JP2014186969A - Powder feeding device and electrode manufacturing apparatus - Google Patents

Powder feeding device and electrode manufacturing apparatus Download PDF

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JP2014186969A
JP2014186969A JP2013062752A JP2013062752A JP2014186969A JP 2014186969 A JP2014186969 A JP 2014186969A JP 2013062752 A JP2013062752 A JP 2013062752A JP 2013062752 A JP2013062752 A JP 2013062752A JP 2014186969 A JP2014186969 A JP 2014186969A
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powder
discharge port
rotor
electrode
supplied
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JP5738913B2 (en
Inventor
Masahiro Umeda
正浩 梅田
Yasuhiro Sakashita
康広 坂下
Koichi Tanihara
功一 谷原
Naohiro Hazama
尚宏 挾間
Ryo Nakatani
涼 中谷
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Zeon Corp
Toyota Motor Corp
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Toyota Motor Corp
Nippon Zeon Co Ltd
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Priority to JP2013062752A priority Critical patent/JP5738913B2/en
Priority to CN201480017422.8A priority patent/CN105051960B/en
Priority to KR1020157026196A priority patent/KR101759013B1/en
Priority to US14/779,677 priority patent/US10062920B2/en
Priority to PCT/IB2014/000273 priority patent/WO2014155168A1/en
Publication of JP2014186969A publication Critical patent/JP2014186969A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/08Plant for applying liquids or other fluent materials to objects
    • B05B5/081Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/08Plant for applying liquids or other fluent materials to objects
    • B05B5/082Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
    • B05B5/084Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects the objects lying on, or being supported above conveying means, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/008Accessories or implements for use in connection with applying particulate materials to surfaces; not provided elsewhere in B05C19/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06Storage, supply or control of the application of particulate material; Recovery of excess particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • B30B15/308Feeding material in particulate or plastic state to moulding presses in a continuous manner, e.g. for roller presses, screw extrusion presses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/043Processes of manufacture in general involving compressing or compaction
    • H01M4/0435Rolling or calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0418Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces designed for spraying particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/16Arrangements for supplying liquids or other fluent material
    • B05B5/1683Arrangements for supplying liquids or other fluent material specially adapted for particulate materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/144Arrangements for supplying particulate material the means for supplying particulate material comprising moving mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/023Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S118/00Coating apparatus
    • Y10S118/16Slinger type

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a powder feeding device capable of equally dispersing and feeding powder while suppressing destruction of particles constituting the powder, and an electrode manufacturing apparatus comprising the powder feeding device.SOLUTION: A powder feeding device 2 comprises: a case 6 in which a storage part 6a is formed for temporarily storing powder 10 and which includes a feeding port 6b formed on an upper end of the storage part 6a and a rectangular discharging port 6c formed on a lower end of the storage part 6a; a rotor 7 which is disposed within the case 6 and rotated to transfer the powder 10 in the storage part 6a to the discharging port 6c; and a mesh body 8 through which the powder 10 transferred to the discharging port 6c is passed. The powder feeding device 2 is configured to feed the powder 10 while dropping it from the discharging port 6c onto a top face of an electrode foil 5 which is horizontally displaced perpendicularly below the discharging port 6c. The rotor 7 has a brush shape including a plurality of bristle members 7b, 7b, ... substantially radially planted towards the outside in a radial direction around an axial center G of the rotor 7.

Description

本発明は、シート状の被供給材に対して、その上面に均等な量の粉体を供給するための粉体供給装置およびその粉体供給装置を備えた電極製造装置の技術に関する。   The present invention relates to a powder supply device for supplying an equal amount of powder to the upper surface of a sheet-like material to be supplied and a technique of an electrode manufacturing apparatus provided with the powder supply device.

従来、粉体を均等に分散させつつ供給するための装置である粉体供給装置が知られており、例えば、以下に示す特許文献1にその技術が開示され、公知となっている。   2. Description of the Related Art Conventionally, a powder supply apparatus that is an apparatus for supplying powder while being uniformly dispersed is known. For example, the technology is disclosed in Patent Document 1 shown below and is publicly known.

特許文献1に係る粉体供給装置は、シート上に粉体を連続的に供給する装置であって、粉体を投入するシュートと、該シュート内に備えられる転動部材と、前記シュートの下部に設けられるメッシュ体を備える構成としている。
そして、シュートに振動を与えるとともに、シュート内の転動部材を転動させることによって、メッシュ体を介して、粉体を分散させつつ供給する構成としている。
The powder supply apparatus according to Patent Document 1 is an apparatus that continuously supplies powder onto a sheet, and includes a chute for charging powder, a rolling member provided in the chute, and a lower part of the chute It is set as the structure provided with the mesh body provided in.
And while giving a vibration to a chute | shoot and rolling a rolling member in a chute | shoot, it is set as the structure supplied through a mesh body, disperse | distributing powder.

特開2003−155124号公報JP 2003-155124 A

しかしながら、特許文献1に係る粉体供給装置では、シュートに投入される粉体の状態如何によって、粉体の流動性が異なるため、シュートに同じ振動を与えても、粉体の供給量が一定にならないという問題があった。   However, in the powder supply apparatus according to Patent Document 1, the flowability of the powder varies depending on the state of the powder charged into the chute, so that even if the same vibration is applied to the chute, the powder supply amount is constant. There was a problem of not becoming.

また、従来の粉体供給装置では、回転子の回転力等を利用して、粉体供給装置に投入された粉体にせん断力を付与することで、粉体を解して分散させる構成としており、付与したせん断力によって、粉体を構成する粒子を破壊してしまう場合があった。
そして、粒子が破壊され微粒子化すると、粉体の流動性が悪化するため、回転子によりせん断力を付与する構成である従来の粉体供給装置では、粉体を均等に分散させつつ供給することが困難であった。
Further, in the conventional powder supply device, the rotational force of the rotor or the like is used to apply the shearing force to the powder charged in the powder supply device so that the powder is dissolved and dispersed. In some cases, the particles constituting the powder are destroyed by the applied shear force.
Then, when the particles are broken and made into fine particles, the fluidity of the powder deteriorates. Therefore, in the conventional powder supply apparatus configured to apply a shearing force by the rotor, the powder is supplied while being uniformly dispersed. It was difficult.

本発明は、斯かる現状の課題を鑑みてなされたものであり、粉体を構成する粒子の破壊を抑制しつつ、粉体を均等に分散させつつ供給することができる粉体供給装置およびその粉体供給装置を備える電極製造装置を提供することを目的としている。   The present invention has been made in view of such a current problem, and a powder supply apparatus capable of supplying powder while being uniformly dispersed while suppressing breakage of particles constituting the powder, and the same It aims at providing the electrode manufacturing apparatus provided with a powder supply apparatus.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.

即ち、請求項1においては、供給対象物たる粉体を一時的に貯溜するための空隙たる貯溜部が形成されるとともに、該貯溜部の上端に形成される前記粉体を投入するための開口部である投入口と、前記貯溜部の下端に形成される前記粉体を排出するための矩形の開口部である排出口を有するケースと、前記ケース内に配置され、回転することにより前記貯溜部の前記粉体を前記排出口に移送するための手段である回転子と、前記排出口に移送された前記粉体を通過させる、前記排出口の下端を覆うメッシュ体と、を備え、前記排出口の鉛直下方において水平に変位する、前記粉体の被供給対象物たる被供給材の上面に、前記粉体を、前記排出口から落下させつつ供給する粉体供給装置であって、前記回転子は、該回転子の軸心を中心として半径方向外側に向けて略放射状に植設された複数の毛部材を備えたブラシ状の形態を有するものである。   That is, in claim 1, a storage portion that is a gap for temporarily storing powder as a supply object is formed, and an opening for introducing the powder formed at the upper end of the storage portion is formed. A case having a charging port that is a portion, a discharge port that is a rectangular opening for discharging the powder formed at a lower end of the storage unit, and the storage unit disposed in the case and rotated to rotate the storage unit. A rotor that is a means for transferring the powder of the part to the discharge port, and a mesh body that covers the lower end of the discharge port that allows the powder transferred to the discharge port to pass therethrough, A powder supply device for supplying the powder while dropping from the discharge port onto an upper surface of a supply material that is a supply target of the powder, which is horizontally displaced vertically below the discharge port, The rotor is halfway around the rotor axis. And it has a brush-like form having a plurality of bristles planted in a substantially radially toward the outward.

請求項2においては、複数の前記毛部材は、導電性を有するものである。   In Claim 2, the said several bristle member has electroconductivity.

請求項3においては、前記メッシュ体を通過させた前記粉体に対してコロナ放電を行う第一の放電電極、をさらに備えるものである。   According to a third aspect of the present invention, the apparatus further includes a first discharge electrode that performs corona discharge on the powder that has passed through the mesh body.

請求項4においては、前記被供給材の上面に堆積した前記粉体を均すスキージ、をさらに備えるものである。   According to a fourth aspect of the present invention, a squeegee for leveling the powder deposited on the upper surface of the material to be supplied is further provided.

請求項5においては、前記粉体が堆積する前の前記被供給材に対してコロナ放電する第二の放電電極と、前記第二の放電電極によるコロナ放電により前記被供給材から遊離した異物を吸引する吸引手段と、をさらに備えるものである。   In Claim 5, the 2nd discharge electrode which corona discharges with respect to the said to-be-supplied material before the said powder deposits, and the foreign material released from the to-be-supplied material by the corona discharge by said 2nd discharge electrode And a suction means for sucking.

請求項6においては、前記粉体は、電極活物質とバインダと導電材とを含んでなる造粒粒子である。   In the present invention, the powder is a granulated particle comprising an electrode active material, a binder, and a conductive material.

請求項7においては、供給対象物たる粉体を一時的に貯溜するための空隙たる貯溜部が形成されるとともに、該貯溜部の上端に形成される前記粉体を投入するための開口部である投入口と、前記貯溜部の下端に形成される前記粉体を排出するための矩形の開口部である排出口を有するケースと、前記ケース内に配置され、回転することにより前記貯溜部の前記粉体を前記排出口に移送するための手段である回転子と、前記排出口に移送された前記粉体を通過させる、前記排出口の下端を覆うメッシュ体と、を備え、前記排出口の鉛直下方において水平に変位する、前記粉体の被供給対象物たる被供給材の上面に、前記粉体を、前記排出口から落下させつつ供給する粉体供給装置と、前記被供給材を搬送する搬送装置と、前記搬送装置により搬送される、前記粉体供給装置により前記粉体が供給された前記被供給材をプレスするプレス装置と、を備える電極製造装置であって、前記回転子は、該回転子の軸心を中心として略放射状に植設された複数の毛部材を備えたブラシ状の形態を有するものである。   In claim 7, a storage part that is a gap for temporarily storing powder as a supply object is formed, and an opening for charging the powder formed at the upper end of the storage part is provided. A case having an inlet, a case having a rectangular opening for discharging the powder formed at a lower end of the reservoir, and a case disposed in the case and rotated to rotate the reservoir. A rotor that is a means for transferring the powder to the discharge port; and a mesh body that covers the lower end of the discharge port that allows the powder transferred to the discharge port to pass through the discharge port. A powder supply device for supplying the powder while dropping from the discharge port onto an upper surface of the supply material, which is a supply target of the powder, which is displaced horizontally below A transport device for transporting and transporting by the transport device An electrode manufacturing apparatus comprising: a press apparatus that presses the material to which the powder is supplied by the powder supply apparatus, wherein the rotor is centered on an axis of the rotor. It has a brush-like form provided with a plurality of bristle members implanted substantially radially.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

請求項1および請求項2においては、粉体を構成する粒子を破壊することなく、粉体を均等に分散させることができる。
また、ブラシ状の回転子によって、貯溜部の内壁やメッシュ体に付着する粉体を掃きとって、貯溜部における粉体の堆積や、メッシュ体における粉体の詰まりを防止して、安定した供給状態を維持することができる。
In the first and second aspects, the powder can be uniformly dispersed without destroying the particles constituting the powder.
In addition, the brush-like rotor sweeps the powder adhering to the inner wall of the reservoir and the mesh body, preventing the accumulation of powder in the reservoir and clogging of the powder in the mesh body, and stable supply The state can be maintained.

請求項3から請求項5においては、粉体をより均等に分散させることができる。   In the third to fifth aspects, the powder can be dispersed more evenly.

請求項6においては、粉体を構成する粒子が、より破壊されやすい造粒粒子である場合であっても、粒子を破壊することなく、粉体を均等に分散させることができる。   According to the sixth aspect of the invention, even when the particles constituting the powder are granulated particles that are more easily broken, the powder can be evenly dispersed without breaking the particles.

請求項7においては、電極箔に対して、粉体を構成する粒子を破壊することなく、粉体を均等に分散させて、電極を製造することができる。
これにより、均等な厚みで合材層を形成することができ、電極の品質向上を図ることができる。
According to the seventh aspect of the present invention, the electrode can be manufactured by uniformly dispersing the powder with respect to the electrode foil without destroying the particles constituting the powder.
Thereby, a composite material layer can be formed with uniform thickness, and the quality improvement of an electrode can be aimed at.

本発明の第一の実施形態に係る粉体供給装置を備える電極製造装置を示す模式図。The schematic diagram which shows an electrode manufacturing apparatus provided with the powder supply apparatus which concerns on 1st embodiment of this invention. 本発明の第一の実施形態に係る粉体供給装置の全体構成を示す模式図。The schematic diagram which shows the whole structure of the powder supply apparatus which concerns on 1st embodiment of this invention. 本発明の第一の実施形態に係る粉体供給装置を構成するケースの説明図、(a)ケースを示す平面模式図、(b)ケースを示す断面模式図。BRIEF DESCRIPTION OF THE DRAWINGS Explanatory drawing of the case which comprises the powder supply apparatus which concerns on 1st embodiment of this invention, (a) The plane schematic diagram which shows a case, (b) The cross-sectional schematic diagram which shows a case. 本発明の第一の実施形態に係る粉体供給装置を構成する回転子の側面模式図。The side surface schematic diagram of the rotor which comprises the powder supply apparatus which concerns on 1st embodiment of this invention. 粉体供給装置による供給対象物たる粉体を構成する粒子およびその破壊状況を示す拡大模式図。The expansion schematic diagram which shows the particle | grains which comprise the powder which is a supply object by a powder supply apparatus, and its destruction condition. 粉体供給装置による粉体供給量の時間変化を示す図。The figure which shows the time change of the powder supply amount by a powder supply apparatus. 本発明の第二の実施形態に係る粉体供給装置を備える電極製造装置を示す模式図。The schematic diagram which shows an electrode manufacturing apparatus provided with the powder supply apparatus which concerns on 2nd embodiment of this invention.

次に、発明の実施の形態を説明する。
まず始めに、本発明の第一の実施形態に係る粉体供給装置を備える電極製造装置の全体構成について、図1〜図4を用いて、説明をする。
尚、以下の説明では、図1に示す矢印Aの方向を鉛直上向きとし、矢印Bの方向を鉛直下向きと規定している。
そして、本実施形態で示す電極製造装置では、粉体供給装置によって、粉体を上方から下方に落下させつつ供給することにより、粉体供給装置よりも下方に位置する被供給材の上面に粉体を堆積させる構成としている。
Next, embodiments of the invention will be described.
First, the whole structure of an electrode manufacturing apparatus provided with the powder supply apparatus according to the first embodiment of the present invention will be described with reference to FIGS.
In the following description, the direction of arrow A shown in FIG. 1 is defined as vertically upward, and the direction of arrow B is defined as vertically downward.
In the electrode manufacturing apparatus shown in the present embodiment, the powder is supplied to the upper surface of the material to be supplied positioned below the powder supply apparatus by supplying the powder while dropping the powder from the upper side to the lower side. It is configured to deposit the body.

図1に示す如く、本発明の一実施形態に係る電極製造装置1は、二次電池用の電極を製造するための装置であり、電極箔に対して電極用ペーストを塗工せずに(即ち、湿式ではなく)、電極箔の表面に電極用活物質を含む粉体をプレス加工して、乾式の方法で二次電池用の電極を製造するものである。   As shown in FIG. 1, an electrode manufacturing apparatus 1 according to an embodiment of the present invention is an apparatus for manufacturing an electrode for a secondary battery, without applying electrode paste to an electrode foil ( In other words, the electrode for the secondary battery is manufactured by a dry method by pressing a powder containing the electrode active material on the surface of the electrode foil (not wet).

電極製造装置1は、本発明の第一の実施形態に係る粉体供給装置2と、搬送装置3、プレス装置4等によって構成され、搬送装置3により、被供給材たる電極箔5を水平な所定の送り方向αに定速で搬送しつつ、電極箔5に対して、粉体供給装置2により粉体10を供給して、電極箔5の上面に粉体10を堆積させる構成としている。   The electrode manufacturing apparatus 1 includes a powder supply apparatus 2 according to the first embodiment of the present invention, a conveying apparatus 3, a pressing apparatus 4, and the like, and the conveying apparatus 3 causes the electrode foil 5 that is a material to be supplied to be horizontal. The powder 10 is supplied to the electrode foil 5 by the powder supply device 2 while being conveyed at a constant speed in the predetermined feed direction α, and the powder 10 is deposited on the upper surface of the electrode foil 5.

そして、電極製造装置1では、電極箔5の上面に均等な密度および高さで粉体10を堆積させた状態で、粉体10をプレス装置4で圧縮することによって、電極箔5の上面に電極用活物質を含む合材層11を形成する構成としている。   In the electrode manufacturing apparatus 1, the powder 10 is compressed by the pressing device 4 in a state where the powder 10 is deposited at a uniform density and height on the upper surface of the electrode foil 5, thereby forming the upper surface of the electrode foil 5. The composition layer 11 including the electrode active material is formed.

より具体的には、電極製造装置1におけるプレス装置4は、互いの軸心が平行である一対の加圧ローラ4a・4aを備えており、各加圧ローラ4a・4a間に設定する隙間に、粉体10および電極箔5を通過させることによって、粉体10を加圧および圧縮して、電極箔5の上面に、合材層11を形成する構成としている。
尚、各加圧ローラ4a・4a間に設定する隙間は、粉体10の堆積高さに比して小さい距離であり、かつ、粉体10に付与すべき圧力や所望する合材層11の厚み等を考慮して、隙間の大きさを設定するようにしている。
More specifically, the press device 4 in the electrode manufacturing apparatus 1 includes a pair of pressure rollers 4a and 4a whose axes are parallel to each other, and a gap set between the pressure rollers 4a and 4a. By passing the powder 10 and the electrode foil 5, the powder 10 is pressed and compressed to form the mixture layer 11 on the upper surface of the electrode foil 5.
The gap set between the pressure rollers 4a and 4a is a distance smaller than the height of the powder 10 deposited, and the pressure to be applied to the powder 10 and the desired mixture layer 11 The size of the gap is set in consideration of the thickness and the like.

尚、本実施形態では、二次電池用の電極を製造するための電極製造装置1に粉体供給装置2を使用した場合を例示しているが、本発明に係る粉体供給装置の用途をこれに限定するものではなく、粉体状の供給対象物を均等に供給する用途に広く用いることができる。   In this embodiment, the case where the powder supply apparatus 2 is used in the electrode manufacturing apparatus 1 for manufacturing an electrode for a secondary battery is illustrated, but the application of the powder supply apparatus according to the present invention is described. However, the present invention is not limited to this, and can be widely used for applications in which a powder-like supply object is supplied uniformly.

図1に示す如く、本発明の第一の実施形態に係る粉体供給装置2は、被供給対象物たる電極箔5に対して、定量の粉体10を、均等に分散させて供給することができる装置であり、ケース6、回転子7、メッシュ体8、放電電極9等を備える構成としている。
尚、本実施形態でいう「均等に分散させる」とは、電極箔5の上面における粉体10の単位面積当たりの重量が、任意の部位において均等であることを意味している。
As shown in FIG. 1, the powder supply device 2 according to the first embodiment of the present invention supplies a fixed amount of powder 10 to an electrode foil 5 that is an object to be supplied, evenly dispersed. The device includes a case 6, a rotor 7, a mesh body 8, a discharge electrode 9, and the like.
Note that “equally disperse” in the present embodiment means that the weight per unit area of the powder 10 on the upper surface of the electrode foil 5 is uniform in any part.

また、粉体供給装置2には、図示しない粉体補給装置や粉体量検出センサ等が付設されている。
そして、粉体供給装置2では、ケース6内に貯溜されている粉体10の量を図示しない粉体量検出センサで検出しており、ケース6内の粉体10が所定の量より減った場合には、図示しない粉体補給装置により粉体10を補給して、ケース6内の粉体10を所定の量以上の量に維持する構成としている。
Further, the powder supply device 2 is provided with a powder replenishing device, a powder amount detection sensor and the like (not shown).
In the powder supply device 2, the amount of the powder 10 stored in the case 6 is detected by a powder amount detection sensor (not shown), and the powder 10 in the case 6 has decreased from a predetermined amount. In this case, the powder 10 is supplied by a powder supply device (not shown), and the powder 10 in the case 6 is maintained at a predetermined amount or more.

粉体供給装置2におけるケース6は、図示しない粉体補給装置の直下に配置しており、粉体補給装置から供給され落下してくる粉体10を、ケース6で受けることができるように構成されている。
そして、ケース6の鉛直下方に配置され、所定の送り方向αに向けて変位している電極箔5に対して、粉体10をケース6から落下させて供給する構成としている。
尚、粉体10の「落下」の態様としては、自重により自然落下する態様や、回転子7に押圧されて付勢されつつ落下する態様がある。
The case 6 in the powder supply device 2 is arranged immediately below a powder supply device (not shown), and is configured so that the case 6 can receive the powder 10 supplied from the powder supply device and falling. Has been.
And it is set as the structure which drops and supplies the powder 10 from the case 6 with respect to the electrode foil 5 which is arrange | positioned vertically under the case 6 and is displaced toward the predetermined feed direction (alpha).
In addition, as an aspect of “falling” of the powder 10, there are an aspect in which the powder 10 is naturally dropped by its own weight, and an aspect in which the powder 10 is dropped while being pressed by the rotor 7.

ケース6は、粉体補給装置から供給される粉体10を一時的に貯溜するための容体であり、粉体10を貯溜するための空隙部たる貯溜部6aを形成している。
そして、ケース6では、貯溜部6aの上端部において、粉体10を導入するための開口部たる投入口6bを形成するとともに、貯溜部6aの下端部において、粉体10を排出するための開口部たる排出口6cを形成する構成としている。
The case 6 is a container for temporarily storing the powder 10 supplied from the powder replenishing device, and forms a storage portion 6a that is a gap for storing the powder 10.
And in case 6, while forming the inlet 6b which is an opening part for introducing the powder 10 in the upper end part of the storage part 6a, the opening for discharging | emitting the powder 10 in the lower end part of the storage part 6a It is set as the structure which forms the discharge port 6c which is a part.

排出口6cは、貯溜部6aと連通する矩形状の開口部であり、図3(a)(b)に示すように、長さ方向(本実施形態では長辺方向)の寸法がLで、幅方向(本実施形態では短辺方向)の寸法がWである、矩形状の開口部として形成されている。
排出口6cの下端面は水平に形成されており、排出口6cから排出される粉体10の量が、排出口6cの各部で均等になるように構成されている。
そして、排出口6cは、その幅方向が電極箔5の送り方向αに対して平行であって、かつ、その長さ方向が電極箔5の送り方向αに対して平面視において直交する方向となるように配置されている(図1参照)。
The discharge port 6c is a rectangular opening that communicates with the reservoir 6a, and as shown in FIGS. 3A and 3B, the dimension in the length direction (long side direction in this embodiment) is L, It is formed as a rectangular opening whose dimension in the width direction (short side direction in this embodiment) is W.
The lower end surface of the discharge port 6c is formed horizontally, and the amount of the powder 10 discharged from the discharge port 6c is configured to be uniform at each part of the discharge port 6c.
The discharge port 6c has a width direction parallel to the feeding direction α of the electrode foil 5 and a length direction perpendicular to the feeding direction α of the electrode foil 5 in a plan view. It arrange | positions so that it may become (refer FIG. 1).

また、本発明の第一の実施形態に係る粉体供給装置2では、排出口6cの下部に、該排出口6cの全面を覆う態様で、排出口6cを網目状に等分割するための部材たるメッシュ体8を配置する構成としている。
粉体供給装置2では、排出口6cから落下する粉体10を、メッシュ体8に通過させることによって、塊状(ダマ)になっている粉体10を確実に分散させて、粉体10の分布および密度を均等化させることができ、より確実に、電極箔5の表面に付着した粉体10の重量を均等化させる構成としている。
Moreover, in the powder supply apparatus 2 according to the first embodiment of the present invention, a member for equally dividing the discharge port 6c into a mesh shape in a mode of covering the entire surface of the discharge port 6c below the discharge port 6c. The mesh body 8 is arranged.
In the powder supply device 2, the powder 10 falling from the discharge port 6 c is passed through the mesh body 8, so that the lump-like powder 10 is reliably dispersed and the distribution of the powder 10 is achieved. Further, the density can be equalized, and the weight of the powder 10 adhering to the surface of the electrode foil 5 is more reliably equalized.

そして、図2に示す如く、本発明の第一の実施形態に係る粉体供給装置2では、ケース6の貯溜部6aに、回転子7を配置している。
回転子7は、貯溜部6aにおける投入口6bと排出口6cの中間位置に配置されており、該回転子7が回転することによって、回転子7の上部(即ち、投入口6b側)に堆積している粉体10を、回転子7の下部(即ち、排出口6c側)に移送することができるように構成されている。
As shown in FIG. 2, in the powder supply device 2 according to the first embodiment of the present invention, the rotor 7 is disposed in the reservoir 6 a of the case 6.
The rotor 7 is disposed at an intermediate position between the inlet 6b and the outlet 6c in the reservoir 6a. When the rotor 7 rotates, it accumulates on the upper part of the rotor 7 (that is, on the inlet 6b side). The powder 10 is transferred to the lower part of the rotor 7 (that is, the discharge port 6c side).

粉体供給装置2における回転子7は、図4に示すように、外形形状が略円柱状である略ブラシ状の部材であり、軸部7aと、複数の毛部材7b・7b・・・を備える構成としている。
そして回転子7は、貯溜部6aにおいて、軸部7aを、排出口6cの長さ方向に対して平行で、かつ、平面視において、電極箔5の送り方向αに対して直交する方向に向けつつ、該回転子7の軸部7a回りに回転可能な態様で水平に支持される構成としている。
As shown in FIG. 4, the rotor 7 in the powder supply apparatus 2 is a substantially brush-shaped member whose outer shape is a substantially cylindrical shape, and includes a shaft portion 7 a and a plurality of bristle members 7 b, 7 b. It is configured to provide.
The rotor 7 has the storage portion 6a with the shaft portion 7a oriented parallel to the length direction of the discharge port 6c and in a direction orthogonal to the feeding direction α of the electrode foil 5 in plan view. On the other hand, it is configured to be horizontally supported in a manner capable of rotating around the shaft portion 7a of the rotor 7.

また、回転子7の軸部7aには、該軸部7aの軸心Gを中心とする放射状に、複数の毛部材7b・7b・・・が植設されている。
毛部材7bは、弾性を有する毛状体であり、複数の毛部材7b・7b・・・がまとまって茂みを形成することによって、その茂みにおいて毛部材7bと毛部材7bの間で粉体10を絡めて、回転子7において粉体を保持することができるように構成されている。
そして、毛部材7bの太さ、本数、弾性、植設密度等を変更することによって、回転子7における粉体10の保持量を調整することができる。
Further, a plurality of bristle members 7b, 7b,... Are planted radially on the shaft portion 7a of the rotor 7 with the axis G of the shaft portion 7a as the center.
The bristle member 7b is a hairy body having elasticity, and when the bristle members 7b, 7b,... Are gathered to form a bush, the powder 10 between the bristle member 7b and the bristle member 7b in the bush. The rotor 7 is configured to hold the powder.
And the holding | maintenance amount of the powder 10 in the rotor 7 can be adjusted by changing the thickness of the bristle member 7b, the number, elasticity, planting density, etc.

また、回転子7における毛部材7b・7b・・・の外接円の直径φQは、図3(b)に示すように、貯溜部6aの内接円の直径φPに比して大きくしており、貯溜部6aに収められる状態において、回転子7の毛部材7b・7b・・・は、半径方向に押し縮められて撓んだ状態となり、その毛先が貯溜部6aの内面に常時当接するように構成されている。
そして、このような構成により、貯溜部6aの内壁面に付着している粉体10は、毛部材7b・7b・・・によって随時掃きとられるため、貯溜部6aの内壁に粉体10が固着するのを防止することができる。
Further, the diameter φQ of the circumscribed circle of the bristle members 7b, 7b... In the rotor 7 is larger than the diameter φP of the inscribed circle of the reservoir 6a, as shown in FIG. In the state of being housed in the reservoir 6a, the bristle members 7b, 7b,... Of the rotor 7 are in a state of being bent by being compressed in the radial direction, and the bristles are always in contact with the inner surface of the reservoir 6a. It is configured as follows.
And by such a structure, since the powder 10 adhering to the inner wall surface of the storage part 6a is swept at any time by the bristle members 7b, 7b, ..., the powder 10 adheres to the inner wall of the storage part 6a. Can be prevented.

また、粉体供給装置2を構成するケース6では、貯溜部6aの内接円よりも内側に排出口6cが形成されており、毛部材7b・7b・・・の毛先が排出口6cに設けられたメッシュ体8の内側(上側)に当接するように構成されている。
そして、このような構成により、メッシュ体8に停滞している粉体10は、毛部材7b・7b・・・によって随時掃きとられるため、粉体10によるメッシュ体8の目詰まりが防止される。
Moreover, in case 6 which comprises the powder supply apparatus 2, the discharge port 6c is formed inside the inscribed circle of the storage part 6a, and the bristles of the bristle members 7b, 7b. It is comprised so that it may contact | abut inside the mesh body 8 provided (upper side).
And by such a structure, since the powder 10 stagnating in the mesh body 8 is swept at any time by the bristle members 7b, 7b..., Clogging of the mesh body 8 by the powder 10 is prevented. .

また、粉体供給装置2における毛部材7bは、導電性を有する素材によって構成されており、粉体10が毛部材7bに対して電気的に吸着され、毛部材7bから粉体10が離反しなくなることを防止している。
そして、毛部材7bが導電性を有する構成とし、粉体10が毛部材7bに対して自由に離反できるようにすることで、より確実に、粉体供給装置2によって、粉体10を均等に分散させることが可能になる。
The bristle member 7b in the powder supply device 2 is made of a conductive material, and the powder 10 is electrically adsorbed to the bristle member 7b, and the powder 10 is separated from the bristle member 7b. It is prevented from disappearing.
Then, the bristle member 7b is configured to have conductivity, and the powder 10 can be separated from the bristle member 7b freely. It becomes possible to disperse.

さらに、本発明の第一の実施形態に係る粉体供給装置2では、メッシュ体8の下方において、メッシュ体8を通して落下する粉体10に対してコロナ放電を行うための手段である放電電極9を備える構成としている。
そして、放電電極9は、排出口6cの下方において、排出口6cの長さLに対応する範囲に配置されている。
Furthermore, in the powder supply apparatus 2 according to the first embodiment of the present invention, the discharge electrode 9 is a means for performing corona discharge on the powder 10 falling through the mesh body 8 below the mesh body 8. It is set as the structure provided with.
And the discharge electrode 9 is arrange | positioned in the range corresponding to the length L of the discharge port 6c below the discharge port 6c.

粉体10は、該粉体10を構成する粒子同士が吸着しあってダマ(塊状となった粉体10)になる場合があるが、このようなダマは、粉体10を「均等に分散させる」のを阻害する要因となり得る。   The powder 10 may become a lump (granulated powder 10) by adsorbing particles constituting the powder 10, but such a lump disperses the powder 10 evenly. Can be a factor that inhibits

一方、粉体10に対して、放電電極9によってコロナ放電を行うと、粉体10を構成する粒子の表面に電荷が帯電し、粒子同士が電気的に反発するようになるため、粉体10を解すことができる。
このため、粉体供給装置2では、放電電極9により粉体10を分散させることによって、粉体10にダマが生じることを防止して、メッシュ体8から落下する粉体10の分布に偏りを生じさせないようにしている。
On the other hand, when corona discharge is performed on the powder 10 by the discharge electrode 9, the surface of the particles constituting the powder 10 is charged and the particles are electrically repelled. Can be solved.
For this reason, in the powder supply apparatus 2, the powder 10 is dispersed by the discharge electrode 9, so that the powder 10 is prevented from being damped, and the distribution of the powder 10 falling from the mesh body 8 is biased. I try not to make it happen.

そして、粉体供給装置2は、回転子7、メッシュ体8、放電電極9を備えることにより、排出口6cから電極箔5に向けて供給された粉体10が、電極箔5の供給面(上面)に付着した状態で、その供給面における単位面積当たりの重量が一定となるように構成されている。   And the powder supply apparatus 2 is equipped with the rotor 7, the mesh body 8, and the discharge electrode 9, and the powder 10 supplied toward the electrode foil 5 from the discharge port 6c is the supply surface (the electrode foil 5) ( In this state, the weight per unit area on the supply surface is constant.

尚、ここで説明をした本発明の第一の実施形態に係る粉体供給装置2は、粉体10の供給系統の数(即ち、ケースにおける粉体の排出口の数)を1系統のみとするものであるが、本発明に係る粉体供給装置では、貯溜部や回転子等を複数系統備える構成として、被供給材に対して複数の排出口から粉体を供給する構成としてもよい。   In the powder supply device 2 according to the first embodiment of the present invention described here, the number of powder 10 supply systems (that is, the number of powder discharge ports in the case) is only one system. However, the powder supply apparatus according to the present invention may be configured to supply powder from a plurality of discharge ports to a material to be supplied as a structure including a plurality of reservoirs, rotors, and the like.

ここで、本発明の第一の実施形態に係る粉体供給装置2による供給対象物たる粉体10の性質について、図5を用いて説明をする。
電極製造装置1に備えられる粉体供給装置2による供給対象物たる粉体10は、被供給材たる電極箔5の表面に合材層11を形成するための各種の物質から製造した造粒粒子であり、電極用活物質、バインダ、導電材等を含んでいる。
Here, the property of the powder 10 which is a supply object by the powder supply apparatus 2 according to the first embodiment of the present invention will be described with reference to FIG.
The powder 10 which is a supply object by the powder supply apparatus 2 provided in the electrode manufacturing apparatus 1 is a granulated particle manufactured from various substances for forming the composite material layer 11 on the surface of the electrode foil 5 which is a material to be supplied. And includes an electrode active material, a binder, a conductive material, and the like.

図5に示す如く、粉体10を構成する各粒子は、50〜120μm程度の粒径を有しており、せん断力が付与されることによって、容易に崩壊し得る性質を有している。
また、粉体10を構成する各粒子が崩壊すると、1〜10μm程度の粒径である微細な粒子が生じることとなり、粒子間に存在する空間等に入り込んで、該空間を埋めることで、粉体10の流動性を低下させるとともに、粉体10におけるダマを生じやすくさせることとなる。
As shown in FIG. 5, each particle constituting the powder 10 has a particle size of about 50 to 120 μm, and has a property of being easily disintegrated by applying a shearing force.
Further, when each particle constituting the powder 10 is collapsed, fine particles having a particle diameter of about 1 to 10 μm are generated. By entering the space existing between the particles and filling the space, the powder is formed. The fluidity of the body 10 is reduced and the powder 10 is likely to be lumped.

そして、粉体10における流動性の低下やダマの発生は、粉体供給装置2によって粉体10を均等に分散させるのを阻害する要因となり得るため、粉体供給装置2に用いる回転子7には、粉体10を構成する各粒子を壊さないような構成が要求される。   Further, the decrease in fluidity and the occurrence of lumps in the powder 10 can be a factor that hinders the powder supply device 2 from uniformly dispersing the powder 10, and therefore the rotor 7 used in the powder supply device 2 has a problem. Is required to be configured so as not to break the particles constituting the powder 10.

そこで、本発明の第一の実施形態に係る粉体供給装置2では、複数の毛部材7b・7b・・・を有し、ブラシ状の形態を有する回転子7を採用する構成としている。
回転子7では、弾性を有する各毛部材7b・7b・・・により粉体10を絡め取って保持し、また、各毛部材7b・7b・・・が変位および変形することができるように構成されているため、粉体10に付与するせん断力が従来に比して小さく、粉体10を構成する各粒子を崩しにくい構成となっている。
そして、このような構成により、粉体10の流動性が低下することを防止して、粉体供給装置2により、粉体10をより確実に均等に分散させることを可能にしている。
Therefore, in the powder supply apparatus 2 according to the first embodiment of the present invention, the rotor 7 having a plurality of bristle members 7b, 7b,.
The rotor 7 is configured so that the powder 10 is entangled and held by the elastic bristle members 7b, 7b, and the bristle members 7b, 7b, ... can be displaced and deformed. For this reason, the shearing force applied to the powder 10 is smaller than in the conventional case, and each particle constituting the powder 10 is difficult to break down.
And by such a structure, the fluidity | liquidity of the powder 10 is prevented from falling, and the powder supply apparatus 2 can disperse the powder 10 more reliably and evenly.

次に、本発明の第一の実施形態に係る粉体供給装置2による粉体供給量の経時変化について、図6を用いて説明をする。
尚、ここでは、本発明の第一の実施形態に係る粉体供給装置2と従来の粉体供給装置を、比較しつつ説明を行うものとする。
そして、ここで示す実験において用いた従来の粉体供給装置は、回転子として、周方向において等間隔の溝が形成された略円筒形の回転子(溝タイプと呼ぶ)を備える構成としている。
Next, changes with time in the amount of powder supplied by the powder supply apparatus 2 according to the first embodiment of the present invention will be described with reference to FIG.
Here, the powder supply device 2 according to the first embodiment of the present invention and the conventional powder supply device will be described while being compared.
And the conventional powder supply apparatus used in the experiment shown here is configured to include a substantially cylindrical rotor (referred to as a groove type) in which grooves having equal intervals in the circumferential direction are formed as a rotor.

図6に示すように、溝タイプの回転子を備える従来の粉体供給装置を用いて粉体10を供給する場合、粉体10を供給し続けていると、時間経過とともに徐々に粉体10の供給量が低下していく様子が確認できる。
これは、溝タイプの回転子では、メッシュ体8に付着した粉体10を掃きとることができないため、粉体10が徐々にメッシュ体8の目詰まりするようになり、これによって、粉体供給装置による粉体10の供給量が低下しているものと考えられる。
As shown in FIG. 6, when the powder 10 is supplied using a conventional powder supply device including a groove type rotor, the powder 10 gradually increases with time if the powder 10 is continuously supplied. It can be seen that the supply amount of
This is because the groove type rotor cannot sweep the powder 10 adhering to the mesh body 8, so that the powder 10 gradually clogs the mesh body 8, thereby supplying the powder. It is considered that the supply amount of the powder 10 by the apparatus is decreasing.

一方、図6に示すように、複数の毛部材7b・7b・・・が植設された(ブラシタイプの)回転子7を備える粉体供給装置2で粉体10を供給する場合、粉体10を供給し続けていても、時間経過とともに粉体10の供給量が低下することが無い様子が確認できる。
これは、ブラシタイプの回転子7では、メッシュ体8に付着した粉体10を掃きとることができ、粉体10がメッシュ体8に目詰まりすることがないため、粉体供給装置2による粉体10の供給量が低下しないものと考えられる。
On the other hand, as shown in FIG. 6, when the powder 10 is supplied by the powder supply device 2 including the (brush type) rotor 7 in which a plurality of bristle members 7b, 7b,. Even if 10 is continuously supplied, it can be confirmed that the supply amount of the powder 10 does not decrease over time.
This is because the brush-type rotor 7 can sweep the powder 10 adhering to the mesh body 8, and the powder 10 does not clog the mesh body 8. It is considered that the supply amount of the body 10 does not decrease.

即ち、ブラシ状の回転子7を備える粉体供給装置2によれば、粉体10の供給状況が経時的に変化するのを防止することができるため、電極箔5に対して、粉体10を均等に分散させつつ供給する状態を継続させることができる。   That is, according to the powder supply device 2 including the brush-like rotor 7, it is possible to prevent the supply state of the powder 10 from changing over time, and thus the powder 10 is more than the electrode foil 5. It is possible to continue the supply state while evenly dispersing.

即ち、本発明の第一の実施形態に係る粉体供給装置2は、供給対象物たる粉体10を一時的に貯溜するための空隙たる貯溜部6aが形成されるとともに、該貯溜部6aの上端に形成される粉体10を投入するための開口部である投入口6bと、貯溜部6aの下端に形成される粉体10を排出するための矩形の開口部である排出口6cを有するケース6と、ケース6内に配置され、回転することにより貯溜部6aの粉体10を排出口6cに移送するための手段である回転子7と、排出口6cに移送された粉体10を通過させる、排出口6cの下端を覆うメッシュ体8と、を備え、排出口6cの鉛直下方において水平に変位する、粉体10の被供給対象物たる電極箔5の上面に、粉体10を、排出口6cから落下させつつ供給するものであって、回転子7は、該回転子7の軸心Gを中心として半径方向外側に向けて略放射状に植設された複数の毛部材7b・7b・・・を備えたブラシ状の形態を有するものである。   That is, in the powder supply device 2 according to the first embodiment of the present invention, a storage portion 6a that is a gap for temporarily storing the powder 10 that is a supply target is formed, and the storage portion 6a It has a charging port 6b which is an opening for charging the powder 10 formed at the upper end, and a discharge port 6c which is a rectangular opening for discharging the powder 10 formed at the lower end of the reservoir 6a. A case 6, a rotor 7 that is arranged in the case 6 and is rotated to transfer the powder 10 of the reservoir 6 a to the discharge port 6 c, and the powder 10 transferred to the discharge port 6 c And a mesh body 8 that covers the lower end of the discharge port 6c. The powder 10 is disposed on the upper surface of the electrode foil 5 that is the supply target of the powder 10 and is horizontally displaced vertically below the discharge port 6c. , Supplying while dropping from the discharge port 6c, The trochanter 7 has a brush-like configuration including a plurality of bristle members 7b, 7b,... Radially planted radially outward from the axis G of the rotor 7 as a center. is there.

また、本発明の第一の実施形態に係る粉体供給装置2において、複数の毛部材7b・7b・・・は、導電性を有するものである。   Moreover, in the powder supply apparatus 2 which concerns on 1st embodiment of this invention, several bristle members 7b * 7b ... have electroconductivity.

そして、このような構成を有する粉体供給装置22によれば、粉体10を構成する粒子を破壊することなく、粉体10を均等に分散させることができる。
また、粉体供給装置22によれば、ブラシ状の回転子7によって、貯溜部6aの内壁やメッシュ体8に付着する粉体10を掃きとって、貯溜部6aにおける粉体10の堆積や、メッシュ体8における粉体10の詰まりを防止して、安定した供給状態を維持することができる。
And according to the powder supply apparatus 22 which has such a structure, the powder 10 can be disperse | distributed uniformly, without destroying the particle | grains which comprise the powder 10. FIG.
Further, according to the powder supply device 22, the brush-like rotor 7 sweeps the powder 10 adhering to the inner wall of the reservoir 6a or the mesh body 8 to deposit the powder 10 in the reservoir 6a, The clogging of the powder 10 in the mesh body 8 can be prevented, and a stable supply state can be maintained.

また、本発明の第一の実施形態に係る粉体供給装置2は、メッシュ体8を通過させた粉体10に対してコロナ放電を行う第一の放電電極9、をさらに備えるものである。   Moreover, the powder supply apparatus 2 which concerns on 1st embodiment of this invention is further provided with the 1st discharge electrode 9 which performs corona discharge with respect to the powder 10 which let the mesh body 8 pass.

そして、このような構成を有する粉体供給装置22によれば、粉体10をより均等に分散させることができる。   And according to the powder supply apparatus 22 which has such a structure, the powder 10 can be more uniformly disperse | distributed.

また、本発明の第一の実施形態に係る粉体供給装置2における供給対象物たる粉体10は、電極活物質とバインダと導電材とを含んでなる造粒粒子である。   Moreover, the powder 10 which is a supply object in the powder supply apparatus 2 according to the first embodiment of the present invention is a granulated particle including an electrode active material, a binder, and a conductive material.

そして、このような構成を有する粉体供給装置22によれば、粉体10を構成する粒子が、より破壊されやすい造粒粒子である場合であっても、粒子を破壊することなく、粉体10を均等に分散させることができる。   And according to the powder supply apparatus 22 which has such a structure, even if it is a case where the particle | grains which comprise the powder 10 are granulated particles which are easy to be destroyed, powder is not destroyed, 10 can be evenly distributed.

また、本発明の一実施形態に係る電極製造装置1は、供給対象物たる粉体10を一時的に貯溜するための空隙たる貯溜部6aが形成されるとともに、該貯溜部6aの上端に形成される粉体10を投入するための開口部である投入口6bと、貯溜部6aの下端に形成される粉体10を排出するための矩形の開口部である排出口6cを有するケース6と、ケース6内に配置され、回転することにより貯溜部6aの粉体10を排出口6cに移送するための手段である回転子7と、排出口6cに移送された粉体10を通過させる、排出口6cの下端を覆うメッシュ体8と、を備え、排出口6cの鉛直下方において水平に変位する、粉体10の被供給対象物たる電極箔5の上面に、粉体10を、排出口6cから落下させつつ供給する粉体供給装置2と、電極箔5を搬送する搬送装置3と、搬送装置3により搬送される、粉体供給装置2により粉体10が供給された電極箔5をプレスするプレス装置4と、を備えるものであって、回転子7は、該回転子7の軸心Gを中心として略放射状に植設された複数の毛部材7b・7b・・・を備えるブラシ状の形態を有するものである。   In addition, the electrode manufacturing apparatus 1 according to an embodiment of the present invention is formed with a storage portion 6a that is a gap for temporarily storing the powder 10 that is a supply object, and is formed at the upper end of the storage portion 6a. A case 6 having an inlet 6b which is an opening for charging the powder 10 to be discharged, and a discharge opening 6c which is a rectangular opening for discharging the powder 10 formed at the lower end of the reservoir 6a; The rotor 7, which is disposed in the case 6 and rotates to transfer the powder 10 of the reservoir 6 a to the discharge port 6 c, and the powder 10 transferred to the discharge port 6 c are passed through. And a mesh body 8 that covers the lower end of the discharge port 6c. The powder 10 is placed on the upper surface of the electrode foil 5 that is a supply target of the powder 10 and is horizontally displaced vertically below the discharge port 6c. A powder supply device 2 for supplying while dropping from 6c; A transport device 3 that transports the electrode foil 5; and a press device 4 that presses the electrode foil 5 that is transported by the transport device 3 and is supplied with the powder 10 by the powder supply device 2. The rotor 7 has a brush-like form provided with a plurality of bristle members 7b, 7b,... That are substantially radially planted around the axis G of the rotor 7.

このような構成を有する電極製造装置1によれば、電極箔5に対して、粉体10を構成する粒子を破壊することなく、粉体10を均等に分散させて、電極を製造することができ、また、これにより、均等な厚みで合材層11を形成することができ、電極の品質向上を図ることができる。   According to the electrode manufacturing apparatus 1 having such a configuration, the electrode can be manufactured by uniformly dispersing the powder 10 in the electrode foil 5 without destroying the particles constituting the powder 10. Moreover, by this, the composite material layer 11 can be formed with uniform thickness, and the quality of the electrode can be improved.

次に、本発明の第二の実施形態に係る粉体供給装置を備える電極製造装置の全体構成について、図7を用いて、説明をする。
尚、以下の説明では、図7に示す矢印Aの方向を鉛直上向きとし、矢印Bの方向を鉛直下向きと規定している。そして、本実施形態で示す電極製造装置では、粉体供給装置によって、粉体を上方から下方に落下させることにより、粉体供給装置の下方に配置された被供給材に供給する構成としている。
Next, the overall configuration of the electrode manufacturing apparatus including the powder supply apparatus according to the second embodiment of the present invention will be described with reference to FIG.
In the following description, the direction of arrow A shown in FIG. 7 is defined as vertically upward, and the direction of arrow B is defined as vertically downward. And in the electrode manufacturing apparatus shown by this embodiment, it is set as the structure which supplies to the to-be-supplied material arrange | positioned under the powder supply apparatus by dropping powder from the upper direction with a powder supply apparatus.

図7に示す如く、本発明の一実施形態に係る電極製造装置21は、電極製造装置1と同様に、乾式の方法で二次電池用の電極を製造するものであり、本発明の第二の実施形態に係る粉体供給装置22を備えている。   As shown in FIG. 7, an electrode manufacturing apparatus 21 according to an embodiment of the present invention manufactures an electrode for a secondary battery by a dry method in the same manner as the electrode manufacturing apparatus 1, and the second embodiment of the present invention. The powder supply device 22 according to the embodiment is provided.

本発明の第二の実施形態に係る粉体供給装置22は、本発明の第一の実施形態に係る粉体供給装置2と同様に、ケース6、回転子7、メッシュ体8、第一の放電電極9を備えるとともに、さらにスキージ23、第二の放電電極24、吸引装置25等を備えており、この点において、本発明の第一の実施形態に係る粉体供給装置2と相違している。   The powder supply device 22 according to the second embodiment of the present invention is similar to the powder supply device 2 according to the first embodiment of the present invention in that the case 6, the rotor 7, the mesh body 8, and the first In addition to the discharge electrode 9, the device further includes a squeegee 23, a second discharge electrode 24, a suction device 25, etc. In this respect, unlike the powder supply device 2 according to the first embodiment of the present invention. Yes.

スキージ23は、電極箔5上に堆積している粉体10を、所定の堆積高さに均すための部位であり、電極箔5の搬送方向におけるケース6よりも下流側に配置され、スキージ23の下端と電極箔5との隙間を、所定の距離としている。
またスキージ23は、排出口6cの長さLの範囲に対応する範囲で設けられ、電極箔5の上流側には、下流側に向けて隙間を小さくしていく部位である傾斜部23aを備え、また傾斜部23aの下流側において、該傾斜部23aに連続した水平面を形成する水平部23bを備えている。
そしてスキージ23は、傾斜部23aおよび水平部23bで、電極箔5の上面に堆積した粉体10を均すとともに、電極箔5との隙間を所定の距離とした水平部23bによって、プレス装置4に送る前に、粉体10の堆積高さを均等にするようにしている。
The squeegee 23 is a part for leveling the powder 10 deposited on the electrode foil 5 to a predetermined deposition height, and is disposed downstream of the case 6 in the conveying direction of the electrode foil 5. A gap between the lower end of 23 and the electrode foil 5 is set to a predetermined distance.
Further, the squeegee 23 is provided in a range corresponding to the range of the length L of the discharge port 6c, and is provided with an inclined portion 23a on the upstream side of the electrode foil 5, which is a portion that reduces the gap toward the downstream side. In addition, on the downstream side of the inclined portion 23a, a horizontal portion 23b that forms a horizontal plane continuous with the inclined portion 23a is provided.
The squeegee 23 uses the inclined portion 23a and the horizontal portion 23b to level the powder 10 deposited on the upper surface of the electrode foil 5, and at the same time presses the pressing device 4 with the horizontal portion 23b having a predetermined distance from the electrode foil 5. Before being sent to, the deposition height of the powder 10 is made uniform.

第二の放電電極24は、電極箔5に対してコロナ放電を行うための放電電極であり、電極箔5の搬送方向におけるケース6よりも上流側に配置されている。
そして、粉体供給装置22では、放電電極24により電極箔5に対してコロナ放電を行うことによって、電極箔5に付着した粉体10以外の異物を除去する構成としている。
そして、粉体供給装置22では、粉体10が供給される前の電極箔5に対してコロナ放電を行って異物を除去し、異物が無い状態の電極箔5に対して、ケース6から粉体10を供給する構成としている。
The second discharge electrode 24 is a discharge electrode for performing corona discharge on the electrode foil 5, and is disposed on the upstream side of the case 6 in the conveying direction of the electrode foil 5.
And in the powder supply apparatus 22, it is set as the structure which removes foreign materials other than the powder 10 adhering to the electrode foil 5 by performing corona discharge with respect to the electrode foil 5 with the discharge electrode 24. FIG.
And in the powder supply apparatus 22, a corona discharge is performed with respect to the electrode foil 5 before the powder 10 is supplied, a foreign material is removed, and a powder from the case 6 is applied to the electrode foil 5 in a state where there is no foreign material. The body 10 is supplied.

また、粉体供給装置22では、第二の放電電極24の直上部に、吸引装置25を配置する構成としている。
吸引装置25は、第二の放電電極24の上部において、該放電電極24を覆うフード状の部位と、該フード状の部位に接続される吸引設備(例えば、真空配管や排気ダクト)等からなる構成としている。
In the powder supply device 22, the suction device 25 is arranged immediately above the second discharge electrode 24.
The suction device 25 includes a hood-like portion that covers the discharge electrode 24 above the second discharge electrode 24, and suction equipment (for example, a vacuum pipe or an exhaust duct) connected to the hood-like portion. It is configured.

そして、粉体供給装置22では、第二の放電電極24により電荷が付与され、電極箔5に対して反発するようになった異物を吸引装置25で吸引することで、その異物が電極箔5に対して再度付着することを防止して、より確実に、異物が無い状態の電極箔5に対して、ケース6から粉体10を供給することができるように構成されている。   In the powder supply device 22, the foreign matter that has been charged by the second discharge electrode 24 and repels the electrode foil 5 is sucked by the suction device 25, so that the foreign matter becomes the electrode foil 5. In this case, the powder 10 can be supplied from the case 6 to the electrode foil 5 in a state where there is no foreign matter.

即ち、本発明の第二の実施形態に係る粉体供給装置22は、電極箔5の上面に堆積した粉体10を均すスキージ23、をさらに備えるものである。   That is, the powder supply apparatus 22 according to the second embodiment of the present invention further includes a squeegee 23 for leveling the powder 10 deposited on the upper surface of the electrode foil 5.

また、本発明の第二の実施形態に係る粉体供給装置22は、粉体10が堆積する前の電極箔5に対してコロナ放電する第二の放電電極24と、第二の放電電極24によるコロナ放電により電極箔5から遊離した異物を吸引する吸引手段たる吸引装置25と、をさらに備えるものである。   Moreover, the powder supply apparatus 22 according to the second embodiment of the present invention includes a second discharge electrode 24 that performs corona discharge on the electrode foil 5 before the powder 10 is deposited, and a second discharge electrode 24. And a suction device 25 as suction means for sucking foreign matter released from the electrode foil 5 by corona discharge.

そして、このような構成を有する粉体供給装置22によれば、粉体10をより均等に分散させることができる。   And according to the powder supply apparatus 22 which has such a structure, the powder 10 can be more uniformly disperse | distributed.

1 電極製造装置
2 粉体供給装置(第一の実施形態)
5 電極箔(被供給材)
6 ケース
6a 貯溜部
7 回転子
7b 毛部材
8 メッシュ体
9 (第一の)放電電極
10 粉体(供給対象物)
22 粉体供給装置(第二の実施形態)
23 スキージ
24 (第二の)放電電極
25 吸引装置
DESCRIPTION OF SYMBOLS 1 Electrode manufacturing apparatus 2 Powder supply apparatus (1st embodiment)
5 Electrode foil (material to be supplied)
6 Case 6a Reservoir 7 Rotor 7b Bristle member 8 Mesh body 9 (First) discharge electrode 10 Powder (object to be supplied)
22 Powder supply device (second embodiment)
23 Squeegee 24 (Second) discharge electrode 25 Suction device

Claims (7)

供給対象物たる粉体を一時的に貯溜するための空隙たる貯溜部が形成されるとともに、該貯溜部の上端に形成される前記粉体を投入するための開口部である投入口と、前記貯溜部の下端に形成される前記粉体を排出するための矩形の開口部である排出口を有するケースと、
前記ケース内に配置され、回転することにより前記貯溜部の前記粉体を前記排出口に移送するための手段である回転子と、
前記排出口に移送された前記粉体を通過させる、前記排出口の下端を覆うメッシュ体と、
を備え、
前記排出口の鉛直下方において水平に変位する、前記粉体の被供給対象物たる被供給材の上面に、前記粉体を、前記排出口から落下させつつ供給する粉体供給装置であって、
前記回転子は、
該回転子の軸心を中心として半径方向外側に向けて略放射状に植設された複数の毛部材を備えたブラシ状の形態を有する、
ことを特徴とする粉体供給装置。
A storage part that is a gap for temporarily storing powder as a supply object is formed, and an input port that is an opening for inputting the powder formed at the upper end of the storage part; and A case having a discharge port which is a rectangular opening for discharging the powder formed at the lower end of the reservoir;
A rotor that is disposed in the case and is a means for transferring the powder in the reservoir to the discharge port by rotating;
A mesh body that covers the lower end of the discharge port through which the powder transferred to the discharge port passes;
With
A powder supply device that horizontally displaces vertically below the discharge port, and supplies the powder while dropping from the discharge port onto an upper surface of a material to be supplied as the powder to be supplied,
The rotor is
It has a brush-like form provided with a plurality of bristle members that are implanted radially radially outwardly from the axis of the rotor.
The powder supply apparatus characterized by the above-mentioned.
複数の前記毛部材は、
導電性を有する、
ことを特徴とする請求項1に記載の粉体供給装置。
The plurality of bristle members are
Have conductivity,
The powder supply apparatus according to claim 1.
前記メッシュ体を通過させた前記粉体に対してコロナ放電を行う第一の放電電極、
をさらに備える、
ことを特徴とする請求項1または請求項2に記載の粉体供給装置。
A first discharge electrode that performs corona discharge on the powder that has passed through the mesh body;
Further comprising
The powder supply apparatus according to claim 1 or 2, characterized by the above.
前記被供給材の上面に堆積した前記粉体を均すスキージ、
をさらに備える、
ことを特徴とする請求項1から請求項3のいずれか一項に記載の粉体供給装置。
A squeegee for leveling the powder deposited on the upper surface of the material to be supplied;
Further comprising
The powder supply apparatus according to any one of claims 1 to 3, wherein:
前記粉体が堆積する前の前記被供給材に対してコロナ放電する第二の放電電極と、
前記第二の放電電極によるコロナ放電により前記被供給材から遊離した異物を吸引する吸引手段と、
をさらに備える、
ことを特徴とする請求項1から請求項4のいずれか一項に記載の粉体供給装置。
A second discharge electrode for corona discharge with respect to the material to be fed before the powder is deposited;
Suction means for sucking foreign matter released from the material to be supplied by corona discharge by the second discharge electrode;
Further comprising
The powder supply apparatus according to any one of claims 1 to 4, wherein the powder supply apparatus is characterized.
前記粉体は、
電極活物質とバインダと導電材とを含んでなる造粒粒子である、
ことを特徴とする請求項1から請求項5のいずれか一項に記載の粉体供給装置。
The powder is
A granulated particle comprising an electrode active material, a binder, and a conductive material.
The powder supply apparatus according to any one of claims 1 to 5, wherein
供給対象物たる粉体を一時的に貯溜するための空隙たる貯溜部が形成されるとともに、該貯溜部の上端に形成される前記粉体を投入するための開口部である投入口と、前記貯溜部の下端に形成される前記粉体を排出するための矩形の開口部である排出口を有するケースと、
前記ケース内に配置され、回転することにより前記貯溜部の前記粉体を前記排出口に移送するための手段である回転子と、
前記排出口に移送された前記粉体を通過させる、前記排出口の下端を覆うメッシュ体と、
を備え、
前記排出口の鉛直下方において水平に変位する、前記粉体の被供給対象物たる被供給材の上面に、前記粉体を、前記排出口から落下させつつ供給する粉体供給装置と、
前記被供給材を搬送する搬送装置と、
前記搬送装置により搬送される、前記粉体供給装置により前記粉体が供給された前記被供給材をプレスするプレス装置と、
を備える電極製造装置であって、
前記回転子は、
該回転子の軸心を中心として略放射状に植設された複数の毛部材を備えたブラシ状の形態を有する、
ことを特徴とする電極製造装置。
A storage part that is a gap for temporarily storing powder as a supply object is formed, and an input port that is an opening for inputting the powder formed at the upper end of the storage part; and A case having a discharge port which is a rectangular opening for discharging the powder formed at the lower end of the reservoir;
A rotor that is disposed in the case and is a means for transferring the powder in the reservoir to the discharge port by rotating;
A mesh body that covers the lower end of the discharge port through which the powder transferred to the discharge port passes;
With
A powder supply device that horizontally displaces vertically below the discharge port, and supplies the powder while dropping the powder from the discharge port to the upper surface of the material to be supplied of the powder;
A conveying device for conveying the material to be supplied;
A pressing device that presses the material to be supplied, the powder being supplied by the powder supply device, which is conveyed by the conveyance device;
An electrode manufacturing apparatus comprising:
The rotor is
Having a brush-like form with a plurality of bristle members implanted substantially radially about the axis of the rotor;
An electrode manufacturing apparatus.
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