JP2014094484A - Structure of foamed resin-laminated metal plates - Google Patents

Structure of foamed resin-laminated metal plates Download PDF

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JP2014094484A
JP2014094484A JP2012246483A JP2012246483A JP2014094484A JP 2014094484 A JP2014094484 A JP 2014094484A JP 2012246483 A JP2012246483 A JP 2012246483A JP 2012246483 A JP2012246483 A JP 2012246483A JP 2014094484 A JP2014094484 A JP 2014094484A
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pair
metal plates
foamed resin
metal plate
resin laminated
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Yoshihaya Imamura
美速 今村
Kazushige Horiguchi
一茂 堀口
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Kobe Steel Ltd
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Kobe Steel Ltd
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Abstract

PROBLEM TO BE SOLVED: To improve the axial force of a fastener at the time of the fastening thereof to foamed resin-laminated metal plates and to facilitate the fastening of the fastener.SOLUTION: A provided structure 101 of foamed resin-laminated metal plates includes: a through-hole 33 punching through a pair of metal plates 32 and a foamed resin layer 31 possessed by a foamed resin-laminated metal plate assembly 30; and a pair of backing plates comprising a cup-shaped first member 10 and a tabular second member 20. The bottom portion 13 and cylindrical portion 11 of the first member 10 are inserted into the through-hole 33 from the side of either of the pair of metal plates 32, whereas the overhang portion 12 thereof is configured and adhered, via contact planes 15, to the pair of metal plates 32. The second member 20 is configured and adhered, via contact planes 25, to the pair of metal plates 32 while being contacted with the bottom portion 13 of the first member 10 in opposition to the through-hole 33 from the side opposite the side of the pair of metal plates 32 facing the first member 10.

Description

本発明は、対向する一対の金属板の間に熱可塑性樹脂発泡材を挟み込んで発泡樹脂層が配置された発泡樹脂積層金属板の構造体に関する。   The present invention relates to a structure of a foamed resin laminated metal plate in which a foamed resin layer is disposed by sandwiching a thermoplastic resin foam material between a pair of opposing metal plates.

アルミニウムなどからなる一対の金属板を対向させ、その間にPPやPEなどの熱可塑性樹脂発泡材を挟み込んで発泡樹脂層が配置された複合パネルは、軽量ながら強度や耐熱性に優れており、これを所望の形状に成形加工した複合パネル成形体が建築部材や機械部材などとして広く利用されている。   A composite panel in which a foamed resin layer is placed with a pair of metal plates made of aluminum facing each other and a thermoplastic resin foam material such as PP or PE sandwiched between them, is lightweight but has excellent strength and heat resistance. A composite panel molded body obtained by molding the material into a desired shape is widely used as a building member, a machine member, or the like.

このような複合パネル成形体を被固定部材上に取り付けようとするとき、一般的なパネル成形体のように、成形体の厚さ方向に貫通する貫通孔を設けて被固定部材との間でボルト締めをしようとしても、熱可塑性樹脂発泡材が軟質材料であるため、締め付け部において金属板がたわんでしまい、締め付け軸力を十分に得ることができない。そこで、締め付け軸方向の熱可塑性樹脂発泡材を取り除いた上で、一対の金属板のうちの一方と被固定部材との間をボルト締めしてパネル成形体を被固定部材上に固定する技術が開発されている。   When mounting such a composite panel molded body on a member to be fixed, a through-hole penetrating in the thickness direction of the molded body is provided like a general panel molded body, and between the member to be fixed. Even if bolting is attempted, since the thermoplastic resin foam is a soft material, the metal plate bends at the tightening portion, and sufficient tightening axial force cannot be obtained. Then, after removing the thermoplastic resin foam material in the tightening axis direction, a technique for fixing the panel molded body on the fixed member by bolting between one of the pair of metal plates and the fixed member. Has been developed.

例えば、特許文献1には、樹脂を取り除くようにして座繰り穴を設けて、一対の金属板のうちの一方と被固定部材との間をボルト締めする複合パネル成形体の固定構造が開示されている。特許文献1に示す技術では、複合パネルの一対の金属板を貫通する貫通孔を設けるとともに、一対の金属板のうちの一方から熱可塑性樹脂に達する座繰り穴を設けて樹脂を取り除き、該座繰り穴から貫通孔にボルトを入れて、一対の金属板のうちの他方と被固定部材との間をボルト締めするものである。   For example, Patent Document 1 discloses a fixing structure of a composite panel molded body in which a countersink hole is provided so as to remove resin, and bolting is performed between one of a pair of metal plates and a fixed member. ing. In the technique shown in Patent Document 1, a through hole that penetrates a pair of metal plates of a composite panel is provided, and a counterbore hole that reaches a thermoplastic resin from one of the pair of metal plates is provided to remove the resin, and the seat A bolt is inserted into the through-hole from the through hole, and the other member of the pair of metal plates and the fixed member are bolted.

また、特許文献2には、締結具を用いた複合パネル成形体の固定構造が開示されている。特許文献2に示す技術では、複合パネルの一対の金属板を貫通する貫通孔を設けるとともに、この貫通孔に一対の金属板のうちの一方の表側からフランジを端部に有する管状の締結具を挿入する。一端部のフランジが該金属板の表側に当接した状態で、他端部から該締結具を軸線方向に圧縮せしめると、フランジ近傍の軸部が径方向に拡がるように塑性変形し、該金属板がフランジと塑性変形部との間に挟み込まれるようにして締結具と該金属板が固着される。この締結具をさらに被固定部材にボルトなどで固定することで、締結具を介して複合パネル成形体を被固定部材上に固定できるものである。   Patent Document 2 discloses a fixing structure of a composite panel molded body using a fastener. In the technique shown in Patent Document 2, a tubular fastener having a through hole penetrating a pair of metal plates of a composite panel and having a flange at an end from one front side of the pair of metal plates is provided in the through hole. insert. When the flange at one end is in contact with the front side of the metal plate and the fastener is compressed in the axial direction from the other end, the shaft near the flange is plastically deformed so as to expand in the radial direction. The fastener and the metal plate are fixed so that the plate is sandwiched between the flange and the plastic deformation portion. The composite panel molded body can be fixed on the fixed member via the fastener by further fixing the fastener to the fixed member with a bolt or the like.

また、特許文献3には、締結具(締結具としての被固定部材上に設けられた締結部)を用いた複合パネル成形体の固定構造が開示されている。特許文献3に示す技術では、一対の金属板の両方と締結具(ボルトとナット)8とを固着させている。詳細には、複合パネルの一対の金属板を貫通する貫通孔を設けるとともに、この貫通孔に一対の金属板のうちの一方の表側からつば部を端部に有する管状の締結具を挿入する。被固定部材につば部を該金属板の表側に当接させた状態で、管状の締結具の内部につば部側からボルトを挿通しナットを締め込む。これにより締結具のつば部と反対側の端部にもフランジが形成される。更に、ナットを締め込むと、締結具の胴部が一対の金属板の間で径方向に拡がるように「樽型」に塑性変形する。かかる樽型変形部の側端部が一対の金属板にそれぞれに当接し、締結具のつば部及びフランジとの間で一対の金属板のそれぞれを挟み込み、締結具と一対の金属板が固着せしめられるものである。   Patent Document 3 discloses a fixing structure of a composite panel molded body using a fastener (a fastening portion provided on a member to be fixed as a fastener). In the technique shown in Patent Document 3, both the pair of metal plates and the fasteners (bolts and nuts) 8 are fixed. In detail, while providing the through-hole which penetrates a pair of metal plate of a composite panel, the tubular fastener which has a collar part in an end part from one front side of a pair of metal plates is inserted in this through-hole. In a state where the collar portion is in contact with the front side of the metal plate, a bolt is inserted from the collar portion side into the tubular fastener and the nut is tightened. As a result, a flange is also formed at the end of the fastener opposite to the collar. Further, when the nut is tightened, the barrel portion of the fastener is plastically deformed into a “barrel shape” so as to expand radially between the pair of metal plates. The side end portions of the barrel-shaped deforming portion are in contact with the pair of metal plates, respectively, the pair of metal plates are sandwiched between the flange portion and the flange of the fastener, and the fastener and the pair of metal plates are fixed. It is what

特開2007−130772号公報JP 2007-130772 A 特開2007−176018号公報JP 2007-176018 A 特開2011−133088号公報JP 2011-133088 A

しかしながら、特許文献1〜3に示す技術では、締結時の軸力の低下が改善され、締結具の緩みが抑えられたものの、複合パネルに形成した貫通孔に締結具を締め込み、締結具は複合パネルに締結されている為、締結時の軸力が十分にとれず、多少の緩みが生じてしまう問題点があった。また、特許文献1〜3等従来から用いられる締結具は、ボルトナットによる締結構造のため、締結箇所が増えてくると、孔の数だけ、ねじ及びボルトのセッティング並びに締め付け作業が必要となり、工数が増加するという問題があった。   However, in the techniques shown in Patent Documents 1 to 3, although the reduction of the axial force at the time of fastening is improved and loosening of the fastener is suppressed, the fastener is tightened into the through hole formed in the composite panel. Since it is fastened to the composite panel, there is a problem that the axial force at the time of fastening cannot be sufficiently obtained and some loosening occurs. Moreover, since the fasteners conventionally used, such as Patent Documents 1 to 3, have a fastening structure with bolts and nuts, when the number of fastening points increases, it is necessary to set and tighten screws and bolts as many as the number of holes. There was a problem that increased.

そこで、本発明が解決しようとする課題は、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる発泡樹脂積層金属板の構造体を提供することである。   Accordingly, the problem to be solved by the present invention is a foamed resin laminated metal plate that is difficult to fasten, and a foamed resin laminate that can sufficiently fasten an axial force when the fastener is fastened and can be easily fastened. It is to provide a metal plate structure.

本発明に係る発泡樹脂積層金属板の構造体は一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、少なくとも一方が凹部を備え、前記貫通孔と対向して前記一対の金属板の両側に配置されて前記一対の金属板に当接すると共に、前記凹部が前記貫通孔に挿入されて互いに当接する第一部材及び第二部材からなる一対の当て板と、を備え、前記第一部材と前記一対の金属板とが当接面において接着され、前記第二部材と前記一対の金属板とが当接面において接着されることを特徴とする。   The foamed resin laminated metal plate structure according to the present invention is a foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates, and penetrates the pair of metal plates and the foamed resin layer. And at least one of the through-holes is provided with a recess, is disposed on both sides of the pair of metal plates so as to face the through-hole, contacts the pair of metal plates, and the recess is inserted into the through-hole. A pair of contact plates made of a first member and a second member that contact each other, wherein the first member and the pair of metal plates are bonded to each other at a contact surface, and the second member and the pair of metal plates Are bonded at the contact surface.

これによると、発泡樹脂積層金属板の構造体は、一対の金属板と発泡樹脂層とを貫通する貫通孔に、凹部を挿入することにより互いに当接する第一部材及び第二部材からなる一対の当て板を一対の金属板の両側に配置している。ここで、第一部材及び第二部材と一対の金属板との当接面を接着している。そして、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板に対して締結具を直接締結せず、一対の金属板に接着された第一部材及び第二部材を介して、発泡樹脂積層金属板に対して締結具を間接的に締結することができる。
そのため、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材及び第二部材を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。そして、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
According to this, the structure of the foamed resin laminated metal plate includes a pair of a first member and a second member that are in contact with each other by inserting a recess in a through hole that penetrates the pair of metal plates and the foamed resin layer. The backing plate is disposed on both sides of the pair of metal plates. Here, the contact surfaces of the first member and the second member and the pair of metal plates are bonded. And a fastener can be fastened in the position where the 1st member and 2nd member which were adhere | attached on a pair of metal plate contact | abut mutually, and overlap. That is, the fastener is not directly fastened to the foamed resin laminated metal plate, but the fastener is indirectly attached to the foamed resin laminated metal plate through the first member and the second member bonded to the pair of metal plates. Can be fastened.
Therefore, since the foamed resin layer is flexible, the axial force of the fastener cannot be sufficiently obtained, and the foamed resin laminated metal plate that is difficult to fasten is interposed between the first member and the second member that are bonded to the pair of metal plates. Thus, a high axial force can be obtained on the fastener by indirectly fastening the fastener. In addition, since the first member and the second member bonded to the pair of metal plates are in contact with each other and overlap each other, the fastener is fastened, so even if the pair of metal plates is thin An area for securing the axial force of the tool can be secured. And since it is the structure which fastens a fastener in the position where the 1st member and 2nd member which were adhere | attached on a pair of metal plate mutually contact and overlap, various fasteners from which a dimension differs can be applied. .
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.

本発明に係る発泡樹脂積層金属板の構造体は、一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、前記一対の金属板の前記第一部材と相対する反対側から前記貫通孔に対向して前記一対の金属板に当接すると共に前記第一部材の前記底部と重ねられて配置された平板状の第二部材と、を備え、前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着され、前記第二部材と前記一対の金属板とが当接面において接着されることを特徴とする。   A structure of a foamed resin laminated metal plate according to the present invention is a structure of a foamed resin laminated metal plate in which a foamed resin layer is disposed between a pair of metal plates, and includes the pair of metal plates and the foamed resin layer. A through-hole penetrating through, a tubular portion, a projecting portion formed to extend outwardly from an outer peripheral edge of one end of the tubular portion, and formed in communication with the other end of the tubular portion A cup-shaped first portion disposed so that the bottom portion and the cylindrical portion are inserted into the through hole from one side of the pair of metal plates, and the projecting portion is in contact with the pair of metal plates. A flat plate disposed opposite to the first member of the pair of metal plates and facing the pair of metal plates from the opposite side of the pair of metal plates and overlapping the bottom of the first member A second member having a shape, and the protruding portion of the first member and the A pair of metal plates are bonded at the contact surface, and the second member and the pair of metal plates, characterized in that it is bonded at the contact surface.

これによると、発泡樹脂積層金属板の構造体は、一対の金属板と発泡樹脂層とを貫通する貫通孔に筒部及び底部を挿入したカップ状の第一部材と平板状の第二部材からなる一対の当て板を一対の金属板の両側に配置している。ここで、第一部材の張り出し部と一対の金属板の当接面及び第二部材と一対の金属板との当接面を接着している。そして、第一部材の底部と第二部材とが互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板に対して締結具を直接締結せず、一対の金属板に接着された第一部材及び第二部材を介して、発泡樹脂積層金属板に対して締結具を間接的に締結することができる。
そのため、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材及び第二部材を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材がカップ状に形成されていることで、張り出し部の一対の金属板との接触面積が増え、一対の金属板にかかる荷重を低減することができる。そして、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
尚、第一部材は、筒部の長さが、発泡樹脂層金属板の厚さと略同じとなるように形成される。
According to this, the structure of the foamed resin laminated metal plate includes a cup-shaped first member and a flat plate-shaped second member in which a cylindrical portion and a bottom portion are inserted into a through-hole penetrating a pair of metal plates and the foamed resin layer. A pair of contact plates are arranged on both sides of the pair of metal plates. Here, the projecting portion of the first member and the contact surface of the pair of metal plates and the contact surface of the second member and the pair of metal plates are bonded. And a fastener can be fastened in the position where the bottom part of a 1st member and a 2nd member contact | abut and mutually overlap. That is, the fastener is not directly fastened to the foamed resin laminated metal plate, but the fastener is indirectly attached to the foamed resin laminated metal plate through the first member and the second member bonded to the pair of metal plates. Can be fastened.
Therefore, since the foamed resin layer is flexible, the axial force of the fastener cannot be sufficiently obtained, and the foamed resin laminated metal plate that is difficult to fasten is interposed between the first member and the second member that are bonded to the pair of metal plates. Thus, a high axial force can be obtained on the fastener by indirectly fastening the fastener. In addition, since the first member and the second member bonded to the pair of metal plates are in contact with each other and overlap each other, the fastener is fastened, so even if the pair of metal plates is thin An area for securing the axial force of the tool can be secured. Furthermore, since the first member is formed in a cup shape, the contact area between the pair of metal plates in the projecting portion increases, and the load applied to the pair of metal plates can be reduced. And since it is the structure which fastens a fastener in the position where the 1st member and 2nd member which were adhere | attached on a pair of metal plate mutually contact and overlap, various fasteners from which a dimension differs can be applied. .
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.
The first member is formed such that the length of the cylindrical portion is substantially the same as the thickness of the foamed resin layer metal plate.

本発明に係る発泡樹脂積層金属板の構造体は、一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の前記第一部材と相対する反対側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接し、前記底部が前記第一部材の前記底部と重ねられて配置されたカップ状の第二部材と、を備え、前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着され、前記第二部材の前記張り出し部と前記一対の金属板とが当接面において接着されることを特徴とする。   A structure of a foamed resin laminated metal plate according to the present invention is a structure of a foamed resin laminated metal plate in which a foamed resin layer is disposed between a pair of metal plates, and includes the pair of metal plates and the foamed resin layer. A through-hole penetrating through, a tubular portion, a projecting portion formed to extend outwardly from an outer peripheral edge of one end of the tubular portion, and formed in communication with the other end of the tubular portion A cup-shaped first portion disposed so that the bottom portion and the cylindrical portion are inserted into the through hole from one side of the pair of metal plates, and the projecting portion is in contact with the pair of metal plates. A member, a tubular portion, a projecting portion that extends outwardly from an outer peripheral edge of one end of the tubular portion, and a bottom portion that communicates with the other end of the tubular portion. The bottom part and the cylinder part from the opposite side facing the first member of the pair of metal plates A cup-shaped second member that is inserted into the through-hole, the projecting portion abuts against the pair of metal plates, and the bottom portion is disposed to overlap the bottom portion of the first member. The projecting portion of the member and the pair of metal plates are bonded at a contact surface, and the projecting portion of the second member and the pair of metal plates are bonded at a contact surface.

これによると、発泡樹脂積層金属板の構造体は、一対の金属板と発泡樹脂層とを貫通する貫通孔に筒部及び底部を挿入したカップ状の第一部材及び第二部材からなる一対の当て板を一対の金属板の両側に配置している。ここで、第一部材及び第二部材の張り出し部と一対の金属板の当接面を接着している。そして、第一部材及び第二部材の底部が互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板に対して締結具を直接締結せず、一対の金属板に接着された第一部材及び第二部材を介して、発泡樹脂積層金属板に対して締結具を間接的に締結することができる。
そのため、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材及び第二部材を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材及び第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材及び第二部材がカップ状に形成されていることで、張り出し部の一対の金属板との接触面積が増え、一対の金属板にかかる荷重を低減することができる。そして、一対の金属板に接着された第一部材と第二部材とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
尚、第一部材及び第二部材は、筒部の合計の長さが、発泡樹脂層金属板の厚さと略同じとなるように形成される。
According to this, the structure of the foamed resin laminated metal plate includes a pair of cup-shaped first member and second member in which a cylindrical portion and a bottom portion are inserted into a through-hole penetrating the pair of metal plates and the foamed resin layer. The backing plate is disposed on both sides of the pair of metal plates. Here, the projecting portions of the first member and the second member are bonded to the contact surfaces of the pair of metal plates. And a fastener can be fastened in the position which the bottom part of a 1st member and a 2nd member contact | abuts and overlaps. That is, the fastener is not directly fastened to the foamed resin laminated metal plate, but the fastener is indirectly attached to the foamed resin laminated metal plate through the first member and the second member bonded to the pair of metal plates. Can be fastened.
Therefore, since the foamed resin layer is flexible, the axial force of the fastener cannot be sufficiently obtained, and the foamed resin laminated metal plate that is difficult to fasten is interposed between the first member and the second member that are bonded to the pair of metal plates. Thus, a high axial force can be obtained on the fastener by indirectly fastening the fastener. In addition, since the first member and the second member bonded to the pair of metal plates are in contact with each other and overlap each other, the fastener is fastened. An area for securing the axial force of the tool can be secured. Furthermore, since the first member and the second member are formed in a cup shape, the contact area between the pair of metal plates of the overhanging portion increases, and the load applied to the pair of metal plates can be reduced. And since it is the structure which fastens a fastener in the position where the 1st member and 2nd member which were adhere | attached on a pair of metal plate mutually contact and overlap, various fasteners from which a dimension differs can be applied. .
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.
The first member and the second member are formed so that the total length of the cylindrical portions is substantially the same as the thickness of the foamed resin layer metal plate.

ここで、本発明に係る発泡樹脂積層金属板の構造体において、前記第一部材及び前記第二部材が、前記一対の金属板の表面より内側に配置されて良い。   Here, in the structure of the foamed resin laminated metal plate according to the present invention, the first member and the second member may be arranged inside the surfaces of the pair of metal plates.

これによると、第一部材及び第二部材が一対の金属板の表面から出っ張らないため、発泡樹脂積層金属板の構造体の設置場所の関係で、発泡樹脂積層金属板の構造体の板厚方向の厚みに制限がある場合にも適用することができる。   According to this, since the first member and the second member do not protrude from the surface of the pair of metal plates, the thickness direction of the structure of the foamed resin laminated metal plate in relation to the installation location of the structure of the foamed resin laminated metal plate It can also be applied when there is a limit to the thickness of the film.

ここで、本発明に係る発泡樹脂積層金属板の構造体において、前記一対の金属板が、前記貫通孔が形成される周囲の部分の表面がその他の部分の表面より凹んで形成されて良い。   Here, in the structure of the foamed resin laminated metal plate according to the present invention, the pair of metal plates may be formed such that the surface of the peripheral part where the through hole is formed is recessed from the surface of the other part.

これによると、一対の金属板の孔に一対の当て板を挿入する際に、孔が形成される周囲の部分の表面に形成された凹みがガイドの役割をし、一対の金属板の孔に一対の当て板が収まりやすくなる。   According to this, when the pair of contact plates are inserted into the holes of the pair of metal plates, the recess formed on the surface of the peripheral portion where the holes are formed serves as a guide, and the holes of the pair of metal plates A pair of patch plates can be easily accommodated.

ここで、本発明に係る発泡樹脂積層金属板の構造体において、前記第一部材及び前記第二部材が互いに当接して重なる位置に締結具が固定されて良い。   Here, in the structure of the foamed resin laminated metal plate according to the present invention, the fastener may be fixed at a position where the first member and the second member come into contact with each other and overlap each other.

これによると、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材及び第二部材を介して、締結具を間接的に締結している。そのため、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材及び第二部材とが互いに当接して重なる位置に、締結具を締結する構造である。そのため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
According to this, since the foamed resin layer is flexible, the first member and the second member bonded to the pair of metal plates with respect to the foamed resin laminated metal plate, which is difficult to fasten due to insufficient axial force of the fastener. The fastener is indirectly fastened via Therefore, a high axial force can be obtained on the fastener. In addition, the fastener is fastened at a position where the first member and the second member bonded to the pair of metal plates come into contact with each other and overlap each other. Therefore, even when the pair of metal plates is thin, it is possible to secure an area for securing the axial force of the fastener.
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.

尚、本発明に係る発泡樹脂積層金属板の構造体において、締結具は、ボルト、ナット、かしめ締結ボルト、クリップ付きスタッドボルト、ピアスナット、又は、リベットであって良い。   In the foamed resin laminated metal plate structure according to the present invention, the fastener may be a bolt, a nut, a caulking fastening bolt, a stud bolt with a clip, a pierce nut, or a rivet.

これによると、一対の金属板に接着された第一部材及び第二部材とが互いに当接して重なる位置に、締結具を締結する構造であり、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となるため、様々な種類の締結具を容易に締結することができる。   According to this, it is a structure that fastens the fastener at a position where the first member and the second member adhered to the pair of metal plates are in contact with each other and overlap, and even if the pair of metal plates is thin, Since an area for securing the axial force of the fastener can be secured, various types of fasteners can be easily fastened.

また、本発明に係る発泡樹脂積層金属板の構造体は、一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から他方側まで前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、を備え、前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着されることを特徴とする。   Further, the foamed resin laminated metal plate structure according to the present invention is a foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates, the paired metal plates and the foamed resin layer. A through hole penetrating through the tube portion, a tubular portion, a projecting portion formed to project outward from an outer peripheral edge portion of one end of the tubular portion, and a communication portion connected to the other end of the tubular portion. And the bottom portion and the cylindrical portion are inserted into the through hole from one side of the pair of metal plates to the other side, and the projecting portion is disposed so as to contact the pair of metal plates. A cup-shaped first member, wherein the protruding portion of the first member and the pair of metal plates are bonded to each other at a contact surface.

これによると、発泡樹脂積層金属板の構造体は、一対の金属板と発泡樹脂層とを貫通する貫通孔にカップ状の第一部材の筒部及び底部を一対の金属板の一方側から他方側まで挿入している。ここで、第一部材の張り出し部と一対の金属板の当接面を接着している。そして、第一部材の底部に締結具を締結することができる。即ち、発泡樹脂積層金属板に対して締結具を直接締結せず、一対の金属板に接着された第一部材を介して、発泡樹脂積層金属板に対して締結具を間接的に締結することができる。
そのため、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材に、締結具を締結する構造であるため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材がカップ状に形成されていることで、張り出し部の一対の金属板との接触面積が増え、一対の金属板にかかる荷重を低減することができる。そして、一対の金属板に接着された第一部材に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
According to this, in the structure of the foamed resin laminated metal plate, the cylindrical part and the bottom part of the cup-shaped first member are inserted from the one side of the pair of metal plates to the other through holes penetrating the pair of metal plates and the foamed resin layer. Inserted to the side. Here, the projecting portion of the first member and the contact surface of the pair of metal plates are bonded. A fastener can be fastened to the bottom of the first member. That is, the fastener is not directly fastened to the foamed resin laminated metal plate, but the fastener is indirectly fastened to the foamed resin laminated metal plate via the first member bonded to the pair of metal plates. Can do.
Therefore, since the foamed resin layer is flexible, the fastener does not have sufficient axial force and is difficult to fasten, and the fastener is interposed via the first member bonded to the pair of metal plates. By indirectly fastening, it is possible to obtain a high axial force on the fastener. In addition, since the fastener is fastened to the first member bonded to the pair of metal plates, the area for securing the axial force of the fastener is ensured even when the pair of metal plates is thin. It becomes possible. Furthermore, since the first member is formed in a cup shape, the contact area between the pair of metal plates in the projecting portion increases, and the load applied to the pair of metal plates can be reduced. And since it is the structure which fastens a fastener to the 1st member adhere | attached on a pair of metal plate, various fasteners from which a dimension differs can be applied.
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.

また、本発明に係る発泡樹脂積層金属板の構造体は、一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、前記一対の金属板と前記発泡樹脂層とを貫通する複数の貫通孔と、板状部材と、前記板状部材の前記複数の貫通孔に対向する位置に配置された複数のカップ状の凹部と、を備え、前記凹部が前記一対の金属板の一方側から他方側まで前記貫通孔に挿入され、前記板状部材が前記一対の金属板に当接するように配置された第一部材と、を備え、前記板状部材と前記一対の金属板とが当接面において接着されることを特徴とする。   Further, the foamed resin laminated metal plate structure according to the present invention is a foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates, the paired metal plates and the foamed resin layer. A plurality of through-holes penetrating the plate-like member, a plate-like member, and a plurality of cup-like recesses disposed at positions facing the plurality of through-holes of the plate-like member, wherein the recess is the pair of A first member that is inserted into the through-hole from one side of the metal plate to the other side, and is arranged so that the plate-like member comes into contact with the pair of metal plates, the plate-like member and the pair of The metal plate is bonded to the contact surface.

これによると、発泡樹脂積層金属板の構造体は、一対の金属板と発泡樹脂層とを貫通する複数の貫通孔に第一部材の複数のカップ状の凹部を一対の金属板の一方側から他方側まで挿入している。ここで、第一部材の板状部材と一対の金属板の当接面を接着している。そして、第一部材の複数の凹部に締結具を締結することができる。即ち、発泡樹脂積層金属板に対して締結具を直接締結せず、一対の金属板に接着された第一部材の複数の凹部を介して、発泡樹脂積層金属板に対して複数の締結具を間接的に締結することができる。
そのため、発泡樹脂層が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板に対して、一対の金属板に接着された第一部材を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板に接着された第一部材に、締結具を締結する構造であるため、一対の金属板が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。また、第一部材が複数の凹部と板状部材とで形成されていることで、第一部材と一対の金属板との接触面積が板状部材の面積と同じになり、接触面積が大きくとられることから、一対の金属板にかかる荷重を大幅に低減することができ、発泡樹脂積層金属板の強度を大幅に向上させることができる。そして、一対の金属板に接着された第一部材の凹部に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。更に、第一部材が複数の凹部と板状部材とで形成されていることで、第一部材に対して一度に複数の締結具を締結することができ、作業効率を向上させることができる。
以上により、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体を提供することができる。
According to this, in the structure of the foamed resin laminated metal plate, the plurality of cup-shaped recesses of the first member are inserted into the plurality of through holes that penetrate the pair of metal plates and the foamed resin layer from one side of the pair of metal plates. Inserted to the other side. Here, the contact surface of the plate-shaped member of the first member and the pair of metal plates is bonded. And a fastener can be fastened to a plurality of crevices of the 1st member. That is, the fasteners are not directly fastened to the foamed resin laminated metal plate, and the plurality of fasteners are attached to the foamed resin laminated metal plate via the plurality of recesses of the first member bonded to the pair of metal plates. It can be indirectly concluded.
Therefore, since the foamed resin layer is flexible, the fastener does not have sufficient axial force and is difficult to fasten, and the fastener is interposed via the first member bonded to the pair of metal plates. By indirectly fastening, it is possible to obtain a high axial force on the fastener. In addition, since the fastener is fastened to the first member bonded to the pair of metal plates, the area for securing the axial force of the fastener is ensured even when the pair of metal plates is thin. It becomes possible. In addition, since the first member is formed of a plurality of recesses and plate-like members, the contact area between the first member and the pair of metal plates is the same as the area of the plate-like member, and the contact area is large. Therefore, the load applied to the pair of metal plates can be greatly reduced, and the strength of the foamed resin laminated metal plate can be greatly improved. And since it is the structure which fastens a fastener to the recessed part of the 1st member adhere | attached on a pair of metal plate, various fasteners from which a dimension differs can be applied. Furthermore, since the first member is formed of a plurality of recesses and plate-like members, a plurality of fasteners can be fastened to the first member at a time, and work efficiency can be improved.
As described above, in the foamed resin laminated metal plate that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, the structure of the foamed resin laminated metal plate which reduced the weight while maintaining rigidity can be provided.

ここで、本発明に係る発泡樹脂積層金属板の構造体は、前記第一部材が、前記板状部材と一体に設けられ、前記板状部材の縁部から前記発泡樹脂積層金属板の端面に沿って屈曲する屈曲部を備えて良い。   Here, in the structure of the foamed resin laminated metal plate according to the present invention, the first member is provided integrally with the plate-like member, and from the edge of the plate-like member to the end surface of the foamed resin laminated metal plate. A bend portion that bends along may be provided.

これによると、発泡樹脂積層金属板の端面に沿って屈曲する屈曲部を備えていることから、第一部材の屈曲部により発泡樹脂積層金属板の端面をガードすることができ、発泡樹脂積層金属板の構造体の強度を向上させることができる。また、屈曲部がガイドの役割をして、第一部材を発泡樹脂金属板に組み付ける作業が容易になる。   According to this, since the bent portion that bends along the end surface of the foamed resin laminated metal plate is provided, the end surface of the foamed resin laminated metal plate can be guarded by the bent portion of the first member. The strength of the plate structure can be improved. Further, the bending portion serves as a guide, and the work of assembling the first member to the foamed resin metal plate becomes easy.

本発明の発泡樹脂積層金属板の構造体は、締結が難しい発泡樹脂積層金属板において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。   In the foamed resin laminated metal plate of the present invention, the foamed resin laminated metal plate that is difficult to fasten can have a sufficient axial force when the fastener is fastened and can be easily fastened.

第一の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。It is sectional drawing which shows the structure of the foaming resin laminated metal plate which concerns on 1st embodiment. 第一の実施形態に係る一対の当て板を示す斜視図である。It is a perspective view which shows a pair of patch plate which concerns on 1st embodiment. 第二の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。It is sectional drawing which shows the structure of the foaming resin laminated metal plate which concerns on 2nd embodiment. 第二の実施形態に係る一対の当て板を示す斜視図である。It is a perspective view which shows a pair of patch plate which concerns on 2nd embodiment. 第三の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。It is sectional drawing which shows the structure of the foaming resin laminated metal plate which concerns on 3rd embodiment. 第三の実施形態に係る発泡樹脂積層金属板の構造体に被締結部材を締結した状態を示す断面図である。It is sectional drawing which shows the state which fastened the to-be-fastened member to the structure of the foaming resin laminated metal plate which concerns on 3rd embodiment. 第四の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。It is sectional drawing which shows the structure of the foaming resin laminated metal plate which concerns on 4th embodiment. 第五の実施形態に係る発泡樹脂積層金属板の構造体の一部を示す断面斜視図である。It is a cross-sectional perspective view which shows a part of structure of the foamed resin laminated metal plate which concerns on 5th embodiment. 第五の実施形態に係る発泡樹脂積層金属板の構造体の第一部材を示す上面図である。It is a top view which shows the 1st member of the structure of the foaming resin laminated metal plate which concerns on 5th embodiment. 第五の実施形態の変形例に係る発泡樹脂積層金属板の構造体の一部を示す断面斜視図である。It is a cross-sectional perspective view which shows a part of structure of the foamed resin laminated metal plate which concerns on the modification of 5th embodiment. 第五の実施形態に係る発泡樹脂積層金属板の構造体の第二部材を示す下面図である。It is a bottom view which shows the 2nd member of the structure of the foaming resin laminated metal plate which concerns on 5th embodiment. 第五の実施形態に係る発泡樹脂積層金属板の構造体の全体の一例を示す上面図である。It is a top view which shows an example of the whole structure of the foaming resin laminated metal plate which concerns on 5th embodiment.

以下、図面を参照しつつ、本発明に係る発泡樹脂積層金属板の構造体を実施するための形態について、具体的な一例に即して説明する。尚、以下に説明するものは、例示したものにすぎず、本発明に係る発泡樹脂積層金属板の構造体の適用限界を示すものではない。すなわち、本発明に係る発泡樹脂積層金属板の構造体は、下記の実施形態に限定されるものではなく、特許請求の範囲に記載した限りにおいてさまざまな変更が可能なものである。   Hereinafter, the form for implementing the structure of the foaming resin laminated metal plate which concerns on this invention is demonstrated based on a specific example, referring drawings. In addition, what is demonstrated below is only what was illustrated and does not show the application limit of the structure of the foamed resin laminated metal plate which concerns on this invention. That is, the structure of the foamed resin laminated metal plate according to the present invention is not limited to the following embodiment, and various modifications are possible as long as they are described in the claims.

[第一の実施形態に係る発泡樹脂積層金属板の構造体]
第一の実施形態に係る発泡樹脂積層金属板の構造体について、図1及び図2に基づいて説明する。図1は、第一の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。図2は、第一の実施形態に係る一対の当て板を示す斜視図である。
[Structure of foamed resin laminated metal plate according to first embodiment]
The structure of the foamed resin laminated metal plate according to the first embodiment will be described with reference to FIGS. 1 and 2. FIG. 1 is a cross-sectional view showing a structure of a foamed resin laminated metal plate according to the first embodiment. FIG. 2 is a perspective view showing a pair of contact plates according to the first embodiment.

図1に示すように、発泡樹脂積層金属板の構造体101は、発泡樹脂が一対の金属板32の間に配置されて発泡樹脂層31が形成された発泡樹脂積層金属板30と、発泡樹脂積層金属板30の一対の金属板32と発泡樹脂層31とを貫通する貫通孔33と、貫通孔33と対向して一対の金属板32の両側に配置されて一対の金属板32に当接する第一部材10と第二部材20からなる一対の当て板と、を備えている。   As shown in FIG. 1, a foamed resin laminated metal plate structure 101 includes a foamed resin laminated metal plate 30 in which a foamed resin layer 31 is formed by placing a foamed resin between a pair of metal plates 32, and a foamed resin. A through-hole 33 that penetrates the pair of metal plates 32 and the foamed resin layer 31 of the laminated metal plate 30, and is disposed on both sides of the pair of metal plates 32 so as to face the through-hole 33 and abut against the pair of metal plates 32. A pair of contact plates made up of the first member 10 and the second member 20.

一対の金属板32は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成される。また、一対の金属板32と発泡樹脂層31とは、接着剤により接着されてもよいし、加熱・加圧することで熱融着されても良い。発泡樹脂積層金属板30は、発泡樹脂層31を所定の発泡温度で発泡させて形成される。発泡樹脂積層金属板30は、例えば、厚み0.3mmのアルミ合金板である一対の金属板32と、発泡樹脂を積層して発泡させた厚み3.3〜4.2mmの発泡樹脂層31とで形成される。   The pair of metal plates 32 is formed of, for example, a steel plate, an aluminum alloy plate, industrial plastic, or a laminated plate thereof. Further, the pair of metal plates 32 and the foamed resin layer 31 may be bonded by an adhesive, or may be heat-sealed by heating and pressing. The foamed resin laminated metal plate 30 is formed by foaming the foamed resin layer 31 at a predetermined foaming temperature. The foamed resin laminated metal plate 30 includes, for example, a pair of metal plates 32 which are aluminum alloy plates having a thickness of 0.3 mm, and a foamed resin layer 31 having a thickness of 3.3 to 4.2 mm obtained by laminating and foaming the foamed resin. Formed with.

貫通孔33は、ドリルなどの貫通孔加工工具を用いて機械加工により、一対の金属板32及び発泡樹脂層31を貫通するように、例えば円形状に形成される。本実施形態において、貫通孔33は円形状に形成され、後述する第一部材10の円筒状の筒部11の径と略同じ大きさの径で形成される。尚、貫通孔33は、円形状に形成される必要はなく、後述する当て板10の筒部11と略同じ形状で形成されればよい。   The through-hole 33 is formed in, for example, a circular shape so as to penetrate the pair of metal plates 32 and the foamed resin layer 31 by machining using a through-hole machining tool such as a drill. In the present embodiment, the through-hole 33 is formed in a circular shape and has a diameter that is substantially the same as the diameter of the cylindrical tube portion 11 of the first member 10 described later. In addition, the through-hole 33 does not need to be formed in circular shape, and should just be formed in the substantially same shape as the cylinder part 11 of the contact plate 10 mentioned later.

一対の金属板32は、貫通孔33が形成される周囲の部分の表面がその他の部分の表面より凹んで形成されることが好ましい。貫通孔33が形成される周囲の部分とは、後述する一対の当て板を構成する第一部材10及び第二部材20が当接する部分に相当する。また、その他の部分とは、貫通孔33が形成される周囲の部分の近傍であって、貫通孔33が形成される周囲の部分以外の部分に相当する。   The pair of metal plates 32 is preferably formed such that the surface of the peripheral part where the through-hole 33 is formed is recessed from the surface of the other part. The peripheral part where the through-hole 33 is formed corresponds to a part where the first member 10 and the second member 20 constituting a pair of contact plates described later come into contact. Further, the other portion is in the vicinity of the peripheral portion where the through hole 33 is formed, and corresponds to a portion other than the peripheral portion where the through hole 33 is formed.

ここで、貫通孔33が形成される周囲の部分は、後述する一対の当て板を構成する第一部材10及び第二部材20が一対の金属板32に当接して接着された際に、第一部材10及び第二部材20が一対の金属板32のその他の部分の表面より内側に配置される程度に凹んで形成されることが好ましい。即ち、貫通孔33が形成される周囲の部分は、後述する一対の当て板を構成する第一部材10の張り出し部12及び第二部材20の厚みと略同じ厚さの凹みが形成されることが好ましい。   Here, when the first member 10 and the second member 20 constituting a pair of contact plates to be described later are brought into contact with and bonded to the pair of metal plates 32, the peripheral portion where the through hole 33 is formed is the first portion. It is preferable that the one member 10 and the second member 20 are formed so as to be recessed so that the one member 10 and the second member 20 are arranged on the inner side of the surface of the other part of the pair of metal plates 32. That is, in the peripheral portion where the through-hole 33 is formed, a recess having substantially the same thickness as the thickness of the overhanging portion 12 of the first member 10 and the second member 20 constituting a pair of patch plates described later is formed. Is preferred.

貫通孔33が形成される周囲の部分において一対の金属板32に形成される凹みは、後述する一対の当て板を貫通孔33に挿入する前に、加熱・加圧されることで形成される。   The dent formed in the pair of metal plates 32 in the peripheral portion where the through hole 33 is formed is formed by heating and pressurizing before inserting a pair of contact plates described later into the through hole 33. .

この凹みにより、第一部材10及び第二部材20が一対の金属板32の表面から出っ張らないため、発泡樹脂積層金属板の構造体101の設置場所の関係で、発泡樹脂積層金属板の構造体101の板厚方向の厚みに制限がある場合にも適用することができる。   Since the first member 10 and the second member 20 do not protrude from the surfaces of the pair of metal plates 32 due to this recess, the structure of the foamed resin laminated metal plate is related to the installation location of the structure 101 of the foamed resin laminated metal plate. The present invention can also be applied when there is a limit to the thickness of 101 in the plate thickness direction.

また、一対の金属板32の貫通孔33に一対の当て板(本実施形態では、第一部材10)を挿入する際に、貫通孔33が形成される周囲の部分の表面に形成された凹みがガイドの役割をし、一対の金属板32の貫通孔33に一対の当て板(本実施形態では、第一部材10)が収まりやすくなる。   In addition, when the pair of contact plates (in the present embodiment, the first member 10) is inserted into the through holes 33 of the pair of metal plates 32, the depressions formed on the surface of the peripheral portion where the through holes 33 are formed. Serves as a guide, and the pair of contact plates (in the present embodiment, the first member 10) is easily accommodated in the through holes 33 of the pair of metal plates 32.

一対の当て板は、カップ状の第一部材10と平板状の第二部材20とからなる。第一部材10及び第二部材20は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成され、一対の金属板32よりも剛性の高い部材で形成されることが好ましい。また、第一部材10及び第二部材20は、一対の金属板32よりも厚く形成しても良い。   The pair of contact plates includes a cup-shaped first member 10 and a flat plate-shaped second member 20. The first member 10 and the second member 20 are formed of, for example, a steel plate, an aluminum alloy plate, an industrial plastic, or a laminated plate thereof, and are preferably formed of members having higher rigidity than the pair of metal plates 32. . Further, the first member 10 and the second member 20 may be formed thicker than the pair of metal plates 32.

第一部材10は、図2(a)に示すように、筒部11と、筒部11の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部12と、筒部11の他端に連通して形成された底部13とを備えて、カップ状に形成される。そして、第一部材10は、底部13のほぼ中央に円形状の貫通孔14が形成される。貫通孔14は、ドリルなどの貫通孔加工工具により、第一部材10の底部13の板厚方向に貫通して形成される。貫通孔14は、後述する第二部材20の貫通孔24と略同一の形状で形成される。尚、第一部材10に、貫通孔14は、形成されていなくても良い。   As shown in FIG. 2A, the first member 10 includes a tube portion 11, a projecting portion 12 formed so as to project outward from an outer peripheral edge portion at one end of the tube portion 11, and a tube And a bottom portion 13 formed in communication with the other end of the portion 11, and is formed in a cup shape. In the first member 10, a circular through hole 14 is formed substantially at the center of the bottom portion 13. The through hole 14 is formed by penetrating in the plate thickness direction of the bottom portion 13 of the first member 10 with a through hole machining tool such as a drill. The through hole 14 is formed in substantially the same shape as a through hole 24 of the second member 20 described later. In addition, the through hole 14 does not need to be formed in the first member 10.

第一部材10は、図1に示すように、一対の金属板32の一方側(図1では図の上方側)に対向して配置される。   As shown in FIG. 1, the first member 10 is disposed to face one side of the pair of metal plates 32 (upper side in the drawing in FIG. 1).

筒部11は、例えば円筒状で形成される。張り出し部12は、筒部11に対してある程度の傾斜を有して、例えば円環状に形成される。また、底部13は、例えば円形状に形成される。第一部材10を構成する筒部11、張り出し部12、及び、底部13は、図2(a)に示す形状に限らず、様々な形状で形成することが可能である。例えば、張り出し部12が、筒部11に対して傾斜を有さず、垂直方向に延在するように形成されても良い。   The cylinder part 11 is formed in a cylindrical shape, for example. The overhanging portion 12 has a certain degree of inclination with respect to the cylindrical portion 11 and is formed in an annular shape, for example. Moreover, the bottom part 13 is formed in circular shape, for example. The cylinder part 11, the overhang | projection part 12, and the bottom part 13 which comprise the 1st member 10 are not restricted to the shape shown to Fig.2 (a), It is possible to form in various shapes. For example, the overhanging portion 12 may be formed so as not to be inclined with respect to the cylindrical portion 11 and to extend in the vertical direction.

底部13及び筒部11は、底部13側から、張り出し部12が一対の金属板32に当接するまで、一対の金属板32の貫通孔33に挿入される。   The bottom portion 13 and the cylinder portion 11 are inserted into the through holes 33 of the pair of metal plates 32 from the bottom portion 13 side until the protruding portion 12 contacts the pair of metal plates 32.

張り出し部12は、一対の金属板32の一方側に設けられた凹みの部分において、一対の金属板32の貫通孔33が形成される周囲の部分の表面と当接する。張り出し部12と一対の金属板32は、当接面15において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。   The overhanging portion 12 is in contact with the surface of the peripheral portion where the through-holes 33 of the pair of metal plates 32 are formed in the recessed portion provided on one side of the pair of metal plates 32. The overhanging portion 12 and the pair of metal plates 32 are bonded to each other at the contact surface 15 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet.

第二部材20は、図2(b)に示すように、円形の平板状に形成される。第二部材20は、これに限らず、様々な形状で形成することが可能である。また、第二部材20は、ほぼ中央に円形状の貫通孔24が形成される。貫通孔24は、ドリルなどの貫通孔加工工具により、第二部材20の板厚方向に貫通して形成される。貫通孔24は、第一部材10の貫通孔14と略同一の形状で形成される。尚、第二部材20に、貫通孔24は、形成されていなくても良い。   The 2nd member 20 is formed in circular flat form, as shown in FIG.2 (b). The second member 20 is not limited to this, and can be formed in various shapes. The second member 20 has a circular through hole 24 formed substantially at the center. The through hole 24 is formed by penetrating in the plate thickness direction of the second member 20 with a through hole machining tool such as a drill. The through hole 24 is formed in substantially the same shape as the through hole 14 of the first member 10. Note that the through hole 24 may not be formed in the second member 20.

第二部材20は、図1に示すように、一対の金属板32の第一部材10と相対する反対側(図1では図の下方側)に対向して配置される。また、第二部材20は、貫通孔24が第一部材10の貫通孔14と重なる位置となるように配置される。   As shown in FIG. 1, the second member 20 is disposed to face the opposite side (the lower side of the drawing in FIG. 1) of the pair of metal plates 32 facing the first member 10. The second member 20 is arranged so that the through hole 24 overlaps the through hole 14 of the first member 10.

第二部材20は、一対の金属板32の第一部材10と相対する反対側に設けられた凹みの部分において、一対の金属板32の貫通孔33が形成される周囲の部分の表面と当接する。第二部材20と一対の金属板32は、当接面25において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。また、第二部材20は、第一部材10の底部13と重ねて配置される。   The second member 20 contacts the surface of the surrounding portion where the through-holes 33 of the pair of metal plates 32 are formed in the recessed portion provided on the opposite side to the first member 10 of the pair of metal plates 32. Touch. The second member 20 and the pair of metal plates 32 are bonded to each other at the contact surface 25 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet. Further, the second member 20 is disposed so as to overlap the bottom portion 13 of the first member 10.

第一部材10は、筒部11の長さが、発泡樹脂積層金属板30の厚さとほぼ同じになるように形成される。より詳細には、第一部材10は、筒部11の長さが、第一部材10の張り出し部12と一対の金属板32の一方が当接し、且つ、第二部材と一対の金属板32の他方が当接した際に、第一部材10の底部13と第二部材20とが重ねられて当接するよう長さで形成される。   The first member 10 is formed such that the length of the cylindrical portion 11 is substantially the same as the thickness of the foamed resin laminated metal plate 30. More specifically, in the first member 10, the length of the cylinder portion 11 is such that one of the protruding portion 12 of the first member 10 and one of the pair of metal plates 32 abuts, and the second member and the pair of metal plates 32. When the other of the first and second members abuts, the bottom portion 13 of the first member 10 and the second member 20 are overlapped to form a length.

この際、第一部材10と第二部材20は、発泡樹脂積層金属板30を挟み込むように押し当てられる。発泡樹脂積層金属板30が軟質材料であるため、図1に示すように、第一部材10と第二部材20が発泡樹脂積層金属板30を挟み込むように押し当てられた際に、貫通孔33の周囲の部分の表面である第一部材10の張り出し部12と一対の金属板32の当接面において、一対の金属板32がたわんで発泡樹脂層31側に入り込んでいる。   At this time, the first member 10 and the second member 20 are pressed so as to sandwich the foamed resin laminated metal plate 30. Since the foamed resin laminated metal plate 30 is a soft material, when the first member 10 and the second member 20 are pressed so as to sandwich the foamed resin laminated metal plate 30 as shown in FIG. The pair of metal plates 32 bend and enter the foamed resin layer 31 side at the contact surfaces of the projecting portion 12 of the first member 10 and the pair of metal plates 32, which are the surfaces of the surrounding portions.

第一部材10の底部13と第二部材20とは、重ねられる当接面において、接着されていても良い。接着は、接着シートあるいは接着剤を適用することができる。これにより、一対の当て板全体の強度が向上する。そのため、一対の当て板に締結具を締結する時に、更に高い軸力を得ることができる。   The bottom portion 13 of the first member 10 and the second member 20 may be bonded to each other on the overlapping contact surface. For adhesion, an adhesive sheet or an adhesive can be applied. Thereby, the intensity | strength of a whole pair of patch plate improves. Therefore, a higher axial force can be obtained when the fastener is fastened to the pair of contact plates.

このように、第一の実施形態に係る発泡樹脂積層金属板の構造体101によれば、一対の金属板32と発泡樹脂層31とを貫通する貫通孔33に筒部11及び底部13を挿入したカップ状の第一部材10と平板状の第二部材20からなる一対の当て板を一対の金属板32の両側に配置している。ここで、第一部材10の張り出し部12と一対の金属板32の当接面及び第二部材20と一対の金属板32との当接面15,25を接着している。そして、第一部材10の底部13と第二部材20とが互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板30に対して締結具を直接締結せず、一対の金属板32に接着された第一部材10及び第二部材20を介して、発泡樹脂積層金属板30に対して締結具を間接的に締結することができる。   As described above, according to the structure 101 of the foamed resin laminated metal plate according to the first embodiment, the cylindrical portion 11 and the bottom portion 13 are inserted into the through-hole 33 that penetrates the pair of metal plates 32 and the foamed resin layer 31. A pair of contact plates composed of the cup-shaped first member 10 and the flat plate-shaped second member 20 are arranged on both sides of the pair of metal plates 32. Here, the abutment surface 12 of the first member 10 and the contact surfaces of the pair of metal plates 32 and the contact surfaces 15 and 25 of the second member 20 and the pair of metal plates 32 are bonded. And a fastener can be fastened in the position where the bottom part 13 of the 1st member 10 and the 2nd member 20 contact | abut and mutually overlap. That is, the fastener is not directly fastened to the foamed resin laminated metal plate 30, and the first member 10 and the second member 20 bonded to the pair of metal plates 32 are used to the foamed resin laminated metal plate 30. The fastener can be indirectly tightened.

そのため、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材10及び第二部材20を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板32に接着された第一部材10と第二部材20とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板32が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材10がカップ状に形成されていることで、張り出し部12の一対の金属板32との当接面15における接触面積が増え、一対の金属板32にかかる荷重を低減することができる。そして、一対の金属板32に接着された第一部材10と第二部材20とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。   Therefore, since the foamed resin layer 31 is flexible, the first member 10 and the first member 10 bonded to the pair of metal plates 32 and the foamed resin laminated metal plate 30 that are difficult to fasten due to insufficient axial force of the fasteners. A high axial force can be obtained on the fastener by indirectly fastening the fastener via the two members 20. In addition, since the first member 10 and the second member 20 bonded to the pair of metal plates 32 are in contact with each other and overlap each other, the fastener is fastened. Therefore, the pair of metal plates 32 is thin. However, it is possible to secure an area for securing the axial force of the fastener. Furthermore, since the first member 10 is formed in a cup shape, the contact area on the contact surface 15 with the pair of metal plates 32 of the overhanging portion 12 is increased, and the load applied to the pair of metal plates 32 is reduced. Can do. And since it is the structure which fastens a fastener in the position where the 1st member 10 and the 2nd member 20 which were adhere | attached on a pair of metal plate 32 mutually contact and overlap, various fasteners from which a dimension differs are applied. be able to.

以上により、発泡樹脂積層金属板の構造体101は、締結が難しい発泡樹脂積層金属板30において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体101を提供することができる。   As described above, in the foamed resin laminated metal plate 30 that is difficult to fasten, the structure 101 of the foamed resin laminated metal plate can have a sufficient axial force when the fastener is fastened and can be fastened easily. . As a result, the structure 101 of the foamed resin laminated metal plate reduced in weight while maintaining rigidity can be provided.

[第二の実施形態に係る発泡樹脂積層金属板の構造体]
次に、第二の実施形態に係る発泡樹脂積層金属板の構造体について、図3及び図4に基づいて、説明する。図3は、第二の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。図4は、第二の実施形態に係る一対の当て板を示す斜視図である。尚、図1及び図2に示す第一の実施形態に係る発泡樹脂積層金属板の構造体と同じ部材については、同じ符号を付してその説明を省略する。
[Structure of foamed resin laminated metal plate according to second embodiment]
Next, the structure of the foamed resin laminated metal plate according to the second embodiment will be described with reference to FIGS. 3 and 4. FIG. 3 is a cross-sectional view showing the structure of the foamed resin laminated metal plate according to the second embodiment. FIG. 4 is a perspective view showing a pair of contact plates according to the second embodiment. In addition, about the same member as the structure of the foamed resin laminated metal plate which concerns on 1st embodiment shown in FIG.1 and FIG.2, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

図3に示すように、発泡樹脂積層金属板の構造体102は、発泡樹脂が一対の金属板32の間に配置されて発泡樹脂層31が形成された発泡樹脂積層金属板30と、発泡樹脂積層金属板30の一対の金属板32と発泡樹脂層31とを貫通する貫通孔33と、貫通孔33と対向して一対の金属板32の両側に配置されて一対の金属板32に当接する第一部材10と第二部材20からなる一対の当て板と、を備えている。   As shown in FIG. 3, the foamed resin laminated metal plate structure 102 includes a foamed resin laminated metal plate 30 in which a foamed resin is disposed between a pair of metal plates 32 and a foamed resin layer 31 is formed. A through-hole 33 that penetrates the pair of metal plates 32 and the foamed resin layer 31 of the laminated metal plate 30, and is disposed on both sides of the pair of metal plates 32 so as to face the through-hole 33 and abut against the pair of metal plates 32. A pair of contact plates made up of the first member 10 and the second member 20.

第二の実施形態に係る発泡樹脂金属体の構造体102は、図1及び図2に示す第一の実施形態に係る発泡樹脂金属体の構造体101と比較して、発泡樹脂積層金属板30は同じであり、第一部材10と第二部材20からなる一対の当て板の構成が異なるため、第一部材10と第二部材20からなる一対の当て板について、以下で説明する。   The foamed resin metal body structure 102 according to the second embodiment is compared with the foamed resin metal body structure 101 according to the first embodiment shown in FIGS. 1 and 2. Since the configuration of the pair of contact plates made up of the first member 10 and the second member 20 is different, the pair of contact plates made up of the first member 10 and the second member 20 will be described below.

一対の当て板は、ほぼ同じ形状のカップ状の第一部材10と第二部材20とからなる。第一部材10及び第二部材20は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成され、一対の金属板32よりも剛性の高い部材で形成されることが好ましい。また、第一部材10及び第二部材20は、一対の金属板32よりも厚く形成しても良い。   The pair of contact plates are composed of a cup-shaped first member 10 and a second member 20 having substantially the same shape. The first member 10 and the second member 20 are formed of, for example, a steel plate, an aluminum alloy plate, an industrial plastic, or a laminated plate thereof, and are preferably formed of members having higher rigidity than the pair of metal plates 32. . Further, the first member 10 and the second member 20 may be formed thicker than the pair of metal plates 32.

第一部材10は、図4(a)に示すように、筒部11と、筒部11の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部12と、筒部11の他端に連通して形成された底部13とを備えて、カップ状に形成される。そして、第一部材10は、底部13のほぼ中央に円形状の貫通孔14が形成される。貫通孔14は、ドリルなどの貫通孔加工工具により、第一部材10の底部13の板厚方向に貫通して形成される。貫通孔14は、後述する第二部材20の貫通孔24と略同一の形状で形成される。尚、第一部材10に、貫通孔14は、形成されていなくても良い。   As shown in FIG. 4A, the first member 10 includes a cylindrical portion 11, a protruding portion 12 formed to extend outward from an outer peripheral edge portion at one end of the cylindrical portion 11, a cylindrical portion And a bottom portion 13 formed in communication with the other end of the portion 11, and is formed in a cup shape. In the first member 10, a circular through hole 14 is formed substantially at the center of the bottom portion 13. The through hole 14 is formed by penetrating in the plate thickness direction of the bottom portion 13 of the first member 10 with a through hole machining tool such as a drill. The through hole 14 is formed in substantially the same shape as a through hole 24 of the second member 20 described later. In addition, the through hole 14 does not need to be formed in the first member 10.

第一部材10は、図3に示すように、一対の金属板32の一方側(図3では図の上方側)に対向して配置される。   As shown in FIG. 3, the first member 10 is disposed to face one side of the pair of metal plates 32 (upper side in the drawing in FIG. 3).

筒部11は、例えば円筒状で形成される。張り出し部12は、筒部11に対してある程度の傾斜を有して、例えば円環状に形成される。また、底部13は、例えば円形状に形成される。第一部材10を構成する筒部11、張り出し部12、及び、底部13は、図4(a)に示す形状に限らず、様々な形状で形成することが可能である。例えば、張り出し部12が、筒部11に対して傾斜を有さず、垂直方向に延在するように形成されても良い。   The cylinder part 11 is formed in a cylindrical shape, for example. The overhanging portion 12 has a certain degree of inclination with respect to the cylindrical portion 11 and is formed in an annular shape, for example. Moreover, the bottom part 13 is formed in circular shape, for example. The cylinder part 11, the overhang | projection part 12, and the bottom part 13 which comprise the 1st member 10 are not restricted to the shape shown to Fig.4 (a), It is possible to form in various shapes. For example, the overhanging portion 12 may be formed so as not to be inclined with respect to the cylindrical portion 11 and to extend in the vertical direction.

底部13及び筒部11は、底部13側から、張り出し部12が一対の金属板32に当接するまで、一対の金属板32の貫通孔33に挿入される。   The bottom portion 13 and the cylinder portion 11 are inserted into the through holes 33 of the pair of metal plates 32 from the bottom portion 13 side until the protruding portion 12 contacts the pair of metal plates 32.

張り出し部12は、一対の金属板32の一方側に設けられた凹みの部分において、一対の金属板32の貫通孔33が形成される周囲の部分の表面と当接する。張り出し部12と一対の金属板32は、当接面15において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。   The overhanging portion 12 is in contact with the surface of the peripheral portion where the through-holes 33 of the pair of metal plates 32 are formed in the recessed portion provided on one side of the pair of metal plates 32. The overhanging portion 12 and the pair of metal plates 32 are bonded to each other at the contact surface 15 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet.

第二部材20は、図4(b)に示すように、筒部21と、筒部21の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部22と、筒部21の他端に連通して形成された底部23とを備えて、カップ状に形成される。そして、第二部材20は、底部23のほぼ中央に円形状の貫通孔24が形成される。貫通孔24は、ドリルなどの貫通孔加工工具により、第二部材20の底部23の板厚方向に貫通して形成される。貫通孔24は、第一部材10の貫通孔14と略同一の形状で形成される。尚、第二部材20に、貫通孔24は、形成されていなくても良い。   As shown in FIG. 4B, the second member 20 includes a tube portion 21, an overhang portion 22 formed to extend outward from an outer peripheral edge portion at one end of the tube portion 21, and a tube The bottom part 23 formed in communication with the other end of the part 21 is provided and formed in a cup shape. The second member 20 is formed with a circular through hole 24 at substantially the center of the bottom 23. The through hole 24 is formed by penetrating in the plate thickness direction of the bottom 23 of the second member 20 with a through hole machining tool such as a drill. The through hole 24 is formed in substantially the same shape as the through hole 14 of the first member 10. Note that the through hole 24 may not be formed in the second member 20.

第二部材20は、図3に示すように、一対の金属板32の第一部材10と相対する反対側(図3では図の下方側)に対向して配置される。また、第二部材20は、貫通孔24が第一部材10の貫通孔14と重なる位置となるように配置される。   As shown in FIG. 3, the second member 20 is disposed to face the opposite side (the lower side of the drawing in FIG. 3) of the pair of metal plates 32 facing the first member 10. The second member 20 is arranged so that the through hole 24 overlaps the through hole 14 of the first member 10.

筒部21は、例えば円筒状で形成される。張り出し部22は、筒部21に対してある程度の傾斜を有して、例えば円環状に形成される。また、底部23は、例えば円形状に形成される。第二部材20を構成する筒部21、張り出し部22、及び、底部23は、図4(a)に示す形状に限らず、様々な形状で形成することが可能である。例えば、張り出し部22が、筒部21に対して傾斜を有さず、垂直方向に延在するように形成されても良い。   The cylinder part 21 is formed in a cylindrical shape, for example. The overhanging portion 22 has a certain degree of inclination with respect to the cylindrical portion 21 and is formed in an annular shape, for example. Moreover, the bottom part 23 is formed in circular shape, for example. The cylinder part 21, the overhang part 22, and the bottom part 23 which comprise the 2nd member 20 are not restricted to the shape shown to Fig.4 (a), It is possible to form in various shapes. For example, the overhang portion 22 may be formed so as not to be inclined with respect to the tube portion 21 and to extend in the vertical direction.

底部23及び筒部21は、底部23側から、張り出し部22が一対の金属板32に当接し、底部23が第一部材の底部13と重なるまで、一対の金属板32の貫通孔33に挿入される。   The bottom portion 23 and the cylindrical portion 21 are inserted into the through holes 33 of the pair of metal plates 32 from the bottom portion 23 side until the protruding portion 22 contacts the pair of metal plates 32 and the bottom portion 23 overlaps the bottom portion 13 of the first member. Is done.

張り出し部22は、一対の金属板32の一方側に設けられた凹みの部分において、一対の金属板32の貫通孔33が形成される周囲の部分の表面と当接する。張り出し部22と一対の金属板32は、当接面25において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。   The overhanging portion 22 is in contact with the surface of the peripheral portion where the through-holes 33 of the pair of metal plates 32 are formed in the recessed portion provided on one side of the pair of metal plates 32. The projecting portion 22 and the pair of metal plates 32 are bonded to each other at the contact surface 25 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet.

第一部材10及び第二部材20は、筒部11及び筒部21の合計の長さが、発泡樹脂積層金属板30の厚さとほぼ同じになるように形成される。より詳細には、第一部材10及び第二部材20は、筒部11及び筒部21の合計の長さが、第一部材10の張り出し部12と一対の金属板32の一方が当接し、且つ、第二部材の張り出し部22と一対の金属板32の他方が当接した際に、第一部材10の底部13と第二部材20の底部23とが重ねられて当接するよう長さで形成される。   The first member 10 and the second member 20 are formed such that the total length of the cylindrical portion 11 and the cylindrical portion 21 is substantially the same as the thickness of the foamed resin laminated metal plate 30. More specifically, the first member 10 and the second member 20 have a total length of the cylindrical portion 11 and the cylindrical portion 21 such that one of the protruding portion 12 of the first member 10 and the pair of metal plates 32 abuts. And when the overhang | projection part 22 of the 2nd member and the other of a pair of metal plate 32 contact | abut, it is long enough so that the bottom part 13 of the 1st member 10 and the bottom part 23 of the 2nd member 20 may overlap and contact. It is formed.

この際、第一部材10と第二部材20は、発泡樹脂積層金属板30を挟み込むように押し当てられる。発泡樹脂積層金属板30が軟質材料であるため、図3に示すように、第一部材10と第二部材20が発泡樹脂積層金属板30を挟み込むように押し当てられた際に、貫通孔33の周囲の部分の表面である第一部材10の張り出し部12と一対の金属板32の当接面において、一対の金属板32がたわんで発泡樹脂層31側に入り込んでいる。また、貫通孔33の周囲の部分の表面である第二部材20の張り出し部22と一対の金属板32の当接面において、一対の金属板32がたわんで発泡樹脂層31側に入り込んでいる。   At this time, the first member 10 and the second member 20 are pressed so as to sandwich the foamed resin laminated metal plate 30. Since the foamed resin laminated metal plate 30 is a soft material, when the first member 10 and the second member 20 are pressed so as to sandwich the foamed resin laminated metal plate 30 as shown in FIG. The pair of metal plates 32 bend and enter the foamed resin layer 31 side at the contact surfaces of the projecting portion 12 of the first member 10 and the pair of metal plates 32, which are the surfaces of the surrounding portions. In addition, the pair of metal plates 32 bend and enter the foamed resin layer 31 side at the contact surfaces of the overhanging portion 22 of the second member 20 and the pair of metal plates 32 that are the surface of the portion around the through hole 33. .

第一部材10の底部13と第二部材20の底部23とは、重ねられる当接面において、接着されていても良い。接着は、接着シートあるいは接着剤を適用することができる。これにより、一対の当て板全体の強度が向上する。そのため、一対の当て板に締結具を締結する時に、更に高い軸力を得ることができる。   The bottom portion 13 of the first member 10 and the bottom portion 23 of the second member 20 may be bonded to each other on the contact surface to be overlapped. For adhesion, an adhesive sheet or an adhesive can be applied. Thereby, the intensity | strength of a whole pair of patch plate improves. Therefore, a higher axial force can be obtained when the fastener is fastened to the pair of contact plates.

このように、第二の実施形態に係る発泡樹脂積層金属板の構造体102によれば、一対の金属板32と発泡樹脂層31とを貫通する貫通孔33に筒部11、21及び底部13、23を挿入したカップ状の第一部材10及び第二部材20からなる一対の当て板を一対の金属板32の両側に配置している。ここで、第一部材10及び第二部材20の張り出し部12,22と一対の金属板32の当接面15,25を接着している。そして、第一部材10及び第二部材20の底部13,14が互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板30に対して締結具を直接締結せず、一対の金属板31に接着された第一部材10及び第二部材20を介して、発泡樹脂積層金属板30に対して締結具を間接的に締結することができる。   Thus, according to the structure 102 of the foamed resin laminated metal plate according to the second embodiment, the cylindrical portions 11, 21 and the bottom portion 13 are formed in the through holes 33 that penetrate the pair of metal plates 32 and the foamed resin layer 31. , 23 are disposed on both sides of the pair of metal plates 32, each of which includes a cup-shaped first member 10 and a second member 20. Here, the projecting portions 12 and 22 of the first member 10 and the second member 20 are bonded to the contact surfaces 15 and 25 of the pair of metal plates 32. And a fastener can be fastened in the position where the bottom parts 13 and 14 of the 1st member 10 and the 2nd member 20 mutually contact | abut and overlap. That is, the fastener is not directly fastened to the foamed resin laminated metal plate 30, and the first member 10 and the second member 20 bonded to the pair of metal plates 31 are used for the foamed resin laminated metal plate 30. The fastener can be indirectly tightened.

そのため、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材10及び第二部材20を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板32に接着された第一部材10及び第二部材20とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板32が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材10及び第二部材20がカップ状に形成されていることで、張り出し部12,22の一対の金属板32との当接面15,25における接触面積が増え、一対の金属板32にかかる荷重を低減することができる。そして、一対の金属板32に接着された第一部材10と第二部材20とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。   Therefore, since the foamed resin layer 31 is flexible, the first member 10 and the first member 10 bonded to the pair of metal plates 32 and the foamed resin laminated metal plate 30 that are difficult to fasten due to insufficient axial force of the fasteners. A high axial force can be obtained on the fastener by indirectly fastening the fastener via the two members 20. In addition, since the first member 10 and the second member 20 bonded to the pair of metal plates 32 are in contact with each other and overlap each other, the fastener is fastened. Therefore, the pair of metal plates 32 is thin. However, it is possible to secure an area for securing the axial force of the fastener. Furthermore, since the first member 10 and the second member 20 are formed in a cup shape, the contact areas on the contact surfaces 15 and 25 of the projecting portions 12 and 22 with the pair of metal plates 32 increase, and a pair of metals The load applied to the plate 32 can be reduced. And since it is the structure which fastens a fastener in the position where the 1st member 10 and the 2nd member 20 which were adhere | attached on a pair of metal plate 32 mutually contact and overlap, various fasteners from which a dimension differs are applied. be able to.

以上により、発泡樹脂積層金属板の構造体102は、締結が難しい発泡樹脂積層金属板30において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体102を提供することができる。   As described above, the foamed resin laminated metal plate structure 102 has a sufficient axial force when the fastener is fastened in the foamed resin laminated metal plate 30 that is difficult to fasten, and can easily fasten the fastener. . As a result, it is possible to provide a foamed resin laminated metal plate structure 102 that is light in weight while maintaining rigidity.

[第三の実施形態]
次に、本実施形態の発泡樹脂積層金属板の構造体に対して、締結具を締結した構造について、図5及び図6に基づいて説明する。図5は、第三の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。図6は、第三の実施形態に係る発泡樹脂積層金属板の構造体に被締結部材を締結した状態を示す断面図である。
[Third embodiment]
Next, the structure which fastened the fastener with respect to the structure of the foaming resin laminated metal plate of this embodiment is demonstrated based on FIG.5 and FIG.6. FIG. 5 is a cross-sectional view showing the structure of the foamed resin laminated metal plate according to the third embodiment. FIG. 6: is sectional drawing which shows the state which fastened the to-be-fastened member to the structure of the foamed resin laminated metal plate which concerns on 3rd embodiment.

まず、第三の実施形態に係る発泡樹脂積層金属板の構造体について、図5を用いて説明する。   First, the structure of the foamed resin laminated metal plate according to the third embodiment will be described with reference to FIG.

図5に示すように、第三の実施形態に係る発泡樹脂積層金属板の構造体103は、上述した第一の実施形態に係る発泡樹脂積層金属板の構造体101と、締結具であるボルト41を有する。尚、上述した第一の実施形態に係る発泡樹脂積層金属板の構造体101は例にすぎず、上述の第一の実施形態に係る発泡樹脂積層金属板の構造体102の他、本発明の発泡樹脂積層金属板の構造体の様々な実施形態を用いることができる。   As shown in FIG. 5, the structure 103 of the foamed resin laminated metal plate according to the third embodiment includes the structure 101 of the foamed resin laminated metal plate according to the first embodiment and a bolt that is a fastener. 41. The structure 101 of the foamed resin laminated metal plate according to the first embodiment described above is merely an example. In addition to the structure 102 of the foamed resin laminated metal plate according to the first embodiment described above, the structure 101 of the present invention is also included. Various embodiments of the structure of the foamed resin laminated metal plate can be used.

ボルト41は、第一部材10側から第一部材10の貫通孔14及び第二部材20の貫通孔24に挿入される。そして、ボルト41と第一部材10の底部13との接着面に接着剤又は接着シート等を用いることにより、ボルト41を第一部材10に固定して、発泡樹脂積層金属板の構造体103を形成する。   The bolt 41 is inserted into the through hole 14 of the first member 10 and the through hole 24 of the second member 20 from the first member 10 side. Then, by using an adhesive or an adhesive sheet on the bonding surface between the bolt 41 and the bottom portion 13 of the first member 10, the bolt 41 is fixed to the first member 10, and the structure 103 of the foamed resin laminated metal plate is formed. Form.

本実施形態では、ボルト41を締結具として用いたが、それに限らない。締結具は、かしめ締結ボルト、ピアスナット、ナット、クリップ付きスタッドボルト、リベット等を用いることができる。   In the present embodiment, the bolt 41 is used as a fastener, but the present invention is not limited thereto. As the fastener, a caulking fastening bolt, a pierce nut, a nut, a stud bolt with a clip, a rivet, or the like can be used.

次に、上述の第三の実施形態に係る発泡樹脂積層金属板の構造体103に対して、被締結部材を締結した状態について、図6を用いて説明する。   Next, a state in which a member to be fastened is fastened to the structure 103 of the foamed resin laminated metal plate according to the third embodiment will be described with reference to FIG.

図6に示すように、締結具40は、ボルト41及びナット42からなる。   As shown in FIG. 6, the fastener 40 includes a bolt 41 and a nut 42.

被締結部材50は、第三の実施形態に係る発泡樹脂積層金属板の構造体103の第二部材20側に配置される。また、被締結部材50は、例えば鋼材からなり、第一部材10の貫通孔14及び第二部材20の貫通孔24とほぼ同じ形状の貫通孔を備える。   The fastened member 50 is disposed on the second member 20 side of the structure 103 of the foamed resin laminated metal plate according to the third embodiment. Further, the fastened member 50 is made of, for example, a steel material, and includes through holes having substantially the same shape as the through hole 14 of the first member 10 and the through hole 24 of the second member 20.

被締結部材50は、貫通孔にボルト41が挿入され、ボルト41の先端側からナット42を螺合させることにより、発泡樹脂積層金属板の構造体103に対して締結される。これにより、発泡樹脂積層金属板30がどのような材料で形成されていても、締結具40を介して、発泡樹脂積層金属板30と被締結部材50とを締結することができる。   The fastened member 50 is fastened to the structure 103 of the foamed resin laminated metal plate by inserting the bolt 41 into the through hole and screwing the nut 42 from the front end side of the bolt 41. Thereby, the foamed resin laminated metal plate 30 and the fastened member 50 can be fastened via the fastener 40 regardless of the material of the foamed resin laminated metal plate 30.

このように、第三の実施形態に係る発泡樹脂積層金属板の構造体103によれば、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材10及び第二部材20を介して、締結具40を間接的に締結している。そのため、締結具40に高い軸力を得ることができる。   Thus, according to the structure 103 of the foamed resin laminated metal plate according to the third embodiment, since the foamed resin layer 31 is flexible, the axial force of the fastener cannot be sufficiently obtained and the fastening of the foamed resin laminated is difficult. The fastener 40 is indirectly fastened to the metal plate 30 via the first member 10 and the second member 20 bonded to the pair of metal plates 32. Therefore, a high axial force can be obtained at the fastener 40.

また、一対の金属板31に接着された第一部材10及び第二部材20とが互いに当接して重なる位置に、締結具40を締結する構造である。そのため、一対の金属板31が薄い場合であっても、締結具40の軸力を確保するための面積確保が可能となる。   In addition, the fastener 40 is fastened to a position where the first member 10 and the second member 20 bonded to the pair of metal plates 31 come into contact with each other and overlap each other. Therefore, even when the pair of metal plates 31 is thin, it is possible to secure an area for securing the axial force of the fastener 40.

更に、一対の金属板31に接着された第一部材10及び第二部材20とが互いに当接して重なる位置に、締結具40を締結する構造であり、一対の金属板が薄い場合であっても、締結具40の軸力を確保するための面積確保が可能となるため、様々な種類の締結具を容易に締結することができる。   Further, the first member 10 and the second member 20 bonded to the pair of metal plates 31 are configured to fasten the fasteners 40 at positions where they abut and overlap each other, and the pair of metal plates is thin. In addition, since the area for securing the axial force of the fastener 40 can be secured, various types of fasteners can be easily fastened.

以上により、発泡樹脂積層金属板の構造体103は、締結が難しい発泡樹脂積層金属板30において、締結具40を締結した時の軸力が十分にとれると共に、容易に締結具40を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体103を提供することができる。   As described above, the structure 103 of the foamed resin laminated metal plate is capable of sufficiently securing the axial force when the fastener 40 is fastened and easily fastened the fastener 40 in the foamed resin laminated metal plate 30 that is difficult to fasten. Can do. As a result, the structure 103 of the foamed resin laminated metal plate reduced in weight while maintaining rigidity can be provided.

[第四の実施形態に係る発泡樹脂積層金属板の構造体]
次に、第四の実施形態に係る発泡樹脂積層金属板の構造体について、図7に基づいて、説明する。図7は、第四の実施形態に係る発泡樹脂積層金属板の構造体を示す断面図である。
[Structure of foamed resin laminated metal plate according to fourth embodiment]
Next, the structure of the foamed resin laminated metal plate according to the fourth embodiment will be described with reference to FIG. FIG. 7 is a cross-sectional view showing a structure of a foamed resin laminated metal plate according to the fourth embodiment.

図7に示すように、発泡樹脂積層金属板の構造体104は、発泡樹脂が一対の金属板32の間に配置されて発泡樹脂層31が形成された発泡樹脂積層金属板30と、発泡樹脂積層金属板30の一対の金属板32と発泡樹脂層31とを貫通する貫通孔33と、貫通孔33と対向して一対の金属板32の一方側に配置されて一対の金属板32に当接する第一部材10と、を備えている。   As shown in FIG. 7, the foamed resin laminated metal plate structure 104 includes a foamed resin laminated metal plate 30 in which a foamed resin is disposed between a pair of metal plates 32 and a foamed resin layer 31 is formed. A through-hole 33 that penetrates the pair of metal plates 32 and the foamed resin layer 31 of the laminated metal plate 30, and is disposed on one side of the pair of metal plates 32 so as to face the through-holes 33, so A first member 10 in contact therewith.

一対の金属板32は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成される。また、一対の金属板32と発泡樹脂層31とは、接着剤により接着されてもよいし、加熱・加圧することで熱融着されても良い。発泡樹脂積層金属板30は、発泡樹脂層31を所定の発泡温度で発泡させて形成される。発泡樹脂積層金属板30は、例えば、厚み0.3mmのアルミ合金板である一対の金属板32と、発泡樹脂を積層して発泡させた厚み3.3〜4.2mmの発泡樹脂層31とで形成される。   The pair of metal plates 32 is formed of, for example, a steel plate, an aluminum alloy plate, industrial plastic, or a laminated plate thereof. Further, the pair of metal plates 32 and the foamed resin layer 31 may be bonded by an adhesive, or may be heat-sealed by heating and pressing. The foamed resin laminated metal plate 30 is formed by foaming the foamed resin layer 31 at a predetermined foaming temperature. The foamed resin laminated metal plate 30 includes, for example, a pair of metal plates 32 which are aluminum alloy plates having a thickness of 0.3 mm, and a foamed resin layer 31 having a thickness of 3.3 to 4.2 mm obtained by laminating and foaming the foamed resin. Formed with.

貫通孔33は、ドリルなどの貫通孔加工工具を用いて機械加工により、一対の金属板32及び発泡樹脂層31を貫通するように、例えば円形状に形成される。本実施形態において、貫通孔33は円形状に形成され、後述する第一部材10の円筒状の筒部11の径と略同じ大きさの径で形成される。尚、貫通孔33は、円形状に形成される必要はなく、後述する第一部材10の筒部11と略同じ形状で形成されればよい。   The through-hole 33 is formed in, for example, a circular shape so as to penetrate the pair of metal plates 32 and the foamed resin layer 31 by machining using a through-hole machining tool such as a drill. In the present embodiment, the through-hole 33 is formed in a circular shape and has a diameter that is substantially the same as the diameter of the cylindrical tube portion 11 of the first member 10 described later. The through-hole 33 does not need to be formed in a circular shape, and may be formed in substantially the same shape as a cylindrical portion 11 of the first member 10 described later.

一対の金属板32は、後述する第一部材10が挿入される一方側の金属板が、貫通孔33が形成される周囲の部分の表面がその他の部分の表面より凹んで形成されることが好ましい。貫通孔33が形成される周囲の部分とは、後述する第一部材10が当接する部分に相当する。また、その他の部分とは、貫通孔33が形成される周囲の部分の近傍であって、貫通孔33が形成される周囲の部分以外の部分に相当する。   The pair of metal plates 32 may be formed such that the surface of the peripheral portion where the through-hole 33 is formed is recessed from the surface of the other portion, with one side metal plate into which the first member 10 described later is inserted. preferable. The peripheral portion where the through-hole 33 is formed corresponds to a portion where a first member 10 described later comes into contact. Further, the other portion is in the vicinity of the peripheral portion where the through hole 33 is formed, and corresponds to a portion other than the peripheral portion where the through hole 33 is formed.

ここで、貫通孔33が形成される周囲の部分は、後述する第一部材10が一対の金属板32の一方側に当接して接着された際に、第一部材10が一対の金属板32のその他の部分の表面より内側に配置される程度に凹んで形成されることが好ましい。即ち、貫通孔33が形成される周囲の部分は、後述する第一部材10の張り出し部12の厚みと略同じ厚さの凹みが形成されることが好ましい。   Here, the peripheral portion where the through hole 33 is formed is such that when the first member 10 described later is bonded to one side of the pair of metal plates 32, the first member 10 is paired with the pair of metal plates 32. It is preferable to be formed so as to be recessed so as to be disposed inside the surface of the other part. That is, it is preferable that a recess having substantially the same thickness as the thickness of an overhanging portion 12 of the first member 10 described later is formed in the peripheral portion where the through hole 33 is formed.

貫通孔33が形成される周囲の部分において一対の金属板32に形成される凹みは、後述する第一部材10を貫通孔33に挿入する前に、加熱・加圧されることで形成される。   Indentations formed in the pair of metal plates 32 in the peripheral portion where the through hole 33 is formed are formed by heating and pressurizing before inserting the first member 10 described later into the through hole 33. .

この凹みにより、第一部材10が一対の金属板32の表面から出っ張らないため、発泡樹脂積層金属板の構造体104の設置場所の関係で、発泡樹脂積層金属板の構造体104の板厚方向の厚みに制限がある場合にも適用することができる。   Since the first member 10 does not protrude from the surface of the pair of metal plates 32 due to the dents, the thickness direction of the structure 104 of the foamed resin laminated metal plate depends on the installation location of the structure 104 of the foamed resin laminated metal plate. It can also be applied when there is a limit to the thickness of the film.

また、一対の金属板32の貫通孔33に第一部材10を挿入する際に、貫通孔33が形成される周囲の部分の表面に形成された凹みがガイドの役割をし、一対の金属板32の貫通孔33に第一部材10が収まりやすくなる。   Moreover, when inserting the 1st member 10 in the through-hole 33 of a pair of metal plate 32, the dent formed in the surface of the surrounding part in which the through-hole 33 is formed plays the role of a guide, and a pair of metal plate The first member 10 can easily be accommodated in the 32 through holes 33.

第一部材10は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成され、一対の金属板32よりも剛性の高い部材で形成されることが好ましい。また、第一部材10は、一対の金属板32よりも厚く形成しても良い。   The first member 10 is preferably formed of, for example, a steel plate, an aluminum alloy plate, an industrial plastic, or a laminated plate thereof, and a member having higher rigidity than the pair of metal plates 32. Further, the first member 10 may be formed thicker than the pair of metal plates 32.

第一部材10は、第一の実施形態の第一部材10を示す図2(a)と同様に、筒部11と、筒部11の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部12と、筒部11の他端に連通して形成された底部13とを備えて、カップ状に形成される。そして、第一部材10は、底部13のほぼ中央に円形状の貫通孔14が形成される。貫通孔14は、ドリルなどの貫通孔加工工具により、第一部材10の底部13の板厚方向に貫通して形成される。尚、第一部材10に、貫通孔14は、形成されていなくても良い。   The first member 10 extends outwardly from the cylindrical portion 11 and the outer peripheral edge of one end of the cylindrical portion 11 in the same manner as FIG. 2A showing the first member 10 of the first embodiment. The projecting portion 12 formed in this manner and the bottom portion 13 formed in communication with the other end of the cylindrical portion 11 are formed into a cup shape. In the first member 10, a circular through hole 14 is formed substantially at the center of the bottom portion 13. The through hole 14 is formed by penetrating in the plate thickness direction of the bottom portion 13 of the first member 10 with a through hole machining tool such as a drill. In addition, the through hole 14 does not need to be formed in the first member 10.

第一部材10は、図7に示すように、一対の金属板32の一方側(図7では図の上方側)に対向して配置される。   As shown in FIG. 7, the first member 10 is disposed to face one side of the pair of metal plates 32 (upper side in the drawing in FIG. 7).

筒部11は、例えば円筒状で形成される。張り出し部12は、筒部11に対してある程度の傾斜を有して、例えば円環状に形成される。また、底部13は、例えば円形状に形成される。第一部材10を構成する筒部11、張り出し部12、及び、底部13は、図2(a)に示す形状に限らず、様々な形状で形成することが可能である。例えば、張り出し部12が、筒部11に対して傾斜を有さず、垂直方向に延在するように形成されても良い。   The cylinder part 11 is formed in a cylindrical shape, for example. The overhanging portion 12 has a certain degree of inclination with respect to the cylindrical portion 11 and is formed in an annular shape, for example. Moreover, the bottom part 13 is formed in circular shape, for example. The cylinder part 11, the overhang | projection part 12, and the bottom part 13 which comprise the 1st member 10 are not restricted to the shape shown to Fig.2 (a), It is possible to form in various shapes. For example, the overhanging portion 12 may be formed so as not to be inclined with respect to the cylindrical portion 11 and to extend in the vertical direction.

底部13及び筒部11は、一対の金属板32の一方側に対して、底部13側から挿入され、張り出し部12が一対の金属板32に当接して、底部13が一対の金属板32の他方側に至るまで、一対の金属板32の貫通孔33に挿入される。   The bottom portion 13 and the cylindrical portion 11 are inserted from the bottom portion 13 side with respect to one side of the pair of metal plates 32, the overhanging portion 12 abuts against the pair of metal plates 32, and the bottom portion 13 of the pair of metal plates 32. Inserted into the through holes 33 of the pair of metal plates 32 until reaching the other side.

張り出し部12は、一対の金属板32の一方側に設けられた凹みの部分において、一対の金属板32の貫通孔33が形成される周囲の部分の表面と当接する。張り出し部12と一対の金属板32は、当接面15において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。   The overhanging portion 12 is in contact with the surface of the peripheral portion where the through-holes 33 of the pair of metal plates 32 are formed in the recessed portion provided on one side of the pair of metal plates 32. The overhanging portion 12 and the pair of metal plates 32 are bonded to each other at the contact surface 15 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet.

第一部材10は、筒部11の長さが、発泡樹脂積層金属板30の厚さとほぼ同じになるように形成される。より詳細には、第一部材10は、筒部11の長さが、第一部材10の張り出し部12と一対の金属板32の一方が当接した際に、第一部材10の底部13が一対の金属板32の他方側の表面と同じ位置に配置される長さで形成される。   The first member 10 is formed such that the length of the cylindrical portion 11 is substantially the same as the thickness of the foamed resin laminated metal plate 30. More specifically, the first member 10 has a length of the cylindrical portion 11 such that when the protruding portion 12 of the first member 10 and one of the pair of metal plates 32 abut, the bottom portion 13 of the first member 10 It is formed with a length arranged at the same position as the surface of the other side of the pair of metal plates 32.

この際、第一部材10は、発泡樹脂積層金属板30に押し当てられる。発泡樹脂積層金属板30が軟質材料であるため、図7に示すように、第一部材10が発泡樹脂積層金属板30に押し当てられた際に、貫通孔33の周囲の部分の表面である第一部材10の張り出し部12と一対の金属板32の当接面において、一対の金属板32がたわんで発泡樹脂層31側に入り込んでいる。   At this time, the first member 10 is pressed against the foamed resin laminated metal plate 30. Since the foamed resin laminated metal plate 30 is a soft material, as shown in FIG. 7, when the first member 10 is pressed against the foamed resin laminated metal plate 30, it is the surface of the portion around the through-hole 33. The pair of metal plates 32 bend and enter the foamed resin layer 31 side at the contact surface between the protruding portion 12 of the first member 10 and the pair of metal plates 32.

このように、第四の実施形態に係る発泡樹脂積層金属板の構造体104によれば、一対の金属板32と発泡樹脂層31とを貫通する貫通孔33にカップ状の第一部材10の筒部11及び底部13を一対の金属板32の一方側から他方側まで挿入している。ここで、第一部材10の張り出し部12と一対の金属板32の当接面15を接着している。そして、第一部材10の底部13に締結具を締結することができる。即ち、発泡樹脂積層金属板30に対して締結具を直接締結せず、一対の金属板32に接着された第一部材10を介して、発泡樹脂積層金属板30に対して締結具を間接的に締結することができる。   Thus, according to the structure 104 of the foamed resin laminated metal plate according to the fourth embodiment, the cup-shaped first member 10 is inserted into the through-hole 33 that penetrates the pair of metal plates 32 and the foamed resin layer 31. The cylindrical portion 11 and the bottom portion 13 are inserted from one side of the pair of metal plates 32 to the other side. Here, the projecting portion 12 of the first member 10 and the contact surface 15 of the pair of metal plates 32 are bonded. Then, a fastener can be fastened to the bottom 13 of the first member 10. That is, the fastener is not directly fastened to the foamed resin laminated metal plate 30, but the fastener is indirectly attached to the foamed resin laminated metal plate 30 via the first member 10 bonded to the pair of metal plates 32. Can be fastened.

そのため、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材10を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板32に接着された第一部材10に、締結具を締結する構造であるため、一対の金属板32が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。更に、第一部材10がカップ状に形成されていることで、張り出し部12の一対の金属板32との接触面積が増え、一対の金属板32にかかる荷重を低減することができる。そして、一対の金属板32に接着された第一部材10に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。   Therefore, since the foamed resin layer 31 is flexible, the axial force of the fastener is not sufficient, and the foamed resin laminated metal plate 30 that is difficult to fasten is interposed through the first member 10 bonded to the pair of metal plates 32. Thus, a high axial force can be obtained on the fastener by indirectly fastening the fastener. Moreover, since it is a structure which fastens a fastener to the 1st member 10 adhere | attached on a pair of metal plate 32, even if a pair of metal plate 32 is thin, it is for securing the axial force of a fastener. The area can be secured. Furthermore, since the first member 10 is formed in a cup shape, the contact area between the protruding portion 12 and the pair of metal plates 32 is increased, and the load applied to the pair of metal plates 32 can be reduced. And since it is the structure which fastens a fastener to the 1st member 10 adhere | attached on a pair of metal plate 32, various fasteners from which a dimension differs can be applied.

以上により、締結が難しい発泡樹脂積層金属板30において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体104を提供することができる。   As described above, in the foamed resin laminated metal plate 30 that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, it is possible to provide a foamed resin laminated metal plate structure 104 that is lightweight while maintaining rigidity.

[第五の実施形態に係る発泡樹脂積層金属板の構造体]
次に、第五の実施形態に係る発泡樹脂積層金属板の構造体について、図8〜12に基づいて、説明する。図8は、第五の実施形態に係る発泡樹脂積層金属板の構造体の一部を示す断面斜視図である。図9は、第五の実施形態に係る発泡樹脂積層金属板の構造体の第一部材を示す上面図である。図10は、第五の実施形態の変形例に係る発泡樹脂積層金属板の構造体の一部を示す断面斜視図である。図11は、第五の実施形態に係る発泡樹脂積層金属板の構造体の第二部材を示す下面図である。図12は、第五の実施形態に係る発泡樹脂積層金属板の構造体の全体の一例を示す上面図である。
[Structure of foamed resin laminated metal plate according to fifth embodiment]
Next, the structure of the foamed resin laminated metal plate according to the fifth embodiment will be described with reference to FIGS. FIG. 8 is a cross-sectional perspective view showing a part of the structure of the foamed resin laminated metal plate according to the fifth embodiment. FIG. 9 is a top view showing the first member of the structure of the foamed resin laminated metal plate according to the fifth embodiment. FIG. 10 is a cross-sectional perspective view showing a part of a structure of a foamed resin laminated metal plate according to a modification of the fifth embodiment. FIG. 11: is a bottom view which shows the 2nd member of the structure of the foaming resin laminated metal plate which concerns on 5th embodiment. FIG. 12 is a top view showing an example of the entire structure of the foamed resin laminated metal plate according to the fifth embodiment.

まず、第五の実施形態に係る発泡樹脂積層金属板の構造体105の一例について、図8及び図9に基づいて説明する。ここで、図9に示すX−Xは、図8の断面を示す線である。   First, an example of the structure 105 of the foamed resin laminated metal plate according to the fifth embodiment will be described with reference to FIGS. Here, XX shown in FIG. 9 is a line showing the cross section of FIG.

図8及び図9に示すように、発泡樹脂積層金属板の構造体105は、発泡樹脂が一対の金属板32の間に配置されて発泡樹脂層31が形成された発泡樹脂積層金属板30と、発泡樹脂積層金属板30の一対の金属板32と発泡樹脂層31とを貫通する複数の貫通孔33と、複数の貫通孔33と対向して一対の金属板32の一方側に配置されて一対の金属板32に当接する第一部材60と、を備えている。   As shown in FIGS. 8 and 9, the foamed resin laminated metal plate structure 105 includes a foamed resin laminated metal plate 30 in which a foamed resin layer 31 is formed by placing a foamed resin between a pair of metal plates 32. A plurality of through holes 33 penetrating the pair of metal plates 32 and the foamed resin layer 31 of the foamed resin laminated metal plate 30, and disposed on one side of the pair of metal plates 32 so as to face the plurality of through holes 33. And a first member 60 that contacts the pair of metal plates 32.

一対の金属板32は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで形成される。また、一対の金属板32と発泡樹脂層31とは、接着剤により接着されてもよいし、加熱・加圧することで熱融着されても良い。発泡樹脂積層金属板30は、発泡樹脂層31を所定の発泡温度で発泡させて形成される。発泡樹脂積層金属板30は、例えば、厚み0.3mmのアルミ合金板である一対の金属板32と、発泡樹脂を積層して発泡させた厚み3.3〜4.2mmの発泡樹脂層31とで形成される。   The pair of metal plates 32 is formed of, for example, a steel plate, an aluminum alloy plate, industrial plastic, or a laminated plate thereof. Further, the pair of metal plates 32 and the foamed resin layer 31 may be bonded by an adhesive, or may be heat-sealed by heating and pressing. The foamed resin laminated metal plate 30 is formed by foaming the foamed resin layer 31 at a predetermined foaming temperature. The foamed resin laminated metal plate 30 includes, for example, a pair of metal plates 32 which are aluminum alloy plates having a thickness of 0.3 mm, and a foamed resin layer 31 having a thickness of 3.3 to 4.2 mm obtained by laminating and foaming the foamed resin. Formed with.

貫通孔33は、ドリルなどの貫通孔加工工具を用いて機械加工により、一対の金属板32及び発泡樹脂層31を貫通するように、例えば円形状に形成される。本実施形態において、貫通孔33は円形状に形成され、後述する第一部材60の凹部61の筒部62の径と略同じ大きさの径で形成される。尚、貫通孔33は、円形状に形成される必要はなく、後述する第一部材60の筒部62と略同じ形状で形成されればよい。   The through-hole 33 is formed in, for example, a circular shape so as to penetrate the pair of metal plates 32 and the foamed resin layer 31 by machining using a through-hole machining tool such as a drill. In the present embodiment, the through-hole 33 is formed in a circular shape and has a diameter that is substantially the same as the diameter of the cylindrical portion 62 of the concave portion 61 of the first member 60 described later. The through-hole 33 does not need to be formed in a circular shape, and may be formed in substantially the same shape as a cylindrical portion 62 of the first member 60 described later.

一対の金属板32は、後述する第一部材60の板状部材65と当接する部分が、第一部材60が一対の金属板32の一方側に当接して接着された際に、第一部材60が一対の金属板32のその他の部分の表面より内側に配置される程度に凹んで形成されることが好ましい。即ち、一対の金属板32の板状部材65と当接する部分には、第一部材60の板状部材65の厚みと略同じ厚さの凹みが形成されることが好ましい。   The pair of metal plates 32 is a first member when a portion of the first member 60 which will be described later contacts a plate-like member 65 is bonded to the first member 60 in contact with one side of the pair of metal plates 32. It is preferable that the recess 60 is formed so as to be disposed inside the surface of the other part of the pair of metal plates 32. That is, it is preferable that a recess having substantially the same thickness as the thickness of the plate-like member 65 of the first member 60 is formed in the portion of the pair of metal plates 32 that contacts the plate-like member 65.

一対の金属板32の板状部材65と当接する部分に形成される凹みは、後述する第一部材60を複数の貫通孔33に挿入する前に、加熱・加圧されることで形成される。   The dent formed in the portion of the pair of metal plates 32 that contacts the plate-like member 65 is formed by heating and pressurizing before inserting the first member 60 described later into the plurality of through holes 33. .

この凹みにより、第一部材60が一対の金属板32の表面から出っ張らないため、発泡樹脂積層金属板の構造体105の設置場所の関係で、発泡樹脂積層金属板の構造体105の板厚方向の厚みに制限がある場合にも適用することができる。   Since the first member 60 does not protrude from the surface of the pair of metal plates 32 due to this recess, the thickness direction of the structure 105 of the foamed resin laminated metal plate is related to the installation location of the structure 105 of the foamed resin laminated metal plate. It can also be applied when there is a limit to the thickness of the film.

また、一対の金属板32の複数の貫通孔33に第一部材60の凹部61を挿入する際に、一対の金属板32の板状部材65と当接する部分の表面に形成された凹みがガイドの役割をし、一対の金属板32の貫通孔33に第一部材60が収まりやすくなる。   Moreover, when inserting the recessed part 61 of the 1st member 60 in the some through-hole 33 of a pair of metal plate 32, the dent formed in the surface of the part contact | abutted with the plate-shaped member 65 of a pair of metal plate 32 is a guide. Thus, the first member 60 is easily accommodated in the through holes 33 of the pair of metal plates 32.

第一部材60は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで略矩形に形成され、一対の金属板32よりも剛性の高い部材で形成されることが好ましい。また、第一部材60は、一対の金属板32よりも厚く形成しても良い。   For example, the first member 60 is preferably formed of a steel plate, an aluminum alloy plate, an industrial plastic, or a laminated plate thereof in a substantially rectangular shape, and is formed of a member having higher rigidity than the pair of metal plates 32. Further, the first member 60 may be formed thicker than the pair of metal plates 32.

第一部材60は、図8及び図9に示すように、板状部材65と、板状部材65の複数の貫通孔33に対向する位置に配置された複数のカップ状の凹部61と、板状部材65と一体に設けられた屈曲部67と、を備える。凹部61は、一端が板状部材65と連通して形成された筒部62と、筒部62の他端に連通して形成された底部63とを備えて、カップ状に形成される。そして、第一部材60は、底部63のほぼ中央に円形状の貫通孔64が形成される。貫通孔64は、ドリルなどの貫通孔加工工具により、第一部材60の底部63の板厚方向に貫通して形成される。尚、第一部材60に、貫通孔64は、形成されていなくても良い。   As shown in FIGS. 8 and 9, the first member 60 includes a plate-like member 65, a plurality of cup-shaped recesses 61 disposed at positions facing the plurality of through holes 33 of the plate-like member 65, and a plate And a bent portion 67 provided integrally with the member 65. The recess 61 is formed in a cup shape with a cylindrical portion 62 formed at one end communicating with the plate-like member 65 and a bottom 63 formed communicating with the other end of the cylindrical portion 62. The first member 60 is formed with a circular through hole 64 at substantially the center of the bottom 63. The through hole 64 is formed by penetrating in the plate thickness direction of the bottom 63 of the first member 60 by a through hole machining tool such as a drill. The first member 60 may not have the through hole 64 formed therein.

第一部材60は、図8に示すように、一対の金属板32の一方側(図8では図の上方側)に対向して配置される。   As shown in FIG. 8, the first member 60 is disposed to face one side of the pair of metal plates 32 (upper side in the drawing in FIG. 8).

凹部61の筒部62は、例えばテーパ状で形成される。また、凹部61の底部63は、例えば円形状に形成される。第一部材60の凹部42を構成する筒部62及び底部63は、図8に示す形状に限らず、様々な形状で形成することが可能である。例えば、凹部61の筒部62が、円筒状で形成されても良い。   The cylindrical part 62 of the recessed part 61 is formed in a taper shape, for example. The bottom 63 of the recess 61 is formed in a circular shape, for example. The cylinder part 62 and the bottom part 63 which comprise the recessed part 42 of the 1st member 60 are not restricted to the shape shown in FIG. 8, It is possible to form in various shapes. For example, the cylindrical part 62 of the recessed part 61 may be formed in a cylindrical shape.

第一部材60の複数の凹部61は、一対の金属板32の一方側に対して、底部63側から挿入され、板状部材65が一対の金属板32に当接して、底部63が一対の金属板32の他方側に至るまで、一対の金属板32の複数の貫通孔33に挿入される。   The plurality of recesses 61 of the first member 60 are inserted from the bottom 63 side with respect to one side of the pair of metal plates 32, the plate-like member 65 is in contact with the pair of metal plates 32, and the bottom 63 is a pair of metal plates 32. The metal plate 32 is inserted into the plurality of through holes 33 of the pair of metal plates 32 until reaching the other side of the metal plate 32.

板状部材65は、一対の金属板32の一方側に設けられた凹みの部分において、一対の金属板32の表面と当接する。板状部材65と一対の金属板32は、当接面66において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。   The plate-like member 65 is in contact with the surface of the pair of metal plates 32 at a recessed portion provided on one side of the pair of metal plates 32. The plate member 65 and the pair of metal plates 32 are bonded to each other at the contact surface 66 by an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet.

屈曲部67は、板状部材65と一体に設けられ、板状部材65の縁部から発泡樹脂積層金属板30の端面34に沿って屈曲するように形成される。尚、屈曲部67は備えていなくても良い。   The bent portion 67 is provided integrally with the plate-like member 65 and is formed so as to be bent along the end surface 34 of the foamed resin laminated metal plate 30 from the edge portion of the plate-like member 65. The bent portion 67 may not be provided.

第一部材60の凹部61は、筒部62の長さが、発泡樹脂積層金属板30の厚さとほぼ同じになるように形成される。より詳細には、第一部材60の凹部61は、筒部62の長さが、第一部材60の板状部材65と一対の金属板32の一方が当接した際に、第一部材60の底部63が一対の金属板32の他方側の表面と同じ位置に配置される長さで形成される。   The concave portion 61 of the first member 60 is formed so that the length of the cylindrical portion 62 is substantially the same as the thickness of the foamed resin laminated metal plate 30. More specifically, the recess 61 of the first member 60 has a length of the cylindrical portion 62 when the plate-like member 65 of the first member 60 abuts one of the pair of metal plates 32. The bottom 63 is formed in such a length that it is disposed at the same position as the other surface of the pair of metal plates 32.

この際、第一部材60は、発泡樹脂積層金属板30に押し当てられる。発泡樹脂積層金属板30が軟質材料であるため、図8に示すように、第一部材60が発泡樹脂積層金属板30に押し当てられた際に、第一部材10の凹部61と一対の金属板32の当接面において、一対の金属板32がたわんで発泡樹脂層31側に入り込んでいる。   At this time, the first member 60 is pressed against the foamed resin laminated metal plate 30. Since the foamed resin laminated metal plate 30 is a soft material, as shown in FIG. 8, when the first member 60 is pressed against the foamed resin laminated metal plate 30, the concave portion 61 of the first member 10 and a pair of metals On the contact surface of the plate 32, the pair of metal plates 32 bend and enter the foamed resin layer 31 side.

次に、上述した第五の実施形態に係る発泡樹脂積層金属板の構造体105の変形例である発泡樹脂積層金属板の構造体106について、図10及び図11に基づいて説明する。ここで、図11に示すX−Xは、図10の断面を示す線である。   Next, a foamed resin laminated metal sheet structure 106, which is a modification of the foamed resin laminated metal sheet structure 105 according to the fifth embodiment, will be described with reference to FIGS. Here, XX shown in FIG. 11 is a line showing the cross section of FIG.

図10及び図11に示すように、発泡樹脂積層金属板の構造体106は、発泡樹脂が一対の金属板32の間に配置されて発泡樹脂層31が形成された発泡樹脂積層金属板30と、発泡樹脂積層金属板30の一対の金属板32と発泡樹脂層31とを貫通する複数の貫通孔33と、複数の貫通孔33と対向して一対の金属板32の一方側に配置されて一対の金属板32に当接する第一部材60と、一対の金属板32の他方側に配置されて一対の金属板32に当接する第二部材70と、を備えている。ここで、図10及び図11に示す発泡樹脂積層金属板の構造体106と上述した第五の実施形態に係る発泡樹脂積層金属板の構造体105とは、第二部材70及び第二部材70に関連する部分が異なる。以下では、図10及び図11に示す発泡樹脂積層金属板の構造体106と上述した第五の実施形態に係る発泡樹脂積層金属板の構造体105とで異なる部分についてのみ説明する。   As shown in FIGS. 10 and 11, the foamed resin laminated metal plate structure 106 includes a foamed resin laminated metal plate 30 in which the foamed resin is disposed between a pair of metal plates 32 and the foamed resin layer 31 is formed. A plurality of through holes 33 penetrating the pair of metal plates 32 and the foamed resin layer 31 of the foamed resin laminated metal plate 30, and disposed on one side of the pair of metal plates 32 so as to face the plurality of through holes 33. A first member 60 that contacts the pair of metal plates 32 and a second member 70 that is disposed on the other side of the pair of metal plates 32 and contacts the pair of metal plates 32 are provided. Here, the structure 106 of the foamed resin laminated metal plate shown in FIGS. 10 and 11 and the structure 105 of the foamed resin laminated metal plate according to the fifth embodiment described above are the second member 70 and the second member 70. The parts related to are different. Hereinafter, only the difference between the structure 106 of the foamed resin laminated metal plate shown in FIGS. 10 and 11 and the structure 105 of the foamed resin laminated metal plate according to the fifth embodiment will be described.

第二部材70は、例えば、鋼板、アルミ合金板、工業用プラスチックまたはそれらの積層板などで板状に形成され、一対の金属板32よりも剛性の高い部材で形成されることが好ましい。また、第二部材70は、一対の金属板32よりも厚く形成しても良い。   The second member 70 is preferably formed of a steel plate, an aluminum alloy plate, an industrial plastic, or a laminated plate thereof in a plate shape, and is formed of a member having higher rigidity than the pair of metal plates 32. Further, the second member 70 may be formed thicker than the pair of metal plates 32.

第二部材70は、図10に示すように、一対の金属板32の第一部材60と相対する反対側(図10では図の下方側)に対向して配置される。また、第二部材70には、図11に示すように、貫通孔71が設けられる。貫通孔71は、発泡樹脂積層金属板30に形成された複数の貫通孔33に対向する位置となり、且つ、第一部材60の貫通孔64と重なる位置となるように配置される。   As shown in FIG. 10, the second member 70 is disposed to face the opposite side (the lower side of the drawing in FIG. 10) of the pair of metal plates 32 facing the first member 60. The second member 70 is provided with a through hole 71 as shown in FIG. The through-hole 71 is disposed so as to face the plurality of through-holes 33 formed in the foamed resin laminated metal plate 30 and to overlap with the through-hole 64 of the first member 60.

そして、一対の金属板32の他方側は、後述する第二部材70が当接する部分の表面がその他の部分の表面より凹んで形成されることが好ましい。ここで、第二部材70が当接する部分は、第二部材70が一対の金属板32の他方側に当接して接着された際に、第二部材70が一対の金属板32の他方側のその他の部分の表面より内側に配置される程度に凹んで形成されることが好ましい。即ち、一対の金属板32の他方側の第二部材70が当接する部分は、第二部材70の厚みと略同じ厚さの凹みが形成されることが好ましい。   And it is preferable that the other side of a pair of metal plate 32 is formed so that the surface of the part which the 2nd member 70 mentioned later contacts is recessed from the surface of another part. Here, when the second member 70 is in contact with and bonded to the other side of the pair of metal plates 32, the second member 70 is on the other side of the pair of metal plates 32. It is preferable to be formed so as to be recessed so as to be disposed inside the surface of the other part. That is, it is preferable that a recess having substantially the same thickness as the thickness of the second member 70 is formed in a portion where the second member 70 on the other side of the pair of metal plates 32 contacts.

第二部材70が当接する部分において一対の金属板32の他方側に形成される凹みは、第二部材70を一対の金属板32の他方側に当接させる前に、加熱・加圧されることで形成される。   The recess formed on the other side of the pair of metal plates 32 at the portion where the second member 70 abuts is heated and pressurized before the second member 70 abuts on the other side of the pair of metal plates 32. Is formed.

この凹みにより、第二部材70が一対の金属板32の表面から出っ張らないため、発泡樹脂積層金属板の構造体106の設置場所の関係で、発泡樹脂積層金属板の構造体106の板厚方向の厚みに制限がある場合にも適用することができる。   Since the second member 70 does not protrude from the surface of the pair of metal plates 32 due to this recess, the thickness direction of the structure 106 of the foamed resin laminated metal plate is related to the installation location of the structure 106 of the foamed resin laminated metal plate. It can also be applied when there is a limit to the thickness of the film.

また、一対の金属板32の他方側に第二部材70を当接させる際に、一対の金属板32の他方側の表面に形成された凹みがガイドの役割をし、一対の金属板32の他方側に第二部材70が収まりやすくなる。   In addition, when the second member 70 is brought into contact with the other side of the pair of metal plates 32, a recess formed on the other surface of the pair of metal plates 32 serves as a guide, and the pair of metal plates 32 The second member 70 is easily accommodated on the other side.

第二部材70は、一対の金属板32の第一部材60と相対する反対側に設けられた凹みの部分の表面と当接する。第二部材70と一対の金属板32は、当接面72において、接着剤または接着シートにより接着される。尚、接着は、接着剤や接着シートの他、様々な材料を用いることができる。また、第二部材70は、第一部材60の凹部61の底部63と重ねて配置される。   The second member 70 comes into contact with the surface of the recessed portion provided on the opposite side of the pair of metal plates 32 facing the first member 60. The second member 70 and the pair of metal plates 32 are bonded to each other at the contact surface 72 with an adhesive or an adhesive sheet. For the bonding, various materials can be used in addition to the adhesive and the adhesive sheet. The second member 70 is disposed so as to overlap the bottom 63 of the recess 61 of the first member 60.

ここで、第一部材60の凹部61は、筒部62の長さが、第一部材60の板状部材65と一対の金属板32の一方側が当接し、且つ、第二部材70と一対の金属板32の他方側が当接した際に、第一部材60の底部63と第二部材70とが重ねられて当接する長さで形成される。   Here, the concave portion 61 of the first member 60 is such that the length of the cylindrical portion 62 is such that the plate-like member 65 of the first member 60 is in contact with one side of the pair of metal plates 32 and the second member 70 is paired with the pair of metal plates 32. When the other side of the metal plate 32 abuts, the bottom 63 of the first member 60 and the second member 70 are overlapped to form a length that abuts.

この際、第一部材60と第二部材70は、発泡樹脂積層金属板30を挟み込むように押し当てられる。   At this time, the first member 60 and the second member 70 are pressed so as to sandwich the foamed resin laminated metal plate 30.

第一部材60の底部63と第二部材70とは、重ねられる当接面において、接着されていても良い。接着は、接着シートあるいは接着剤を適用することができる。これにより、発泡樹脂積層金属板の構造体106の全体の強度が向上する。そのため、第一部材60及び第二部材70に締結具を締結する時に、更に高い軸力を得ることができる。   The bottom 63 of the first member 60 and the second member 70 may be bonded to each other on the contact surface that is overlapped. For adhesion, an adhesive sheet or an adhesive can be applied. Thereby, the whole intensity | strength of the structure 106 of a foamed resin laminated metal plate improves. Therefore, when a fastener is fastened to the first member 60 and the second member 70, a higher axial force can be obtained.

上述した第五の実施形態に係る発泡樹脂積層金属板の構造体105(第五の実施形態の変形例である発泡樹脂積層金属板の構造体106を含む)の全体構成の一例について、図12に基づいて説明する。ここで、図12は、第五の実施形態に係る発泡樹脂積層金属板の構造体の全体の一例を示す上面図である。   FIG. 12 shows an example of the overall configuration of the foamed resin laminated metal plate structure 105 (including the foamed resin laminated metal plate structure 106 which is a modification of the fifth embodiment) according to the fifth embodiment described above. Based on Here, FIG. 12 is a top view showing an example of the entire structure of the foamed resin laminated metal plate according to the fifth embodiment.

図12に示すように、第五の実施形態に係る発泡樹脂積層金属板の構造体105は、略矩形の発泡樹脂積層金属板30と、発泡樹脂積層金属板30の四辺の周辺部に設置された複数の貫通孔33と、複数の貫通孔33と対向して一対の金属板32の一方側の四辺の周辺部に配置されて一対の金属板32の一方に当接する第一部材60と、を備えている。第五の実施形態の変形例に係る発泡樹脂積層金属板の構造体106は、更に、複数の貫通孔33と対向して一対の金属板32の他方側の四辺の周辺部に配置されて一対の金属板32の他方に当接する第二部材70と、を備えている。   As shown in FIG. 12, the foamed resin laminated metal plate structure 105 according to the fifth embodiment is installed in the substantially rectangular foamed resin laminated metal plate 30 and the peripheral portions of the four sides of the foamed resin laminated metal plate 30. A plurality of through-holes 33, a first member 60 that faces the plurality of through-holes 33 and is disposed in the periphery of one of the four sides of the pair of metal plates 32 and contacts one of the pair of metal plates 32; It has. The structure 106 of the foamed resin laminated metal plate according to the modification of the fifth embodiment is further disposed in the peripheral part of the other four sides of the pair of metal plates 32 so as to face the plurality of through holes 33. A second member 70 that abuts against the other metal plate 32.

図12の例では、複数の貫通孔33は、一辺3個ずつの合計12個設置されている。そして、第一部材60の凹部61も同様に、一辺3個ずつの合計12個設置されている。   In the example of FIG. 12, a plurality of through-holes 33 are installed in a total of twelve, three on each side. Similarly, a total of twelve recesses 61 of the first member 60 are arranged, three on each side.

また、第一部材60の屈曲部67は、板状部材65と一体に設けられ、板状部材65の周辺部から発泡樹脂積層金属板30の四辺の端面34に沿って屈曲するように形成される。   The bent portion 67 of the first member 60 is provided integrally with the plate-like member 65 and is formed so as to be bent from the peripheral portion of the plate-like member 65 along the four end surfaces 34 of the foamed resin laminated metal plate 30. The

このように、第五の実施形態に係る発泡樹脂積層金属板の構造体105によれば、一対の金属板32と発泡樹脂層31とを貫通する複数の貫通孔33に第一部材60の複数のカップ状の凹部61を一対の金属板32の一方側から他方側まで挿入している。ここで、第一部材60の板状部材65と一対の金属板32の当接面66を接着している。そして、第一部材60の複数の凹部61に締結具を締結することができる。即ち、発泡樹脂積層金属板30に対して締結具を直接締結せず、一対の金属板32に接着された第一部材60の複数の凹部61を介して、発泡樹脂積層金属板30に対して複数の締結具を間接的に締結することができる。   Thus, according to the structure 105 of the foamed resin laminated metal plate according to the fifth embodiment, the plurality of first members 60 are formed in the plurality of through holes 33 that penetrate the pair of metal plates 32 and the foamed resin layer 31. The cup-shaped recess 61 is inserted from one side of the pair of metal plates 32 to the other side. Here, the plate-like member 65 of the first member 60 and the contact surfaces 66 of the pair of metal plates 32 are bonded. A fastener can be fastened to the plurality of recesses 61 of the first member 60. That is, the fastener is not directly fastened to the foamed resin laminated metal plate 30, and the foamed resin laminated metal plate 30 is interposed via the plurality of recesses 61 of the first member 60 bonded to the pair of metal plates 32. A plurality of fasteners can be indirectly fastened.

そのため、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材60を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板32に接着された第一部材60に、締結具を締結する構造であるため、一対の金属板32が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。また、第一部材60が複数の凹部61と板状部材65とで形成されていることで、第一部材60と一対の金属板32との接触面積が板状部材65の面積と同じになり、接触面積が大きくとられることから、一対の金属板32にかかる荷重を大幅に低減することができ、発泡樹脂積層金属板30の強度を大幅に向上させることができる。そして、一対の金属板32に接着された第一部材60の凹部61に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。また、第一部材60が複数の凹部61と板状部材65とで形成されていることで、第一部材60に対して一度に複数の締結具を締結することができ、作業効率を向上させることができる。更に、第一部材60が発泡樹脂積層金属板30の端面34に沿って屈曲する屈曲部67を備えていることから、第一部材60の屈曲部67により発泡樹脂積層金属板30の端面をガードすることができ、発泡樹脂積層金属板30の構造体の強度を向上させることができる。また、屈曲部67がガイドの役割をして、第一部材60を発泡樹脂金属板30に組み付ける作業が容易になる。   Therefore, since the foamed resin layer 31 is flexible, the axial force of the fastener cannot be sufficiently obtained, and the foamed resin laminated metal plate 30 that is difficult to fasten is interposed through the first member 60 bonded to the pair of metal plates 32. Thus, a high axial force can be obtained on the fastener by indirectly fastening the fastener. Moreover, since it is a structure which fastens a fastener to the 1st member 60 adhere | attached on a pair of metal plate 32, even if a pair of metal plate 32 is thin, it is for securing the axial force of a fastener. The area can be secured. Further, since the first member 60 is formed by the plurality of concave portions 61 and the plate-like member 65, the contact area between the first member 60 and the pair of metal plates 32 becomes the same as the area of the plate-like member 65. Since the contact area is large, the load applied to the pair of metal plates 32 can be greatly reduced, and the strength of the foamed resin laminated metal plate 30 can be greatly improved. And since it is the structure which fastens a fastener to the recessed part 61 of the 1st member 60 adhere | attached on a pair of metal plate 32, various fasteners from which a dimension differs can be applied. Moreover, since the 1st member 60 is formed with the some recessed part 61 and the plate-shaped member 65, a several fastener can be fastened at once with respect to the 1st member 60, and working efficiency is improved. be able to. Furthermore, since the first member 60 includes a bent portion 67 that bends along the end surface 34 of the foamed resin laminated metal plate 30, the end surface of the foamed resin laminated metal plate 30 is guarded by the bent portion 67 of the first member 60. The strength of the structure of the foamed resin laminated metal plate 30 can be improved. Further, the bending portion 67 serves as a guide, and the work of assembling the first member 60 to the foamed resin metal plate 30 is facilitated.

同様に、第五の実施形態の変形例に係る発泡樹脂積層金属板の構造体106によれば、一対の金属板32と発泡樹脂層31とを貫通する複数の貫通孔33に第一部材60の複数のカップ状の凹部61と平板状の第二部材70とを一対の金属板32の両側に配置している。ここで、第一部材60の板状部材65と一対の金属板32の当接面及び第二部材70と一対の金属板32との当接面66,52を接着している。そして、第一部材60の底部63と第二部材70とが互いに当接して重なる位置に締結具を締結することができる。即ち、発泡樹脂積層金属板30に対して締結具を直接締結せず、一対の金属板32に接着された第一部材60及び第二部材70を介して、発泡樹脂積層金属板30に対して締結具を間接的に締結することができる。   Similarly, according to the foamed resin laminated metal plate structure 106 according to the modification of the fifth embodiment, the first member 60 is formed in the plurality of through holes 33 that penetrate the pair of metal plates 32 and the foamed resin layer 31. The plurality of cup-shaped recesses 61 and the flat plate-like second member 70 are arranged on both sides of the pair of metal plates 32. Here, the contact surfaces of the plate-like member 65 of the first member 60 and the pair of metal plates 32 and the contact surfaces 66 and 52 of the second member 70 and the pair of metal plates 32 are bonded. Then, the fastener can be fastened at a position where the bottom 63 of the first member 60 and the second member 70 come into contact with each other and overlap each other. That is, the fastener is not directly fastened to the foamed resin laminated metal plate 30, and the first member 60 and the second member 70 bonded to the pair of metal plates 32 are attached to the foamed resin laminated metal plate 30. The fastener can be indirectly tightened.

そのため、発泡樹脂層31が柔軟なため、締結具の軸力が十分とれず、締結が難しかった発泡樹脂積層金属板30に対して、一対の金属板32に接着された第一部材60及び第二部材70を介して、締結具を間接的に締結することにより、締結具に高い軸力を得ることができる。また、一対の金属板32に接着された第一部材60と第二部材70とが互いに当接して重なる位置に、締結具を締結する構造であるため、一対の金属板32が薄い場合であっても、締結具の軸力を確保するための面積確保が可能となる。また、第一部材60が複数の凹部61と板状部材65とで形成されていることで、第一部材60と一対の金属板32との接触面積が板状部材65の面積と同じになり、接触面積が大きくとられることから、一対の金属板32にかかる荷重を大幅に低減することができ、発泡樹脂積層金属板30の強度を大幅に向上させることができる。そして、一対の金属板32に接着された第一部材60と第二部材70とが互いに当接して重なる位置に、締結具を締結する構造であるため、寸法が異なる様々な締結具を適用することができる。また、第一部材60が複数の凹部61と板状部材65とで形成されていることで、第一部材60に対して一度に複数の締結具を締結することができ、作業効率を向上させることができる。更に、第一部材60が発泡樹脂積層金属板30の端面34に沿って屈曲する屈曲部67を備えていることから、第一部材60の屈曲部67により発泡樹脂積層金属板30の端面をガードすることができ、発泡樹脂積層金属板30の構造体の強度を向上させることができる。また、屈曲部67がガイドの役割をして、第一部材60を発泡樹脂金属板30に組み付ける作業が容易になる。   Therefore, since the foamed resin layer 31 is flexible, the first member 60 and the first member 60 bonded to the pair of metal plates 32 and the foamed resin laminated metal plate 30 are difficult to fasten due to insufficient axial force of the fastener. By fastening the fastener indirectly through the two members 70, a high axial force can be obtained at the fastener. In addition, since the first member 60 and the second member 70 bonded to the pair of metal plates 32 are configured to fasten the fasteners at positions where they abut against each other, the pair of metal plates 32 is thin. However, it is possible to secure an area for securing the axial force of the fastener. Further, since the first member 60 is formed by the plurality of concave portions 61 and the plate-like member 65, the contact area between the first member 60 and the pair of metal plates 32 becomes the same as the area of the plate-like member 65. Since the contact area is large, the load applied to the pair of metal plates 32 can be greatly reduced, and the strength of the foamed resin laminated metal plate 30 can be greatly improved. And since it is the structure which fastens a fastener in the position where the 1st member 60 and the 2nd member 70 which were adhere | attached on a pair of metal plate 32 mutually contact and overlap, various fasteners from which a dimension differs are applied. be able to. Moreover, since the 1st member 60 is formed with the some recessed part 61 and the plate-shaped member 65, a several fastener can be fastened at once with respect to the 1st member 60, and working efficiency is improved. be able to. Furthermore, since the first member 60 includes a bent portion 67 that bends along the end surface 34 of the foamed resin laminated metal plate 30, the end surface of the foamed resin laminated metal plate 30 is guarded by the bent portion 67 of the first member 60. The strength of the structure of the foamed resin laminated metal plate 30 can be improved. Further, the bending portion 67 serves as a guide, and the work of assembling the first member 60 to the foamed resin metal plate 30 is facilitated.

以上により、締結が難しい発泡樹脂積層金属板30において、締結具を締結した時の軸力が十分にとれると共に、容易に締結具を締結することができる。ひいては、剛性を保ちつつ、重量を軽くした発泡樹脂積層金属板の構造体105,106を提供することができる。   As described above, in the foamed resin laminated metal plate 30 that is difficult to fasten, the axial force when the fastener is fastened can be sufficiently obtained, and the fastener can be easily fastened. As a result, it is possible to provide the foamed resin laminated metal plate structures 105 and 106 that are light in weight while maintaining rigidity.

以上、本発明の好適な実施の形態について説明したが、本発明は、前記実施の形態に限定されるものではなく、特許請求の範囲に記載した限りにおいてさまざまな変更が可能なものである。   The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various modifications can be made as long as they are described in the claims.

第一の実施形態では、第一部材10がカップ状に形成されていたがそれに限らない。発泡樹脂積層金属板30の貫通孔33に挿入することができる凹部を有していれば、第一部材10を様々な形状に形成することができる。   In 1st embodiment, although the 1st member 10 was formed in cup shape, it is not restricted to it. If it has a recessed part which can be inserted in the through-hole 33 of the foaming resin laminated metal plate 30, the 1st member 10 can be formed in various shapes.

同様に、第二の実施形態では、第一部材10及び第二部材20がカップ状に形成されていたがそれに限らない。発泡樹脂積層金属板30の貫通孔33に挿入することができる凹部を有していれば、第一部材10及び第二部材20を様々な形状に形成することができる。   Similarly, in 2nd Embodiment, although the 1st member 10 and the 2nd member 20 were formed in cup shape, it is not restricted to it. If it has the recessed part which can be inserted in the through-hole 33 of the foaming resin laminated metal plate 30, the 1st member 10 and the 2nd member 20 can be formed in various shapes.

また、第五の実施形態に係る発泡樹脂積層金属板の構造体105では、略矩形の発泡樹脂積層金属板30の四辺の周辺部に設置された複数の貫通孔33と対向して一対の金属板32の一方に当接する第一部材60を設置しているが、それに限らない。様々な形状の発泡樹脂積層金属板30に対して、複数の貫通孔33を設置して、当該複数の貫通孔33と対向して一対の金属板32の一方に当接する第一部材60を設置しても良い。尚、第五の実施形態の変形例に係る発泡樹脂積層金属板の構造体106も同様である。   Further, in the structure 105 of the foamed resin laminated metal plate according to the fifth embodiment, a pair of metals is opposed to the plurality of through holes 33 provided in the peripheral portions of the four sides of the substantially rectangular foamed resin laminated metal plate 30. Although the 1st member 60 contact | abutted to one side of the board 32 is installed, it is not restricted to it. A plurality of through-holes 33 are provided for the foamed resin laminated metal plates 30 having various shapes, and a first member 60 that faces the plurality of through-holes 33 and contacts one of the pair of metal plates 32 is provided. You may do it. The same applies to the foamed resin laminated metal plate structure 106 according to the modification of the fifth embodiment.

10 第一部材(一対の当て板)
11 筒部
12 張り出し部
13 底部
15 当接面
20 第二部材(一対の当て板)
21 筒部
22 張り出し部
23 底部
25 当接面
30 発泡樹脂積層金属板
31 発泡樹脂層
32 一対の金属板
33 貫通孔
34 端面
40 締結具
41 ボルト
42 ナット
60 第一部材
61 凹部
65 板状部材
66 当接面
67 屈曲部
70 第二部材
101,102,103,104,105,106 発泡樹脂積層金属板の構造体
10 First member (a pair of contact plates)
11 cylinder part 12 overhang part 13 bottom part 15 contact surface 20 second member (a pair of contact plates)
21 cylindrical portion 22 overhang portion 23 bottom portion 25 abutting surface 30 foamed resin laminated metal plate 31 foamed resin layer 32 pair of metal plates 33 through hole 34 end surface 40 fastener 41 bolt 42 nut 60 first member 61 recess 65 plate-like member 66 Contact surface 67 Bent portion 70 Second member 101, 102, 103, 104, 105, 106 Structure of foamed resin laminated metal plate

Claims (9)

一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、
前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、
少なくとも一方が凹部を備え、前記貫通孔と対向して前記一対の金属板の両側に配置されて前記一対の金属板に当接すると共に、前記凹部が前記貫通孔に挿入されて互いに当接する第一部材及び第二部材からなる一対の当て板と、を備え、
前記第一部材と前記一対の金属板とが当接面において接着され、前記第二部材と前記一対の金属板とが当接面において接着されることを特徴とする発泡樹脂積層金属板の構造体。
A foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates,
A through hole penetrating the pair of metal plates and the foamed resin layer;
At least one is provided with a recess, and is disposed on both sides of the pair of metal plates so as to face the through hole and abuts against the pair of metal plates, and the recess is inserted into the through hole and abuts against each other. A pair of contact plates composed of a member and a second member,
The structure of a foamed resin laminated metal plate, wherein the first member and the pair of metal plates are bonded at a contact surface, and the second member and the pair of metal plates are bonded at a contact surface body.
一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、
前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、
筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、
前記一対の金属板の前記第一部材と相対する反対側から前記貫通孔に対向して前記一対の金属板に当接すると共に前記第一部材の前記底部と重ねられて配置された平板状の第二部材と、を備え、
前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着され、前記第二部材と前記一対の金属板とが当接面において接着されることを特徴とする発泡樹脂積層金属板の構造体。
A foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates,
A through hole penetrating the pair of metal plates and the foamed resin layer;
A tube portion, an overhang portion formed to extend outward from an outer peripheral edge portion of one end of the tube portion, and a bottom portion formed in communication with the other end of the tube portion, A cup-shaped first member disposed such that a bottom portion and the cylindrical portion are inserted into the through-hole from one side of the pair of metal plates, and the projecting portion is in contact with the pair of metal plates;
A flat plate-like first plate disposed opposite to the first member of the pair of metal plates and facing the pair of metal plates so as to be opposed to the through hole and overlapped with the bottom portion of the first member. Two members, and
The foamed resin laminate, wherein the projecting portion of the first member and the pair of metal plates are bonded at a contact surface, and the second member and the pair of metal plates are bonded at a contact surface Metal plate structure.
一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、
前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、
筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、
筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の前記第一部材と相対する反対側から前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接し、前記底部が前記第一部材の前記底部と重ねられて配置されたカップ状の第二部材と、を備え、
前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着され、前記第二部材の前記張り出し部と前記一対の金属板とが当接面において接着されることを特徴とする発泡樹脂積層金属板の構造体。
A foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates,
A through hole penetrating the pair of metal plates and the foamed resin layer;
A tube portion, an overhang portion formed to extend outward from an outer peripheral edge portion of one end of the tube portion, and a bottom portion formed in communication with the other end of the tube portion, A cup-shaped first member disposed such that a bottom portion and the cylindrical portion are inserted into the through-hole from one side of the pair of metal plates, and the projecting portion is in contact with the pair of metal plates;
A tube portion, an overhang portion formed to extend outward from an outer peripheral edge portion of one end of the tube portion, and a bottom portion formed in communication with the other end of the tube portion, The bottom portion and the cylindrical portion are inserted into the through-hole from the opposite side of the pair of metal plates facing the first member, the overhanging portion abuts on the pair of metal plates, and the bottom portion of the first member A cup-shaped second member arranged to overlap the bottom, and
The projecting portion of the first member and the pair of metal plates are bonded at a contact surface, and the projecting portion of the second member and the pair of metal plates are bonded at a contact surface. A foamed resin laminated metal plate structure.
前記第一部材及び前記第二部材が、前記一対の金属板の表面より内側に配置されることを特徴とする請求項1〜3のいずれか一項に記載の発泡樹脂積層金属板の構造体。   The said 1st member and said 2nd member are arrange | positioned inside the surface of a pair of said metal plate, The structure of the foamed resin laminated metal plate as described in any one of Claims 1-3 characterized by the above-mentioned. . 前記一対の金属板は、前記貫通孔が形成される周囲の部分の表面がその他の部分の表面より凹んで形成されることを特徴とする請求項1〜4のいずれか一項に記載の発泡樹脂積層金属板の構造体。   5. The foam according to claim 1, wherein the pair of metal plates are formed such that a surface of a peripheral portion where the through hole is formed is recessed from a surface of another portion. Resin laminated metal plate structure. 前記第一部材及び前記第二部材が互いに当接して重なる位置に締結具が固定されることを特徴とする請求項1〜5のいずれか一項に記載の発泡樹脂積層金属板の構造体。   The structure of a foamed resin laminated metal plate according to any one of claims 1 to 5, wherein a fastener is fixed at a position where the first member and the second member are in contact with each other and overlap each other. 一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、
前記一対の金属板と前記発泡樹脂層とを貫通する貫通孔と、
筒部と、前記筒部の一端の外周縁部より外方へ張り出し状に延設して形成された張り出し部と、前記筒部の他端に連通して形成された底部とを備え、前記底部及び前記筒部が前記一対の金属板の一方側から他方側まで前記貫通孔に挿入され、前記張り出し部が前記一対の金属板に当接するように配置されたカップ状の第一部材と、を備え、
前記第一部材の前記張り出し部と前記一対の金属板とが当接面において接着されることを特徴とする発泡樹脂積層金属板の構造体。
A foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates,
A through hole penetrating the pair of metal plates and the foamed resin layer;
A tubular portion, a projecting portion formed so as to project outward from an outer peripheral edge portion of one end of the tubular portion, and a bottom portion formed in communication with the other end of the tubular portion, A cup-shaped first member disposed such that a bottom portion and the cylindrical portion are inserted into the through-hole from one side to the other side of the pair of metal plates, and the projecting portion is in contact with the pair of metal plates; With
A structure of a foamed resin laminated metal plate, wherein the protruding portion of the first member and the pair of metal plates are bonded to each other at a contact surface.
一対の金属板の間に発泡樹脂層が配置される発泡樹脂積層金属板の構造体であって、
前記一対の金属板と前記発泡樹脂層とを貫通する複数の貫通孔と、
板状部材と、前記板状部材の前記複数の貫通孔に対向する位置に配置された複数のカップ状の凹部と、を備え、前記凹部が前記一対の金属板の一方側から他方側まで前記貫通孔に挿入され、前記板状部材が前記一対の金属板に当接するように配置された第一部材と、を備え、
前記板状部材と前記一対の金属板とが当接面において接着されることを特徴とする発泡樹脂積層金属板の構造体。
A foamed resin laminated metal plate structure in which a foamed resin layer is disposed between a pair of metal plates,
A plurality of through holes penetrating the pair of metal plates and the foamed resin layer;
A plate-shaped member, and a plurality of cup-shaped recesses disposed at positions facing the plurality of through-holes of the plate-shaped member, wherein the recess extends from one side of the pair of metal plates to the other side. A first member that is inserted into a through-hole and disposed so that the plate-like member contacts the pair of metal plates,
A structure of a foamed resin laminated metal plate, wherein the plate member and the pair of metal plates are bonded to each other at a contact surface.
前記第一部材は、前記板状部材と一体に設けられ、前記板状部材の縁部から前記発泡樹脂積層金属板の端面に沿って屈曲する屈曲部を備えることを特徴とする請求項8に記載の発泡樹脂積層金属板の構造体。   The said 1st member is provided integrally with the said plate-shaped member, and is provided with the bending part bent along the end surface of the said foamed resin laminated metal plate from the edge of the said plate-shaped member. The structure of the foamed resin laminated metal plate described.
JP2012246483A 2012-11-08 2012-11-08 Structure of foamed resin-laminated metal plates Pending JP2014094484A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106346793A (en) * 2016-10-20 2017-01-25 中国电子科技集团公司第三十八研究所 Assembling mechanism for rapidly butt-jointing carbon fiber foam sandwich composite material beams

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106346793A (en) * 2016-10-20 2017-01-25 中国电子科技集团公司第三十八研究所 Assembling mechanism for rapidly butt-jointing carbon fiber foam sandwich composite material beams

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