JP2014117799A - Ultraviolet light irradiation device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an ultraviolet ray irradiation device suitable for recording an ultraviolet curable transparent ink (clear ink).SOLUTION: The ultraviolet-light irradiation device for use in an ink jet printer for carrying out printing with ultraviolet curable ink and clear ink such as CMYK discharged from a recording head, includes an ultraviolet-light irradiation unit configured to arrange a plurality of ultraviolet light-emitting diode chips in a matrix. An array of the chips of the ultraviolet-light irradiation unit in a row direction is arranged to be opposed to an ink discharge range of the recording head, and an array of the chips in a column direction in the matrix is constituted by LED members composed of a plurality of chips. Among the LED members, those at positions corresponding to the ink discharge range are used as an ultraviolet-curable-ink irradiation unit, and those at positions corresponding to a clear-ink discharge range are used as a clear-ink irradiation unit. A controller can control light volume of the LED members of these irradiation units. During recording with the clear ink, the clear-ink irradiation unit is turned off.

Description

  The present invention relates to an ultraviolet irradiation apparatus used in an ink jet printer that discharges an ultraviolet curable ink and an ultraviolet curable clear ink, which is a drawing protection material, from an ink jet recording head and records them on a recording medium.

2. Related Art Inkjet printers that discharge ultraviolet curable ink and ultraviolet curable transparent ink (clear ink) from a print head and record on a recording medium are conventionally known.
Patent Document 1 discloses an ink jet recording apparatus in which an ultraviolet light emitting diode (UVLED) is turned on only in a portion corresponding to an ink discharge nozzle of a print head and a UVLED is turned off in a portion not printed.
Patent Document 2 discloses an ink jet printer having a configuration in which an LED having a wider range than a print head is used and the range is changed depending on a print mode.

JP 2004-237588 A JP 2004-299267 A

When the recording head is divided into a plurality of areas and a plurality of band areas are recorded on the recording medium, the ultraviolet irradiation apparatus may set a plurality of irradiation areas corresponding to the plurality of bands, respectively. It is desirable that the settings of the plurality of irradiation areas coincide with the corresponding bandwidth as accurately as possible. In particular, when performing printing with different resolutions for each drawing, if there is a gap between UVLED elements on the ultraviolet irradiation device side, this resolution cannot be accommodated, and an irradiation area for ultraviolet curable ink such as CMYK and an irradiation area for clear ink There is a problem that cannot be set correctly.
Also, when the irradiation area of the LED irradiation device is divided into a plurality of areas, the LED in the clear ink printing area is turned off, and the glossy (glossy) printing is performed without irradiating and curing the LED while the ink spreads for a certain period of time. When performing the above, there is a problem that light is diffused at the boundary portion of the illumination area that is extinguished, and the boundary of the extinction area is affected by this light.
The present invention aims to solve the above problems.

In order to achieve the above object, the present invention provides an ultraviolet irradiation device for use in an ink jet printer that records on a print medium with an ultraviolet curable ink and an ultraviolet curable transparent ink discharged from a recording head. A plurality of ultraviolet light-emitting diode chips arranged in a matrix, the ultraviolet irradiation unit arranged in the row direction of the chips facing the ink discharge range of the recording head, and the matrix column direction of each chip Are arranged with LED bodies composed of a plurality of the chips, and among the LED bodies, the LED body at a position corresponding to the discharge range of the ultraviolet curable ink is used as an ultraviolet curable ink ink irradiation unit, and the ultraviolet curable type is used. The LED body at a position corresponding to the transparent ink discharge range is used as an irradiation unit for ultraviolet curable transparent ink, and each LED of these irradiation units The amount of light, characterized in that a controllable by the controller.
Further, the present invention provides the ultraviolet curable transparent ink when recording the ultraviolet curable ink and the ultraviolet curable transparent ink on the print medium with the ultraviolet curable ink as the lower layer and the ultraviolet curable transparent ink as the upper layer in the inkjet printer. The LED body of the ink irradiation section is turned off.
In the present invention, when the ultraviolet curable transparent ink irradiation part is turned off and the ultraviolet curable transparent ink is recorded on the print medium, the light of the irradiation part adjacent to the ultraviolet curable transparent ink irradiation part turned off is recorded. In order to reduce the influence, the light quantity of the LED body adjacent to the ultraviolet curable transparent ink irradiation unit is adjusted to be small.
Further, in the present invention, the light quantity of the plurality of LED bodies in the vicinity of the boundary with the other irradiation part of the ultraviolet curable transparent ink is adjusted step by step so that the light quantity becomes smaller as it approaches the boundary. It is characterized by that.
The present invention also relates to an ultraviolet irradiation device used in an inkjet printer for recording on a printing medium with ultraviolet curable ink and ultraviolet curable transparent ink ejected from a recording head, wherein the ultraviolet irradiation unit includes a plurality of LED bodies. Among the LED bodies, the LED body at a position corresponding to the discharge range of the ultraviolet curable ink is used as an ultraviolet curable ink irradiation section, and the LED body at a position corresponding to the discharge range of the ultraviolet curable transparent ink. The irradiation part for ultraviolet curable transparent ink, the light quantity of each LED body of these irradiation parts can be controlled by a controller, the ultraviolet curable ink is the lower layer and the ultraviolet curable transparent ink is the upper layer in the inkjet printer, When the ultraviolet curable ink and the ultraviolet curable transparent ink are recorded on the printing medium, the ultraviolet curable transparent ink is recorded. In order to turn off the LED body of the irradiation unit and reduce the influence of the light of the irradiation unit adjacent to the irradiated UV curable transparent ink irradiation unit, the amount of light of the LED body adjacent to the UV curable transparent ink irradiation unit It is characterized by having been adjusted to be small.
Further, in the present invention, the light quantity of the plurality of LED bodies in the vicinity of the boundary with the other irradiation part of the ultraviolet curable transparent ink is adjusted step by step so that the light quantity becomes smaller as it approaches the boundary. It is characterized by that.
Further, the present invention provides an LED body for irradiating a printed band region with ultraviolet light adjacent to the ultraviolet irradiation section corresponding to the ink discharge range of the recording head and extending the LED body in the ultraviolet irradiation section. An extended irradiation part is provided.
Further, the present invention is characterized in that the light quantity of the LED body of the extended irradiation section can be controlled by a controller.

  According to the present invention, each area of the ultraviolet curable ink irradiation portion and the ultraviolet curable transparent ink irradiation portion of the ultraviolet irradiation portion can be accurately set according to the bandwidth. In addition, band unevenness can be eliminated by controlling the amount of light at the boundary of the irradiation part for the ultraviolet curable transparent ink stepwise.

It is explanatory drawing of this invention. It is explanatory drawing of this invention. It is an external appearance side view of a head part. It is external appearance explanatory drawing of a head part. 1 is an external view of an inkjet printer. It is a block explanatory view of the present invention. It is explanatory drawing which shows other embodiment of this invention.

Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings.
In FIG. 5, reference numeral 2 denotes a Y rail of the ink jet printer, which is fixed to the machine body 4 via a support. An ink jet printer recording head 6 is attached to the head unit 8. The head portion 8 is connected to the Y rail 2 so as to reciprocate along this, that is, in the main scanning direction (Y-axis direction). As shown in FIG. 2, the recording head 6 is provided with ink discharge nozzle arrays 10, 12, 14, 16, and 17.

The nozzle rows 10, 12, 14, 16, and 17 are arranged in parallel at the bottom of the recording head 6 so that the printing areas in the main scanning direction overlap each other. A predetermined printing width (D) is formed. Within the range of the print width (D), the ultraviolet curable ink discharge range (H) is defined by the ink discharge ranges of the four ultraviolet curable ink discharge nozzles in the nozzle rows 10, 12, 14, 16, and 17. The One nozzle in the nozzle row 10, 12, 14, 16, 17 constitutes a clear ink discharge nozzle 17, and the clear ink discharge range (J) of this discharge nozzle 17 corresponds to the set bandwidth. doing. Here, the clear ink is an ultraviolet curable transparent ink that becomes transparent after curing and is used as an image protection material.

The clear ink discharge range (J) of the clear ink discharge nozzle 17 is formed adjacent to the sub-scanning direction of the ultraviolet curable ink discharge range (H) of the recording head 6 as shown in FIG. Various types of nozzles of the recording head 6 can be used, and various types can be used depending on the use of the recording head, such as a configuration composed of a plurality of rows or a slant arrangement.

The length of the nozzle row that defines the print width (D) of the ink jet recording head 6 is divided into a plurality of areas corresponding to the conveyance width of the paper (medium) 18 in the sub-scanning direction. Is set to a width corresponding to the conveyance width of the paper 18 in the sub-scanning direction. The main controller 20 of the printer uses this divided area as a unit as a reference for driving the recording head 6. In the present embodiment, the controller 20 is configured to drive the recording head 6 between a minimum of 1 unit and a maximum of 15 units.

  A plurality of ultraviolet curable ink sub-tanks are attached to the head unit 8, and ink is supplied to the sub-tanks from an ink cartridge disposed on the machine body side by a tube. The sub tanks and the corresponding nozzle arrays 10, 12, 14, 16, 17 of the recording head 6 are connected via tubes. As shown in FIG. 5, an ultraviolet (UV) irradiation device 22 is connected to one side of the head portion 8 via a support. A platen 19 is provided below the Y rail 2, and a sheet 18 is disposed on the platen 19.

  A slit is formed in the platen 19 along the Y rail 2, and a driving roller is disposed in the slit. The sheet 18 on the platen 19 is sandwiched between the driving roller and a pressing roller 24 provided on the Y rail 2 side, and is conveyed on the platen 19 at a predetermined pitch width in the sub-scanning direction by the rotation of the driving roller. It is comprised so that. An ultraviolet (UV) lamp 26 is housed inside the box-shaped cover of the ultraviolet irradiation device 22, and an ultraviolet irradiation window 28 is formed at the bottom of the cover, as shown in FIG.

As shown in FIG. 1, the ultraviolet (UV) lamp 26 has an ultraviolet irradiation section 32 formed in a rectangular area extending in the sub-scanning direction. The irradiation unit 32 includes a plurality of (5) UVLED (ultraviolet light emitting diode) chips 30 arranged in a line in the main scanning direction as a constituent element, and the LED body 36 includes a plurality (32) of LED bodies 36. As shown in FIG. 1, they are arranged in the sub-scanning direction. The irradiation unit 32 is configured by a matrix-shaped LED module in which a large number of UVLED chips 30 are arranged in m rows and n columns. In the present invention, since the LED body, which is the minimum unit of light quantity control, is configured by a plurality of UVLED (ultraviolet light emitting diode) chips 30 arranged in the main scanning direction, the width dimension of the LED body in the sub-scanning direction can be reduced. Minute and irradiation area division areas can be set accurately.

As shown in FIG. 2, in this embodiment, each nozzle 10, 12, 14, 16, and 17 of the recording head 6 is divided into five, and four of them are set as an ultraviolet curable ink discharge range (H), One division is defined as an ultraviolet curable transparent ink discharge range (J).
In the irradiation unit 32, 15 LED chips 30 are arranged in parallel in the ultraviolet curable ink discharge range (H) and the ultraviolet curable transparent ink discharge range (J) of the recording head 6. . The arrangement of 17 other LED chips 30 in the irradiation unit 32 in the row direction is extended to the side of the recording head 6. The LED bodies 36 of the extension are arranged in the extension direction of the arrangement of the LED bodies of the ultraviolet irradiation unit 32 corresponding to the ink discharge range of the recording head 6.

The LED bodies 36 of No. 1 to No. 12 corresponding to the ultraviolet curable ink discharge range (H) of the irradiation unit 32 form an ultraviolet curable ink irradiation unit, and the ultraviolet curable transparent ink discharge range (J No. 13 to No. 15 LED bodies 36 at positions corresponding to) form an irradiation part for ultraviolet curable transparent ink, and No. 16 to No. 32 LED bodies 36 form an extended irradiation part. Yes. The ultraviolet curable ink irradiating unit, the ultraviolet curable transparent ink irradiating unit, and the extended irradiating unit vary depending on the set band width, that is, the conveyance width of the paper for each pass.

As shown in FIG. 6, the UV lamp 26 is connected to a lamp controller 38 via a driver circuit 39 so that the light quantity of each LED body 36 of the LED module can be controlled. The lamp controller 38 is a printer controller. Connected to. The light quantity control of the UV lamp 26 is performed between the printer controller 20 and the lamp controller 38. In order to specify the light quantity of each LED body 36, address numbers (No. 1 to No. 32) given in advance are used, and the illuminance corresponding thereto is transmitted from the printer controller 20 to the lamp controller 38 by the required number. The lamp controller 38 drives each LED body 36 of the UV lamp 26 by the PWM method or the like via the driver circuit 39 based on the given data. FIG. 2 shows the UV irradiation surface of the bottom surface of the irradiation unit 32 of the UV lamp 26.

Next, an example of the operation of this embodiment will be described.
The recording head 6 moves from a home position set to the side (for example, the left side) of the paper 18 to a standby position approaching the paper 18, and from the standby position, for example, the nozzle array 10 in the right direction (main scanning direction). , 12, 14, and 16 are moved while ejecting UV curable inks of CMYK (cyan, magenta, yellow, and black), respectively, and printing for one band is first performed on the paper 18. The ink printed in the printing area for one band on the paper 18 by the printing operation of the first pass of the recording head 6 is applied from the No. 1 to No. 3 LED bodies 36 corresponding to one band of the UV lamp 26. The ultraviolet ray having the set illuminance a is irradiated.

When printing for one band is completed, the recording head 6 returns to the standby position on the left side of the paper 18, and the paper 18 moves in the sub-scanning direction for one band.
Next, the recording head 6 moves to the right from the standby position, and uses the two divided areas of the nozzle arrays 10, 12, 14, and 16 on the paper 18 to newly print one band of print areas and a new one. In addition, color (including white and black) is printed in an area for one band. At this time, the second pass printing is overlaid on the first printing area for one band. The printed region for two bands on which printing has been performed is irradiated with ultraviolet rays having a set illuminance a from the LED bodies 36 of No. 1 to No. 6 corresponding to the two bands.

  When four-pass color printing is performed as described above, printing for the first band is completed, and No. 1 to No. 12 corresponding to four bands are displayed in the print area of the fourth pass. The LED body 36 emits ultraviolet rays having a set illuminance a. In printing in the fifth pass, the ultraviolet curable ink in the first printed area for the first band is used as a lower layer, and a light transmissive ultraviolet curable transparent ink (clear ink) is recorded thereon. At this time, the LED bodies 36 of No. 13 to No. 16 in the irradiation part for the ultraviolet curable transparent ink corresponding to the ultraviolet curable transparent ink discharge range (J) are turned off, and the ultraviolet curable transparent by the fifth pass printing is performed. The printing part of ink (clear ink) is not irradiated with ultraviolet rays.

By turning off the LED bodies 36 of No. 13 to No. 16 in the irradiation part for the ultraviolet curable transparent ink, a time allowance for the ultraviolet curable transparent ink (clear ink) to flow on the surface of the medium (printing medium) is given. be able to. That is, a glossy (glossy) print can be obtained.
Sequentially, printing is performed as described above, and when the printed band area enters the extended irradiation part of LED bodies No. 16 to No. 32, when the extended irradiation part passes this printed band area, The band region is irradiated with ultraviolet rays having an illuminance a from the extended irradiation unit. In the present structure, since the irradiation part is longer than the printing width, the ink is completely cured because the irradiation is performed by both the printing part and the extended irradiation part. Even when the irradiation amount is small, the total accumulated light amount is secured, so that the ink after printing is completely cured.

At this time, the clear ink irradiation unit corresponding to the band from which the clear ink is ejected is extinguished, and the band from which the ultraviolet curable ink is ejected is illuminated by the ultraviolet curable ink irradiation unit corresponding to the band. The ultraviolet ray a is irradiated.
FIG. 7 shows another embodiment of the present invention, in which a portion where the light amount changes stepwise is provided at the boundary portion before and after the clear ink irradiation portion formed by the LED bodies 36 of No. 13 to No. 15. It is a thing. The illuminance of the LED body 36 of the ultraviolet curable ink irradiation unit adjacent to the front of the clear ink irradiation unit in the sub-scanning direction is set to a level (b) slightly higher than the extinguishing level, and the illuminance of the adjacent LED body 36 is also set. The level is set to an intermediate value (c) between level (b) and level (a).

The illuminance of the LED body 36 of the extended irradiation part adjacent to the rear of the clear ink irradiation part in the sub-scanning direction is set to (d) between (b) and (c). In this way, by adjusting the illuminance at the boundary of the clear ink irradiation section, it is possible to eliminate the influence of light diffusion from the ultraviolet curing ink irradiation section and the extended irradiation section adjacent to the irradiation section. Can be eliminated.
In addition, this invention is not limited to the said embodiment, The number of the LED chip 30 and the LED body 36 is arbitrary, and especially an ultraviolet curable ink discharge range (H) and an ultraviolet curable transparent ink (clear The ink discharge range (J) can be set arbitrarily. Moreover, you may make it change the illumination intensity of the irradiation part for ultraviolet curable ink for every LED body. Further, the ultraviolet irradiation device 22 may be provided on both sides of the head unit 8.

2 Y rail 4 Machine 6 Recording head 8 Head unit 10 Nozzle row 12 Nozzle row 14 Nozzle row 16 Nozzle row 17 Nozzle row 18 Paper 19 Platen 20 Controller 22 Ultraviolet irradiation device 24 Press controller 26 Ultraviolet lamp 28 Irradiation window 30 LED chip 32 Ultraviolet light Irradiation part 36 LED body

Claims (8)

  An ultraviolet irradiation device used in an ink jet printer for recording on a printing medium with ultraviolet curable ink and ultraviolet curable transparent ink discharged from a recording head, wherein the ultraviolet irradiation portion is arranged in a matrix of a plurality of ultraviolet light emitting diode chips. The array of the UV irradiation unit in the row direction of the chip is arranged to face the ink discharge range of the recording head, and the array of the matrix of the chips in the column direction is an LED body composed of a plurality of the chips. Among the LED bodies, the LED body at a position corresponding to the ultraviolet curable ink discharge range is used as an ultraviolet curable ink ink irradiation section, and the LED body at a position corresponding to the ultraviolet curable transparent ink discharge range. Is the irradiation part for UV curable transparent ink, and the light quantity of each LED body of these irradiation parts is controlled by the controller Ultraviolet irradiation apparatus is characterized in that the capacity.   When the ultraviolet curable ink and the ultraviolet curable transparent ink are recorded on the print medium with the ultraviolet curable ink as the lower layer and the ultraviolet curable transparent ink as the upper layer in the inkjet printer, the ultraviolet curable transparent ink irradiation unit The ultraviolet irradiation device according to claim 1, wherein the LED body is turned off.   In order to reduce the influence of the light of the irradiation part adjacent to the irradiated ultraviolet curable transparent ink when the ultraviolet curable transparent ink irradiation part is turned off and the ultraviolet curable transparent ink is recorded on the printing medium. The ultraviolet irradiation device according to claim 2, wherein the light quantity of the LED body adjacent to the irradiation portion for the ultraviolet curable transparent ink is adjusted to be small.   The light quantity of the plurality of LED bodies in the vicinity of the boundary with the other irradiation part of the ultraviolet curable transparent ink irradiation part is adjusted step by step so that the light quantity decreases as it approaches the boundary. The ultraviolet irradiation device according to claim 2.   An ultraviolet irradiation device used in an ink jet printer that records on a printing medium with an ultraviolet curable ink and an ultraviolet curable transparent ink discharged from a recording head, wherein the ultraviolet irradiation unit includes a plurality of LED bodies, Among each LED body, the LED body at a position corresponding to the discharge range of the ultraviolet curable ink is used as an irradiation part for the ultraviolet curable ink, and the LED body at a position corresponding to the discharge range of the ultraviolet curable transparent ink is UV curable transparent. The ink irradiation unit, and the amount of light of each LED body of these irradiation units can be controlled by a controller. When recording the curable ink and the ultraviolet curable transparent ink, the LE of the irradiation unit for the ultraviolet curable transparent ink is recorded. The light quantity of the LED body adjacent to the UV curable transparent ink irradiation part was adjusted to be small so that the body was turned off and the influence of the light of the irradiation part adjacent to the UV curable transparent ink irradiation part turned off was reduced. An ultraviolet irradiation device characterized by that.   The light quantity of the plurality of LED bodies in the vicinity of the boundary with the other irradiation part of the ultraviolet curable transparent ink irradiation part is adjusted step by step so that the light quantity decreases as it approaches the boundary. The ultraviolet irradiation device according to claim 5.   Adjacent to the ultraviolet irradiation section corresponding to the ink discharge range of the recording head, an extended irradiation section comprising an LED body for irradiating the printed band region with ultraviolet light in the LED body arrangement extending direction of the ultraviolet irradiation section. The ultraviolet irradiation device according to claim 1, wherein the ultraviolet irradiation device is provided.   The ultraviolet irradiation apparatus according to claim 7, wherein a light amount of the LED body of the extended irradiation unit can be controlled by a controller.

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