JP2014144551A - Substrate with water-repellent film, and article for transportation equipment - Google Patents

Substrate with water-repellent film, and article for transportation equipment Download PDF

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JP2014144551A
JP2014144551A JP2013013146A JP2013013146A JP2014144551A JP 2014144551 A JP2014144551 A JP 2014144551A JP 2013013146 A JP2013013146 A JP 2013013146A JP 2013013146 A JP2013013146 A JP 2013013146A JP 2014144551 A JP2014144551 A JP 2014144551A
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component
water
substrate
group
repellent film
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JP6011364B2 (en
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Yosuke Takeda
洋介 竹田
Hirokazu Kodaira
広和 小平
Takashige Yoneda
貴重 米田
Yasuteru Hoshino
泰輝 星野
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AGC Inc
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Asahi Glass Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a substrate with a water-repellent film which film has durability such as moisture resistance, is excellent in both of static water repellency and dynamic water repellency, and particularly has a high level of dynamic water repellency and to provide an article for transportation equipment, which article comprises the substrate with the water-repellent film.SOLUTION: The substrate with the water-repellent film includes: the substrate; an underlying layer which is formed on at least a part of the surface of the substrate, is based on silicon oxide, and includes an oxide of an element M having the electronegativity lower than that of a silicon atom; and a water repellent layer which is formed above the underlying layer by using a water repellent layer formation composition containing straight-chain polyorganosiloxane having a hydrolyzable silyl group at the terminal and/or a partially-hydrolyzed condensate thereof. The article for transportation equipment, which article comprises the substrate with the water-repellent film.

Description

本発明は、撥水性と耐久性をともに有する撥水膜を具備する撥水膜付き基体、およびこの撥水膜付き基体からなる輸送機器用物品に関する。   The present invention relates to a substrate with a water-repellent film comprising a water-repellent film having both water repellency and durability, and an article for transport equipment comprising the substrate with a water-repellent film.

従来から、各種技術分野において、基体の表面に撥水性を付与することが強く求められている。撥水性には静的撥水性(水滴が付着しにくい性質)と動的撥水性(水滴が転がりやすい性質、滑水性)とがあり、用途により多少の違いがあるがその両方が求められることが多い。特に、自動車ガラス等の輸送機器用物品においては、静的撥水性および動的撥水性の双方に優れたものが求められている。   Conventionally, in various technical fields, it has been strongly required to impart water repellency to the surface of a substrate. There are two types of water repellency: static water repellency (a property that prevents water droplets from sticking) and dynamic water repellency (a property that allows water droplets to easily roll, water slidability). Many. In particular, articles for transportation equipment such as automobile glass are required to be excellent in both static water repellency and dynamic water repellency.

基体表面に撥水性を付与する方法としては、基体の表面に撥水性の被膜を形成することが一般的に行われており、優れた撥水性を有する被膜(以下、「撥水膜」という)を形成するための組成物に関する技術開発がなされている。   As a method for imparting water repellency to the surface of a substrate, a water-repellent coating is generally formed on the surface of the substrate, and a coating having excellent water repellency (hereinafter referred to as “water-repellent film”). Technological developments have been made on compositions for forming sucrose.

上記撥水膜形成用の組成物において、静的撥水性に加えて動的撥水性にも優れた撥水膜を形成するための組成物として、加水分解性基とともにフルオロアルキル基や長鎖アルキル基を有するオルガノシランを用いた組成物が知られている。このような組成物により得られる撥水膜は、静的撥水性および動的撥水性ともに優れた撥水膜であるが、近年、動的撥水性についてさらに高い要求がなされている。例えば、動的撥水性は、通常、水滴の転落角が小さいほど良好であるとされるが、これに加えて、例えば、微小な水滴の滑落速度が速い性質が求められるようになった。   In the composition for forming a water-repellent film, as a composition for forming a water-repellent film excellent in dynamic water repellency in addition to static water repellency, a fluoroalkyl group and a long-chain alkyl are combined with a hydrolyzable group. A composition using an organosilane having a group is known. The water-repellent film obtained by such a composition is a water-repellent film excellent in both static water repellency and dynamic water repellency, but in recent years, there has been a higher demand for dynamic water repellency. For example, the dynamic water repellency is generally considered to be better as the drop angle of the water droplet is smaller, but in addition to this, for example, the property that the sliding speed of the minute water droplet is fast is required.

一方、このような撥水膜を形成する際に、撥水膜の耐久性を高めるために基体表面と撥水膜の間にシリカ等の下地層を形成する技術が知られている。このような、下地層として例えば、特許文献1には、シリコンアルコキシドと、ケイ素以外の金属のアルコキシドのキレート化物を含有する組成物により形成された下地層が記載されている。特許文献1に記載の下地層によれば、フルオロアルキル基を有するオルガノシランを用いて得られた撥水膜の耐久性を高める効果は得られているが、該撥水膜の動的撥水性をより高いレベルに引き上げるものではない。   On the other hand, when forming such a water-repellent film, a technique is known in which an underlayer such as silica is formed between the surface of the substrate and the water-repellent film in order to increase the durability of the water-repellent film. As such an underlayer, for example, Patent Document 1 describes an underlayer formed of a composition containing silicon alkoxide and a chelate of an alkoxide of a metal other than silicon. According to the underlayer described in Patent Document 1, the effect of enhancing the durability of the water-repellent film obtained using the organosilane having a fluoroalkyl group is obtained, but the dynamic water-repellent property of the water-repellent film is obtained. Is not raised to a higher level.

特開2001−205187号公報JP 2001-205187 A

本発明は、上記観点からなされたものであって、耐湿性等の耐久性を備えるとともに、静的および動的の両撥水性に優れる撥水膜であり、特に高いレベルの動的撥水性を有する撥水膜を有する撥水膜付き基体および該撥水膜付き基体からなる輸送機器用物品の提供を目的とする。   The present invention was made from the above viewpoint, and is a water-repellent film having durability such as moisture resistance and excellent in both static and dynamic water repellency, and has a particularly high level of dynamic water repellency. It is an object of the present invention to provide a substrate with a water-repellent film having the water-repellent film and an article for transport equipment comprising the substrate with the water-repellent film.

本発明は、以下の構成を有する撥水膜付き基体および輸送機器用物品を提供する。
[1] 基体と、前記基体の少なくとも一部の表面に撥水膜とを有する撥水膜付き基体であって、
前記撥水膜は、基体側から順に、
酸化ケイ素を主体とし、ケイ素原子よりも電気陰性度が低い元素Mの酸化物を含む下地層、および、
下記式(1)で表される化合物および/またはその部分加水分解縮合物からなる(A)成分を含む撥水層形成用組成物を用いて形成された撥水層、
を有する撥水膜付き基体。
−(SiR O)−SiR −Y−Si(R3−n(X …(1)
(ただし、式(1)中、Rは炭素原子数10以下のアルキル基または−Y−Si(R3−n(X基を、Rはそれぞれ独立して炭素原子数3以下のアルキル基を、Yはそれぞれ独立して炭素原子数2〜4のアルキレン基を、Rはそれぞれ独立して1価の炭化水素基であり、Xはそれぞれ独立して加水分解性基を示す。kは10〜200の整数であり、nは1〜3の整数である。)
The present invention provides a substrate with a water-repellent film and an article for transport equipment having the following configuration.
[1] A substrate with a water-repellent film having a substrate and a water-repellent film on at least a part of the surface of the substrate,
The water repellent film is sequentially from the substrate side.
An underlayer containing an oxide of element M mainly composed of silicon oxide and having a lower electronegativity than silicon atoms, and
A water repellent layer formed using a water repellent layer-forming composition comprising a component (A) comprising a compound represented by the following formula (1) and / or a partially hydrolyzed condensate thereof,
A substrate with a water repellent film.
R 3 — (SiR 2 2 O) k —SiR 2 2 —Y 1 —Si (R 1 ) 3 -n (X 1 ) n (1)
(In the formula (1), R 3 represents an alkyl group having 10 or less carbon atoms or —Y 1 —Si (R 1 ) 3-n (X 1 ) n group, and R 2 each independently represents a carbon atom. An alkyl group having a number of 3 or less, Y 1 is independently an alkylene group having 2 to 4 carbon atoms, R 1 is independently a monovalent hydrocarbon group, and X 1 is independently hydrolyzed. Represents a decomposable group, k is an integer of 10 to 200, and n is an integer of 1 to 3.)

[2] 前記下地層は、下記式(2)で表される化合物および/またはその部分加水分解縮合物からなる(B)成分と、前記元素Mと元素Mに結合する加水分解性基を有する化合物および/またはその部分加水分解縮合物からなる(C1)成分および/または前記元素Mの塩および前記元素Mとキレート結合可能なキレート化剤とからなる(C2)成分からなる(C)成分とを含む、もしくは、前記(B)成分と前記(C)成分の部分加水分解共縮合物(ただし、前記(B)成分および/または前記(C)成分を含んでもよい)を含む下地層形成用組成物を用いて形成された下地層である[1]に記載の撥水膜付き基体。
Si(X …(2)
(ただし、式(2)中、Xはそれぞれ独立して、ハロゲン原子、アルコキシ基またはイソシアネート基を示す。)
[2] The underlayer has a component (B) composed of a compound represented by the following formula (2) and / or a partially hydrolyzed condensate thereof, and a hydrolyzable group bonded to the element M and the element M. A component (C1) comprising a compound and / or a partial hydrolysis condensate thereof and / or a component (C) comprising a component (C2) comprising a salt of the element M and a chelating agent capable of chelating with the element M; Or a partially hydrolyzed cocondensate of the component (B) and the component (C) (however, the component (B) and / or the component (C) may be included) The substrate with a water-repellent film according to [1], which is an underlayer formed using the composition.
Si (X 2 ) 4 (2)
(However, in formula (2), each X 2 independently represents a halogen atom, an alkoxy group or an isocyanate group.)

[3] 前記下地層形成用組成物は、さらに、下記式(3)で表わされる化合物および/またはその部分加水分解縮合物からなる(D)成分を含む、もしくは、前記(B)成分、前記(C)成分および前記(D)成分から選ばれる少なくとも2種による部分加水分解共縮合物(ただし、前記(B)成分、前記(C)成分および前記(D)成分をそれぞれ単体で含んでもよい)を含む、[2]に記載の撥水膜付き基体。
Si−(CH−SiX …(3)
(ただし、式(3)中、Xはそれぞれ独立して加水分解性基または水酸基を示し、mは1〜8の整数である。)
[3] The underlayer-forming composition further includes a component (D) composed of a compound represented by the following formula (3) and / or a partial hydrolysis condensate thereof, or the component (B), Partially hydrolyzed cocondensate by at least two types selected from component (C) and component (D) (however, each of component (B), component (C) and component (D) may be included alone) The substrate with a water repellent film according to [2].
X 3 3 Si- (CH 2) m -SiX 3 3 ... (3)
(However, in Formula (3), X < 3 > shows a hydrolysable group or a hydroxyl group each independently, and m is an integer of 1-8.)

[4] 前記下地層形成用組成物における、前記(C)成分由来の元素Mの含有量が、前記式(B)成分由来のケイ素と、前記(C)成分由来の元素Mと、前記(D)成分由来のケイ素の合計量100モル%に対して、3〜50モル%である[2]または[3]に記載の撥水膜付き基体。 [4] In the underlayer forming composition, the content of the element M derived from the component (C) includes silicon derived from the component (B), the element M derived from the component (C), The substrate with a water-repellent film according to [2] or [3], which is 3 to 50 mol% with respect to 100 mol% of the total amount of silicon derived from component D).

[5] 前記式(3)において、Xはアルコキシ基またはイソシアネート基であり、mは1〜3の整数である、[3]または[4]に記載の撥水膜付き基体。 [5] The substrate with a water-repellent film according to [3] or [4], wherein in the formula (3), X 3 is an alkoxy group or an isocyanate group, and m is an integer of 1 to 3.

[6] 前記式(1)において、Rはメチル基であり、Rは炭素原子数5以下の直鎖状のアルキル基であり、Xは塩素原子または炭素原子数3以下のアルコキシ基であり、kは10〜150の整数であり、nは3である、[1]〜[5]のいずれかに記載の撥水膜付き基体。
[7] 前記元素Mが、Al、Zr、Hf、Ti、YおよびCeから選ばれる1種以上の元素である、[1]〜[6]のいずれかに記載の撥水膜付き基体。
[8] 前記元素MがAlであり、前記(C)成分がAlのアセチルアセトナートおよび/またはその部分加水分解縮合物、および/またはAl塩とアセチルアセトンの混合物とからなる[2]〜[6]のいずれかに記載の撥水膜付き基体。
[9] 前記下地層形成用組成物は、全固形分が実質的に、前記(B)成分由来成分、前記(C)成分由来成分、および前記(D)成分由来成分のみからなる、[2]〜[8]のいずれかに記載の撥水膜付き基体。
[6] In the formula (1), R 2 is a methyl group, R 3 is a linear alkyl group having 5 or less carbon atoms, and X 1 is a chlorine atom or an alkoxy group having 3 or less carbon atoms. The substrate with a water-repellent film according to any one of [1] to [5], wherein k is an integer of 10 to 150, and n is 3.
[7] The substrate with a water-repellent film according to any one of [1] to [6], wherein the element M is one or more elements selected from Al, Zr, Hf, Ti, Y, and Ce.
[8] The element M is Al, and the component (C) includes acetylacetonate of Al and / or a partial hydrolysis condensate thereof, and / or a mixture of an Al salt and acetylacetone [2] to [6 ] The base | substrate with a water-repellent film in any one of.
[9] The composition for forming an underlayer has a total solid content substantially consisting of only the component derived from the component (B), the component derived from the component (C), and the component derived from the component (D). ] The substrate with a water-repellent film according to any one of [8] to [8].

[10] 前記撥水層形成用組成物は、全固形分が実質的に前記(A)成分のみからなる[1]〜[9]のいずれかに記載の撥水膜付き基体。
[11] 前記基体の材質がガラスである、[1]〜[10]のいずれかに記載の撥水膜付き基体。
[12] 前記[1]〜[11]のいずれかに記載の撥水膜付き基体を備えた輸送機器用物品。
[10] The substrate with a water repellent film according to any one of [1] to [9], wherein the composition for forming a water repellent layer has a total solid content substantially consisting only of the component (A).
[11] The substrate with a water-repellent film according to any one of [1] to [10], wherein the substrate is made of glass.
[12] An article for transportation equipment comprising the substrate with a water-repellent film according to any one of [1] to [11].

本発明によれば、耐湿性等の耐久性を備えるとともに、静的および動的の両撥水性に優れる撥水膜であり、特に高いレベルの動的撥水性、具体的には、水転落角が小さくかつ微小な水滴の滑落速度が速い性質を有する撥水膜を有する撥水膜付き基体および該撥水膜付き基体からなる輸送機器用物品の提供ができる。   According to the present invention, it is a water-repellent film that has durability such as moisture resistance and is excellent in both static and dynamic water repellency. A substrate with a water-repellent film having a water-repellent film having a small and small water droplet sliding speed and a transport device article comprising the substrate with the water-repellent film can be provided.

以下に本発明の実施の形態を説明する。なお、本発明は、下記説明に限定して解釈されるものではない。
本明細書における式(1)で表される化合物を、化合物(1)という。式(1a)で表される基を、基(1a)という。他の化合物、基も同様である。本明細書における「(B)成分由来成分」は、(B)成分と他の加水分解性成分の部分加水分解共縮合物における(B)成分に由来する単位を総称する用語として用いる。また、本明細書において全固形分とは、各層形成用組成物が含有する成分のうち、最終的に層構成成分となる成分をいい、有機溶剤等の層形成過程における加熱等により揮発する揮発性成分以外の全成分を示す。
Embodiments of the present invention will be described below. In addition, this invention is limited to the following description and is not interpreted.
The compound represented by Formula (1) in this specification is called compound (1). The group represented by the formula (1a) is referred to as group (1a). The same applies to other compounds and groups. In the present specification, “component derived from component (B)” is used as a generic term for units derived from component (B) in the partially hydrolyzed cocondensate of component (B) and other hydrolyzable components. Moreover, in this specification, the total solid content means the component which finally becomes a layer constituent component among the components which each composition for layer formation contains, and is volatilization which volatilizes by the heating in layer formation processes, such as an organic solvent. All components other than sex components are shown.

[撥水膜付き基体]
本発明の撥水膜付き基体は、基体と、前記基体の少なくとも一部の表面に撥水膜とを有する撥水膜付き基体であって、前記撥水膜は基体側から順に以下の構成の下地層および撥水層を有する。
[Substrate with water-repellent film]
The substrate with a water-repellent film of the present invention is a substrate with a water-repellent film having a substrate and a water-repellent film on at least a part of the surface of the substrate, and the water-repellent film has the following configuration in order from the substrate side. It has a foundation layer and a water repellent layer.

下地層;酸化ケイ素を主体とし、ケイ素原子よりも電気陰性度が低い元素Mの酸化物を含む層。
撥水層;下記式(1)で表される化合物および/またはその部分加水分解縮合物からなる(A)成分を含む撥水層形成用組成物を用いて形成される層。
−(SiR O)−SiR −Y−Si(R3−n(X …(1)
(ただし、式(1)中、Rは炭素原子数10以下のアルキル基または−Y−Si(R3−n(X基を、Rはそれぞれ独立して炭素原子数3以下のアルキル基を、Yはそれぞれ独立して炭素原子数2〜4のアルキレン基を、Rはそれぞれ独立して1価の炭化水素基であり、Xはそれぞれ独立して加水分解性基を示す。kは10〜200の整数であり、nは1〜3の整数である。)
Underlayer; a layer containing an oxide of element M mainly composed of silicon oxide and having a lower electronegativity than silicon atoms.
Water repellent layer; a layer formed using a water repellent layer forming composition comprising a component (A) comprising a compound represented by the following formula (1) and / or a partially hydrolyzed condensate thereof.
R 3 — (SiR 2 2 O) k —SiR 2 2 —Y 1 —Si (R 1 ) 3 -n (X 1 ) n (1)
(In the formula (1), R 3 represents an alkyl group having 10 or less carbon atoms or —Y 1 —Si (R 1 ) 3-n (X 1 ) n group, and R 2 each independently represents a carbon atom. An alkyl group having a number of 3 or less, Y 1 is independently an alkylene group having 2 to 4 carbon atoms, R 1 is independently a monovalent hydrocarbon group, and X 1 is independently hydrolyzed. Represents a decomposable group, k is an integer of 10 to 200, and n is an integer of 1 to 3.)

本発明の撥水膜付き基体の撥水膜は、上記構成の下地層上に上記式(1)に示される末端に加水分解性シリル基を有する直鎖状のシリコーン化合物を用いて形成される撥水層を有する構成である。撥水層を構成する化合物(1)由来の成分は全体として電気的には中性であるが、部分的に、具体的には式(1)の(SiR O)で示される繰り返し単位中の酸素原子は負に帯電している。本発明においては下地層がケイ素原子よりも電気陰性度が低い元素Mの酸化物を含むことで、元素Mは正に帯電し、上記負に帯電している撥水層中の化合物(1)由来の酸素原子を電気的に引き寄せ易い。それに伴い化合物(1)由来成分の全体が、言い換えれば撥水層全体が、安定に下地層上を隙間がほとんど形成されないようにして覆う状態が得られると考えられる。本発明においてはこのような機構により、撥水層全体が下地層を安定にかつほぼ隙間なく覆うことが可能となり、撥水層が本来的に有する静的撥水性および動的撥水性の双方に優れ、特に微小な水滴が滑落する速度が速い、すなわち小水滴滑落性に優れる撥水膜付き基体が得られると考えられる。
以下、本発明の撥水膜付き基体の構成要素を説明する。
The water-repellent film of the substrate with a water-repellent film of the present invention is formed using a linear silicone compound having a hydrolyzable silyl group at the terminal represented by the above formula (1) on the base layer having the above structure. The structure has a water repellent layer. The component derived from the compound (1) constituting the water repellent layer is electrically neutral as a whole, but partially, specifically, a repeating unit represented by (SiR 2 2 O) in the formula (1) The oxygen atom inside is negatively charged. In the present invention, since the underlayer contains an oxide of the element M having an electronegativity lower than that of the silicon atom, the element M is positively charged and the compound (1) in the negatively charged water repellent layer It is easy to electrically draw the oxygen atom from the origin. Accordingly, it is considered that the entire component (1) -derived component, in other words, the entire water-repellent layer can be stably covered with almost no gap formed on the underlayer. In the present invention, such a mechanism makes it possible for the entire water-repellent layer to cover the base layer stably and almost without gaps, and to achieve both static and dynamic water repellency inherent to the water-repellent layer. It is considered that a substrate with a water-repellent film that is excellent, in particular, has a high speed at which minute water droplets slide down, that is, has excellent water droplet sliding properties.
Hereinafter, the components of the substrate with a water-repellent film of the present invention will be described.

(基体)
本発明の撥水膜付き基体に用いる基体は、一般に撥水性の付与が求められている材質からなる基体であれば特に限定されず、金属、プラスチック、ガラス、セラミック、またはその組み合わせ(複合材料、積層材料等)からなる基体が好ましく使用される。ガラスまたはプラスチック等の透明な基体が好ましく、特にガラスが好ましい。
(Substrate)
The substrate used for the substrate with a water-repellent film of the present invention is not particularly limited as long as it is a substrate made of a material that is generally required to impart water repellency. Metal, plastic, glass, ceramic, or a combination thereof (composite material, A substrate made of a laminated material or the like is preferably used. A transparent substrate such as glass or plastic is preferred, and glass is particularly preferred.

ガラスとしては、通常のソーダライムガラス、ホウ珪酸ガラス、無アルカリガラス、石英ガラス等が挙げられ、これらのうちでもソーダライムガラスが特に好ましい。また、プラスチックとしては、ポリメチルメタクリレートなどのアクリル系樹脂やポリフェニレンカーボネートなどの芳香族ポリカーボネート系樹脂、ポリエチレンテレフタレート(PET)などの芳香族ポリエステル系樹脂等が挙げられ、これらのうちでもポリエチレンテレフタレート(PET)が好ましい。   Examples of the glass include ordinary soda lime glass, borosilicate glass, non-alkali glass, and quartz glass. Among these, soda lime glass is particularly preferable. Examples of the plastic include acrylic resins such as polymethyl methacrylate, aromatic polycarbonate resins such as polyphenylene carbonate, and aromatic polyester resins such as polyethylene terephthalate (PET). Among these, polyethylene terephthalate (PET) ) Is preferred.

基体の形状は平板でもよく、全面または一部が曲率を有していてもよい。基体の厚さは撥水膜付き基体の用途により適宜選択できるが、一般的には1〜10mmであることが好ましい。   The shape of the substrate may be a flat plate, or the entire surface or a part thereof may have a curvature. The thickness of the substrate can be appropriately selected depending on the use of the substrate with a water-repellent film, but is generally preferably 1 to 10 mm.

基体がソーダライムガラスである場合は、Naイオンの溶出を防止する膜を設けることが耐久性の点で好ましい。基体がフロート法で製造されたガラスである場合は、表面錫量の少ないトップ面に撥水膜を設けることが耐久性の点で好ましい。   When the substrate is soda lime glass, it is preferable in terms of durability to provide a film that prevents elution of Na ions. In the case where the substrate is glass manufactured by a float process, it is preferable in terms of durability to provide a water-repellent film on the top surface with a small amount of surface tin.

本発明の撥水膜付き基体において、撥水膜は上記基体の少なくとも一部の表面に形成される。基体表面の撥水膜が形成される領域は特に限定されず、用途に応じて必要とされる領域に形成すればよい。基体が板状である場合、通常、基体の両方の主面またはいずれか一方の主面の全面に形成される。   In the substrate with a water-repellent film of the present invention, the water-repellent film is formed on at least a part of the surface of the substrate. The region where the water-repellent film on the substrate surface is formed is not particularly limited, and may be formed in a region required according to the application. In the case where the substrate is plate-shaped, it is usually formed on both main surfaces of the substrate or one of the main surfaces.

(撥水膜)
撥水膜付き基体が有する撥水膜は、基体側から順に下地層および撥水層を有する。撥水膜は、下地層と撥水層の間にさらに中間層等を有してもよいが、下地層と撥水層のみで構成される撥水膜が好ましい。
(Water repellent film)
The water-repellent film included in the substrate with the water-repellent film has a base layer and a water-repellent layer in order from the substrate side. The water repellent film may further have an intermediate layer or the like between the base layer and the water repellent layer, but a water repellent film composed only of the base layer and the water repellent layer is preferred.

<下地層>
本発明の撥水膜付き基体における下地層は、酸化ケイ素を主体とし、ケイ素原子よりも電気陰性度が低い元素Mの酸化物を含む。下地層が酸化ケイ素を主体とするとは、下地層の構成成分のケイ素原子と元素Mの合計モル量の100モル%に対してケイ素原子を50モル%以上100モル%以下で含有することをいう。
<Underlayer>
The underlayer in the substrate with a water-repellent film of the present invention contains an oxide of element M mainly composed of silicon oxide and having an electronegativity lower than that of silicon atoms. The term “underlayer is mainly composed of silicon oxide” means that silicon atoms are contained in an amount of 50 mol% or more and 100 mol% or less with respect to 100 mol% of the total molar amount of silicon atoms and elements M as constituent components of the underlayer. .

このような、下地層としては、シロキサン結合した酸化ケイ素マトリックスの酸化ケイ素が部分的に元素Mの酸化物に置き換えられた構造が好ましい。なお、元素Mが酸化物を形成する際にケイ素原子と同じ価数で酸化物を形成する元素である場合には、シロキサン結合した酸化ケイ素マトリックスのケイ素原子が部分的に元素Mに置き換えられた構造が好ましい。元素Mとしては、ケイ素原子よりも電気陰性度が低い元素であれば特に制限されない。   As such an underlayer, a structure in which silicon oxide in a silicon oxide matrix bonded with siloxane is partially replaced with an oxide of element M is preferable. In addition, when the element M is an element that forms an oxide with the same valence as a silicon atom when forming an oxide, the silicon atom of the silicon oxide matrix bonded with siloxane is partially replaced by the element M. A structure is preferred. The element M is not particularly limited as long as it has an electronegativity lower than that of a silicon atom.

ここで、ケイ素原子の電気陰性度は1.74であり、ケイ素原子よりも電気陰性度が低い元素Mとして、具体的には、Al(1.47)、Zr(1.22)、Hf(1.23)、Ti(1.32)、Y(1.11)、Ce(1.06)等が挙げられる。なお、元素記号の後ろの括弧内の数字は電気陰性度である。これらのうちでも、元素Mとしては撥水層形成用組成物の塗工性の観点からAl、Zrが好ましく、さらに撥水膜の耐湿性等の耐久性を考慮するとAlが特に好ましい。このような元素Mは、1種が単独で用いられてもよく、2種以上が併用されてもよい。   Here, the electronegativity of the silicon atom is 1.74, and as the element M having a lower electronegativity than the silicon atom, specifically, Al (1.47), Zr (1.22), Hf ( 1.23), Ti (1.32), Y (1.11), Ce (1.06) and the like. The number in parentheses after the element symbol is the electronegativity. Among these, as the element M, Al and Zr are preferable from the viewpoint of the coating property of the composition for forming a water repellent layer, and Al is particularly preferable in view of durability such as moisture resistance of the water repellent film. Such an element M may be used alone or in combination of two or more.

下地層における、ケイ素原子と元素Mとの合計量に対する元素Mの含有割合は、ケイ素原子と元素Mとのモル量の合計に対する元素Mのモル%で、3〜50モル%が好ましく、5〜35モル%がより好ましい。下地層におけるケイ素原子と元素Mとの合計量に対する元素Mの含有割合を上記範囲とすることで、得られる撥水膜付き基体を、十分な耐湿性等の耐久性を有するとともに静的撥水性および動的撥水性、特に小水滴滑落性を十分に有するものとすることができる。   The content ratio of element M to the total amount of silicon atoms and element M in the underlayer is mol% of element M with respect to the total molar amount of silicon atoms and element M, preferably 3 to 50 mol%, 35 mol% is more preferable. By making the content ratio of element M with respect to the total amount of silicon atoms and element M in the underlayer within the above range, the resulting substrate with a water repellent film has sufficient durability such as moisture resistance and static water repellency. And dynamic water repellency, in particular, small water droplet slidability.

本発明の撥水膜付き基体における下地層としては、以下の(B)成分と(C)成分とを含む、もしくは、(B)成分と(C)成分の部分加水分解共縮合物(ただし、(B)成分および/または(C)成分を含んでもよい)を含む下地層形成用組成物を用いて形成された層が好ましい。   The underlayer in the substrate with a water-repellent film of the present invention contains the following components (B) and (C), or a partially hydrolyzed cocondensate of (B) and (C) components (however, The layer formed using the composition for base layer formation containing (B) component and / or (C) component) is preferable.

(B)成分;下記式(2)で表される化合物および/またはその部分加水分解縮合物からなる。
Si(X …(2)
(ただし、式(2)中、Xはそれぞれ独立して、ハロゲン原子、アルコキシ基またはイソシアネート基を示す。)
(C)成分;上記元素Mと元素Mに結合する加水分解性基を有する化合物および/またはその部分加水分解縮合物からなる(C1)成分および/または上記元素Mの塩および上記元素Mとキレート結合可能なキレート化剤とからなる(C2)成分からなる。
Component (B): a compound represented by the following formula (2) and / or a partially hydrolyzed condensate thereof.
Si (X 2 ) 4 (2)
(However, in formula (2), each X 2 independently represents a halogen atom, an alkoxy group or an isocyanate group.)
Component (C): The above-mentioned element M and a compound having a hydrolyzable group bonded to the element M and / or a partial hydrolysis condensate thereof (C1) and / or a salt of the element M and the element M and a chelate It consists of (C2) component which consists of a chelating agent which can be couple | bonded.

(B)成分は、上記式(2)で表される化合物および/またはその部分加水分解縮合物からなる、下地層が含有する酸化ケイ素の原料成分である。上記式(2)中、Xは、塩素原子、炭素原子数1〜4のアルコキシ基またはイソシアネート基であることが好ましく、さらに4個のXが同一であることが好ましい。 The component (B) is a raw material component of silicon oxide contained in the underlayer, which is composed of the compound represented by the above formula (2) and / or a partial hydrolysis condensate thereof. In the above formula (2), X 2 is chlorine atom, is preferably an alkoxy group or an isocyanate group having 1 to 4 carbon atoms, preferably further four X 2 are identical.

このような上記式(2)で示される化合物として、具体的には、Si(NCO)、Si(OCH、Si(OC等が好ましく用いられる。本発明において、化合物(2)は1種を単独で用いてもよく、2種以上を併用してもよい。 As such a compound represented by the above formula (2), specifically, Si (NCO) 4 , Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 and the like are preferably used. In this invention, a compound (2) may be used individually by 1 type, and may use 2 or more types together.

下地層形成用組成物に含まれる(B)成分は、化合物(2)の部分加水分解縮合物であってもよい。化合物(2)のような加水分解性ケイ素化合物の部分加水分解縮合物とは、溶媒中で酸触媒やアルカリ触媒などの触媒と水の存在下に該化合物が有する加水分解性基の全部または一部が加水分解し、次いで脱水縮合することによって生成するオリゴマー(多量体)をいう。酸触媒としては、塩酸、硝酸、酢酸、硫酸、燐酸、スルホン酸、メタンスルホン酸、p−トルエンスルホン酸等を使用できる。アルカリ触媒としては、水酸化ナトリウム、水酸化カリウム、アンモニア等を使用できる。なお、これら触媒の水溶液を使用することにより、加水分解に必要な水を反応系に存在させることも可能である。   The component (B) contained in the underlayer-forming composition may be a partial hydrolysis condensate of compound (2). The partially hydrolyzed condensate of a hydrolyzable silicon compound such as compound (2) is the whole or one of the hydrolyzable groups possessed by the compound in the presence of a catalyst such as an acid catalyst or an alkali catalyst and water in a solvent. An oligomer (multimer) produced by hydrolysis of a part followed by dehydration condensation. As the acid catalyst, hydrochloric acid, nitric acid, acetic acid, sulfuric acid, phosphoric acid, sulfonic acid, methanesulfonic acid, p-toluenesulfonic acid and the like can be used. As the alkali catalyst, sodium hydroxide, potassium hydroxide, ammonia or the like can be used. In addition, it is also possible to make water required for a hydrolysis exist in a reaction system by using the aqueous solution of these catalysts.

部分加水分解縮合物の縮合度(多量化度)は、生成物が溶媒に溶解する程度である必要がある。(B)成分としては、上記のとおり化合物(2)であっても、化合物(2)の部分加水分解縮合物であってもよく、化合物(2)とその部分加水分解縮合物との混合物、例えば、未反応の化合物(2)が含まれる化合物(2)の部分加水分解縮合物であってもよい。   The degree of condensation (degree of multimerization) of the partially hydrolyzed condensate must be such that the product is dissolved in the solvent. Component (B) may be compound (2) as described above, or a partial hydrolysis condensate of compound (2), or a mixture of compound (2) and its partial hydrolysis condensate, For example, a partially hydrolyzed condensate of compound (2) containing unreacted compound (2) may be used.

上記式(2)で示される化合物やその部分加水分解縮合物としては市販品があり、本発明にはこのような市販品を用いることが可能である。   There are commercially available compounds as the compound represented by the above formula (2) and partially hydrolyzed condensates thereof, and such commercially available products can be used in the present invention.

(C)成分は、下地層が含有するケイ素原子よりも電気陰性度が低い元素Mの酸化物の原料成分である。(C)成分としては、元素Mと元素Mに結合する加水分解性基を有する化合物(以下、加水分解性化合物(Z)という)および/またはその部分加水分解縮合物からなる(C1)成分、上記元素Mの塩および上記元素Mとキレート結合可能なキレート化剤とからなる(C2)成分の少なくとも一方からなる。   The component (C) is a raw material component of the oxide of the element M having a lower electronegativity than the silicon atom contained in the underlayer. As the component (C), the component M and a compound having a hydrolyzable group bonded to the element M (hereinafter referred to as a hydrolyzable compound (Z)) and / or a partially hydrolyzed condensate thereof (C1) component, It consists of at least one of the component (C2) consisting of the salt of the element M and a chelating agent capable of chelating with the element M.

上記(C1)成分において、加水分解性化合物(Z)が有する元素Mに結合する加水分解性基とは、該基の加水分解によりM−OHを形成し得る基である。加水分解性基として具体的には、アルコキシ基、アシロキシ基、ケトオキシム基、アルケニルオキシ基、アミノ基、アミノキシ基、アミド基、イソシアネート基、ハロゲン原子、β−ジケトナート基等が挙げられる。加水分解性化合物(Z)の安定性と加水分解のし易さとのバランスの点から、加水分解性基としては、アルコキシ基、β−ジケトナート基等が好ましく、β−ジケトナート基が特に好ましい。β−ジケトナート基として、具体的には、(−O−C(CH)=CH−C(=O)−CH)基、(−O−C(CH)=CH−C(=O)−O−CH−CH)基等が挙げられる。 In the component (C1), the hydrolyzable group bonded to the element M of the hydrolyzable compound (Z) is a group that can form M-OH by hydrolysis of the group. Specific examples of the hydrolyzable group include an alkoxy group, an acyloxy group, a ketoxime group, an alkenyloxy group, an amino group, an aminoxy group, an amide group, an isocyanate group, a halogen atom, and a β-diketonate group. From the viewpoint of the balance between the stability of the hydrolyzable compound (Z) and the ease of hydrolysis, the hydrolyzable group is preferably an alkoxy group, a β-diketonate group or the like, and a β-diketonate group is particularly preferable. Specifically, as the β-diketonate group, (—O—C (CH 3 ) ═CH—C (═O) —CH 3 ) group, (—O—C (CH 3 ) ═CH—C (═O ) -O-CH 2 -CH 3) group and the like.

加水分解性化合物(Z)が有する元素Mに結合する加水分解性基の数は、元素Mの価数による。上に例を挙げた本発明において好ましく用いられる元素Mは、いずれも3価または4価の元素である。これらの元素Mに結合する加水分解性基は、1〜3個または1〜4個であり、それぞれ3個または4個の加水分解性基を有することが好ましい。加水分解性化合物(Z)が複数の加水分解性基を有する場合、それらは同じ基でも異なる基でもよく、同じ基であることが入手しやすさの点で好ましい。   The number of hydrolyzable groups bonded to the element M of the hydrolyzable compound (Z) depends on the valence of the element M. The elements M preferably used in the present invention exemplified above are all trivalent or tetravalent elements. The hydrolyzable groups bonded to these elements M are 1 to 3 or 1 to 4, and preferably have 3 or 4 hydrolyzable groups, respectively. When the hydrolyzable compound (Z) has a plurality of hydrolyzable groups, they may be the same group or different groups, and the same group is preferable in terms of availability.

また、上記好ましい加水分解性基を有する加水分解性化合物(Z)としては、元素Mのβ−ジケトナートが挙げられる。元素Mと反応してβ−ジケトナートを形成するβ−ジケトンとしては、アセチルアセトン、エチルアセトアセテート等が挙げられ、アセチルアセトンが好ましい。加水分解性化合物(Z)としては、上に例示した元素Mのβ−ジケトナートが好ましい。このような元素Mのβ−ジケトナートとして、具体的には、アルミニウム(III)アセチルアセトナート、ジルコニウムジブトキシビス(エチルアセトアセテート)、ハフニウム(IV)アセチルアセトナート)、チタン(IV)アセチルアセトナート)等が挙げられる。これらのうちでもAlのβ−ジケトナートが好ましく、Alのアセチルアセトナート、例えば、アルミニウム(III)アセチルアセトナートが特に好ましい。   Examples of the hydrolyzable compound (Z) having a preferable hydrolyzable group include β-diketonates of the element M. Examples of the β-diketone that reacts with the element M to form a β-diketonate include acetylacetone and ethylacetoacetate, and acetylacetone is preferred. The hydrolyzable compound (Z) is preferably a β-diketonate of the element M exemplified above. Specific examples of such β-diketonates of element M include aluminum (III) acetylacetonate, zirconium dibutoxybis (ethylacetoacetate), hafnium (IV) acetylacetonate), and titanium (IV) acetylacetonate. ) And the like. Of these, Al β-diketonates are preferred, and Al acetylacetonates such as aluminum (III) acetylacetonate are particularly preferred.

(C1)成分としては加水分解性化合物(Z)であっても、加水分解性化合物(Z)の部分加水分解縮合物であってもよく、加水分解性化合物(Z)とその部分加水分解縮合物との混合物、例えば、未反応の加水分解性化合物(Z)が含まれる加水分解性化合物(Z)の部分加水分解縮合物であってもよい。加水分解性化合物(Z)の部分加水分解縮合物とは、溶媒中で酸触媒やアルカリ触媒などの触媒と水の存在下に該化合物が有する加水分解性基の全部または一部が加水分解し、次いで脱水縮合することによって生成するオリゴマー(多量体)をいい、常法により製造できる。部分加水分解縮合物の縮合度(多量化度)は、生成物が溶媒に溶解する程度に適宜調整される。加水分解性化合物(Z)やその部分加水分解縮合物としては市販品があり、本発明にはこのような市販品を用いることが可能である。   The component (C1) may be a hydrolyzable compound (Z) or a partially hydrolyzed condensate of the hydrolyzable compound (Z). The hydrolyzable compound (Z) and its partially hydrolyzed condensation For example, it may be a partially hydrolyzed condensate of hydrolyzable compound (Z) containing unreacted hydrolyzable compound (Z). The hydrolyzable compound (Z) partially hydrolyzed condensate means that all or part of the hydrolyzable group of the compound is hydrolyzed in the presence of a catalyst such as an acid catalyst or an alkali catalyst and water in a solvent. Then, it refers to an oligomer (multimer) produced by dehydration condensation, and can be produced by a conventional method. The degree of condensation (degree of multimerization) of the partially hydrolyzed condensate is appropriately adjusted to such an extent that the product is dissolved in the solvent. There are commercially available products as the hydrolyzable compound (Z) and its partially hydrolyzed condensate, and such a commercially available product can be used in the present invention.

(C2)成分は、元素Mの塩および元素Mとキレート結合可能なキレート化剤とからなる。元素Mの塩としては、カルボン酸塩、無機塩、アルコキシド等が挙げられる。
カルボン酸塩としては、酢酸塩、シュウ酸塩、クエン酸塩等が、無機塩としては、硝酸塩、硫酸塩、ハロゲン化物等が、アルコキシドとしては、炭素原子数1〜4のアルコキシ基を有するアルコキシドが挙げられる。これらのなかでも、塩酸塩、硝酸塩、炭素原子数1〜4のアルコキシド等が好ましい。元素Mとキレート結合可能なキレート化剤としては、β−ジケトン等が挙げられる。β−ジケトンとしては、アセチルアセトン、エチルアセトアセテート等が挙げられ、アセチルアセトンが好ましい。これらのなかでも(C2)としては、Alの硝酸塩とアセチルアセトンの組み合わせが好ましい。
The component (C2) includes a salt of the element M and a chelating agent capable of chelating with the element M. Examples of the salt of the element M include carboxylate, inorganic salt, alkoxide and the like.
Examples of carboxylates include acetates, oxalates, citrates, inorganic salts include nitrates, sulfates, halides, etc., and alkoxides include alkoxy groups having 1 to 4 carbon atoms. Is mentioned. Of these, hydrochloride, nitrate, alkoxide having 1 to 4 carbon atoms, and the like are preferable. Examples of chelating agents capable of chelating with the element M include β-diketones. Examples of β-diketone include acetylacetone and ethylacetoacetate, and acetylacetone is preferred. Among these, (C2) is preferably a combination of Al nitrate and acetylacetone.

なお、(C2)成分として下地層形成用組成物に用いられる、元素Mの塩とキレート化剤は、下地層形成用組成物中で元素Mのキレート化合物を形成していると考えられる。(C2)成分における、元素Mの塩とキレート化剤の配合割合は、元素Mの塩が十分にキレート化合物となる割合であれば制限されない。下地層形成用組成物が(C)成分として元素Mの塩とキレート化剤とからなる(C2)成分を含むとは、下地層形成用組成物の作製時に、元素Mの塩とキレート化剤とを別々に下地層形成用組成物に配合して、下地層形成用組成物中で元素Mのキレート化合物を形成させる場合と、予め元素Mの塩とキレート化剤を混合して元素Mのキレート化合物を形成した状態で下地層形成用組成物に配合する場合の両方を包含するものである。   In addition, it is considered that the salt of element M and the chelating agent used in the underlayer-forming composition as the component (C2) form a chelate compound of element M in the underlayer-forming composition. In the component (C2), the mixing ratio of the salt of the element M and the chelating agent is not limited as long as the salt of the element M is sufficiently a chelate compound. The composition for forming the underlayer includes the component (C2) composed of the salt of the element M and the chelating agent as the component (C). When the composition for forming the underlayer is prepared, the salt of the element M and the chelating agent are used. Are separately mixed in the underlayer forming composition to form a chelate compound of element M in the underlayer forming composition, and a salt of element M and a chelating agent are mixed in advance to It includes both cases where the chelate compound is formed and blended into the underlayer-forming composition.

(C)成分は上記(C1)成分のみからなっても、(C2)成分のみからなってもよく、(C1)成分と(C2)成分からなってもよい。いずれの場合も、元素Mは1種であっても、2種以上であってもよい。   The component (C) may be composed of only the component (C1), may be composed only of the component (C2), or may be composed of the component (C1) and the component (C2). In any case, the element M may be one type or two or more types.

下地層形成用組成物における、上記(B)成分と(C)成分の含有割合は、下地層形成用組成物中における、ケイ素原子と元素Mとの合計量に対する元素Mの含有割合が、ケイ素原子と元素Mとのモル量の合計に対する元素Mのモル%で、3〜50モル%となるような割合が好ましく、5〜35モル%がより好ましい。   The content ratio of the component (B) and the component (C) in the underlayer forming composition is such that the content ratio of the element M to the total amount of silicon atoms and the element M in the underlayer forming composition is silicon. A ratio of 3 to 50 mol% is preferable and 5 to 35 mol% is more preferable as the mol% of the element M with respect to the total molar amount of the atom and the element M.

また、下地層形成用組成物が(B)成分と(C1)成分を含む場合、これらの部分加水分解共縮合物を使用することが好ましく、化合物(2)と加水分解性化合物(Z)の部分加水分解共縮合物を使用することがより好ましい。部分加水分解共縮合物を用いることにより、下地層を両化合物に由来する単位が均一に分布した層として形成できると考えられる。なお、下地層形成用組成物が、化合物(2)と加水分解性化合物(Z)の部分加水分解共縮合物を含む場合、これとは別に(B)成分および/または(C1)成分を含んでもよい。また、さらに必要に応じて(C2)成分を含んでもよい。   Moreover, when the composition for base layer formation contains (B) component and (C1) component, it is preferable to use these partial hydrolysis cocondensates, and compound (2) and hydrolyzable compound (Z) It is more preferable to use a partially hydrolyzed cocondensate. By using a partially hydrolyzed cocondensate, it is considered that the underlayer can be formed as a layer in which units derived from both compounds are uniformly distributed. In addition, when the composition for base layer formation contains the partial hydrolysis cocondensate of a compound (2) and a hydrolyzable compound (Z), it contains (B) component and / or (C1) component separately from this. But you can. Further, the component (C2) may be further included as necessary.

下地層形成用組成物は、下地層が含有する酸化ケイ素の原料成分として、上記(B)成分に加えて、下記式(3)で表わされる化合物および/またはその部分加水分解縮合物からなる(D)成分を含むことが好ましい。
Si−(CH−SiX …(3)
(ただし、式(3)中、Xはそれぞれ独立して加水分解性基または水酸基を示し、mは1〜8の整数である。)
The composition for forming the underlayer comprises a compound represented by the following formula (3) and / or a partially hydrolyzed condensate thereof in addition to the above component (B) as a raw material component of silicon oxide contained in the underlayer ( It is preferable that D) component is included.
X 3 3 Si- (CH 2) m -SiX 3 3 ... (3)
(However, in Formula (3), X < 3 > shows a hydrolysable group or a hydroxyl group each independently, and m is an integer of 1-8.)

式(3)においてXは加水分解性基または水酸基である。加水分解性基とは、Si−X基の加水分解によって、Si−OHを形成し得る基である。
で示される加水分解性基としては、アルコキシ基、アシロキシ基、ケトオキシム基、アルケニルオキシ基、アミノ基、アミノキシ基、アミド基、イソシアネート基、ハロゲン原子等が挙げられる。化合物(3)の安定性と加水分解のし易さとのバランスの点から、Xとしては、アルコキシ基およびイソシアネート基が好ましく、アルコキシ基がより好ましい。アルコキシ基としては、炭素原子数1〜4のアルコキシ基が好ましく、メトキシ基またはエトキシ基がより好ましい。化合物(3)におけるXとしては、メトキシ基、エトキシ基が特に好ましい。これらは、製造上の目的、用途等に応じて適宜選択され用いられる。化合物(3)中に複数個存在するXは同じ基でも異なる基でもよく、同じ基であることが入手しやすさの点で好ましい。
In the formula (3), X 3 is a hydrolyzable group or a hydroxyl group. The hydrolyzable group is a group that can form Si—OH by hydrolysis of the Si—X 3 group.
Examples of the hydrolyzable group represented by X 3 include an alkoxy group, an acyloxy group, a ketoxime group, an alkenyloxy group, an amino group, an aminoxy group, an amide group, an isocyanate group, and a halogen atom. X 3 is preferably an alkoxy group or an isocyanate group, more preferably an alkoxy group, from the viewpoint of the balance between the stability of the compound (3) and the ease of hydrolysis. As an alkoxy group, a C1-C4 alkoxy group is preferable, and a methoxy group or an ethoxy group is more preferable. X 3 in the compound (3) is particularly preferably a methoxy group or an ethoxy group. These are appropriately selected and used according to the purpose of manufacture, application and the like. A plurality of X 3 present in the compound (3) may be the same group or different groups, and the same group is preferable from the viewpoint of availability.

式(3)において、mは加水分解性シリル基またはシラノール基に挟まれた、2価の炭化水素基の炭素原子数を示す。mは1〜8の整数であり、1〜3の整数が好ましい。2価の炭化水素基の炭素原子数が上記範囲にあることで、下地層は適度に疎水性を有し撥水膜の耐湿性を向上させることが可能となる。なお、mが9以上になると動的撥水性が悪化する点で問題である。   In the formula (3), m represents the number of carbon atoms of a divalent hydrocarbon group sandwiched between hydrolyzable silyl groups or silanol groups. m is an integer of 1 to 8, and an integer of 1 to 3 is preferable. When the number of carbon atoms of the divalent hydrocarbon group is in the above range, the underlayer has an appropriate hydrophobicity and can improve the moisture resistance of the water-repellent film. Note that when m is 9 or more, the dynamic water repellency deteriorates.

化合物(3)として、具体的には、(CHO)SiCHCHSi(OCH、(OCN)SiCHCHSi(NCO)、ClSiCHCHSiCl、(CHO)SiCHCHCHCHCHCHSi(OCH等が挙げられる。本発明において、化合物(3)は1種を単独で用いてもよく、2種以上を併用してもよい。 Specifically, as the compound (3), (CH 3 O) 3 SiCH 2 CH 2 Si (OCH 3 ) 3 , (OCN) 3 SiCH 2 CH 2 Si (NCO) 3 , Cl 3 SiCH 2 CH 2 SiCl 3 , (CH 3 O) 3 SiCH 2 CH 2 CH 2 CH 2 CH 2 CH 2 Si (OCH 3 ) 3 and the like. In this invention, a compound (3) may be used individually by 1 type, and may use 2 or more types together.

下地層形成用組成物に含まれる(D)成分は、化合物(3)の部分加水分解縮合物であってもよく、化合物(3)とその部分加水分解縮合物との混合物、例えば、未反応の化合物(3)が含まれる該化合物の部分加水分解縮合物であってもよい。化合物(3)の部分加水分解縮合物とは、上記化合物(2)の部分加水分解縮合物と同様に得られる化合物(3)のオリゴマー(多量体)をいう。部分加水分解縮合物の縮合度(多量化度)は、生成物が溶媒に溶解する程度に適宜調整される。   Component (D) contained in the underlayer forming composition may be a partial hydrolysis condensate of compound (3), or a mixture of compound (3) and its partial hydrolysis condensate, for example, unreacted A partially hydrolyzed condensate of the compound containing the compound (3) may be used. The partially hydrolyzed condensate of compound (3) refers to an oligomer (multimer) of compound (3) obtained in the same manner as the partially hydrolyzed condensate of compound (2). The degree of condensation (degree of multimerization) of the partially hydrolyzed condensate is appropriately adjusted to such an extent that the product is dissolved in the solvent.

なお、化合物(2)との組み合わせにおいて、化合物(3)は加水分解性基が化合物(2)の加水分解性基と同じ基または原子であることが好ましい。上記式(3)で示される化合物やその部分加水分解縮合物としては市販品があり、本発明にはこのような市販品を用いることが可能である。   In combination with the compound (2), the compound (3) preferably has a hydrolyzable group that is the same group or atom as the hydrolyzable group of the compound (2). There are commercially available compounds as the compound represented by the above formula (3) and partially hydrolyzed condensates thereof, and such commercially available products can be used in the present invention.

この場合、下地層形成用組成物は、酸化ケイ素の原料成分として(B)成分と(D)成分をそれぞれ単独で含有してもよく、これらの部分加水分解共縮合物を含有してもよい。下地層形成用組成物が、(B)成分と(D)成分の部分加水分解共縮合物を含む場合、これとは別に(B)成分および/または(D)成分を含んでもよい。   In this case, the composition for forming the underlayer may contain the component (B) and the component (D) alone as a raw material component of silicon oxide, or may contain these partially hydrolyzed cocondensates. . When the composition for base layer formation contains the partial hydrolysis cocondensate of (B) component and (D) component, you may contain (B) component and / or (D) component separately from this.

下地層形成用組成物は、上記のようにして(B)成分由来成分(化合物(2)由来成分と同意である)に加えて(D)成分由来成分(化合物(3)由来成分と同意である)を含むことで、得られる撥水膜の耐湿性等の耐久性が向上する点で好ましい。下地層形成用組成物における、(B)成分由来成分と(D)成分由来成分との含有割合は、[(B)成分由来成分:(D)成分由来成分]で示される質量比として、0.1:0.9〜0.9:0.1の範囲にあることが好ましく、0.9:0.1〜0.4:0.6の範囲にあることがより好ましい。下地層形成用組成物が化合物(B)成分由来成分と(D)成分由来成分とをこのような質量比で含有することにより、得られる撥水膜における耐湿性の向上と微小な水滴に対する滑落性の向上のいずれもが可能となる。   In addition to the component (B) derived component (which is the same as the component derived from the compound (2)), the composition for forming the base layer is agreed with the component derived from the component (D) (the component derived from the compound (3)). It is preferable that the water-repellent film obtained has improved durability such as moisture resistance. The content ratio of the component derived from the component (B) and the component derived from the component (D) in the composition for forming the underlayer is 0 as a mass ratio represented by [(B) component derived component: (D) component derived component]. 0.1: 0.9 to 0.9: 0.1 is preferable, and 0.9: 0.1 to 0.4: 0.6 is more preferable. When the composition for forming an underlayer contains the component (B) component-derived component and the component (D) component at such a mass ratio, the resulting water-repellent film is improved in moisture resistance and is slid against fine water droplets. It is possible to improve the performance.

なお、下地層形成用組成物における(B)成分由来成分と(D)成分由来成分との含有割合は、部分加水分解縮合物や部分加水分解共縮合物を用いた場合、それらを製造する際に用いた化合物(2)および化合物(3)の量から算出できる。   In addition, the content ratio of the component derived from the component (B) and the component derived from the component (D) in the composition for forming the base layer is determined when a partially hydrolyzed condensate or a partially hydrolyzed cocondensate is used. It can be calculated from the amounts of the compound (2) and the compound (3) used in the above.

下地層形成用組成物が、(B)成分、(C1)成分、(D)成分を含む場合、これらの部分加水分解共縮合物を使用することが好ましく、化合物(2)と加水分解性化合物(Z)と化合物(3)の部分加水分解共縮合物を使用することがより好ましい。部分加水分解共縮合物は、化合物(2)と加水分解性化合物(Z)と化合物(3)から選ばれる2者の部分加水分解共縮合物を組み合わせて、(B)成分、(C1)成分、(D)成分が含まれるようにしてもよいが、3者の部分加水分解共縮合物を用いることが特に好ましい。部分加水分解共縮合物を用いることにより、下地層をこれらの化合物に由来する単位が均一に分布した層として形成できると考えられる。なお、下地層形成用組成物が、化合物(2)と加水分解性化合物(Z)と化合物(3)の部分加水分解共縮合物を含む場合、これとは別に(B)成分、(C1)成分、(D)成分を含んでもよい。また、さらに必要に応じて(C2)成分を含んでもよい。   When the composition for forming the underlayer contains the component (B), the component (C1), and the component (D), it is preferable to use these partially hydrolyzed cocondensates, and the compound (2) and the hydrolyzable compound It is more preferable to use a partially hydrolyzed cocondensate of (Z) and compound (3). The partially hydrolyzed cocondensate is a combination of two partially hydrolyzed cocondensates selected from the compound (2), hydrolyzable compound (Z) and compound (3), and the component (B) and the component (C1) , (D) component may be included, but it is particularly preferable to use a three-part partial hydrolysis cocondensate. By using the partially hydrolyzed cocondensate, it is considered that the underlayer can be formed as a layer in which units derived from these compounds are uniformly distributed. In addition, when the composition for base layer formation contains the partial hydrolysis cocondensate of a compound (2), a hydrolyzable compound (Z), and a compound (3), (B) component separately from this, (C1) A component and (D) component may be included. Further, the component (C2) may be further included as necessary.

なお、下地層形成用組成物が、(B)成分、(C2)成分、(D)成分を含む場合は、上記同様の観点から(B)成分と(D)成分についてはこれらの部分加水分解共縮合物を使用することが好ましく、化合物(2)と化合物(3)の部分加水分解共縮合物(C2)成分を使用することがより好ましい。この場合、下地層形成用組成物はこれとは別に(B)成分、(D)成分を含んでもよい。   In addition, when the composition for base layer formation contains (B) component, (C2) component, and (D) component, these partial hydrolysis is carried out about (B) component and (D) component from a viewpoint similar to the above. It is preferable to use a cocondensate, and it is more preferable to use the component (2) and the partially hydrolyzed cocondensate (C2) component of the compound (3). In this case, the underlayer-forming composition may contain a component (B) and a component (D) separately.

下地層形成用組成物が、上記(B)成分と(C)成分に加えて(D)成分を含む場合の各成分の含有割合は、(B)成分と(D)成分の割合を上記のとおりとして、さらに、下地層形成用組成物中における、ケイ素原子と元素Mとの合計量に対する元素Mの含有割合が、ケイ素原子と元素Mとのモル量の合計に対する元素Mのモル%で、3〜50モル%となるような割合が好ましく、5〜35モル%がより好ましい。   When the composition for forming the underlayer contains the component (D) in addition to the component (B) and the component (C), the content ratio of each component is the ratio of the component (B) and the component (D). As described above, the content ratio of the element M with respect to the total amount of the silicon atom and the element M in the composition for forming the underlayer is, as a mol% of the element M with respect to the total molar amount of the silicon atom and the element M, A ratio of 3 to 50 mol% is preferable, and 5 to 35 mol% is more preferable.

下地層形成用組成物は、本発明の効果を損なわない範囲で、目的に応じて、金属酸化物の超微粒子、染料または顔料等の着色用材料、防汚性材料、各種樹脂等の任意成分として機能性添加剤を含んでもよい。ただし、下地層形成用組成物への機能性添加剤の添加はその量によっては、得られる撥水膜の性能の低下を招くおそれがある。よって、下地層形成用組成物は、(D)成分由来成分を含まない場合は、全固形成分が実質的に(B)成分由来成分と(C)成分由来成分のみからなることが好ましく、(D)成分由来成分を含む場合は、全固形成分が実質的に(B)成分由来成分と(C)成分由来成分と(D)成分由来成分のみからなることが好ましい。なお、本明細書において、全固形分が実質的に、ある成分のみからなるとは、全固形分中の該成分の含有割合が90質量%以上であることをいう。   The composition for forming the underlayer is an optional component such as a metal oxide ultrafine particle, a coloring material such as a dye or a pigment, an antifouling material, various resins, etc., as long as the effects of the present invention are not impaired. A functional additive may be included. However, depending on the amount of the functional additive added to the underlayer-forming composition, the performance of the resulting water-repellent film may be deteriorated. Therefore, when the composition for base layer formation does not contain the component derived from the component (D), it is preferable that the total solid component consists essentially of the component derived from the component (B) and the component derived from the component (C). When the component-derived component is included, it is preferable that the total solid component consists essentially of the component-derived component (B), the component-derived component (C), and the component-derived component (D). In the present specification, that the total solid content is substantially composed of only a certain component means that the content ratio of the component in the total solid content is 90% by mass or more.

下地層形成用組成物は、通常、層構成成分となる固形分の他に、経済性、作業性、得られる下地層の厚さ制御のしやすさ等を考慮して、有機溶剤を含む。有機溶剤は、下地層形成用組成物が含有する固形分を溶解するものであれば特に制限されない。有機溶剤としては、アルコール類、エーテル類、ケトン類、芳香族炭化水素類、パラフィン系炭化水素類、酢酸エステル類等が好ましい。有機溶剤は1種に限定されず、極性、蒸発速度等の異なる2種以上の溶剤を混合して使用してもよい。   The composition for forming an underlayer usually contains an organic solvent in consideration of economic efficiency, workability, ease of control of the thickness of the obtained underlayer, and the like in addition to the solid content as a layer constituent component. The organic solvent is not particularly limited as long as it dissolves the solid content contained in the underlayer-forming composition. As the organic solvent, alcohols, ethers, ketones, aromatic hydrocarbons, paraffinic hydrocarbons, acetate esters and the like are preferable. The organic solvent is not limited to one kind, and two or more kinds of solvents having different polarities and evaporation rates may be mixed and used.

下地層形成用組成物は、部分加水分解縮合物や部分加水分解共縮合物を含有する場合、これらを製造するために使用した溶媒を含んでもよい。また、このような溶媒と下地層形成用組成物が含有する有機溶媒は同じものであってもよい。下地層形成用組成物は、さらに、部分加水分解縮合や部分加水分解共縮合で用いた触媒などの成分を含んでいてもよい。下地層形成用組成物の全固形分が実質的に(B)成分由来成分と(C)成分由来成分のみからなる場合に、(B)成分と(C)成分の部分加水分解共縮合物を用いる際には、下地層形成用組成物は、(B)成分と(C)成分の部分加水分解共縮合物の製造で得られた部分加水分解共縮合物の溶液そのものであることが好ましい。下地層形成用組成物の全固形分が実質的に(B)成分由来成分と(C)成分由来成分と(D)成分由来成分のみからなる場合においても同様である。   When the composition for base layer formation contains a partial hydrolysis-condensation product and a partial hydrolysis-condensation product, it may contain the solvent used in order to manufacture these. Moreover, the organic solvent which such a solvent and the composition for base layer formation contain may be the same. The underlayer-forming composition may further contain a component such as a catalyst used in partial hydrolysis condensation or partial hydrolysis cocondensation. When the total solid content of the composition for forming the underlayer is substantially composed only of the component derived from the component (B) and the component derived from the component (C), the partially hydrolyzed cocondensate of the component (B) and the component (C) When using, it is preferable that the composition for base layer formation is the solution of the partial hydrolysis cocondensate obtained by manufacture of the partial hydrolysis cocondensate of (B) component and (C) component itself. The same applies to the case where the total solid content of the composition for forming the underlayer is substantially composed only of the component (B) component, the component (C), and the component (D).

下地層形成用組成物における有機溶剤の割合は、全固形分100質量部に対して、400〜100,000質量部が好ましい。有機溶剤の含有量が上記範囲であれば、下地層に処理ムラが発生するおそれもなく、経済性、作業性、処理層の厚さ制御のしやすさ等においても問題がない。下地層形成用組成物における有機溶剤の量は、さらに、全固形分100質量部に対して、900〜3,500質量部がより好ましく、1,100〜2,000質量部が特に好ましい。   As for the ratio of the organic solvent in the composition for base layer formation, 400-100,000 mass parts is preferable with respect to 100 mass parts of total solids. If the content of the organic solvent is within the above range, there is no risk of processing unevenness occurring in the underlayer, and there is no problem in economic efficiency, workability, ease of controlling the thickness of the processing layer, and the like. The amount of the organic solvent in the composition for forming an underlayer is more preferably 900 to 3,500 parts by mass, and particularly preferably 1,100 to 2,000 parts by mass with respect to 100 parts by mass of the total solid content.

さらに、下地層形成用組成物においては、部分加水分解縮合物や部分加水分解共縮合物を含まないものであっても、(B)成分と(C)成分、さらに必要に応じて加えられる(D)成分の加水分解縮合反応や加水分解共縮合反応を促進させるために、上記で部分加水分解縮合の反応において使用したのと同様の酸触媒等の触媒を配合しておくことも好ましい。部分加水分解縮合物や部分加水分解共縮合物を含む場合であっても、それらの製造に使用した触媒が組成物中に残存していない場合は、触媒を配合することが好ましい。触媒としては、酸触媒が好ましい。触媒の量としては、全固形分100質量部に対して、0.01〜5質量部が好ましい。なお、下地層形成用組成物において、触媒の量は固形分量に含めない。   Furthermore, in the composition for forming the underlayer, even if it does not contain a partial hydrolysis condensate or a partial hydrolysis cocondensate, the component (B) and the component (C) are added as necessary ( In order to promote the hydrolysis condensation reaction and hydrolysis cocondensation reaction of component D), it is also preferable to incorporate a catalyst such as an acid catalyst similar to that used in the partial hydrolysis condensation reaction above. Even when a partially hydrolyzed condensate or a partially hydrolyzed cocondensate is included, when the catalyst used for the production thereof does not remain in the composition, it is preferable to add a catalyst. As the catalyst, an acid catalyst is preferable. The amount of the catalyst is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the total solid content. In the underlayer forming composition, the amount of the catalyst is not included in the solid content.

下地層形成用組成物は、上記含有成分が加水分解縮合反応や加水分解共縮合反応するための水を含んでいてもよい。下地層形成用組成物における水の含有量は、全固形分100質量部に対して、1〜50質量部が好ましい。なお、下地層形成用組成物は水を含有しなくとも、以下の下地層を形成する過程において雰囲気中の水分を利用して含有成分の加水分解縮合反応や加水分解共縮合反応を行わせることができる。   The underlayer-forming composition may contain water for the above-mentioned components to undergo a hydrolysis condensation reaction or a hydrolysis cocondensation reaction. 1-50 mass parts is preferable with respect to 100 mass parts of total solid content of the water in the composition for base layer formation. In addition, even if the composition for forming the underlayer does not contain water, in the process of forming the following underlayer, the moisture in the atmosphere is used to perform hydrolysis condensation reaction and hydrolysis cocondensation reaction of the contained components. Can do.

ここで、下地層形成用組成物が、(B)〜(D)成分として、化合物(2)、加水分解性化合物(Z)、化合物(3)の加水分解性基が塩素原子である化合物やこれらの部分加水分解縮合物、部分加水分解共縮合物等を含有する場合、これらは反応性が高いことから貯蔵安定性を考慮すると上記触媒および水を実質的に含有しないことが好ましい。実質的に含有しないとは、下地層形成用組成物の全量に対して含有量が0.3質量%以下であることをいう。   Here, the composition for forming the underlayer is a compound (2), a hydrolyzable compound (Z), a compound in which the hydrolyzable group of the compound (3) is a chlorine atom as the components (B) to (D) When these partially hydrolyzed condensates, partially hydrolyzed cocondensates and the like are contained, it is preferable that they are substantially free of the above catalyst and water in view of storage stability because of their high reactivity. “Substantially not contained” means that the content is 0.3% by mass or less with respect to the total amount of the composition for forming an underlayer.

下地層形成用組成物を用いて下地層を形成する方法としては、オルガノシラン化合物系の表面処理剤における公知の方法を用いることが可能である。例えば、はけ塗り、流し塗り、回転塗布、浸漬塗布、スキージ塗布、スプレー塗布、手塗り等の方法で下地層形成用組成物を基体の表面に塗布し、大気中または窒素雰囲気中において、必要に応じて乾燥した後、硬化させることで、下地層を形成できる。硬化の条件は、用いる組成物の種類、濃度等により適宜制御されるが、好ましい条件として、温度:20〜50℃、湿度:50〜90%RHの条件が挙げられる。硬化のための時間は、用いる組成物の種類、濃度、硬化条件等によるが、概ね1〜72時間が好ましい。下地層の厚さは撥水膜に耐湿性、密着性、基体からのアルカリ等のバリア性を付与できる厚さであれば特に限定されない。経済性を考慮すると、50nm以下の厚さが好ましく、その下限は単分子層の厚さである。   As a method for forming the underlayer using the underlayer-forming composition, a known method for an organosilane compound-based surface treatment agent can be used. For example, the composition for forming the underlayer is applied to the surface of the substrate by methods such as brush coating, flow coating, spin coating, dip coating, squeegee coating, spray coating, and hand coating, and is necessary in the air or in a nitrogen atmosphere. The base layer can be formed by curing after drying according to the above. The curing conditions are appropriately controlled depending on the type and concentration of the composition to be used. Preferred conditions include a temperature of 20 to 50 ° C. and a humidity of 50 to 90% RH. The time for curing depends on the type, concentration, curing conditions and the like of the composition to be used, but is generally preferably 1 to 72 hours. The thickness of the underlayer is not particularly limited as long as it is a thickness that can impart moisture resistance, adhesion, and barrier properties such as alkali from the substrate to the water-repellent film. In consideration of economy, a thickness of 50 nm or less is preferable, and the lower limit is the thickness of the monomolecular layer.

(撥水層)
撥水層は、下記式(1)で表される化合物および/またはその部分加水分解縮合物からなる(A)成分を含む撥水層形成用組成物を用いて、上記基体上の下地層の表面に形成される。
−(SiR O)−SiR −Y−Si(R3−n(X …(1)
(ただし、式(1)中、Rは炭素原子数10以下のアルキル基または−Y−Si(R3−n(X基を、Rはそれぞれ独立して炭素原子数3以下のアルキル基を、Yはそれぞれ独立して炭素原子数2〜4のアルキレン基を、Rはそれぞれ独立して1価の炭化水素基であり、Xはそれぞれ独立して加水分解性基を示す。kは10〜200の整数であり、nは1〜3の整数である。)
(Water repellent layer)
The water repellent layer is composed of a water repellent layer-forming composition containing a component (A) comprising a compound represented by the following formula (1) and / or a partially hydrolyzed condensate thereof. Formed on the surface.
R 3 — (SiR 2 2 O) k —SiR 2 2 —Y 1 —Si (R 1 ) 3 -n (X 1 ) n (1)
(In the formula (1), R 3 represents an alkyl group having 10 or less carbon atoms or —Y 1 —Si (R 1 ) 3-n (X 1 ) n group, and R 2 each independently represents a carbon atom. An alkyl group having a number of 3 or less, Y 1 is independently an alkylene group having 2 to 4 carbon atoms, R 1 is independently a monovalent hydrocarbon group, and X 1 is independently hydrolyzed. Represents a decomposable group, k is an integer of 10 to 200, and n is an integer of 1 to 3.)

化合物(1)は、片末端または両末端に、アルキレン基を介して加水分解性シリル基が結合した、直鎖状のポリオルガノシロキサンである。Rが炭素原子数10以下のアルキル基である場合、化合物(1)は、片末端に加水分解性シリル基を有する直鎖状のポリオルガノシロキサンであり、両末端に加水分解性シリル基を有する場合に比べて、微小な水滴に対する滑落性の点で優れている。本発明においては、小水滴滑落性の観点から化合物(1)が片末端に加水分解性シリル基を有する化合物であることが特に好ましい。この場合、Rは炭素原子数1〜5のアルキル基が好ましく、炭素原子数が1〜5の直鎖状アルキル基がより好ましい。 Compound (1) is a linear polyorganosiloxane in which a hydrolyzable silyl group is bonded to one end or both ends via an alkylene group. When R 3 is an alkyl group having 10 or less carbon atoms, the compound (1) is a linear polyorganosiloxane having a hydrolyzable silyl group at one end and hydrolyzable silyl groups at both ends. Compared with the case of having, it is excellent in the point of sliding-down with respect to a fine water droplet. In the present invention, it is particularly preferable that the compound (1) is a compound having a hydrolyzable silyl group at one end from the viewpoint of small water droplet sliding property. In this case, R 3 is preferably an alkyl group having 1 to 5 carbon atoms, and more preferably a linear alkyl group having 1 to 5 carbon atoms.

式(1)において、SiR Oの繰り返し単位、およびそれに連結する−SiR −におけるRはそれぞれ独立して炭素原子数3以下のアルキル基であり、炭素原子数3以下の直鎖状のアルキル基が好ましく、メチル基がより好ましい。Rはそれぞれ異なってもよいが、同一であるのが好ましい。SiR Oの繰り返し数であるkは、10〜200の整数であり、10〜150が好ましく、15〜120がより好ましい。kの数が上記範囲にあれば、得られる撥水膜において静的撥水性および動的撥水性の両立が可能となる。なお、化合物(1)は、SiR Oの繰り返し単位の数が異なる混合物として用いられることが多い。化合物(1)がこのような混合物の場合、各繰り返し単位の数は平均値で示される。平均値で示す場合、繰り返し単位の数は必ずしも整数で示されるわけではないが、好ましい数値の範囲は上記同様である。 In formula (1), R 2 in the repeating unit of SiR 2 2 O and —SiR 2 2 — linked thereto are each independently an alkyl group having 3 or less carbon atoms, and a straight chain having 3 or less carbon atoms. The alkyl group is preferably a methyl group. R 2 may be different from each other, but is preferably the same. K which is the repeating number of SiR 2 2 O is an integer of 10 to 200, preferably 10 to 150, and more preferably 15 to 120. If the number of k is in the above range, it is possible to achieve both static water repellency and dynamic water repellency in the resulting water repellent film. The compound (1) is often used as a mixture in which the number of repeating units of SiR 2 2 O is different. When compound (1) is such a mixture, the number of each repeating unit is shown by an average value. In the case of an average value, the number of repeating units is not necessarily an integer, but a preferable range of numerical values is the same as described above.

化合物(1)が末端に有する加水分解性シリル基(−Si(R3−n(X)のXは加水分解性基を示す。Rが、−Y−Si(R3−n(X基を示す場合、化合物(1)は両末端に加水分解性シリル基を有する直鎖状のポリオルガノシロキサンとなり、片末端に加水分解性シリル基を有する化合物に比べて耐湿性、耐薬品性に優れる点で好ましい。化合物(1)において、両末端の加水分解性シリル基は同一であっても異なってもよい。 X 1 of the hydrolyzable silyl group (—Si (R 1 ) 3-n (X 1 ) n ) possessed by the terminal of the compound (1) represents a hydrolyzable group. When R 3 represents -Y 1 -Si (R 1 ) 3-n (X 1 ) n group, the compound (1) becomes a linear polyorganosiloxane having hydrolyzable silyl groups at both ends; This is preferable in terms of excellent moisture resistance and chemical resistance compared to a compound having a hydrolyzable silyl group at one end. In compound (1), the hydrolyzable silyl groups at both ends may be the same or different.

としては、上記Xと同様の基または原子が挙げられる。化合物(1)の安定性と加水分解のし易さとのバランスの点から、アルコキシ基、イソシアネート基およびハロゲン原子が好ましい。ハロゲン原子としては、塩素原子が好ましい。アルコキシ基としては、炭素原子数3以下のアルコキシ基が好ましく、メトキシ基またはエトキシ基がより好ましい。化合物(1)におけるXとしては、塩素原子、メトキシ基、エトキシ基がさらに好ましく、塩素原子、メトキシ基が特に好ましく、塩素原子が最も好ましい。これらは、製造上の目的、用途等に応じて適宜選択され用いられる。化合物(1)中にXが複数個存在する場合には、Xが同じ基でも異なる基でもよく、同じ基であることが入手しやすさの点で好ましい。 X 1 includes the same group or atom as X 3 described above. From the viewpoint of the balance between the stability of the compound (1) and the ease of hydrolysis, an alkoxy group, an isocyanate group and a halogen atom are preferred. As the halogen atom, a chlorine atom is preferable. As the alkoxy group, an alkoxy group having 3 or less carbon atoms is preferable, and a methoxy group or an ethoxy group is more preferable. X 1 in the compound (1) is more preferably a chlorine atom, a methoxy group or an ethoxy group, particularly preferably a chlorine atom or a methoxy group, and most preferably a chlorine atom. These are appropriately selected and used according to the purpose of manufacture, application and the like. When a plurality of X 1 are present in compound (1), X 1 may be the same group or different groups, and the same group is preferable from the viewpoint of availability.

nは、化合物(1)が有する加水分解性シリル基中の加水分解性基(X)の個数を示し、その数は1〜3の整数である。nが1以上であれば、得られる撥水層と下地層との密着性が良好となる。nは、得られる撥水層と下地層との密着性の点から、2または3が好ましく、3が特に好ましい。 n represents the number of hydrolyzable groups (X 1 ) in the hydrolyzable silyl group of the compound (1), and the number is an integer of 1 to 3. If n is 1 or more, the adhesiveness of the obtained water-repellent layer and a foundation layer will become favorable. n is preferably 2 or 3, and particularly preferably 3, from the viewpoint of adhesion between the obtained water-repellent layer and the underlying layer.

はそれぞれ独立して1価の炭化水素基である。1価の炭化水素基としては、アルキル基、シクロアルキル基、アルケニル基またはアリール基等が挙げられる。Rは1価の飽和炭化水素基が好ましい。1価の飽和炭化水素基の炭素原子数は1〜6が好ましく、1〜3がより好ましく、1〜2が特に好ましい。Rとしては、合成が簡便であることから、炭素原子数が1〜6のアルキル基が好ましく、原料の入手や取り扱いが容易である点から、炭素原子数が1〜3のアルキル基がより好ましく、炭素原子数が1〜2のアルキル基が特に好ましい。化合物(1)が有する加水分解性シリル基中のRの個数は3−n個である。加水分解性シリル基中にRが複数個存在する場合には、Rが同じ基でも異なる基でもよく、同じ基であることが入手しやすさの点で好ましい。 Each R 1 is independently a monovalent hydrocarbon group. Examples of the monovalent hydrocarbon group include an alkyl group, a cycloalkyl group, an alkenyl group, and an aryl group. R 1 is preferably a monovalent saturated hydrocarbon group. 1-6 are preferable, as for the carbon atom number of a monovalent saturated hydrocarbon group, 1-3 are more preferable, and 1-2 are especially preferable. R 1 is preferably an alkyl group having 1 to 6 carbon atoms because synthesis is simple, and an alkyl group having 1 to 3 carbon atoms is more preferable in terms of easy availability and handling of raw materials. An alkyl group having 1 to 2 carbon atoms is particularly preferable. The number of R 1 in the hydrolyzable silyl group possessed by the compound (1) is 3-n. When a plurality of R 1 are present in the hydrolyzable silyl group, R 1 may be the same group or different groups, and the same group is preferable from the viewpoint of availability.

式(1)において、(SiR O)−SiR −と加水分解性シリル基を連結する基であるYは、それぞれ独立して炭素原子数2〜4のアルキレン基を示す。Yとしては炭素原子数2または3のアルキレン基が好ましい。Yが炭素原子数2のアルキレン基の場合、本明細書では式(1)の分子式において−C−と示すが、これは−CHCH−と−CH(CH)−のような混合物であってもよい。これらは、製法上分離が困難な混合物であって、混合物として用いても本発明の効果に影響を与えないものである。同様にYが炭素原子数3のアルキレン基の場合、式(1)の分子式において−C−と示すが、これは−CHCHCH−と−CH(CH)CH−の混合物、あるいは−CHCHCH−と−CHCH(CH)−の混合物であってもよい。 In Formula (1), Y 1 which is a group that links (SiR 2 2 O) k —SiR 2 2 — and a hydrolyzable silyl group independently represents an alkylene group having 2 to 4 carbon atoms. Y 1 is preferably an alkylene group having 2 or 3 carbon atoms. When Y 1 is an alkylene group having 2 carbon atoms, in the present specification, it is represented as —C 2 H 4 — in the molecular formula of formula (1), which is represented by —CH 2 CH 2 — and —CH (CH 3 ) —. A mixture such as These are mixtures that are difficult to separate in the production process, and even if used as a mixture, the effects of the present invention are not affected. Similarly, when Y 1 is an alkylene group having 3 carbon atoms, it is represented as —C 3 H 6 — in the molecular formula of formula (1), which represents —CH 2 CH 2 CH 2 — and —CH (CH 3 ) CH. 2 - mixtures, or -CH 2 CH 2 CH 2 - and -CH 2 CH (CH 3) - may be a mixture of.

このように、Yは分岐状のアルキレン基と直鎖状のアルキレン基の混合物であってもよいが、全部が直鎖状のアルキレン基であることが最も好ましい。Yにおける分岐状のアルキレン基と直鎖状のアルキレン基の割合は全体を100としたときの直鎖状のアルキレン基の割合として50〜100が好ましく、75〜100がより好ましい。 As described above, Y 1 may be a mixture of a branched alkylene group and a linear alkylene group, but it is most preferable that all of them are linear alkylene groups. The ratio of the branched alkylene group and the linear alkylene group in Y 1 is preferably 50 to 100, more preferably 75 to 100, as the ratio of the linear alkylene group when the whole is 100.

化合物(1)として好ましくは、式(1)におけるRがメチル基であり、Rが炭素原子数5以下の直鎖状のアルキル基であり、Xが塩素原子であり、kが10〜150の整数であり、nが3である化合物である。 In the compound (1), R 2 in the formula (1) is preferably a methyl group, R 3 is a linear alkyl group having 5 or less carbon atoms, X 1 is a chlorine atom, and k is 10 A compound in which n is an integer of 150 and n is 3.

化合物(1)の具体例としては、下記の化合物が挙げられる。なお、各化合物中kは10〜150の整数である。
CH(Si(CHO)Si(CHSiCl
CH(Si(CHO)Si(CHSi(OCH
CH(Si(CHO)Si(CHSi(OC
(Si(CHO)Si(CHSiCl
(Si(CHO)Si(CHSi(OCH
(Si(CHO)Si(CHSi(OC
ClSiC(Si(CHO)Si(CHSiCl
(CHO)SiC(Si(CHO)Si(CHSi(OCH
(CO)SiC(Si(CHO)Si(CHSi(OC
本発明において、化合物(1)は1種を単独で用いてもよく、2種以上を併用してもよい。なお、上記のとおりこられのなかでも片方の末端のみに加水分解性シリル基を有する化合物(1)が好ましい。また、加水分解性基は塩素原子、メトキシ基がより好ましく、塩素原子が特に好ましい。
Specific examples of the compound (1) include the following compounds. In each compound, k is an integer of 10 to 150.
CH 3 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 SiCl 3
CH 3 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 Si (OCH 3) 3
CH 3 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 Si (OC 2 H 5) 3
C 4 H 9 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 SiCl 3
C 4 H 9 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 Si (OCH 3) 3
C 4 H 9 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 Si (OC 2 H 5) 3
Cl 3 SiC 2 H 4 (Si (CH 3 ) 2 O) k Si (CH 3 ) 2 C 2 H 4 SiCl 3
(CH 3 O) 3 SiC 2 H 4 (Si (CH 3 ) 2 O) k Si (CH 3 ) 2 C 2 H 4 Si (OCH 3 ) 3
(C 2 H 5 O) 3 SiC 2 H 4 (Si (CH 3) 2 O) k Si (CH 3) 2 C 2 H 4 Si (OC 2 H 5) 3
In this invention, a compound (1) may be used individually by 1 type, and may use 2 or more types together. Of these, as described above, compound (1) having a hydrolyzable silyl group only at one end is preferred. The hydrolyzable group is more preferably a chlorine atom or a methoxy group, and particularly preferably a chlorine atom.

化合物(1)は、公知の方法で製造可能である。
例えば、式(1)において、Rが炭素原子数10以下のアルキル基であり、片末端にYとして−C−を介して加水分解性シリル基(−Si(R3−n(X)を有する直鎖状のポリジメチルシロキサン(R(Si(CHO)Si(CHSi(R3−n(X)は、以下のようにして製造できる。
一方の末端にRを他方の末端に水素原子をそれぞれ有するポリジメチルシロキサン(R(Si(CHO)Si(CHH)に、ヒドロシリル化触媒の存在下、CH=CHSi(R3−n(Xを反応させる。
この反応で得られる化合物(1)は、Yが−CHCH−の化合物と、−CH(CH)−の化合物の混合物となる。また、上記反応において、CH=CH−をCH=CH−CH−とすることで、上記においてYが−C−の化合物(1)が得られる。
Compound (1) can be produced by a known method.
For example, in the formula (1), R 3 is an alkyl group having 10 or less carbon atoms, and a hydrolyzable silyl group (—Si (R 1 ) 3 via —C 2 H 4 — as Y 1 at one end. -n (X 1) n) linear polydimethylsiloxane having (R 3 (Si (CH 3 ) 2 O) k Si (CH 3) 2 C 2 H 4 Si (R 1) 3-n (X 1 ) n ) can be produced as follows.
In polydimethylsiloxane (R 3 (Si (CH 3 ) 2 O) k Si (CH 3 ) 2 H) having R 3 at one end and a hydrogen atom at the other end, in the presence of a hydrosilylation catalyst, CH 2 = CHSi (R 1 ) 3-n (X 1 ) n is reacted.
The compound (1) obtained by this reaction is a mixture of a compound in which Y 1 is —CH 2 CH 2 — and a compound in which —CH (CH 3 ) — is present. In the above reaction, CH 2 ═CH— is changed to CH 2 ═CH—CH 2 —, whereby the compound (1) in which Y 1 is —C 3 H 6 — is obtained.

式(1)が、両末端にYとして−C−を介して加水分解性シリル基(−Si(R3−n(X)を有する直鎖状のポリジメチルシロキサンである場合、両末端に水素原子をそれぞれ有するポリジメチルシロキサン(H(Si(CHO)Si(CHH)に、ヒドロシリル化触媒の存在下、CH=CHSi(R3−n(Xを反応させることで、(X(R3−nSiC(Si(CHO)Si(CHSi(R3−n(Xが得られる。この場合についても、化合物(1)はYが−CHCH−の化合物と、−CH(CH)−の化合物の混合物である。 Linear polydimethyl having formula (1) having hydrolyzable silyl groups (—Si (R 1 ) 3 -n (X 1 ) n ) as —Y 1 at both ends via —C 2 H 4 — In the case of siloxane, polydimethylsiloxane (H (Si (CH 3 ) 2 O) k Si (CH 3 ) 2 H) having hydrogen atoms at both ends is added to CH 2 ═CHSi () in the presence of a hydrosilylation catalyst. By reacting R 1 ) 3-n (X 1 ) n , (X 1 ) n (R 1 ) 3-n SiC 2 H 4 (Si (CH 3 ) 2 O) k Si (CH 3 ) 2 C 2 H 4 Si (R 1 ) 3-n (X 1 ) n is obtained. Also in this case, the compound (1) is a mixture of a compound in which Y 1 is —CH 2 CH 2 — and a compound in which —CH (CH 3 ) — is used.

なお、上記ヒドロシリル化反応に用いる原料として、末端にビニル基を有するポリジメチルシロキサンと、HSi(R3−n(Xを用いても、同様に化合物(1)が得られる。 Incidentally, as a material used for the hydrosilylation reaction, a polydimethylsiloxane having a vinyl group at the terminal, even with HSi (R 1) 3-n (X 1) n, likewise the compound (1) is obtained.

上記の方法では、いずれもYは分岐状のアルキレン基と直鎖状のアルキレン基の混合物として得られる。Xが塩素原子の場合については、これらの合成方法のうちでも、末端にビニル基を有するポリジメチルシロキサンとHSi(R3−n(Xを用いる合成方法が、Yが直鎖状のアルキレン基、例えば、YがCの場合には−CHCH−となる化合物の割合がより高くなることから、より好ましい。 In any of the above methods, Y 1 is obtained as a mixture of a branched alkylene group and a linear alkylene group. For when X 1 is a chlorine atom, among these synthetic methods, polydimethyl siloxane and HSi (R 1) 3-n (X 1) synthesis method using an n with a terminal vinyl group, Y 1 is When the linear alkylene group, for example, Y 1 is C 2 H 4 , the ratio of the compound that becomes —CH 2 CH 2 — becomes higher, which is more preferable.

撥水層形成用組成物中に含まれる(A)成分は、化合物(1)の部分加水分解縮合物であってもよい。ただし、部分加水分解縮合物の縮合度(多量化度)は、生成物が溶媒に溶解する程度である必要がある。(A)成分としては、化合物(1)であっても、化合物(1)の部分加水分解縮合物であってもよく、化合物(1)とその部分加水分解縮合物との混合物、例えば、未反応の化合物(1)が含まれる化合物(1)の部分加水分解縮合物であってもよい。   The component (A) contained in the composition for forming a water repellent layer may be a partially hydrolyzed condensate of compound (1). However, the degree of condensation (degree of multimerization) of the partially hydrolyzed condensate needs to be such that the product is dissolved in the solvent. The component (A) may be the compound (1) or a partial hydrolysis condensate of the compound (1), and a mixture of the compound (1) and the partial hydrolysis condensate, for example, It may be a partially hydrolyzed condensate of compound (1) containing compound (1) of the reaction.

撥水層形成用組成物は、本発明の効果を損なわない範囲で、目的に応じて、金属酸化物の超微粒子、染料または顔料等の着色用材料、防汚性材料、各種樹脂等の任意成分として機能性添加剤を含んでもよい。ただし、撥水層形成用組成物への機能性添加剤の添加はその量によっては、得られる撥水膜の性能の低下を招くおそれがある。よって、撥水層形成用組成物は、全固形成分が実質的に(A)成分のみからなることが好ましい。   The composition for forming a water-repellent layer is an arbitrary material such as ultrafine particles of metal oxide, coloring materials such as dyes or pigments, antifouling materials, various resins, etc., as long as the effects of the present invention are not impaired. A functional additive may be included as a component. However, the addition of the functional additive to the water repellent layer-forming composition may cause a decrease in the performance of the resulting water repellent film depending on the amount thereof. Therefore, in the composition for forming a water repellent layer, it is preferable that the total solid component consists essentially of the component (A).

撥水層形成用組成物は、通常、層構成成分となる固形分の他に、経済性、作業性、得られる下地層の厚さ制御のしやすさ等を考慮して、有機溶剤を含む。有機溶剤は、撥水層形成用組成物が含有する固形分を溶解するものであれば特に制限されない。有機溶剤としては、下地層形成用組成物と同様の化合物が挙げられる。有機溶剤は1種に限定されず、極性、蒸発速度等の異なる2種以上の溶剤を混合して使用してもよい。   The composition for forming a water-repellent layer usually contains an organic solvent in consideration of economic efficiency, workability, ease of control of the thickness of the resulting underlayer, etc., in addition to the solid content as a layer constituent component. . The organic solvent is not particularly limited as long as it dissolves the solid content contained in the water repellent layer forming composition. As an organic solvent, the same compound as the composition for base layer formation is mentioned. The organic solvent is not limited to one kind, and two or more kinds of solvents having different polarities and evaporation rates may be mixed and used.

撥水層形成用組成物が部分加水分解縮合物を含有する場合、これを製造するために使用した溶媒を含んでもよい。また、このような溶媒と撥水層形成用組成物が含有する有機溶媒は同じものであってもよい。撥水層形成用組成物は、さらに、部分加水分解縮合で用いた触媒などの成分を含んでいてもよい。撥水層形成用組成物の全固形分が実質的に(A)成分のみからなる場合に、化合物(1)の部分加水分解縮合物を用いる際には、撥水層形成用組成物は、化合物(1)の部分加水分解縮合物の製造で得られた部分加水分解縮合物の溶液そのものであることが好ましい。撥水層形成用組成物における有機溶剤の割合は、下地層形成用組成物における有機溶剤の割合と同様とできる。   When the composition for water repellent layer formation contains the partial hydrolysis-condensation product, the solvent used in order to manufacture this may be included. Moreover, the organic solvent which such a solvent and the composition for water-repellent layer formation contain may be the same. The composition for forming a water repellent layer may further contain components such as a catalyst used in the partial hydrolysis condensation. When the total solid content of the composition for forming a water repellent layer consists essentially of the component (A), when using the partial hydrolysis condensate of compound (1), the composition for forming the water repellent layer is: It is preferable that it is the solution of the partial hydrolysis-condensation product obtained by manufacture of the partial hydrolysis-condensation product of compound (1) itself. The proportion of the organic solvent in the water repellent layer forming composition can be the same as the proportion of the organic solvent in the underlayer forming composition.

さらに、撥水層形成用組成物においては、部分加水分解縮合物を含まないものであっても、(A)成分の加水分解縮合反応を促進させるために、上記で部分加水分解縮合の反応において使用したのと同様の酸触媒等の触媒を配合しておくことも好ましい。部分加水分解縮合物を含む場合であっても、それらの製造に使用した触媒が組成物中に残存していない場合は、触媒を配合することが好ましい。触媒としては、酸触媒が好ましい。触媒の量としては、(A)成分(化合物(1)由来成分)の100質量部に対して、0.01〜10質量部が好ましい。   Furthermore, in the composition for forming a water repellent layer, even if it does not contain a partial hydrolysis-condensation product, in order to promote the hydrolysis-condensation reaction of component (A), It is also preferable to blend a catalyst such as the same acid catalyst as that used. Even when the partial hydrolysis-condensation product is contained, when the catalyst used for the production thereof does not remain in the composition, it is preferable to blend the catalyst. As the catalyst, an acid catalyst is preferable. As a quantity of a catalyst, 0.01-10 mass parts is preferable with respect to 100 mass parts of (A) component (compound (1) origin component).

撥水層形成用組成物は、上記含有成分が加水分解縮合反応するための水を含んでいてもよい。撥水層形成用組成物における水の含有量は、(A)成分(化合物(1)由来成分)の100質量部に対して、1〜50質量部が好ましい。なお、撥水層形成用組成物は水を含有しなくとも、以下の撥水層を形成する過程において雰囲気中の水分を利用して含有成分の加水分解縮合反応を行わせることができる。   The composition for forming a water repellent layer may contain water for the above-mentioned components to undergo hydrolysis condensation reaction. The water content in the composition for forming a water repellent layer is preferably 1 to 50 parts by mass with respect to 100 parts by mass of the component (A) (component derived from the compound (1)). In addition, even if the composition for water-repellent layer formation does not contain water, in the process of forming the following water-repellent layer, the hydrolysis condensation reaction of the contained components can be performed using moisture in the atmosphere.

ここで、撥水層形成用組成物が、(A)成分として、化合物(1)の加水分解性基が塩素原子である化合物(1)や部分加水分解縮合物等を含有する場合、これらは反応性が高いことから貯蔵安定性を考慮すると上記触媒および水を実質的に含有しないことが好ましい。実質的に含有しないとは、撥水層形成用組成物の全量に対して含有量が0.3質量%以下であることをいう。   Here, when the composition for forming a water repellent layer contains, as the component (A), the compound (1) in which the hydrolyzable group of the compound (1) is a chlorine atom, a partial hydrolysis condensate, or the like, Considering storage stability because of high reactivity, it is preferable that the catalyst and water are not substantially contained. “Substantially not contained” means that the content is 0.3% by mass or less based on the total amount of the water repellent layer forming composition.

撥水層形成用組成物を用いて撥水層を形成する方法としては、オルガノシラン化合物系の表面処理剤における公知の方法を用いることが可能である。例えば、はけ塗り、流し塗り、回転塗布、浸漬塗布、スキージ塗布、スプレー塗布、手塗り等の方法で撥水層形成用組成物を基体上の下地層表面に塗布し、大気中または窒素雰囲気中において、必要に応じて乾燥した後、硬化させることで、撥水層を形成できる。硬化の条件は、用いる組成物の種類、濃度等により適宜制御されるが、好ましい条件として、温度:20〜50℃、湿度:50〜90%RHの条件が挙げられる。硬化のための時間は、用いる組成物の種類、濃度、硬化条件等によるが、概ね1〜72時間が好ましい。撥水層の厚さは撥水膜に静的撥水性および動的撥水性の双方に優れる性能を付与できる厚さであれば特に限定されない。経済性を考慮すると、50nm以下の厚さが好ましく、その下限は単分子層の厚さである。   As a method for forming the water repellent layer using the water repellent layer forming composition, a known method for an organosilane compound-based surface treatment agent can be used. For example, the water repellent layer forming composition is applied to the surface of the base layer on the substrate by a method such as brush coating, flow coating, spin coating, dip coating, squeegee coating, spray coating, hand coating, etc. In the inside, the water-repellent layer can be formed by drying and curing as necessary. The curing conditions are appropriately controlled depending on the type and concentration of the composition to be used. Preferred conditions include a temperature of 20 to 50 ° C. and a humidity of 50 to 90% RH. The time for curing depends on the type, concentration, curing conditions and the like of the composition to be used, but is generally preferably 1 to 72 hours. The thickness of the water repellent layer is not particularly limited as long as the water repellent film can provide a performance excellent in both static water repellency and dynamic water repellency. In consideration of economy, a thickness of 50 nm or less is preferable, and the lower limit is the thickness of the monomolecular layer.

なお、上記に説明した下地層形成用組成物の硬化は、撥水層形成用組成物の硬化と同時に行ってもよい。具体的には、下地層形成用組成物を基体表面の所定領域に塗布し、必要に応じて乾燥した後、この表面に撥水層形成用組成物を塗布し、必要に応じて乾燥した後、上記同様にして硬化処理を施すことで、下地層と撥水層を同時に硬化させて撥水膜を形成してもよい。   In addition, you may perform hardening of the composition for base layer formation demonstrated above simultaneously with hardening of the composition for water-repellent layer formation. Specifically, after applying the underlayer forming composition to a predetermined region of the substrate surface and drying as necessary, the water repellent layer forming composition is applied to the surface and dried as necessary. The base layer and the water repellent layer may be simultaneously cured to form a water repellent film by performing a curing process in the same manner as described above.

このようにして得られる本発明の撥水膜付き基体の撥水膜は、耐湿性等の耐久性を備えるとともに、静的および動的の両撥水性に優れる撥水膜であり、特に高いレベルの動的撥水性、具体的には、水転落角が小さく、小水滴の滑落速度が速い性質を有するものである。   The water repellent film of the substrate with a water repellent film of the present invention thus obtained is a water repellent film having durability such as moisture resistance and excellent in both static and dynamic water repellency. The water repellency of water, specifically, has a property that the water falling angle is small and the sliding speed of small water droplets is fast.

[輸送機器用物品]
本発明の撥水膜付き基体は、これを具備する輸送機器用物品としての用途に好適に用いられる。輸送機器用物品とは、電車、自動車、船舶、航空機等におけるボディー、窓ガラス(フロントガラス、サイドガラス、リアガラス)、ミラー、バンパー等が好ましく挙げられる。
[Transportation Equipment Items]
The substrate with a water-repellent film of the present invention is suitably used for use as an article for transport equipment comprising the same. Preferred examples of the article for transportation equipment include bodies in trains, automobiles, ships, aircrafts, window glass (front glass, side glass, rear glass), mirrors, bumpers, and the like.

本発明の撥水膜付き基体またはこの基体を具備する輸送機器用物品は、その撥水膜表面が静的撥水性および動的撥水性の双方に優れるため、表面への水滴の付着が少なく、付着した水滴がすみやかに除去される。加えて輸送機器の運行に伴う風圧との相互作用により、付着した水滴は表面を急速に移動し、水滴として溜ることはない。この性質は水滴が微小な場合にも十分に発現する。このため、水分が誘発する悪影響を排除できる。また、上記撥水膜は、耐湿性等の耐久性にも優れるため、例えば、輸送機器用物品としての屋外での使用を含む各種使用条件下での長期使用においてもこの撥水性を維持することができる。   Since the water-repellent film surface is excellent in both static water repellency and dynamic water repellency, the substrate with a water-repellent film of the present invention or the article for transport equipment comprising the substrate has less adhesion of water droplets to the surface, Adhering water droplets are removed immediately. In addition, due to the interaction with the wind pressure associated with the operation of the transport equipment, the attached water droplets move rapidly on the surface and do not accumulate as water droplets. This property is fully expressed even when the water droplets are minute. For this reason, the bad influence which a water induces can be excluded. In addition, since the water-repellent film is excellent in durability such as moisture resistance, the water-repellent film can be maintained even in long-term use under various use conditions including outdoor use as an article for transport equipment. Can do.

本発明の撥水膜付き基体またはこの基体を具備する輸送機器用物品は、特に、各種窓ガラス等の透視野部での用途において、水滴の飛散により視野の確保が非常に容易となり、車輌等の運行において安全性が向上できる。また、水滴が氷結するような環境下でも撥水膜表面には着氷しにくく、着氷したとしても付着力が小さいため自然落下し易い。さらに、水滴の付着がほとんどないため、清浄の作業回数を少なくでき、しかも清浄作業を容易に行うことができる。   The substrate with a water-repellent film of the present invention or an article for transport equipment comprising this substrate is very easy to secure a field of view by scattering of water droplets, particularly in applications in a transparent field portion such as various window glasses. Safety can be improved in operation. Further, even in an environment where water droplets freeze, the surface of the water-repellent film is difficult to be iced, and even when icing, it has a low adhesive force and is likely to fall naturally. Furthermore, since there is almost no adhesion of water droplets, the number of cleaning operations can be reduced, and the cleaning operation can be easily performed.

以下に、本発明の実施例を示すが、本発明はこれらの例によって限定されるものではない。なお、例1〜12および例17〜24が実施例であり、例13〜16および例25〜30が比較例である。   Examples of the present invention are shown below, but the present invention is not limited to these examples. Examples 1 to 12 and Examples 17 to 24 are examples, and Examples 13 to 16 and Examples 25 to 30 are comparative examples.

撥水層形成用組成物に配合する化合物(1)として、下記化合物(11)〜化合物(14)を以下の合成例1〜4により合成して使用した。
(化合物11);CH(Si(CHO)60Si(CHSiCl
(化合物12);CH(Si(CHO)39Si(CHSiCl
(化合物13);CH(Si(CHO)120Si(CHSiCl
(化合物14);CH(Si(CHO)58Si(CHSi(OCH
As the compound (1) to be blended in the water repellent layer forming composition, the following compounds (11) to (14) were synthesized and used according to the following Synthesis Examples 1 to 4.
(Compound 11); CH 3 (Si (CH 3 ) 2 O) 60 Si (CH 3 ) 2 C 2 H 4 SiCl 3
(Compound 12); CH 3 (Si ( CH 3) 2 O) 39 Si (CH 3) 2 C 2 H 4 SiCl 3
(Compound 13); CH 3 (Si ( CH 3) 2 O) 120 Si (CH 3) 2 C 2 H 4 SiCl 3
(Compound 14); CH 3 (Si ( CH 3) 2 O) 58 Si (CH 3) 2 C 2 H 4 Si (OCH 3) 3

[合成例1]化合物(11)の合成例
(ビニルポリジメチルシロキサン(1−B)の製造)
撹拌機、滴下ロートを備えた反応器(内容積100mL、ガラス製)にトリメチルシラノール(0.50g)を投入し、氷浴中で攪拌した。これにn−ブチルリチウムのヘキサン溶液(1.5mol/L)の3.7mLを滴下した。1時間攪拌後、ヘキサメチルシクロトリシロキサン(24.66g)をTHF(25g)に溶解した溶液をゆっくりと滴下した。滴下終了後、氷浴を外して5時間攪拌し、これにクロロジメチルビニルシラン(1.00g)を滴下して、さらに12時間攪拌した。
[Synthesis Example 1] Synthesis Example of Compound (11) (Production of Vinyl Polydimethylsiloxane (1-B))
Trimethylsilanol (0.50 g) was charged into a reactor equipped with a stirrer and a dropping funnel (internal volume: 100 mL, made of glass) and stirred in an ice bath. To this, 3.7 mL of a n-butyllithium hexane solution (1.5 mol / L) was added dropwise. After stirring for 1 hour, a solution of hexamethylcyclotrisiloxane (24.66 g) dissolved in THF (25 g) was slowly added dropwise. After completion of the dropwise addition, the ice bath was removed and the mixture was stirred for 5 hours. Chlorodimethylvinylsilane (1.00 g) was added dropwise thereto, and the mixture was further stirred for 12 hours.

得られた反応粗液に10質量%炭酸水素ナトリウム水溶液を加えて2層に分離させ、有機層を蒸留水で洗浄した。この有機層を硫酸マグネシウムで脱水し、揮発成分を50℃/10mmHgの条件下に除去し、下式(1−B)で表わされる化合物(1−B)の25.2gを得た。収率は98%であった。
CH(Si(CHO)60Si(CHCH=CH …(1−B)
得られた化合物(1−B)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。なお、各測定値は、測定値に続く()内に示す基に由来する測定値を意味するが、この基に[]で囲まれた部分がある場合は、測定値は[]で囲まれた部分に由来する測定値を意味するものである。以下、実施例で示すNMRの測定結果については、全て同様である。
H−NMR(溶媒:C)δ(ppm):5.6〜6.1(3H、m、H−Si)、0.0〜0.3(369H、m、CH−Si)。
A 10% by mass aqueous sodium hydrogen carbonate solution was added to the resulting reaction crude liquid to separate it into two layers, and the organic layer was washed with distilled water. This organic layer was dehydrated with magnesium sulfate, and volatile components were removed under the condition of 50 ° C./10 mmHg to obtain 25.2 g of the compound (1-B) represented by the following formula (1-B). The yield was 98%.
CH 3 (Si (CH 3) 2 O) 60 Si (CH 3) 2 CH = CH 2 ... (1-B)
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (1-B) is shown below. Each measured value means a measured value derived from the group shown in parentheses following the measured value. If there is a part surrounded by [] in this group, the measured value is surrounded by []. It means the measured value derived from the part. Hereinafter, the NMR measurement results shown in the examples are all the same.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 5.6 to 6.1 (3H, m, H—Si), 0.0 to 0.3 (369H, m, CH 3 —Si) ).

(化合物(11)の製造)
攪拌機、ジムロートを備えた反応器(内容積50mL)に、化合物(1−B)(20.0g)、トリクロロシラン(1.17g)、およびPt触媒(Ptの1,3−ジビニル−1,1,3,3−テトラメチルジシロキサン錯体の2質量%キシレン溶液)(0.015g)を投入して、室温にて24時間攪拌した。
得られた反応粗液から揮発成分を50℃/10mmHgの条件下に除去し、片末端がそれぞれ基(1a)および基(1b)である化合物の混合物であって、各化合物の比が[基(1a)の化合物:基(1b)の化合物]として94:6である、下式(11)で表わされる化合物(11)の20.2gを得た。収率は98%であった。
−Si(CHCHCHSiCl …(1a)
−Si(CHCH(CH)SiCl …(1b)
CH(Si(CHO)60Si(CHSiCl …(11)
(Production of Compound (11))
In a reactor equipped with a stirrer and a Dimroth (internal volume 50 mL), compound (1-B) (20.0 g), trichlorosilane (1.17 g), and Pt catalyst (1,3-divinyl-1,1 Pt) , 3,3-tetramethyldisiloxane complex in 2% by mass xylene) (0.015 g) was added and stirred at room temperature for 24 hours.
Volatile components were removed from the obtained reaction crude liquid under conditions of 50 ° C./10 mmHg, and one end was a mixture of compounds each having group (1a) and group (1b), and the ratio of each compound was [group 20.2 g of the compound (11) represented by the following formula (11) which is 94: 6 as the compound of (1a): the compound of group (1b)] was obtained. The yield was 98%.
-Si (CH 3) 2 CH 2 CH 2 SiCl 3 ... (1a)
-Si (CH 3) 2 CH ( CH 3) SiCl 3 ... (1b)
CH 3 (Si (CH 3) 2 O) 60 Si (CH 3) 2 C 2 H 4 SiCl 3 ... (11)

得られた化合物(11)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):1.05(1.88H、m、SiCH[CH]SiCl)、0.98(0.18H、d、SiCH([CH])SiCl)、0.55(1.88H、m、Si[CH]CHSiCl)、0.0〜0.3(369H、m、CH−SiおよびSi[CH](CH)SiCl)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (11) is shown below.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 1.05 (1.88H, m, SiCH 2 [CH 2 ] SiCl 3 ), 0.98 (0.18H, d, SiCH ([[ CH 3]) SiCl 3), 0.55 (1.88H, m, Si [CH 2] CH 2 SiCl 3), 0.0~0.3 (369H, m, CH 3 -Si and Si [CH] (CH 3 ) SiCl 3 ).

[合成例2]化合物(12)の合成例
(ハイドロジェンポリジメチルシロキサン(1−A)の製造)
撹拌機、滴下ロートを備えた反応器(内容積100mL、ガラス製)にトリメチルシラノール(0.75g)およびTHF(3.0g)を投入し、氷浴中で攪拌した。これにn−ブチルリチウムのヘキサン溶液(1.5mol/L)の5.5mLを滴下した。1時間攪拌後、ヘキサメチルシクロトリシロキサン(24.20g)をTHF(20g)に溶解した溶液をゆっくりと滴下した。滴下終了後、氷浴を外して12時間攪拌し、これにジメチルクロロシラン(1.20g)を滴下して、さらに12時間攪拌した。
[Synthesis Example 2] Synthesis Example of Compound (12) (Production of Hydrogen Polydimethylsiloxane (1-A))
Trimethylsilanol (0.75 g) and THF (3.0 g) were charged into a reactor equipped with a stirrer and a dropping funnel (internal volume 100 mL, glass), and stirred in an ice bath. To this, 5.5 mL of a hexane solution (1.5 mol / L) of n-butyllithium was added dropwise. After stirring for 1 hour, a solution of hexamethylcyclotrisiloxane (24.20 g) dissolved in THF (20 g) was slowly added dropwise. After completion of the dropwise addition, the ice bath was removed and the mixture was stirred for 12 hours. Dimethylchlorosilane (1.20 g) was added dropwise thereto, and the mixture was further stirred for 12 hours.

得られた反応粗液に10質量%炭酸水素ナトリウム水溶液を加えて2層に分離させ、有機層を蒸留水で洗浄した。この有機層を硫酸マグネシウムで脱水し、揮発成分を50℃/10mmHgの条件下に除去し、下式(1−A)で表わされる化合物(1−A)の25.0gを得た。収率は99%であった。
CH(Si(CHO)39Si(CHH …(1−A)
A 10% by mass aqueous sodium hydrogen carbonate solution was added to the resulting reaction crude liquid to separate it into two layers, and the organic layer was washed with distilled water. This organic layer was dehydrated with magnesium sulfate, and volatile components were removed under the condition of 50 ° C./10 mmHg to obtain 25.0 g of the compound (1-A) represented by the following formula (1-A). The yield was 99%.
CH 3 (Si (CH 3 ) 2 O) 39 Si (CH 3 ) 2 H (1-A)

得られた化合物(1−A)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):4.88(1H、m、H−Si)、0.0〜0.3(243H、m、CH−Si)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (1-A) is shown below.
1 H-NMR (solvent: C 6 D 6) δ ( ppm): 4.88 (1H, m, H-Si), 0.0~0.3 (243H, m, CH 3 -Si).

(化合物(12)の製造)
攪拌機、ジムロートを備えた反応器(内容積50mL)に、化合物(1−A)(15.0g)、ビニルトリクロロシラン(1.64g)、およびPt触媒(Ptの1,3−ジビニル−1,1,3,3−テトラメチルジシロキサン錯体の2質量%キシレン溶液)(0.010g)を投入して、室温にて24時間攪拌した。
(Production of Compound (12))
In a reactor equipped with a stirrer and a Dimroth (internal volume 50 mL), compound (1-A) (15.0 g), vinyltrichlorosilane (1.64 g), and Pt catalyst (Pt 1,3-divinyl-1, (2 mass% xylene solution of 1,3,3-tetramethyldisiloxane complex) (0.010 g) was added and stirred at room temperature for 24 hours.

得られた反応粗液から揮発成分を50℃/10mmHgの条件下に除去し、片末端がそれぞれ基(1a)および基(1b)である化合物の混合物であって、各化合物の比が[基(1a)の化合物:基(1b)の化合物]として52:48である、下式(12)で表わされる化合物(12)の16.5gを得た。収率は100%であった。
CH(Si(CHO)39Si(CHSiCl …(12)
Volatile components were removed from the obtained reaction crude liquid under conditions of 50 ° C./10 mmHg, and one end was a mixture of compounds each having group (1a) and group (1b), and the ratio of each compound was [group 16.5 g of the compound (12) represented by the following formula (12), which is 52:48 as the compound (1a): the compound of the group (1b)]. The yield was 100%.
CH 3 (Si (CH 3) 2 O) 39 Si (CH 3) 2 C 2 H 4 SiCl 3 ... (12)

得られた化合物(12)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):1.06(1.04H、m、SiCH[CH]SiCl)、0.98(1.44H、d、SiCH([CH])SiCl)、0.55(1.04H、m、Si[CH]CHSiCl)、0.0〜0.3(243.5H、m、CH−SiおよびSi[CH](CH)SiCl)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (12) is shown below.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 1.06 (1.04H, m, SiCH 2 [CH 2 ] SiCl 3 ), 0.98 (1.44H, d, SiCH ([[ CH 3]) SiCl 3), 0.55 (1.04H, m, Si [CH 2] CH 2 SiCl 3), 0.0~0.3 (243.5H, m, CH 3 -Si and Si [ CH] (CH 3) SiCl 3 ).

[合成例3]化合物(13)の合成例
(ビニルポリジメチルシロキサン(2−B)の製造)
撹拌機、滴下ロートを備えた反応器(内容積100mL、ガラス製)にトリメチルシラノール(0.25g)を投入し、氷浴中で攪拌した。これにn−ブチルリチウムのヘキサン溶液(1.5mol/L)の1.8mLを滴下した。1時間攪拌後、ヘキサメチルシクロトリシロキサン(24.66g)をTHF(25g)に溶解した溶液をゆっくりと滴下した。滴下終了後、氷浴を外して5時間攪拌し、これにクロロジメチルビニルシラン(0.50g)を滴下して、さらに12時間攪拌した。
得られた反応粗液に10質量%炭酸水素ナトリウム水溶液を加えて2層に分離させ、有機層を蒸留水で洗浄した。この有機層を硫酸マグネシウムで脱水し、揮発成分を50℃/10mmHgの条件下に除去し、下式(2−B)で表わされる化合物(2−B)の24.8gを得た。収率は99%であった。
CH(Si(CHO)120Si(CHCH=CH …(2−B)
[Synthesis Example 3] Synthesis Example of Compound (13) (Production of Vinyl Polydimethylsiloxane (2-B))
Trimethylsilanol (0.25 g) was charged into a reactor equipped with a stirrer and a dropping funnel (internal volume 100 mL, glass) and stirred in an ice bath. To this, 1.8 mL of a hexane solution (1.5 mol / L) of n-butyllithium was added dropwise. After stirring for 1 hour, a solution of hexamethylcyclotrisiloxane (24.66 g) dissolved in THF (25 g) was slowly added dropwise. After completion of the dropwise addition, the ice bath was removed and the mixture was stirred for 5 hours. Chlorodimethylvinylsilane (0.50 g) was added dropwise thereto, and the mixture was further stirred for 12 hours.
A 10% by mass aqueous sodium hydrogen carbonate solution was added to the resulting reaction crude liquid to separate it into two layers, and the organic layer was washed with distilled water. This organic layer was dehydrated with magnesium sulfate, and the volatile component was removed under the condition of 50 ° C./10 mmHg to obtain 24.8 g of the compound (2-B) represented by the following formula (2-B). The yield was 99%.
CH 3 (Si (CH 3) 2 O) 120 Si (CH 3) 2 CH = CH 2 ... (2-B)

得られた化合物(2−B)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):5.6〜6.1(3H、m、H−Si)、0.0〜0.3(729H、m、CH−Si)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (2-B) is shown below.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 5.6 to 6.1 (3H, m, H—Si), 0.0 to 0.3 (729H, m, CH 3 —Si) ).

(化合物(13)の製造)
攪拌機、ジムロートを備えた反応器(内容積50mL)に、化合物(2−B)(20.0g)、トリクロロシラン(0.60g)、およびPt触媒(Ptの1,3−ジビニル−1,1,3,3−テトラメチルジシロキサン錯体の2質量%キシレン溶液)(0.009g)を投入して、室温にて24時間攪拌した。
得られた反応粗液から揮発成分を50℃/10mmHgの条件下に除去し、片末端がそれぞれ基(1a)および基(1b)である化合物の混合物であって、各化合物の比が[基(1a)の化合物:基(1b)の化合物]として93:7である、下式(13)で表わされる化合物(13)の20.1gを得た。収率は99%であった。
CH(Si(CHO)120Si(CHSiCl …(13)
(Production of Compound (13))
In a reactor equipped with a stirrer and a Dimroth (internal volume 50 mL), compound (2-B) (20.0 g), trichlorosilane (0.60 g), and Pt catalyst (Pt 1,3-divinyl-1,1 , 3,3-tetramethyldisiloxane complex (2 mass% xylene solution) (0.009 g) was added and stirred at room temperature for 24 hours.
Volatile components were removed from the obtained reaction crude liquid under conditions of 50 ° C./10 mmHg, and one end was a mixture of compounds each having group (1a) and group (1b), and the ratio of each compound was [group 20.1 g of the compound (13) represented by the following formula (13) which is 93: 7 as the compound of (1a): the compound of group (1b)] was obtained. The yield was 99%.
CH 3 (Si (CH 3) 2 O) 120 Si (CH 3) 2 C 2 H 4 SiCl 3 ... (13)

得られた化合物(13)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):1.05(1.86H、m、SiCH[CH]SiCl)、0.98(0.21H、d、SiCH([CH])SiCl)、0.55(1.86H、m、Si[CH]CHSiCl)、0.0〜0.3(729H、m、CH−SiおよびSi[CH](CH)SiCl)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (13) is shown below.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 1.05 (1.86H, m, SiCH 2 [CH 2 ] SiCl 3 ), 0.98 (0.21H, d, SiCH ([[ CH 3]) SiCl 3), 0.55 (1.86H, m, Si [CH 2] CH 2 SiCl 3), 0.0~0.3 (729H, m, CH 3 -Si and Si [CH] (CH 3 ) SiCl 3 ).

[合成例4]化合物(14)の合成例
(ハイドロジェンポリジメチルシロキサン(2−A)の製造)
撹拌機、滴下ロートを備えた反応器(内容積200mL、ガラス製)にトリメチルシラノール(1.00g)およびTHF(5.0g)を投入し、氷浴中で攪拌した。これにn−ブチルリチウムのヘキサン溶液(1.5mol/L)の7.0mLを滴下した。1時間攪拌後、ヘキサメチルシクロトリシロキサン(49.39g)をTHF(45g)に溶解した溶液をゆっくりと滴下した。滴下終了後、氷浴を外して12時間攪拌し、これにジメチルクロロシラン(1.15g)を滴下して、さらに12時間攪拌した。
[Synthesis Example 4] Synthesis Example of Compound (14) (Production of Hydrogen Polydimethylsiloxane (2-A))
Trimethylsilanol (1.00 g) and THF (5.0 g) were charged into a reactor equipped with a stirrer and a dropping funnel (internal volume 200 mL, made of glass), and stirred in an ice bath. 7.0 mL of a hexane solution (1.5 mol / L) of n-butyllithium was added dropwise thereto. After stirring for 1 hour, a solution of hexamethylcyclotrisiloxane (49.39 g) dissolved in THF (45 g) was slowly added dropwise. After completion of the dropping, the ice bath was removed and the mixture was stirred for 12 hours. Dimethylchlorosilane (1.15 g) was added dropwise thereto, and the mixture was further stirred for 12 hours.

得られた反応粗液に10質量%炭酸水素ナトリウム水溶液を加えて2層に分離させ、有機層を蒸留水で洗浄した。この有機層を硫酸マグネシウムで脱水し、揮発成分を50℃/10mmHgの条件下に除去し、下式(2−A)で表わされる化合物(2−A)の50.6gを得た。収率は99%であった。
CH(Si(CHO)58Si(CHH …(2−A)
A 10% by mass aqueous sodium hydrogen carbonate solution was added to the resulting reaction crude liquid to separate it into two layers, and the organic layer was washed with distilled water. This organic layer was dehydrated with magnesium sulfate, and the volatile component was removed under the condition of 50 ° C./10 mmHg to obtain 50.6 g of a compound (2-A) represented by the following formula (2-A). The yield was 99%.
CH 3 (Si (CH 3 ) 2 O) 58 Si (CH 3 ) 2 H (2-A)

得られた化合物(2−A)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):4.88(1H、m、H−Si)、0.0〜0.3(357H、m、CH−Si)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (2-A) is shown below.
1 H-NMR (solvent: C 6 D 6) δ ( ppm): 4.88 (1H, m, H-Si), 0.0~0.3 (357H, m, CH 3 -Si).

(化合物(14)の製造)
攪拌機、ジムロートを備えた反応器(内容積50mL)に、化合物(2−A)(20.0g)、ビニルトリメトキシシラン(1.33g)、およびPt触媒(Ptの1,3−ジビニル−1,1,3,3−テトラメチルジシロキサン錯体の2質量%キシレン溶液)(0.086g)を投入して、油浴にて60℃に加熱して6時間攪拌した。
(Production of Compound (14))
In a reactor equipped with a stirrer and a Dimroth (internal volume 50 mL), compound (2-A) (20.0 g), vinyltrimethoxysilane (1.33 g), and Pt catalyst (Pt 1,3-divinyl-1 , 1,3,3-tetramethyldisiloxane complex in 2% by mass xylene) (0.086 g) was added, heated to 60 ° C. in an oil bath and stirred for 6 hours.

得られた反応粗液から揮発成分を50℃/10mmHgの条件下に除去し、片末端がそれぞれ下式(6a)および下式(6b)で表わされる化合物の混合物であって、各化合物の比が[基(6a)の化合物:基(6b)の化合物]として80:20である、下式(14)で表わされる化合物(14)の20.4gを得た。収率は99%であった。
−Si(CHCHCHSi(OCH …(6a)
−Si(CHCH(CH)Si(OCH …(6b)
CH(Si(CHO)58Si(CHSi(OCH …(14)
Volatile components were removed from the obtained reaction crude liquid under the conditions of 50 ° C./10 mmHg, and one end was a mixture of compounds represented by the following formulas (6a) and (6b), respectively, Was 20.4 g of the compound (14) represented by the following formula (14), wherein [Compound of group (6a): Compound of group (6b)] was 80:20. The yield was 99%.
—Si (CH 3 ) 2 CH 2 CH 2 Si (OCH 3 ) 3 (6a)
-Si (CH 3) 2 CH ( CH 3) Si (OCH 3) 3 ... (6b)
CH 3 (Si (CH 3) 2 O) 58 Si (CH 3) 2 C 2 H 4 Si (OCH 3) 3 ... (14)

得られた化合物(14)のH−NMR(300.4MHz、基準:C(=7.00ppm))の測定結果を以下に示す。
H−NMR(溶媒:C)δ(ppm):3.35(9H、s、OCH)、1.17(0.6H、d、SiCH([CH])Si(OCH)、0.63(3.2H、m、Si[CHCH]Si(OCH)、0.0〜0.3(357H、m、CH−SiおよびSi[CH](CH)Si(OCH)。
The measurement result of 1 H-NMR (300.4 MHz, standard: C 6 D 6 (= 7.00 ppm)) of the obtained compound (14) is shown below.
1 H-NMR (solvent: C 6 D 6 ) δ (ppm): 3.35 (9H, s, OCH 3 ), 1.17 (0.6 H, d, SiCH ([CH 3 ]) Si (OCH 3 ) 3), 0.63 (3.2H, m, Si [CH 2 CH 2] Si (OCH 3) 3), 0.0~0.3 (357H, m, CH 3 -Si and Si [CH] (CH 3 ) Si (OCH 3 ) 3 ).

[撥水層形成用組成物の調製]
(撥水層形成用組成物1〜3)
撹拌機、温度計がセットされたガラス容器で、上記で得られた化合物(11)が10質量%、酢酸ブチル(純正化学社製)が90質量%となる割合で両者を混合し、25℃にて5分間撹拌して、撥水層形成用組成物1を得た。化合物(11)を化合物(12)、化合物(13)に変えた以外は同様にして、撥水層形成用組成物2、撥水層形成用組成物3を得た。
[Preparation of water repellent layer forming composition]
(Water repellent layer forming compositions 1 to 3)
In a glass container in which a stirrer and a thermometer were set, the compound (11) obtained above was mixed at a ratio of 10% by mass and butyl acetate (manufactured by Junsei Kagaku Co., Ltd.) at 90% by mass. Was stirred for 5 minutes to obtain a water-repellent layer forming composition 1. A water repellent layer forming composition 2 and a water repellent layer forming composition 3 were obtained in the same manner except that the compound (11) was changed to the compound (12) and the compound (13).

(撥水層形成用組成物4)
撹拌機、温度計がセットされたガラス容器で、上記で得られた化合物(14)が10質量%、イソプロピルアルコール(純正化学社製)が16.7質量%、酢酸ブチルが68.3質量%となる割合で混合し、25℃にて1分間撹拌した後、10質量%硝酸水溶液を5質量%添加し25℃にて3時間撹拌して、撥水層形成用組成物4を得た。なお、各成分の含有量(質量%)は撥水層形成用組成物4の全量に対する質量%である。
(Water repellent layer forming composition 4)
In a glass container in which a stirrer and a thermometer are set, the compound (14) obtained above is 10% by mass, isopropyl alcohol (manufactured by Junsei Kagaku) is 16.7% by mass, and butyl acetate is 68.3% by mass. The mixture was stirred at 25 ° C. for 1 minute, then added with 5% by weight of a 10% by weight nitric acid aqueous solution and stirred at 25 ° C. for 3 hours to obtain a water repellent layer-forming composition 4. In addition, content (mass%) of each component is mass% with respect to the whole quantity of the composition 4 for water-repellent layer formation.

[下地層形成用組成物の調製]
下地層形成用組成物の調製において以下の化合物を準備した。
(B)成分
テトラメトキシシラン;Si(OCH(関東化学社製)、以下「TMOS」と示す。化合物(2)に相当する。
(D)成分
ビストリメトキシシリルエタン;(CHO)SiCHCHSi(OCH(関東化学社製)、以下「BTME」と示す。化合物(3)に相当する。
(C)成分
(C1)成分および(C2)成分として以下の表1に示す元素Mの加水分解性化合物(Z)または、元素Mの塩とキレート化剤の組み合わせを準備した。なお、表1中、ホウ酸が含むBは、電気陰性度がケイ素原子の1.74よりも大きい元素であり、本発明の範囲外の元素である。ホウ酸とアセチルアセトンの組み合わせを比較のために用いた。

Figure 2014144551
[Preparation of composition for forming underlayer]
The following compounds were prepared in the preparation of the underlayer forming composition.
(B) Component Tetramethoxysilane; Si (OCH 3 ) 4 (manufactured by Kanto Chemical Co., Inc.), hereinafter referred to as “TMOS”. Corresponds to compound (2).
(D) component bistrimethoxysilyl ethane; (CH 3 O) 3 SiCH 2 CH 2 Si (OCH 3 ) 3 (manufactured by Kanto Chemical Co., Inc.), hereinafter referred to as “BTME”. Corresponds to compound (3).
Component (C) As a component (C1) and a component (C2), a hydrolyzable compound (Z) of element M shown in Table 1 below or a combination of a salt of element M and a chelating agent was prepared. In Table 1, B contained in boric acid is an element having an electronegativity greater than 1.74 of silicon atoms, and is an element outside the scope of the present invention. A combination of boric acid and acetylacetone was used for comparison.
Figure 2014144551

(下地層形成用組成物1〜14)
撹拌機、温度計がセットされたガラス容器で、表2に示す質量(g)の各原料を添加し、25℃にて3分間撹拌した後、0.463質量%硝酸水溶液を0.42g滴下し、25℃にて3時間撹拌することで下地層形成用組成物1〜14を得た。
(Underlayer forming compositions 1-14)
In a glass container in which a stirrer and a thermometer are set, each raw material (g) shown in Table 2 is added and stirred at 25 ° C. for 3 minutes, and then 0.463 g of 0.463 mass% nitric acid aqueous solution is dropped. And the compositions 1-14 for base layer formation were obtained by stirring at 25 degreeC for 3 hours.

(下地層形成用組成物15〜20)
上記下地層形成用組成物1〜14と同様にして、本発明に係る下地層を形成するのに適さない下地層形成用組成物15〜20(比較例用)を得た。
なお、表2において、(C)成分の化合物は表1に示す化合物略号で示す。(C)成分の含有量1は、仕込み質量(g)を示し、含有量2は、(B)成分および(D)成分由来のケイ素原子と(C)成分由来の元素Mの合計モル量100モル%に対する(C)成分由来の元素Mのモル%を示す。また、(C)成分として、Zr−1、Ti−1等の溶液を用いた場合の含有量1は、溶液としての仕込み量(g)を示す。
(Underlayer forming composition 15-20)
In the same manner as the underlayer forming compositions 1 to 14, the underlayer forming compositions 15 to 20 (for comparative examples) that are not suitable for forming the underlayer according to the present invention were obtained.
In Table 2, the compound of component (C) is indicated by the compound abbreviation shown in Table 1. Component (C) content 1 indicates the charged mass (g), and content 2 is the total molar amount of silicon atoms derived from component (B) and component (D) and element M derived from component (C) 100. The mol% of the element M derived from the component (C) with respect to mol% is shown. Moreover, content 1 at the time of using solutions, such as Zr-1 and Ti-1, as (C) component shows the preparation amount (g) as a solution.

Figure 2014144551
Figure 2014144551

[例1〜30;撥水膜付き基体の製造]
基体として、酸化セリウムで表面を研磨洗浄し、乾燥した清浄なソーダライムガラス基板(水接触角5度、300mm×300mm×厚さ3mm)を用い、該ガラス基板の表面に、表3および表4に示すとおり上記で得られた下地層形成用液状組成物1〜20のいずれかの0.5gをスキージコート法によって塗布し、25℃で1分間乾燥し下地層(未硬化)を形成した。次いで、形成した下地層(未硬化)の表面に、表3および表4に示すとおり上記で得られた撥水層形成用組成物1〜4のいずれかの0.5gをスキージコート法によって塗布し、50℃、60%RHに設定された恒温恒湿槽で48時間保持して撥水層を形成すると同時に下地層の硬化を行った後、撥水層の表面を2−プロパノールを染み込ませた紙ウェスで拭き上げることで、基体側から順に下地層/撥水層からなる撥水膜を有する撥水膜付き基体を得た。
[Examples 1 to 30; Production of substrate with water-repellent film]
As a substrate, a clean soda lime glass substrate (water contact angle 5 degrees, 300 mm × 300 mm × thickness 3 mm), which was polished and cleaned with cerium oxide, was used. On the surface of the glass substrate, Tables 3 and 4 were used. As shown in FIG. 5, 0.5 g of any of the liquid compositions 1 to 20 for forming the underlayer obtained above was applied by a squeegee coating method and dried at 25 ° C. for 1 minute to form an underlayer (uncured). Next, 0.5 g of any one of the water-repellent layer-forming compositions 1 to 4 obtained above as shown in Table 3 and Table 4 was applied to the surface of the formed base layer (uncured) by the squeegee coating method. After forming the water-repellent layer by holding it in a thermo-hygrostat set to 50 ° C. and 60% RH for 48 hours, the base layer is cured at the same time, and the surface of the water-repellent layer is soaked with 2-propanol. The substrate with a water repellent film having a water repellent film composed of an underlayer / water repellent layer in order from the substrate side was obtained by wiping with a paper waste.

なお、表3には、下地層形成用組成物が(D)成分を含まない場合の製造例を示し、表4には、下地層形成用組成物が(D)成分を含む場合の製造例を示した。   Table 3 shows a production example when the composition for forming the underlayer does not contain the component (D), and Table 4 shows a production example when the composition for forming the underlayer contains the component (D). showed that.

[評価]
上記の例1〜30で得られた撥水膜付き基体の評価を、以下のように行った。結果を表3、表4に示す。なお、各測定の前には、エタノールを含ませた紙ウェスで膜表面の汚れの除去を行った。
[Evaluation]
Evaluation of the substrate with a water repellent film obtained in Examples 1 to 30 was performed as follows. The results are shown in Tables 3 and 4. In addition, before each measurement, the dirt on the film surface was removed with a paper waste containing ethanol.

<初期撥水性>
撥水性は、静的撥水性については以下の方法で測定した水接触角(CA)で、動的撥水性(滑水性)については以下の方法で測定した水転落角(SA)で評価した。まず、以下の耐湿性試験を行う前に初期値を測定した。また、耐湿性試験を行う前に、得られた撥水膜付き基体の撥水膜表面における小水滴の滑落性を評価した。小水滴の滑落性は、特に輸送機器用物品の用途において有することが好ましいとされる物性である。
<Initial water repellency>
The water repellency was evaluated by the water contact angle (CA) measured by the following method for static water repellency, and the water falling angle (SA) measured by the following method for dynamic water repellency (water slidability). First, the initial value was measured before the following moisture resistance test. Further, before the moisture resistance test, the sliding property of small water droplets on the surface of the water-repellent film of the obtained substrate with the water-repellent film was evaluated. The sliding property of small water droplets is a physical property that is preferably possessed particularly in applications for articles for transportation equipment.

(水接触角(CA))
撥水膜付き基体の撥水膜表面に置いた、直径1mmの水滴の接触角をDM−701(協和界面科学社製)を用いて測定した。撥水膜表面における異なる5ヶ所で測定を行い、その平均値を算出した。
(Water contact angle (CA))
The contact angle of a water droplet having a diameter of 1 mm placed on the surface of the water-repellent film substrate was measured using DM-701 (manufactured by Kyowa Interface Science Co., Ltd.). Measurement was performed at five different locations on the surface of the water-repellent film, and the average value was calculated.

(水転落角(SA))
水平に保持した撥水膜付き基体の撥水膜表面に50μLの水滴を滴下した後、基体を徐々に傾け、水滴が転落しはじめた時の撥水膜付き基体と水平面との角度(転落角)をSA−11(協和界面科学社製)を用いて測定した。撥水膜表面における異なる5ヶ所で測定を行い、その平均値を算出した。転落角が小さいほど動的撥水性(滑水性)に優れる。
(Water drop angle (SA))
After dropping 50 μL of water droplets on the surface of the water repellent film substrate held horizontally, the substrate is gradually tilted, and the angle between the water repellent film-coated substrate and the horizontal plane when the water droplet starts to fall (the falling angle) ) Was measured using SA-11 (manufactured by Kyowa Interface Science Co., Ltd.). Measurement was performed at five different locations on the surface of the water-repellent film, and the average value was calculated. The smaller the sliding angle, the better the dynamic water repellency (slidability).

(小水滴滑落性)
水平から70度に傾けた撥水膜付き基体の撥水膜上に6μLの水滴を置き、50mm移動する際の時間をはかり滑落速度(mm/秒)を算出して小水滴滑落性の評価とした。なお、評価「滑落せず」は、全く移動しなかったことを示す。
(Small water slidability)
An evaluation of small water droplet sliding property by placing 6 μL of water droplets on the water repellent film of a substrate with a water repellent film inclined at 70 degrees from the horizontal, calculating the sliding speed (mm / second) by measuring the time when moving 50 mm, and did. Note that the evaluation “does not slide” indicates that the object did not move at all.

<耐湿性試験>
例1〜6、例17、18で得られた撥水膜付き基体を、50℃、95%RHの環境下500時間暴露する耐湿性試験を行った後、上記同様の方法により水接触角(CA)、水転落角(SA)を測定した。
上記で測定した初期撥水性と耐湿性試験後の撥水性の結果を表3(例1〜16)、表4(例17〜30)に示す。
<Moisture resistance test>
The substrate with water repellent film obtained in Examples 1 to 6, Example 17 and 18 was subjected to a moisture resistance test in which the substrate was exposed for 500 hours in an environment of 50 ° C. and 95% RH, and then the water contact angle ( CA) and water falling angle (SA) were measured.
The results of the initial water repellency measured above and the water repellency after the moisture resistance test are shown in Table 3 (Examples 1 to 16) and Table 4 (Examples 17 to 30).

Figure 2014144551
Figure 2014144551

Figure 2014144551
Figure 2014144551

表3、表4からわかるように、加水分解性ケイ素化合物と共にケイ素原子よりも電気陰性度が低い元素Mを含有する化合物を含有する下地層形成用組成物を用いて形成された下地層を有する実施例の撥水膜付き基体は、それらのいずれかのみを含有する下地層形成用組成物を用いて形成された下地層を有する比較例の撥水膜付き基体に比べて、接触角と転落角は同等であるが、微小な水滴の滑落速度が格段に速い。また、加水分解性ケイ素化合物としてビスシランを配合することで、耐湿性が大きく改善されることがわかる。   As can be seen from Tables 3 and 4, the substrate has an underlayer formed using a hydrolyzable silicon compound and a composition for forming an underlayer containing a compound containing an element M having an electronegativity lower than that of a silicon atom. The substrate with the water-repellent film of the example was compared with the substrate with the water-repellent film of the comparative example having the base layer formed using the composition for forming the base layer containing only any of them. Although the corners are the same, the sliding speed of minute water droplets is much faster. Moreover, it turns out that moisture resistance is greatly improved by mix | blending bissilane as a hydrolysable silicon compound.

本発明の撥水膜付き基体は、耐湿性等の耐久性を備えるとともに、静的および動的の両撥水性に優れる撥水膜であり、特に高いレベルの動的撥水性、具体的には、水転落角が小さくかつ微小な水滴の滑落速度が速い性質を有する撥水膜を有するものであって、電車、自動車、船舶、航空機等の輸送機器におけるボディー、窓ガラス(フロントガラス、サイドガラス、リアガラス)、ミラー、バンパー等の物品としての用途に好適に用いられる。   The substrate with a water-repellent film of the present invention is a water-repellent film having durability such as moisture resistance and excellent in both static and dynamic water repellency. , Having a water-repellent film having the property that the water falling angle is small and the sliding speed of minute water droplets is high, and the body, window glass (front glass, side glass, Rear glass), mirrors, bumpers and the like.

Claims (12)

基体と、前記基体の少なくとも一部の表面に撥水膜とを有する撥水膜付き基体であって、
前記撥水膜は、基体側から順に、
酸化ケイ素を主体とし、ケイ素原子よりも電気陰性度が低い元素Mの酸化物を含む下地層、および、
下記式(1)で表される化合物および/またはその部分加水分解縮合物からなる(A)成分を含む撥水層形成用組成物を用いて形成された撥水層、
を有する撥水膜付き基体。
−(SiR O)−SiR −Y−Si(R3−n(X …(1)
(ただし、式(1)中、Rは炭素原子数10以下のアルキル基または−Y−Si(R3−n(X基を、Rはそれぞれ独立して炭素原子数3以下のアルキル基を、Yはそれぞれ独立して炭素原子数2〜4のアルキレン基を、Rはそれぞれ独立して1価の炭化水素基であり、Xはそれぞれ独立して加水分解性基を示す。kは10〜200の整数であり、nは1〜3の整数である。)
A substrate with a water-repellent film having a substrate and a water-repellent film on at least a part of the surface of the substrate;
The water repellent film is sequentially from the substrate side.
An underlayer containing an oxide of element M mainly composed of silicon oxide and having a lower electronegativity than silicon atoms, and
A water repellent layer formed using a water repellent layer-forming composition comprising a component (A) comprising a compound represented by the following formula (1) and / or a partially hydrolyzed condensate thereof,
A substrate with a water repellent film.
R 3 — (SiR 2 2 O) k —SiR 2 2 —Y 1 —Si (R 1 ) 3 -n (X 1 ) n (1)
(In the formula (1), R 3 represents an alkyl group having 10 or less carbon atoms or —Y 1 —Si (R 1 ) 3-n (X 1 ) n group, and R 2 each independently represents a carbon atom. An alkyl group having a number of 3 or less, Y 1 is independently an alkylene group having 2 to 4 carbon atoms, R 1 is independently a monovalent hydrocarbon group, and X 1 is independently hydrolyzed. Represents a decomposable group, k is an integer of 10 to 200, and n is an integer of 1 to 3.)
前記下地層は、下記式(2)で表される化合物および/またはその部分加水分解縮合物からなる(B)成分と、前記元素Mと元素Mに結合する加水分解性基を有する化合物および/またはその部分加水分解縮合物からなる(C1)成分および/または前記元素Mの塩および前記元素Mとキレート結合可能なキレート化剤とからなる(C2)成分からなる(C)成分とを含む、もしくは、前記(B)成分と前記(C)成分の部分加水分解共縮合物(ただし、前記(B)成分および/または前記(C)成分を含んでもよい)を含む下地層形成用組成物を用いて形成された下地層である請求項1に記載の撥水膜付き基体。
Si(X …(2)
(ただし、式(2)中、Xはそれぞれ独立して、ハロゲン原子、アルコキシ基またはイソシアネート基を示す。)
The underlayer comprises a component (B) composed of a compound represented by the following formula (2) and / or a partial hydrolysis condensate thereof, a compound having a hydrolyzable group bonded to the element M and the element M, and / or Or (C1) component consisting of a partially hydrolyzed condensate thereof and / or (C) component consisting of (C2) component consisting of a salt of the element M and a chelating agent capable of chelating with the element M, Or the composition for base layer formation containing the partial hydrolysis cocondensate of the said (B) component and the said (C) component (however, the said (B) component and / or the said (C) component may be included). The substrate with a water-repellent film according to claim 1, wherein the substrate is a base layer formed by using the substrate.
Si (X 2 ) 4 (2)
(However, in formula (2), each X 2 independently represents a halogen atom, an alkoxy group or an isocyanate group.)
前記下地層形成用組成物は、さらに、下記式(3)で表わされる化合物および/またはその部分加水分解縮合物からなる(D)成分を含む、もしくは、前記(B)成分、前記(C)成分および前記(D)成分から選ばれる少なくとも2種による部分加水分解共縮合物(ただし、前記(B)成分、前記(C)成分および前記(D)成分をそれぞれ単体で含んでもよい)を含む、請求項2に記載の撥水膜付き基体。
Si−(CH−SiX …(3)
(ただし、式(3)中、Xはそれぞれ独立して加水分解性基または水酸基を示し、mは1〜8の整数である。)
The underlayer-forming composition further includes a component (D) composed of a compound represented by the following formula (3) and / or a partial hydrolysis condensate thereof, or the component (B) and the component (C). A partially hydrolyzed cocondensate comprising at least two components selected from the component and the component (D) (however, the component (B), the component (C), and the component (D) may each be included alone)) The substrate with a water-repellent film according to claim 2.
X 3 3 Si- (CH 2) m -SiX 3 3 ... (3)
(However, in Formula (3), X < 3 > shows a hydrolysable group or a hydroxyl group each independently, and m is an integer of 1-8.)
前記下地層形成用組成物における、前記(C)成分由来の元素Mの含有量が、前記式(B)成分由来のケイ素と、前記(C)成分由来の元素Mと、前記(D)成分由来のケイ素の合計量100モル%に対して、3〜50モル%である請求項2または3に記載の撥水膜付き基体。   In the composition for forming an underlayer, the content of the element M derived from the component (C) is silicon derived from the component (B), the element M derived from the component (C), and the component (D). The substrate with a water-repellent film according to claim 2 or 3, which is 3 to 50 mol% with respect to 100 mol% of the total amount of silicon derived therefrom. 前記式(3)において、Xはアルコキシ基またはイソシアネート基であり、mは1〜3の整数である、請求項3または4に記載の撥水膜付き基体。 5. The substrate with a water-repellent film according to claim 3, wherein in the formula (3), X 3 is an alkoxy group or an isocyanate group, and m is an integer of 1 to 3. 6. 前記式(1)において、Rはメチル基であり、Rは炭素原子数5以下の直鎖状のアルキル基であり、Xは塩素原子または炭素原子数3以下のアルコキシ基であり、kは10〜150の整数であり、nは3である、請求項1〜5のいずれか1項に記載の撥水膜付き基体。 In the formula (1), R 2 is a methyl group, R 3 is a linear alkyl group having 5 or less carbon atoms, X 1 is a chlorine atom or an alkoxy group having 3 or less carbon atoms, The substrate with a water-repellent film according to claim 1, wherein k is an integer of 10 to 150 and n is 3. 前記元素Mが、Al、Zr、Hf、Ti、YおよびCeから選ばれる1種以上の元素である、請求項1〜6のいずれか1項に記載の撥水膜付き基体。   The substrate with a water-repellent film according to any one of claims 1 to 6, wherein the element M is one or more elements selected from Al, Zr, Hf, Ti, Y, and Ce. 前記元素MがAlであり、前記(C)成分がAlのアセチルアセトナートおよび/またはその部分加水分解縮合物、および/またはAl塩とアセチルアセトンの混合物とからなる請求項2〜6のいずれか1項に記載の撥水膜付き基体。   The element M is Al, and the component (C) comprises acetylacetonate of Al and / or a partial hydrolysis condensate thereof, and / or a mixture of an Al salt and acetylacetone. A substrate with a water-repellent film according to Item. 前記下地層形成用組成物は、全固形分が実質的に、前記(B)成分由来成分、前記(C)成分由来成分、および前記(D)成分由来成分のみからなる、請求項2〜8のいずれか1項に記載の撥水膜付き基体。   The said composition for base layer formation consists of only the said (B) component origin component, the said (C) component origin component, and the said (D) component origin component substantially in total solid content. The substrate with a water-repellent film according to any one of the above. 前記撥水層形成用組成物は、全固形分が実質的に前記(A)成分のみからなる請求項1〜9のいずれか1項に記載の撥水膜付き基体。   The substrate with a water-repellent film according to any one of claims 1 to 9, wherein the water repellent layer-forming composition has a total solid content substantially consisting only of the component (A). 前記基体の材質がガラスである、請求項1〜10のいずれか1項に記載の撥水膜付き基体。   The substrate with a water-repellent film according to claim 1, wherein the substrate is made of glass. 請求項1〜11のいずれか1項に記載の撥水膜付き基体を備えた輸送機器用物品。   The article for transport equipment provided with the base with a water repellent film according to any one of claims 1 to 11.
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