JP2014091575A - Wrapping device - Google Patents

Wrapping device Download PDF

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JP2014091575A
JP2014091575A JP2012252679A JP2012252679A JP2014091575A JP 2014091575 A JP2014091575 A JP 2014091575A JP 2012252679 A JP2012252679 A JP 2012252679A JP 2012252679 A JP2012252679 A JP 2012252679A JP 2014091575 A JP2014091575 A JP 2014091575A
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slide
wrap film
pillars
rope
primary pulley
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Teiji Okumura
禎二 奥村
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Abstract

PROBLEM TO BE SOLVED: To provide a wrapping device which requires a very easy and physically comfortable operation, allows a substantial reduction in device costs and matches practical needs.SOLUTION: Two pillars 3a and 3b are erected in the rear part of a support stand 2 provided with movable casters 1, and a primary pulley 4A is attached in a lower middle part between the pillars 3a and 3b. A rope take-up implement 6 taking up a rope 5 rotating the primary pulley 4A and provided with a handle 6h is arranged over the primary pulley 4A, and two rod-like slide pillars 7a and 7b are erected in parallel in the front of the pillars 3a and 3b on the support stand 2. A wrap film installation base 13 comprising slide holes 8a and 8b penetrating the slide pillars 7a and 7b, a turntable 10 and wrap film support pillar 11 on which a rolled wrap film 9 is put and wrap film tension bars 12 erected forward further is supported with the rope in such a way that the slide pillars 7a and 7b penetrate and slide through the slide holes 8a and 8b.

Description

この発明は、複数のダンボール入り荷物等を荷崩れ防止のためにラップフィルムで包装(ラッピング)する際に使われる装置に関する。TECHNICAL FIELD The present invention relates to an apparatus used when packaging (wrapping) a plurality of cardboard packages with a wrap film to prevent collapse of the cargo.

複数のダンボール入り荷物等を積み上げてコンテナー等に収容する際に、荷崩れしないようにそれらの胴回りをラップフィルムで巻付けて(ストレッチ)ラッピング包装することが、近時常套的に行われている。そのラップフィルムは、事実上、互いに圧着するのみで十分な粘着性と強度を発揮するものである。When stacking a plurality of cardboard packages and storing them in a container or the like, it has recently been customary to wrap and wrap them around the waist with a wrap film (stretch) so as not to collapse the cargo. . The wrap film effectively exhibits sufficient adhesiveness and strength only by pressure bonding with each other.

現状において、その作業は全て手作業で行うか、或いは専用の自動ストレッチ包装機を用いるかのいずれかとなっており、後者の自動包装機のうち、半自動のものは、フィルムの取付けとカットを作業者が行い、あとはボタンを押して自動的に包装を完了させるものであり、全自動のものは、フォークリフト等で荷物をターンテーブル上に乗せた後にボタンを押すだけで設定した包装を自動的に完了させるものである。いずれもターンテーブルの回転によりラップフィルムの巻き付けが行われるのが基本的な特徴である。At present, all of the work is performed manually or a dedicated automatic stretch wrapping machine is used, and the latter automatic wrapping machine is used to install and cut the film. The operator performs the rest and presses the button to complete the packaging automatically. For the fully automatic one, the package is automatically set by simply pressing the button after placing the load on the turntable with a forklift or the like. To complete. In any case, the basic feature is that the wrap film is wound by rotating the turntable.

ところが、上記の如く手作業で行う場合はかなり苛酷な姿勢で力仕事を要するものであって、腰痛等の身体の障害を招来しがちであり、また自動包装機を使う場合はそれがかなり高価格であるがために、なかなか導入に踏み切れない企業が多いのが現状となっている。However, when done manually as described above, it requires a very harsh posture and requires hard work, which tends to cause physical problems such as low back pain. Due to the price, there are many companies that are difficult to introduce.

本発明はかかる現状から、自動とまでいかなくても作業が甚だ容易で身体的に楽であり、また装置のコストを大きく低減できるような、実際のニーズにマッチしたラッピング装置を提供することを課題とする。The present invention is to provide a wrapping apparatus that matches actual needs so that the work can be performed easily and physically easily even if it is not automatic, and the cost of the apparatus can be greatly reduced. Let it be an issue.

下端に可動キャスター1を備えた支持台2の後方において2本の柱体3a,3bを垂立させ、該柱体3a,3bの下方中間部に一次滑車4Aを取付けると共に、その上方に該一次滑車4Aを回転させるロープ5を巻取るハンドル6h付きのロープ巻取具6を取付け、更に該支持台2上の柱体3a,3bより前方において2本の棒状スライド柱7a,7bを各平行に垂立させ、該スライド柱7a,7bを貫通させるスライド孔8a,8bと、ロール巻状のラップフィルム9を載置するターンテーブル10及びラップフィルム支持柱11と、より前方に垂立するラップフィルムテンションバー12とを備えたラップフィルム設置台13を、該スライド柱7a,7bがスライド孔8a,8bを貫通、滑動するように該ロープ5で支持し、その際、該ロープ5は該柱体3a,3b及び該スライド柱7a,7bの上方部中間箇所に設けられた二次滑車4Bに支持されると共に、該一次滑車4A及びロープ巻取具6に連なるようにして、本発明のラッピング装置とする。Two pillars 3a and 3b are suspended behind a support base 2 having a movable caster 1 at the lower end, and a primary pulley 4A is attached to a lower intermediate portion of the pillars 3a and 3b, and the primary pulley is disposed above the primary pulley 4A. A rope winder 6 with a handle 6h for winding the rope 5 for rotating the pulley 4A is attached, and two rod-like slide columns 7a and 7b are parallel to each other in front of the column bodies 3a and 3b on the support base 2. The slide holes 8a and 8b that are suspended and pass through the slide columns 7a and 7b, the turntable 10 and the wrap film support column 11 on which the roll-shaped wrap film 9 is placed, and the wrap film that suspends further forward A wrap film mounting table 13 provided with a tension bar 12 is supported by the rope 5 so that the slide columns 7a and 7b penetrate and slide through the slide holes 8a and 8b. The group 5 is supported by a secondary pulley 4B provided at an intermediate position between the column bodies 3a and 3b and the slide columns 7a and 7b, and is connected to the primary pulley 4A and the rope winder 6. Thus, the lapping apparatus of the present invention is provided.

上記のように、本発明において在来の自動ストレッチ包装機とは根本的に異なっている点は、在来のものは荷物を乗せる荷台が回転するターンテーブルとなっていて、その回転力によりラップフィルムを巻き付けていくのに対し、本発明では荷物は任意の場所に置き、逆に可動キャスター付きのラッピング装置の方を荷物の周囲を回るように動かして巻き付けていくことである。As described above, the fundamental difference from the conventional automatic stretch wrapping machine in the present invention is that the conventional one is a turntable on which the loading platform on which the load is placed rotates, and the wrapping force is applied by the rotational force. Whereas the film is wound, the present invention is to place the baggage in an arbitrary place, and conversely move the wrapping device with a movable caster around the baggage to wind it.

すなわち、ラップフィルムの巻き付け作業は人間の歩行により行われることになる。一方、荷物に対する巻き付け位置(高さ)の選択は、上記のハンドル6hの回転操作によりロープ巻取具6に連なるロープ5を動かし、それが一次滑車4A及び二次滑車4Bを介してラップフィルム設置台13を上下させることにより行われる。なおロープ5はチェーンの場合も含まれるものとする。That is, the wrap film winding work is performed by human walking. On the other hand, the winding position (height) for the load is selected by moving the rope 5 connected to the rope winder 6 by rotating the handle 6h, and setting the wrap film via the primary pulley 4A and the secondary pulley 4B. This is done by moving the table 13 up and down. The rope 5 includes a chain.

その際、支持台2に垂立固定されたスライド柱7a,7bと上下移動するラップフィルム設置台13に設けられたスライド孔8a,8bとは互いに貫通・滑動するようになっているから、設置されたロール巻のラップフィルム9も垂立状態を保ちつつ安定的にに上下運動する。なおその垂立位置を保つためのものがラップフィルム支持柱11であり、それを乗せる台がターンテーブル10であるが、後者は在来の荷物を置くターンテーブルとは根本的に異なる。At that time, the slide columns 7a and 7b that are vertically fixed to the support base 2 and the slide holes 8a and 8b provided in the vertically moving wrap film installation base 13 are configured to penetrate and slide with each other. The roll-wrapped wrap film 9 also moves up and down stably while maintaining a vertical state. Note that the wrap film support column 11 is used to maintain the vertical position, and the turntable 10 is a platform on which the lap film support column 11 is placed, but the latter is fundamentally different from a turntable on which conventional luggage is placed.

なお、当該ラップフィルム設置台13を動かして荷物にラップフィルム9を巻き付ける場合に、その向きに拘わらず十分なテンションが与えられるように設けられるのがラップフィルムテンションバー12である。これはゴム質のものから成ることが望ましく、当該フィルムが皺になったり弛んだりするのを防ぐ働きをする。It is to be noted that the wrap film tension bar 12 is provided so that sufficient tension is applied regardless of the direction when the wrap film setting table 13 is moved to wind the wrap film 9 around the load. This is preferably made of rubbery material and serves to prevent the film from wrinkling or sagging.

また必要に応じ、ロール巻のラップフィルム9の上に円板状の固定重し14を、その中心部に設けられた貫通孔に該ラップフィルム支持柱11の頭部に差し込むようにして載置し、当該フィルムの上下がたつきを防ぐようにする。Further, if necessary, a disk-shaped fixing weight 14 is placed on the roll-wrapped wrap film 9 so as to be inserted into the head of the wrap-film supporting column 11 in a through hole provided in the center thereof. And the upper and lower sides of the film are prevented from shaking.

ラップフィルム設置台13には、スライド柱7a,7bがスライド孔8a,8bを貫通、滑動するように該ロープ5で支持されるために、あたかも椅子の背もたれのようなもの、例えば背板15を垂立させて、その上部にロープ5の下端を取り付けるようにする。或いは背板15に替えてパイプ枠や格子のようなものを用いてもよい。いずれにしても、それとは垂直に水平方向に伸びるラップフィルム設置台13は、補強のために十分な厚みか2枚構造にすることが望ましい。Since the slide columns 7a and 7b are supported by the rope 5 so as to pass through and slide through the slide holes 8a and 8b, the wrap film setting table 13 is provided with a backrest 15 such as a chair back. It is made to stand and the lower end of the rope 5 is attached to the upper part. Alternatively, a pipe frame or a lattice may be used instead of the back plate 15. In any case, it is desirable that the wrap film mounting table 13 extending in the horizontal direction perpendicularly to it has a sufficient thickness or a two-layer structure for reinforcement.

本発明によれば、ダンボール入り荷物等をコンテナ等に収容・運搬する際の荷崩れを防ぐためのラッピング作業が、甚だ高コストな自動機を設置しなくても著しく容易化する。すなわち対象となる荷物は通常1〜2tと重量なため、自動包装機ではこれを載置し回転させるのにどうしても大動力のモーターを要するのみでなく、ストレッチフィルムの上下動は自動化しないと危険であるのでコンピュータ化が必要となるがゆえに高価となって手が出ない企業であっても、本発明の装置は約1/10のコストで済むため採用し易く、しかも重い荷物を運んでリフトで持ち上げる必要がなく、逆に移動が極めて容易な装置の方を荷物の置き場所の近くに移し、その回りを歩行しつつ作業を遂行できるから、辛くて困難な中腰作業もなく、腰痛等を招来する憂いもないなどの効果がある。According to the present invention, the wrapping operation for preventing the collapse of the load when the cardboard baggage is accommodated and transported in the container or the like is remarkably facilitated without installing a very expensive automatic machine. In other words, since the target baggage is usually 1 to 2 tons in weight, an automatic packaging machine not only requires a high-power motor to place and rotate it, but it is also dangerous if the vertical movement of the stretch film is not automated. Even if it is a company that is expensive and difficult to handle because it requires computerization, the device of the present invention can be easily adopted because it costs about 1 / 10th, and it can carry heavy loads and lift it. On the contrary, it is possible to carry out the work while moving the device that is extremely easy to move and close to the place where the luggage is placed without walking, so there is no painful and difficult middle waist work, causing back pain etc. There is an effect such as no sorrow.

本発明の構成は既に図面と共に具体的に述べた通りであり、実施にあたってはこれに基づき、通常の素材を用いて現場の実情に応じ任意に最良の形態に設計・製作することができる。例えば図面のような全体形状は最良の形態のひとつであるが、実際の高さは約120cm位が好ましく、それによって各箇所の寸法も自ずから決まる。The configuration of the present invention has already been described in detail with reference to the drawings. In practice, based on this, it is possible to design and manufacture the best form arbitrarily according to the actual situation at the site using ordinary materials. For example, the overall shape as shown in the drawing is one of the best modes, but the actual height is preferably about 120 cm, and the dimensions of each part are naturally determined accordingly.

可動キャスター1、滑車4A,4B、ロープ5、ターンテーブル10等は、何れも既に有するものを適宜選択もしくは新規作成する。また支持台2や柱体3a,3b、スライド柱7a,7bなどの構造材は原則として強度のある金属製とし、ラップフィルム設置台13は上下間隔をおいた2枚の金属板もしくは1枚の厚みのある低比重の樹脂板とする。その他、ラップフィルムテンションバー12はゴム製とする。The movable caster 1, the pulleys 4A and 4B, the rope 5, the turntable 10 and the like are all appropriately selected or newly created. In addition, structural materials such as the support base 2, the pillars 3a and 3b, and the slide pillars 7a and 7b are made of a strong metal in principle, and the wrap film installation base 13 is composed of two metal plates or a single sheet with a vertical interval. A thick low specific gravity resin plate is used. In addition, the wrap film tension bar 12 is made of rubber.

なお試作機を用いた実施テストによれば、ラッピング作業がすこぶる楽で姿勢等の体の負担が激減し、また作業速度も著しく向上することが確認された。According to the test using the prototype, it was confirmed that the wrapping work was very easy, the burden on the body such as posture was drastically reduced, and the work speed was remarkably improved.

本発明のラッピング装置は効果が大きくてニーズも高く、また製作・量産も容易であるから、産業上の利用可能性は十分にある。The wrapping apparatus of the present invention is highly effective, has high needs, and is easy to manufacture and mass-produce, so that it has sufficient industrial applicability.

本発明一例の見取図A sketch of an example of the present invention

1……可動キャスター
2……支持台
3a,3b……柱体
4A……一次滑車 4B……二次滑車
5……ロープ
6……ロープ巻取具 6h……ハンドル
7a,7b……スライド柱
8a,8b……スライド孔
9……ラップフィルム
10……ターンテーブル
11……ラップフィルム支持柱
12……ラップフィルムテンションバー
13……ラップフィルム設置台
14……固定重し
15……背板
DESCRIPTION OF SYMBOLS 1 ... Movable caster 2 ... Support stand 3a, 3b ... Column 4A ... Primary pulley 4B ... Secondary pulley 5 ... Rope 6 ... Rope winder 6h ... Handle 7a, 7b ... Slide column 8a, 8b ... Slide hole 9 ... Wrap film 10 ... Turntable 11 ... Wrap film support column 12 ... Wrap film tension bar 13 ... Wrap film installation base 14 ... Fixed weight 15 ... Back plate

Claims (1)

下端に可動キャスターを備えた支持台の後方において2本の柱体を垂立させ、該柱体の下方中間部に一次滑車を取付けると共に、その上方に該一次滑車を回転させるロープを巻取るハンドル付きのロープ巻取具を取付け、更に該支持台上の柱体より前方において2本の棒状スライド柱を各平行に垂立させ、該スライド柱を貫通させるスライド孔と、ロール巻状のラップフィルムを載置するターンテーブル及びラップフィルム支持柱と、より前方に垂立するラップフィルムテンションバーとを備えたラップフィルム設置台を、該スライド柱が該スライド孔を貫通、滑動するように該ロープで支持し、その際、該ロープは該柱体及び該スライド柱の上方部中間箇所に設けられた二次滑車に支持されると共に、該一次滑車及び該ロープ巻取具に連なるようにしたことを特徴とするラッピング装置。A handle that winds up two ropes at the lower end of a support base having a movable caster at the lower end, attaches a primary pulley to the lower middle part of the pillars, and winds a rope for rotating the primary pulley above the pillars A rope winder is attached, and two rod-shaped slide columns are vertically suspended in front of the column on the support base, and a slide hole through which the slide column passes, and a roll-wrapped wrap film A wrap film mounting table comprising a turntable and a wrap film support column for placing the wrap film and a wrap film tension bar that hangs further forward, with the rope so that the slide column penetrates and slides through the slide hole. In that case, the rope is supported by a secondary pulley provided at an intermediate position between the column body and the slide column, and is connected to the primary pulley and the rope winder. Wrapping apparatus characterized by the the like.
JP2012252679A 2012-10-31 2012-10-31 Wrapping device Pending JP2014091575A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012252679A JP2014091575A (en) 2012-10-31 2012-10-31 Wrapping device

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JP2012252679A JP2014091575A (en) 2012-10-31 2012-10-31 Wrapping device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667860A (en) * 2016-02-23 2016-06-15 四川福德机器人股份有限公司 Automatic film wrapping machine
CN106586060A (en) * 2016-12-21 2017-04-26 福德机器人(成都)有限责任公司 Film-coating method for glass fiber yarn cluster
CN108688851A (en) * 2018-06-05 2018-10-23 嘉兴宏达包装科技有限公司 A kind of portable winding film wind

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667860A (en) * 2016-02-23 2016-06-15 四川福德机器人股份有限公司 Automatic film wrapping machine
CN106586060A (en) * 2016-12-21 2017-04-26 福德机器人(成都)有限责任公司 Film-coating method for glass fiber yarn cluster
CN108688851A (en) * 2018-06-05 2018-10-23 嘉兴宏达包装科技有限公司 A kind of portable winding film wind

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