JP2014108591A - Press-fitting impression preventive blank interval control device in high speed automatic can making machine and control method thereof - Google Patents

Press-fitting impression preventive blank interval control device in high speed automatic can making machine and control method thereof Download PDF

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JP2014108591A
JP2014108591A JP2012264931A JP2012264931A JP2014108591A JP 2014108591 A JP2014108591 A JP 2014108591A JP 2012264931 A JP2012264931 A JP 2012264931A JP 2012264931 A JP2012264931 A JP 2012264931A JP 2014108591 A JP2014108591 A JP 2014108591A
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blank
speed
blanks
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crimping
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JP5729772B2 (en
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Kazunori Suga
一典 須賀
Toshiichi Suga
利市 須賀
Kouji Suga
行二 須賀
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SUGA SEISAKUSHO KK
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Abstract

PROBLEM TO BE SOLVED: To prevent the occurrence of a press-fitting impression by adjusting a shift width of an overlapping position of a blank in a press-fitting conveyor by simple operation of not requiring skill, by being installable in an existing high speed automatic can making machine installed in a narrow place, in the present invention.SOLUTION: The present invention is a press-fitting impression preventive blank interval control device in a high speed automatic can making machine for preventing the occurrence of a press-fitting impression by adjusting a shifted overlapping degree of the blank in the press-fitting conveyor by increasing-decreasing an interval between the blanks for making a can by supplying-carrying to a can making main machine by adjusting a blank supply speed, by providing blank supply speed changing means for changing the deceleration ratio of the blank supply speed of an automatic paper feeder to a carrying speed of the blank of the can making main machine by respectively-separately managing-controlling the blank supply speed of the automatic paper feeder and the carrying speed of the blank by the can making main machine in the high speed automatic can making machine.

Description

この発明は、高速自動製凾機における圧着痕防止用のブランク間隔制御装置およびその制御方法に関するものである。   The present invention relates to a blank interval control device for preventing crimping marks in a high-speed automatic iron making machine and a control method therefor.

高速自動製凾機の製凾本機にて折立て・糊付け・折込みされた製凾ブランクは糊付けを安定固着させるための圧着コンベア間に順次等間隔にずれ重ねられ、ブランク同士の重なりずれをすべて均一にして圧着により生ずる圧着痕を軽減させるようにしているが、圧着コンベア内で製凾されたブランクを重ねる関係から製凾本機と圧着コンベア間に大きな速度差があって圧着コンベアにおける重なり度合の変更を両者の速度調整により行うことは難しい。そこで圧着コンベアにおける重なり位置のずれ調整は製凾本機上で搬送されるブランク間の間隔を調整すること、すなわちブランクの自動給紙機から製凾本機に送り込まれるブランクの速度調整によって行われている。   The steelmaking blanks folded, glued, and folded by the high-speed automatic ironing machine are sequentially shifted at equal intervals between the crimping conveyors for stable gluing, and all the blanks overlap. Although it is made uniform to reduce crimping marks caused by crimping, there is a large speed difference between the bookmaking machine and the crimping conveyor due to the stacking of blanks made in the crimping conveyor. It is difficult to change this by adjusting both speeds. Therefore, the adjustment of the displacement of the overlapping position in the crimping conveyor is performed by adjusting the interval between the blanks conveyed on the bookbinding machine, that is, by adjusting the speed of the blank fed from the blank automatic paper feeder to the bookbinding machine. ing.

従来の自動給紙機は製凾本機と動力源を同じくして製凾本機の回転動力を自動給紙機に伝導する無端ベルトの掛り位置を無段階調節する調整ダイアルの操作によりブランクの供給速度を微調整して供給するブランク間の間隔を調節しているが、この調整ダイアルの微調整操作は熟練者でも非常に難しく且つ調整に長い時間を要していた。また、最適と判断された供給間隔の調整ができた後でも、圧着コンベアの入口でブランクが滑ったり曲がったりして重なり度合が均等にならないことが生じていた。   The conventional automatic paper feeder has the same power source as the bookbinding machine, and the blanking is performed by operating an adjustment dial that continuously adjusts the position of the endless belt that transmits the rotational power of the bookbinding machine to the automatic paper feeder. The interval between the blanks to be supplied is adjusted by finely adjusting the supply speed, but fine adjustment operation of this adjustment dial is very difficult even for a skilled person and requires a long time for adjustment. In addition, even after the supply interval determined to be optimal can be adjusted, the blank may slip or bend at the entrance of the crimping conveyor and the degree of overlap may not be uniform.

また近年、包装材の商品価値を高めるための使用されるようになったプラスチック製の透明凾や特殊な表面加工を施した紙製のブランクの場合には従来のブランクに較べて圧着痕が目立ちやすいため、より精度の高い重なり度合の調整が求められているという問題がある。   Also, in recent years, in the case of plastic blanks and paper blanks with special surface treatments that have come to be used to increase the commercial value of packaging materials, crimp marks are more conspicuous than conventional blanks. Therefore, there is a problem that adjustment of the overlapping degree with higher accuracy is required.

そこで本願出願人は1つの解決策として特開2001―96642号公報にて高速自動製凾機のブランクの供給ライン上にブランクの挟み圧を解いた区間を設け、検知信号によりタイミングを計って出没する2点ストッパにて挟み圧の解かれたブランクの歪み,曲がりを正しく補正するとともに等間隔揃えにしてブランクを製凾ラインに等間隔にて送るようにし、ブランク間の間隔の大小調整はストッパのタイミング設定により行うようにすることを提案した。   Therefore, as one solution, the applicant of the present application provides a section in which the blank clamping pressure is solved on the blank supply line of the high-speed automatic iron making machine in Japanese Patent Application Laid-Open No. 2001-96642, and measures the timing by the detection signal. Correct the distortion and bending of the blank from which the clamping pressure has been released with a two-point stopper, and align the gaps so that the blanks are sent to the ironmaking line at equal intervals. It was proposed to do this by setting the timing.

特開2001―96642号公報JP 2001-96642 A

しかしながら、該公報の発明は上記の構造上長い供給ラインを必要とするために狭い環境に設置されている自動製凾装置に組付けることができないという課題がある。   However, the invention of this publication has a problem that it cannot be assembled to an automatic iron making apparatus installed in a narrow environment because it requires a long supply line due to the above structure.

本発明は、製凾用のブランクを1枚ずつ自動供給する自動給紙機と、供給されたブランクを受取り搬送しつつ折立て・糊付け・折込み製凾する製凾本機と、製凾されたブランクを順次重ね圧着してブランクの糊付け状態を安定させる圧着コンベアとからなる高速自動製凾機において、該自動給紙機のブランクの供給速度と製凾本機のブランクの搬送速度を各別に管理制御して製凾本機のブランクの搬送速度に対する自動給紙機のブランクの供給速度の減速比率を変更するブランクの供給速度変更手段を設け、供給速度の調節により製凾本機に供給し搬送製凾されるブランク間の間隔を大小して圧着コンベアにおけるブランクの重ね度合を調整して圧着痕の発生を防止するようにして、かかる課題を解決したのである。   The present invention includes an automatic paper feeder that automatically feeds blanks for ironmaking one by one, a papermaking machine that folds, glues, and folds iron while receiving and transporting the supplied blanks In a high-speed automatic iron making machine that consists of a crimping conveyor that stabilizes the adhesive state of the blanks by overlapping and pressing the blanks in sequence, the blank feeding speed of the automatic paper feeder and the blank transport speed of the iron making machine are managed separately. A blank supply speed changing means is provided to change the deceleration ratio of the blank feeding speed of the automatic paper feeder relative to the blank feeding speed of the bookbinding machine, and it is supplied to the bookbinding machine by adjusting the supply speed. This problem has been solved by adjusting the degree of overlap of the blanks in the crimping conveyor by preventing the occurrence of crimping marks by increasing and decreasing the interval between the blanks to be manufactured.

本発明は、製凾本機のブランクの搬送速度に対する自動給紙機のブランクの供給速度の減速比率を変更するだけで搬送製凾されるブランク間の間隔を調整することができるので、圧着コンベアにおける各種ブランクに最適な重なり位置を素早く且つ精度高く調整し得て、ブランクの圧着痕の発生を防止することができるという効果を生ずる。   Since this invention can adjust the space | interval between the blanks conveyed and ironed only by changing the deceleration ratio of the blank feeding speed of the automatic paper feeder with respect to the blank conveying speed of the bookbinding machine, It is possible to quickly and accurately adjust the optimum overlapping position for various blanks, and to prevent the occurrence of crimping marks on the blank.

構造簡単にして供給ラインに長さを要しないので、新規から既存のあらゆる自動製凾機に組付けることができるという効果を生ずる。   Since the structure is simple and the length of the supply line is not required, there is an effect that it can be assembled to any new to existing automatic iron making machine.

経験に基づく職人的な作業を要しないので、未熟な作業者にも容易に且つ正確に操作することができて安定した製品づくりを可能にするという効果を生ずる。   Since craftsman-based work based on experience is not required, an unskilled worker can easily and accurately perform operations, thereby enabling the production of a stable product.

実施例の説明正面図Description of Example Front view (a)(b)はコントローラによる供給速度変更操作によって搬送ベルト上での間隔が調節され、圧着コンベアでの重なり度合が調整された状態を示す説明図(A) (b) is explanatory drawing which shows the state by which the space | interval on a conveyance belt was adjusted by the supply speed change operation by a controller, and the overlap degree in a crimping conveyor was adjusted.

本発明は、製凾用のブランクを1枚ずつ自動供給する自動給紙機と、供給されたブランクを受取り搬送しつつ折立て・糊付け・折込み製凾する製凾本機と、製凾されたブランクを順次重ね圧着してブランクの糊付け状態を安定させる圧着コンベアとからなる高速自動製凾機において、該自動給紙機のブランクの供給速度と製凾本機のブランクの搬送速度を各別に管理制御して製凾本機のブランクの搬送速度に対する自動給紙機のブランク供給速度の減速比率を変更するブランクの供給速度変更手段を設け、ブランクの供給速度の調節により製凾本機に供給し搬送されるブランク間の間隔を大小して圧着コンベアにおけるブランクの重ね度合を調整して圧着痕の発生を可及的に防止するようにしたことを特徴とする。   The present invention includes an automatic paper feeder that automatically feeds blanks for ironmaking one by one, a papermaking machine that folds, glues, and folds iron while receiving and transporting the supplied blanks In a high-speed automatic iron making machine that consists of a crimping conveyor that stabilizes the adhesive state of the blanks by overlapping and pressing the blanks in sequence, the blank feeding speed of the automatic paper feeder and the blank transport speed of the iron making machine are managed separately. A blank supply speed changing means is provided to control and change the reduction ratio of the blank supply speed of the automatic paper feeder to the blank transport speed of the bookbinding machine, and the blank supply speed is supplied to the bookbinding machine by adjusting the blank supply speed. It is characterized in that the distance between the conveyed blanks is increased and decreased to adjust the overlapping degree of the blanks in the crimping conveyor to prevent the occurrence of crimping marks as much as possible.

図1乃至図2は本発明の実施例を示すもので、高速自動製凾機1は紙製またはプラスチック製などの断裁した製凾用のブランクBを積層して下から1枚ずつフィーターベルト2a上に繰り出す自動給紙機2と、フィーダーベルト2aから咥え受けしたブランクBを搬送ベルト3aで搬送しつつフラップ,糊代等を折立て、糊付け,折込み接着等の製凾工程を行う製凾本機3と、製凾されたプランクBを一定間隔で位置ずれさせながら順次重ね受けして圧着する圧着コンベア4とからなる。   1 and 2 show an embodiment of the present invention. A high-speed automatic iron making machine 1 is made of paper or plastic made blanks B for cutting iron making and laminated one by one from the bottom. An automatic paper feeder 2 that is fed out on 2a and a blank B received from the feeder belt 2a while being transported by the transport belt 3a, folding flaps, glue margins, etc., and performing a steelmaking process such as gluing and folding adhesion The machine 3 and the crimping conveyor 4 that sequentially receives and crimps the plank B that has been produced while shifting the position at regular intervals.


給紙機2と製凾本機3はACサーボモータ等の回転可変機構付きモータМ1とМ2とにて各別に稼働するようにする。5はモータМ1,М2に接続してそれぞれを制御管理することができるコントローラで、モータМ1,М2の回転速度をそれぞれ自動給紙機2のブランクBの供給速度と製凾本機3のブランクBの搬送速度に換算して表示する供給速度表示部5aと搬送速度表示部5bとともに搬送速度に対する供給速度の減速比率表示部5cを有し、減速比率表示部5cの側方に減速比率を変更するための上下操作ボタン5dを備えている。

The paper feeder 2 and the bookbinding machine 3 are operated separately by motors М1 and М2 with a variable rotation mechanism such as an AC servo motor. Reference numeral 5 denotes a controller that can be connected to the motors М1 and М2 to control and manage the motors М1 and М2. The rotation speeds of the motors М1 and М2 are set to the blank B supply speed of the automatic paper feeder 2 and the blank B of the bookbinding machine 3, respectively. A speed reduction ratio display section 5c of the supply speed with respect to the transport speed is provided together with a feed speed display section 5a and a transport speed display section 5b that are converted into the transport speed, and the speed reduction ratio is changed to the side of the speed reduction ratio display section 5c. An up / down operation button 5d is provided.

ブランクBの種類・工程数等に応じて製凾本機3のブランクBの搬送速度を設定するとその速度はコントローラ5の搬送速度表示部5bに表示される。そして図2(a)(b)に示すようにブランクBの供給速度を上下操作ボタン5dの操作にて例えば製凾本機3の搬送速度50mに対して減速比率を70%に設定すると供給速度は35mとなり、減速比率を82%に設定すると供給速度は41mとなるように即時に変更されるのである。   When the conveyance speed of the blank B of the bookbinding machine 3 is set according to the type of blank B and the number of processes, the speed is displayed on the conveyance speed display section 5 b of the controller 5. Then, as shown in FIGS. 2 (a) and 2 (b), the supply speed of the blank B is set to 70% by operating the up / down operation button 5d, for example, with respect to the conveyance speed 50m of the bookbinding machine 3, and the supply speed. Is 35 m, and when the deceleration ratio is set to 82%, the supply speed is immediately changed to 41 m.

圧着コンベア4において順次重ね圧着される製凾されたブランクBの重なりずれ幅の大小は搬送製凾される各ブランクB,B間の間隔により決定されるので、減速比率を小にするとブランクのBーの供給速度が遅くなり搬送製凾される各ブランクB間の間隔は広くなって圧着コンベア4における重なり位置のずれ幅は大となる。逆に減速比率を大にするとブランクBの供給速度が速くなり搬送されるブランクB間の間隔は狭くなって圧着コンベア4での重なり位置のずれ幅を小さくすることができる。圧着コンベア4内での重なり位置のずれ幅の大小の調整によって重なり角度もかわるので、製凾されるブランクBの形状,素材等の種類,大きさによって圧接力を最適に分散させて圧着痕の発生を防止することができる。   The size of the overlap shift width of the blanks B that are sequentially stacked and pressure-bonded in the crimping conveyor 4 is determined by the distance between the blanks B and B that are transported and steeled. The supply speed of-is slowed, the interval between the blanks B to be conveyed and manufactured becomes wide, and the shift width of the overlapping position in the crimping conveyor 4 becomes large. On the contrary, when the reduction ratio is increased, the supply speed of the blank B is increased and the interval between the conveyed blanks B is narrowed, so that the shift width of the overlapping position on the crimping conveyor 4 can be reduced. Since the overlap angle changes depending on the size of the overlap position shift width in the crimping conveyor 4, the pressure contact force is optimally distributed according to the shape, material type, and size of the blank B to be manufactured. Occurrence can be prevented.

圧着コンベア4への重ね受け時に滑りやすい素材,特殊な表面加工の有無、素材の厚薄,折込み部の重ね枚数の相違などのほか、紙素材において搬送方向に対して紙目が横方向である時はずれを小さく調整し、縦方向である場合にはずれ幅を大きくするなど各種のブランクBに応じて圧着痕の発生を防止しまたは大いに軽減することができる。調整は操作ボタンによる減速比率の数値入力とするので、従来の伝導ベルトの調整ダイアルを操作するような経験を要せずして誰もが迅速正確に調整することができることとなる。   When the paper grain is in the horizontal direction with respect to the conveyance direction in addition to the material that is slippery when it is stacked on the crimping conveyor 4, the presence or absence of special surface treatment, the thickness of the material, the difference in the number of folded folds, etc. The occurrence of crimp marks can be prevented or greatly reduced depending on various blanks B, such as adjusting the deviation small and increasing the deviation width in the case of the vertical direction. Since the adjustment is performed by inputting a numerical value of the reduction ratio by the operation button, anyone can adjust the speed quickly and accurately without requiring the experience of operating the adjustment dial of the conventional transmission belt.

本発明は、自動製凾機における圧着痕の発生を防止する調整を誰にでも簡易迅速且つ正確に行えようにして、また狭い場所に設置されている既存の自動製凾機にも組付けることができるものとして広く利用されるものである。   The present invention makes it easy for anyone to make adjustments to prevent the occurrence of crimp marks in an automatic iron making machine, and can also be installed in an existing automatic iron making machine installed in a narrow place. It is widely used as something that can be used.

1は高速自動製凾機
2は自動給紙機
2aはフィーダーベルト
3は製凾本機
3aは搬送ベルト
4は圧着コンベア
5はコントローラ
5aはブランクの供給速度表示部
5bはブランクの搬送速度表示部
5cはブランクの減速比率表示部
5dは上下操作ボタン
Bは製凾用のブランク
М1は給紙機の回転可変機能付きモータ
М2は製凾本機の回転可変機能付きモータ
1 is a high-speed automatic iron making machine 2 is an automatic paper feeder 2a is a feeder belt 3 is a paper making machine 3a is a conveyor belt 4 is a crimping conveyor 5 is a controller 5a is a blank supply speed display section 5b is a blank conveyance speed display section 5c is a blank reduction ratio display section 5d is an up / down operation button B is a blank for iron making М1 is a motor with a rotation variable function of a paper feeder М2 is a motor with a rotation variable function of a paper making machine

Claims (2)

製凾用のブランクを1枚ずつ自動供給する自動給紙機と、供給されたブランクを受取り搬送しつつ折立て・糊付け・折込み製凾する製凾本機と、製凾されたブランクを順次重ね圧着してブランクの糊付け状態を安定させる圧着コンベアとからなる高速自動製凾機において、該自動給紙機のブランク供給速度と製凾本機によるブランクの搬送速度を各別に管理制御して製凾本機のブランクの搬送速度に対する自動給紙機のブランクの供給速度の減速比率を変更するブランク供給速度変更手段を設け、ブランク供給速度の調節により製凾本機に供給し搬送製凾されるブランク間の間隔を大小して圧着コンベアにおけるブランクのずれ重ね度合を調整して圧着痕の発生を防止するようにしたことを特徴とする高速自動製凾機における圧着痕防止用のブランク間隔制御装置。   An automatic paper feeder that automatically feeds blanks for ironmaking one by one, a papermaking machine that accepts and conveys the supplied blanks, and then folds, glues, and folds irons, and the ironed blanks are stacked one after another. In a high-speed automatic iron making machine consisting of a crimping conveyor that stabilizes the glued state of the blank by crimping, the blank feeding speed of the automatic paper feeder and the blank transport speed by the iron making machine are managed and controlled separately. A blank supply speed changing means for changing a reduction ratio of a blank supply speed of the automatic paper feeder to a blank conveyance speed of the machine is provided, and a blank to be fed and fed to the bookmaking machine by adjusting the blank supply speed. The size of the gap between them is adjusted to adjust the degree of blank stacking on the crimping conveyor to prevent the occurrence of crimping traces. Rank interval control device. 自動給紙機から供給される製凾用のブランクを受取り搬送しつつ折立て・糊付け・折込み製凾する製凾本機を経て圧着コンベアにて製凾されたブランクを順次重ね圧着する自動製凾方法において、ブランクの供給速度をブランクの搬送速度に対して減速比率を変更して搬送製凾するブランク間の間隔を大小して圧着コンベアにおけるブランクのずれ重ね度合を調整して圧着痕の発生を防止するようにしたことを特徴とする高速自動製凾機における圧着痕防止用のブランク間隔制御方法。   Automatic iron making that receives and conveys the blanks supplied from the automatic paper feeder, and then stacks and presses the blanks that are made by the crimping conveyor through the paper making machine that folds, glues, and folds the paper. In the method, the blank supply speed is changed with respect to the blank conveying speed to change the reduction ratio, and the distance between the blanks for conveying and ironing is adjusted to adjust the degree of blank stacking in the crimping conveyor to generate the crimp marks. A blank interval control method for preventing crimping marks in a high-speed automatic iron making machine, characterized in that it is prevented.
JP2012264931A 2012-12-04 2012-12-04 Blank spacing control device for preventing crimp marks in a high-speed automatic iron making machine and its control method Active JP5729772B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108860752A (en) * 2018-07-09 2018-11-23 中山市龙宁自动化设备有限公司 Tank box auto arrangement packs covering machine
CN112237726A (en) * 2020-09-18 2021-01-19 蔡政都 Doffer is used in production of rotation type table tennis

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4988330A (en) * 1987-12-23 1991-01-29 Jagenberg Aktiengesellschaft Machine for and method of manufacturing folded containers
US20040138037A1 (en) * 2001-04-23 2004-07-15 Karl-Heinz Kruger Machine for the production of ready-glued folding boxes arranged in a planar manner
JP2006205733A (en) * 2005-01-28 2006-08-10 Bobst Sa Device holding lateral tab of box blank moving in folding/gluing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4988330A (en) * 1987-12-23 1991-01-29 Jagenberg Aktiengesellschaft Machine for and method of manufacturing folded containers
US20040138037A1 (en) * 2001-04-23 2004-07-15 Karl-Heinz Kruger Machine for the production of ready-glued folding boxes arranged in a planar manner
JP2006205733A (en) * 2005-01-28 2006-08-10 Bobst Sa Device holding lateral tab of box blank moving in folding/gluing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108860752A (en) * 2018-07-09 2018-11-23 中山市龙宁自动化设备有限公司 Tank box auto arrangement packs covering machine
CN108860752B (en) * 2018-07-09 2023-12-15 中山市龙宁自动化设备有限公司 Automatic arrangement packaging film sleeving machine for cans and boxes
CN112237726A (en) * 2020-09-18 2021-01-19 蔡政都 Doffer is used in production of rotation type table tennis
CN112237726B (en) * 2020-09-18 2021-11-26 聊城一明五金科技有限公司 Doffer is used in production of rotation type table tennis

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