JP2014168983A - Vehicular electronic control unit and method for production thereof - Google Patents

Vehicular electronic control unit and method for production thereof Download PDF

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JP2014168983A
JP2014168983A JP2013040702A JP2013040702A JP2014168983A JP 2014168983 A JP2014168983 A JP 2014168983A JP 2013040702 A JP2013040702 A JP 2013040702A JP 2013040702 A JP2013040702 A JP 2013040702A JP 2014168983 A JP2014168983 A JP 2014168983A
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connector
vehicle
circuit board
control unit
electronic control
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JP5892087B2 (en
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Sukehiro Niwa
祐広 丹羽
Yasutoshi Kato
康聡 加藤
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Denso Corp
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Denso Corp
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Priority to CN201410073344.5A priority patent/CN104023498A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a vehicular electronic control unit capable of inhibiting damage of a circuit board due to water, of securing the drip-proof property of a connector portion and of improving workability when installing to a vehicle, and to provide a method for production thereof.SOLUTION: An electronic control unit is provided with: a circuit board 1 having a board member 11 and a behavior detection sensor 12; a transmission member 3 for transmitting the behavior of a vehicle to the circuit board 1; a fastening member 4 for contacting the circuit board 1 and transmission member 3 to fasten the board 1 with the transmission member 3; a connector 5 having an opening 5a into which the other connector 6 is inserted; and a resin-sealed member 2 for covering at least a part of the circuit board 1, transmission member 3, fastening member 4 and connector 5 while contacting. The resin-sealed member 2 is formed by an expandable resin, and has an eaves portion 22 formed by the expandable resin integrally with the resin-sealed member 2 and extending to cover from above, the opening 5a of the connector 5.

Description

本発明は、車両に搭載される車両用電子制御ユニット及びその製造方法に関する。   The present invention relates to a vehicle electronic control unit mounted on a vehicle and a method for manufacturing the same.

車両には、車両の挙動を検出し、当該検出結果に基づいて各種制御を実行する車両用電子制御ユニットが搭載されている。この車両用電子制御ユニットとしては、例えばエアバッグECUなどが挙げられる。車両用電子制御ユニットは、エアコンからの水滴の滴下や車内洗車時の水の飛散など、被水する可能性が高く、電子部品を備える回路基板を防水することが求められている。   A vehicle electronic control unit that detects the behavior of the vehicle and executes various controls based on the detection result is mounted on the vehicle. Examples of the vehicle electronic control unit include an airbag ECU. An electronic control unit for a vehicle is highly likely to be exposed to water such as dripping of water droplets from an air conditioner or splashing of water during car washing, and is required to waterproof a circuit board including electronic components.

ここで、特開2010−40992号公報には、回路基板が樹脂封止(樹脂モールド)により被覆された電子制御装置が開示されている。これによれば、回路基板を防水することができる。   Here, Japanese Unexamined Patent Application Publication No. 2010-40992 discloses an electronic control device in which a circuit board is covered with resin sealing (resin mold). According to this, the circuit board can be waterproofed.

特開2010−40992号公報JP 2010-40992 A

ところで、上記車両用電子制御ユニットは、回路基板にコネクタが設置されており、このコネクタには、外部電子回路に接続される車両内配線の端部に装着された他のコネクタが挿入される開口部が形成されている。コネクタの開口部は、封止樹脂から露出する状態に設けられていることから、防滴性が求められる。   By the way, the above-mentioned vehicle electronic control unit has a connector installed on a circuit board, and an opening into which another connector attached to an end of the in-vehicle wiring connected to the external electronic circuit is inserted into this connector. The part is formed. Since the opening of the connector is provided in a state exposed from the sealing resin, drip-proofing is required.

そこで従来では、ハウジングケース等の筐体の上端からコネクタの上方に延出する庇部を筐体と一体に設けるようにすることが知られていた。しかし、庇部が一体化された筐体は、アルミ素材のダイキャスト製品であり、庇部に可撓性がないものであった。そのため、電子制御ユニットの車両への組み付け時において、外部電子回路に接続される車両内配線の端部に装着された他のコネクタをコネクタの開口部に挿入して嵌合する際に、コネクタの開口部付近の作業スペースが狭く、且つ、庇部が邪魔となるため作業性に難点があった。   Therefore, conventionally, it has been known that a flange portion extending upward from the upper end of the housing such as a housing case is provided integrally with the housing. However, the casing in which the collar portion is integrated is a die-cast product made of an aluminum material, and the collar portion has no flexibility. Therefore, when the electronic control unit is assembled to the vehicle, when the other connector attached to the end of the in-vehicle wiring connected to the external electronic circuit is inserted into the connector opening and fitted, The work space in the vicinity of the opening is narrow, and the collar part is in the way, so that there is a difficulty in workability.

本発明は、このような事情に鑑みて為されたものであり、回路基板への被水を抑制できるようにすると共に、コネクタ部分の防滴性を確保し、且つ、車両への組み付け時の作業性を向上し得るようにした車両用電子制御ユニット及びその製造方法を提供することを解決すべき課題とするものである。   The present invention has been made in view of such circumstances, and while being able to suppress water exposure to the circuit board, ensuring the drip-proof property of the connector part, and at the time of assembly to the vehicle An object of the present invention is to provide a vehicle electronic control unit and a method for manufacturing the same that can improve workability.

上記課題を解決するためになされた第一の発明は、電子回路が形成される基板部材(11)と、前記基板部材に設置され車両の挙動を検出する挙動検出センサ(12)と、を有する回路基板(1)と、前記車両に固定される固定部(31)を有すると共に、前記基板部材に当接して前記車両の挙動を前記回路基板に伝達する伝達部材(3)と、前記回路基板及び前記伝達部材に当接して前記回路基板と前記伝達部材とを締結する締結部材(4)と、前記基板部材に設置され、外部電子回路に接続される車両内配線の端部に装着された他のコネクタ(6)が挿入される開口部(5a)を有するコネクタ(5)と、前記回路基板、少なくとも前記固定部を除いた前記伝達部材、前記締結部材、及び少なくとも前記開口部を除いた前記コネクタの少なくとも一部に対して、接触しつつ被覆する樹脂封止部材(2)と、を備え、前記樹脂封止部材は、発泡性樹脂で形成されていると共に、前記発泡性樹脂で前記樹脂封止部材と一体に形成されて前記コネクタの前記開口部を上方から覆うように延出する庇部を有することを特徴とする。   A first invention made to solve the above problems includes a board member (11) on which an electronic circuit is formed, and a behavior detection sensor (12) that is installed on the board member and detects the behavior of a vehicle. A circuit board (1), a fixing member (31) fixed to the vehicle, a transmission member (3) that contacts the board member and transmits the behavior of the vehicle to the circuit board, and the circuit board And a fastening member (4) that contacts the transmission member to fasten the circuit board and the transmission member, and is mounted on the end of the in-vehicle wiring that is installed on the board member and connected to the external electronic circuit A connector (5) having an opening (5a) into which another connector (6) is inserted, the circuit board, the transmission member excluding at least the fixing part, the fastening member, and at least the opening are excluded. Small number of the connectors A resin sealing member (2) that covers at least a part of the resin sealing member, and the resin sealing member is formed of a foamable resin and is sealed with the foamable resin. It has a collar part formed integrally with a stop member and extending so as to cover the opening of the connector from above.

この構成によれば、回路基板が樹脂封止部材に接触・被覆(モールド)されているため、回路基板の電子回路への被水を抑制することができる。また、本構成では、樹脂封止部材は、発泡性樹脂で樹脂封止部材と一体に形成されてコネクタの開口部を上方から覆うように延出する庇部を有するため、コネクタ部の防滴性を確保することができる。さらに、庇部は、発泡性樹脂で形成されており、可撓性を有するため、電子制御ユニットの車両への組み付け時において、コネクタの開口部に他のコネクタを嵌合して接続する際の作業性を向上させることができる。   According to this configuration, since the circuit board is contacted / coated (molded) with the resin sealing member, it is possible to suppress water exposure to the electronic circuit of the circuit board. Further, in this configuration, the resin sealing member is formed integrally with the resin sealing member with a foamable resin and has a flange portion that extends so as to cover the opening of the connector from above. Sex can be secured. Furthermore, since the collar portion is formed of a foamable resin and has flexibility, when the electronic control unit is assembled to the vehicle, when the other connector is fitted and connected to the opening of the connector. Workability can be improved.

上記課題を解決するためになされた第二の発明は、請求項1〜7の何れか一項に記載の電子制御ユニットを製造する方法であって、前記回路基板と前記伝達部材とを前記締結部材で所定の状態に締結する締結工程と、前記コネクタに前記他のコネクタに代わるダミーコネクタを嵌合する嵌合工程と、互いに締結された前記回路基板及び前記伝達部材と、互いに嵌合された前記コネクタ及び前記ダミーコネクタと、を成形型内にセットするセット工程と、前記成形型内に発泡性樹脂材料を注入し、前記回路基板、前記伝達部材、前記コネクタ及び前記他のコネクタと共に前記樹脂封止部材及び前記庇部を一体成形する成形工程と、を有することを特徴とする。   A second invention made to solve the above-mentioned problem is a method of manufacturing an electronic control unit according to any one of claims 1 to 7, wherein the circuit board and the transmission member are fastened together. A fastening step of fastening in a predetermined state with a member; a fitting step of fitting a dummy connector in place of the other connector to the connector; and the circuit board and the transmission member fastened to each other A setting step of setting the connector and the dummy connector in a mold; and injecting a foamable resin material into the mold; and the resin together with the circuit board, the transmission member, the connector and the other connector And a molding step of integrally molding the sealing member and the flange portion.

この製造方法によれば、回路基板への被水を抑制できるようにすると共に、コネクタ部の防滴性を確保し、且つ、車両への組み付け時の作業性を向上し得るようにした車両用電子制御ユニットを簡単に製造することができる。また、この製造方法では、コネクタにダミーコネクタを嵌合するようにしているため、回路基板に設置されるコネクタが複数ある場合に、ダミーコネクタを変更するだけで、成形型は同じものを用いることができるので、コストの低減が可能となる。   According to this manufacturing method, it is possible for a vehicle to prevent water from being applied to a circuit board, to secure the drip-proof property of the connector portion, and to improve the workability at the time of assembly to the vehicle. An electronic control unit can be easily manufactured. Moreover, in this manufacturing method, since the dummy connector is fitted to the connector, when there are a plurality of connectors installed on the circuit board, the same mold is used only by changing the dummy connector. Therefore, the cost can be reduced.

なお、この欄および特許請求の範囲で記載した各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   In addition, the code | symbol in the bracket | parenthesis of each means described in this column and the claim shows the correspondence with the specific means as described in embodiment mentioned later.

実施形態1に係る車両用電子制御ユニットの構成を示す断面図であって図4のI−I線矢視断面図である。It is sectional drawing which shows the structure of the vehicle electronic control unit which concerns on Embodiment 1, Comprising: It is the II sectional view taken on the line of FIG. 実施形態1に係る車両用電子制御ユニットのコネクタに他のコネクタを嵌合する状態を示す説明図である。It is explanatory drawing which shows the state which fits another connector to the connector of the vehicle electronic control unit which concerns on Embodiment 1. FIG. 実施形態1に係る車両用電子制御ユニットの構成を示す断面図であって図4のIII −III 線矢視断面図である。It is sectional drawing which shows the structure of the vehicle electronic control unit which concerns on Embodiment 1, Comprising: It is the III-III sectional view taken on the line of FIG. 実施形態1に係る車両用電子制御ユニットを示す斜視図である。1 is a perspective view showing a vehicle electronic control unit according to Embodiment 1. FIG. 実施形態1に係る車両用電子制御ユニットの分解斜視図である。FIG. 2 is an exploded perspective view of the vehicle electronic control unit according to the first embodiment. 実施形態1に係る回路基板を示す平面図である。1 is a plan view showing a circuit board according to Embodiment 1. FIG. 実施形態1に係る庇部を有する樹脂封止部材のコネクタに他のコネクタを嵌合する前の状態を下方から見た斜視図である。It is the perspective view which looked at the state before fitting another connector with the connector of the resin sealing member which has a collar part concerning Embodiment 1 from the lower part. 実施形態1に係る車両用電子制御ユニットの製造方法の工程を示すフローチャートである。4 is a flowchart showing steps of a method for manufacturing the vehicle electronic control unit according to the first embodiment. 実施形態1に係る車両用電子制御ユニットの製造方法の嵌合工程を示す図であって、(a)は嵌合前の状態を示す説明図、(b)は嵌合後の状態を示す説明図である。It is a figure which shows the fitting process of the manufacturing method of the electronic control unit for vehicles which concerns on Embodiment 1, Comprising: (a) is explanatory drawing which shows the state before fitting, (b) is description which shows the state after fitting. FIG. 実施形態1に係る車両用電子制御ユニットの製造方法の成形工程終了時の状態を示す説明図である。It is explanatory drawing which shows the state at the time of completion | finish of the shaping | molding process of the manufacturing method of the electronic control unit for vehicles which concerns on Embodiment 1. FIG.

以下、本発明の実施形態について図に基づいて説明する。なお、以下の実施形態相互において、互いに同一もしくは均等である部分には、図中、同一符号を付してある。また、説明に用いる各図は概念図であり、各部の形状・寸法は必ずしも厳密なものではない場合がある。例えばねじ止め構造(雄ねじと雌ねじ)は、概念的に表している。以下の実施形態では、車両用電子制御ユニットとしてエアバッグECUを例に本発明を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following embodiments, the same or equivalent parts are denoted by the same reference numerals in the drawings. Each figure used for explanation is a conceptual diagram, and the shape and size of each part may not necessarily be exact. For example, the screwing structure (male screw and female screw) is conceptually represented. In the following embodiments, the present invention will be described by taking an airbag ECU as an example of the vehicle electronic control unit.

〔実施形態1〕
本実施形態の車両用電子制御ユニットは、図1〜図7に示すように、回路基板1と、樹脂封止部材2と、伝達部材3と、締結部材4と、コネクタ5と、を備えている。回路基板1は、基板部材11と、加速度センサ(「挙動検出センサ」に相当する)12と、を有している。基板部材11は、表面及び裏面の少なくとも一方に電子回路が形成された板状部材であって、本実施形態ではプリント配線基板である。電子回路は、配線(図示せず)と各種電子部品Zによって構成されている。
Embodiment 1
As shown in FIGS. 1 to 7, the vehicle electronic control unit of the present embodiment includes a circuit board 1, a resin sealing member 2, a transmission member 3, a fastening member 4, and a connector 5. Yes. The circuit board 1 includes a board member 11 and an acceleration sensor (corresponding to a “behavior detection sensor”) 12. The substrate member 11 is a plate-like member in which an electronic circuit is formed on at least one of the front surface and the back surface, and is a printed wiring board in this embodiment. The electronic circuit is composed of wiring (not shown) and various electronic components Z.

基板部材11には、図3、図5及び図6に示すように、締結対象である伝達部材3と締結するための締結部111が形成されている。締結部111は、基板部材11の一部であって、基板部材11の2箇所に設けられている。締結部111は、それぞれリング状に形成されている。リング状の締結部111の中央には、締結部材(ねじ部材)4の軸部が挿通される挿通孔11Aが設けられている。締結部111は、基板部材11のうち伝達部材3及び締結部材4と当接する部分ともいえる。   As shown in FIGS. 3, 5, and 6, the board member 11 is formed with a fastening portion 111 for fastening with the transmission member 3 to be fastened. The fastening portion 111 is a part of the substrate member 11 and is provided at two locations on the substrate member 11. The fastening portions 111 are each formed in a ring shape. In the center of the ring-shaped fastening portion 111, an insertion hole 11A through which the shaft portion of the fastening member (screw member) 4 is inserted is provided. The fastening part 111 can also be said to be a part that contacts the transmission member 3 and the fastening member 4 in the substrate member 11.

締結部111は、基板部材11の表面(一方面)の一部である第一面111aと、基板部材11の裏面(他方面)の一部である第二面111bと、を備えている。本実施形態において、第一面111aは、車両に設置した際に第二面111bの上方に配置される。少なくとも一方の第一面111aには、車両接地端子(GND端子)11Bが形成されている。車両接地端子11Bは、電子回路に接続されており、配線形状に形成されている。車両接地端子11Bは、表面に金属が接触することで当該金属と電子回路とを導通させる。   The fastening portion 111 includes a first surface 111 a that is a part of the front surface (one surface) of the substrate member 11 and a second surface 111 b that is a part of the back surface (the other surface) of the substrate member 11. In this embodiment, the 1st surface 111a is arrange | positioned above the 2nd surface 111b, when installing in a vehicle. A vehicle ground terminal (GND terminal) 11B is formed on at least one first surface 111a. The vehicle ground terminal 11B is connected to an electronic circuit and is formed in a wiring shape. The vehicle ground terminal 11B makes the metal and the electronic circuit conductive when the metal contacts the surface.

加速度センサ12は、車両の挙動の1つである車両の加速度を検出するセンサ(いわゆるGセンサ)である。加速度センサ12は、基板部材11の電子回路上に設置されている。本実施形態の回路基板1は、車両の加速度を検出し、当該検出結果に基づいてエアバッグの展開制御を実行するエアバッグECUの基板である。   The acceleration sensor 12 is a sensor (so-called G sensor) that detects the acceleration of the vehicle, which is one of the behaviors of the vehicle. The acceleration sensor 12 is installed on the electronic circuit of the board member 11. The circuit board 1 of the present embodiment is a board of an airbag ECU that detects vehicle acceleration and executes airbag deployment control based on the detection result.

樹脂封止部材2は、回路基板1、伝達部材3の一部、締結部材4、及びコネクタ5の少なくとも一部に対して、接触しつつ被覆(モールド)する部材である。樹脂封止部材2の詳細については後述する。   The resin sealing member 2 is a member that covers (molds) the circuit board 1, a part of the transmission member 3, the fastening member 4, and at least a part of the connector 5 while being in contact with each other. Details of the resin sealing member 2 will be described later.

伝達部材3は、図1〜図3及び図5に示すように、金属製のブラケットであって、車両に固定されて車両の挙動を回路基板1に伝達する。伝達部材3は、車両及び回路基板1に対して取り付け可能であって、車両の挙動を回路基板1に伝達可能な剛性を有している。伝達部材3は、本体部30と、自身と車両(フロア)(図示せず)とを固定するために設けられた一対の固定部31と、自身と回路基板1を締結するために設けられた一対の対基板締結部32と、を有している。   As shown in FIGS. 1 to 3 and 5, the transmission member 3 is a metal bracket and is fixed to the vehicle to transmit the behavior of the vehicle to the circuit board 1. The transmission member 3 can be attached to the vehicle and the circuit board 1 and has rigidity capable of transmitting the behavior of the vehicle to the circuit board 1. The transmission member 3 is provided for fastening the main body 30, a pair of fixing portions 31 provided for fixing the main body 30 and the vehicle (floor) (not shown), and the circuit board 1. And a pair of board fastening portions 32.

具体的に、本体部30は、長方形板状の基部30aと、基部30aの短辺側両端から直角方向に延出する一対の脚部30bとからなる。一対の固定部31は、各脚部30bの先端から外方(互いに遠ざかる方向)に向かって基部30aと平行方向に延びるようにして脚部30bと一体に形成されている。各固定部31の中央には、ボルト等のねじ部材の軸部が挿通される挿通孔31aが設けられている。   Specifically, the main body 30 includes a rectangular plate-shaped base portion 30a and a pair of leg portions 30b extending in a right-angle direction from both ends of the short side of the base portion 30a. The pair of fixing portions 31 are integrally formed with the leg portions 30b so as to extend in a direction parallel to the base portion 30a from the distal end of each leg portion 30b toward the outside (a direction away from each other). At the center of each fixing portion 31, an insertion hole 31a is provided through which a shaft portion of a screw member such as a bolt is inserted.

対基板締結部32は、基部30aの上面から回路基板1側に突出するようにして、基部30aの2箇所に設けられている。各対基板締結部32は、有底筒状に形成されており、その内周面には雌ねじ部が形成されている。各対基板締結部32の突出先端面は、基板部材11の裏面(締結部111の第二面111b)に当接している。基部30aと基板部材11の間には、対基板締結部32によりスペースが形成されており、基板部材11の裏面にも電子回路を形成することができる。   The board fastening portions 32 are provided at two locations on the base 30a so as to protrude from the upper surface of the base 30a to the circuit board 1 side. Each anti-substrate fastening part 32 is formed in a bottomed cylindrical shape, and an internal thread part is formed on the inner peripheral surface thereof. The protruding front end surface of each counter-substrate fastening portion 32 is in contact with the back surface of the substrate member 11 (the second surface 111b of the fastening portion 111). A space is formed between the base portion 30 a and the substrate member 11 by the counter substrate fastening portion 32, and an electronic circuit can also be formed on the back surface of the substrate member 11.

締結部材4は、回路基板1と伝達部材3とを締結させる金属製の締結具である。本実施形態では、締結部材4としてねじ部材(雄ねじ)が採用されている。締結部材4は、頭部が基板部材11の表面(締結部111の第一面111a)に当接し、基板部材11の挿通孔11Aに挿通された軸部が対基板締結部32の雌ねじ部に螺合されている。締結部材4の軸部先端は、伝達部材3の裏面から突出している。即ち、回路基板1と伝達部材3は、回路基板1の締結部111を介して、締結部材4と対基板締結部32がねじ止めされることにより締結されている。   The fastening member 4 is a metal fastener that fastens the circuit board 1 and the transmission member 3. In the present embodiment, a screw member (male screw) is employed as the fastening member 4. The fastening member 4 has a head abutting against the surface of the board member 11 (the first surface 111a of the fastening part 111), and a shaft part inserted through the insertion hole 11A of the board member 11 serves as a female thread part of the counter board fastening part 32. It is screwed. The tip of the shaft portion of the fastening member 4 protrudes from the back surface of the transmission member 3. That is, the circuit board 1 and the transmission member 3 are fastened by fastening the fastening member 4 and the board fastening part 32 via the fastening part 111 of the circuit board 1.

締結部材4は、頭部が基板部材11を伝達部材3側に押圧し、軸部が対基板締結部32を基板部材11側に引き寄せている。つまり、締結部材4は、基板部材11と伝達部材3を接近させる方向に締結力を発生させている。締結部材4は、締結状態の基板部材11が伝達部材3から離れることを禁止すると共に、締結状態の伝達部材3が基板部材11から離れることを禁止する。このように、締結部材4は、基板部材11と伝達部材3が近づく方向に両者の外側から力を加えて両者を締結している。   The fastening member 4 has the head pressing the substrate member 11 toward the transmission member 3 and the shaft portion pulling the counter substrate fastening portion 32 toward the substrate member 11. That is, the fastening member 4 generates a fastening force in a direction in which the substrate member 11 and the transmission member 3 are brought close to each other. The fastening member 4 prohibits the fastened substrate member 11 from separating from the transmission member 3 and prohibits the fastened transmission member 3 from separating from the substrate member 11. In this way, the fastening member 4 fastens both the substrate member 11 and the transmission member 3 by applying a force from the outside in the direction in which the board member 11 and the transmission member 3 approach each other.

締結部材4は、第一面111aに形成された車両接地端子11Bに接触している。したがって、回路基板1の電子回路は、車両接地端子11B、締結部材4、及び伝達部材3を介して車両(フロア)と接続され、ボディアースされる。   The fastening member 4 is in contact with the vehicle ground terminal 11B formed on the first surface 111a. Therefore, the electronic circuit of the circuit board 1 is connected to the vehicle (floor) via the vehicle ground terminal 11B, the fastening member 4, and the transmission member 3, and is grounded.

コネクタ5は、雄コネクタであって、回路基板1に設置されて電子回路に接続されると共に、一端部が樹脂封止部材2に覆われて固定され、開口部5aが形成された他端部が樹脂封止部材2の一側面から露出している。コネクタ5は、一端が外部電子回路に接続するために突出している金属端子5bを有する。このコネクタ5には、例えば車両ハーネス等の車両内配線の一端部に装着された他のコネクタ(雌コネクタ)6が、開口部5aより挿入されて嵌合される。   The connector 5 is a male connector that is installed on the circuit board 1 and connected to an electronic circuit. One end of the connector 5 is covered and fixed by the resin sealing member 2 and the other end is formed with an opening 5a. Is exposed from one side surface of the resin sealing member 2. The connector 5 has a metal terminal 5b protruding at one end for connection to an external electronic circuit. For example, another connector (female connector) 6 attached to one end of an in-vehicle wiring such as a vehicle harness is inserted into and fitted into the connector 5 from the opening 5a.

ここで樹脂封止部材2の詳細を説明する。樹脂封止部材2は、図1〜図4に示すように、発泡性樹脂を成形した成形体からなり、直方体形状に形成されている。樹脂封止部材2は、回路基板1、伝達部材3の各脚部30bの上端部位、基部30a及び対基板締結部32、締結部材4、並びにコネクタ5の一部を樹脂モールドしたものの当該樹脂部分である。樹脂封止部材2は、回路基板1、基部30a、対基板締結部32及び締結部材4の全体を被覆している。したがって、回路基板1は、外部に全く露出していないので、回路基板1への被水が確実に抑制される。また、コネクタ5は、図1、図2及び図4に示すように、樹脂封止部材2の一側面に開口部5aが位置するように設置されており、樹脂封止部材2の一側面から開口部5aが少し突出している。   Here, details of the resin sealing member 2 will be described. As shown in FIGS. 1 to 4, the resin sealing member 2 is formed of a molded body obtained by molding a foamable resin, and is formed in a rectangular parallelepiped shape. The resin sealing member 2 is the resin portion of the circuit board 1, the upper end portion of each leg 30b of the transmission member 3, the base 30a and the board fastening portion 32, the fastening member 4, and a part of the connector 5 which are resin molded. It is. The resin sealing member 2 covers the entire circuit board 1, the base 30 a, the counter-to-board fastening part 32, and the fastening member 4. Therefore, since the circuit board 1 is not exposed to the outside at all, water exposure to the circuit board 1 is reliably suppressed. Further, as shown in FIGS. 1, 2, and 4, the connector 5 is installed so that the opening 5 a is positioned on one side surface of the resin sealing member 2. The opening 5a protrudes slightly.

この樹脂封止部材2は、樹脂封止部材2の上端部から水平方向に延出してコネクタ5の開口部5aを上方から覆うようにする庇部22を有する。この庇部22は、発泡性樹脂で樹脂封止部材2と一体に形成されており可撓性を有している。そのため、図1に示すように、樹脂封止部材2の上端部から水平方向に延出した庇部22は、コネクタ5の開口側上端部から開口部5aを覆うように先端が垂下した状態になっている。また、庇部22の下面には、図7に示すように、コネクタ5の開口部5aに挿入される他のコネクタ6の上面形状に倣った形状の逃がし部23が形成されている。これにより、他のコネクタ6がコネクタ5に嵌合された際に、他のコネクタ6の上面と庇部22の下面の間に隙間が形成されないので防滴性が向上する。   The resin sealing member 2 has a flange 22 that extends in the horizontal direction from the upper end of the resin sealing member 2 and covers the opening 5a of the connector 5 from above. The flange portion 22 is formed integrally with the resin sealing member 2 with a foamable resin and has flexibility. Therefore, as shown in FIG. 1, the flange portion 22 extending in the horizontal direction from the upper end portion of the resin sealing member 2 is in a state where the tip hangs down so as to cover the opening portion 5 a from the upper end portion on the opening side of the connector 5. It has become. Further, as shown in FIG. 7, a relief portion 23 having a shape following the shape of the upper surface of another connector 6 inserted into the opening 5 a of the connector 5 is formed on the lower surface of the flange portion 22. Thereby, when another connector 6 is fitted into the connector 5, no gap is formed between the upper surface of the other connector 6 and the lower surface of the flange portion 22, so that the drip-proof property is improved.

車両用電子制御ユニットの設置状態における樹脂封止部材2の車両(フロア)側の端面2Aは、伝達部材3の固定部31よりも回路基板1側に位置している。即ち、車両平面部分に設置した状態において、樹脂封止部材2の端面2Aは、車両から離間している。換言すると、伝達部材3を車両平面に固定しても、樹脂封止部材2と車両とが接触せず、両者間に間隔が空いていることとなる。   The end surface 2 </ b> A on the vehicle (floor) side of the resin sealing member 2 in the installed state of the vehicle electronic control unit is located closer to the circuit board 1 than the fixed portion 31 of the transmission member 3. That is, the end surface 2A of the resin sealing member 2 is separated from the vehicle in a state where the resin sealing member 2 is installed on the plane portion of the vehicle. In other words, even if the transmission member 3 is fixed to the plane of the vehicle, the resin sealing member 2 and the vehicle are not in contact with each other, and there is an interval between them.

次に、本実施形態の車両用電子制御ユニットの製造方法について説明する。本実施形態の製造方法は、図8のフローチャートに示すように、締結工程S101と、嵌合工程S102と、セット工程S103と、成形工程S104と、を順次行うものである。   Next, the manufacturing method of the vehicle electronic control unit of this embodiment is demonstrated. As shown in the flowchart of FIG. 8, the manufacturing method of the present embodiment sequentially performs a fastening step S101, a fitting step S102, a setting step S103, and a forming step S104.

最初の締結工程S101では、基板部材11に挙動検出センサ12及びコネクタ5が設置された回路基板1と伝達部材3とを締結部材4で所定の状態に締結する。   In the first fastening step S <b> 101, the circuit board 1 in which the behavior detection sensor 12 and the connector 5 are installed on the board member 11 and the transmission member 3 are fastened in a predetermined state by the fastening member 4.

次の嵌合工程S102では、図9(a)(b)に示すように、コネクタ5に対して他のコネクタ6に代わるダミーコネクタ6Aを嵌合する。ダミーコネクタ6Aの上面には、庇部22の下面に形成されるべき、他のコネクタ6の上面形状に倣った形状の逃がし部23を形成する逃がし形成部61Aが設けられている。   In the next fitting step S102, as shown in FIGS. 9A and 9B, a dummy connector 6A that replaces the other connector 6 is fitted to the connector 5. On the upper surface of the dummy connector 6A, there is provided a relief forming portion 61A for forming a relief portion 23 having a shape following the top surface shape of the other connector 6 to be formed on the lower surface of the flange portion 22.

次のセット工程S103では、締結工程S101で互いに締結された回路基板1及び伝達部材3と、嵌合工程S102で互いに嵌合されたコネクタ5及びダミーコネクタ6Aと、を成形型内に所定の状態にセットして型締めする。   In the next setting step S103, the circuit board 1 and the transmission member 3 fastened to each other in the fastening step S101, and the connector 5 and the dummy connector 6A that are fitted to each other in the fitting step S102 are placed in a predetermined state in the mold. Set in and clamp.

次の成形工程S104では、成形型内に発泡性樹脂材料を注入し、回路基板1、伝達部材3、コネクタ5及びダミーコネクタ6Aと共に一体成形する。これにより、図10に示すように、樹脂封止部材2と、樹脂封止部材2の上端部からダミーコネクタ6Aの上面を覆うように延出する庇部22とが発泡性樹脂で一体に形成される。その後、形成された成形体を成形型から取り出し、コネクタ5からダミーコネクタ6Aを取り外した後、必要に応じて後処理を施し、図1、図3及び図4に示す車両用電子制御ユニットを完成させる。   In the next molding step S104, a foamable resin material is injected into the mold and integrally molded together with the circuit board 1, the transmission member 3, the connector 5, and the dummy connector 6A. Thereby, as shown in FIG. 10, the resin sealing member 2 and the flange portion 22 extending from the upper end portion of the resin sealing member 2 so as to cover the upper surface of the dummy connector 6A are integrally formed with the foaming resin. Is done. Thereafter, the formed molded body is taken out from the mold, the dummy connector 6A is removed from the connector 5, and then post-processing is performed as necessary, thereby completing the vehicle electronic control unit shown in FIGS. 1, 3, and 4. Let

以上のようにして製造された本実施形態の車両用電子制御ユニットは、伝達部材3の各固定部31の挿通孔31aにねじ部材の軸部を挿通させて締結することにより、車両(フロア)の所定位置に伝達部材3の各固定部31が固定される。そして、電子制御ユニットのコネクタ5に対して、車両ハーネス等の車両内配線の一端部に装着された他のコネクタ(雌コネクタ)6が、開口部5aより挿入されて嵌合される。   The vehicle electronic control unit of the present embodiment manufactured as described above is inserted into the insertion hole 31a of each fixing portion 31 of the transmission member 3 by inserting the shaft portion of the screw member and fastened to the vehicle (floor). Each fixing portion 31 of the transmission member 3 is fixed at a predetermined position. And the other connector (female connector) 6 with which one end part of in-vehicle wiring, such as a vehicle harness, was inserted and fitted with respect to the connector 5 of an electronic control unit is inserted.

このとき、樹脂封止部材2と一体に形成された庇部22が、樹脂封止部材2の上端部からコネクタ5の開口部5aを覆うように垂下しているので(図1及び図4参照)、その庇部22の下端部を作業者が手指で持ち図2に示すように上方へ捲り上げた状態で、他のコネクタ6をコネクタ5の開口部5aより挿入する。この庇部22は、発泡性樹脂で形成されており可撓性を有するので、容易に上方へ捲り上げることができる。これにより、コネクタ5の開口部5aが広く開放された状態になるため、他のコネクタ6の組み付け作業を容易に行うことができ、作業性が向上する。   At this time, the flange 22 formed integrally with the resin sealing member 2 is suspended from the upper end of the resin sealing member 2 so as to cover the opening 5a of the connector 5 (see FIGS. 1 and 4). The other connector 6 is inserted from the opening 5a of the connector 5 while the operator holds the lower end of the collar 22 with his / her fingers and lifts it upward as shown in FIG. Since the flange portion 22 is formed of a foamable resin and has flexibility, it can be easily lifted upward. Thereby, since the opening part 5a of the connector 5 will be in the state open widely, the assembly operation | work of the other connector 6 can be performed easily and workability | operativity improves.

以上のように構成された本実施形態の車両用電子制御ユニットによれば、回路基板1が樹脂封止部材2により被覆されているため、回路基板1の被水を抑制することができる。   According to the vehicle electronic control unit of the present embodiment configured as described above, the circuit board 1 is covered with the resin sealing member 2, so that the circuit board 1 can be prevented from being wet.

また、本実施形態では、樹脂封止部材2は、発泡性樹脂で樹脂封止部材2と一体に形成されてコネクタ5の開口部5aを上方から覆うように延出する庇部22を有するため、コネクタ5部分の防滴性を確保することができる。この庇部22は、発泡性樹脂で形成されており、可撓性を有するため、電子制御ユニットの車両への組み付け時において、コネクタ5の開口部5aに他のコネクタ6を嵌合して接続する際の作業性を向上させることができる。   Moreover, in this embodiment, since the resin sealing member 2 has the collar part 22 which is integrally formed with the resin sealing member 2 with foaming resin, and extends so that the opening part 5a of the connector 5 may be covered from upper direction. The drip-proof property of the connector 5 portion can be ensured. The flange portion 22 is formed of a foamable resin and has flexibility, so that when the electronic control unit is assembled to the vehicle, another connector 6 is fitted and connected to the opening portion 5a of the connector 5. The workability at the time of performing can be improved.

さらに、本実施形態の庇部22は、樹脂封止部材2の上端部からコネクタ5の開口部5aを覆うように垂下しているので、庇部22に付着した水を下に垂れ流して戻りがないようにすることができる。そのため、より確実な防滴性を確保することができる。また、庇部22の下面には、コネクタ5の開口部5aに挿入される他のコネクタ6の上面形状に倣った形状の逃がし部23が形成されている。そのため、他のコネクタ6がコネクタ5に嵌合された際に、他のコネクタ6の上面と庇部22の下面の間に隙間が形成されないので防滴性が向上する。   Furthermore, since the collar part 22 of this embodiment is suspended from the upper end part of the resin sealing member 2 so as to cover the opening part 5a of the connector 5, the water adhering to the collar part 22 is dripped down and returned. Can not be. Therefore, more reliable drip-proof property can be ensured. In addition, a relief portion 23 having a shape following the shape of the top surface of another connector 6 inserted into the opening 5 a of the connector 5 is formed on the lower surface of the flange portion 22. Therefore, when the other connector 6 is fitted to the connector 5, no gap is formed between the upper surface of the other connector 6 and the lower surface of the flange portion 22, so that the drip-proof property is improved.

また、本実施形態の車両用電子制御ユニットの製造方法によれば、回路基板1への被水を抑制できるようにすると共に、コネクタ5部分の防滴性を確保し、且つ、車両への組み付け時の作業性を向上し得るようにした車両用電子制御ユニットを簡単に製造することができる。   Moreover, according to the manufacturing method of the vehicle electronic control unit of this embodiment, while being able to suppress the water exposure to the circuit board 1, ensuring the drip-proof property of the connector 5 part, and assembling | attaching to a vehicle It is possible to easily manufacture an electronic control unit for a vehicle that can improve workability at the time.

特に、本実施形態では、ダミーコネクタ6Aを用いているため、回路基板1に設置されるコネクタ5が複数ある場合に、ダミーコネクタ6Aを変更するだけで、成形型は同じものを用いることができるので、コストの低減が可能となる。   In particular, in the present embodiment, since the dummy connector 6A is used, when there are a plurality of connectors 5 installed on the circuit board 1, the same mold can be used only by changing the dummy connector 6A. Therefore, the cost can be reduced.

また、本実施形態によれば、回路基板1が樹脂等を介さず直接金属製の伝達部材3に当接し、且つ当該伝達部材3が車両に固定されているため、車両の挙動を精度良く回路基板1に伝達することができる。即ち、加速度センサの検出精度は向上する。エアバッグECUにおいて加速度センサの検出精度は重要であり、車両の挙動を精度良く伝達する本構成はエアバッグECUにおいて特に有効である。   In addition, according to the present embodiment, the circuit board 1 directly contacts the metal transmission member 3 without using resin or the like, and the transmission member 3 is fixed to the vehicle. It can be transmitted to the substrate 1. That is, the detection accuracy of the acceleration sensor is improved. The detection accuracy of the acceleration sensor is important in the airbag ECU, and this configuration that accurately transmits the behavior of the vehicle is particularly effective in the airbag ECU.

また、本実施形態によれば、伝達部材3と締結部材4が回路基板1の車両接地端子11Bと車両のフロアとを接続するため、別途ボディアース用の配線等を準備する必要がなく、部品点数の削減及び製造コストの低減が可能となる。   Further, according to the present embodiment, since the transmission member 3 and the fastening member 4 connect the vehicle ground terminal 11B of the circuit board 1 and the vehicle floor, there is no need to separately prepare a body grounding wiring or the like. It is possible to reduce the number of points and the manufacturing cost.

また、伝達部材3としてブラケットを用いていること、又は締結部材4としてねじを用いていることから、部品に汎用品を用いることができ、製造コストの低減が可能となる。さらに、回路基板1の締結部111は、基板部材11に挿通孔11Aを設けてリング状に形成されているため、例えば基板部材11に雄ねじを設けるよりも製造が容易となる。また、回路基板1と伝達部材3とがねじ止めされているため、密着性及び締結力が高く、より精度良く回路基板1に車両の挙動が伝達される。   In addition, since a bracket is used as the transmission member 3 or a screw is used as the fastening member 4, a general-purpose product can be used for the part, and the manufacturing cost can be reduced. Furthermore, since the fastening portion 111 of the circuit board 1 is formed in a ring shape by providing the insertion hole 11 </ b> A in the board member 11, the manufacture becomes easier than providing the male screw in the board member 11, for example. Further, since the circuit board 1 and the transmission member 3 are screwed, the adhesion and fastening force are high, and the behavior of the vehicle is transmitted to the circuit board 1 with higher accuracy.

また、対基板締結部32が本体部30の基部30a上面から回路基板1側に突出しているため、伝達部材3表面全体が回路基板1に当接することがなく、基板部材11の第二面111b側にも電子回路を形成することができる。また、対基板締結部32により回路基板1の第二面111b側も樹脂封止部材2で接触・被覆(モールド)することができ、防水性能を向上させることができる。   Further, since the counter-to-board fastening portion 32 protrudes from the upper surface of the base portion 30a of the main body portion 30 to the circuit board 1 side, the entire surface of the transmission member 3 does not come into contact with the circuit board 1 and the second surface 111b of the board member 11. An electronic circuit can also be formed on the side. Further, the second surface 111b side of the circuit board 1 can also be contacted / coated (molded) by the resin sealing member 2 by the counter substrate fastening portion 32, and the waterproof performance can be improved.

〔その他の変形態様〕
本発明は、上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々変更することが可能である。例えば、樹脂封止部材2及び庇部22を形成する発泡性樹脂は、作業者の手指で庇部22を捲り上げることができる程度の可撓性を有するものであればよく、従来公知の材料で形成することができる。
[Other variations]
The present invention is not limited to the embodiment described above, and various modifications can be made without departing from the spirit of the present invention. For example, the foamable resin that forms the resin sealing member 2 and the collar 22 may be any material that is flexible enough to roll up the collar 22 with the fingers of an operator. Can be formed.

また、車両接地端子11Bは、第二面111bに形成されていても良い。この場合、第二面111bに当接する伝達部材3を介してボディアースが為される。また、車両用電子制御ユニットに搭載されるセンサとしては、加速度センサ12に限らず、例えばヨーレートセンサやロールセンサやジャイロセンサのように車両の挙動を検出するセンサであれば良い。ただし、本発明は、例えばエアバッグECUのように、検出精度の必要性から加速度センサ12が設けられた回路基板1に対して特に有効である。   The vehicle ground terminal 11B may be formed on the second surface 111b. In this case, the body is grounded via the transmission member 3 that contacts the second surface 111b. The sensor mounted on the vehicle electronic control unit is not limited to the acceleration sensor 12 and may be any sensor that detects the behavior of the vehicle, such as a yaw rate sensor, a roll sensor, or a gyro sensor. However, the present invention is particularly effective for the circuit board 1 provided with the acceleration sensor 12 because of the necessity of detection accuracy, such as an airbag ECU.

1:回路基板、 11:基板部材、 12:加速度センサ(挙動検出センサ)、 111:締結部、 111a:第一面、 111b:第二面、 11A:挿通孔、 11B:車両接地端子、 2:樹脂封止部材、 2A:締結用貫通孔、 21:貫通孔形成部、 22:庇部、 23:逃がし部、 3:伝達部材、 30:本体部、 31:固定部、 32:対基板締結部、 4:締結部材、 5:コネクタ(雄コネクタ)、 5a:開口部、 6:他のコネクタ(雌コネクタ)、 6A:ダミーコネクタ、 61A:逃がし形成部。   DESCRIPTION OF SYMBOLS 1: Circuit board 11: Board | substrate member 12: Acceleration sensor (behavior detection sensor) 111: Fastening part 111a: 1st surface 111b: 2nd surface 11A: Insertion hole 11B: Vehicle grounding terminal 2: Resin sealing member, 2A: through-hole for fastening, 21: through-hole forming part, 22: flange part, 23: relief part, 3: transmission member, 30: main body part, 31: fixing part, 32: board fastening part , 4: fastening member, 5: connector (male connector), 5a: opening, 6: other connector (female connector), 6A: dummy connector, 61A: relief forming part.

Claims (10)

電子回路が形成される基板部材(11)と、前記基板部材に設置され車両の挙動を検出する挙動検出センサ(12)と、を有する回路基板(1)と、
前記車両に固定される固定部(31)を有すると共に、前記基板部材に当接して前記車両の挙動を前記回路基板に伝達する伝達部材(3)と、
前記回路基板及び前記伝達部材に当接して前記回路基板と前記伝達部材とを締結する締結部材(4)と、
前記基板部材に設置され、外部電子回路に接続される車両内配線の端部に装着された他のコネクタ(6)が挿入される開口部(5a)を有するコネクタ(5)と、
前記回路基板、少なくとも前記固定部を除いた前記伝達部材、前記締結部材、及び少なくとも前記開口部を除いた前記コネクタの少なくとも一部に対して、接触しつつ被覆する樹脂封止部材(2)と、
を備え、
前記樹脂封止部材は、発泡性樹脂で形成されていると共に、前記発泡性樹脂で前記樹脂封止部材と一体に形成されて前記コネクタの前記開口部を上方から覆うように延出する庇部(22)を有することを特徴とする車両用電子制御ユニット。
A circuit board (1) having a board member (11) on which an electronic circuit is formed and a behavior detection sensor (12) installed on the board member to detect the behavior of a vehicle;
A transmission member (3) having a fixing part (31) fixed to the vehicle and transmitting the behavior of the vehicle to the circuit board in contact with the board member;
A fastening member (4) for contacting the circuit board and the transmission member to fasten the circuit board and the transmission member;
A connector (5) having an opening (5a) into which another connector (6) mounted on an end portion of an in-vehicle wiring connected to an external electronic circuit is installed;
A resin sealing member (2) for covering and contacting the circuit board, at least a part of the transmission member excluding the fixing part, the fastening member, and at least a part of the connector excluding at least the opening; ,
With
The resin sealing member is formed of a foamable resin, and is a flange that is integrally formed with the resin sealing member with the foamable resin and extends to cover the opening of the connector from above. (22) The vehicle electronic control unit characterized by having.
前記コネクタは、前記樹脂封止部材の側面に前記開口部が位置するように設置され、
前記庇部は、前記樹脂封止部材の上端部から前記コネクタの前記開口部を覆うように垂下している請求項1に記載の車両用電子制御ユニット。
The connector is installed such that the opening is located on a side surface of the resin sealing member,
The vehicular electronic control unit according to claim 1, wherein the flange portion is suspended from an upper end portion of the resin sealing member so as to cover the opening of the connector.
前記庇部の下面には、前記コネクタの前記開口部に挿入される前記他のコネクタの上面形状に倣った形状の逃がし部(23)が形成されている請求項1又は2に記載の車両用電子制御ユニット。   3. The vehicle according to claim 1, wherein an escape portion (23) having a shape following the shape of an upper surface of the other connector inserted into the opening of the connector is formed on a lower surface of the flange portion. Electronic control unit. 前記挙動検出センサは、加速度センサである請求項1〜3の何れか一項に記載の車両用電子制御ユニット。   The vehicle electronic control unit according to any one of claims 1 to 3, wherein the behavior detection sensor is an acceleration sensor. 前記締結部材は、前記回路基板と前記伝達部材とをねじ止めするねじ部材である請求項1〜4の何れか一項に記載の車両用電子制御ユニット。   The vehicular electronic control unit according to any one of claims 1 to 4, wherein the fastening member is a screw member that screws the circuit board and the transmission member. 前記基板部材は、前記電子回路における車両接地端子(11B)を備え、
前記伝達部材又は前記締結部材は、前記車両のボディアースと電気的に導通している請求項1〜5の何れか一項に記載の車両用電子制御ユニット。
The board member includes a vehicle ground terminal (11B) in the electronic circuit,
The vehicle electronic control unit according to any one of claims 1 to 5, wherein the transmission member or the fastening member is electrically connected to a body ground of the vehicle.
前記伝達部材は、ブラケットである請求項1〜6の何れか一項に記載の車両用電子制御ユニット。   The vehicular electronic control unit according to claim 1, wherein the transmission member is a bracket. 前記基板部材には、前記ねじ部材の軸部が挿通される挿通孔(11A)が設けられている請求項5に記載の車両用電子制御ユニット。   The vehicle electronic control unit according to claim 5, wherein the board member is provided with an insertion hole (11A) through which a shaft portion of the screw member is inserted. 請求項1〜8の何れか一項に記載の電子制御ユニットを製造する方法であって、
前記回路基板と前記伝達部材とを前記締結部材で所定の状態に締結する締結工程と、
前記コネクタに対して前記他のコネクタに代わるダミーコネクタ(6A)を嵌合する嵌合工程と、
互いに締結された前記回路基板及び前記伝達部材と、互いに嵌合された前記コネクタ及び前記ダミーコネクタと、を成形型内にセットするセット工程と、
前記成形型内に発泡性樹脂材料を注入し、前記回路基板、前記伝達部材、前記コネクタ及び前記ダミーコネクタと共に一体成形して前記樹脂封止部材及び前記庇部を形成する成形工程と、
を有することを特徴とする車両用電子制御ユニットの製造方法。
A method for manufacturing the electronic control unit according to claim 1,
A fastening step of fastening the circuit board and the transmission member in a predetermined state with the fastening member;
A fitting step of fitting a dummy connector (6A) instead of the other connector to the connector;
A set step of setting the circuit board and the transmission member fastened to each other, and the connector and the dummy connector fitted to each other in a mold;
A molding step of injecting a foamable resin material into the molding die and integrally molding together with the circuit board, the transmission member, the connector, and the dummy connector to form the resin sealing member and the flange portion;
The manufacturing method of the electronic control unit for vehicles characterized by having.
前記ダミーコネクタは、前記庇部の下面に形成される前記逃がし部を形成する逃がし形成部(61A)を有する請求項9に記載の車両用電子制御ユニットの製造方法。   The method for manufacturing an electronic control unit for a vehicle according to claim 9, wherein the dummy connector has a relief forming portion (61A) that forms the relief portion formed on a lower surface of the flange portion.
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