JP2014152563A - Snow remover - Google Patents

Snow remover Download PDF

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JP2014152563A
JP2014152563A JP2013025089A JP2013025089A JP2014152563A JP 2014152563 A JP2014152563 A JP 2014152563A JP 2013025089 A JP2013025089 A JP 2013025089A JP 2013025089 A JP2013025089 A JP 2013025089A JP 2014152563 A JP2014152563 A JP 2014152563A
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snow
snow removal
control
pitching
sensor
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JP6307731B2 (en
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Daisuke Fujii
大介 藤井
Makoto Kurihara
信 栗原
Hiroyuki Sekizaki
裕之 関崎
Katsumi Nakagawa
勝己 中川
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Fujii Corp Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an attitude control method similarly even for pitching although rolling control is developed from before as attitude control especially over a snow removing part so as to enable anybody to easily operate a compact walk type snow remover.SOLUTION: An inclination sensor is arranged at one of a snow removing part 1 and a machine body 4, placed in elevation operation simultaneously with the snow removing part 1, in a pitch direction of a degree of freedom of machine body motion so as to configure snow removing part pitching automatic control for driving the snow removing part 1 by an actuator to automatically operate to return and stay at a reference inclination angle position as its front-rear pitching inclination angle position in a machine body travel direction under lift dump automatic control over the snow removing part.

Description

本発明は主に、個人、農家、店舗、事務所、中小事業所などで使用される小形歩行型除雪機で、その除雪作業能率の向上と操縦操作性の向上に関するものである。
The present invention mainly relates to an improvement in snow removal work efficiency and maneuverability in a small walking type snow remover used in individuals, farmers, stores, offices, small and medium businesses, and the like.

小型歩行型除雪機は国や県が管理する公道、公共設備などで使用される大型除雪機とは別に、雪国地域の前記個別小口用に今では広く普及している。特に大型機の入っていけない山間地や山麓地などでは、現在では雪国の必需品並に需要が高い。この除雪機による除雪作業は、従来、成人男子の仕事だったが、徐々に少子高齢化へと時代の推移とともに担い手不足となっていき、高齢者や婦女子でも行うようになってきた。これに伴い体力、腕力のない高齢者や婦女子でも熟練男性並みに除雪作業が出来るよう、製造メーカーにおいて操作性の様々な工夫と改善がされてきた。中でも除雪部の姿勢制御については、かなり以前から自動水平制御を初めとして開発がされてきた。
Small-sized walking type snowplows are now widely used for the above-mentioned individual mouths in the snowy country, apart from large snowplows used on public roads and public facilities managed by the country and prefectures. Especially in mountainous areas and mountainous areas where large aircraft cannot enter, demand is as high as the necessities of snowy countries. Traditionally, snow removal using this snowplow has been done by adult boys, but gradually it has become a declining birthrate and an aging population. Along with this, various contrivances and improvements in operability have been made by manufacturers so that elderly people and women without physical strength and strength can perform snow removal work as well as skilled men. Above all, the attitude control of the snow removal part has been developed for a long time, including automatic horizontal control.

特公平6−23445JP 6-23445 特許第3630899Japanese Patent No. 3630899

しかしこれまでの除雪部姿勢制御は総てロール方向についてのものしかなかった。(特許文献1及び特許文献2)除雪機の自動制御としては最も考えやすく、また作業者にも自動制御の動きが見て直ぐにわかる効果があったためでもある。このロール方向の除雪部ローリング自動制御のいくつかの改良開発以降は顕著な進歩はなかった。結局、作業機としては高度に自動制御化した割には、除雪作業性の飛躍的な向上や操縦操作性の向上には至らなかった為である。一方このロール方向に対しピッチ方向についての姿勢制御はなぜかこれまで全く取り組みは為されなかった。確かに製造側、ユーザー側共に、自動制御化しようという発想の対象としては気がつきにくい面があった。しかし除雪作業中の機体の姿勢影響はロール方向よりピッチ方向の方が遙かに大きい。積雪数メートルになる雪国では除雪作業は上の方から段階的に除雪する(段切り除雪)雪上での作業になる。雪面は白一色に平坦に見えても、下の地面の状況はもちろん、雪質、雪庇、吹き溜まり、などによって非常に不規則且つ不均一である。作業中、雪面のその不均一さ不規則さから、常に左右に傾いたり(ロール)、また前方浮き上がったり沈み込んだり(ピッチ)する。   However, all the snow removal unit posture control so far has been only in the roll direction. (Patent Document 1 and Patent Document 2) It is easy to think as automatic control of a snowplow, and it is also because an effect that the operator can immediately see the movement of the automatic control. There have been no significant advances since several improvements and developments in this rolling direction snow removal part rolling automatic control. In the end, it was because the work equipment was highly automatically controlled, but the snow removal workability and the maneuverability were not improved dramatically. On the other hand, no effort has been made to control the posture in the pitch direction with respect to the roll direction. Certainly, both the manufacturing side and the user side were difficult to notice as the subject of the idea of automatic control. However, the attitude of the aircraft during snow removal is much greater in the pitch direction than in the roll direction. In a snowy country with a few meters of snow, the snow removal work is performed on snow that removes snow in stages from the top (stepped snow removal). Even if the snow surface looks flat and white, it is very irregular and uneven due to the condition of the ground below, as well as the quality of the snow, the snow leopard, and the puddle. During work, due to the unevenness and irregularity of the snow surface, it always tilts to the left and right (roll), and rises and sinks forward (pitch).

この内、左右の傾きに対しては以前からある除雪部ローリング自動制御がある程度効果を発揮している。即ち機体が不用意に左右に傾くと除雪部は設定傾斜角位置にローリング自動復帰動作し除雪を継続、その除雪面に走行部が乗りあげ機体はもとの姿勢に戻る。これに対しピッチ方向の姿勢変化による除雪作業影響は、最悪作業中断になるほど深刻である。機体姿勢のロール方向影響は雪面状況だけによるが、ピッチ方向影響はそれに除雪負荷影響が加わる。除雪負荷が大きいと除雪反力に負け除雪部は浮き上がり、機体も浮き上がる。またこれに負けまいと除雪部の切り込み角度を深くするが、逆に深くしすぎると雪中に沈み込む。浮き上がりの場合は一旦バックし除雪を再開すればよいが(断続除雪)、沈み込みの場合は、最悪、気がついた時には脱出(後進)不可能になる。操縦に不慣れな初心者が中大型機で雪上除雪すると、決まって必ずこうなってしまい、最悪トラックまたはクレーンによる機体引き上げが必要な程になってしまう。熟練男性が手動操作する際は、こうなるまいと除雪部昇降(リフトダンプ)位置の調整に全神経が注がれる。   Of these, the conventional automatic snow removal rolling control is effective to some extent with respect to the left / right inclination. That is, if the aircraft is inadvertently tilted to the left or right, the snow removal unit automatically returns to the set tilt angle position to continue snow removal, and the traveling unit rides on the snow removal surface and returns to the original posture. On the other hand, the effect of snow removal work due to the posture change in the pitch direction is so serious that the worst work is interrupted. The roll direction effect of the body posture depends only on the snow surface condition, but the pitch direction effect is added to the snow removal load effect. If the snow removal load is large, the snow removal part will be lifted against the snow removal reaction force, and the aircraft will also be lifted. Also, if you lose this, you will make the cut angle of the snow removal part deeper, but if you make it too deep, it will sink into the snow. In the case of floating, it is only necessary to back and resume snow removal (intermittent snow removal), but in the case of subduction, it is worst, and when it becomes noticed, it is impossible to escape (reverse). When a beginner who is unfamiliar with maneuvering removes snow on a medium-sized aircraft, this always happens, and the worst is that the truck or crane needs to be lifted. When an expert man manually operates, all the nerves are put into the adjustment of the snow removal part lift (lift dump) position.

本願発明は除雪機の以上のような、主に雪上除雪作業における機体の浮き上がりや沈み込みなどの不用意な挙動に対し、除雪機自らが姿勢を補正する、除雪部ピッチング自動制御を始めて実現させ、いかなる積雪状況や除雪走行状況においても、作業の中断、中止、困難に至ることなく、安定して除雪作業を継続できる優れた除雪機を提供する。また従来の除雪部ローリング自動制御と併せて、除雪部ローリング自動制御だけでは満足には達成できなかった、「高齢者や婦女子でも熟練男性作業者並に操縦可能」を完全に実現し、操縦操作性と除雪作業能率を飛躍的に向上させた優れた除雪機を提供する。
The invention of the present application is the first to realize automatic pitching control of the snow removal part, which corrects the attitude of the snow removal machine itself against the unintentional behavior such as the lifting and sinking of the body mainly during snow removal work as described above. The present invention provides an excellent snow remover capable of continuing snow removal work stably without interruption, suspension, or difficulty of work in any snowy condition or snow removal running condition. In addition to the conventional automatic snow removal unit rolling control, the "snow maneuvering can be controlled by the elderly and women as well as the skilled male worker", which could not be achieved satisfactorily alone We provide an excellent snowplow with dramatically improved performance and snow removal efficiency.

前記課題を解決するために本発明において講じた手段は、エンジン又は動力モータなど原動機を搭載し、左右一対のクローラと、雪を削雪し収集するオーガと、雪を吐出させるブロワと、投雪方向を定めるシュータとによって除雪部を構成する歩行型ロータリー除雪機で、除雪部を油圧又は電動アクチュエータによる駆動で、機体進行方向に対し上下にリフトダンプ動作できるようにした除雪機において、除雪部または除雪部と同時昇降動作する機体のいずれかに、傾斜センサを機体運動自由度のピッチ方向に配設し、そのセンサの信号により、前記アクチュエータによる駆動で、除雪部を機体進行方向に対し前後のピッチング傾斜角位置を、設定した基準傾斜角位置へ、除雪部のリフトダンプ制御により、自動的に復帰動作し静定させ、機体のピッチング姿勢を自己補正する(ピッチング自動制御)構成にしたことである。   Means taken in the present invention to solve the above-mentioned problems include a prime mover such as an engine or a power motor, a pair of left and right crawlers, an auger that cuts and collects snow, a blower that discharges snow, and snow throwing A walk-type rotary snow remover that constitutes a snow removal part with a shooter that determines the direction, and a snow removal part that can be lifted and dumped up and down with respect to the traveling direction of the aircraft by driving the snow removal part with a hydraulic or electric actuator. An inclination sensor is arranged in one of the airframes that move up and down simultaneously with the snow removal part, and the snow removal part is moved forward and backward relative to the airframe traveling direction by driving by the actuator according to the signal of the sensor. The pitching tilt angle position is automatically returned to the set reference tilt angle position by lift dump control of the snow removal part, and settled. The pitching orientation to the self-correction is that you (pitching automatic control) configuration.

更に前記基準傾斜角の設定操作を、操縦者が除雪作業中あらかじめ前記アクチュエータのスイッチ又はジョイステック等による手動操作により、除雪作業する除雪部の傾斜角位置へ定めた後、押しボタン又はタッチセンサ、タッチパネルなどのワンタッチ操作器で、その除雪部ピッチング傾斜角位置での前記傾斜センサの出力値を、制御部に取り込み、基準傾斜角に設定し、即前記ピッチング自動制御を開始せしめる構成にし、更に基準傾斜角の設定を、前記ワンタッチ操作器の押し時間、タッチ時間など、別操作方法で絶対水平に設定できるようにしたことである。   Further, after setting the reference inclination angle setting operation to the inclination angle position of the snow removal part to be snow-removed by a manual operation by the actuator switch or joystick or the like in advance during the snow removal work by the operator, a push button or a touch sensor, With a one-touch operation device such as a touch panel, the output value of the tilt sensor at the snow removal part pitching tilt angle position is taken into the control unit, set to the reference tilt angle, and the automatic pitching control is immediately started. The tilt angle can be set to be absolutely horizontal by another operation method such as the pressing time and touch time of the one-touch operation device.

そして、除雪部の絶対水平角を含む設定基準傾斜角位置へのピッチング自動制御を、前記傾斜センサの出力値に追従する前記アクチュエータのパルス駆動制御で行うようにしたことである。更にはこの制御を発展させ、前記傾斜センサの出力値に追従する前記油圧又は電動アクチュエータの略時分割比例制御で行うようにし、除雪部の静定精度を飛躍的に上げたことである。
The automatic pitching control to the set reference inclination angle position including the absolute horizontal angle of the snow removal portion is performed by the pulse drive control of the actuator that follows the output value of the inclination sensor. Furthermore, this control has been developed so that it can be performed by substantially time-division proportional control of the hydraulic or electric actuator that follows the output value of the tilt sensor, and the accuracy of the snow removal portion has been greatly improved.

本発明は上記手段を施したことにより以下の効果を有する。   The present invention has the following effects by applying the above means.

いかなる積雪状況や除雪走行状況においても、除雪作業の中断、中止、困難に至ることなく、安定して除雪作業を継続できるため、除雪作業能率が飛躍的に向上する。   The snow removal work efficiency can be dramatically improved because the snow removal work can be stably continued without interrupting, stopping, or being difficult in any snow accumulation situation or snow removal running situation.

従来のローリング自動制御と併せた機体姿勢の自動制御により、除雪部ローリング自動制御だけでは満足には達成できなかった、「高齢者や婦女子でも熟練男性作業者並に操縦可能」を完全に実現することができ、操縦操作性が飛躍的に向上する。   Automatic control of the body posture in conjunction with conventional automatic rolling control completely realizes that “senior and female girls can control as well as skilled male workers”, which could not be achieved satisfactorily with the snow removal part rolling automatic control alone. And the maneuverability is greatly improved.

除雪作業中にピッチング自動制御の基準傾斜角を、作業感覚に応じた操縦者の意志で都度設定できるため、あらかじめ設計された設計者の思想で動作する自動制御とは異なりユーザー(操縦者)の感覚で、ユーザーの意志で動作し、ユーザーの除雪作業をバックアップするヒューマンインターフェースに優れ、操作性が飛躍的に向上し、作業能率が上がる。   Since the reference inclination angle of pitching automatic control during snow removal work can be set each time according to the operator's will according to the work sensation, unlike the automatic control that operates according to the predesigned designer's idea, the user (operator) It works with the user's will, and has a human interface that backs up the user's snow removal work, dramatically improves operability and increases work efficiency.

除雪部ピッチング自動制御の基準傾斜角を、センサの基本特性から事前に定めておくのでなく、除雪作業中の自動制御しようとするその時の傾斜センサの出力値を取り込む為、
センサ特性の宿命である出力特性値の環境変化(温度、湿度、他)、経時経年変化などに依存せず相殺するため、センサが壊れるまでは性能安定しており、精度再調整などのメインテナンスの必要が無く、作業機用としてメインテナンス性に非常に優れる。
Rather than pre-determining the basic inclination angle of the pitching automatic control of the snow removal part from the basic characteristics of the sensor, in order to capture the output value of the inclination sensor at the time of automatic control during snow removal work,
Since it cancels without depending on the environmental change (temperature, humidity, etc.) of the output characteristic value, which is the fate of the sensor characteristic, and the secular change, the performance is stable until the sensor breaks, and maintenance such as accuracy re-adjustment There is no need, and it is very easy to maintain for work machines.

設定基準傾斜角位置へ除雪部をパルス駆動制御にしたことにより、従来のアナログフィードバック制御よりオーバーランが少なく整定精度が上がるため、操縦者に与える違和感が少なく作業能率が向上する。   Since the snow removal portion is controlled by pulse drive to the set reference inclination angle position, the overrun is less and the settling accuracy is higher than in the conventional analog feedback control, so that the operator feels uncomfortable and the work efficiency is improved.

更に設定傾斜角位置へ除雪部をパルス駆動の略時分割比例制御にしたことにより、静定精度が飛躍的に上がり、理想的自動制御となり、操縦者に違和感を全く与えない、ヒューマンインターフェースに優れたピッチング自動制御として、操作性が飛躍的に向上し、作業能率が上がる。
Furthermore, the snow removal part is set to the set tilt angle position by pulse-driven substantially time-division proportional control, so that the static accuracy is dramatically improved, ideal automatic control is achieved, and there is no discomfort to the driver. Pitching automatic control dramatically improves operability and increases work efficiency.

歩行型ロータリー除雪機を示す全体図である。(実施例1)1 is an overall view showing a walking rotary snow remover. Example 1 除雪部ピッチング制御動作を示す右側面図である。(実施例1)(実施例2)It is a right view which shows snow removal part pitching control operation | movement. (Example 1) (Example 2) オーガハウジンクへの傾斜センサの装着を示す図である。(実施例1)(実施例2)It is a figure which shows mounting | wearing of the inclination sensor to an auger housing. (Example 1) (Example 2) 除雪部をリフトダンプ(昇降)動作及びローリング動作させる油圧駆動機構を示す透視斜視図である。(実施例1)(実施例2)It is a see-through | perspective perspective view which shows the hydraulic drive mechanism which makes a snow removal part lift dump (lifting / lowering) operation | movement and rolling operation | movement. (Example 1) (Example 2) アクチュエータである油圧シリンダ(復動シリンダ)と油圧電磁弁(4方向切替弁)を示す斜視図である。(実施例1)(実施例2)It is a perspective view which shows the hydraulic cylinder (return cylinder) which is an actuator, and a hydraulic solenoid valve (four-way switching valve). (Example 1) (Example 2) 除雪部をリフトダンプ(昇降)動作及びローリング動作させる油圧制御回路を示すブロック図である。(実施例1)(実施例2)It is a block diagram which shows the hydraulic control circuit which makes a snow removal part lift dump (lifting / lowering) operation | movement and rolling operation | movement. (Example 1) (Example 2) 除雪部をリフトダンプ(昇降)動作及びローリング動作させる油圧制御回路を示す実体図である。(実施例1)(実施例2)It is a substantive diagram showing a hydraulic control circuit which makes a snow removal part lift dump (lifting) operation and rolling operation. (Example 1) (Example 2) 除雪部リフトダンプ&ローリング手動操作及びピッチング自動制御の制御回路ブロック図である。(実施例1)It is a control circuit block diagram of a snow removal part lift dump & rolling manual operation and pitching automatic control. Example 1 傾斜センサの入出力特性図である。(実施例1)(実施例2)It is an input-output characteristic figure of an inclination sensor. (Example 1) (Example 2) 除雪部ピッチング自動制御の制御フローチャート図である。(実施例1)It is a control flowchart figure of a snow removal part pitching automatic control. Example 1 除雪部ピッチング自動制御用の押しボタン式操作器と除雪機の操縦用操作パネルを示す図である。(実施例1)It is a figure which shows the operation panel for operation of the pushbutton type operating device for snow removal part pitching automatic control, and a snowplow. Example 1 除雪部ピッチング自動制御用の液晶タッチパネル式操作器と除雪機の操縦用操作パネルを示す図である。(実施例2)It is a figure which shows the liquid crystal touch panel type operating device for snow removal part pitching automatic control, and the operation panel for operation of a snow remover. (Example 2) 実施例1及び実施例2の除雪機操縦面側を示す図である。It is a figure which shows the snow removal machine control surface side of Example 1 and Example 2. FIG. 除雪部ピッチング自動制御の油圧電磁弁パルス駆動制御(上図)と油圧電磁弁略時分割比例制御(下図)の様子を比較して示した図である。It is the figure which compared and showed the mode of the hydraulic solenoid valve pulse drive control (upper figure) of a snow removal part pitching automatic control, and a hydraulic solenoid valve substantially time-division proportional control (lower figure).

本願の実用化に際し、安全性及びヒューマンインターフェース優先の考えから、除雪部ピッチング自動制御中に除雪部のリフトダンプ(昇降)を手動操作した場合、即自動運転停止させる手動優先のインターロック制御にしている、自動運転だからといって終始操縦者の思い通りに動いてくれるわけではない。除雪部姿勢を操縦者の操縦しようとする除雪部ピッチング姿勢位置に補正した後はまた押しボタン632を押すと(実施例1)、そのまま補正した除雪部ピッチング姿勢を維持するようにピッチング自動制御運転に入る。ワンタッチで操縦者の意図をそのまま継続する。他の設定操作などは一切入らない自動運転制御であり、スイッチや押しボタンなどの従来型制御操作機器を使用する制御としてはもっとも進化した制御である。また今回、コンセプトモデルとして次世代制御操作機器の液晶タッチパネル操作の機種を製作したが(実施例2)、従来のスイッチや押しボタンではできない更に優れた操作性が実現できる。
In the practical application of this application, from the viewpoint of safety and human interface priority, when manually operating the lift dump (lifting / lowering) of the snow removal part during the snow removal part pitching automatic control, it is set to manual priority interlock control that immediately stops the automatic operation. Even if it is automatic driving, it does not move as expected from the pilot. After correcting the snow-removal portion attitude to the snow-removal portion pitching posture position to be controlled by the operator, when the push button 632 is pressed again (Example 1), the pitching automatic control operation is performed so as to maintain the corrected snow-removal portion pitching posture as it is. to go into. Continue the pilot's intention with one touch. This is an automatic operation control that does not require any other setting operations, and is the most advanced control for using conventional control operation devices such as switches and push buttons. In addition, a liquid crystal touch panel operation model for the next generation control operation device has been manufactured as a concept model (Example 2). However, even better operability that cannot be achieved with conventional switches and push buttons can be realized.

本願発明の実施例を添付図面に基づいて説明する。図1は実施例1の除雪機で除雪部側(上図)と操縦側(下図)から見た斜視図である。除雪機は通常オーガ11により積雪を掻き崩したり削雪したりして中央部に収集し取り込み、オーガ11中央部奥にあるブロワ(図省略)で高速回転の上、ブロワ周速で吐出させ、シュータ3によって操縦者の意図する場所に投雪させる。除雪部1は手動操作の場合、操作パネル6上の除雪部クロスレバースイッチ61でリフト位置と左右ローリング位置を操作する。投雪も同様にシュータクロスレバースイッチ62で左右方向や投雪遠近を操作する。これらオーガ、ブロワ、シュータは他の制御部品や原動機(図省略)などと共に上部機体4に搭載される。これに対し除雪機の移動を行うクローラ51や走行ミッション(図省略)などは下部機体5に搭載される。   Embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view of the snow remover according to the first embodiment when viewed from the snow removal side (upper view) and the control side (lower view). The snow remover usually scrapes or removes snow with the auger 11 and collects and collects it in the center, and the blower (not shown) in the center of the auger 11 rotates at high speed and discharges at the peripheral speed of the blower. Snow is thrown to the place intended by the pilot by the shooter 3. In the case of manual operation, the snow removal unit 1 operates the lift position and the left and right rolling position with the snow removal unit cross lever switch 61 on the operation panel 6. Similarly, in the snow throwing, the left and right directions and the snow throwing distance are operated by the shooter cross lever switch 62. These augers, blowers, and shooters are mounted on the upper body 4 together with other control parts and a prime mover (not shown). On the other hand, a crawler 51 for moving the snowplow and a traveling mission (not shown) are mounted on the lower body 5.

図2に除雪部1のリフトダンプ制御動作の様子を示す。除雪部1を含む上部機体4全体を支える上部フレーム41と、走行部を構成する下部機体5を支える下部フレーム53との間にはピッチングシリンダH3が軸支され、その伸縮動作で除雪部1を含む上部機体4全体は、上部フレーム41の除雪部1支持側とは反対側でちょうどクローラ51の駆動用スプロケット52の軸を支軸心として上下に回動する。上図は上部機体のほぼ水平状態を、下図はピッチングシリンダH3が伸びリフトしている状態を示す。また一方で除雪部1はオーガケース12の機体側と上部機体4の上部フレーム41の先端部分とでメタル構成に支持され、その間にローリングシリンダH1が軸支され(図4)、その伸縮動作で除雪部1はメタル周りに除雪機進行方向に対し左右に回動する。ピッチングシリンダH3は使われ始めた初期の頃は、単動シリンダが使われたこともあったが、現在では段切り除雪機能の重要性から、水平より下側に、より積極的に押し下げる(ダンプ)必要性から、現在ではほとんど復動シリンダが使用されている。即ち路面上で除雪部1を水平以下に降下(ダンプ)させるとその分、走行部5の前方が上昇する。以上が現在広く普及している歩行型除雪機の一般的な構成である。   FIG. 2 shows a state of the lift dump control operation of the snow removal unit 1. A pitching cylinder H3 is pivotally supported between an upper frame 41 that supports the entire upper body 4 including the snow removal part 1 and a lower frame 53 that supports the lower body 5 that constitutes the traveling part. The entire upper body 4 including the upper frame 41 rotates up and down around the axis of the driving sprocket 52 of the crawler 51 on the opposite side of the upper frame 41 from the snow removal part 1 support side. The upper figure shows the almost horizontal state of the upper body, and the lower figure shows the state where the pitching cylinder H3 is stretched and lifted. On the other hand, the snow removal portion 1 is supported in a metal configuration by the body side of the auger case 12 and the tip portion of the upper frame 41 of the upper body 4, and a rolling cylinder H1 is pivotally supported between them (FIG. 4). The snow removal part 1 rotates to the left and right with respect to the snow removal machine traveling direction around the metal. In the early days when the pitching cylinder H3 started to be used, a single-acting cylinder was used, but now, due to the importance of the snow removal function for stepping, it is pushed down more actively below the horizontal (dump) ) Because of the necessity, the return cylinder is almost used at present. That is, when the snow removal unit 1 is lowered (dumped) below the level on the road surface, the front of the traveling unit 5 rises accordingly. The above is a general configuration of the walking type snowplow that is widely spread now.

図3に除雪部1のリフトダンプ角度を検知する傾斜センサS2の装着状態を示す。オーガハウジング12の背面側にブラケット121を略水平に固着し、その略水平面に傾斜センサS2をボルト固定している。ブラケット121には他にシュータ3を旋回させるモータやギヤ減速機なども装着している。図5に除雪部1をリフトダンプ動作させるアクチュエータである油圧ピッチングシリンダH3と油圧電磁弁H2の略斜視図を示す。ピッチングシリンダH3は一般的な復動の片ロッドシリンダで両端軸支タイプのものである。油圧電磁弁H2も一般的な4方向切替弁で最も基本的な摺動スプール型の電磁ソレノイドによるスプリングセンタタイプのものである。   FIG. 3 shows a mounting state of the inclination sensor S2 that detects the lift dump angle of the snow removal unit 1. A bracket 121 is fixed substantially horizontally on the back side of the auger housing 12, and an inclination sensor S2 is bolted to the substantially horizontal plane. In addition, a motor for rotating the shooter 3 and a gear reducer are also mounted on the bracket 121. FIG. 5 shows a schematic perspective view of a hydraulic pitching cylinder H3 and a hydraulic solenoid valve H2 that are actuators that cause the snow removal section 1 to perform lift dumping. The pitching cylinder H3 is a general back-acting single rod cylinder of a both-ends support type. The hydraulic solenoid valve H2 is also a general four-way switching valve and is the most basic of a spring center type using a sliding spool type solenoid solenoid.

以上の構成要素で除雪部1をリフトダンプ及びローリング動作させる機構を図4に示す。電磁弁H2の4方向出力はピッチングシリンダH3の伸・縮とローリングシリンダH1の伸・縮のそれぞれの入力ポートに連結している。除雪部1のローリングはシュータ3と単独で上部機体4の前方でローリング(回動)動作するのに対し、除雪部1のリフトダンプは、除雪部1を含む上部機体4全体が、スプロケット52の軸を支軸心としてリフトダンプ(回動)動作する。   FIG. 4 shows a mechanism for lift dumping and rolling the snow removal unit 1 with the above components. The four-way output of the solenoid valve H2 is connected to the input ports of the expansion / contraction of the pitching cylinder H3 and the expansion / contraction of the rolling cylinder H1. The rolling of the snow removal unit 1 is rolling (rotating) in front of the upper body 4 alone with the shooter 3, whereas the lift dump of the snow removal unit 1 is the whole of the upper body 4 including the snow removal unit 1 of the sprocket 52. A lift dumping (turning) operation is performed with the shaft as a support axis.

図6に除雪部1をリフトダンプ動作させる油圧回路図を、図7にその実体図を、図8にその油圧回路を制御する電子制御ブロック図を示す。除雪部1の基本動作は、油圧電磁弁H2の一組の2方向切替弁出力A1、B1ポートから復動型のピッチングシリンダH3を伸縮動作させ除雪部1をリフトダンプ(昇降)動作させる。一方、もう一組の2方向切替弁出力A2、B2ポートからは復動型のローリングシリンダH1を伸縮動作させ除雪部1をローリング動作させる。以上の油圧4回路方向の手動切り替え操作に現在ではクロスレバースイッチ61が使用されるのが普通である。油圧電磁弁H2が出力するのは4ポートの内いずれか一つであり、複数ポートが同時に出力することはできない。   FIG. 6 is a hydraulic circuit diagram for causing the snow removal unit 1 to perform a lift dump operation, FIG. 7 is a substantial diagram thereof, and FIG. 8 is an electronic control block diagram for controlling the hydraulic circuit. The basic operation of the snow removal unit 1 is to make the snow removal unit 1 perform lift dumping (elevating) by extending and retracting the return-type pitching cylinder H3 from a set of two-way switching valve outputs A1 and B1 ports of the hydraulic solenoid valve H2. On the other hand, from the other two-way switching valve outputs A2 and B2 ports, the backward-acting rolling cylinder H1 is expanded and contracted to cause the snow removal section 1 to roll. Currently, the cross lever switch 61 is usually used for the manual switching operation in the hydraulic four-circuit direction. The hydraulic solenoid valve H2 outputs any one of the four ports, and a plurality of ports cannot output simultaneously.

本願発明のピッチング自動制御について説明する。除雪作業開始あるいは除雪作業中いずれでもよいが、除雪部クロスレバースイッチ61の操作で除雪部1のリフトダンプ位置を決めた後、ピッチング自動スイッチ632(図1、図8)の押しボタンを押すとピッチング自動制御ユニットU1(図8)は即座にそのリフトダンプ位置での傾斜センサS2の出力値を読み、取り込み、ピッチング自動制御の基準傾斜角度即ち上限角度と下限角度を設定しピッチング自動制御運転を開始する。即ち、以後除雪作業進行中、除雪面の不規則な状況で機体が不用意に浮き上がったり又雪中に沈み込んだりして、除雪部1に装着した傾斜センサS2の出力値が設定した基準傾斜角値を超えると、ユニットU1は除雪部1のリフトダンプ傾斜角を基準傾斜角値内に入れるよう電磁弁H2を動作させ、ピッチングシリンダH3を動作させ、除雪部1をリフトダンプ動作させる。その後、基準傾斜角に除雪された除雪面を走行部のクローラ51が乗り上げ進行し、機体は設定した傾斜姿勢に戻り、除雪部1もその傾斜位置に戻る。   The automatic pitching control of the present invention will be described. Either the start of snow removal work or during the snow removal work can be performed, but after the lift dump position of the snow removal part 1 is determined by the operation of the snow removal part cross lever switch 61, the push button of the pitching automatic switch 632 (FIGS. 1 and 8) is pressed. The pitching automatic control unit U1 (FIG. 8) immediately reads and captures the output value of the tilt sensor S2 at the lift dump position, sets the reference tilt angle of the pitching automatic control, that is, the upper limit angle and the lower limit angle, and performs the pitching automatic control operation. Start. That is, after the snow removal work is in progress, the airframe will be inadvertently lifted or submerged in the irregular surface of the snow removal surface, and the reference inclination set by the output value of the inclination sensor S2 attached to the snow removal part 1 will be set. When the angle value is exceeded, the unit U1 operates the solenoid valve H2 so that the lift dump inclination angle of the snow removal unit 1 falls within the reference inclination angle value, operates the pitching cylinder H3, and causes the snow removal unit 1 to perform a lift dump operation. Thereafter, the crawler 51 of the traveling unit rides on the snow removal surface that has been removed at the reference inclination angle, and the aircraft returns to the set inclination posture, and the snow removal unit 1 also returns to the inclination position.

除雪作業進行中、再びピッチング姿勢位置を調整し直したければ、除雪部クロススイッチ61を操作すれば即自動制御はキャンセルされ、除雪部1は手動優先で操作できる。除雪部クロススイッチ61で直接電磁弁H2を操作できると共に、スイッチ出力をピッチング自動制御ユニットU1に並列入力し、スイッチ61が操作された場合、直ちに自動制御をキャンセルさせる手動優先インターロックの制御回路に構成している。(図8)そしてピッチング姿勢位置を調整し直し後、再びピッチング自動スイッチ632(図1、図8)の押しボタンを押せば、その新規の基準傾斜角位置でピッチング自動制御運転を継続する。他の設定操作などは一切入らずに、ワンタッチで操縦者の意図をそのまま自動継続する。   If the pitching posture position is to be adjusted again during the snow removal operation, the automatic automatic control is canceled by operating the snow removal unit cross switch 61, and the snow removal unit 1 can be operated with manual priority. It is possible to operate the solenoid valve H2 directly with the snow removal unit cross switch 61, and to input a switch output to the pitching automatic control unit U1 in parallel, and when the switch 61 is operated, a manual priority interlock control circuit that immediately cancels the automatic control. It is composed. (FIG. 8) After adjusting the pitching posture position again, if the push button of the pitching automatic switch 632 (FIGS. 1 and 8) is pressed again, the pitching automatic control operation is continued at the new reference inclination angle position. The driver's intention is automatically continued with one touch without any other setting operations.

このピッチング自動制御には自動水平運転制御機能も並設している。ピッチング自動制御スイッチ632の押しボタンを2秒以上押し続けると、製造時に除雪部ピッチング自動制御ユニットU1に登録した(後述する)傾斜センサS2の絶対水平角値、即ちセンサ製品仕様の2.6V付近(図9)を基準傾斜角値に設定しピッチング自動運転を開始する。
この機能は除雪作業終了間際の雪面仕上げに有効である。操作器多用の煩雑さを避けるため、任意傾斜角でも絶対水平角でもピッチング制御に変わりはないため、一つのスイッチでこのような操作方法にした。
This automatic pitching control is also equipped with an automatic horizontal operation control function. If the push button of the pitching automatic control switch 632 is continuously pressed for 2 seconds or more, the absolute horizontal angle value of the inclination sensor S2 (described later) registered in the snow removal unit pitching automatic control unit U1 at the time of manufacture, that is, near 2.6 V of the sensor product specification (FIG. 9) is set as a reference inclination value, and automatic pitching operation is started.
This function is effective for finishing the snow surface just before the end of snow removal work. In order to avoid the complication of using many operating devices, the pitching control does not change at any tilt angle or absolute horizontal angle.

以上が除雪部1のリフトダンプ制御による除雪機体のピッチング姿勢制御である。除雪部ピッチング自動制御と命名した所以である。除雪部ピッチング自動制御は除雪面の除雪部リフトダンプ制御であると同時に機体のピッチング姿勢制御である。この機能は地面の状況に対してというよりは、むしろ積雪数メータになる雪上走行除雪時に、従来のローリング制御とは比較にならないくらいに非常に有効である。積雪状態は全体には白一色に平坦に見えても非常に不規則且つ不均一であり、不意な凹凸面、軟質雪、硬質雪の入り交じりなどや、積雪状態、雪質状態による除雪負荷状況の急変などにより、除雪進行中は絶えず機体が浮き上がったり沈み込んだりする。前記、浮き上がりの場合は除雪作業が一時中断する(断続除雪)もののさほど問題ないが、沈み込みの場合は、最悪、気がついた時には脱出(後進)不可能になり除雪作業継続が困難な程になる。本願発明により初めて、雪国での雪上除雪で、いかなる積雪状態でも成人熟練者の熟練操作を必要とせず、誰にでも安定して除雪作業が出来るようになった。更にその機能性能を安価な一般要素部品で製品化した。   The above is the pitching attitude control of the snow removal machine body by the lift dump control of the snow removal unit 1. This is why the snow removal part pitching automatic control was named. The snow removal part pitching automatic control is the snow removal part lift dump control of the snow removal surface and the pitching attitude control of the airframe at the same time. This function is very effective compared to the conventional rolling control when removing snow on the snow, which is a snow meter, rather than to the ground condition. The snow cover condition is very irregular and non-uniform even though it appears to be flat in white as a whole.Surroundings such as unexpected uneven surfaces, soft snow, hard snow, and snow removal load due to snow cover condition and snow condition. Due to sudden changes in the aircraft, the aircraft constantly rises and sinks during snow removal. In the case of floating, the snow removal work is temporarily interrupted (intermittent snow removal), but there is no problem, but in the case of subduction, it is worst, and when it is noticed, it will be impossible to escape (reverse) and it will be difficult to continue the snow removal work . For the first time by the present invention, snow removal on snow in a snowy country has made it possible for anyone to perform snow removal work stably without requiring an expert operation of an adult expert in any snowy state. Furthermore, its functional performance was commercialized with inexpensive general element parts.

以上の説明で本願発明のピッチング制御は厳密な意味ではピッチング制御ではない。同様に従来からあるローリング制御も厳密な意味ではローリング制御ではない。そう命名しているだけである。運動機体の姿勢制御いわゆるレート制御にはベクトルセンサのレートセンサ(ジャイロセンサ)による高応答高速フィードバック制御を必要とする。その意味で、本願発明の制御技術は姿勢制御ではなく姿勢「補正」制御といえる。スカラーセンサとしての傾斜センサと安価な油圧回路でこの姿勢「補正」制御を可能にしているのは、除雪走行速度が他の運動機体に比べ極端に遅いことによる。自動車より二桁、航空機より三〜四桁以上も遅くなる。除雪負荷によっては幼児のヨチヨチ歩きより遅くなる。自然、機体の姿勢変化も極めてゆっくりしたものである。しかしそうかといって左右の傾きは傾いてから復帰動作させても問題ないが、浮き上がりや沈み込みの姿勢変化に対しては、そうなる前に、手遅れになる前に姿勢を立て直す必要がある。   In the above description, the pitching control of the present invention is not a pitching control in a strict sense. Similarly, conventional rolling control is not rolling control in a strict sense. It just names it. Attitude control of an exercise machine, so-called rate control, requires high-response and high-speed feedback control using a vector sensor rate sensor (gyro sensor). In that sense, the control technique of the present invention can be said to be attitude “correction” control, not attitude control. The reason why this attitude “correction” control is made possible by a tilt sensor as a scalar sensor and an inexpensive hydraulic circuit is that the snow removal traveling speed is extremely slow compared to other exercise machines. Two orders of magnitude slower than automobiles and three to four orders of magnitude slower than aircraft. Depending on the snow removal load, it will be slower than the infant's walk. Naturally, the attitude change of the aircraft is also extremely slow. However, there is no problem even if the left and right inclinations are tilted and the return operation is performed. However, before it becomes too late, it is necessary to reset the posture before it is too late.

開発当初はローリングはまだしも、ピッチング制御にはレートセンサが必須で、プラス高速油圧回路が必要という先入観から作業機程度の製品レベルでは実現困難と、レートセンサだけでサーベイ的にピッチング姿勢補正の実験を続けていた。そしてレートセンサの出力信号は、並設観察していたローリング制御に使われている傾斜センサとの出力信号に、波形、位相差ともにそう大きな違いのないことを突き止めた。傾斜センサの動特性範囲内で、且つ現在使われている安価な油圧機器で、除雪機のピッチング姿勢制御には充分であることを突き止めることができた。   At the beginning of the development, although the rate sensor is essential for pitching control, plus the premise that a high-speed hydraulic circuit is necessary, it is difficult to achieve it at the product level of a work machine, and the experiment of pitching attitude correction is surveyed in a survey using only the rate sensor. I continued. The output signal of the rate sensor was found to have no significant difference in waveform and phase difference from the output signal from the tilt sensor used for rolling control, which had been observed side by side. We were able to find out that the low-priced hydraulic equipment that is currently used within the dynamic characteristics range of the tilt sensor is sufficient for controlling the pitching attitude of the snowplow.

以上の制御方法で操作性が従来より格段に向上するが、メインテナンス性においても優れた真価を発揮する。即ちセンサ、アクチュエータ、制御ユニットが壊れるまで、従来式で行われていた、水平度の再調整、センサ特性がセンサ自身の劣化、取り付けのガタ、ゆるみ、変形、などでズレた場合のセンサの交換などの、再調整、再設定を全く必要としない。   Although the operability is remarkably improved by the above control method as compared with the conventional method, it also exhibits excellent true value in terms of maintenance. In other words, until the sensor, actuator, and control unit are broken, replacement of the sensor is performed in the case of deviation of the sensor itself, deterioration of the sensor itself, looseness, deformation, etc. No need for readjustment or resetting.

このことを図9に傾斜センサ1の製品入出力特性で示す。センサ特性は大きく感度特性と零点特性がある。他に直線性とか再現性などもあるが、センサ性能を示すのは主にこの二つによる。この二つの、バラツキ、環境性能、耐久性能、経時経年変化、などがそのセンサを使用する製品の基本性能、耐久性能を決める。この二つの特性の内、感度特性は主にセンサ素子自身の物性によるものであり、環境性能(特に温度変化)以外はセンサ開発時からコントロールされているため極めて安定している。また環境性能にしてもそれを補償する技術が進歩しており近年の製品は極めて安定している。もっとも除雪機の場合は環境、主に温度影響は作業中ほぼ氷点前後で大きな温度変化はなくほとんど影響はない。これに対し零点、(本願のものは傾斜センサで±入出力の為5V電源の中央値付近2.6Vであるがセンサ一般には検知0入力に対し仮に5V単電源であると0.5Vとか1V)零点特性はセンサ素子自身の物性はもちろんセンサ構成の総てに、部材、接着、締め付け、成形歪み、はたまたセンサ製品の取り付け方そのもの、など総てに関係し影響を受ける。図9の「δ零」は零点変化によるセンサ特性の変化と製品バラツキを示す。いわゆるセンサ特性は環境影響、耐久後、径時経年後ほぼδ零範囲を平行移動する。これに対し感度V/aそのものは極めて安定している。本願発明の制御方法は以上のセンサ零点の狂いによる特性変化の原因を総て相殺するねらいがある。   This is shown in FIG. 9 by the product input / output characteristics of the tilt sensor 1. Sensor characteristics are largely classified into sensitivity characteristics and zero point characteristics. In addition, there are linearity and reproducibility, but sensor performance is mainly shown by these two. These two variations, environmental performance, durability performance, aging, etc., determine the basic performance and durability performance of the product that uses the sensor. Of these two characteristics, the sensitivity characteristic is mainly due to the physical properties of the sensor element itself, and since the environmental performance (particularly temperature change) is controlled from the time of sensor development, it is extremely stable. In addition, the technology for compensating for environmental performance has advanced, and recent products are extremely stable. However, in the case of a snowplow, the environment, mainly the temperature effect, has almost no effect since there is no significant temperature change around the freezing point during work. Contrary to this, the zero point (in this application, it is a tilt sensor ± 2.6V near the median value of the 5V power supply because of ± input / output, but in general the sensor is 0.5V or 1V if it is a single 5V power supply for detection 0 input. ) The zero point characteristic is affected by all the sensor components as well as the physical properties of the sensor element itself, the members, adhesion, tightening, molding distortion, and how to attach the sensor product itself. “Δ zero” in FIG. 9 indicates a change in sensor characteristics and a product variation due to a zero point change. The so-called sensor characteristic translates substantially within the δ-zero range after environmental influence, endurance, and aging. On the other hand, the sensitivity V / a itself is very stable. The control method of the present invention aims to cancel all the causes of the characteristic change due to the sensor zero point deviation described above.

本願発明の制御方式で操作性とメインテナンス性が従来より格段に向上するが、除雪機の機能性能とは別に製造工程においても大きな変革をもたらす。従来の除雪部自動水平制御で行われていた工程は傾斜センサの取り付けボルトに除雪部1を大型の水平定盤に乗せたうえで、センサ出力が製品仕様特性の絶対水平値(本願センサでは2.6V)になるよう隙間調整用のシムを何枚か挿入し調整したりしていた。耐久劣化、経時経年劣化などでセンサ特性がズレた場合でも同様にこの厄介なシム調整をしていた。再調整不可であればセンサを新規交換し再調整、再設定をしていた。従来方式は以上のように除雪機を使う上で厄介な調整を必要としていたが、製造ラインにおいても大きなネック工程になっていた。本願方式では並設する水平制御の絶対水平値の設定は機体を水平定盤に乗せた後、ピッチング自動スイッチ632(図1、図8)の押しボタンを5秒以上押し続けるだけである。センサ製品特性の絶対水平標準値2.6Vに合わせる必要はない。2.61Vであろうと2.58Vであろうとかまわない。それがその製造完成した号機の機体を絶対水平にしたときの、その号機に取り付けた傾斜センサS2の絶対水平値であり、その値を押しボタンを5秒以上押すと即除雪部ローリング自動制御ユニットU1に読み込み登録する。センサ特性バラツキもセンサの除雪部への取り付け誤差もオーガケース、ブラケットなどの製造バラツキも全て相殺することができる。   Although the operability and maintenance are significantly improved by the control method of the present invention, it brings about a great change in the manufacturing process apart from the functional performance of the snowplow. In the conventional process of automatic horizontal control of the snow removal unit, the snow removal unit 1 is placed on a large horizontal surface plate on the tilt sensor mounting bolt, and the sensor output is the absolute horizontal value of the product specification characteristics (2 for this sensor). .6V), and several gap adjustment shims were inserted and adjusted. This troublesome shim adjustment is performed in the same manner even when the sensor characteristics are deviated due to durability deterioration or aging deterioration. If readjustment was not possible, the sensor was replaced and readjusted and reset. As described above, the conventional method requires troublesome adjustment in using the snowplow, but it has become a big bottleneck process in the production line. In the method of the present application, setting of the absolute horizontal value of the horizontal control to be arranged in parallel is only that the push button of the pitching automatic switch 632 (FIGS. 1 and 8) is continuously pressed for 5 seconds or more after the machine body is placed on the horizontal surface plate. It is not necessary to match the absolute horizontal standard value 2.6V of the sensor product characteristics. It does not matter whether it is 2.61V or 2.58V. It is the absolute horizontal value of the inclination sensor S2 attached to the machine when the machine of the completed machine is absolutely horizontal. When this value is pressed for 5 seconds or more, the snow removal part rolling automatic control unit Read and register in U1. Sensor characteristics variations, sensor installation errors to the snow removal part, and auger cases, brackets, and other manufacturing variations can all be offset.

そしてこの本願発明の制御方法であれば出荷後、センサとその取り付け状態にいかなる環境変化があろうと耐久変化があろうと経時経年変化があろうと、その影響を受けず操縦者の意図するローリング自動制御の機能を維持する。まさに自己補償、自己修復の制御である。センサ自身及びセンサ取り付け機構の摩耗、ゆるみ変形などによるセンサ特性劣化による再調整、再設定の必要が全くない。   In the control method according to the present invention, after the shipment, the rolling automatic control intended by the driver is not affected by the sensor and its mounting state regardless of any environmental change, durability change or aging change. Maintain the function of. It is exactly self-compensation and self-healing control. There is no need for readjustment and resetting due to sensor characteristic deterioration due to wear and loose deformation of the sensor itself and the sensor mounting mechanism.

以上、センサフィードバック制御はかくあるべき理想の制御を実現した。学習制御などの先端制御技術までには至ってないものの、この制御で充分製造上のあらゆる誤差を相殺し、耐久劣化も経時経年劣化をも補償する、自己補償、自己修復制御を実現している。図10に制御のフローチャート概要を示す。   As described above, the sensor feedback control has realized the ideal control. Although advanced control technology such as learning control has not been achieved, self-compensation and self-healing control that compensates for both durability deterioration and aging deterioration are realized by sufficiently compensating all manufacturing errors with this control. FIG. 10 shows an outline of a control flowchart.

図11に本願第1実施例の除雪機操作パネルを示す。前記スイッチ、レバー以外は他の機能の操作器である。図12に本願第2実施例のモニタ、スイッチ類を液晶タッチパネルに統合した除雪機の操作パネルを示す、第二実施例では液晶画面のメリットを生かし水平制御用独自のタッチボタン643を配設した。またこれはコンセプトモデルで本願発明以外にも他の新規開発を実施しており操作部全体を次世代型にしている。図13に本願発明の第一実施例(左図)と第二実施例(右図)のそれぞれ除雪機の正面図を示す。   FIG. 11 shows a snowplow operation panel according to the first embodiment of the present application. Other than the switches and levers, the operation devices have other functions. FIG. 12 shows an operation panel of a snow remover in which the monitor and switches of the second embodiment of the present application are integrated into a liquid crystal touch panel. In the second embodiment, a unique touch button 643 for horizontal control is provided taking advantage of the liquid crystal screen. . This is a concept model, and other new developments are being carried out in addition to the present invention, and the entire operation unit is of the next generation type. FIG. 13 shows a front view of the snow removal machine of the first embodiment (left diagram) and the second embodiment (right diagram) of the present invention.

次に除雪部1のリフトダンプ制御方法について説明する。(図14)矩形線は除雪部ピッチング自動制御ユニットU1の電磁弁H2への駆動信号を示す。駆動信号送出からピッチングシリンダH3が動作するまで応答遅れがあるため、入力の矩形線に対しその結果の連続曲線には位相遅れがある。従来のローリング制御では、除雪作業中に機体が傾きセンサ出力が設定範囲を超えると、即センサ出力を設定範囲に入れる方向に電磁弁を連続動作させ、傾いたローリング角度が設定範囲に入ると即、電磁弁を止めるというごく普通のアナログコンパレータ制御のやり方だった。ここで先の応答遅れが問題になる。油圧シリンダにはもちろん動作停止の遅れもある。止まって欲しい位置では止まってくれない。結果オーバーランし、ひどいときは反対側の設定範囲を飛び越えロールハンチングする場合もあった。これを解決するいくつかの改良もなされた。設定範囲に入るとその動作電磁弁を止めると同時に、逆側電磁弁を一瞬動作させオーバーラン影響を少なくする(工作機械での一瞬逆回転操作での瞬停止の発想)とか、油圧オリフェスなどの使用でローリング動作速度そのものを遅らせる、など。しかしいずれもこそくな対策であり、作業機としての除雪機に使われる最も安価な油圧機器を使って、約±1度の精度で油圧シンリンダの伸縮動作を、アナログ連続制御で行おうとすること自体にもともと無理があった。   Next, the lift dump control method of the snow removal part 1 is demonstrated. (FIG. 14) A rectangular line shows the drive signal to the solenoid valve H2 of the snow removal part pitching automatic control unit U1. Since there is a response delay from the driving signal transmission until the pitching cylinder H3 operates, the resulting continuous curve has a phase delay with respect to the input rectangular line. In conventional rolling control, if the aircraft tilt sensor output exceeds the set range during snow removal work, the solenoid valve is continuously operated in a direction to immediately put the sensor output in the set range, and immediately after the tilted rolling angle enters the set range. It was an ordinary analog comparator control method to stop the solenoid valve. Here, the earlier response delay becomes a problem. Of course, hydraulic cylinders also have a delay in stopping operation. It won't stop where you want it to stop. As a result, it overruns, and in severe cases, it may jump over the set range on the opposite side and roll hunting. Several improvements have been made to solve this. When the set range is entered, the operating solenoid valve is stopped and at the same time, the reverse solenoid valve is operated for a moment to reduce the influence of overrun (concept of instantaneous stop by momentary reverse rotation operation on a machine tool), hydraulic orifice, etc. Use to slow down the rolling speed itself. However, all of them are tremendous measures, and using the cheapest hydraulic equipment used in snowplows as work machines, the hydraulic cylinders should be expanded and contracted with analog continuous control with an accuracy of about ± 1 degree. It was impossible in itself.

図14の上図は断続動作(パルス)を連続継続するデジタル制御の考えを取り入れた本願発明の制御方式である。油圧シリンダは動作時間が長ければ長いほどオーバーランが大きい。ならばオーバーランを最小にする駆動時間で駆動しこれを繰り返す。本願ではピッチングシリンダH3の動作遅れ時間以上、プラス停止遅れ時間以内の付近に電磁弁H2の動作時間を設定し(数100msec)、これを繰り返しピッチングシリンダH3をパルス的に動作させるようにした(パルス制御)。更には駆動直前に傾斜センサS2の値もチェックするようにした。しかしこれだけでは10度以上の大きな復帰動作に時間がかかるため、検出基準傾斜角を二重に設け(図で仮に±5度)、±5度までは連続復帰動作させ、±5度以内に入ったらパルス制御に切り替えるようにした。そして設定精度基準傾斜角内に入ったら、駆動前であれば駆動中止、駆動中であれば即キャンセルするようにしオーバーラン影響を最小限に抑えるようにした。以上によりピッチング静定精度は極めて安定するようになった。   The upper diagram of FIG. 14 shows a control method according to the present invention that incorporates the idea of digital control in which intermittent operation (pulses) continues continuously. The longer the operating time of the hydraulic cylinder, the larger the overrun. Then, it is driven with a driving time that minimizes overrun, and this is repeated. In the present application, the operation time of the solenoid valve H2 is set in the vicinity of the operation delay time of the pitching cylinder H3 and within the plus stop delay time (several hundred msec), and this is repeated to operate the pitching cylinder H3 in a pulse manner (pulse control). Further, the value of the tilt sensor S2 is also checked immediately before driving. However, with this alone, a large return operation of 10 degrees or more takes time, so double detection reference inclination angles are provided (tentatively ± 5 degrees in the figure), and continuous return operation is performed up to ± 5 degrees, and within ± 5 degrees. I switched to pulse control. Then, when it is within the set accuracy reference inclination angle, the driving is stopped before driving, and is canceled immediately during driving so as to minimize the influence of overrun. As described above, the pitching stabilization accuracy is extremely stable.

当初はこのパルス駆動時間を数10msec程度に見込んでいたが、油圧流量力を使う油圧シリンダと油圧電磁弁の油圧回路であると、100msec(0.1秒)を超えるほどになってしまった。とても流量を使わない圧力だけのPWM制御弁(例えばABS用制御弁)のようなわけにはいかなかった。結果、ピッチング動作は操縦者が見てもわかる少々ぎこちないものとなったが、代わりにピッチング復帰動作の最後は設定精度内以上にピタリと収まる制御安定感を実現することが出来た。このパルス駆動時間(パルス巾)や連続制御範囲は幾通りも実験を行い最適な設定にしている。   Initially, this pulse drive time was expected to be about several tens of msec, but in the case of a hydraulic circuit of a hydraulic cylinder and a hydraulic solenoid valve using a hydraulic flow force, it has exceeded 100 msec (0.1 seconds). It couldn't be like a pressure-only PWM control valve (for example, an ABS control valve) that doesn't use a flow rate. As a result, the pitching operation became a little awkward even when seen by the operator, but instead, at the end of the pitching return operation, it was possible to realize a sense of control stability that fits within the set accuracy. This pulse drive time (pulse width) and continuous control range are set to an optimum setting through experiments.

図14の下図に前記パルス制御を更に発展させた。略時分割比例制御方法を示す。比較のため前記パルス制御を上図に示す。前記断続(パルス)駆動時間をピッチングシリンダH3の動作遅れ時間以上で最小にすれば、オーバーラン影響を最小に出来るが、その駆動時間で断続継続しピッチング制御動作を行おうとするとリフトダンプ速度が前記のごとく遅くなる。しかしそれが必要になるのはピッチング復帰動作で除雪部1の傾斜角が設定精度範囲内に入る最後の時だけである。   The pulse control is further developed in the lower diagram of FIG. An approximate time division proportional control method is shown. The above pulse control is shown in the above figure for comparison. If the intermittent (pulse) drive time is minimized beyond the operation delay time of the pitching cylinder H3, the influence of overrun can be minimized, but if the intermittent operation is continued with the drive time and the pitching control operation is performed, the lift dump speed is It will be slower. However, it is necessary only when the inclination angle of the snow removal unit 1 is within the set accuracy range in the pitching return operation.

ここに近年発達した温度制御における時分割比例制御の考えを水平展開した。時分割比例制御による温度制御では設定値に限りなく漸近線のように静定する。本願発明では設定精度基準傾斜角内に入る直前のパルス駆動時間を最小とし、それ以前はその倍数時間、又その前は倍の倍数時間というように設定した。そしてピッチング復帰動作のどの時点でどのパルス駆動時間(パルス巾)にするかは、駆動直前にピックアップする傾斜センサ値によって判断するようにした。この制御方法でピッチング自動制御動作を行ったところ前記パルス制御より更に静定精度が向上し、またリフトダンプ動作も滑らかになった。パルス巾変調に関数あてはめこそしていないものの十分に時分割比例制御と同等の効果が出ている。
Here, the idea of time-division proportional control in temperature control developed in recent years was developed horizontally. In temperature control based on time-division proportional control, the value is not limited to the set value but is settled like an asymptote. In the present invention, the pulse driving time immediately before entering the set accuracy reference inclination angle is minimized, and is set to be a multiple time before that and a multiple time before that. The pulse driving time (pulse width) at which point in the pitching return operation is determined by the inclination sensor value picked up immediately before driving. When the pitching automatic control operation was performed by this control method, the stabilization accuracy was further improved as compared with the pulse control, and the lift dump operation was also smoothed. Although the function is not applied to the pulse width modulation, the same effect as the time division proportional control is obtained.

ワンタッチ操作によるセンサ値の取り込みはセンサフィードバック制御を行う総ての作業機に、油圧回路の制御方式は本願除雪機と同等の作業走行速度の作業機(歩行型農機、小中建機など)に利用が可能である。
Incorporation of sensor values by one-touch operation is applied to all work machines that perform sensor feedback control, and the hydraulic circuit control method is applied to work machines (walking type agricultural machines, small and medium-sized construction machines, etc.) that have the same work speed as the snow removal machine of the present application. It can be used.

1 除雪部
3 シュータ
4 上部機体
5 下部機体
6 操縦パネル
11 オーガ
12 オーガハウジング
41 上部フレーム
51 クローラ
61 除雪部クロスレバースイッチ
62 シュータクロスレバースイッチ
63 モニタ&スイッチ操作パネル
632 ピッチング自動制御スイッチ
S1 除雪部傾斜センサ
H2 除雪部油圧電磁弁
H3 除雪部ピッチングシリンダ
U1 ピッチング自動制御ユニット
DESCRIPTION OF SYMBOLS 1 Snow removal part 3 Shuter 4 Upper body 5 Lower body 6 Control panel 11 Auger 12 Auger housing 41 Upper frame 51 Crawler 61 Snow removal part cross lever switch 62 Shooter cross lever switch 63 Monitor & switch operation panel 632 Pitching automatic control switch S1 Inclination of snow removal part Sensor H2 Snow removal part hydraulic solenoid valve H3 Snow removal part pitching cylinder U1 Pitching automatic control unit

Claims (5)

原動機を搭載し、雪を削雪し収集するオーガと、雪を吐出させるブロワと、投雪方向を定めるシュータとによって除雪部を構成する除雪機で、該除雪部をアクチュエータによる駆動で、機体進行方向に対し上下にリフトダンプ動作できるようにした除雪機において。除雪部または除雪部と同時昇降動作する機体のいずれかに、傾斜センサを機体運動自由度のピッチ方向に配設し、該センサの信号により、前記アクチュエータによる駆動で、除雪部を機体進行方向に対し前後のピッチング傾斜角位置を、設定した基準傾斜角位置へ、除雪部のリフトダンプ自動制御により、自動的に復帰動作させ静定させるようにし、機体のピッチング姿勢を自己補正する(ピッチング自動制御)構成にした除雪機。   A snow remover that is equipped with a prime mover and that forms a snow removal section with an auger that cuts and collects snow, a blower that discharges snow, and a shooter that determines the snow throwing direction. In a snowplow that can be lift dumped up and down with respect to the direction. An inclination sensor is arranged in the pitch direction of the degree of freedom of movement of the aircraft in either the snow removal unit or the aircraft that moves up and down simultaneously with the snow removal unit, and the snow removal unit is driven in the direction of the aircraft by driving by the actuator according to the signal of the sensor On the other hand, the pitching tilt angle position of the front and rear is automatically returned to the set reference tilt angle position by the lift dump automatic control of the snow removal part so as to be settled, and the pitching attitude of the aircraft is self-corrected (automatic pitching control) ) A snowblower in the configuration. 前記基準傾斜角の設定を、操縦者が除雪作業中あらかじめ前記アクチュエータのスイッチ又はジョイステック等による手動操作により、除雪作業する除雪部の傾斜角位置へ定めた後、押しボタン又はタッチセンサ、タッチパネルなどのワンタッチ操作器で、該除雪部ピッチング傾斜角位置での前記傾斜センサの出力値を、制御部に取り込み、基準傾斜角に設定し、即前記ピッチング自動制御を開始せしめる構成にした請求項1に記載する除雪機。   The reference inclination angle is set to the inclination angle position of the snow removal part to be snow-removed by manual operation by the actuator switch or joystick etc. in advance during the snow removal work by the operator, and then a push button or a touch sensor, a touch panel, etc. The one-touch operation device of claim 1, wherein the output value of the inclination sensor at the snow removal part pitching inclination angle position is taken into a control part, set to a reference inclination angle, and the automatic pitching control is immediately started. Snow blower to be listed. 前記基準傾斜角の設定を、前記ワンタッチ操作器の押し時間、タッチ時間など、別操作方法で絶対水平に設定できるようにした請求項1及び2に記載する除雪機。   3. The snowplow according to claim 1, wherein the reference inclination angle can be set to be absolutely horizontal by another operation method such as a pressing time and a touch time of the one-touch operation device. 前記除雪部の設定基準傾斜角位置へのピッチング自動制御を、前記傾斜センサの出力値に追従する前記アクチュエータのパルス駆動制御とする請求項1から請求項3に記載する除雪機。   The snow remover according to any one of claims 1 to 3, wherein the automatic pitching control to the set reference inclination angle position of the snow removal part is pulse drive control of the actuator that follows the output value of the inclination sensor. 前記除雪部の設定設定傾斜角位置へのピッチング自動制御を、前記傾斜センサの出力値に追従する前記アクチュエータの略時分割比例制御とする請求項1から請求項3に記載する除雪機。   The snow remover according to any one of claims 1 to 3, wherein the automatic pitching control of the snow removal part to the set inclination angle position is substantially time-division proportional control of the actuator that follows the output value of the inclination sensor.
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Publication number Priority date Publication date Assignee Title
CN106245569A (en) * 2016-10-03 2016-12-21 解寰昊 Intelligent type energy saving snow breaker
JP6989839B2 (en) 2017-06-07 2022-01-12 範多機械株式会社 Road cutting machine, suction device and cutting drum

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Publication number Priority date Publication date Assignee Title
CN106245569A (en) * 2016-10-03 2016-12-21 解寰昊 Intelligent type energy saving snow breaker
JP6989839B2 (en) 2017-06-07 2022-01-12 範多機械株式会社 Road cutting machine, suction device and cutting drum

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