CN106346793A - Assembling mechanism for rapidly butt-jointing carbon fiber foam sandwich composite material beams - Google Patents

Assembling mechanism for rapidly butt-jointing carbon fiber foam sandwich composite material beams Download PDF

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Publication number
CN106346793A
CN106346793A CN201610912847.6A CN201610912847A CN106346793A CN 106346793 A CN106346793 A CN 106346793A CN 201610912847 A CN201610912847 A CN 201610912847A CN 106346793 A CN106346793 A CN 106346793A
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CN
China
Prior art keywords
composite material
carbon fiber
hold
foam core
down mechanism
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Application number
CN201610912847.6A
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Chinese (zh)
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CN106346793B (en
Inventor
朱迅
刘琳
陈甘霖
李畅
邵洁
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CETC 38 Research Institute
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CETC 38 Research Institute
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q21/00Antenna arrays or systems
    • H01Q21/0087Apparatus or processes specially adapted for manufacturing antenna arrays

Abstract

The invention relates to an assembling mechanism for rapidly butt-jointing carbon fiber foam sandwich composite material beams. The assembling mechanism comprises at least two carbon fiber foam sandwich composite material beams, a compression mechanism and a positioning bolt, wherein the compression mechanism is used for compressing each carbon fiber foam sandwich composite material beam, a supporting structure member is arranged inside the carbon fiber foam sandwich composite material beam, a first through hole is formed in the axis of the supporting structure member, the compression mechanism penetrates through the first through hole and is in tolerance fit with the supporting structure member, positioning bosses for limiting the carbon fiber foam sandwich composite material beams are arranged on the two sides of the compression mechanisms, and the positioning bolt penetrates through the axis of the at least two compression mechanisms and is in threaded fit with the compression mechanisms. The device only needs to embed simple supporting structure members, the forming technology is simple, and the manufacturing is easily realized; and the random adjustment on the height of the positioning bosses of the compression mechanisms can be realized through adjusting washers, and thus the technical difficulty that the composite material beams are difficult to change once being formed can be solved.

Description

A kind of assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint
Technical field
The present invention relates to microwave mechanical engineering technical field, especially one kind are used for carbon fiber foam core filled composite material beam The assembled mechanism of rapid abutting joint.
Background technology
With the deep development of radar electric technology, the platform of application is also more and more extensive, airborne, spaceborne, aerostatics etc. Platform is proposed the requirement of harshness to the design of radar electric structural member, and light-weight design becomes this kind of platform radar structure and sets Count eternal theme, composite is extensively applied in the radar arrangement of such platform, and composite material beam becomes this kind of radar sky The primary load bearing structure form of knot component.Composite has the characteristics that, light weight higher than stiffness, but in actual radar There is also inconvenience in the application of electric mechanical domain engineering, be mainly manifested in complex forming technology, one-shot forming is subsequently changed Difficulty, the installation splicing between composite is difficult, and positioning each other is not easy.
For large-sized carbon fiber antenna, mainly adopt carbon fiber foam core filled composite material beam at present as primary load bearing Structure, Pinch technology that is assembled and being connected to become large-size carbon fiber Antenna Design between the main force support structure of piecemeal antenna.Greatly Size carbon fiber antenna is generally assembled by several pieces, and the required precision of antenna pair front is higher, so to assembled positioning accurate Degree proposes rigors, and carbon fibre composite beam is difficult to accomplish very due to the restriction of moulding process, large-area flatness Height, if directly assembled docking can cause torsional deformation between composite material beam, directly affects the integral face precision of antenna.So How to solve the docking between beam, positioning, assembly become one key of composite Antenna Design.
Content of the invention
It is an object of the invention to provide it is a kind of rapid abutting joint realized between carbon fiber foam core filled composite material beam, fixed Position and assembled, improve the mutually spliced stress ability to bear of composite material beam for carbon fiber foam core filled composite material beam The assembled mechanism of rapid abutting joint.
For achieving the above object, present invention employs technical scheme below: one kind is used for carbon fiber foam core composite wood The assembled mechanism of material beam rapid abutting joint, including at least two carbon fiber foam core filled composite material beams, is used for each carbon fiber The hold-down mechanism of foam core filled composite material beam compression and bolt, set inside described carbon fiber foam core filled composite material beam Put supporting structure, at the axle center of supporting structure, open up first through hole, hold-down mechanism in first through hole pass through and with support Tolerance fit between structural member, the both sides of hold-down mechanism are provided for carbon fiber foam core filled composite material beam is carried out spacing Positioning boss, bolt at the axle center of at least two hold-down mechanisms through and and hold-down mechanism screw thread cooperation.
Described carbon fiber foam core filled composite material beam is by foam core, the support that is embedded in foam core center position Structural member and the composite material skin being wrapped in outside foam core form.
Described hold-down mechanism includes left hold-down mechanism and right hold-down mechanism, and described positioning boss includes left positioning boss and the right side Positioning boss, arranges adjusting gasket, described positioning spiral shell between described right positioning boss and carbon fiber foam core filled composite material beam The head of bolt opens up flat recess, and its tail end is processed the first external screw thread, and described bolt passes through spring shim and plain cushion is installed On hold-down mechanism.
One end of described left hold-down mechanism arranges left positioning boss, and the axle center of left hold-down mechanism is near the position of left positioning boss The place of putting opens up the first internal thread hole for matching, the first internal thread hole with the first external screw thread of processing on bolt tail end Extend to the right the second internal thread hole opening up for matching with the second external screw thread of processing on right hold-down mechanism, in described second The aperture of screwed hole is more than the aperture of the first internal thread hole.
One end of described right hold-down mechanism arranges right positioning boss, the other end is processed for left hold-down mechanism on open up The second external screw thread of matching of the second internal thread hole, open up at the axle center of right hold-down mechanism for pass through for bolt Two through holes, and the second through hole is unthreaded hole.
As shown from the above technical solution, it is an advantage of the current invention that: first, this device is in carbon fiber foam core composite wood It is only necessary to pre-buried simple supporting structure during material beam molding, moulding process simply, realization easy to manufacture;Second, compression The height of mechanism's positioning boss can be realized arbitrarily adjusting by adjust pad, once solve composite material beam molding to be difficult to change Dynamic technical barrier, is simultaneously achieved the antenna array precision adjustment with composite material beam for bearing structure form;3rd, compression Mechanism passes through the bolt of termination and nut can firmly be pressed on supporting structure and composite material skin, realizes compression Mechanism's stress effectively transmits, and reduces the stress concentration level at composite material beam eyelid covering opening;4th, assembled mechanism adopts one Bodyization designs, and integrates multi-functional, realizes composite material beam positioning, docking, compression lock function, and compact conformation realizes letter Single;5th, assembled mechanism adopts ergonomic design, and composite material beam is realized free-hand to complete all assemblings during assembled docking Work, and installation time is about 1.5min.
Brief description
Fig. 1 is the structural representation of the embodiment of the present invention one;
Fig. 2,3,4 are respectively carbon fiber foam core filled composite material beam, left hold-down mechanism, the structure of right hold-down mechanism in the present invention Schematic diagram;
Fig. 5 is the sectional view of Fig. 3;
Fig. 6 is the sectional view of Fig. 4;
Fig. 7 is the structural representation of bolt in the present invention.
Specific embodiment
As shown in figure 1, a kind of assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint, including at least Two carbon fiber foam core filled composite material beams 10, the compressions for compressing each carbon fiber foam core filled composite material beam 10 Mechanism and bolt 40, described carbon fiber foam core filled composite material beam 10 is internal to arrange supporting structure 12, supporting construction Open up first through hole 14 at the axle center of part 12, hold-down mechanism in first through hole 14 through and and supporting structure 12 tolerance Cooperation, the both sides of hold-down mechanism are provided for carrying out spacing positioning boss to carbon fiber foam core filled composite material beam 10, fixed Position bolt 40 at the axle center of at least two hold-down mechanisms pass through and and hold-down mechanism screw thread coordinate.
Described hold-down mechanism includes left hold-down mechanism 20 and right hold-down mechanism 30, and described positioning boss includes left positioning boss 21 and right positioning boss 31, adjusting gasket is set between described right positioning boss 31 and carbon fiber foam core filled composite material beam 10 50.As shown in fig. 7, the head of described bolt 40 opens up flat recess, its tail end is processed the first external screw thread 41, described positioning Bolt 40 passes through spring shim 60 and plain cushion 70 is arranged on hold-down mechanism.Carbon fiber foam core filled composite material beam 10 is being installed The height of positioning boss can be adjusted according to being actually needed of installing by the thickness of adjusting gasket 50 and quantity during hold-down mechanism, Meet the needs of practical set.
As shown in Fig. 2 described carbon fiber foam core filled composite material beam 10 by foam core 11, be embedded in foam core 11 The supporting structure 12 of center position and the composite material skin 13 being wrapped in outside foam core 11 form, and three passes through Autoclave and guarantor's type frock one-step solidification moulding, the first through hole 14 of supporting structure 12 can pass through frock after curing molding Carry out joining and beat.
As shown in Fig. 3,5, one end of described left hold-down mechanism 20 arranges left positioning boss 21, the axle center of left hold-down mechanism 20 Open up at the position of left positioning boss 21 for matching with the first external screw thread 41 of processing on bolt 40 tail end First internal thread hole 22, the first internal thread hole 22 extends to the right the second external screw thread opening up for processing on right hold-down mechanism 30 32 the second internal thread holes 23 matching, the aperture of described second internal thread hole 23 is more than the aperture of the first internal thread hole 22.For Prevent getting loose of hold-down mechanism, need to be threaded fastening glue in compaction process.
As shown in Fig. 4,6, one end of described right hold-down mechanism 30 arranges right positioning boss 31, the other end is processed for The second external screw thread 32 that the second internal thread hole 23 opening up on left hold-down mechanism 20 matches, opens at the axle center of right hold-down mechanism 30 If for the second through hole 33 passing through for bolt 40, and the second through hole 33 is unthreaded hole.For preventing getting loose of hold-down mechanism, Need in compaction process to be threaded fastening glue.
Below in conjunction with Fig. 1 to 6, the present invention is further illustrated.
Embodiment one
As shown in figure 1, being illustrated with completing the splicing to two carbon fiber foam core filled composite material beams 10, in docking, First, the left and right two ends of first carbon fibrous foam core filled composite material beam 10 are respectively mounted upper left hold-down mechanism 20 and right pressure Tight mechanism 30, then the left and right two ends of second carbon fiber foam core filled composite material beam 10 are respectively mounted upper left hold-down mechanism 20 With right hold-down mechanism 30, finally by bolt 40 from the left hold-down mechanism of two carbon fiber foam core filled composite material beams 10 and The center of right hold-down mechanism passes through, and tightens, and completes to install.
In the concrete left/right hold-down mechanism installing first carbon fibrous foam core filled composite material beam 10, first, by a left side Hold-down mechanism 20 be aligned first through hole 14 is arranged on carbon fiber foam core filled composite material beam 10, then will be right for right hold-down mechanism 30 Quasi- first through hole 14 is screwed in left hold-down mechanism 20, that is, complete the installation of left/right hold-down mechanism.
Realized carbon fiber foam core filled composite material beam by supporting structure 12 and hold-down mechanism and adjusting gasket 50 The stress of 10 assembled docking is effectively passed in composite material skin 13, solves the assembled mechanism of docking, pre-buried supporting structure 12 Stress Transfer problem, reduces the stress concentration level at composite material skin 13 built-in fitting opening, improves composite wood The material mutually spliced stress ability to bear of beam.
The carbon fiber foam core filled composite material beam 10 of splicing positioning can be realized by hold-down mechanism and adjusting gasket 50 The adjustment of positioning boss height, realizes composite material beam positioning, the compatibility design of splicing.
Bolt 40 adopt ergonomic design method, can free-hand assemble, simultaneously bolt 40 collect multi-functional in All over the body, the needs of positioning and the needs meeting fastening locking had both been met.
The present invention adopts the docking of standard universal, positioning, the design of locking mechanism, realizes carbon fiber foam core composite wood Rapid abutting joint between material beam 10, positioning and assembly.By pre-buried inner support in carbon fiber foam core filled composite material beam 10 The positioning boss on both sides, using the version of hold-down mechanism external compression, is directly alignd when docking is assembled, passes through by structural member 14 Positioning, compression and the locking of two carbon fiber foam core filled composite material beams 10 realized by bolt 40, simple and convenient.This The assembled mechanism of docking is in carbon fiber foam core filled composite material beam 10 molding it is only necessary to pre-buried simple supporting structure 12 Can, moulding process is simple, realization easy to manufacture, and positioning boss highly can be realized arbitrarily adjusting by adjust pad 50, solves Once carbon fiber foam core filled composite material beam 10 molding is difficult the technical barrier changed, hold-down mechanism passes through threaded pre-tightening power Can firmly be pressed in pre-buried supporting structure 12 and composite material skin 13, realize hold-down mechanism stress and effectively transmit, fall Stress concentration level at low composite material beam eyelid covering 13 opening.Whole splicing body adopts integrated design method, and collection is many Function, is realized carbon fiber foam core filled composite material beam 10 and is positioned, docks, compressing lock function, compact conformation is simple Free-hand can complete all assembly works.

Claims (5)

1. a kind of assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint it is characterised in that: include at least Two carbon fibers foam core filled composite material beam (10), for what each carbon fiber foam core filled composite material beam (10) was compressed Hold-down mechanism and bolt (40), setting supporting structure inside described carbon fiber foam core filled composite material beam (10) (12), open up first through hole (14) at the axle center of supporting structure (12), hold-down mechanism in first through hole (14) pass through and with Tolerance fit between supporting structure (12), the both sides of hold-down mechanism are provided for carbon fiber foam core filled composite material beam (10) carry out spacing positioning boss, bolt (40) passes through and and hold-down mechanism at the axle center of at least two hold-down mechanisms Between screw thread cooperation.
2. the assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint according to claim 1, it is special Levy and be: described carbon fiber foam core filled composite material beam (10) by foam core (11), be embedded in foam core (11) center Supporting structure (12) at position and the composite material skin (13) being wrapped in outside foam core (11) form.
3. the assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint according to claim 1, it is special Levy and be: described hold-down mechanism includes left hold-down mechanism (20) and right hold-down mechanism (30), described positioning boss includes left positioning Boss (21) and right positioning boss (31), between described right positioning boss (31) and carbon fiber foam core filled composite material beam (10) Setting adjusting gasket (50), the head of described bolt (40) opens up flat recess, its tail end is processed the first external screw thread (41), Described bolt (40) passes through spring shim (60) and plain cushion (70) is arranged on hold-down mechanism.
4. the assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint according to claim 3, it is special Levy and be: one end of described left hold-down mechanism (20) arranges left positioning boss (21), and the axle center of left hold-down mechanism (20) is near left Open up at the position of positioning boss (21) for matching with first external screw thread (41) of processing on bolt (40) tail end First internal thread hole (22), the first internal thread hole (22) extends to the right second opening up for processing upper with right hold-down mechanism (30) The second internal thread hole (23) that external screw thread (32) matches, the aperture of described second internal thread hole (23) is more than the first internal thread hole (22) aperture.
5. the assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint according to claim 3, it is special Levy and be: one end of described right hold-down mechanism (30) arranges right positioning boss (31), the other end is processed for left compacting machine The second external screw thread (32) that the second internal thread hole (23) opening up on structure (20) matches, opens at the axle center of right hold-down mechanism (30) If for the second through hole (33) passing through for bolt (40), and the second through hole (33) is unthreaded hole.
CN201610912847.6A 2016-10-20 2016-10-20 A kind of assembled mechanism for carbon fiber foam core filled composite material beam rapid abutting joint Active CN106346793B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109411869A (en) * 2018-10-30 2019-03-01 哈尔滨工业大学 A kind of radar antenna docking interlock and method
CN110802668A (en) * 2019-09-27 2020-02-18 江苏亨睿碳纤维科技有限公司 Foam sandwich composite material part with internal thread positioning metal insert and manufacturing method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4817264A (en) * 1987-08-10 1989-04-04 Shur-Lok Corporation Fastener and assembly process
JP2008051224A (en) * 2006-08-24 2008-03-06 Nippon Steel Composite Co Ltd Bolt attaching structure for composite panel, and vehicle having the bolt attaching structure
CN101395058A (en) * 2006-03-22 2009-03-25 空中客车德国有限公司 Bolted joint
JP2014094484A (en) * 2012-11-08 2014-05-22 Kobe Steel Ltd Structure of foamed resin-laminated metal plates
US20150086267A1 (en) * 2012-04-24 2015-03-26 Skf Aerospace France Reinforcement device for improving the behavior of at least a portion of a composite part
DE102013021396B3 (en) * 2013-12-14 2015-04-02 Audi Ag Vehicle component with a multi-layer structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4817264A (en) * 1987-08-10 1989-04-04 Shur-Lok Corporation Fastener and assembly process
CN101395058A (en) * 2006-03-22 2009-03-25 空中客车德国有限公司 Bolted joint
JP2008051224A (en) * 2006-08-24 2008-03-06 Nippon Steel Composite Co Ltd Bolt attaching structure for composite panel, and vehicle having the bolt attaching structure
US20150086267A1 (en) * 2012-04-24 2015-03-26 Skf Aerospace France Reinforcement device for improving the behavior of at least a portion of a composite part
JP2014094484A (en) * 2012-11-08 2014-05-22 Kobe Steel Ltd Structure of foamed resin-laminated metal plates
DE102013021396B3 (en) * 2013-12-14 2015-04-02 Audi Ag Vehicle component with a multi-layer structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109411869A (en) * 2018-10-30 2019-03-01 哈尔滨工业大学 A kind of radar antenna docking interlock and method
CN109411869B (en) * 2018-10-30 2020-05-26 哈尔滨工业大学 Radar antenna butt-joint interlocking device and method
CN110802668A (en) * 2019-09-27 2020-02-18 江苏亨睿碳纤维科技有限公司 Foam sandwich composite material part with internal thread positioning metal insert and manufacturing method thereof

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