JP2014161754A - Surface treatment method for honeycomb structure and honeycomb structure using the same - Google Patents

Surface treatment method for honeycomb structure and honeycomb structure using the same Download PDF

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JP2014161754A
JP2014161754A JP2013032516A JP2013032516A JP2014161754A JP 2014161754 A JP2014161754 A JP 2014161754A JP 2013032516 A JP2013032516 A JP 2013032516A JP 2013032516 A JP2013032516 A JP 2013032516A JP 2014161754 A JP2014161754 A JP 2014161754A
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honeycomb structure
outer peripheral
peripheral wall
laser
water
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JP6043208B2 (en
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Etsuji Ohara
悦二 大原
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NGK Insulators Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a technique capable of satisfactorily identifying characters or indicators of a pattern or the like described in a honeycomb structure before and after the treatment such as supporting of a catalyst.SOLUTION: There is provided a surface treatment method for a honeycomb structure in which a display area is provided by applying a water-repellent oil onto a surface of an outer peripheral wall in a honeycomb structure comprising a honeycomb structural part having a porous partition wall for partitioning a plurality of cells which are flow channels for a fluid and an outer peripheral wall surrounding the honeycomb structural part.

Description

本発明は、ハニカム構造体の表面処理方法およびこれを用いたハニカム構造体に関する。   The present invention relates to a surface treatment method for a honeycomb structure and a honeycomb structure using the same.

多孔質セラミックスによって形作られたハニカム構造体は、排ガス浄化用フィルタや排ガス浄化用の触媒を担持するための担体(触媒担体)など、幅広い用途がある。こうした種々の用途のために、ハニカム構造体を製造する過程や、ハニカム構造体を市場に流通させる過程においては、個々のハニカム構造体についての製品情報を管理することが求められている。そこで、従来から、ハニカム構造体に標識を記すための技術が数多く提案されている(例えば、特許文献1、2)。   A honeycomb structure formed of porous ceramics has a wide range of uses such as a filter for exhaust gas purification and a carrier for supporting a catalyst for exhaust gas purification (catalyst carrier). For these various uses, in the process of manufacturing the honeycomb structure and the process of distributing the honeycomb structure to the market, it is required to manage product information about each honeycomb structure. Therefore, many techniques for marking a honeycomb structure have been proposed (for example, Patent Documents 1 and 2).

例えば、ハニカム構造体を触媒担体として用いる場合には、まず、ハニカム構造体を作製し、続いて、ハニカム構造体の個々のセルを取り囲む隔壁に触媒金属(例えば、Pt、Pd、Rhなど)を担持させることになる。ここで、ハニカム構造体の隔壁に触媒金属を担持させる際には、触媒金属を分散液に分散させて作った触媒スラリーを、ハニカム構造体のセル内に注ぎ込むという処理を行うことになる。こうした一連の過程では、通常、触媒を担持させるための処理に先立って、ハニカム構造体に予め標識を記しておき、さらに、触媒担持の処理後にも、ハニカム構造体(ハニカム触媒体)に別途の標識を記すことにより、製品情報の管理がなされている。   For example, when a honeycomb structure is used as a catalyst carrier, the honeycomb structure is first manufactured, and then a catalyst metal (for example, Pt, Pd, Rh, etc.) is applied to the partition wall surrounding each cell of the honeycomb structure. It will be supported. Here, when the catalyst metal is supported on the partition walls of the honeycomb structure, a treatment is performed in which a catalyst slurry prepared by dispersing the catalyst metal in the dispersion is poured into the cells of the honeycomb structure. In such a series of processes, in general, a label is previously written on the honeycomb structure prior to the treatment for supporting the catalyst, and further, after the catalyst loading treatment, the honeycomb structure (honeycomb catalyst body) is separately provided. Product information is managed by marking the signs.

ところが、従来の技術では、ハニカム構造体に対して、触媒を担持させるための処理などの諸々の処理を施すと、ハニカム構造体が変色してしまい、その結果として、ハニカム構造体に記した標識を識別することが困難になる場合がある。   However, in the conventional technique, when the honeycomb structure is subjected to various treatments such as a treatment for supporting the catalyst, the honeycomb structure is discolored, and as a result, the mark written on the honeycomb structure is changed. May be difficult to identify.

例えば、図1は、従来の方法により標識が記されているハニカム構造体200の斜視図である。図示されているように、従来から、ハニカム構造体200の外周壁7表面に文字や図柄などを記しておき[図1中のクロス印(×)]、その後、触媒を担持させるための処理を行うことが一般的である。ここで、触媒を担持させる際には、触媒を分散させた触媒スラリーをセル4内に注ぎ込むことにより、隔壁5に触媒を付着させる処理が行われている。図2は、図1に示されているハニカム構造体200に触媒を担持させて得られるハニカム触媒体250の一例を表す斜視図である。図示されているように、ハニカム触媒体250においては、触媒スラリーの染み出しに起因して、外周壁7が褐色に変色してしまい、この褐色によって、外周壁7に記しておいた記号や図柄が塗りつぶされてしまうことがある[図2中のクロス印(×)]。   For example, FIG. 1 is a perspective view of a honeycomb structure 200 on which signs are marked by a conventional method. As shown in the drawing, conventionally, letters and designs are written on the surface of the outer peripheral wall 7 of the honeycomb structure 200 [cross mark (×) in FIG. 1], and then a process for supporting the catalyst is performed. It is common to do. Here, when the catalyst is supported, a process of attaching the catalyst to the partition walls 5 is performed by pouring the catalyst slurry in which the catalyst is dispersed into the cell 4. FIG. 2 is a perspective view showing an example of a honeycomb catalyst body 250 obtained by supporting a catalyst on the honeycomb structure 200 shown in FIG. As shown in the figure, in the honeycomb catalyst body 250, the outer peripheral wall 7 is changed to brown color due to the seepage of the catalyst slurry, and the symbols and patterns written on the outer peripheral wall 7 due to the brown color. May be filled in [cross mark (x) in FIG. 2].

国際公開第2007/072694号International Publication No. 2007/072694 特開2011−206764号公報JP 2011-206764 A

上記の問題に鑑みて、本発明の目的は、ハニカム構造体に記された文字や図柄などの標識を、触媒を担持させるための処理などの諸々の処理の前後で良好に識別可能とする技術を提供することにある。   In view of the above problems, an object of the present invention is to make it possible to satisfactorily identify signs such as letters and designs written on a honeycomb structure before and after various processes such as a process for supporting a catalyst. Is to provide.

本発明は、以下に示すハニカム構造体の表面処理方法およびこれを用いたハニカム構造体である。   The present invention is the following honeycomb structure surface treatment method and a honeycomb structure using the same.

[1] 流体の流路となる複数のセルを区画形成する多孔質の隔壁を有するハニカム構造部と、前記ハニカム構造部の外周を取り囲む外周壁とを備えるハニカム構造体における前記外周壁の表面に、撥水性オイルを塗布することにより表示用領域を設けるハニカム構造体の表面処理方法。 [1] On the surface of the outer peripheral wall of the honeycomb structure including a honeycomb structure portion having porous partition walls that define and form a plurality of cells serving as fluid flow paths, and an outer peripheral wall surrounding the outer periphery of the honeycomb structure portion. A method for treating the surface of a honeycomb structure in which a display region is provided by applying water-repellent oil.

[2] 前記撥水性オイルは、シリコーンオイル、マシン油、およびグリスからなる群より選ばれる1種以上を含む前記[1]に記載のハニカム構造体の表面処理方法。 [2] The method for treating a surface of a honeycomb structure according to [1], wherein the water-repellent oil includes at least one selected from the group consisting of silicone oil, machine oil, and grease.

[3] 前記ハニカム構造体の前記外周壁の表面に、撥水性オイルを塗布することにより表示用領域を設け、次いで、前記表示用領域の一部または全部に、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布することによりレーザー発色用領域を設ける前記[1]または[2]に記載のハニカム構造体の表面処理方法。 [3] A display region is provided on the surface of the outer peripheral wall of the honeycomb structure by applying water-repellent oil, and then laser light-emitting powder and ceramic raw material powder are formed on a part or all of the display region. The method for treating a surface of a honeycomb structure according to [1] or [2], wherein a laser color development region is provided by applying a laser color development base material including a dispersion medium.

[4] 塗布具の表面の転写用領域に前記撥水性オイルを塗布して、前記転写用領域に前記撥水性オイルを含む塗膜を形成する第1工程と、前記塗布具の前記転写用領域を前記ハニカム構造体の前記外周壁の前記表面に当てて、前記外周壁の前記表面に前記塗膜を転写することにより、前記外周壁の前記表面に、前記撥水性オイルを塗布して前記表示用領域を設ける第2工程と、を有する前記[1]または[2]に記載のハニカム構造体の表面処理方法。 [4] A first step of applying the water repellent oil to a transfer region on the surface of the applicator to form a coating film containing the water repellent oil in the transfer region; and the transfer region of the applicator. Is applied to the surface of the outer peripheral wall of the honeycomb structure, and the coating film is transferred to the surface of the outer peripheral wall, whereby the water repellent oil is applied to the surface of the outer peripheral wall and the display is performed. A method for treating the surface of a honeycomb structure according to [1] or [2], further comprising a second step of providing a working region.

[5] 前記第1工程においては、前記転写用領域に前記撥水性オイルを塗布し、次いで、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布して、前記転写用領域に前記撥水性オイルと前記レーザー発色用下地材とを含む前記塗膜を形成し、前記第2工程においては、前記塗布具の前記転写用領域を前記ハニカム構造体の前記外周壁の前記表面に当てて、前記外周壁の前記表面に前記塗膜を転写することにより、前記外周壁の前記表面に、前記撥水性オイルおよび前記レーザー発色用下地材を塗布し、前記表示用領域および前記表示用領域内にレーザー発色用領域を設ける前記[4]に記載のハニカム構造体の表面処理方法。 [5] In the first step, the water-repellent oil is applied to the transfer region, and then a laser coloring base material including a laser emitting powder, a ceramic raw material powder, and a dispersion medium is applied, and the transfer is performed. Forming the coating film containing the water-repellent oil and the laser coloring base material in a region for use, and in the second step, the transfer region of the applicator is formed on the outer peripheral wall of the honeycomb structure. Applying the water-repellent oil and the laser coloring base material to the surface of the outer peripheral wall by transferring the coating film onto the surface of the outer peripheral wall against the surface, the display area and the The method for treating a surface of a honeycomb structure according to [4], wherein a laser color development region is provided in the display region.

[6] 前記[1]〜[5]のいずれかに記載のハニカム構造体の表面処理方法を用いて得られるハニカム構造体。 [6] A honeycomb structure obtained by using the surface treatment method for a honeycomb structure according to any one of [1] to [5].

本発明のハニカム構造体の表面処理方法およびこれを用いたハニカム構造体によれば、ハニカム構造体の外周壁表面における表示用領域に撥水性オイルを塗布することにより、触媒を担持させるための処理などの諸々の処理をする場合、触媒スラリーなどの処理液が外周壁表面の表示用領域内に染み出しにくくなり、その結果、外周壁表面の表示用領域内では処理液に起因する変色を抑制することができる。すなわち、本発明のハニカム構造体の表面処理方法およびこれを用いたハニカム構造体によれば、ハニカム構造体の外周壁表面に変色をもたらし得る処理を行う場合であっても、外周壁表面の表示用領域内では変色を抑制することができるので、この表示用領域内に文字や図柄などを記すと、文字や図柄などを触媒担持などの処理の前後で良好に識別可能にする。   According to the honeycomb structure surface treatment method of the present invention and the honeycomb structure using the honeycomb structure, the treatment for supporting the catalyst by applying water-repellent oil to the display area on the outer peripheral wall surface of the honeycomb structure. When processing various processes such as catalyst slurry, it is difficult for the processing liquid such as catalyst slurry to ooze into the display area on the outer peripheral wall surface, and as a result, the discoloration caused by the processing liquid is suppressed in the display area on the outer peripheral wall surface. can do. That is, according to the surface treatment method of a honeycomb structure of the present invention and the honeycomb structure using the honeycomb structure, the display of the outer peripheral wall surface can be performed even when a treatment that can cause discoloration to the outer peripheral wall surface of the honeycomb structure is performed. Since discoloration can be suppressed in the display area, if characters or designs are written in the display area, the characters or designs can be identified well before and after the processing such as catalyst loading.

従来の方法により標識が記されているハニカム構造体の斜視図である。It is a perspective view of the honeycomb structure in which the label | marker was described by the conventional method. 図1に示されているハニカム構造体に触媒を担持させて得られるハニカム触媒体の斜視図である。FIG. 2 is a perspective view of a honeycomb catalyst body obtained by supporting a catalyst on the honeycomb structure shown in FIG. 1. 本発明のハニカム構造体の表面処理方法の一実施形態により得られるハニカム構造体の一具体例の斜視図である。1 is a perspective view of a specific example of a honeycomb structure obtained by an embodiment of a surface treatment method for a honeycomb structure of the present invention. 図3中のA−A’断面図である。FIG. 4 is a cross-sectional view taken along line A-A ′ in FIG. 3. 図3に示されているハニカム構造体に触媒を担持させて得られるハニカム触媒体の斜視図である。Fig. 4 is a perspective view of a honeycomb catalyst body obtained by supporting a catalyst on the honeycomb structure shown in Fig. 3. 図5に示されているハニカム触媒体の表示用領域内の余白に文字や記号を記した場合を模式的に示す斜視図である。FIG. 6 is a perspective view schematically showing a case where characters and symbols are written in a blank space in the display area of the honeycomb catalyst body shown in FIG. 5. 本発明のハニカム構造体の表面処理方法の他の実施形態により得られるハニカム構造体の一具体例の斜視図である。FIG. 5 is a perspective view of a specific example of a honeycomb structure obtained by another embodiment of a surface treatment method for a honeycomb structure of the present invention. 図7に示されているハニカム構造体に触媒を担持させて得られるハニカム触媒体の斜視図である。FIG. 8 is a perspective view of a honeycomb catalyst body obtained by supporting a catalyst on the honeycomb structure shown in FIG. 7. 本発明のハニカム構造体の表面処理方法の一実施形態で用い得る塗布具の一例を示す模式図である。It is a schematic diagram showing an example of an applicator that can be used in an embodiment of a surface treatment method for a honeycomb structure of the present invention. 図9に示されている塗布具を用いる、本発明のハニカム構造体の表面処理方法の一実施形態を示す模式図である。FIG. 10 is a schematic diagram showing an embodiment of a surface treatment method for a honeycomb structure of the present invention using the applicator shown in FIG. 9.

以下、図面を参照しつつ本発明の実施の形態について説明する。本発明は、以下の実施形態に限定されるものではなく、本発明の範囲を逸脱しない限りにおいて、変更、修正、改良を加え得るものである。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the following embodiments, and changes, modifications, and improvements can be added without departing from the scope of the present invention.

図3は、本発明のハニカム構造体の表面処理方法の一実施形態により得られるハニカム構造体100の一具体例の斜視図である。図4は、図3中のA−A’断面図である。これらの図を参照し述べると、本実施形態のハニカム構造体の表面処理方法は、流体Gの流路となる複数のセル4を区画形成する多孔質の隔壁5を有するハニカム構造部と、ハニカム構造部の外周を取り囲む外周壁7とを備えるハニカム構造体100aの外周壁7の表面に、撥水性オイルを塗布することにより表示用領域10を設けることを特徴とする技術である。   FIG. 3 is a perspective view of a specific example of the honeycomb structure 100 obtained by the embodiment of the surface treatment method of the honeycomb structure of the present invention. FIG. 4 is a cross-sectional view taken along the line A-A ′ in FIG. 3. Referring to these drawings, the honeycomb structure surface treatment method of the present embodiment includes a honeycomb structure portion having porous partition walls 5 for partitioning a plurality of cells 4 serving as fluid G flow paths, and a honeycomb structure. This is a technique characterized in that the display region 10 is provided by applying water-repellent oil on the surface of the outer peripheral wall 7 of the honeycomb structure 100a including the outer peripheral wall 7 surrounding the outer periphery of the structure portion.

図5は、図3に示されているハニカム構造体100aに触媒を担持させて得られるハニカム触媒体150aの斜視図である。本実施形態のハニカム構造体の表面処理方法によれば、ハニカム構造体100aに触媒を担持させる処理を行った場合に、表示用領域10に塗布されている撥水性オイルの作用によって、触媒スラリー(処理液)がハニカム構造体100aの外周壁7の表示用領域10内に染み出してくることを抑制することが可能である。その結果、図5に示されているように、触媒担持の処理を経て得られるハニカム触媒体150aにおいては、外周壁7の表示用領域10内の変色を抑制することが可能である。   FIG. 5 is a perspective view of a honeycomb catalyst body 150a obtained by supporting a catalyst on the honeycomb structure 100a shown in FIG. According to the honeycomb structure surface treatment method of the present embodiment, when the catalyst is supported on the honeycomb structure 100a, the catalyst slurry (by the action of the water repellent oil applied to the display region 10) It is possible to prevent the treatment liquid) from seeping into the display region 10 of the outer peripheral wall 7 of the honeycomb structure 100a. As a result, as shown in FIG. 5, in the honeycomb catalyst body 150a obtained through the catalyst loading process, discoloration in the display region 10 of the outer peripheral wall 7 can be suppressed.

そのため、本実施形態のハニカム構造体の表面処理方法によれば、ハニカム構造体100aの表示用領域10内に文字や図柄などを記しておき[図3中のクロス印(×)]、その後に触媒の担持のための処理を行う場合であっても、こうした処理を経て得られるハニカム触媒体150aにおいては、表示用領域10内に記した文字や図柄などを依然として良好に識別することが可能である[図5中のクロス印(×)]。   Therefore, according to the honeycomb structure surface treatment method of the present embodiment, characters and designs are written in the display region 10 of the honeycomb structure 100a [cross mark (×) in FIG. 3], and thereafter Even in the case where the treatment for supporting the catalyst is performed, in the honeycomb catalyst body 150a obtained through such treatment, it is possible to still satisfactorily identify the characters and designs written in the display region 10. [Cross mark (x) in FIG. 5].

本実施形態のハニカム構造体の表面処理方法に用い得る撥水性オイルとしては、シリコーンオイル、マシン油、およびグリスからなる群より選ばれる1種以上を含むものを挙げることができる。ここに列挙したものの中でも、ハニカム構造体100aの外周壁7の表面への影響が少ないという観点から、撥水性オイルは、シリコーンオイル、マシン油、およびグリスからなる群より選ばれる1種以上からなることが好ましく、さらに、シリコーンオイルからなることがより好ましい。   Examples of the water-repellent oil that can be used in the honeycomb structure surface treatment method of the present embodiment include those containing at least one selected from the group consisting of silicone oil, machine oil, and grease. Among those listed here, from the viewpoint of little influence on the surface of the outer peripheral wall 7 of the honeycomb structure 100a, the water-repellent oil is composed of one or more selected from the group consisting of silicone oil, machine oil, and grease. More preferably, it is more preferably made of silicone oil.

図6は、図5に示されているハニカム触媒体150aの表示用領域10内の余白15に文字や記号を記した場合を模式的に示す斜視図である。本実施形態のハニカム構造体の表面処理方法では、撥水性オイルがシリコーンオイル、マシン油、およびグリスからなる群より選ばれる1種以上からなる場合、撥水性オイルによる外周壁7表面への影響が抑制されているので、ハニカム触媒体150aの表示用領域10内の余白15に、インクなどの簡便な手段によって、文字や図柄などを記すことが可能になる。   FIG. 6 is a perspective view schematically showing a case where characters and symbols are written in the margin 15 in the display region 10 of the honeycomb catalyst body 150a shown in FIG. In the honeycomb structure surface treatment method of the present embodiment, when the water-repellent oil is at least one selected from the group consisting of silicone oil, machine oil, and grease, the surface of the outer peripheral wall 7 is affected by the water-repellent oil. Since it is suppressed, it is possible to write characters, designs, and the like in the margin 15 in the display region 10 of the honeycomb catalyst body 150a by simple means such as ink.

また、本実施形態のハニカム構造体の表面処理方法では、ハニカム構造体100aの外周壁7表面への影響を抑制しつつ、触媒スラリーなどの処理液の表示用領域10内への染み出しを十分に抑制する観点から、単位面積当たりの撥水性オイルの塗布量[表示用領域に塗布された撥水性オイルの総塗布量(g)/表示用領域の面積(cm)]は、0.05〜50.0g/cmであることが好ましく、さらに、0.15〜1.50g/cmであることがより好ましい。 In addition, in the honeycomb structure surface treatment method of the present embodiment, the treatment liquid such as catalyst slurry is sufficiently oozed into the display region 10 while suppressing the influence on the surface of the outer peripheral wall 7 of the honeycomb structure 100a. From the viewpoint of reducing the amount of water repellent oil per unit area [total amount of water repellent oil applied to display area (g) / area of display area (cm 2 )] is 0.05. is preferably ~50.0g / cm 2, further more preferably 0.15~1.50g / cm 2.

本実施形態のハニカム構造体の表面処理方法では、ハニカム構造体100aの外周壁7に撥水性オイルを塗布する方法については特に制限はない。本実施形態のハニカム構造体の表面処理方法では、例えば、刷毛を用いる方法や、スタンプを用いる方法、スプレー方法、インクジェット方法などを挙げることができる。   In the honeycomb structure surface treatment method of the present embodiment, there is no particular limitation on the method of applying water-repellent oil to the outer peripheral wall 7 of the honeycomb structure 100a. Examples of the surface treatment method for a honeycomb structure according to the present embodiment include a method using a brush, a method using a stamp, a spray method, an ink jet method, and the like.

本実施形態のハニカム構造体の表面処理方法において、対象物となるハニカム構造体100については、多孔質の隔壁5を有するハニカム構造部と、外周壁7とを備えるものであれば、特に制限はない。特に、本実施形態のハニカム構造体の表面処理方法は、排ガス浄化用の金属触媒を担持するための触媒担体として用いるハニカム構造体100に対して好適である。こうしたハニカム構造体100の隔壁5および外周壁7の材質については、例えば、コージェライト、炭化珪素、珪素−炭化珪素系複合材料、ムライト、アルミナ、チタン酸アルミニウム、窒化珪素、及び炭化珪素−コージェライト系複合材料などを主成分とするものを挙げることができる。本明細書にいう「主成分」とは、50質量%以上を含有することを意味する。例えば、コージェライトを主成分とする隔壁5とは、隔壁5においてコージェ―ライトが50質量%以上含有されていることをいう。また、本実施形態のハニカム構造体の表面処理方法において、対象物となるハニカム構造体100については、外周壁7が多孔質であっても差し支えない。   In the honeycomb structure surface treatment method of the present embodiment, the honeycomb structure 100 as an object is not particularly limited as long as it includes a honeycomb structure portion having porous partition walls 5 and an outer peripheral wall 7. Absent. In particular, the surface treatment method for a honeycomb structure of the present embodiment is suitable for the honeycomb structure 100 used as a catalyst carrier for supporting a metal catalyst for exhaust gas purification. Examples of the material of the partition walls 5 and the outer peripheral wall 7 of the honeycomb structure 100 include, for example, cordierite, silicon carbide, silicon-silicon carbide based composite material, mullite, alumina, aluminum titanate, silicon nitride, and silicon carbide-cordierite. Examples thereof include those composed mainly of a composite material. The “main component” in the present specification means containing 50% by mass or more. For example, the partition wall 5 containing cordierite as a main component means that the partition wall 5 contains 50% by mass or more of cordierite. Further, in the honeycomb structure surface treatment method of the present embodiment, the outer peripheral wall 7 of the honeycomb structure 100 as an object may be porous.

図7は、本発明のハニカム構造体の表面処理方法の他の実施形態により得られるハニカム構造体100bの一具体例の斜視図である。図7を参照し述べると、本実施形態のハニカム構造体の表面処理方法は、ハニカム構造体100bの外周壁7の表面に、撥水性オイルを塗布することにより表示用領域10を設け、次いで、表示用領域10の一部または全部に、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布することによりレーザー発色用領域20を設けることを特徴とする技術である。   FIG. 7 is a perspective view of a specific example of the honeycomb structure 100b obtained by another embodiment of the surface treatment method for a honeycomb structure of the present invention. Referring to FIG. 7, in the honeycomb structure surface treatment method of the present embodiment, the display region 10 is provided by applying water-repellent oil to the surface of the outer peripheral wall 7 of the honeycomb structure 100b. This is a technique characterized in that a laser color development region 20 is provided on a part or all of the display region 10 by applying a laser color development base material containing a laser emission powder, a ceramic raw material powder, and a dispersion medium.

図8は、図7に示されているハニカム構造体100bに触媒を担持させて得られるハニカム触媒体150bの斜視図である。本実施形態のハニカム構造体の表面処理方法でも、撥水性オイルの作用によって、触媒スラリー(処理液)が表示用領域10内(レーザー発色用領域20内も含む)に染み出してくることを抑制することが可能である。したがって、ハニカム触媒体150bにおいては、外周壁7の表示用領域10内での変色を抑制することが可能であり、ひいては、触媒を担持させるための処理の前に表示用領域10内に記した文字や図柄などを、ハニカム触媒体150aにおいても依然として良好に識別することが可能である[図7中および図8中の星印(*)]。   FIG. 8 is a perspective view of a honeycomb catalyst body 150b obtained by supporting a catalyst on the honeycomb structure 100b shown in FIG. Also in the honeycomb structure surface treatment method of the present embodiment, the catalyst slurry (treatment liquid) is prevented from seeping out into the display area 10 (including the laser coloring area 20) by the action of the water repellent oil. Is possible. Therefore, in the honeycomb catalyst body 150b, it is possible to suppress discoloration of the outer peripheral wall 7 in the display region 10, and as a result, the discoloration in the display region 10 is performed before the processing for supporting the catalyst. Characters, designs, and the like can still be well identified in the honeycomb catalyst body 150a [stars (*) in FIG. 7 and FIG. 8].

また、本実施形態によって得られるハニカム構造体100b(あるいは、ハニカム触媒体150b)においては、外周壁7のレーザー発色用領域20内にレーザー光を照射すると、レーザー光を照射した箇所を発色させることができる。例えば、ハニカム構造体100b(あるいは、ハニカム触媒体150b)の外周壁7のレーザー発色用領域20内にレーザー光を照射する際に、レーザーの照射箇所を文字や図柄などを描く具合に動かしてゆくと、図8中に示されている二重丸印(◎)のように、レーザー発色用領域20内に文字や図柄などの標識を記すことが可能である。   Further, in the honeycomb structure 100b (or the honeycomb catalyst body 150b) obtained by the present embodiment, when laser light is irradiated into the laser color development region 20 of the outer peripheral wall 7, the portion irradiated with the laser light is colored. Can do. For example, when irradiating laser light into the laser color development region 20 of the outer peripheral wall 7 of the honeycomb structure 100b (or the honeycomb catalyst body 150b), the laser irradiation position is moved in such a manner as to draw characters or designs. In addition, as shown by a double circle ()) shown in FIG. 8, it is possible to mark a mark such as a character or a pattern in the laser color development region 20.

こうしてレーザー光の照射によってレーザー発色用領域20内に文字や図柄などを記すと、ハニカム構造体100b(あるいは、ハニカム触媒体150b)の外周壁7が擦られる場合であっても、インク等による文字や図柄などと比べ、消えにくくいという利点がある。   Thus, when characters or designs are written in the laser color development region 20 by the laser light irradiation, even if the outer peripheral wall 7 of the honeycomb structure 100b (or the honeycomb catalyst body 150b) is rubbed, the characters made of ink or the like. There is an advantage that it is hard to disappear compared to and designs.

本実施形態において、レーザー発色用下地材の材料として用い得るレーザー発色粉末とは、レーザー(例えば、赤外線レーザー)の照射によって暗色(例えば、黒、茶、緑、藍、紫など)を発色する性質を持つ、金属粉末、あるいは金属化合物の粉末のことをいう。本実施形態において、レーザー発色用下地材の材料として用い得るレーザー発色粉末としては、例えば、炭化珪素、珪素、チタニア、および窒化アルミニウムからなる群より選ばれる1種以上の金属または金属化合物の粒子を含有する粉末を挙げることができる。   In the present embodiment, the laser coloring powder that can be used as a material for the laser coloring base material is a property that develops a dark color (for example, black, brown, green, indigo, purple, etc.) by irradiation with a laser (for example, an infrared laser). A metal powder or a metal compound powder. In this embodiment, the laser coloring powder that can be used as the material for the laser coloring base material is, for example, one or more kinds of metal or metal compound particles selected from the group consisting of silicon carbide, silicon, titania, and aluminum nitride. The powder to contain can be mentioned.

本実施形態において、レーザー発色用下地材の材料として用い得るセラミックス原料粉末とは、セラミックスの原料となる無機粉末のことを意味する。本実施形態において、レーザー発色用下地材の材料として用い得るセラミックス原料粉末としては、例えば、コージェライト原料粉末、窒化珪素、アルミナ、ムライト、ジルコニア、燐酸ジルコニウム、及びアルミニウムチタネートからなる群より選ばれる1種以上の無機粒子を含有する粉末を挙げることができる。   In the present embodiment, the ceramic raw material powder that can be used as the material for the laser coloring base material means an inorganic powder that is a ceramic raw material. In this embodiment, the ceramic raw material powder that can be used as the material for the laser coloring base material is, for example, selected from the group consisting of cordierite raw material powder, silicon nitride, alumina, mullite, zirconia, zirconium phosphate, and aluminum titanate. Mention may be made of powders containing more than one kind of inorganic particles.

また、本実施形態において、レーザー発色用下地材の材料として用い得る分散媒とは、レーザー発色粉末、セラミックス原料粉末と混ぜ合わせることにより、スラリー状態にすることが可能な液体であれば特に制限されない。本実施形態において、レーザー発色用下地材の材料として用い得る分散媒としては、例えば、水を挙げることができる。   In the present embodiment, the dispersion medium that can be used as the material for the laser coloring base material is not particularly limited as long as it is a liquid that can be made into a slurry state by mixing with the laser coloring powder and the ceramic raw material powder. . In the present embodiment, examples of the dispersion medium that can be used as a material for the laser coloring base material include water.

本実施形態に用いるレーザー発色用下地材では、セラミックス原料粉末100質量部に対して、レーザー発色粉末が20〜400質量部含まれていることが好ましい。例えば、レーザー発色粉末の量が20質量部以上の場合には、レーザー照射によって十分な発色を確実に得ることが可能になり、また、レーザー発色粉末の量が400質量部以下の場合には、耐熱衝撃性を確実に維持することが可能になる。   In the laser coloring base material used in the present embodiment, it is preferable that 20 to 400 parts by mass of the laser coloring powder is contained with respect to 100 parts by mass of the ceramic raw material powder. For example, when the amount of the laser coloring powder is 20 parts by mass or more, it becomes possible to reliably obtain a sufficient color by laser irradiation, and when the amount of the laser coloring powder is 400 parts by mass or less, It becomes possible to reliably maintain thermal shock resistance.

なお、本実施形態に用いるレーザー発色用下地材では、レーザー照射によって生じる標識の識別性を高める(発色箇所と非発色箇所とのコントラストを高める)観点から、レーザー発色粉末の量は、セラミックス粉末100質量部に対して、50〜200質量部であることがより好ましく、さらに、100〜200質量部であることが最も好ましい。   In the laser coloring base material used in this embodiment, the amount of the laser coloring powder is 100% from the viewpoint of increasing the distinguishability of the label generated by laser irradiation (increasing the contrast between the colored portion and the non-colored portion). More preferably, it is 50-200 mass parts with respect to a mass part, and it is most preferable that it is 100-200 mass parts.

また、本実施形態のハニカム構造体の表面処理方法のように、表示用領域10内にレーザー発色用領域20を設ける場合には、文字や図柄などで標識する方法を任意に選択し易くなるという観点から、表示用領域10内の一部にレーザー発色用領域20を設けることが好ましい。換言すると、表示用領域10内にレーザー発色用領域20を設ける場合には、表示用領域10内にレーザー発色用領域20ではない領域を設けることが好ましい。こうして表示用領域10内にレーザー発色用領域20ではない領域、すなわち、レーザー発色用下地材を塗布されていない領域を設けることにより、インクがレーザー発色用下地材に馴染まない場合であっても、表示用領域10内のレーザー発色用領域20ではない領域内に文字や図柄などを容易に標識することが可能になる[例えば、図7および図8中の星印(*)を記されている領域を参照]。   In addition, when the laser color development region 20 is provided in the display region 10 as in the honeycomb structure surface treatment method of the present embodiment, it is easy to arbitrarily select a method of labeling with characters or designs. From the viewpoint, it is preferable to provide the laser color development region 20 in a part of the display region 10. In other words, when the laser color development region 20 is provided in the display region 10, it is preferable to provide a region other than the laser color development region 20 in the display region 10. Thus, by providing a region that is not the laser coloring region 20 in the display region 10, that is, a region that is not coated with the laser coloring base material, even if the ink is not compatible with the laser coloring base material, Characters and designs can be easily labeled in a region that is not the laser coloring region 20 in the display region 10 [for example, an asterisk (*) in FIG. 7 and FIG. 8 is marked. See area].

図9は、本発明のハニカム構造体の表面処理方法の一実施形態で用い得る塗布具50の一例を示す模式図である。図示されているように、塗布具50の一部表面は、ハニカム構造体100の外周壁7の形状と略相補的に凹んでいる。そして、塗布具50の表面のうちで、この凹んでいる領域を転写用領域55として用いる。   FIG. 9 is a schematic view showing an example of an applicator 50 that can be used in an embodiment of the honeycomb structure surface treatment method of the present invention. As shown in the drawing, a part of the surface of the applicator 50 is recessed in a substantially complementary manner with the shape of the outer peripheral wall 7 of the honeycomb structure 100. Then, the recessed area of the surface of the applicator 50 is used as the transfer area 55.

図10は、図9に示されている塗布具50を用いる、本発明のハニカム構造体の表面処理方法の一実施形態を示す模式図である。図10を参照し述べると、本実施形態のハニカム構造体の表面処理方法は、塗布具50の表面の転写用領域55に撥水性オイルを塗布して、転写用領域55に撥水性オイルを含む塗膜60を形成する第1工程と、塗布具50の転写用領域55をハニカム構造体100の外周壁7の表面に当てて、外周壁7の表面に塗膜60を転写することにより、外周壁7の表面に、撥水性オイルを塗布して表示用領域10を設ける第2工程と、を有する。   FIG. 10 is a schematic view showing an embodiment of a surface treatment method for a honeycomb structure of the present invention using the applicator 50 shown in FIG. Referring to FIG. 10, in the honeycomb structure surface treatment method of the present embodiment, the water repellent oil is applied to the transfer region 55 on the surface of the applicator 50, and the transfer region 55 contains the water repellent oil. The first step of forming the coating film 60, and the transfer region 55 of the applicator 50 is applied to the surface of the outer peripheral wall 7 of the honeycomb structure 100, and the coating film 60 is transferred to the surface of the outer peripheral wall 7. And a second step of providing the display region 10 by applying water-repellent oil on the surface of the wall 7.

本実施形態のハニカム構造体の表面処理方法のように、塗布具50を用いる場合には、転写用領域55への撥水性オイルの塗布量を調整することにより、ハニカム構造体100の外周壁7への撥水性オイルの塗布量を容易に調整することが可能になるので好ましい。   When the applicator 50 is used as in the honeycomb structure surface treatment method of the present embodiment, the outer peripheral wall 7 of the honeycomb structure 100 is adjusted by adjusting the amount of water-repellent oil applied to the transfer region 55. It is preferable because the amount of water-repellent oil applied to can be easily adjusted.

また、本実施形態のハニカム構造体の表面処理方法のように塗布具50を用いて、上述レーザー発色用領域20を設ける場合、まず、第1工程において、転写用領域55に撥水性オイルを塗布し、次いで、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布して、転写用領域55に撥水性オイルとレーザー発色用下地材とを含む塗膜60を形成する。   When providing the laser color development region 20 using the applicator 50 as in the honeycomb structure surface treatment method of the present embodiment, first, water-repellent oil is applied to the transfer region 55 in the first step. Next, a laser color developing base material including laser light emitting powder, ceramic raw material powder, and dispersion medium is applied to form a coating film 60 including water repellent oil and laser color forming base material in the transfer region 55. .

続いて、第2工程において、塗布具50の転写用領域55をハニカム構造体100の外周壁7の表面に当てて、外周壁7の表面に塗膜60を転写することにより、ハニカム構造体100の外周壁7の表面に、撥水性オイルおよびレーザー発色用下地材を塗布する。こうして最終的に、ハニカム構造体100の外周壁7の表面に表示用領域10、さらに表示用領域10内にレーザー発色用領域20を設けることが可能になる。   Subsequently, in the second step, the transfer region 55 of the applicator 50 is applied to the surface of the outer peripheral wall 7 of the honeycomb structure 100, and the coating film 60 is transferred to the surface of the outer peripheral wall 7. A water repellent oil and a laser coloring base material are applied to the surface of the outer peripheral wall 7. Thus, finally, it becomes possible to provide the display region 10 on the surface of the outer peripheral wall 7 of the honeycomb structure 100 and further provide the laser color development region 20 in the display region 10.

以下、本発明を実施例に基づいてさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated further in detail based on an Example, this invention is not limited to these Examples.

(ハニカム構造体)
(実施例1〜6)
焼成後の組成がコージェライトの理論組成(2MgO・2Al・5SiO)となるように配合したコージェライト原料粉末に、成形助剤、造孔剤、および水を加え、混合、混練して坏土を調製した。得られた坏土を押出成形し、ハニカム成形体(隔壁と外周壁を一体的に押出成形したもの)を作製し、このハニカム成形体を乾燥、焼成してハニカム構造体を作製した。得られたハニカム構造体は、直径が118.4mmで長さが101.6mmの円柱状で、気孔率が35%、隔壁厚さ0.1mm、セル密度が62.0セル/cmであった。
(Honeycomb structure)
(Examples 1-6)
To the cordierite raw material powder blended so that the composition after firing becomes the theoretical composition of cordierite (2MgO · 2Al 2 O 3 · 5SiO 2 ), a molding aid, a pore former, and water are added, mixed, and kneaded. A clay was prepared. The obtained kneaded material was extrusion-molded to prepare a honeycomb molded body (one obtained by integrally molding partition walls and outer peripheral walls), and the honeycomb molded body was dried and fired to prepare a honeycomb structure. The obtained honeycomb structure had a cylindrical shape with a diameter of 118.4 mm and a length of 101.6 mm, a porosity of 35%, a partition wall thickness of 0.1 mm, and a cell density of 62.0 cells / cm 2. It was.

上述のハニカム構造体の外周壁とは略相補的に、円弧状に凹んだ塗布具を用意した。塗布具の円弧状に凹んでいる表面を、転写用領域とし、この転写用領域に、実施例1〜6のそれぞれについて、撥水性オイル(シリコーンオイル)を、表1に示されている塗布量[単位面積当たりの塗布量(g/cm)、総塗布量(g)]にて塗布することにより、塗膜を形成した。 An applicator recessed in an arc shape was prepared substantially complementary to the outer peripheral wall of the honeycomb structure described above. The surface of the applicator that is recessed in an arc shape is used as a transfer region, and in this transfer region, water repellent oil (silicone oil) is applied to each of Examples 1 to 6 as shown in Table 1. A coating film was formed by coating at [the coating amount per unit area (g / cm 2 ), the total coating amount (g)].

続いて、ハニカム構造体の外周壁の所定の位置(後述の2次元コードリーダーの読み取り位置)に、塗布具の転写用領域を押し当て、撥水性オイルの塗膜を転写し、乾燥することにより、ハニカム構造体の外周壁に、四角形(縦60mm×横60mm)の表示用領域を設けた。   Subsequently, the transfer region of the applicator is pressed against a predetermined position (a reading position of a two-dimensional code reader described later) on the outer peripheral wall of the honeycomb structure, and the coating film of water repellent oil is transferred and dried. A rectangular display area (60 mm long × 60 mm wide) was provided on the outer peripheral wall of the honeycomb structure.

次いで、同一の2次元コード(データマトリクスコード)を、インクジェットプリンターを用いて表示用領域内に標識することにより、実施例1〜6の、2次元コード付きのハニカム構造体(以下、「標識付きハニカム構造体」という)を得た。なお、実施例1〜6では、表示用領域内に、インクでの標識を良好に行うことが可能であった(表1中の「インクでの標識」の欄)。   Next, the same two-dimensional code (data matrix code) is labeled in the display region using an ink jet printer, whereby the honeycomb structure with the two-dimensional code of Examples 1 to 6 (hereinafter referred to as “marked”). Honeycomb structure ") was obtained. In Examples 1 to 6, it was possible to satisfactorily label with ink in the display area (indicated in the column “Labeling with ink” in Table 1).

(比較例1)
実施例1で用いたものと同様のハニカム構造体に対して、外周壁の所定の位置(後述の2次元コードリーダーの読み取り位置)に、四角形(縦60mm×横60mm)の枠を描いて疑似表示用領域とし、この疑似表示用領域内に、インクジェットプリンターを用いて実施例1と同一の2次元コード(データマトリクスコード)を標識することにより、比較例1の標識付きハニカム構造体を得た。
(Comparative Example 1)
For a honeycomb structure similar to that used in Example 1, a square (60 mm long × 60 mm wide) frame is drawn at a predetermined position on the outer peripheral wall (a reading position of a two-dimensional code reader described later). A labeled honeycomb structure of Comparative Example 1 was obtained by marking the same two-dimensional code (data matrix code) as that of Example 1 using an ink jet printer in the pseudo display area as a display area. .

続いて、実施例1で用いたものと同様のハニカム構造体に対して、外周壁の所定の位置(後述の2次元コードリーダーの読み取り位置)に、塗布具の転写用領域を押し当てて、レーザー発色用下地の塗膜を転写し、25℃で24時間にわたり自然乾燥を行い、さらに、電気炉を用いて600℃で1時間の熱処理を行うことにより、ハニカム構造体の外周壁に、四角形(縦35mm×横45mm)のレーザー用表示用領域を設けた。   Subsequently, against the honeycomb structure similar to that used in Example 1, the transfer area of the applicator was pressed against a predetermined position of the outer peripheral wall (a reading position of a two-dimensional code reader described later), The base film for laser color development is transferred, naturally dried at 25 ° C. for 24 hours, and further subjected to heat treatment at 600 ° C. for 1 hour using an electric furnace, whereby a rectangular structure is formed on the outer peripheral wall of the honeycomb structure. A laser display area (length 35 mm × width 45 mm) was provided.

このレーザー用表示用領域内に、インクジェットプリンターを用いて実施例1と同一の2次元コード(データマトリクスコード)を標識することを試みたところ、レーザー用表示用領域内ではインクがはじいてしまって、完全な2次元コード(データマトリクスコード)を標識することが不可能であった(表1中の「インクでの標識」の欄)。   In this laser display area, an attempt was made to label the same two-dimensional code (data matrix code) as in Example 1 using an ink jet printer, and the ink repelled in the laser display area. It was impossible to label a complete two-dimensional code (data matrix code) (in the column “Labeling with ink” in Table 1).

そこで、レーザー用表示用領域に対して、COレーザーマーカーを用いて出力20W、スキャンスピード500mm/sの条件で、実施例1と同一の2次元コード(データマトリクスコード)を標識し、比較例1の標識付きハニカム構造体を得た。 Therefore, the same two-dimensional code (data matrix code) as that in Example 1 is labeled on the laser display area under the conditions of an output of 20 W and a scanning speed of 500 mm / s using a CO 2 laser marker, and a comparative example. 1 labeled honeycomb structure was obtained.

(触媒の担持)
実施例1〜6および比較例1の標識付きハニカム構造体を8体ずつ用意し、これらの標識付きハニカム構造体のセル内に触媒スラリー(200g/L)を注いだ。次いで、セル内に注ぎ込んだ触媒スラリーを排出し、乾燥、熱処理(600℃、1時間)することにより、ハニカム触媒体を得た。なお、標識付きハニカム構造体のセル内に触媒スラリーを注いだ際に、表示用領域、疑似表示用領域、およびレーザー用表示用領域における触媒スラリーの染み出しの有無を観察した。実施例1〜6および比較例1の標識付きハニカム構造体のそれぞれにつき、合計8体のうちで、染み出しが観察されなかったものの割合(%)を、表1中の「染み出し抑制」の欄に示す。なお、ここでいう「染み出しが有り」には、表示用領域(疑似表示用領域、レーザー用表示用領域)内の一部分[2次元コード(データマトリクスコード)の読み取りに影響を与えない部分も含む]でも、染み出しが観察されたものが含まれる。
(Catalyst loading)
Eight labeled honeycomb structures of Examples 1 to 6 and Comparative Example 1 were prepared, and catalyst slurry (200 g / L) was poured into the cells of these labeled honeycomb structures. Next, the catalyst slurry poured into the cell was discharged, dried and heat-treated (600 ° C., 1 hour) to obtain a honeycomb catalyst body. When the catalyst slurry was poured into the cells of the labeled honeycomb structure, the presence or absence of the catalyst slurry in the display area, the pseudo display area, and the laser display area was observed. For each of the labeled honeycomb structures of Examples 1 to 6 and Comparative Example 1, the ratio (%) of the total of 8 bodies in which no seepage was observed was shown in Table 1. Shown in the column. Note that “exudation” means a part in the display area (pseudo display area, laser display area) [some parts that do not affect the reading of the two-dimensional code (data matrix code). Including "includes those in which exudation was observed.

(標識の読み取り)
上述の触媒担持によって得られた、実施例1〜6および比較例1のハニカム触媒体(それぞれ合計8体)について、ISO/IEC15415に適合した2次元コードリーダーを用いて、2次元コード(データマトリクスコード)の読み取り試験を行った。実施例1〜6および比較例1の標識付きハニカム構造体のそれぞれにつき、正確な読み取りがなされたものの割合(%)を、表1中の「読み取り」の欄に示す。
(Reading signs)
For the honeycomb catalyst bodies of Examples 1 to 6 and Comparative Example 1 (total of 8 bodies each) obtained by the catalyst loading described above, a two-dimensional code (data matrix) is used using a two-dimensional code reader conforming to ISO / IEC15415. Code). For each of the labeled honeycomb structures of Examples 1 to 6 and Comparative Example 1, the percentage (%) of the accurate readings is shown in the “Reading” column of Table 1.

(影響)
撥水性オイルの塗布量が多いと、触媒スラリーを必要以上にはじいてしまい、その結果、ハニカム触媒体に適当量の触媒を担持できないことがある。そこで、ハニカム触媒体に適当量の触媒を担持できるレベルの塗布量であれば「影響なし」、適当量の触媒を担持できないレベルの塗布量であれば「影響あり」とした。
(Impact)
If the coating amount of the water repellent oil is large, the catalyst slurry is repelled more than necessary, and as a result, an appropriate amount of catalyst may not be supported on the honeycomb catalyst body. Therefore, “not affected” is given if the coating amount is a level at which an appropriate amount of catalyst can be supported on the honeycomb catalyst body, and “influenced” if the coating amount is a level at which an appropriate amount of catalyst cannot be supported.

(考察)
実施例1〜6では、触媒担持の際に、表示用領域内における触媒スラリーの染み出しの抑制が75%以上であり、特に、実施例2〜6では、染み出しの抑制が100%であった。こうした染み出しの抑制によって、実施例1〜6では、表示用領域内に記した2次元コード(データマトリクスコード)についての正確な読み取りが75%以上であり、特に、実施例2〜6では、2次元コード(データマトリクスコード)の正確な読み取りが100%であった。また、実施例1〜6では、インクによって良好に標識可能であることが判明した。以上から、実施例1〜6については、インクという簡便な手段で表示用領域内に標識することが可能であり、また、表示用領域内に記した2次元コード(データマトリクスコード)の正確な読み取りも、高頻度にて可能であることが判明した。
(Discussion)
In Examples 1 to 6, when the catalyst was loaded, the suppression of the catalyst slurry exudation in the display region was 75% or more. In particular, in Examples 2 to 6, the suppression of the exudation was 100%. It was. By suppressing such bleeding, in Examples 1 to 6, the accurate reading of the two-dimensional code (data matrix code) written in the display area is 75% or more. In particular, in Examples 2 to 6, The accurate reading of the two-dimensional code (data matrix code) was 100%. Moreover, in Examples 1-6, it turned out that it can label | mark well with an ink. As described above, Examples 1 to 6 can be labeled in the display area by a simple means such as ink, and the two-dimensional code (data matrix code) written in the display area is accurate. It was found that reading was also possible with high frequency.

本発明は、触媒担体用のハニカム構造体を製造する際に利用できる。   The present invention can be used when manufacturing a honeycomb structure for a catalyst carrier.

2:端面、2a:流入側端面、2b:排出側端面、4:セル、5:隔壁、7:外周壁、10:表示用領域、15:余白、20:レーザー発色用領域、50:塗布具、55:転写用領域、60:塗膜、100:ハニカム構造体、100a,100b:ハニカム構造体、150:ハニカム触媒体、150a,150b:ハニカム触媒体、200:ハニカム構造体、250:ハニカム触媒体。 2: end face, 2a: inflow side end face, 2b: discharge side end face, 4: cell, 5: partition wall, 7: outer peripheral wall, 10: display area, 15: margin, 20: laser coloring area, 50: applicator 55: transfer region, 60: coating film, 100: honeycomb structure, 100a, 100b: honeycomb structure, 150: honeycomb catalyst body, 150a, 150b: honeycomb catalyst body, 200: honeycomb structure, 250: honeycomb touch Medium.

Claims (6)

流体の流路となる複数のセルを区画形成する多孔質の隔壁を有するハニカム構造部と、前記ハニカム構造部の外周を取り囲む外周壁とを備えるハニカム構造体における前記外周壁の表面に、撥水性オイルを塗布することにより表示用領域を設けるハニカム構造体の表面処理方法。   The surface of the outer peripheral wall of the honeycomb structure having a honeycomb structure part having a porous partition wall that defines a plurality of cells serving as fluid flow paths and an outer peripheral wall surrounding the outer periphery of the honeycomb structure part is provided with water repellency. A method for treating the surface of a honeycomb structure in which a display region is provided by applying oil. 前記撥水性オイルは、シリコーンオイル、マシン油、およびグリスからなる群より選ばれる1種以上を含む請求項1に記載のハニカム構造体の表面処理方法。   The surface treatment method for a honeycomb structure according to claim 1, wherein the water repellent oil includes one or more selected from the group consisting of silicone oil, machine oil, and grease. 前記ハニカム構造体の前記外周壁の表面に、撥水性オイルを塗布することにより表示用領域を設け、次いで、前記表示用領域の一部または全部に、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布することによりレーザー発色用領域を設ける請求項1または2に記載のハニカム構造体の表面処理方法。   A display region is provided on the surface of the outer peripheral wall of the honeycomb structure by applying water-repellent oil, and then laser light emitting powder, a ceramic raw material powder, a dispersion medium, and a part or all of the display region are provided. The method for treating a surface of a honeycomb structure according to claim 1 or 2, wherein a laser color development region is provided by applying a laser color development base material containing the above. 塗布具の表面の転写用領域に前記撥水性オイルを塗布して、前記転写用領域に前記撥水性オイルを含む塗膜を形成する第1工程と、
前記塗布具の前記転写用領域を前記ハニカム構造体の前記外周壁の前記表面に当てて、前記外周壁の前記表面に前記塗膜を転写することにより、前記外周壁の前記表面に、前記撥水性オイルを塗布して前記表示用領域を設ける第2工程と、を有する請求項1または2に記載のハニカム構造体の表面処理方法。
A first step of applying the water-repellent oil to the transfer region on the surface of the applicator to form a coating film containing the water-repellent oil in the transfer region;
The transfer region of the applicator is applied to the surface of the outer peripheral wall of the honeycomb structure, and the coating film is transferred to the surface of the outer peripheral wall, whereby the repellent property is applied to the surface of the outer peripheral wall. A surface treatment method for a honeycomb structure according to claim 1 or 2, further comprising a second step of applying the aqueous oil to provide the display area.
前記第1工程においては、前記転写用領域に前記撥水性オイルを塗布し、次いで、レーザー発光粉末とセラミックス原料粉末と分散媒とを含むレーザー発色用下地材を塗布して、前記転写用領域に前記撥水性オイルと前記レーザー発色用下地材とを含む前記塗膜を形成し、
前記第2工程においては、前記塗布具の前記転写用領域を前記ハニカム構造体の前記外周壁の前記表面に当てて、前記外周壁の前記表面に前記塗膜を転写することにより、前記外周壁の前記表面に、前記撥水性オイルおよび前記レーザー発色用下地材を塗布し、前記表示用領域および前記表示用領域内にレーザー発色用領域を設ける請求項4に記載のハニカム構造体の表面処理方法。
In the first step, the water-repellent oil is applied to the transfer region, and then a laser coloring base material including a laser emitting powder, a ceramic raw material powder, and a dispersion medium is applied to the transfer region. Forming the coating film containing the water-repellent oil and the laser coloring base material;
In the second step, the outer peripheral wall is transferred by applying the transfer region of the applicator to the surface of the outer peripheral wall of the honeycomb structure and transferring the coating film to the surface of the outer peripheral wall. The surface treatment method for a honeycomb structure according to claim 4, wherein the water repellent oil and the laser coloring base material are applied to the surface of the substrate, and the laser coloring area is provided in the display area and the display area. .
請求項1〜5のいずれか1項に記載のハニカム構造体の表面処理方法を用いて得られるハニカム構造体。   A honeycomb structure obtained by using the surface treatment method for a honeycomb structure according to any one of claims 1 to 5.
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JPS56133036A (en) * 1980-03-25 1981-10-17 Asahi Glass Co Ltd Deposition of catalyst onto ceramic honeycomb
JPS63168517A (en) * 1987-01-06 1988-07-12 Nippon Shokubai Kagaku Kogyo Co Ltd Method for detecting support weight to monolithic structure
WO2003078064A1 (en) * 2002-03-20 2003-09-25 Ngk Insulators, Ltd. Method of protecting indicated information and cellular structure having its surface information protected by the protecting method
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