標比重で鉱石M2を選別することができる。尚、油圧シリンダー4、5以外の振動付与手段を用いることも可能であり、小規模の比重選別装置1においては、モーター等を用いることもできる。
The hydraulic cylinders 4 and 5 are fixed to the side surface of the liquefaction tank 3, and are provided to apply vibration to the liquefaction tank 3 and liquefy the mixed layer of
媒体形状調整装置6は、液状化槽3から砂S2を抜き出し、抜き出した砂S2のうち所定の粒径以下のものを選別して除去し、除去した砂と同量の新たな砂S3を液状化槽3に投入するために備えられ、篩又はスクリーンを用いて所定の粒径以下のものを選別する。 The medium shape adjusting device 6 extracts the sand S2 from the liquefaction tank 3, selects and removes the sand S2 having a predetermined particle size or less, and liquefies new sand S3 having the same amount as the removed sand. It is provided for charging into the chemical conversion tank 3, and a sieve having a predetermined particle size or less is selected using a sieve or a screen.
次に、上記構成を有する比重選別装置1における動作について、図1を参照しながら説明する。
Next, the operation of the specific
まず、鉱石M1を洗浄装置2に投入し、鉱石M1の表面に付着している粉分Pを洗浄除去する。
First, the ore M1 is put into the
油圧シリンダー4、5によって液状化槽3内の砂S1と水W2の混合層を液状化させると共に、砂S1と水W2の割合等に基づいて液状化槽3中の混合層の仮想密度を調整し、この液状化槽3の中に洗浄された鉱石M2を投入装置(不図示)を介して投入する。すると、鉱石M2のうち、低比重品Lは、液状化槽3の表面又は表面付近に浮上し、高比重品Hは液状化槽3の下方に沈降するため、これらを別々に液状化槽3から排出することで両者を選別することができる。 The hydraulic cylinders 4 and 5 liquefy the mixed layer of sand S1 and water W2 in the liquefaction tank 3, and adjust the virtual density of the mixed layer in the liquefaction tank 3 based on the ratio of the sand S1 and water W2. Then, the washed ore M2 is charged into the liquefaction tank 3 via a charging device (not shown). Then, in the ore M2, the low specific gravity product L floats on or near the surface of the liquefaction tank 3, and the high specific gravity product H settles below the liquefaction tank 3, so these are separately separated into the liquefaction tank 3 Both can be sorted by discharging from
液状化槽3に粉分P等が混入したり、比重差分離が困難な径の粒子が存在したり、鉱石M2が割れた物によって、コンタミが生じた場合には、混合層の一部を系外へ抜き出してコンタミを除去する。これにより、コンタミによって生じた混合層の仮想密度の変化を小さく抑え、選別精度を高く維持することができる。 If the liquefaction tank 3 is mixed with powder P or the like, particles having a diameter that is difficult to separate by specific gravity, or if the ore M2 is cracked, contamination occurs. Remove out of the system to remove contamination. Thereby, the change in the virtual density of the mixed layer caused by contamination can be suppressed to a small level, and the selection accuracy can be maintained high.
また、選別した低比重品Lや高比重品Hの品位を判定し、例えば、両者の主要成分の含有率が所望の範囲に入らないなど、所望の品位とならない場合には、判定した品位の目標値からの偏差に基づいて、油圧シリンダー4、5による振動の周波数又は加振強度、あるいは砂S1と水W2の混合率を調整し、所望の品位を維持する。 Also, the quality of the selected low specific gravity product L or high specific gravity product H is determined. For example, when the content ratio of the main components of both does not fall within a desired range, and the desired quality is not achieved, Based on the deviation from the target value, the frequency or excitation strength of the vibration by the hydraulic cylinders 4 and 5 or the mixing ratio of the sand S1 and the water W2 is adjusted to maintain a desired quality.
さらに、定期的又は不定期に、媒体形状調整装置6によって液状化槽3から砂S2を抜き出し、抜き出した砂S2のうち所定の粒径以下のものを篩又はスクリーン選別して除去し、除去した砂と同量の新たな砂S3を液状化槽3に補充する。これによって、液状化槽3内の固体媒体の粒子形状の変化を防止し、良好な分離性能を維持しながら、液状化槽3の安定運転を継続することができる。この際、すべての砂S1を取り出してもよく、一部の砂S1を取り出してもよい。 Further, the sand S2 is extracted from the liquefaction tank 3 by the medium shape adjusting device 6 regularly or irregularly, and the sand S2 having a predetermined particle size or less is removed by screening or screen sorting. The liquefaction tank 3 is replenished with the same amount of new sand S3 as the sand. Thereby, the stable operation of the liquefaction tank 3 can be continued while preventing the change in the particle shape of the solid medium in the liquefaction tank 3 and maintaining good separation performance. At this time, all the sand S1 may be taken out, or a part of the sand S1 may be taken out.
また、液状化槽3から定期的又は不定期に砂の一部又は全部を抜き出し、抜き出した砂と同量の新たな砂を液状化槽3に投入してもよい。 Alternatively, part or all of the sand may be extracted from the liquefaction tank 3 regularly or irregularly, and new sand having the same amount as the extracted sand may be input to the liquefaction tank 3.
尚、上記実施の形態においては、ドロマイトや珪石等の鉱石を比重に基づいて選別したが、産業廃棄物や家庭用廃棄物等の廃棄物の金属類やプラスチック類等を選別することもできる。 In the above embodiment, ores such as dolomite and silica are selected based on specific gravity, but metals such as industrial waste and household waste, plastics, and the like can also be selected.
1 比重選別装置
2 洗浄装置
3 液状化槽
4、5 油圧シリンダー
6 媒体形状調整装置
H 高比重品
L 低比重品
M1、M2 鉱石
P 粉分
S1〜S3 砂
W1、W2 水
DESCRIPTION OF
Claims (4)
該固液振動液状化槽から固体媒体を抜き出す抜出手段と、
該抜出手段によって抜き出した固体媒体のうち所定の粒径以下のものを選別して除去する選別除去手段と、
該選別除去手段で除去した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入する投入手段とを備えることを特徴とする固液振動液状化槽。 A solid-liquid vibration liquefaction tank in which a mixed layer of a solid medium and a liquid medium is liquefied by applying vibration, a massive mixture is charged into the mixed layer, and the mixture is floated or settled depending on a difference in specific gravity of the mixture. Because
Extraction means for extracting a solid medium from the solid-liquid vibration liquefaction tank;
Sorting and removing means for sorting and removing solid media having a predetermined particle size or less out of the solid medium extracted by the extracting means;
A solid-liquid vibration liquefaction tank comprising: a charging means for charging a new solid medium in the same amount as the solid medium removed by the sorting and removing means into the solid-liquid vibration liquefaction tank.
該抜き出した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入することを特徴とする固液振動液状化槽の運転方法。 A solid-liquid vibration liquefaction tank in which a mixed layer of a solid medium and a liquid medium is liquefied by applying vibration, a massive mixture is charged into the mixed layer, and the mixture is floated or settled depending on a difference in specific gravity of the mixture. A part or all of the solid medium is extracted regularly or irregularly from
A solid-liquid vibration liquefaction tank operating method, wherein a new solid medium in the same amount as the extracted solid medium is charged into the solid-liquid vibration liquefaction tank.
該抜き出した固体媒体のうち所定の粒径以下のものを除去し、
該除去した固体媒体と同量の新たな固体媒体を該固液振動液状化槽に投入することを特徴とする固液振動液状化槽の運転方法。 A solid-liquid vibration liquefaction tank in which a mixed layer of a solid medium and a liquid medium is liquefied by applying vibration, a massive mixture is charged into the mixed layer, and the mixture is floated or settled depending on a difference in specific gravity of the mixture. A part or all of the solid medium is extracted regularly or irregularly from
Removing the extracted solid medium having a predetermined particle size or less;
A solid-liquid vibration liquefaction tank operating method, wherein a new solid medium in the same amount as the removed solid medium is charged into the solid-liquid vibration liquefaction tank.
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JPWO2004009240A1 (en) * | 2002-07-22 | 2005-12-15 | 松下電器産業株式会社 | Component separation device, method for producing the same, and method for separating minute solid components using the same |
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