JP2014127398A - Receptacle connector and manufacturing method of receptacle connector - Google Patents

Receptacle connector and manufacturing method of receptacle connector Download PDF

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JP2014127398A
JP2014127398A JP2012284564A JP2012284564A JP2014127398A JP 2014127398 A JP2014127398 A JP 2014127398A JP 2012284564 A JP2012284564 A JP 2012284564A JP 2012284564 A JP2012284564 A JP 2012284564A JP 2014127398 A JP2014127398 A JP 2014127398A
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conductor
contact
contact portion
receptacle connector
shape
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Yoshiaki Takeda
義明 武田
Yasunaga Iida
泰永 飯田
Katsunori Naoi
克規 直井
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DDK Ltd
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PROBLEM TO BE SOLVED: To provide a receptacle connector which can be stably produced, in which a sufficient effective fitting length can be secured, and which is structured not to affect contact reliability.SOLUTION: A receptacle connector 20 comprises: a central conductor 24 including a contact part 241 and a connection part 243; an external conductor 26 including a contact part and a connection part 263; and an insulator 22 holding the central conductor 24 and the external conductor 26. In the case where a diameter of the contact part 241 of the central conductor 24 is 0.2 to 0.5 mm and a height is 0.2 to 0.7 mm, in the receptacle connector 20, a thick plate piece as long as or longer than the contact part 241 is punched into a predetermined shape, and a punched plate piece 60 is crushed into a shape of the contact part 241. Punching is performed to remove an excessive portion of the central conductor 24 crushed into the shape of the contact part 241, and the central conductor 24 on which punching has been performed to remove the excessive portion, is integrated with the insulator 22 simultaneously with the external conductor 26, thereby forming the connection part 243 of the central conductor 24.

Description

本発明は、スマートフォンやノートPC等の通信機器や電気機器や電子機器に使用されるレセプタクルコネクタに関するもので、特に、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない構造に関するものである。   The present invention relates to a receptacle connector used in communication devices such as smartphones and notebook PCs, electrical devices, and electronic devices, and in particular, can be stably produced, can secure a sufficient effective fitting length, and can achieve high contact reliability. It is about a structure that has no effect.

一般的に、レセプタクルコネクタは、基板に実装され、相手コネクタである同軸ケーブルが結線されたプラグコネクタと嵌合するものである。前記レセプタクルコネクタは、プラグコネクタのソケットコンタクトと接触する接触部と基板に実装される接続部を有する中心導体と、前記プラグコネクタのシェルと接触する接触部と基板に実装される接続部を有する外部導体と、前記中心導体と前記外部導体を保持する絶縁体とを備えている。
一方、相手コネクタであるプラグコネクタは、中心導体と接触するとともに同軸ケーブルが結線されるソケットコンタクトと、該ソケットコンタクトが保持される絶縁物であるブロックと、該ブロックを覆うとともに前記外部導体と接触するシェルとを備えている。
レセプタクルコネクタの中心導体としては、下記に示す特許文献のように、接触部を絞り加工により形成している。つまり、板状片を所定の形状に打ち抜き加工した後に、接触部部分を絞り加工により形成している。
下記に、レセプタクルコネクタの文献として、第三者及び本出願人が既に提案したレセプタクルコネクタの文献を挙げます。前記レセプタクルコネクタの文献として、特許文献1(特開平11−307158号)と特許文献2(特開2009−59500)と特許文献3(特願2012−83611)を挙げます。
特開平11−307158の要約によると、機械的及び電気的に安定した状態でレセプタクルに結合でき、かつ、背が低い同軸コネクタを提供することを目的とし、ソケット23がばね接触部33と、同軸ケーブル26の中心導体26cに接続される接続部29とを有し、ばね接触部33は、一定幅を有する板ばねを断面形状がC字状となるように湾曲させた形状を有し、レセプタクル41の中心導体43が圧入されると、その径方向外方に変位し、中心導体43の外周面にばね接触部33が圧接し、接続部29は、ばね接触部33の中心軸方向に対して直交する方向に折曲され、接続部29に、同軸ケーブル26の中心導体26cの先端部がカシメにより接続される構造の同軸コネクタが開示されている。 特開2009−59500の要約によると、接触片と相手端子との接触を多点接触として接触の安定化を図るとともに、端子間の接触位置の位置決めを容易にし、更に、加工容易で、製造コストが安価な同軸コネクタ及びこれに使用する同軸コネクタ用端子を提供することを目的とし、同軸ケーブルの中心導体等と接続される端子であって、相手端子との嵌合方向に向かって延びる複数の接触片と、該複数の接触片の少なくとも一つの内面の、少なくとも相手端子との接触部に、嵌合方向に沿って凹部が形成され、また、このような端子を保持する絶縁体と、絶縁体を収容し同軸ケーブルのシールド線と接続される外部導体とを備える同軸コネクタを構成する。 特願2012−83611の要約によると、基板製造のコストアップに繋がることがなく、嵌合高さを0.8mm程度にでき、誤嵌合がなく、かつ、ショート等の不良がなく安定した接続が得られるレセプタクルコネクタを提供することを目的とし、プラグコネクタ40と着脱自在に嵌合するレセプタクルコネクタ20であって、ソケットコンタクト44と接触する接触部241と基板に実装する接続部243を有する中心導体24と外部導体26と絶縁体22とを備えるレセプラクルコネクタ20において、外部導体26の先端部分である係合部266とシェル46の先端部分である係止部464とを係合・接触させ、中心導体24と外部導体26とを一体成形で絶縁体22に保持することで、嵌合高さを0.8mm程度にし、絶縁体22の中心導体24の接続部243が突出する位置に凹部221を設け、凹部221で嵌合時にシェル26が接続部243と接触しない構造にしたレセプタクルコネクタが開示されている。
Generally, a receptacle connector is mounted on a substrate and is fitted with a plug connector to which a coaxial cable as a mating connector is connected. The receptacle connector includes a central conductor having a contact portion that contacts a socket contact of the plug connector and a connection portion mounted on the substrate, an external portion having a contact portion that contacts the shell of the plug connector and a connection portion mounted on the substrate. A conductor and an insulator for holding the center conductor and the outer conductor are provided.
On the other hand, the plug connector which is the mating connector is in contact with the center conductor and a socket contact to which the coaxial cable is connected, a block which is an insulator for holding the socket contact, and covers the block and contacts the external conductor And a shell to perform.
As a central conductor of the receptacle connector, a contact portion is formed by drawing as in the following patent document. That is, after the plate-like piece is punched into a predetermined shape, the contact portion is formed by drawing.
Below is a list of receptacle connectors that have already been proposed by third parties and the applicant. Patent documents 1 (Japanese Patent Laid-Open No. 11-307158), Patent Document 2 (Japanese Patent Laid-Open No. 2009-59500), and Patent Document 3 (Japanese Patent Application No. 2012-83611) are cited as documents of the receptacle connector.
According to the summary of JP-A-11-307158, the socket 23 is coaxial with the spring contact portion 33 for the purpose of providing a coaxial connector that can be coupled to the receptacle in a mechanically and electrically stable state and that is short. And a contact portion 29 connected to the center conductor 26c of the cable 26. The spring contact portion 33 has a shape obtained by bending a leaf spring having a certain width so that the cross-sectional shape is C-shaped, and the receptacle. When the center conductor 43 of 41 is press-fitted, it is displaced radially outward, the spring contact portion 33 is pressed against the outer peripheral surface of the center conductor 43, and the connection portion 29 is in the direction of the center axis of the spring contact portion 33. A coaxial connector is disclosed which is bent in a direction orthogonal to each other and connected to the connecting portion 29 by a caulking to the tip end portion of the central conductor 26c of the coaxial cable 26. According to the summary of JP-A-2009-59500, the contact between the contact piece and the mating terminal is made into a multi-point contact, so that the contact is stabilized, the contact position between the terminals is easily positioned, and further, the processing is easy and the manufacturing cost Is an inexpensive coaxial connector and a terminal for a coaxial connector used therefor, and is a terminal connected to a central conductor or the like of a coaxial cable, and a plurality of terminals extending in a fitting direction with a mating terminal A recess is formed along the fitting direction in a contact portion between at least one inner surface of the contact piece and at least one inner surface of the plurality of contact pieces along the fitting direction, and is insulated from an insulator that holds the terminal. A coaxial connector is configured that includes a body and an outer conductor connected to the shielded wire of the coaxial cable. According to the summary of Japanese Patent Application No. 2012-83611, it does not lead to an increase in board manufacturing cost, the fitting height can be reduced to about 0.8 mm, there is no erroneous fitting, and there is no defect such as a short circuit and stable connection. The receptacle connector 20 is detachably fitted to the plug connector 40, and has a contact portion 241 that contacts the socket contact 44 and a connection portion 243 that is mounted on the substrate. In the receptacle connector 20 including the conductor 24, the outer conductor 26, and the insulator 22, the engaging portion 266 that is the distal end portion of the outer conductor 26 and the engaging portion 464 that is the distal end portion of the shell 46 are engaged and contacted. The center conductor 24 and the outer conductor 26 are integrally molded and held in the insulator 22 so that the fitting height is about 0.8 mm. The recess 221 is provided at a position where the connecting portion 243 of the center conductor 24 protrudes, a receptacle connector shell 26 has a structure that is not in contact with the connecting portion 243 when the fitting is disclosed in the recess 221.

近年、通信機器や電気機器や電子機器等の小型化も進み、コネクタの小型化も進む中、コネクタを構成する部品も小型化してきている。従来の絞り加工で、前記中心導体を加工すると、前記中心導体先端の絞りシワ・加工の影響によりヒビ割れが発生する可能性が高く、その影響のより接触信頼性が低下する懸念があった。また、絞り加工特有の先端R形状の影響で、前記中心導体の接触部の有効嵌合長を確保できない場合がある。さらに、前記中心導体の径が細くなると、絞り加工時に使用するパンチ径が細くなり、パンチが破損する可能性が高くなり、安定した生産ができなくなる。   In recent years, communication devices, electrical devices, electronic devices, and the like have been miniaturized, and as connectors have been miniaturized, the components constituting the connector have also been miniaturized. When the center conductor is processed by conventional drawing, there is a high possibility that cracks will occur due to the influence of drawing wrinkles and processing at the tip of the center conductor, and there is a concern that the contact reliability may be reduced due to the influence. In addition, the effective fitting length of the contact portion of the center conductor may not be ensured due to the influence of the tip R shape unique to the drawing process. Furthermore, if the diameter of the central conductor is reduced, the punch diameter used during drawing is reduced, and the possibility of breakage of the punch is increased, and stable production cannot be performed.

本発明は、このような従来の問題点に鑑みてなされたもので、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない構造のレセプラクルコネクタ及び該コネクタの製造方法を提供するものである。   The present invention has been made in view of such conventional problems, and a receptacle connector having a structure that can be stably produced, can ensure a sufficient effective fitting length, and does not affect contact reliability, and the connector. The manufacturing method of this is provided.

本目的は、請求項1記載のように、同軸ケーブルが結線されたプラグコネクタと着脱自在に嵌合するレセプタクルコネクタであって、
前記プラグコネクタのソケットコンタクトと接触する接触部と基板に実装する接続部を有する中心導体と、前記プラグコネクタのシェルと接触する接触部と基板に実装する接続部を有する外部導体と、前記中心導体と前記外部導体を保持する絶縁体とを備えるレセプラクルコネクタにおいて、
前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、
次に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、
次に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、
次に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、
最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタにより達成できる。
This object is a receptacle connector as described in claim 1, which is detachably fitted to a plug connector to which a coaxial cable is connected.
A central conductor having a contact portion contacting the socket contact of the plug connector and a connection portion mounted on the substrate; an external conductor having a contact portion contacting the shell of the plug connector and a connection portion mounted on the substrate; and the central conductor And a receptacle connector comprising an insulator for holding the outer conductor,
When the diameter of the contact portion of the center conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, first, a thick plate-like piece equal to or larger than the contact portion length is punched into a predetermined shape. Processing,
Next, the punched plate-like piece is crushed into the shape of the contact portion,
Next, punching to remove the excess portion of the center conductor that has been crushed into the shape of the contact portion,
Next, the center conductor that has been punched to remove the excess portion is integrally formed with the insulator simultaneously with the outer conductor,
Finally, this can be achieved by a receptacle connector characterized in that the connection portion of the central conductor is formed.

請求項2記載のレセプタクルコネクタは、前記接触部とパイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項1記載のレセプタクルコネクタにある。   The receptacle connector according to claim 2, wherein a strain absorbing means is provided between the contact portion and the pilot hole so as not to cause distortion in a positional relationship between the pilot hole and the contact portion during crushing. The receptacle connector according to claim 1.

本目的は、請求項3記載のように、前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、
第1に、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、
第2に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、
第3に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、
第4に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、
最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタの製造方法により達成できる。
The purpose of the present invention is as follows, wherein the diameter of the contact portion of the central conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm.
First, punch a thick plate-shaped piece equal to or greater than the contact length into a predetermined shape,
Second, the punched plate-like piece is crushed into the shape of the contact portion,
Third, a punching process is performed to remove an excess part of the central conductor that has been subjected to a crushing process on the shape of the contact part,
Fourthly, the center conductor that has been punched to remove an excess portion is integrally formed with the insulator simultaneously with the outer conductor,
Finally, this can be achieved by a method of manufacturing a receptacle connector, characterized in that the connection portion of the central conductor is formed.

請求項4記載のレセプタクルコネクタの製造方法は、前記接触部とパイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項1記載のレセプタクルコネクタにある。   5. The method of manufacturing a receptacle connector according to claim 4, wherein a strain absorbing means is provided between the contact portion and the pilot hole so as not to cause distortion in a positional relationship between the pilot hole and the contact portion during crushing. The receptacle connector according to claim 1, wherein:

以上の説明から明らかなように、本発明のレセプタクルコネクタ及び該レセプタクルコネクタの製造方法によると、次のような優れた効果が得られる。本レセプタクルコネクタ及び該レセプタクルコネクタの製造方法では、安定して生産でき、十分な有効嵌合長を確保でき、かつ、有効嵌合長のコントロールも可能で、接触信頼性に影響のない安定した接続が得られる。
(1)請求項1記載のように、同軸ケーブルが結線されたプラグコネクタと着脱自在に嵌合するレセプタクルコネクタであって、
前記プラグコネクタのソケットコンタクトと接触する接触部と基板に実装する接続部を有する中心導体と、前記プラグコネクタのシェルと接触する接触部と基板に実装する接続部を有する外部導体と、前記中心導体と前記外部導体を保持する絶縁体とを備えるレセプラクルコネクタにおいて、前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、次に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、次に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、次に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタにしているので、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない安定した接続が得られる。
(2)請求項2記載のレセプタクルコネクタは、前記接触部とパイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項1記載のレセプタクルコネクタにしているので、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みを吸収でき、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない安定した接続が得られる。
(3)請求項3記載のように、前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、第1に、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、第2に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、第3に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、第4に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタの製造方法にしているので、安定して生産でき、十分な有効嵌合長を確保でき、かつ、有効嵌合長のコントロールも可能で、接触信頼性に影響のない安定した接続が得られる。
(4)請求項4記載のレセプタクルコネクタの製造方法は、前記接触部とパイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項1記載のレセプタクルコネクタの製造方法にしているので、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みを吸収でき、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない安定した接続が得られる。
As is apparent from the above description, according to the receptacle connector and the manufacturing method of the receptacle connector of the present invention, the following excellent effects can be obtained. In this receptacle connector and the method for manufacturing the receptacle connector, stable production can be achieved, sufficient effective mating length can be secured, and the effective mating length can be controlled, and contact reliability is not affected. Is obtained.
(1) A receptacle connector as described in claim 1, which is detachably fitted to a plug connector to which a coaxial cable is connected,
A central conductor having a contact portion contacting the socket contact of the plug connector and a connection portion mounted on the substrate; an external conductor having a contact portion contacting the shell of the plug connector and a connection portion mounted on the substrate; and the central conductor And a receptacle connector comprising the insulator for holding the outer conductor, when the diameter of the contact portion of the center conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, , Punching a thick plate-shaped piece equal to or greater than the contact portion length into a predetermined shape, then crushing the punched plate-shaped piece into the shape of the contact portion, The center conductor that has been punched to remove the excess portion of the center conductor that has been crushed in shape is then integrated with the insulator at the same time as the outer conductor. Since the receptacle connector is characterized by forming the connection portion of the central conductor at the end, it can be stably produced, a sufficient effective fitting length can be secured, and the contact reliability is not affected. A stable connection is obtained.
(2) In the receptacle connector according to claim 2, a strain absorbing means is provided between the contact portion and the pilot hole so as not to cause distortion in the positional relationship between the pilot hole and the contact portion during crushing. Since the receptacle connector according to claim 1 is used, distortion can be absorbed in the positional relationship between the pilot hole and the contact portion during crushing, stable production, and a sufficient effective fitting length. Can be secured, and a stable connection without affecting the contact reliability can be obtained.
(3) When the diameter of the contact portion of the central conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm as described in claim 3, firstly, the contact portion length and The same or more thick plate-like pieces are punched into a predetermined shape, and secondly, the punched plate-like pieces are crushed into the shape of the contact portion, and thirdly, the shape of the contact portion is obtained. The punching process is performed to remove the excess portion of the center conductor that has been crushed, and fourth, the center conductor that has been punched to delete the excess portion is integrally formed with the insulator simultaneously with the outer conductor. Finally, since the receptacle connector manufacturing method is characterized in that the connecting portion of the central conductor is formed, it is possible to stably produce, secure a sufficient effective fitting length, and effective fitting. Long contact is possible and stable contact without affecting contact reliability It is obtained.
(4) In the method of manufacturing a receptacle connector according to claim 4, the strain absorption is performed between the contact portion and the pilot hole so that the positional relationship between the pilot hole and the contact portion is not distorted during crushing. Since the receptacle connector manufacturing method according to claim 1, characterized in that it can absorb distortion in the positional relationship between the pilot hole and the contact portion during crushing, can be stably produced, A sufficient effective fitting length can be secured, and a stable connection without affecting the contact reliability can be obtained.

(A) ブランク状態の上面図及び側面図である。(B) 所定の形状に、打ち抜き加工した後の上面図及び側面図である。(C) 潰し加工した後の上面図及び側面図である。(D) 完成した状態の中心導体の上面図及び側面図である。(A) It is the top view and side view of a blank state. (B) It is the top view and side view after stamping to a predetermined shape. (C) It is the top view and side view after crushing. (D) It is the upper side figure and side view of the center conductor of the completed state. (A) レセプタクルコネクタを嵌合方向より見た斜視図である。(B) レセプタクルコネクタを基板接続方向より見た斜視図である。(C) 嵌合方向よりみたプラグコネクタの斜視図である。(A) It is the perspective view which looked at the receptacle connector from the fitting direction. (B) It is the perspective view which looked at the receptacle connector from the board | substrate connection direction. (C) It is a perspective view of the plug connector seen from the fitting direction. (A) プラグコネクタとレセプタクルコネクタとが嵌合した状態で、斜め45度方向で断面した断面図である。(B) プラグコネクタとレセプタクルコネクタとが嵌合した状態の縦断面図である。(A) It is sectional drawing which carried out the cross section in the diagonal 45 degree | times direction in the state which the plug connector and the receptacle connector fitted. (B) It is a longitudinal cross-sectional view of the state which the plug connector and the receptacle connector fitted. (A) インサート成形前の中心導体を接触部方向より見た斜視図である。(B) インサート成形前の中心導体を接続部方向より見た斜視図である。(A) It is the perspective view which looked at the center conductor before insert molding from the contact part direction. (B) It is the perspective view which looked at the center conductor before insert molding from the connection part direction. (A) インサート成形前の外部導体を嵌合方向より見た斜視図である。(B) インサート成形前の外部導体を接続部方向より見た斜視図である。(A) It is the perspective view which looked at the outer conductor before insert molding from the fitting direction. (B) It is the perspective view which looked at the external conductor before insert molding from the connection part direction. (A) 中心導体及び外部導体がインサート成形されてない状態の絶縁体を嵌合方向より見た斜視図である。(B) 中心導体及び外部導体がインサート成形されてない状態の絶縁体を接続方向より見た斜視図である。(A) It is the perspective view which looked at the insulator of the state by which the center conductor and the outer conductor are not insert-molded from the fitting direction. (B) It is the perspective view which looked at the insulator of the state by which the center conductor and the external conductor are not insert-molded from the connection direction. (A) ソケットコンタクトを接触部方向より見た斜視図である。(B) ソケットコンタクトを接続部方向より見た斜視図である。(A) It is the perspective view which looked at the socket contact from the contact part direction. (B) It is the perspective view which looked at the socket contact from the connection part direction. (A) カシメ後のシェルを嵌合方向より見た斜視図である。(B) カシメ後のシェルを嵌合方向より見た斜視図である。(A) It is the perspective view which looked at the shell after crimping from the fitting direction. (B) It is the perspective view which looked at the shell after crimping from the fitting direction. (A) ブロックを嵌合方向より見た斜視図である。(B) ブロックを接続方向より見た斜視図である。(A) It is the perspective view which looked at the block from the fitting direction. (B) It is the perspective view which looked at the block from the connection direction.

本発明の特徴は、同軸ケーブルが結線されたプラグコネクタ40と着脱自在に嵌合するレセプタクルコネクタ20であって、前記プラグコネクタ40のソケットコンタクト44と接触する接触部241と基板に実装する接続部243を有する中心導体24と、前記プラグコネクタ40のシェル46と接触する接触部と基板に実装する接続部263を有する外部導体26と、前記中心導体24と前記外部導体26を保持する絶縁体22とを備えるレセプラクルコネクタ20において、前記中心導体24の接触部241の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部241長と同一以上の厚い板状片60を所定の形状に打ち抜き加工をし、次に、打ち抜き加工した板状片60を、前記接触部241の形状に潰し加工を施し、つぎに、前記接触部241の形状に潰し加工を施した前記中心導体24の余分な部分を削除する打ち抜き加工をし、最後に、余分な部分を削除する打ち抜き加工をした前記中心導体24を、前記外部導体26と同時に前記絶縁体22に一体成形することを特徴とするレセプタクルコネクタ20である。
つまり、前記中心導体24の接触部241の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部241長と同一以上の厚い板状片60を所定の形状に打ち抜き加工をし、次に、打ち抜き加工した板状片60を、前記接触部241の形状に潰し加工を施し、潰し加工により延びた部分を削除する抜き加工を施す構造にしたものである。
A feature of the present invention is a receptacle connector 20 that is detachably fitted to a plug connector 40 to which a coaxial cable is connected, and a contact portion 241 that contacts a socket contact 44 of the plug connector 40 and a connection portion that is mounted on a substrate. A central conductor 24 having a central conductor 24, an outer conductor 26 having a contact portion 263 in contact with the shell 46 of the plug connector 40 and a connecting portion 263 to be mounted on the substrate, and an insulator 22 that holds the central conductor 24 and the outer conductor 26. When the diameter of the contact portion 241 of the center conductor 24 is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, first, the length of the contact portion 241 is The same or more thick plate-like piece 60 is punched into a predetermined shape, and then the punched plate-like piece 60 is crushed into the shape of the contact portion 241. Next, the center is subjected to punching to remove an excess portion of the center conductor 24 that has been crushed into the shape of the contact portion 241, and finally, the center is subjected to punching to remove the excess portion. The receptacle connector 20 is characterized in that a conductor 24 is formed integrally with the insulator 22 at the same time as the outer conductor 26.
That is, when the diameter of the contact portion 241 of the central conductor 24 is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, first, a thick plate-like piece equal to or greater than the length of the contact portion 241 is used. 60 is punched into a predetermined shape, and then the punched plate-like piece 60 is crushed into the shape of the contact portion 241 and is subjected to a punching process in which a portion extended by the crushing process is deleted. It is a thing.

図に基づいて、実施例について説明する。図1(A)はブランク状態の上面図及び側面図であり、(B)は所定の形状に、打ち抜き加工した後の上面図及び側面図であり、(C)は潰し加工した後の上面図及び側面図であり、(D)は完成した状態の中心導体の上面図及び側面図である。図2(A)はレセプタクルコネクタを嵌合方向より見た斜視図であり、(B)はレセプタクルコネクタを基板接続方向より見た斜視図であり、(C)は嵌合方向よりみたプラグコネクタの斜視図である。図3(A)はプラグコネクタとレセプタクルコネクタとが嵌合した状態で、斜め45度方向で断面した断面図であり、(B)はプラグコネクタとレセプタクルコネクタとが嵌合した状態の縦断面図である。図4(A)はインサート成形前の中心導体を接触部方向より見た斜視図であり、(B)はインサート成形前の中心導体を接続部方向より見た斜視図である。図5(A)はインサート成形前の外部導体を嵌合方向より見た斜視図であり、(B)はインサート成形前の外部導体を接続部方向より見た斜視図である。図6(A)は中心導体及び外部導体がインサート成形されてない状態の絶縁体を嵌合方向より見た斜視図であり、(B)は中心導体及び外部導体がインサート成形されてない状態の絶縁体を接続方向より見た斜視図である。図7(A)はソケットコンタクトを接触部方向より見た斜視図であり、(B)はソケットコンタクトを接続部方向より見た斜視図である。図8(A)はカシメ後のシェルを嵌合方向より見た斜視図であり、(B)はカシメ後のシェルを嵌合方向より見た斜視図である。図9(A)はブロックを嵌合方向より見た斜視図であり、(B)はブロックを接続方向より見た斜視図である。
本実施例のレセプタクルコネクタ10は、少なくとも中心導体24と絶縁体22と外部導体26とを備えている。一方、相手コネクタであるプラグコネクタは、主にソケットコンタクト44とブロック42とシェル46とを備えている。
Examples will be described with reference to the drawings. 1A is a top view and a side view in a blank state, FIG. 1B is a top view and a side view after punching into a predetermined shape, and FIG. 1C is a top view after being crushed. And (D) is a top view and a side view of the center conductor in a completed state. 2A is a perspective view of the receptacle connector viewed from the mating direction, FIG. 2B is a perspective view of the receptacle connector viewed from the board connecting direction, and FIG. 2C is a plug connector viewed from the mating direction. It is a perspective view. FIG. 3A is a cross-sectional view in which the plug connector and the receptacle connector are fitted, and is a cross-sectional view taken at an angle of 45 degrees, and FIG. 3B is a vertical cross-sectional view in which the plug connector and the receptacle connector are fitted. It is. 4A is a perspective view of the center conductor before insert molding as viewed from the contact portion direction, and FIG. 4B is a perspective view of the center conductor before insert molding as viewed from the connection portion direction. FIG. 5A is a perspective view of the outer conductor before insert molding as viewed from the fitting direction, and FIG. 5B is a perspective view of the outer conductor before insert molding as viewed from the connection portion. FIG. 6A is a perspective view of the insulator in a state where the center conductor and the outer conductor are not insert-molded from the fitting direction, and FIG. 6B is a state in which the center conductor and the outer conductor are not insert-molded. It is the perspective view which looked at the insulator from the connection direction. 7A is a perspective view of the socket contact as viewed from the contact portion direction, and FIG. 7B is a perspective view of the socket contact as viewed from the connection portion direction. FIG. 8A is a perspective view of the shell after crimping as seen from the fitting direction, and FIG. 8B is a perspective view of the shell after crimping as seen from the fitting direction. FIG. 9A is a perspective view of the block viewed from the fitting direction, and FIG. 9B is a perspective view of the block viewed from the connecting direction.
The receptacle connector 10 of this embodiment includes at least a central conductor 24, an insulator 22, and an external conductor 26. On the other hand, the plug connector which is a mating connector mainly includes a socket contact 44, a block 42 and a shell 46.

本発明のレセプタクルコネクタ20について説明する前に、前記プラグコネクタ40と結線される同軸ケーブル80について説明する。前記同軸ケーブル80は、中心に1つの内導体と該内導体を覆う絶縁体である絶縁物と該絶縁物を覆う外導体である編組と該編組を覆う絶縁体である外皮とから構成されている。   Before describing the receptacle connector 20 of the present invention, the coaxial cable 80 connected to the plug connector 40 will be described. The coaxial cable 80 is composed of an inner conductor at the center, an insulator that is an insulator covering the inner conductor, a braid that is an outer conductor that covers the insulator, and an outer skin that is an insulator that covers the braid. Yes.

また、本発明のレセプタクルコネクタ20について説明する前に、前記レセプタクルコネクタ20が実装される基板について説明する。前記基板には、ハード基板やFPC(フレキシブルプリント基板)が含まれる。ここでは、ハード基板について説明する。前記基板には、前記中心導体24の接続部243及び前記外部導体26の接続部263が接続するランドと前記ランドから回路へ繋がるパターンとを備えている。前記ランドの表面処理は、前記中心導体24の接続部243及び前記外部導体26の接続部263が半田付けにより接続されるだけのため、金めっきを施す必要がない。   Before describing the receptacle connector 20 of the present invention, a substrate on which the receptacle connector 20 is mounted will be described. The board includes a hard board and an FPC (flexible printed board). Here, the hard substrate will be described. The board includes a land to which the connection portion 243 of the center conductor 24 and the connection portion 263 of the outer conductor 26 are connected, and a pattern connected to the circuit from the land. In the land surface treatment, the connecting portion 243 of the central conductor 24 and the connecting portion 263 of the outer conductor 26 are merely connected by soldering, and therefore, it is not necessary to perform gold plating.

図に基づいて、本発明のレセプタクルコネクタ20について説明する。まず、前記中心導体24について説明する。この中心導体24は金属製であり、公知技術のプレス加工によって製作されている。前記中心導体24の材質としては、バネ性や導電性などが要求されるので、ベリリウム銅やリン青銅等を挙げることができる。   The receptacle connector 20 of the present invention will be described based on the drawings. First, the center conductor 24 will be described. The central conductor 24 is made of metal and is manufactured by a known press working. The material of the central conductor 24 is required to be springy or conductive, and examples thereof include beryllium copper and phosphor bronze.

前記中心導体24は、少なくともプラグコネクタ40のソケットコンタクト44と接触する接触部241と基板に実装する接続部243とを有している。前記中心導体24は、本実施例では一体成型により前記絶縁体22に保持されている。前記中心導体24の前記絶縁体22への保持方法としては、保持できれば如何なる方法でもよく、圧入や溶着や引っ掛け等であってもよい。保持方法は、コネクタの低背化や保持力や弾性や強度や加工性等を考慮して適宜設計する。   The central conductor 24 has at least a contact portion 241 that contacts the socket contact 44 of the plug connector 40 and a connection portion 243 that is mounted on the substrate. The center conductor 24 is held by the insulator 22 by integral molding in this embodiment. As a method of holding the center conductor 24 to the insulator 22, any method may be used as long as it can be held, and press-fitting, welding, hooking, or the like may be used. The holding method is appropriately designed in consideration of the low profile of the connector, holding force, elasticity, strength, workability, and the like.

前記中心導体24の接触部241は、前記プラグコネクタ40のソケットコンタクト44に接触する部分であり、前記ソケットコンタクト44に接触し易く、かつ、安定した接続が得られるように本実施例では略円筒形にしている。   The contact portion 241 of the center conductor 24 is a portion that contacts the socket contact 44 of the plug connector 40. In the present embodiment, the contact portion 241 of the center conductor 24 is substantially cylindrical so that it can easily contact the socket contact 44 and obtain a stable connection. It is in shape.

前記接続部243は前記基板と接続する部分であり、本実施例では略板状片にし、表面実装(SMT)により基板に実装している。前記接続部243は前記基板に実装できればよく、ディップタイプであってもよい。前記接続部243の形状・大きさは、コネクタの低背化や基板実装面積や実装強度や加工性等を考慮して適宜設計する。   The connecting portion 243 is a portion that is connected to the substrate. In this embodiment, the connecting portion 243 is a substantially plate-like piece and is mounted on the substrate by surface mounting (SMT). The connection part 243 may be a dip type as long as it can be mounted on the substrate. The shape and size of the connecting portion 243 is appropriately designed in consideration of a low connector height, a board mounting area, mounting strength, workability, and the like.

本発明の特徴である前記中心導体24の製造方法について説明する。
前記中心導体24の接触部241の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部241長と同一以上の厚い板状片60を所定の形状に打ち抜き加工(打ち抜き部分62を除去する)をする。
次に、打ち抜き加工した板状片60を、前記接触部241の形状に潰し加工(潰し部分64を潰す)を施す。
最後に、潰し加工により延びた部分を削除する抜き加工を施し、前記中心導体24の形状にする。
接触部241の径が0.2mm未満では、加工することができなく、かつ、細すぎて接触安定性が得られない。接触部241の径が0.5mmを超えると、絞り加工でも十分に対応することが可能である。
接触部241の高さが0.2mm未満では、絞り加工でも十分に対応することが可能である。接触部241の高さが0.7mmを超えると、潰し加工の工程数が増えると同時に加工し難く、かつ、コネクタの低背化に逆行する。
接触部241長と同一以上の厚いとは、コネクタの低背を考慮すると理想的には接触部241の長さより0.05〜0.1mm厚いことが望ましい。
加工にあたっては、前記接触部241とパイロット孔61との間に、潰し加工時における前記パイロット孔61と前記接触部241との位置関係に歪みが生じないように歪み吸収手段を設けることが望ましい。歪み吸収手段としては、図示しないが、前記接触部241とパイロット孔61との間に吸収孔(形状・大きさは歪みを吸収できれば如何なるものでもよい)を設けることや潰し加工後に前記接触部241の位置を基準に再度前記パイロット孔61を設けることや前記中心導体24の形状を出来る限り細くすることで歪みが前記パイロット孔61まで達しない形状にすることを言う。
A method for manufacturing the central conductor 24, which is a feature of the present invention, will be described.
When the diameter of the contact portion 241 of the central conductor 24 is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, first, a thick plate-like piece 60 equal to or longer than the length of the contact portion 241 is formed. Punching into a predetermined shape (removing the punched portion 62) is performed.
Next, the punched plate-like piece 60 is crushed into the shape of the contact portion 241 (the crushed portion 64 is crushed).
Finally, a punching process is performed to remove the portion extended by the crushing process, so that the shape of the central conductor 24 is obtained.
If the diameter of the contact part 241 is less than 0.2 mm, it cannot be processed and is too thin to obtain contact stability. When the diameter of the contact portion 241 exceeds 0.5 mm, it is possible to sufficiently cope with drawing.
When the height of the contact portion 241 is less than 0.2 mm, it is possible to sufficiently cope with drawing. If the height of the contact part 241 exceeds 0.7 mm, the number of crushing processes increases, and at the same time, it is difficult to process, and the height of the connector is reduced.
The thickness that is equal to or greater than the length of the contact portion 241 is preferably 0.05 to 0.1 mm thicker than the length of the contact portion 241 considering the low height of the connector.
In processing, it is desirable to provide a strain absorbing means between the contact portion 241 and the pilot hole 61 so that the positional relationship between the pilot hole 61 and the contact portion 241 during the crushing processing is not distorted. Although not shown, the strain absorbing means is provided with an absorption hole (any shape and size may be used as long as it can absorb strain) between the contact portion 241 and the pilot hole 61, or after the crushing processing, the contact portion 241. The pilot hole 61 is provided again on the basis of the position and the shape of the central conductor 24 is made as thin as possible so that the distortion does not reach the pilot hole 61.

次に、外部導体26について説明する。この外部導体26は金属製であり、公知技術のプレス加工によって製作されている。前記外部導体26の材質としては、バネ性や導電性などが要求されるので、ベリリウム銅やリン青銅等を挙げることができる。前記外部導体26は、大別すると本体部261と接続部263とを有している。   Next, the outer conductor 26 will be described. The outer conductor 26 is made of metal and is manufactured by a known press working. The material of the external conductor 26 is required to be springy or conductive, and examples thereof include beryllium copper and phosphor bronze. The outer conductor 26 has a main body portion 261 and a connection portion 263 when roughly classified.

前記外部導体26の接続部263は前記基板と接続する部分であり、本実施例では略板状片にし、表面実装(SMT)により基板に実装している。本実施例では、前記接続部263は前記中心導体24の接続部243が突出している以外の3方向に前記本体部261に連結して設けられている。前記接続部263は前記基板に実装できればよく、ディップタイプであってもよい。前記接続部263の形状・大きさは、コネクタの低背化や基板実装面積や実装強度や加工性等を考慮して適宜設計する。   The connection portion 263 of the external conductor 26 is a portion connected to the substrate. In this embodiment, the connection portion 263 is a substantially plate-like piece and is mounted on the substrate by surface mounting (SMT). In this embodiment, the connection portion 263 is provided to be connected to the main body portion 261 in three directions other than the connection portion 243 of the center conductor 24 projecting. The connection portion 263 may be mounted on the substrate and may be a dip type. The shape and size of the connection portion 263 is appropriately designed in consideration of a low profile of the connector, a board mounting area, mounting strength, workability, and the like.

理想的には、前記本体部261は円筒形をしており、その先端部分には、前記シェル46の係止部464と係合する外側に折曲られた係合部266が設けられている。前記係合部266は、先端部分の全周に設けられており、係合・接触できれば如何なる形状であってもよい。前記係合部266の形状・大きさは、コネクタの低背化や接続安定性(接触安定性)や嵌合時の保持力や加工性等を考慮して適宜設計する。コネクタの低背化を考慮して、前記本体部261の先端部分に設けている。   Ideally, the main body portion 261 has a cylindrical shape, and an engagement portion 266 bent outward is provided at a tip portion of the main body portion 261 so as to engage with the locking portion 464 of the shell 46. . The engaging portion 266 is provided on the entire circumference of the tip portion, and may have any shape as long as it can engage and contact. The shape and size of the engaging portion 266 is appropriately designed in consideration of a reduction in the height of the connector, connection stability (contact stability), holding force during fitting, workability, and the like. In consideration of the reduction in the height of the connector, the main body 261 is provided at the tip portion.

前記外部導体26は、本実施例では一体成型により前記絶縁体22に保持されている。前記外部導体26の前記絶縁体22への保持方法としては、保持できれば如何なる方法でもよく、圧入や溶着や引っ掛け等であってもよい。保持方法は、コネクタの低背化や保持力や弾性や強度や加工性等を考慮して適宜設計する。   In this embodiment, the outer conductor 26 is held by the insulator 22 by integral molding. As a method of holding the outer conductor 26 to the insulator 22, any method may be used as long as the outer conductor 26 can be held, and press fitting, welding, hooking, or the like may be used. The holding method is appropriately designed in consideration of the low profile of the connector, holding force, elasticity, strength, workability, and the like.

前記本体部261と前記絶縁体22とで、前記プラグコネクタ40が入る嵌合口12を形成している。前記嵌合口12は、前記プラグコネクタ40が入り、安定した接続が得られればよく、その形状・大きさは前記プラグコネクタ40の形状・大きさに沿い、接続安定性やコネクタの小型化(低背化)や強度等を考慮して適宜設計する。   The main body 261 and the insulator 22 form a fitting port 12 into which the plug connector 40 is inserted. The fitting port 12 only needs to contain the plug connector 40 to obtain a stable connection, and the shape and size thereof conforms to the shape and size of the plug connector 40. Design appropriately considering height and strength.

次に、図5に基づいて、絶縁体22について説明する。この絶縁体22は電気絶縁性のプラスチックであり、公知技術の射出成形によって製作され、この材質としては寸法安定性や加工性やコスト等を考慮して適宜選択するが、一般的にはポリブチレンテレフタレート(PBT)やポリアミド(66PA、46PA)や液晶ポリマー(LCP)やポリカーボネート(PC)やポリフェニレンサルファイド(PPS)やこれらの合成材料を挙げることができる。基板へ実装するため、耐熱性を考えると、ポリアミドや液晶ポリマーやポリフェニレンサルファイド等がよい。前記絶縁体22には、前記中心導体24及び前記外部導体26が一体成形により取り付けられている。   Next, the insulator 22 will be described with reference to FIG. The insulator 22 is an electrically insulating plastic, and is manufactured by a known technique of injection molding. The material is appropriately selected in consideration of dimensional stability, workability, cost, etc. Generally, polybutylene is used. Examples include terephthalate (PBT), polyamide (66PA, 46PA), liquid crystal polymer (LCP), polycarbonate (PC), polyphenylene sulfide (PPS), and synthetic materials thereof. In view of heat resistance, it is preferable to use polyamide, liquid crystal polymer, polyphenylene sulfide, etc. for mounting on a substrate. The central conductor 24 and the outer conductor 26 are attached to the insulator 22 by integral molding.

前記絶縁体22は、略直方体をしており、前記中心導体24の接続部243に対応する位置に、凹部221が設けられている。前記凹部221の大きさは、前記接続部243が基板に実装でき、かつ、突出しないようにしている。前記凹部221の役割は、前記プラグコネクタ40と嵌合した際に、前記シェル46と前記接続部243が接触しないようにするためのものであり、つまり、嵌合高さが低背化しても(前記中心導体24の接続部243と前記プラグコネクタ40のシェル46との距離が近くなっても)ショート等の接続不良が発生しないようにするものである。さらには、基板へ実装する際の目安にもなる。前記凹部の大きさ・形状は、上記役割やコネクタの低背化や基板実装面積や加工性や強度等を考慮して適宜設計している。   The insulator 22 has a substantially rectangular parallelepiped shape, and a recess 221 is provided at a position corresponding to the connection portion 243 of the center conductor 24. The size of the concave portion 221 is such that the connecting portion 243 can be mounted on the substrate and does not protrude. The concave portion 221 serves to prevent the shell 46 and the connection portion 243 from coming into contact with the plug connector 40 when the fitting height is lowered. This prevents a connection failure such as a short circuit from occurring (even if the distance between the connection portion 243 of the center conductor 24 and the shell 46 of the plug connector 40 is short). Furthermore, it becomes a standard when mounting on the board. The size and shape of the recess are appropriately designed in consideration of the above role, the low profile of the connector, the board mounting area, workability, strength, and the like.

以下で、相手コネクタであるプラグコネクタ40についても幾分説明する。前記プラグコネクタ40は、少なくとも絶縁物であるブロック42と前記中心導体24と接触するソケットコンタクト44と前記外部導体26と接触・係合するシェル46とを備えている。   Hereinafter, the plug connector 40 which is the mating connector will be described somewhat. The plug connector 40 includes at least a block 42 that is an insulator, a socket contact 44 that contacts the central conductor 24, and a shell 46 that contacts and engages the outer conductor 26.

まず、前記ソケットコンタクト44について説明する。このソケットコンタクト44は金属製であり、公知技術のプレス加工によって製作されている。前記ソケットコンタクト44の材質としては、バネ性や導電性などが要求されるので、ベリリウム銅やリン青銅等を挙げることができる。   First, the socket contact 44 will be described. The socket contact 44 is made of metal and is manufactured by a known press working. The material of the socket contact 44 is required to be springy or conductive, and examples thereof include beryllium copper and phosphor bronze.

前記ソケットコンタクト44は、少なくとも前記中心導体24と接触する接触部441とケーブル80に接続する接続部443とを有している。前記ソケットコンタクト44は、本実施例では一体成型により前記ブロック42に保持されている。前記ソケットコンタクト44の前記ブロック42への保持方法としては、保持できれば如何なる方法でもよく、圧入や溶着や引っ掛け等であってもよい。保持方法は、保持力や弾性や強度や加工性等を考慮して適宜設計する。   The socket contact 44 has at least a contact portion 441 that contacts the central conductor 24 and a connection portion 443 that connects to the cable 80. In this embodiment, the socket contact 44 is held by the block 42 by integral molding. As a method of holding the socket contact 44 to the block 42, any method may be used as long as it can be held, and press fitting, welding, hooking, or the like may be used. The holding method is appropriately designed in consideration of holding force, elasticity, strength, workability, and the like.

前記ソケットコンタクト44の接触部441は、図6のように2枚の板状片を並行に配置し(所謂、ソケット形状)、先端部分を湾曲形状にし、2枚の板状片の間に前記中心導体24を挿入することで接続させている。前記接触部441の形状・大きさは、安定した接続が得られればよく、接続安定性やコネクタの低背化や加工性等を考慮して適宜設計する。   The contact portion 441 of the socket contact 44 has two plate-like pieces arranged in parallel as shown in FIG. 6 (so-called socket shape), the tip portion is curved, and the contact portion 441 is between the two plate-like pieces. The center conductor 24 is connected by inserting. The shape and size of the contact portion 441 may be designed as long as stable connection can be obtained, and considering the connection stability, the low profile of the connector, workability, and the like.

前記接続部443は前記同軸ケーブル80の内導体と接続する部分であり、本実施例では板状片にし、溶着によって接続させている。本実施例では溶着により前記同軸ケーブル80の結線を行ったが、前記接続部443に前記同軸ケーブル80を結線できればいかなる方法でもよく、半田付けや圧接や圧着等を挙げることができる。前記接続部443の形状・大きさは、結線方法や保持強度や接続安定性や加工性等によって適宜設計する。本実施例のように、溶着で接続することにより嵌合時のコネクタの低背化にも有利であり、高い接続信頼性及び強固な保持強度を得ることができる。また、本実施例のように、溶着の場合、内導体を配置する位置に溝部を設けた方がよい。   The connecting portion 443 is a portion connected to the inner conductor of the coaxial cable 80, and in the present embodiment, is formed into a plate-like piece and connected by welding. In this embodiment, the coaxial cable 80 is connected by welding. However, any method may be used as long as the coaxial cable 80 can be connected to the connection portion 443, and examples thereof include soldering, pressure welding, and pressure bonding. The shape and size of the connection portion 443 is appropriately designed according to the connection method, holding strength, connection stability, workability, and the like. As in this embodiment, the connection by welding is advantageous in reducing the height of the connector at the time of fitting, and high connection reliability and strong holding strength can be obtained. Further, as in this embodiment, in the case of welding, it is better to provide a groove at a position where the inner conductor is disposed.

次に、図8に基づいて、ブロック42について説明する。このブロック42は電気絶縁性のプラスチックであり、公知技術の射出成形によって製作され、この材質としては寸法安定性や加工性やコスト等を考慮して適宜選択するが、一般的にはポリブチレンテレフタレート(PBT)やポリアミド(66PA、46PA)や液晶ポリマー(LCP)やポリカーボネート(PC)やこれらの合成材料を挙げることができる。前記ブロック42には、前記ソケットコンタクト44が一体成形により取り付けられている。   Next, the block 42 will be described with reference to FIG. The block 42 is an electrically insulating plastic, and is manufactured by a known technique of injection molding. The material is appropriately selected in consideration of dimensional stability, workability, cost, etc. Generally, polybutylene terephthalate is used. (PBT), polyamide (66PA, 46PA), liquid crystal polymer (LCP), polycarbonate (PC), and synthetic materials thereof. The socket contact 44 is attached to the block 42 by integral molding.

前記絶縁体42は、略直方体をしており、前記ソケットコンタクト44の接触部441に対応する位置には前記接触部441が入る貫通孔421が設けられている。前記貫通孔421の形状・大きさは前記ソケットコンタクト44の接触部441の形状・大きさに沿い、前記接触部441が入り、かつ、変位できればよく、変位量や加工性や強度等を考慮して適宜設計する。   The insulator 42 has a substantially rectangular parallelepiped shape, and a through hole 421 into which the contact portion 441 enters is provided at a position corresponding to the contact portion 441 of the socket contact 44. The shape and size of the through-hole 421 should be in line with the shape and size of the contact portion 441 of the socket contact 44, so long as the contact portion 441 enters and can be displaced, taking into account the amount of displacement, workability, strength, and the like. And design accordingly.

前記絶縁体42には、前記貫通孔421の反対側に4つの突起422が設けられている。前記突起422は前記シェル46の本体461と先端が接することで空間を形成している。前記空間に前記ソケットコンタクト44の接続部443が位置し、前記接続部443と前記シェル46とが接触することがないようにしている。前記突起422の形状・大きさは、この役割や接続安定性やコネクタの低背化や強度や加工性等を考慮して適宜設計する。   The insulator 42 is provided with four protrusions 422 on the opposite side of the through hole 421. The protrusion 422 forms a space by contacting the tip of the main body 461 of the shell 46. The connection portion 443 of the socket contact 44 is located in the space so that the connection portion 443 and the shell 46 do not come into contact with each other. The shape and size of the protrusion 422 is appropriately designed in consideration of this role, connection stability, low connector height, strength, workability, and the like.

次に、図7に基づいて、シェル46について説明する。このシェル46は金属製であり、公知技術のプレス加工によって製作されている。前記シェル46の材質としては、バネ性や成型性などが要求されるので、ベリリウム銅やリン青銅等を挙げることができる。前記シェル46は、外部導体として、前記同軸ケーブル80や前記レセプタクルコネクタ20の外部導体26と電気的、機械的に接続するためのものである。   Next, the shell 46 will be described with reference to FIG. The shell 46 is made of metal and is manufactured by a known press working. As the material of the shell 46, spring property and moldability are required, and examples thereof include beryllium copper and phosphor bronze. The shell 46 is for electrically and mechanically connecting the coaxial cable 80 and the outer conductor 26 of the receptacle connector 20 as an outer conductor.

前記シェル46は、主に、本体461と接続部463と蓋465と係止部464を有している。前記シェル26は、プレス加工により所定の形状に素材より抜き加工を行い(図示せず)、その後さらにプレス加工の曲げ加工(図示せず)を行い、前記同軸ケーブル80が接続された状態の前記ソケットコンタクト44を一体成形した前記絶縁体42をシェル46のセットし、さらに曲げ加工(折り曲げ加工)を行い、前記同軸ケーブル80を前記シェル46の接続部463にカシメて図7(A)及び(B)の形状にする。   The shell 46 mainly includes a main body 461, a connection portion 463, a lid 465, and a locking portion 464. The shell 26 is punched from a material into a predetermined shape by pressing (not shown), and then further bent by pressing (not shown), and the coaxial cable 80 is connected. 7A and 7B, the insulator 42 integrally formed with the socket contact 44 is set on the shell 46, and further bent (bent), and the coaxial cable 80 is crimped to the connection portion 463 of the shell 46. B).

前記本体461及び前記蓋465の内側には、前記絶縁体42が入り、保持する部分である。前記本体461及び前記蓋465によって、前記絶縁体42が入る形状を形成している。前記本体461及び前記蓋465は、前記絶縁体42が入ればよく、前記絶縁体42の形状に沿い、保持力やコネクタの小型化や嵌合時の低背化や加工性等を考慮して適宜設計する。   Inside the main body 461 and the lid 465, the insulator 42 enters and holds. The main body 461 and the lid 465 form a shape into which the insulator 42 enters. The main body 461 and the lid 465 only need to contain the insulator 42, and take into consideration the holding power, connector downsizing, low profile at the time of fitting, workability, and the like along the shape of the insulator 42. Design appropriately.

前記シェル46の本体461の外周部分には、前記外部導体26の係合部266と係合する係止部464が外側に折りかえされるように設けられている。前記係止部464は前記係合部266と係合できればよく、嵌合時の低背化や加工性や強度等を考慮して適宜設計する。   A locking portion 464 that engages with the engaging portion 266 of the outer conductor 26 is provided on the outer peripheral portion of the main body 461 of the shell 46 so as to be folded outward. The engaging portion 464 only needs to be able to engage with the engaging portion 266, and is appropriately designed in consideration of a reduction in height at the time of fitting, workability, strength, and the like.

前記接続部463は、前記同軸ケーブル80の編組(外導体)と接続する部分である。本実施例では、前記接続部463は略円筒形をしており、前記編組部分を圧着することで、接続させている。前記接続部463の形状・大きさは、前記編組と接続できればよく、接続安定性や接続強度や加工性等を考慮して適宜設計する。   The connection portion 463 is a portion connected to the braid (outer conductor) of the coaxial cable 80. In this embodiment, the connection portion 463 has a substantially cylindrical shape, and is connected by crimping the braided portion. The shape and size of the connection part 463 may be designed as appropriate in consideration of connection stability, connection strength, workability, and the like as long as it can be connected to the braid.

本発明は、スマートフォンやノートPC等の通信機器や電気機器や電子機器に使用されるレセプタクルコネクタに活用され、特に、安定して生産でき、十分な有効嵌合長を確保でき、接触信頼性に影響のない構造に関するものである。   INDUSTRIAL APPLICABILITY The present invention is utilized for receptacle connectors used in communication devices such as smartphones and notebook PCs, electrical devices, and electronic devices, and in particular, can be stably produced, can secure a sufficient effective fitting length, and can improve contact reliability. It is about a structure that has no effect.

12 嵌合口
20 レセプタクルコネクタ
22 絶縁体
221 凹部
24 中心導体
241 接触部
243 接続部
26 外部導体
261 本体部
263 接続部
264 板状片
265 スリット
266 係合部
40 プラグコネクタ
42 ブロック
421 貫通孔
422 突起
44 ソケットコンタクト
441 接触部
442 固定部
443 接続部
46 シェル
461 本体
463 接続部
464 係止部
465 蓋
60 ブランク材
61 パイロット孔
62 抜き部分
63 吸収孔
64 潰し部分
80 同軸ケーブル
12 Mating port 20 Receptacle connector 22 Insulator 221 Recess 24 Central conductor 241 Contact portion 243 Connection portion 26 External conductor 261 Body portion 263 Connection portion 264 Plate-like piece 265 Slit 266 Engagement portion 40 Plug connector 42 Block 421 Through hole 422 Protrusion 44 Socket contact 441 Contact portion 442 Fixing portion 443 Connection portion 46 Shell 461 Main body 463 Connection portion 464 Locking portion 465 Lid 60 Blank material 61 Pilot hole 62 Extraction portion 63 Absorption hole 64 Crushing portion 80 Coaxial cable

Claims (4)

同軸ケーブルが結線されたプラグコネクタと着脱自在に嵌合するレセプタクルコネクタであって、
前記プラグコネクタのソケットコンタクトと接触する接触部と基板に実装する接続部を有する中心導体と、前記プラグコネクタのシェルと接触する接触部と基板に実装する接続部を有する外部導体と、前記中心導体と前記外部導体を保持する絶縁体とを備えるレセプラクルコネクタにおいて、
前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、まず、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、
次に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、
次に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、
次に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、
最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタ。
A receptacle connector that detachably mates with a plug connector to which a coaxial cable is connected,
A central conductor having a contact portion contacting the socket contact of the plug connector and a connection portion mounted on the substrate; an external conductor having a contact portion contacting the shell of the plug connector and a connection portion mounted on the substrate; and the central conductor And a receptacle connector comprising an insulator for holding the outer conductor,
When the diameter of the contact portion of the center conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm, first, a thick plate-like piece equal to or larger than the contact portion length is punched into a predetermined shape. Processing,
Next, the punched plate-like piece is crushed into the shape of the contact portion,
Next, punching to remove the excess portion of the center conductor that has been crushed into the shape of the contact portion,
Next, the center conductor that has been punched to remove the excess portion is integrally formed with the insulator simultaneously with the outer conductor,
Finally, a receptacle connector characterized in that a connecting portion of the central conductor is formed.
前記接触部とパイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項1記載のレセプタクルコネクタ。 2. The receptacle connector according to claim 1, wherein a strain absorbing means is provided between the contact portion and the pilot hole so as not to cause distortion in a positional relationship between the pilot hole and the contact portion during crushing. . 前記中心導体の接触部の径が0.2〜0.5mmで、高さが0.2〜0.7mmの場合に、
第1に、接触部長と同一以上の厚い板状片を所定の形状に打ち抜き加工をし、
第2に、打ち抜き加工した板状片を、前記接触部の形状に潰し加工を施し、
第3に、前記接触部の形状に潰し加工を施した前記中心導体の余分な部分を削除する打ち抜き加工をし、
第4に、余分な部分を削除する打ち抜き加工をした前記中心導体を、前記外部導体と同時に前記絶縁体に一体成形し、
最後に、前記中心導体の接続部を形成することを特徴とするレセプタクルコネクタの製造方法。
When the diameter of the contact portion of the central conductor is 0.2 to 0.5 mm and the height is 0.2 to 0.7 mm,
First, punch a thick plate-shaped piece equal to or greater than the contact length into a predetermined shape,
Second, the punched plate-like piece is crushed into the shape of the contact portion,
Third, a punching process is performed to remove an excess part of the central conductor that has been subjected to a crushing process on the shape of the contact part,
Fourthly, the center conductor that has been punched to remove an excess portion is integrally formed with the insulator simultaneously with the outer conductor,
Finally, a method of manufacturing a receptacle connector, wherein a connecting portion of the central conductor is formed.
前記接触部と前記パイロット孔との間に、潰し加工時における前記パイロット孔と前記接触部との位置関係に歪みが生じないように歪み吸収手段を設けることを特徴とする請求項3記載のレセプタクルコネクタの製造方法。 4. The receptacle according to claim 3, wherein a strain absorbing means is provided between the contact portion and the pilot hole so as not to cause distortion in the positional relationship between the pilot hole and the contact portion during crushing. A method for manufacturing a connector.
JP2012284564A 2012-12-27 2012-12-27 Receptacle connector and manufacturing method of receptacle connector Pending JP2014127398A (en)

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JP2016173974A (en) * 2015-03-18 2016-09-29 ヒロセ電機株式会社 Electric connector assembly and electric connector for use therein
KR20160117241A (en) 2015-03-31 2016-10-10 히로세덴끼 가부시끼가이샤 Coaxial connector
JP2018060726A (en) * 2016-10-06 2018-04-12 第一精工株式会社 Coaxial cable connector and coaxial cable connection method
JP2018060727A (en) * 2016-10-06 2018-04-12 第一精工株式会社 Coaxial cable connector and coaxial cable connection method
KR20180060974A (en) 2016-11-28 2018-06-07 히로세덴끼 가부시끼가이샤 Coaxial electric connector and manufacturing method thereof
US11469562B2 (en) 2019-08-30 2022-10-11 I-Pex Inc. Electrical connector with center conductor

Cited By (10)

* Cited by examiner, † Cited by third party
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JP2016173974A (en) * 2015-03-18 2016-09-29 ヒロセ電機株式会社 Electric connector assembly and electric connector for use therein
KR20160117241A (en) 2015-03-31 2016-10-10 히로세덴끼 가부시끼가이샤 Coaxial connector
JP2018060726A (en) * 2016-10-06 2018-04-12 第一精工株式会社 Coaxial cable connector and coaxial cable connection method
JP2018060727A (en) * 2016-10-06 2018-04-12 第一精工株式会社 Coaxial cable connector and coaxial cable connection method
TWI642247B (en) * 2016-10-06 2018-11-21 日商第一精工股份有限公司 Coaxial cable connector and method of use thereof
TWI642243B (en) * 2016-10-06 2018-11-21 日商第一精工股份有限公司 Coaxial cable connector and method of use thereof
KR20180060974A (en) 2016-11-28 2018-06-07 히로세덴끼 가부시끼가이샤 Coaxial electric connector and manufacturing method thereof
US10158200B2 (en) 2016-11-28 2018-12-18 Hirose Electric Co., Ltd. Coaxial electrical connector and manufacturing method thereof
US10522953B2 (en) 2016-11-28 2019-12-31 Hirose Electric Co., Ltd. Coaxial electrical connector and manufacturing method thereof
US11469562B2 (en) 2019-08-30 2022-10-11 I-Pex Inc. Electrical connector with center conductor

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