JP2014148766A - Quilting feather pack lining member and method for manufacturing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an independent quilting feather pack lining member having cold-proofing properties and lightness of feathers without showing feeling of using feather on a surface fabric side by eliminating restrictions on a design when using feathers as a member of a sewn product, and generating no blowout of feathers even when sewing on a surface fabric such as a hard fabric.SOLUTION: The quilting feather pack lining member 10 is a quilting feather pack which comprises a bag fabric, a feather bag peripheral sewing-up line 32 forming a feather bag and going around the outer peripheral part of the feather bag, feathers enclosed in the feather bag, and a quilting line 35 applied to the bag fabric. A joint area 31 is formed on the outside of the feather bag peripheral sewing-up line with a prescribed dimension which is previously designed according to the appearance of settling of a joint and an edge face.

Description

  In the present invention, an inner region (hereinafter referred to as a feather bag) in which feathers are enclosed between at least two overlapped fabrics (hereinafter referred to as bag fabrics) to be joined to the outer surface of a shoe or a sewing product is formed by quilting or the like. The present invention relates to a quilted feather pack lining member and a method for manufacturing the same.

  A sewn product is formed by dividing into several parts and combining them together. For example, the garment is formed by combining and sewing parts such as a right front body, a left front body, a back view, a right sleeve, a left sleeve, and a collar.

  The cloth on the front side of the garment (bag) tailored clothing or bag is called the outer fabric, and the fabric that is attached to the back when the clothing is tailored is called the lining.

A case where feathers are used as a member of a sewing product is known.
In order to manufacture a sewing product with feathers, it is necessary to take measures to prevent the feathers from shifting and blowing out, and it is difficult to finish the bag fabric that has been formed into a large feather bag by simply stitching into a sewing product. It was.

It is known to divide a feather bag in order to prevent the feathers from shifting.
A quilting process is known as a method for subdividing a feather bag.

In order to prevent the blowing of feathers from the texture of the fabric, it is known to form a feather bag using a fabric filled with a texture or a coated woven fabric or nonwoven fabric as a bag fabric.
Since the cloth is hard and not good in texture, it is known that an inner bag is formed on the inner side of the outer surface and the outer side of the lining, and feathers are enclosed in the inner bag.

According to the general manufacturing process of garment feather products, feather bags are formed during the manufacturing process as part of the outer parts.

As an example, a part of the manufacturing process of the feather product (the manufacturing process of the feather bag part 110) will be described with reference to FIGS.
First, the outer material 111, the first bag fabric 113, the second bag fabric 114, and the lining are cut into necessary parts.
FIG. 16 shows a process for forming a large feather bag 115. The first bag fabric 113 and the second bag fabric 114 are overlaid, and the feather inlet 116 is opened and the outer periphery is sewn. Hereinafter, the suture line that forms the feather bag 115 by sewing the bag fabric around is called the feather bag loop suture line 132.
FIG. 17 shows a process of stitching the outer fabric 111 to the bag fabric on which the large feather bag 115 is formed. At that time, the feather inlet 116 is kept open. Hereinafter, the suture line between the outer material 111 and the bag fabric is referred to as an outer material suture line 137. The suture line between the lining and the bag fabric is referred to as the lining suture line.
FIG. 18 shows the process of injecting the feather 122. A nozzle 117 is inserted from the feather inlet 116 to inject an appropriate amount of feather 122.
FIG. 19 shows a step of sewing and closing the feather inlet 116 to perform quilting. After sealing the feather 122, the feather bag 115 is subdivided by applying a quilting wire 135.
FIG. 20 shows a stitching process with other parts. For stitching with other parts, each part is aligned with the middle surface so that the outer surface stitching line 137 arranged on the outer periphery of the part does not appear on the outer surface, and the inner seam is sewn inside the outer surface stitching line 137. Line 136 is formed. In FIG. 21, the external appearance from the surface material 111 side when parts A118 and parts B119 are sewn is shown.
The ground stitching means that two or more fabrics are stitched together from the back side together at the stitching margin portion so as to form the ground stitching line 136.
After all parts are sewn, the lining is sewed according to the specifications. The lining is stitched outside the feather bag loop suture line 132.
The fly-out specification refers to a state in which sewing is not performed. Specifically, first, only two or more outer parts are sewn, then two or more inner parts are sewn, and then the outer surface and the outer lining are sewn only at the outer periphery of the stitched outer surface and the entire lining. This means that the lining is not sewn for each outer part.
The process is an example, and the process varies depending on the design of the sewing product.

A thread (Patent Document 1) for preventing a feather from blowing out and a sewing product (Patent Document 2) in which a sewing method of a sewing machine is devised are shown.
Furthermore, in Patent Document 2, there is a seam allowance on the outer side of the feather bag loop suture line arranged on the bag fabric of each part, and in order to prevent the feathers from blowing out, the stitching with the outer material and the lining is performed within the seam allowance. It is shown that the outer surface suture line or the lining suture line is disposed outside the feather bag circumferential suture line.

Also, in order to prevent the feathers from blowing out, when forming the feather bag, double the quilting line in the feather bag is provided in advance, and the stitching with the outer fabric or the lining is performed at the blank space between the quilting lines where there is no feather. Wear is shown (Patent Document 3).

According to the general manufacturing process (FIGS. 16 to 21), quilting lines appear on the outer surface.
There is shown a down jacket in which a quilted fabric containing feathers is used as an inner bag sandwiched between an outer material and a lining material or as a lining material, and quilting lines appearing on the outer material are reduced (Patent Document 4).

On the other hand, the backing member is usually used for the purpose of obtaining a different appearance from the outer surface or hiding the internal structure of the clothes.
In the process of manufacturing a sewn product, the backing member is often sewn at a stage close to the final process after each part is sewn.
It is known that synthetic fibers, natural fibers, and recycled fibers are used in sewing products.
In addition to these, natural leather and artificial leather (artificial leather and synthetic leather) are known for shoes.

Synthetic fibers are mainly made of polyester, and are characterized by being resistant to heat and not easily out of shape. As a backing member for the purpose of preventing cold, a material in which a high-density polyester material is raised is used.
Natural fibers are mainly made of silk and are characterized by good texture. However, handling is difficult and expensive.
Recycled fibers mainly use rayon, are glossy, and are light and thin.
The lining leather in shoes is thick and strong, but difficult to process compared to fibers.

A case where quilted fabric containing cotton is used as a lining member for clothes is known.
A member to be enclosed inside the quilting fabric is not limited to cotton, and soft materials having heat retaining properties such as wool and chemical fibers having a fine structure are known.

When feathers are used as clothing parts, feather bags form feather bags at the same time in the process of forming each part as part of the outer material, so they are handled independently and handled as parts that are distributed. It wasn't.

JP 2012-102456 A JP 2007-291552 A JP 2002-173815 A JP 2007-212387 A

  Conventional sewing products using feathers as members have the following problems.

The feather bag and the outer material are often quilted integrally, and there is a problem that feathers blow out from the seam of the quilting line.
In a sewing thread for a fiber product with feathers (Patent Document 1) or a sewing method in which a nylon fiber yarn is subjected to a water repellent treatment with a water repellent and an antistatic treatment to a nylon fiber yarn. A sewing product (Patent Document 2) devised so that the lower thread is a special thread and adjusted to adjust the thread tension (Patent Document 2) is shown, but when leather is selected as the outer material, a thick needle (# 16 To # 18) and thread (# 10 to # 30), the thread of Patent Document 1 and the stitching method of Patent Document 2 cannot be applied, and the feather 122 comes out from the gap between the thread and the needle hole. Or, since the seam becomes rough, there is a problem that the feather 122 comes out from the gap of the bag cloth formed between the seams (FIG. 21).

For garments that use feathers as the material, the quilting process is performed in consideration of the design of the outer material, but it must satisfy the design purpose while achieving the original purpose of preventing the deviation of feathers and the like. There wasn't.
However, in many cases, since the number of stitches is reduced due to the necessity of reducing the seams, there is a problem that a quilting line appears on the outer surface and the design is limited. In Patent Document 4, a measure to reduce the quilting line is taken, but when leather is selected as the outer material, there is a problem that feathers cannot be prevented from blowing out by using a thick needle and thread.

In the margin (sewing allowance) that occurs in the normal sewing process, there are many cases where it is not possible to secure a sufficient area for joining such as stitching in the subsequent process, and there is a problem that it is difficult to sew at the sewing allowance. .

There is disclosed an invention (Patent Document 3) in which a margin is provided between rectangular feather bags and stitching with a front or lining is performed with the margin. The down wear of patent document 3 is manufactured through the process which inject | pours a feather after stitching a surface material by the quilting process further to the bag cloth which formed the feather bag which has a feather injection hole by quilting, and sews the feather injection opening . The parts with feathers that have been stitched to the outer surface and other parts are sewn by ground stitching, etc., so that the outer surface suture line arranged on the outer periphery of the part does not appear on the appearance. It must be done inside and outside the feather bag loop suture. It is troublesome and difficult to sew between the outer surface suture line and the feather bag circumference suture line. In many cases, the needle and thread penetrate the feather bag, which causes a problem of blowing out the feather. In particular, when a thick or hard outer material (hereinafter, a hard fabric or the like) is selected, there is a problem that feathers cannot be prevented from being blown because thick needles and threads are used.
In addition, in the down wear of Patent Document 3 in which feathers are injected after quilting, if quilting is performed by design stitches other than straight lines to prevent the feathers from being offset, it is difficult to inject feathers into the feather bag, or There was a very annoying problem.

In order to prevent the feathers from being blown out, it is shown that the outer material and the lining material are sewn within the seam allowance existing outside the feather bag loop suture line arranged on the outer periphery of the part (Patent Document 2).
This will be specifically described with reference to FIGS.
FIG. 20 is an external view from the lining side after a stitching process between conventional feathered outer parts.
FIG. 21: is an external view from the surface side after the stitching | suture process of the conventional surface parts with feathers.
When the outer parts (features A118 and B119) having the feather bag 115 are sewn together within the seam allowance, the outer stitch line 137 arranged on the outer peripheral part of the outer parts does not appear on the appearance. It is necessary to perform it inside the outer surface suture line 137 and outside the feather bag loop suture line 132.
Originally, the seam allowance is provided to secure the strength of stitching when a suture line is formed on the fabric, and is an area for stitching with the outer fabric 111 or the lining or other parts (hereinafter, other fabric). Is not secured. The outer stitch line 137 and the lining stitch line are arranged as close to the outer periphery as possible so that they do not appear on the outer surface when stitched with other parts, but the seam allowance of the two parts is adjusted to the middle table. In addition, it is extremely troublesome and difficult to form the ground stitching line 136 between the outer stitching line 137 and the feather bag circumferential stitching line 132 arranged at the seam allowance of both parts.
Therefore, there is a problem of damaging the feather bag 115 in many cases when sewing the ground.
At that time, there was a problem that the feather 122 was blown out from the seam and the appearance was deteriorated (FIG. 21).
In addition, when the seam allowance made at the time of ground stitching is dismissed by declining it, there is a problem that the flare of one side passes through the flute bag of one part and the feathers blow out from the seam.
Closing the seam allowance is a type of seam allowance, in which the seam allowance that has been sewn together is defeated to one of the parts together and sewn to the part that was defeated.
In particular, when a hard cloth or the like for which a thick needle and thread must be used for the outer material 111 is selected, it is difficult to perform an operation for performing the sewing inside the outer surface outer suture line 137 and outside the feather bag circumferential suture line 132. Increased, and there was a problem that feather blowing could not be prevented.

  Usually, synthetic fibers, natural fibers, recycled fibers used as a lining member for sewing products, or natural leather and artificial leather used as a shoe lining have a problem that they are not effective in preventing cold.

The case where the quilting cloth 150 containing cotton is used as the backing member is shown in FIGS.
FIG. 22 is an external view of a conventional cotton-containing quilted fabric.
FIG. 23 is an external view of a conventional cotton-containing quilted fabric cut according to the product mold.
A sheet-shaped cotton-filled quilting fabric 150 (FIG. 22) made up of the first cotton bag fabric 152 and the second cotton bag fabric 153 is cut and cut to obtain a cotton-containing quilted fabric part 151. There was a problem that the appearance of the cotton 154 appeared outside, and when it was stitched to the outer surface, the appearance deteriorated (FIG. 23). In addition, when stitched to a surface such as a hard fabric, the needles and threads to be used are thick and the seam is rough, so that there is a problem that the cotton 154 in the middle comes out from the seam.
The quilting fabric with cotton has a problem that a great effect cannot be obtained with respect to cold protection as compared with a backing member such as synthetic fiber, natural fiber, and recycled fiber.

When feathers are used as parts of sewing products, the feather bag must be formed in the manufacturing process of forming each part as a part of the outer part, and the design is restricted, so that it looks like a normal lining member Therefore, there has been a demand for a backing member using feathers that can be easily handled independently and can be bonded to hard fabrics.

The present invention solves the above problems and eliminates design restrictions when using feathers as a member of a sewing product, so that the texture of using feathers on the outer surface does not appear, but the cold resistance of feathers and An object of the present invention is to provide an independent quilting feather pack lining member that is lightweight and does not generate feather blow-out even when stitched with a hard fabric or other outer material.

In order to solve the above problems, the quilted feather pack lining member of the present invention forms at least two overlapped fabrics (bag fabrics) and a region (feather bag) for enclosing feathers between the bag fabrics, A quilting feather pack comprising a feather bag loop stitching line formed by circling a feather bag outer periphery, a feather sealed in the feather bag, and a quilting line applied to the bag fabric, wherein the feather bag loop The present invention is characterized in that a joining region having a width of a predetermined dimension designed in advance according to the manner of joining and finishing of the end face is formed outside the suture line.

  It is preferable that the joining region is formed between the outer circumferential suture line and the feather bag circumferential suture line by providing an outer circumferential suture line that circulates around the outer periphery of the feather bag circumferential suture line.

  The quilting line is preferably a bi-directional quilting line.

  The quilting lines are preferably parallel and equally spaced quilting lines.

It is preferable that the joining with the other fabric is a suture.

  It is preferable that the quilting feather pack lining member of the present invention is attached as a lining of a leather outer material.

The quilted feather pack lining member of the present invention is preferably attached as a shoe lining.

In order to solve the above-mentioned problem, the method for manufacturing a quilted feather pack lining member of the present invention is provided on the outer periphery of a mold (pattern) in which the feather bag loop suture line, the joining region, and the feather bag are designed and arranged in advance. A step of cutting a sheet-like fabric with a cut line positioned; a step of using the cut fabric as a superposed fabric (bag fabric); and an outer side of the feather bag disposed on the bag fabric Removing the feather injection hole around the boundary, and forming the feather bag circulation suture line, the feather bag and the joining region, injecting feathers into the feather bag from the feather injection hole, and the feather After the step of injecting, the step of stitching the feather inlet and closing the feather bag to enclose the feather, and after the step of enclosing the feather, the bag fabric is subjected to quilting, Characterized by comprising the steps of forming a ring line, the.

The cut line refers to a line in which a cloth is cut in sewing.

The manufacturing method of the quilting feather pack lining member of the present invention is to connect the outer periphery of the feather bag loop suture line to the outer side of the outer periphery of the feather bag and to provide a feather inlet with a width of a predetermined dimension designed in advance according to the manner of the end face. Excluding the outer circumferential suture line, the outer circumferential suture line, the step of forming the joint region between the outer circumferential suture line and the feather bag circumferential suture line, and the step of injecting the feathers, and then the outer circumferential suture line. And a step of closing and closing the feather inlet formed by the step of forming the line.

The method for producing a quilted feather pack lining member of the present invention includes the step of forming the outer circumferential suture line and the joining region excluding the feather injection port at the same time as or after the step of forming the feather bag circumferential suture line. Instead, after the step of enclosing the feathers, the outer periphery of the feather bag circumferential suture line is circumferentially sutured with a width of a predetermined dimension designed in advance according to the manner of joining and the end face. You may provide the process of forming the said joining area | region between an outer periphery suture line and this outer periphery suture line, and the said feather bag circumference suture line.

According to the quilting feather pack lining member of the present invention, there is an effect that it is possible to secure a region where there is no feather necessary for joining of stitching, adhesion, fusion, and the like, and finishing of the end face such as half-turning.

According to the quilting feather pack lining member of the present invention, the stitching process with the other fabric is performed in the joining region formed with a width of a predetermined dimension designed in advance according to the manner of joining and the end face. Thus, not only the thin needles (# 9 to # 11) and the threads (# 60 to # 80) used for quilting the feather bag, but also the thick needles (# 16 for sewing the leather) To # 18) and thread (# 10 to # 30), even if stitched, the effect of preventing feathers from blowing out is exhibited.

According to the quilted feather pack lining member of the present invention, after performing stitching processing with other fabrics in the joining region, the outer parts are stitched together, and then the joining with the swing specification is performed in the same manner as a normal lining member. There is an effect that is possible.
That is, the effect which can be handled independently like the backing member of a synthetic fiber, a natural fiber, and a reproduction | regeneration fiber is produced.
Furthermore, there exists an effect which can select leather as a surface material.

  In addition, according to the quilting feather pack lining member of the present invention, it is easy to sew with other fabrics in the subsequent process in order to secure a joining region having a width necessary for joining and finishing of the end face, and damage the feather bag. There is no, there is an effect that can be performed quickly.

  According to the quilting feather pack lining member of the present invention, since the joining with the outer surface is performed via the joining region, the quilting line does not appear on the outer surface, and the design of the outer surface is not restricted.

According to the quilting feather pack lining member of the present invention, since the feathers are enclosed, there is an effect of obtaining a lightweight and lightweight lining member with good heat retention.
Since it can be handled as an independent lining member and there are no restrictions on the design of the outer material, there is an effect that it is possible to provide a sewn product that ensures heat retention while being lightly dressed in appearance. .

According to the quilting feather pack lining member of the present invention, there is an effect that the joining region is reinforced and strong by the quilting wire applied to the joining region.
Further, by applying the outer circumferential suture line, the joining region is further reinforced, and the effect of preventing fraying of the cut-off portion is achieved.

According to the quilting feather pack lining member of the present invention, even if feathers blow out to the outside from the feather bag loop suture line, the feather blowing out from there is blocked by the quilting line. Therefore, when bonded to the outer surface, feathers are not blown out on the end face, so that an effect of maintaining a beautiful appearance is achieved.
Further, the blocking effect is further enhanced by applying the outer circumferential suture line.

According to the quilting feather pack lining member of the present invention, since the bag fabric is sewn with thin needles (# 9 to # 11) and threads (# 60 to # 80) during quilting, there are few feathers blown out from the seam There is an effect.

According to the quilting feather pack lining member of the present invention, by providing a plurality of parallel line-like or lattice-like quilting lines, the effect of preventing the deviation of the feathers is exerted.
Especially when used for shoe lining, it has fine horizontal parallel lines or lattice-shaped quilting lines, which has the effect of preventing the displacement of feathers due to the force in the direction of gravity applied when inserting a foot. .

According to the quilting feather pack lining member of the present invention, the joining strength is increased by performing the joining by sewing.

  According to the quilting feather pack lining member of the present invention, the feather bag circumferential suture line and the outer circumferential suture line are regarded as both ends of the joining region, and by determining the position of the suture line with another fabric as a guide line, The needle and thread can be easily sutured without damaging the feather bag.

  According to the manufacturing method of the quilting feather pack lining member of the present invention, the quilting feather pack lining member of the present invention having the effects up to the preceding paragraph can be manufactured.

It is an external view of the Example which used the quilting feather pack lining member of this invention for shoes. In the manufacturing method of the quilting feather pack lining member of this invention, it is the figure which showed the process of cut | disconnecting the two bag fabrics for enclosing a feather. In the manufacturing method of the quilting feather pack lining member of this invention, it is the figure which showed the process of superimposing the two bag fabric for enclosing a feather. In the manufacturing method of the quilting feather pack backing member of the present invention, it is the appearance after the process of forming a feather bag circumference suture line and an outside circumference suture line. It is a figure which shows the process of inject | pouring a feather into a feather bag in the manufacturing method of the quilting feather pack lining member of this invention. In the manufacturing method of the quilting feather pack lining member of this invention, it is an external view after the process of sewing and closing a feather inlet. It is one Example of the manufacturing method of the quilting feather pack backing member of this invention, Comprising: It is an external view at the time of manufacturing several this backing member collectively. It is one Example of the quilting feather pack lining member of this invention, Comprising: It is an external view at the time of using this lining member as a lining of shoes. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view at the time of using this lining member as a lining of shoes. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view from the surface material side when the parts of this lining member of shoes are sewn together. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view from the lining side when this lining member is stitched | sutured to the outer surface of leather shoes. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view at the time of using this lining member as a lining of the coat of leather. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view from the surface material side at the time of sewing the parts of the clothes of this lining member. It is another Example of the quilting feather pack lining member of this invention, Comprising: It is an external view from the lining side when this lining member is stitched | sutured to the outer surface of clothes. It is another Example of the quilting feather pack backing member of this invention, Comprising: It is an external view at the time of using this backing member as a backing of a trainer. It is a figure which shows the formation process of the conventional big feather bag. It is a figure which shows the process of stitch | sewing a surface material to the bag cloth which formed the conventional large feather bag. It is a figure which shows the conventional injection | pouring process of a feather. It is a figure which shows the process which sews and closes the conventional feather injection hole, and performs a quilting process. It is an external view from the lining side after the stitching | suture process of the conventional feathered outer parts. It is an external view from the surface side after the stitching | suture process of the conventional surface parts with feathers. It is an external view of the conventional cotton-containing quilting cloth. It is an external view at the time of cutting the conventional quilting cloth containing cotton according to a product type.

  The quilting feather pack lining member and the manufacturing method thereof according to the present invention will be described.

First, the quilting feather pack lining member 10 will be described with reference to FIGS. 1 and 2.
FIG. 1 is an external view of an embodiment in which a quilted feather pack lining member 10 of the present invention is used for shoes.
The quilting feather pack lining member 10 shown in FIG. 1 is formed based on a boot pattern (mold).

In the quilting feather pack lining member 10 shown in FIG. 1A, a joining region 31 is disposed on the outermost side of the lining member cut along a cut line 34 of a pattern 24 shown in FIG.
At the inner boundary of the joining region 31, a feather bag circumferential suture line 32 formed by circumferential sewing is provided.
Feather bag 15 formed by first bag fabric 13, second bag fabric 14 and feather bag loop suture line 32 is provided, and feathers are uniformly enclosed.

The joining region 31 is formed with a width of a predetermined dimension that is secured in advance by design in accordance with the manner of the end face of joining, such as stitching, adhesion, and fusion, and half-turning, and there are no feathers. It is an area. By stitching with other fabrics at the joint region 31, stitching with the thin needle (# 9 to # 11) and thread (# 60 to # 80) used when quilting the feather bag 15 is performed. Of course, even if the sewing is performed with the thick needles (# 16 to # 18) and the threads (# 10 to # 30) used when sewing the leather, it is possible to prevent the feathers from blowing out.

With feathers enclosed in a large feather bag 15, the bag fabric is quilted with a plurality of parallel lines or grids using thin needles (# 9 to # 11) and threads (# 60 to # 80). Processing is performed, and the feather bag 15 is subdivided.

The strength of the joining region 31 is reinforced by the quilting wire 35 applied to the entire quilting feather pack lining member 10.
In FIG. 1A, a quilting wire 35 is provided in the joining region 31, but the quilting wire 35 may be provided only in the region of the feather bag 15.

The quilting feather pack lining member 10 shown in FIG. 1B is formed by sewing around the outer boundary of the joining region 31 on the outermost side of the lining member cut according to the cut line 34 of the pattern 24 shown in FIG. An outer circumferential suture line 33 is provided.
A joining region 31 is provided inside the outer circumferential suture line 33.
At the inner boundary of the joining region 31, a feather bag circumferential suture line 32 formed by circumferential sewing is provided.
Feather bag 15 formed by first bag fabric 13, second bag fabric 14 and feather bag loop suture line 32 is provided, and feathers are uniformly enclosed.

The joint region 31 provided between the feather bag loop suture line 32 and the outer loop suture line 33 is secured by design in advance according to the manner of the end face of the joint such as stitching, adhesion, and fusion, and half-turning. It is an area formed with a width of a predetermined dimension and having no feathers. By stitching with other fabrics at the joint region 31, stitching with the thin needle (# 9 to # 11) and thread (# 60 to # 80) used when quilting the feather bag 15 is performed. Of course, even if the sewing is performed with the thick needles (# 16 to # 18) and the threads (# 10 to # 30) used when sewing the leather, it is possible to prevent the feathers from blowing out.

With feathers enclosed in a large feather bag 15, the bag fabric is quilted with a plurality of parallel lines or grids using thin needles (# 9 to # 11) and threads (# 60 to # 80). Processing is performed, and the feather bag 15 is subdivided.

The feather bag circumferential suture line 32 and the outer circumferential suture line 33 are arranged with a width of a predetermined dimension designed in advance according to the manner of joining and the end face, and the two suture lines are connected to other fabrics. Used as a guide line when stitching.

The strength of the joining region 31 is reinforced by the outer circumferential suture line 33 and the quilting line 35 applied to the entire quilting feather pack lining member 10.
Although FIG. 1B shows a case where the quilting wire 35 is provided in the joining region 31, the quilting wire 35 may be provided only in the region of the feather bag 15.

That is, the quilted feather pack lining member 10 of the present invention uses a portion including feathers stitched with a thin thread that is less likely to blow feathers and a thick thread that is likely to blow feathers. It has a structure consisting of parts that do not contain feathers.

The quilting feather pack lining member 10 can be handled independently as a lining part of shoes or clothes.

  Next, an embodiment of a method for producing a quilted feather pack lining member will be described with reference to FIGS.

FIG. 2 is a view showing a process of cutting two bag fabrics for enclosing feathers in the manufacturing method of the quilted feather pack lining member 10 of the present invention.
On the outermost side of the product part pattern 24, a joining region (not shown) formed with a width of a predetermined dimension designed in advance according to the manner of joining and the end face is disposed. Cutting is performed according to the cutting line 34 of the pattern 24 of the sheet-like cloth 23 to obtain a plurality of stamped bag cloths.
On the bag fabric cut according to the cut line 34 of the pattern 24, a draft line of a feather bag circumferential suture line 32 formed around the inner boundary of the joining region 31 is written.
If necessary, a draft line of the outer circumferential suture line 33 formed around the outer boundary of the joining region 31 is entered.

FIG. 3 is a view showing a process of superposing two bag fabrics for enclosing feathers in the manufacturing method of the quilted feather pack lining member 10 of the present invention. In FIG. 3, the bag fabric on the side in contact with the person is the first bag fabric 13, and the bag fabric on the side in contact with the outer surface (not shown) is the second bag fabric 14.
The material of the first bag fabric 13 and the second bag fabric 14 uses a nonwoven fabric, a woven fabric, or a knitted fabric.
Nonwoven fabrics have no weaves or stitches and are therefore suitable for preventing feathers from blowing out, but their strength is inferior to fabrics and knitted fabrics.
Woven fabrics and knitted fabrics have soft and fine feathers from the weaves and stitches. Therefore, a crushing process is performed with a roller or the like in order to make the gap between the eyes finer, but the fabric becomes harder than when the crushing process is not performed. Among the woven fabrics, ultra-long cotton fabric is more preferable. Super-long cotton refers to cotton having an average fiber length of 35 mm or more. Super-long cotton fabric is characterized by excellent strength, dense texture and little unevenness.
Different materials may be used for the first bag fabric 13 and the second bag fabric 14. For example, the second bag fabric 14 on the side in contact with the outer fabric is made of a hard woven fabric that has been subjected to feather blowing prevention treatment, and the first bag fabric 13 on the side in contact with the person has a good touch, excellent strength, and feathers. It is preferable to use super-long cotton that is difficult to blow out. However, it is not limited to this.

FIG. 4 is an external view after the step of forming the feather bag circumferential suture line 32 and the outer circumferential suture line 33 in the manufacturing method of the quilted feather pack lining member 10 of the present invention.
Using an industrial power sewing machine, the sewing is performed in accordance with the underline of the feather bag circumferential suture line 32 written in the first bag fabric 13 and the second bag fabric 14 superimposed in the previous step, and the feather bag circumferential suture is performed. Line 32 is formed.
If necessary, the joining region 31 may be reinforced by forming the outer circumferential suture line 33 by sewing with the sewing machine according to the construction line of the outer circumferential suture line 33 written on the outer boundary of the joining region 31. .
The sewing needles are ball-point shaped needles (# 9 to # 11) of the same thickness used for sewing duvets and quilting to prevent the feathers from blowing out from the gap between the seam and thread. Also, from the same point of view, yarns having a thickness of # 60 to # 80 are used.
When sewing is performed by main stitching, chain stitching, and zigzag stitching, stitches suitable for preventing the blowout of feathers will be obtained. preferable.
At that time, the start point and the end point of the stitching line are stitched without being joined, and are left as an opening, and the opening is used as the feather injection port 16.
The sewing machine 32 capable of simultaneously forming two suture lines at a predetermined interval, for example, a two-needle sewing machine, may be used to form the feather bag circumferential suture line 32 and the outer circumferential suture line 33 simultaneously.

FIG. 5 is a diagram showing a process of injecting the feathers 22 into the feather bag 15 in the manufacturing method of the quilted feather pack lining member 10 of the present invention.
For the injection of the feathers 22, for example, a feather injection device using air is used. A nozzle 17 that performs suction with air is inserted into the feather 22 accumulated in the case, and the feather 22 is sucked up. The feathers 22 move on the air through the pipe that has flowed air. The nozzle 17 for injecting the feather 22 is inserted into the feather inlet 16 provided in the bag fabric, and the feather 22 is fed together with air having a predetermined pressure. At that time, a predetermined amount of feathers 22 can be injected by measuring in advance an appropriate amount of feathers 22 in the parts to be injected and accumulating them in the case.
It is preferable to inject the feathers 22 that are mixed at a fixed ratio using down and feathers.
Down is a dandelion shape called a down ball with many feathers coming out from the center. Feather is a feather and has a hard core in the center like a flat leaf. Down is soft and warm. On the other hand, the feather is harder and lower in heat retention than down. The mixing ratio is determined in consideration of touch, heat retention, price, etc.

FIG. 6 is an external view after the step of closing and closing the feather inlet 16 in the method for manufacturing the quilted feather pack lining member 10 of the present invention.
In order to sew the feather injection port 16, it is preferable to use the same sewing machine, needle, and thread as when the feather bag circumferential suture line 32 is sewed.
In consideration of preventing the feather 22 from being blown out, the start point and the end point of the feather bag circumferential suture line 32 are connected, and stitching is performed so as to overlap the feather bag circumferential suture line 32 previously applied. The feather inlet 16 is closed so as to cut off the path.
Thereafter, the outer circumferential suture line 33 may be formed by sewing the outer boundary of the joining region 31 provided along the feather bag circumferential suture line 32 with the sewing machine, thereby reinforcing the joining region 31.
When the outer circumferential suture line 33 is formed before the step of injecting the feathers 22, the feather injection port 16 of the outer circumferential suture line 33 is similarly sutured.
Alternatively, a double needle sewing machine may be used to simultaneously close the feather injection ports 16 by the two suture lines.
Thereafter, the feathers 22 are made uniform using a roller or the like.

FIG. 1 is an external view after a quilting process in the manufacturing method of the quilting feather pack lining member 10 of the present invention.
The quilting process is performed by sewing using a sewing machine or welding using an ultrasonic welding machine. Sewing using a sewing machine is preferable because it has higher strength than welding.
For example, it is preferable to use an industrial power sewing machine for the cloth shown in FIG.
In consideration of preventing the feather 22 from being blown out, it is preferable to use the same needle and thread as those in which the feather bag circumferential suture line 32 is formed.
If the sewing method is the same as the case of forming the feather bag circumferential suture line 32, the stitches are fine and suitable for quilting with the feathers 22 as batting.
In the quilting process, first, a plurality of parallel first quilting lines 35 having an interval of at least about 2 cm in width are formed so that the quilting lines 35 are formed all over the inside of the cut line 34 of the bag fabric into which the feathers 22 are injected. Form. Next, a plurality of parallel second quilting lines 35 having a width of at least about 2 cm are formed so as to cross the first quilting line 35 so that the quilting line 35 is formed in the entire area inside the cut line 34. Form. The angle between the first quilting line 35 and the second quilting line 35 is determined by the design.
However, the shape of the quilting is not limited to this. Further, the quilting line 35 may be provided only in the region of the feather bag 15.

  If the step of forming the outer circumferential suture line 33 is omitted in the manufacturing method, the quilted feather pack lining member 10 of the present invention shown in FIG. 1A can be obtained.

FIG. 7 is an example of a manufacturing method of the quilting feather pack lining member 10 of the present invention, and is an external view when a plurality of the lining members are manufactured together (the quilting line is not shown).
In the embodiment of the manufacturing method of the quilting feather pack lining member 10, the method for individually manufacturing one part of the lining member has been described. By using the industrial power sewing machine that inputs pattern data of each part of the sewing product to the CAD, has a built-in electronic computer, and can form a stitch line according to the pattern data input to the CAD, The manufacturing method of the present invention shown in FIG. 2 to FIG.

  Hereinafter, one specific example of implementation of the present invention will be described.

FIG. 8 is one embodiment of the quilted feather pack lining member 10 of the present invention, and is an external view when the lining member is used as a shoe lining. FIG. 8 shows an appearance in which the inside of the boot is visible by opening the fastener of the boot A51.
FIG. 9 shows another embodiment of the quilted feather pack lining member 10 of the present invention, and is an external view when the lining member is used as a shoe lining. FIG. 9 shows the quilting wire 35 applied to the lining member as a design by folding the lining of the boot B52 using the quilting feather pack lining member 10 of the present invention.

An embodiment of the quilted feather pack lining member 10 of the present invention in leather shoes will be described based on the process of manufacturing shoes.
A shoe is manufactured through an instep process for cutting and stitching the parts of the upper part, joining the lining, and a bottoming process for attaching the suture parts of the upper part to the sole parts.
The leather material used for the upper part of the upper part is mainly tanned animal leather, but the types are cattle, goats, sheep, pigs, kangaroos, horses, etc. Is mentioned. Examples of reptiles include snakes, lizards, crocodiles.
The parts of the former part are divided into, for example, outer blades, inner blades, and kagami.

Using a cutting machine, cut the leather outer fabric into parts according to the molds made in advance.
The cut leather parts are called “ski”, and when they are stitched, an operation for adjusting the appearance of the shoes is performed, but this is omitted here.
Each part of the backing member of the upper part is manufactured according to the manufacturing method of the present invention described above.

Each part of the cut outer material is stitched to the state before the lining part is attached.
The stitching of the outer fabrics is performed using an 18-type sewing machine that is a sewing machine for shoes. It is preferable to use a sewing needle having a thickness of (# 16 to # 18) and a thread having a thickness of (# 10 to # 30) for sewing. It is common to sew with lock stitches by a method such as over stitching, split stitching or split stitching.

FIG. 10 shows an external view from the front side when the parts of the quilting feather pack lining member 10 of the present invention of the shoe are stitched together (the figure shows the parts of the boot. The quilting shows only a part. ).
The joint region 31 disposed on the lining member A18 and the lining member B19 is sewn, and a ground stitch line 36 is formed to prevent the feathers from blowing out.
Further, it is possible to take measures so that the feather bag 15 is not damaged when the joining region 31 is sutured by using the feather bag circumferential suture line 32 and the outer circumferential suture line 33 as guide lines.

FIG. 11 is an external view from the lining side when the quilting feather pack lining member 10 of the present invention is sewn to the outer surface 11 of a leather shoe (the figure shows parts of the boot. Only part of the quilting is shown) showed that.).
When the outer material 11 and the lining member 10 are sewn, the outer seam line 37 is formed by sewing the inside of the joining region 31 disposed on the outer periphery of the lining member A18 and the entire backing member B19, It is assumed to be a flyer specification.
Also, the feather bag circumferential suture line 32 and the outer circumferential suture line 33 can be used as guide lines, and measures can be taken so as not to damage the feather bag when the joining region 31 is sutured.
It must be sewn using the same 18 kinds of sewing machine as the stitches of the outer fabrics 11 using very thick needles (# 16 to # 18) and thread (# 10 to # 30). The quilting feather pack lining member 10 of the present invention that does not sew through the feather bag can effectively prevent the feathers from blowing out, and is optimal as a lining for a leather surface shoe for which measures against cold are desired.

Finally, a bottoming process is performed.
Also in the bottoming step, the lining member and the shoe sole can be performed through the joining region 31, and there is no adverse effect that causes the feather bag to blow off feathers.

Although the shoes in the present embodiment are feather products, quilting lines do not appear on the appearance and the degree of freedom in design is high.
On the other hand, from the characteristic of feathers, it also has the effect of being lightweight while having heat retention.
In addition, the quilted feather pack lining member of the present invention can manufacture shoes with the same handling as the synthetic fiber, natural fiber, and recycled fiber lining members without limiting the material of the outer material, such as leather shoes and leather boots. As a lining, it is possible to provide shoes that ensure heat retention even though the appearance is not a cold protection type.
Traditionally, sewing of shoes requires the use of thick needles and threads, so handling of feathers that come out even with small gaps is cumbersome and difficult for shoe sewers who do not have dedicated sewing equipment. Met.
In the quilting feather pack lining member of the present invention, the joining region is disposed with a width of a predetermined dimension designed in advance according to the manner of joining and end face finishing, and independently of the lining member with feathers. As a result of handling, it became possible to provide new options for shoe design.

  Hereinafter, other specific examples of the present invention will be described.

FIG. 12 is one example of the quilting feather pack lining member 10 of the present invention, and is an external view when the lining member 10 is used as a lining of a leather coat 53.
FIG. 15 is another embodiment of the quilting feather pack lining member 10 of the present invention, and is an external view when the lining member 10 is used as the lining of the trainer 54. The right half of the trainer 54 in FIG. 15 is shown through the inside. In the present embodiment, the quilted feather pack lining member 10 of the present invention is joined to the outer surface 11 of the thin trainer 54 fabric, thereby providing a garment that is kept light and is kept warm while keeping warm.

  An embodiment of the quilted feather pack lining member 10 of the present invention in the leather coat 53 will be described based on the manufacturing process.

The coat 53 is manufactured through a process in which clothes are divided into a plurality of parts, and are cut, stitched, and joined together.
The leather material used for the outer coat 11 of the leather coat 53 is, for example, mainly tanned animal leather, such as cows, goats, sheep, pigs, kangaroos and horses. . Examples of reptiles include snakes, lizards, crocodiles.

  The garment is manufactured by dividing it into parts such as a right front body, a left front body, a back sight, a right sleeve, a left sleeve, and a collar, and combining them together.

Using a cutting machine, cut the leather outer fabric into parts according to the molds made in advance.
Each part of the backing member is manufactured according to the manufacturing method of the present invention described above.

Each part of the cut outer material 11 is stitched to the state before the lining part is attached.
The stitching between the outer surfaces 11 is performed using an industrial power sewing machine or the like. It is preferable to use a sewing needle having a thickness of (# 16 to # 18) and a thread having a thickness of (# 10 to # 30) for sewing.

FIG. 13 shows an external view from the front material 11 side when the parts of the clothing of the quilting feather pack lining member 10 of the present invention are stitched together (the figure shows parts of the coat 53. The quilting shows only a part. .)
The joint area 31 disposed on the lining member C20 and the lining member D21 is sewed to form a ground stitch line 36 and prevent the feathers 22 from blowing out.
Further, it is possible to take measures so that the feather bag 15 is not damaged when the joining region 31 is sutured by using the feather bag circumferential suture line 32 and the outer circumferential suture line 33 as guide lines.

FIG. 14 shows an external view from the lining side when the quilting feather pack lining member 10 of the present invention is stitched to the outer surface 11 of the garment (the figure shows parts of the coat 53. Only a part of the quilting is shown). Indicated.).
When the outer material 11 and the lining member 10 are sewn, the outer seam line 37 is formed by sewing the inside of the joining region 31 disposed on the outer periphery of the lining member C20 and the lining member D21 as a whole, It is assumed to be a flyer specification.
Also, the feather bag circumferential suture line 32 and the outer circumferential suture line 33 can be used as guide lines, and measures can be taken so as not to damage the feather bag when the joining region 31 is sutured.
Since it is sutured using the same industrial power sewing machine as the stitching of the outer fabrics 11 using very thick needles (# 16 to # 18) and thread (# 10 to # 30), it is possible to sew through the feather bag. The quilting feather pack lining member 10 of the present invention, which is not present, can effectively prevent the feathers from blowing out and is optimal as a lining for a leather coat for which measures against cold are desired.

Finally, end face processing is performed.
The end face treatment can also be performed via the joining region 31 of the quilting feather pack lining member 10 of the present invention, and there is no adverse effect that causes feathers to blow out on the feather bag.

Although the leather coat in this example is a feather product, the quilting line does not appear on the appearance and the degree of freedom in design is high.
On the other hand, from the characteristic of feathers, it also has the effect of being lightweight while having heat retention.
Conventionally, sewing of leather coats requires the use of thick needles and threads, and handling of feathers that would fall out even with a minute gap was cumbersome and difficult.
In addition, the quilting feather pack lining member of the present invention can manufacture clothes with the same handling as the synthetic fiber, natural fiber, and recycled fiber lining members without limiting the material of the outer material, so the trainer shown in FIG. 54. In addition, as a lining for T-shirts, shirts, etc., it is possible to provide clothes that are kept warm while being lightly dressed without taking measures against cold.
As for the said lining member, according to the mode of joining and the end of the end face, it is arranged that the joining area has a width of a predetermined size designed in advance, and can handle the lining member with feathers independently. It has become possible to provide new options for designing clothes with feathers.

In the embodiment for carrying out the present invention, the joining is exemplified by stitching, but bonding, welding, fusion or the like may be used, and the present invention is not limited to this. In sewing, a sewing machine is used, but other methods such as hand-sewing may be used.
Although the feather pack which encloses feathers was illustrated, it may be a soft material with heat retention, such as wool, cotton, or a chemical fiber having a fine structure, and is not limited thereto.
Further, the other fabric to be joined is exemplified by leather, but it can be applied to any fabric such as a thick fabric to a thin fabric or a soft fabric to a hard fabric, and is not limited thereto.
Moreover, although illustrated about shoes and clothes, it is clear that it is applicable also to other sewing products.

10 Quilted Feather Pack Lining Member 11 Outer Material 13 First Bag Fabric 14 Second Bag Fabric 15 Feather Bag 16 Feather Injection Port 17 Nozzle 18 Lining Member A
19 Lining member B
20 Lining member C
21 Lining member D
22 Feather 23 Fabric 24 Pattern 31 Joint area 32 Feather bag circumferential suture line 33 Outer circumferential suture line 34 Cut line 35 Quilting line 36 Ground stitch line 37 Outer stitch line 51 Boot A
52 Boots B
53 Coat 54 Trainer 110 Feather bag part 111 Outer fabric 113 First bag fabric 114 Second bag fabric 115 Feather bag 116 Feather inlet 117 Nozzle 118 Parts A
119 Parts B
122 Feather 132 Feather Bag Circumference Suture Line 135 Quilting Line 136 Ground Sewing Suture Line 137 Surface Sewing Line 150 Cotton Quilted Fabric 151 Cotton Quilted Fabric Parts 152 First Cotton Bag Fabric 153 Second Cotton Bag Fabric 154 Cotton

Claims (10)

At least two pieces of layered fabric (bag fabric);
Forming a region (feather bag) for enclosing feathers between the bag fabrics, and a feather bag loop suture line formed by circling the outer periphery of the feather bag;
Feathers enclosed in the feather bag;
A quilting line applied to the bag fabric,
A quilted feather pack consisting of
Forming a joining region having a width of a predetermined dimension designed in advance according to the manner of joining and the end face on the outer side of the feather bag loop suture line,
Quilted feather pack lining member characterized by.   The joint region is formed between the outer circumferential suture line and the feather bag circumferential suture line by providing an outer circumferential suture line that circulates around the outer periphery of the feather bag circumferential suture line. The quilted feather pack lining member according to claim 1.   The quilting feather pack lining member according to claim 1 or 2, wherein the quilting line is a bi-directional quilting line.   The quilting feather pack lining member according to any one of claims 1 to 3, wherein the quilting lines are parallel and equally spaced quilting lines.   The quilting feather pack lining member according to claim 1, wherein the joining with the other fabric is stitching.   The quilting feather pack lining member according to claim 1, wherein the quilting feather pack lining member is attached as a lining of a leather outer material.   The quilting feather pack lining member according to claim 1, wherein the quilting feather pack lining member is attached as a shoe lining. Cutting the sheet-like fabric with a cutting line located on the outer periphery of a mold (pattern) in which the feather bag looping suture line and the joining region and the feather bag are designed and arranged in advance;
A step of making the cut fabric into at least two superposed fabrics (bag fabrics);
The outer boundary of the feather bag arranged in the bag fabric is looped and sutured except for the feather injection port, and the feather bag loop suture line and the feather bag and the joining region are formed;
Injecting feathers into the feather bag from the feather inlet,
After the step of injecting the feathers, the step of suturing the feather inlet and closing the feather bag to enclose the feathers;
After the step of enclosing the feathers, the bag fabric is subjected to a quilting process to form a quilting line;
A method for producing a quilted feather pack lining member. The outer periphery of the feather bag circumferential suture line is joined around the outer periphery of the feather bag with a predetermined dimension according to the manner of the end face, except for the feather injection port, and the outer circumferential suture line and the outer side thereof. Forming the junction region between a loop suture line and the feather bag loop suture line;
After the step of injecting the feathers, closing and closing the feather inlet formed by the step of forming the outer circumferential suture line;
The method for producing a quilted feather pack lining member according to claim 8. After the step of encapsulating the feathers, the outer periphery of the feather bag loop suture line is looped and stitched with a predetermined size in accordance with the manner of joining and the end face, and the outer loop stitches. The method for producing a quilted feather pack lining member according to claim 8, further comprising a step of forming the joining region between a line and the outer circumferential suture line and the feather bag circumferential suture line.