JP2014091461A - Car body structure of car - Google Patents

Car body structure of car Download PDF

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Publication number
JP2014091461A
JP2014091461A JP2012244125A JP2012244125A JP2014091461A JP 2014091461 A JP2014091461 A JP 2014091461A JP 2012244125 A JP2012244125 A JP 2012244125A JP 2012244125 A JP2012244125 A JP 2012244125A JP 2014091461 A JP2014091461 A JP 2014091461A
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width direction
body structure
vehicle width
frame
vehicle body
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JP2012244125A
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JP5974418B2 (en
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Seitaro Ayusawa
正太郎 鮎澤
Yoshikatsu Ota
佳克 太田
Shohei Kawata
尚平 川田
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to JP2012244125A priority Critical patent/JP5974418B2/en
Priority to PCT/JP2013/078997 priority patent/WO2014069373A1/en
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Abstract

PROBLEM TO BE SOLVED: To fix a metal rear frame firmly to a floor made of fiber-reinforced resin.SOLUTION: An insert member (nut) 73 is provided on a rear surface of an outer skin 42 forming both corner parts in width direction of a rear wall part 14, and a front fitting part of a metal rear frame 34 integrally formed with a damper housing 34c of a rear wheel is fastened to the nut 73 with a bolt 72. Thereby, collision load of a rear surface collision input into the rear frame 34 and load input from the rear wheel are transmitted to a side sill part 15 from both corner parts in width direction of the rear wall part 14 so that they are absorbed.

Description

本発明は、下側のアウタースキンおよび上側のインナースキンを結合して構成した自動車のフロアが、フロアパネル部と、前記フロアパネル部の後端から起立する後壁部と、前記フロアパネル部の車幅方向外端から起立する左右のサイドシル部と、前記後壁部および前記左右のサイドシル部を接続する左右のリヤピラー部と、前記後壁部の上端に沿って車幅方向に延びて前記左右のリヤピラー部の上端間を接続するクロスメンバ部とを備える自動車の車体構造に関する。   The present invention relates to an automobile floor configured by combining a lower outer skin and an upper inner skin, a floor panel portion, a rear wall portion rising from a rear end of the floor panel portion, and the floor panel portion. Left and right side sill portions rising from the outer end in the vehicle width direction, left and right rear pillar portions connecting the rear wall portion and the left and right side sill portions, and the left and right side sill portions extending in the vehicle width direction along the upper end of the rear wall portion The present invention relates to a vehicle body structure including a cross member portion that connects upper ends of rear pillar portions of the vehicle.

前輪の軽合金製のサスペンションメンバの上部および下部を繊維強化樹脂製の車体フレームに固定したものが、下記特許文献1により公知である。   Japanese Patent Application Laid-Open Publication No. 2004-151867 discloses a structure in which the upper and lower parts of a front alloy light alloy suspension member are fixed to a body frame made of fiber reinforced resin.

EP0900716B1EP0900716B1

しかしながら、上記特許文献1に記載されたものは、軽合金製のサスペンションメンバが繊維強化樹脂製のダッシュフロントパネルに接続されていないので、前輪からサスペンションメンバに入力した荷重をダッシュフロントパネルで支持できないだけでなく、サスペンションメンバに入力した前面衝突の衝突荷重をダッシュフロントパネルを介してサイドシルの前端に伝達することができないという問題があった。   However, since the suspension member made of the light alloy is not connected to the dash front panel made of fiber reinforced resin, the load inputted from the front wheel to the suspension member cannot be supported by the dash front panel. In addition, there is a problem that the collision load of the frontal collision input to the suspension member cannot be transmitted to the front end of the side sill via the dash front panel.

本発明は前述の事情に鑑みてなされたもので、金属製のリヤフレームを繊維強化樹脂製のフロアに強固に固定することを目的とする。   The present invention has been made in view of the above circumstances, and an object thereof is to firmly fix a metal rear frame to a floor made of fiber reinforced resin.

上記目的を達成するために、請求項1に記載された発明によれば、下側のアウタースキンおよび上側のインナースキンを結合して構成した自動車のフロアが、フロアパネル部と、前記フロアパネル部の後端から起立する後壁部と、前記フロアパネル部の車幅方向外端から起立する左右のサイドシル部と、前記後壁部および前記左右のサイドシル部を接続する左右のリヤピラー部と、前記後壁部の上端に沿って車幅方向に延びて前記左右のリヤピラー部の上端間を接続するクロスメンバ部とを備える自動車の車体構造であって、前記後壁部の車幅方向両端の角部を構成する前記アウタースキンの裏面にインサート部材を設け、後輪のダンパーハウジングの少なくとも一部を一体に形成した金属製のリヤフレームの前部の取付部を前記インサート部材にボルトで締結したことを特徴とする自動車の車体構造が提案される。   In order to achieve the above object, according to the first aspect of the present invention, there is provided an automobile floor configured by combining a lower outer skin and an upper inner skin, a floor panel portion, and the floor panel portion. A rear wall portion rising from the rear end, left and right side sill portions rising from the vehicle width direction outer end of the floor panel portion, left and right rear pillar portions connecting the rear wall portion and the left and right side sill portions, A vehicle body structure including a cross member portion extending in the vehicle width direction along the upper end of the rear wall portion and connecting between the upper ends of the left and right rear pillar portions, the corners at both ends of the rear wall portion in the vehicle width direction. An insert member is provided on the back surface of the outer skin constituting the portion, and a mounting portion at a front portion of a metal rear frame formed integrally with at least a part of a damper housing of the rear wheel is inserted into the insert. Body structure of a vehicle is proposed, characterized in that the bolted to the wood.

また請求項2に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームの車幅方向内面に、前記ダンパーハウジングの上面から上方に延びる複数の内側リブを形成したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 2, in addition to the structure of claim 1, a plurality of inner ribs extending upward from the upper surface of the damper housing are formed on the inner surface in the vehicle width direction of the rear frame. A featured vehicle body structure is proposed.

また請求項3に記載された発明によれば、請求項2の構成に加えて、前記リヤピラー部の上端から後下方に延びるリヤエンドフレームを備え、前記リヤピラー部および前記リヤエンドフレームの接続部を連結部材で補強し、前記内側リブの上端を前記連結部材に接続したことを特徴とする自動車の車体構造が提案される。   According to a third aspect of the invention, in addition to the configuration of the second aspect, a rear end frame extending rearward and downward from the upper end of the rear pillar portion is provided, and the connecting portion of the rear pillar portion and the rear end frame is connected to the connecting member. A vehicle body structure for an automobile is proposed in which the upper end of the inner rib is connected to the connecting member.

また請求項4に記載された発明によれば、請求項3の構成に加えて、前記リヤフレームの車幅方向外面に、前記内側リブに対向する外側リブを形成し、前記外側リブの上端を前記連結部材に接続したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 4, in addition to the structure of claim 3, an outer rib facing the inner rib is formed on the outer surface of the rear frame in the vehicle width direction, and the upper end of the outer rib is formed. An automobile body structure characterized by being connected to the connecting member is proposed.

また請求項5に記載された発明によれば、請求項1〜請求項4の何れか1項の構成に加えて、前記リヤフレームの車幅方向外縁下部を前方に折り曲げた第1フランジと、前記リヤフレームの下縁を前方に折り曲げた第2フランジとをL字状に形成し、前記第1、第2フランジを前記後壁部を構成する前記アウタースキンの車幅方向外下端の角部に接続したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 5, in addition to the configuration of any one of claims 1 to 4, a first flange in which a lower portion of the outer edge of the rear frame in the vehicle width direction is bent forward, A second flange formed by bending the lower edge of the rear frame forward is formed in an L shape, and the first and second flanges are corner portions of the outer lower end in the vehicle width direction of the outer skin constituting the rear wall portion. A vehicle body structure characterized by being connected to is proposed.

また請求項6に記載された発明によれば、請求項1〜請求項5の何れか1項の構成に加えて、前記リヤフレームの後面から後方に延びる左右一対の中空のクラッシュレールを備え、前記クラッシュレールの前端は前記リヤフレームに形成した凹部に嵌合することを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 6, in addition to the configuration of any one of claims 1 to 5, a pair of left and right hollow crash rails extending rearward from the rear surface of the rear frame are provided. A vehicle body structure is proposed in which the front end of the crash rail is fitted into a recess formed in the rear frame.

また請求項7に記載された発明によれば、請求項1〜請求項6の何れか1項の構成に加えて、前記リヤフレームが接続される前記後壁部から前記サイドシル部に跨がって、前記後壁部を構成する前記アウタースキンおよび前記サイドシル部を構成する前記インナースキンを接続するL字状の連結板を配置したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 7, in addition to the configuration of any one of claims 1 to 6, the rear wall portion to which the rear frame is connected straddles the side sill portion. Thus, an automobile body structure is proposed in which an L-shaped connecting plate for connecting the outer skin constituting the rear wall portion and the inner skin constituting the side sill portion is disposed.

また請求項8に記載された発明によれば、請求項1〜請求項7の何れか1項の構成に加えて、前記サイドシル部の内部を仕切り板で上部空間および下部空間に仕切り、前記仕切り板の車幅方向外端を前記アウタースキンおよび前記インナースキンの接合フランジ間に挟持したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 8, in addition to the configuration of any one of claims 1 to 7, the inside of the side sill portion is partitioned into an upper space and a lower space by a partition plate, and the partition A vehicle body structure for an automobile is proposed in which the outer end of the plate in the vehicle width direction is sandwiched between the outer skin and the joint flange of the inner skin.

また請求項9に記載された発明によれば、請求項1〜請求項8の何れか1項の構成に加えて、前記リヤフレームが接続される前記後壁部の下部内に補強部材を配置したことを特徴とする記載の自動車の車体構造が提案される。   According to the invention described in claim 9, in addition to the structure of any one of claims 1 to 8, a reinforcing member is disposed in a lower portion of the rear wall portion to which the rear frame is connected. A vehicle body structure for an automobile described in the above is proposed.

また請求項10に記載された発明によれば、請求項6の構成に加えて、前記リヤフレームの後方に荷室を形成し、前記クラッシュレールを前記荷室の底壁に接続したことを特徴とする自動車の車体構造が提案される。   According to the invention described in claim 10, in addition to the structure of claim 6, a cargo compartment is formed at the rear of the rear frame, and the crash rail is connected to the bottom wall of the cargo compartment. A vehicle body structure is proposed.

尚、実施の形態の荷室後部底壁40は本発明の荷室の底壁に対応し、実施の形態のナット73は本発明のインサート部材に対応する。   The cargo compartment rear bottom wall 40 of the embodiment corresponds to the bottom wall of the cargo compartment of the present invention, and the nut 73 of the embodiment corresponds to the insert member of the present invention.

請求項1の構成によれば、下側のアウタースキンおよび上側のインナースキンを結合して構成した自動車のフロアは、フロアパネル部と、フロアパネル部の後端から起立する後壁部と、フロアパネル部の車幅方向外端から起立する左右のサイドシル部と、後壁部および左右のサイドシル部を接続する左右のリヤピラー部と、後壁部の上端に沿って車幅方向に延びて左右のリヤピラー部の上端間を接続するクロスメンバ部とを備える。後壁部の車幅方向両端の角部を構成するアウタースキンの裏面にインサート部材を設け、後輪のダンパーハウジングを一体に形成した金属製のリヤフレームの前部の取付部をインサート部材にボルトで締結したので、リヤフレームに入力する後面衝突の衝突荷重や後輪からの荷重を、後壁部の車幅方向両端の角部からサイドシル部に伝達して吸収することができる。   According to the configuration of claim 1, an automobile floor configured by combining a lower outer skin and an upper inner skin includes a floor panel portion, a rear wall portion rising from a rear end of the floor panel portion, and a floor. Left and right side sill portions that stand up from the vehicle width direction outer end of the panel portion, left and right rear pillar portions that connect the rear wall portion and the left and right side sill portions, and the left and right side sill portions that extend in the vehicle width direction along the upper end of the rear wall portion A cross member for connecting the upper ends of the rear pillars. An insert member is provided on the back surface of the outer skin that forms the corners at both ends in the vehicle width direction of the rear wall, and the front mounting portion of the metal rear frame integrally formed with the rear wheel damper housing is bolted to the insert member. Thus, the collision load of the rear collision and the load from the rear wheel, which are input to the rear frame, can be transmitted to the side sill parts from the corners at both ends in the vehicle width direction of the rear wall part and absorbed.

また請求項2の構成によれば、リヤフレームの車幅方向内面に、ダンパーハウジングの上面から上方に延びる複数の内側リブを形成したので、リヤフレームのダンパーハウジング付近の剛性を高めて後輪から入力する荷重を確実に支持することができる。   According to the second aspect of the present invention, the plurality of inner ribs extending upward from the upper surface of the damper housing are formed on the inner surface in the vehicle width direction of the rear frame. The input load can be reliably supported.

また請求項3の構成によれば、リヤピラー部の上端から後下方に延びるリヤエンドフレームを備え、リヤピラー部およびリヤエンドフレームの接続部を連結部材で補強し、内側リブの上端を連結部材に接続したので、後輪からダンパーハウジングに入力した荷重を内側リブおよび連結部材を介してリヤピラー部、クロスメンバ部およびリヤエンドフレームに伝達して分散することができる。   According to the third aspect of the present invention, the rear end frame extending rearward and downward from the upper end of the rear pillar portion is provided, the connecting portion of the rear pillar portion and the rear end frame is reinforced by the connecting member, and the upper end of the inner rib is connected to the connecting member. The load input from the rear wheel to the damper housing can be transmitted and distributed to the rear pillar portion, the cross member portion, and the rear end frame via the inner rib and the connecting member.

また請求項4の構成によれば、リヤフレームの車幅方向外面に、前記内側リブに対向する外側リブを形成し、外側リブの上端を連結部材に接続したので、リヤフレームのダンパーハウジング付近の剛性を高めて後輪から入力する荷重を一層確実に支持することができる。   According to the fourth aspect of the present invention, the outer rib facing the inner rib is formed on the outer surface of the rear frame in the vehicle width direction, and the upper end of the outer rib is connected to the connecting member. The load input from the rear wheel can be more reliably supported by increasing the rigidity.

また請求項5の構成によれば、リヤフレームの車幅方向外縁下部を前方に折り曲げた第1フランジと、リヤフレームの下縁を前方に折り曲げた第2フランジとをL字状に形成し、第1、第2フランジを後壁部を構成するアウタースキンの車幅方向外下端の角部に接続したので、後面衝突の衝突荷重をリヤフレームから後壁部を介してサイドシル部に確実に伝達することができる。   According to the fifth aspect of the present invention, the first flange in which the lower portion of the outer edge of the rear frame in the vehicle width direction is bent forward and the second flange in which the lower edge of the rear frame is bent forward are formed in an L shape. Since the first and second flanges are connected to the corners of the outer skin in the vehicle width direction of the outer skin that constitutes the rear wall part, the collision load of the rear collision is reliably transmitted from the rear frame to the side sill part via the rear wall part. can do.

また請求項6の構成によれば、リヤフレームの後面から後方に延びる左右一対の中空のクラッシュレールを備え、クラッシュレールの前端はリヤフレームに形成した凹部に嵌合するので、後面衝突の衝突荷重がクラッシュレールに入力したとき、クラッシュレールはリヤフレームとの接続部で折れることなく前後方向に圧壊して衝突エネルギーを吸収することができる。   According to the configuration of claim 6, since a pair of left and right hollow crash rails extending rearward from the rear surface of the rear frame is provided, and the front end of the crash rail is fitted into a recess formed in the rear frame, Is input to the crash rail, the crash rail can be crushed in the front-rear direction without breaking at the connecting portion with the rear frame, and can absorb the collision energy.

また請求項7の構成によれば、リヤフレームが接続される後壁部からサイドシル部に跨がって、後壁部を構成するアウタースキンおよびサイドシル部を構成するインナースキンを接続するL字状の連結板を配置したので、後面衝突の衝突荷重をリヤフレームから後壁部および連結板を介してサイドシル部に伝達することができる。   Further, according to the structure of claim 7, the L-shape connecting the outer skin constituting the rear wall portion and the inner skin constituting the side sill portion extending from the rear wall portion to which the rear frame is connected to the side sill portion. Since the connecting plate is arranged, the collision load of the rear collision can be transmitted from the rear frame to the side sill portion via the rear wall portion and the connecting plate.

また請求項8の構成によれば、サイドシル部の内部を仕切り板で上部空間および下部空間に仕切り、仕切り板の車幅方向外端をアウタースキンおよびインナースキンの接合フランジ間に挟持したので、重量の増加を最小限に抑えながら、側面衝突、前面衝突および後面衝突の衝突荷重に対するサイドシル部の強度を高めることができる。   Further, according to the configuration of the eighth aspect, the inside of the side sill portion is partitioned into the upper space and the lower space by the partition plate, and the outer end in the vehicle width direction of the partition plate is sandwiched between the joining flanges of the outer skin and the inner skin. It is possible to increase the strength of the side sill portion with respect to the collision load of the side collision, the front collision, and the rear collision, while minimizing the increase in the above.

また請求項9の構成によれば、リヤフレームが接続される後壁部の下部内に補強部材を配置したので、後面衝突の衝突荷重をリヤフレームから補強部材を介してフロアパネル部に伝達して分散することができる。   According to the ninth aspect of the present invention, since the reinforcing member is disposed in the lower portion of the rear wall portion to which the rear frame is connected, the collision load of the rear collision is transmitted from the rear frame to the floor panel portion via the reinforcing member. Can be dispersed.

また請求項10の構成によれば、リヤフレームの後方に荷室を形成し、クラッシュレールを荷室の底壁に接続したので、後面衝突の衝突荷重が入力したときに荷室と共にクラッシュレールを圧壊して衝突エネルギーを吸収することができる。   According to the structure of claim 10, since the cargo compartment is formed at the rear of the rear frame and the crash rail is connected to the bottom wall of the cargo compartment, when the collision load of the rear collision is input, the crash rail is attached together with the cargo compartment. Can crash and absorb collision energy.

自動車の車体フレームの斜視図。The perspective view of the vehicle body frame of a motor vehicle. 図1の2方向矢視図。FIG. 2 is a two-direction arrow view of FIG. 1. 図2の3方向矢視図。FIG. 3 is a three-direction arrow view of FIG. 2. 図3の4−4線断面図。FIG. 4 is a sectional view taken along line 4-4 of FIG. 図2の5方向矢視図。FIG. 図3の6方向矢視図。FIG. 図6の7方向矢視図。FIG. 7 is a view in the direction of arrow 7 in FIG. 図6の8方向矢視図。FIG. 図6の9方向矢視図。FIG. 図4の10Aー10A線〜10Cー10C線断面図。FIG. 10 is a cross-sectional view taken along line 10A-10A to 10C-10C in FIG. 第1コア材、補強部材、連結板、補強板および仕切り板の分解斜視図。The disassembled perspective view of a 1st core material, a reinforcement member, a connection board, a reinforcement board, and a partition plate.

以下、図1〜図11に基づいて本発明の実施の形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1〜図3に示すように、自動車の車体フレームはCFRP(カーボンファイバー強化樹脂)製のフロア11を備える。フロア11はフロアパネル部12と、フロアパネル部12の前端から起立する前壁部13と、フロアパネル部12の後端から起立する後壁部14と、フロアパネル部12の左右両側縁に沿って前後方向に延びる左右一対のサイドシル部15,15と、左右のサイドシル部15,15の前端から前壁部13の左右両側縁に沿って延びる左右一対のフロントピラーロア部16,16と、左右のサイドシル部15,15の後端から後壁部14の左右両側縁に沿って延びる左右一対のリヤピラー部17,17と、左右のリヤピラー部17,17の上端間を車幅方向に接続するクロスメンバ部18とを備える。   As shown in FIGS. 1 to 3, the body frame of the automobile includes a floor 11 made of CFRP (carbon fiber reinforced resin). The floor 11 extends along the left and right edges of the floor panel portion 12, the front wall portion 13 rising from the front end of the floor panel portion 12, the rear wall portion 14 rising from the rear end of the floor panel portion 12, and the floor panel portion 12. A pair of left and right side sill portions 15, 15 extending in the front-rear direction, a pair of left and right front pillar lower portions 16, 16 extending from the front ends of the left and right side sill portions 15, 15 along the left and right edges of the front wall portion 13, A cross connecting the pair of left and right rear pillars 17 and 17 extending from the rear ends of the side sill parts 15 and 15 along the left and right side edges of the rear wall 14 and the upper ends of the left and right rear pillars 17 and 17 in the vehicle width direction. And a member portion 18.

前壁部13の前面にはアルミニウム合金製の左右一対のダンパーハウジング19,19が固定され、ダンパーハウジング19,19と一体に左右一対のフロントサイドフレーム20,20が形成される。フロントサイドフレーム20,20の前端から左右一対のCFRP製のクラッシュレール21,21が前方に延びており、左右のクラッシュレール21,21の前端部の車幅方向内側にCFRP製の矩形枠状のフロントバルクヘッド22が支持される。左右のクラッシュレール21,21の前端部の車幅方向外側に左右一対のCFRP製の衝撃吸収部材23,23が接続され、左右の衝撃吸収部材23,23の前端間に車幅方向に延びるCFRP製のフロントバンパービーム24が接続される。左右のクラッシュレール21,21、フロントバルクヘッド22、左右の衝撃吸収部材23,23およびフロントバンパービーム24に囲まれた空間に前後に開放したCFRP製の箱状のシュラウド25が支持される。   A pair of left and right damper housings 19, 19 made of aluminum alloy are fixed to the front surface of the front wall portion 13, and a pair of left and right front side frames 20, 20 are formed integrally with the damper housings 19, 19. A pair of left and right CFRP crash rails 21, 21 extend forward from the front ends of the front side frames 20, 20, and a CFRP rectangular frame shape is formed on the inner side in the vehicle width direction of the front ends of the left and right crash rails 21, 21. The front bulkhead 22 is supported. A pair of left and right CFRP shock absorbing members 23, 23 are connected to the vehicle width direction outer sides of the front end portions of the left and right crash rails 21, 21, and CFRP extends in the vehicle width direction between the front ends of the left and right shock absorbing members 23, 23. A made front bumper beam 24 is connected. A CFRP box-shaped shroud 25 that is opened back and forth is supported in a space surrounded by the left and right crash rails 21, 21, the front bulkhead 22, the left and right impact absorbing members 23 and 23, and the front bumper beam 24.

左右のフロントピラーロア部16,16の上端から前方に延びる左右一対のCFRP製のアッパーメンバ26,26がダンパーハウジング19,19の車幅方向外面に接続され、アッパーメンバ26,26の前端から前方かつ車幅方向内側に延びる左右一対のCFRP製のロアメンバ27,27の前端がフロントバルクヘッド22に接続される。   A pair of left and right CFRP upper members 26, 26 extending forward from the upper ends of the left and right front pillar lower portions 16, 16 are connected to the outer surfaces in the vehicle width direction of the damper housings 19, 19 and forward from the front ends of the upper members 26, 26. The front ends of a pair of left and right CFRP lower members 27, 27 extending inward in the vehicle width direction are connected to the front bulkhead 22.

フロア11のフロアパネル部12は、その車幅方向中央部を前後方向に延びて前壁部13および後壁部14を接続するフロアトンネル28を一体に備えるとともに、フロアトンネル28の前後方向中間部と左右のサイドシル部15,15の前後方向中間部とが車幅方向に延びるCFRP製のクロスメンバ29で接続される。また左右のサイドシル部15,15の前後方向中間部間から左右一対のセンターピラー30,30が立設され、左右のセンターピラー30,30の上端間が車幅方向に延びるルーフアーチ31で接続される。センターピラー30,30の下部、つまりサイドシル部15,15に接続される部分は、アルミニウム合金のダイキャスト製の連結部材47,47で構成される。   The floor panel portion 12 of the floor 11 integrally includes a floor tunnel 28 that extends in the vehicle width direction center portion in the front-rear direction and connects the front wall portion 13 and the rear wall portion 14. Are connected by a cross member 29 made of CFRP extending in the vehicle width direction. A pair of left and right center pillars 30, 30 are erected from the front-rear direction intermediate portion of the left and right side sill portions 15, 15, and the upper ends of the left and right center pillars 30, 30 are connected by a roof arch 31 extending in the vehicle width direction. The The lower part of the center pillars 30, 30, that is, the parts connected to the side sill parts 15, 15 are constituted by aluminum alloy die-cast connecting members 47, 47.

連結部材47,47を除く左右のセンターピラー30,30およびルーフアーチ31は、正面視で逆U字状を成すようにCFRPで一体成形される。左右のフロントピラーロア部16,16の上端と左右のリヤピラー部17,17の上端とが、CFRPで一体成形されて前後方向に延びるフロントピラー32,32およびルーフサイドレール33,33で接続される。ルーフサイドレール33,33は、左右のセンターピラー30,30およびルーフアーチ31の接続部を前後方向に貫通する。   The left and right center pillars 30 and 30 and the roof arch 31 excluding the connecting members 47 and 47 are integrally formed of CFRP so as to form an inverted U shape when viewed from the front. The upper ends of the left and right front pillar lower portions 16, 16 and the upper ends of the left and right rear pillar portions 17, 17 are connected by front pillars 32, 32 and roof side rails 33, 33, which are integrally formed of CFRP and extend in the front-rear direction. . The roof side rails 33, 33 penetrate the connecting portions of the left and right center pillars 30, 30 and the roof arch 31 in the front-rear direction.

左右のフロントピラーロア部16,16、左右のサイドシル部15,15、左右のリヤピラー部17,17およびクロスメンバ部18は、平面視でU字状を成すCFRP製の下部骨格48を構成する。また左右のセンターピラー30,30、ルーフアーチ31、左右のフロントピラー32,32および左右のルーフサイドレール33,33は、平面視でH字状を成すCFRP製の上部骨格49を構成する。   The left and right front pillar lower portions 16 and 16, the left and right side sill portions 15 and 15, the left and right rear pillar portions 17 and 17 and the cross member portion 18 constitute a lower frame 48 made of CFRP having a U shape in plan view. The left and right center pillars 30 and 30, the roof arch 31, the left and right front pillars 32 and 32, and the left and right roof side rails 33 and 33 constitute an upper frame 49 made of CFRP that is H-shaped in plan view.

フロア11の後壁部14の後面にアルミニウム合金製の左右一対のリヤフレーム34,34が接続される。左右のリヤフレーム34,34の下端から左右一対のCFRP製のクラッシュレール35,35が後方に延びており、左右のクラッシュレール35,35の後端間に車幅方向に延びるCFRP製のリヤバンパービーム36が接続される。左右のリヤフレーム34,34の上端と左右のリヤピラー部17,17の上端との間に左右一対のCFRP製の連結部材37,37が配置されるとともに、リヤピラー部17,17の上端から左右一対のCFRP製のリヤエンドフレーム38,38が後下方に延びてリヤバンパービーム36に接続される。   A pair of left and right rear frames 34, 34 made of aluminum alloy are connected to the rear surface of the rear wall portion 14 of the floor 11. A pair of left and right CFRP crash rails 35, 35 extend rearward from the lower ends of the left and right rear frames 34, 34, and a CFRP rear bumper extends in the vehicle width direction between the rear ends of the left and right crash rails 35, 35. A beam 36 is connected. A pair of left and right CFRP connecting members 37, 37 are disposed between the upper ends of the left and right rear frames 34, 34 and the upper ends of the left and right rear pillar portions 17, 17. The CFRP rear end frames 38, 38 extend rearward and downward and are connected to the rear bumper beam 36.

左右のリヤフレーム34,34の下端間が、フロアパネル部12の後端から後方に延びるCFRP製の荷室前部底壁39により接続されるとともに、荷室前部底壁39から後方に延びるCFRP製の荷室後部底壁40がリヤバンパービーム36に接続される。また荷室後部底壁40の左右両側縁から一体に起立する左右一対の荷室側壁41,41が、リヤフレーム34,34の後端および連結部材37,37の下端に接続される。   The lower ends of the left and right rear frames 34, 34 are connected by a CFRP cargo compartment front bottom wall 39 extending rearward from the rear end of the floor panel portion 12, and extend rearward from the cargo compartment front bottom wall 39. A CFRP cargo room rear bottom wall 40 is connected to the rear bumper beam 36. Also, a pair of left and right cargo compartment side walls 41, 41 that stand integrally from the left and right side edges of the cargo compartment rear bottom wall 40 are connected to the rear ends of the rear frames 34, 34 and the lower ends of the connecting members 37, 37.

フロア11は、下側のアウタースキン42および上側のインナースキン43を、前壁部13、左右のフロントピラーロア部16,16、左右のサイドシル部15,15、左右のリヤピラー部17,17およびクロスメンバ部18に沿って延びる接合フランジ42a,43aで接合して構成される(図2および図10参照)。フロアパネル部12のアウタースキン42およびインナースキン43間には、CFRPで波板状に形成したコア材44,44が挟持されるとともに、後壁部14のアウタースキン42およびインナースキン43間には、CFRPで波板状に形成した鉛直方向に延びる第1コア材45と、第1コア材45の上端から水平方向に延びた後に上方に立ち上がる第2コア材46とが挟持される(図9参照)。   The floor 11 includes a lower outer skin 42 and an upper inner skin 43 which are connected to a front wall portion 13, left and right front pillar lower portions 16, 16, left and right side sill portions 15, 15, left and right rear pillar portions 17, 17 and a cross. It is constituted by joining flanges 42a and 43a extending along the member portion 18 (see FIGS. 2 and 10). Between the outer skin 42 and the inner skin 43 of the floor panel portion 12, core materials 44, 44 formed in a corrugated shape with CFRP are sandwiched, and between the outer skin 42 and the inner skin 43 of the rear wall portion 14. The first core material 45 formed in a corrugated shape with CFRP and extending in the vertical direction is sandwiched between the second core material 46 extending in the horizontal direction from the upper end of the first core material 45 and rising upward (FIG. 9). reference).

図4および図10に示すように、サイドシル部15の外郭はアウタースキン42およびインナースキン43を接合フランジ42a,43aで接合して構成されており、サイドシル部15の内部は、アウタースキン42およびインナースキン43の接合フランジ42a,43a間に車幅方向外縁を挟持され、車幅方向内縁を上向きに折り曲げた接合フランジ51aをインナースキン43の内面に接合されたCFRP製の仕切り板51で上下に仕切られる。サイドシル部15の仕切り板51よりも上方の空間には、側面視でジグザグに屈曲するCFRP製の衝撃吸収部材55が配置される。サイドシル部15の上面は段部15aを挟んで形成された内側上壁15bおよび外側上壁15cからなり、衝撃吸収部材55の上端はサイドシル部15の内側上壁15bおよび外側上壁15cの下面に接続され、衝撃吸収部材55の下端は仕切り板51の上面に接続される。サイドシル部15の仕切り板51よりも下方であってフロアパネル部12と接続する部分に、CFRPで台形断面を有するパイプ状に形成した荷重伝達部材56が、アウタースキン42およびインナースキン43間に挟まれるように配置される。   As shown in FIGS. 4 and 10, the outer side of the side sill portion 15 is configured by joining an outer skin 42 and an inner skin 43 with joint flanges 42 a and 43 a, and the inside of the side sill portion 15 is composed of the outer skin 42 and the inner skin 43. An outer edge in the vehicle width direction is sandwiched between the joint flanges 42 a and 43 a of the skin 43, and a joint flange 51 a that is bent upward in the vehicle width direction is vertically partitioned by a partition plate 51 made of CFRP joined to the inner surface of the inner skin 43. It is done. In a space above the partition plate 51 of the side sill portion 15, a shock absorbing member 55 made of CFRP that is bent zigzag in a side view is disposed. The upper surface of the side sill portion 15 includes an inner upper wall 15b and an outer upper wall 15c formed with the step portion 15a interposed therebetween, and the upper end of the shock absorbing member 55 is on the lower surface of the inner upper wall 15b and the outer upper wall 15c of the side sill portion 15. The lower end of the shock absorbing member 55 is connected to the upper surface of the partition plate 51. A load transmitting member 56 formed in a pipe shape having a trapezoidal cross section with CFRP is sandwiched between the outer skin 42 and the inner skin 43 at a portion below the partition plate 51 of the side sill portion 15 and connected to the floor panel portion 12. Arranged to be.

図1および図4に示すように、左右のフロントピラーロア部16,16の後面にそれぞれステアリングハンガー支持ブラケット58,58が固定されており、左右のステアリングハンガー支持ブラケット58,58を接続するようにステアリングハンガー60が固定される。   As shown in FIGS. 1 and 4, steering hanger support brackets 58, 58 are fixed to the rear surfaces of the left and right front pillar lower portions 16, 16, respectively, so that the left and right steering hanger support brackets 58, 58 are connected. The steering hanger 60 is fixed.

次に、図5〜図11に基づいて車体後部の構造を詳細に説明する。   Next, the structure of the rear part of the vehicle body will be described in detail with reference to FIGS.

アルミニウム合金製のリヤフレーム34は前後方向および上下方向に延びる板状の側壁部34aと、側壁部34aの下端から車幅方向内向きに折り曲げられた底壁部34bとを備える。側壁部34aの中央には車幅方向内向きに窪むダンパーハウジング34cが一体に形成されており、後輪を支持するサスペンションダンパー71(図6参照)の上端がダンパーハウジング34cの上壁に接続される。   The rear frame 34 made of aluminum alloy includes a plate-like side wall 34a extending in the front-rear direction and the vertical direction, and a bottom wall 34b bent inward in the vehicle width direction from the lower end of the side wall 34a. A damper housing 34c that is recessed inward in the vehicle width direction is integrally formed at the center of the side wall 34a, and the upper end of a suspension damper 71 (see FIG. 6) that supports the rear wheel is connected to the upper wall of the damper housing 34c. Is done.

リヤフレーム34の側壁部34aの前縁には3個の凹部34d…が形成されており、凹部34d…に後方から前方に向けて挿入した3本のボルト72…が、後壁部14の後面を構成するアウタースキン42の車幅方向両端の角部内面にインサートしたナット73…に螺合する(図8参照)。またリヤフレーム34には、側壁部34aの前縁下部を前向きに折り曲げた第1フランジ34eと底壁部34bの前縁を前向きに折り曲げた第2フランジ34fとがL字状に形成されており、第1、第2フランジ34e,34fの近傍に後方から前方に向けて挿入した3本のボルト74…が、後壁部14の後面を構成するアウタースキン42の車幅方向両端下部の角部内面にインサートしたナット75…に螺合する(図8参照)。これにより、リヤフレーム34は後壁部14の後面に強固に固定される。   Three concave portions 34d are formed at the front edge of the side wall portion 34a of the rear frame 34, and three bolts 72 inserted into the concave portions 34d from the rear to the front are rear surfaces of the rear wall portion 14. Are screwed into nuts 73 inserted in the inner surfaces of the corners at both ends in the vehicle width direction of the outer skin 42 (see FIG. 8). The rear frame 34 is formed in an L shape with a first flange 34e bent forward at the lower front edge of the side wall 34a and a second flange 34f bent forward at the front edge of the bottom wall 34b. Three bolts 74 inserted in the vicinity of the first and second flanges 34e and 34f from the rear to the front are corners at the lower portions of both ends in the vehicle width direction of the outer skin 42 constituting the rear surface of the rear wall portion 14. The nut 75 is inserted into the inner surface and screwed (see FIG. 8). Thereby, the rear frame 34 is firmly fixed to the rear surface of the rear wall portion 14.

リヤフレーム34の側壁部34aの上縁を車幅方向外向きに折り曲げた上壁部34gが連結部材37の下面に接続される(図8参照)。リヤフレーム34の車幅方向内面には,ダンパーハウジング34cの上壁と連結部材37の下面とを接続する複数の内側リブ34h…が異なる角度で形成されるとともに(図7参照)、リヤフレーム34の車幅方向外面には,ダンパーハウジング34cの上部と上壁部34gの下面とを接続する複数の外側リブ34i…が異なる角度で形成される(図6および図8参照)。即ち、外側リブ34i…の上端は、上壁部34gを介して連結部材37の下面に接続される。   An upper wall portion 34g obtained by bending the upper edge of the side wall portion 34a of the rear frame 34 outward in the vehicle width direction is connected to the lower surface of the connecting member 37 (see FIG. 8). A plurality of inner ribs 34h that connect the upper wall of the damper housing 34c and the lower surface of the connecting member 37 are formed on the inner surface in the vehicle width direction of the rear frame 34 at different angles (see FIG. 7). A plurality of outer ribs 34i connecting the upper portion of the damper housing 34c and the lower surface of the upper wall portion 34g are formed at different angles on the outer surface in the vehicle width direction (see FIGS. 6 and 8). That is, the upper ends of the outer ribs 34i are connected to the lower surface of the connecting member 37 via the upper wall portion 34g.

左右のリヤフレーム34,34の底壁部34b,34bはボックス断面に形成され、その後端に開口する凹部34j,34jにクラッシュレール35,35の前端が後方から嵌合する(図7参照)。また荷室前部底壁39は上下一対のスキン39a,39b間に波板よりなるコア材39cを挟持したもので、その車幅方向両端部が左右のリヤフレーム34,34の底壁部34b,34bの上面にボルト76…で固定され、かつクラッシュレール35,35の下面は荷室後部底壁40の上面に接続される(図7参照)。   The bottom walls 34b, 34b of the left and right rear frames 34, 34 are formed in a box cross section, and the front ends of the crash rails 35, 35 are fitted into the recesses 34j, 34j opened at the rear ends from the rear (see FIG. 7). The cargo compartment front bottom wall 39 is obtained by sandwiching a core material 39c made of corrugated plates between a pair of upper and lower skins 39a, 39b, and both ends in the vehicle width direction are bottom wall portions 34b of the left and right rear frames 34, 34. , 34b are fixed by bolts 76, and the lower surfaces of the crash rails 35, 35 are connected to the upper surface of the cargo compartment rear bottom wall 40 (see FIG. 7).

第1コア材45の車幅方向端部と第2コア材46の車幅方向端部との間に形成された空間には、金属製の補強部材77が配置される(図9および図11参照)。補強部材77はリヤピラー部17と同方向に傾斜する後壁部77aと、後壁部77aの前面から相互に平行に前方に延びる一対の側壁部77b,77cとを備え、後壁部77aの後面および側壁部77b,77cの下面はアウタースキン42の上面に接続され、側壁部77b,77cの前面は鉛直方向に延びる第1コア材45の後面に接続される。第1コア材45の車幅方向端部は波板ではない平坦部45aが形成されており、平坦部45aの前面に平坦な補強板78が重ね合わされる(図11参照)。サイドシル部15の内部を上部空間および下部空間に仕切る仕切り板51の後端が補強板78の前面に接続される(図10および図11参照)。   A metal reinforcing member 77 is disposed in the space formed between the vehicle width direction end of the first core material 45 and the vehicle width direction end of the second core material 46 (FIGS. 9 and 11). reference). The reinforcing member 77 includes a rear wall portion 77a inclined in the same direction as the rear pillar portion 17, and a pair of side wall portions 77b and 77c extending forward in parallel with each other from the front surface of the rear wall portion 77a, and the rear surface of the rear wall portion 77a. The lower surfaces of the side wall portions 77b and 77c are connected to the upper surface of the outer skin 42, and the front surfaces of the side wall portions 77b and 77c are connected to the rear surface of the first core member 45 extending in the vertical direction. The flat part 45a which is not a corrugated sheet is formed in the vehicle width direction edge part of the 1st core material 45, and the flat reinforcement board 78 is piled up on the front surface of the flat part 45a (refer FIG. 11). The rear end of the partition plate 51 that partitions the inside of the side sill portion 15 into an upper space and a lower space is connected to the front surface of the reinforcing plate 78 (see FIGS. 10 and 11).

補強部材77の一対の側壁部77b,77cの上面と、第1コア材45の平坦部45aの上縁と、サイドシル部15の内部に配置したジグザグ状の衝撃吸収部材55の後端の山部の頂点を切除した切欠き55aとに、平面視でL字状に形成された連結板79が上方から接続される(図9〜図11参照)。サイドシル部15の内部に延びた連結板の79は、.サイドシル部15の後壁を構成するアウタースキン42の内面と、サイドシル部15の外側上壁15cの内面とを接続する。   The upper surface of the pair of side wall portions 77b and 77c of the reinforcing member 77, the upper edge of the flat portion 45a of the first core member 45, and the crest portion at the rear end of the zigzag-shaped shock absorbing member 55 disposed inside the side sill portion 15. A connecting plate 79 formed in an L shape in a plan view is connected from above to the notch 55a in which the apex is cut (see FIGS. 9 to 11). 79 of the connecting plate extending inside the side sill portion 15. The inner surface of the outer skin 42 constituting the rear wall of the side sill portion 15 and the inner surface of the outer upper wall 15c of the side sill portion 15 are connected.

次に、上記構成を備えた本発明の実施の形態の作用を説明する。   Next, the operation of the embodiment of the present invention having the above configuration will be described.

図1に示すように、自動車の車体の骨格が、左右のフロントピラーロア部16,16と、左右のサイドシル部15,15と、左右のリヤピラー部17,17と、クロスメンバ部18とで構成された平面視U字状のCFRP製の下部骨格48と、左右のサイドシル部15,15の前後方向中央部から起立する左右のセンターピラー30,30と、左右のセンターピラー30,30の上端間を車幅方向に接続するルーフアーチ31と、左右のフロントピラーロア部16,16の上端、左右のセンターピラー30,30の上端および左右のリヤピラー部17,17の上端を前後方向に接続する左右のフロントピラー32,32およびルーフサイドレール33,33とで構成した平面視H字状のCFRP製の上部骨格49を備えるので、下部骨格48および上部骨格49間に高強度で軽量な車室を構成することができる。   As shown in FIG. 1, the skeleton of the vehicle body is composed of left and right front pillar lower portions 16, 16, left and right side sill portions 15, 15, left and right rear pillar portions 17, 17, and a cross member portion 18. The lower skeleton 48 made of CFRP having a U-shape in plan view, the left and right center pillars 30 and 30 rising from the center in the front-rear direction of the left and right side sill parts 15 and 15, and the upper ends of the left and right center pillars 30 and 30 And the left and right front pillar lower portions 16, 16 and the upper ends of the left and right center pillars 30 and 30 and the left and right rear pillar portions 17 and 17 are connected to each other in the front-rear direction. The upper skeleton 49 made of CFRP having an H shape in a plan view and constituted by the front pillars 32 and 32 and the roof side rails 33 and 33 is provided. And it is possible to construct a lightweight cabin high strength between the upper framework 49.

また前面衝突あるいは後面衝突の衝突荷重をU字状の下部骨格48と、上部骨格49のセンターピラー30,30およびルーフサイドレール33,33とで支持することで、フロアパネル部12の厚さを小さくして軽量化できるだけでなく、側面衝突の衝突荷重を下部骨格48のサイドシル部15,15と、上部骨格49のセンターピラー30,30およびルーフアーチ31とで支持することで、サイドシル部15,15の断面積を小さくして軽量化できる。   Further, the collision load of the frontal collision or the rearward collision is supported by the U-shaped lower skeleton 48, the center pillars 30 and 30 of the upper skeleton 49, and the roof side rails 33 and 33, thereby reducing the thickness of the floor panel portion 12. Not only can it be reduced in size and weight, but also the side sill portion 15, 15 can be supported by the side sill portions 15, 15 of the lower skeleton 48 and the center pillars 30, 30 and the roof arch 31 of the upper skeleton 49. The cross-sectional area of 15 can be made smaller and lighter.

またセンターピラー30,30を金属製の連結部材47,47を介してサイドシル部15,15に接続したので、側面衝突の衝突荷重がサイドシル部15,15に入力したとき、金属製の連結部材47,47が延性により塑性変形して衝撃を吸収することで、センターピラー30,30が車室側に倒れるのを防止することができる。しかもフロントピラーロア部16,16の上部に、フロントピラー30,30の前端と接続するステアリングハンガー支持ブラケット58,58を設けたので、ステアリングハンガー支持ブラケット58,58を利用してフロントピラーロア部16,16およびフロントピラー30,30の結合強度を高めることができる。   Since the center pillars 30 and 30 are connected to the side sill portions 15 and 15 via the metal connecting members 47 and 47, when the collision load of the side collision is input to the side sill portions 15 and 15, the metal connecting member 47. , 47 are plastically deformed by ductility and absorb the impact, so that the center pillars 30, 30 can be prevented from falling to the vehicle compartment side. In addition, since the steering hanger support brackets 58, 58 connected to the front ends of the front pillars 30, 30 are provided on the upper portions of the front pillar lower parts 16, 16, the front pillar lower part 16 is utilized by using the steering hanger support brackets 58, 58. 16 and the front pillars 30 and 30 can be increased in bonding strength.

ところで、車両の後部のリヤバンパービーム36に後面衝突の衝突荷重が入力すると、その衝突荷重はリヤバンパービーム36から左右のクラッシュレール35,35を介して左右の金属製のリヤフレーム34,34に伝達される。またリヤフレーム34には後輪のサスペンションダンパー71の上端を支持するダンパーハウジング34cが一体に形成されているため、後輪からの荷重がサスペンションダンパー71を介してダンパーハウジング34cに入力される。   By the way, when a rear collision collision load is input to the rear bumper beam 36 at the rear of the vehicle, the collision load is applied from the rear bumper beam 36 to the left and right metal rear frames 34, 34 via the left and right crash rails 35, 35. Communicated. Further, since the rear frame 34 is integrally formed with a damper housing 34c that supports the upper end of the suspension damper 71 for the rear wheel, a load from the rear wheel is input to the damper housing 34c via the suspension damper 71.

リヤフレーム34の側壁部34aの前縁に形成した3個の凹部34d…に後方から前方に向けて挿入した3本のボルト72…を、フロア11の後壁部14の後面を構成するアウタースキン42の車幅方向両端の角部内面にインサートしたナット73…に螺合するとともに、リヤフレーム34の側壁部34aの前縁下部を前向きに折り曲げた第1フランジ34eと、リヤフレーム34の底壁部34bの前縁を前向きに折り曲げた第2フランジ34fとの近傍に後方から前方に向けて挿入した3本のボルト74…を、フロア11の後壁部14の後面を構成するアウタースキン42の車幅方向両端下部の角部内面にインサートしたナット75…に螺合したので(図8参照)、リヤフレーム34を後壁部14の後面に強固に固定することができる。そして後面衝突の衝突荷重や後輪からの荷重がリヤフレーム34に入力したとき、その荷重を後壁部14の車幅方向両端の角部からサイドシル部15に伝達して効率的に吸収することができる。   Three bolts 72 inserted from the rear to the front in three recesses 34d formed on the front edge of the side wall 34a of the rear frame 34 are outer skins that constitute the rear surface of the rear wall 14 of the floor 11. 42, a first flange 34e, which is screwed into nuts 73 inserted into corner inner surfaces at both ends in the vehicle width direction, and is bent forward at a lower front edge of the side wall 34a of the rear frame 34, and a bottom wall of the rear frame 34 Three bolts 74... Inserted from the rear toward the front in the vicinity of the second flange 34 f where the front edge of the portion 34 b is bent forward are attached to the outer skin 42 constituting the rear surface of the rear wall portion 14 of the floor 11. Since it is screwed into nuts 75... Inserted into the corner inner surfaces at both lower ends in the vehicle width direction (see FIG. 8), the rear frame 34 can be firmly fixed to the rear surface of the rear wall portion 14. When a rear load collision load or a load from the rear wheel is input to the rear frame 34, the load is transmitted to the side sill portions 15 from the corners at both ends in the vehicle width direction of the rear wall portion 14 and efficiently absorbed. Can do.

またリヤフレーム34の車幅方向内面および車幅方向外面に、ダンパーハウジング34cの上面から上方に延びる複数の内側リブ34h…および外側リブ34i…をそれぞれ形成するとともに、内側リブ34h…および外側リブ34i…の上端を連結部材37の下面に接続したので(図7および図8参照)、ダンパーハウジング34cに入力した後輪の荷重を連結部材37からリヤピラー部17、クロスメンバ部18およびリヤエンドフレーム38に分散して吸収することができる。   A plurality of inner ribs 34h... And outer ribs 34i that extend upward from the upper surface of the damper housing 34c are formed on the inner surface in the vehicle width direction and the outer surface in the vehicle width direction of the rear frame 34, respectively, and the inner ribs 34h. Is connected to the lower surface of the connecting member 37 (see FIGS. 7 and 8), the rear wheel load inputted to the damper housing 34c is transferred from the connecting member 37 to the rear pillar portion 17, the cross member portion 18 and the rear end frame 38. Can be dispersed and absorbed.

またリヤバンパービーム36から前方に延びるクラッシュレール35の前端部がリヤフレーム34の凹部34jに嵌合するので、後面衝突の衝突荷重が入力したときにクラッシュレール35がリヤフレーム34に接続された前端部で折れ曲がることが防止され、クラッシュレール35を確実に圧壊して衝突エネルギーの吸収効果を高めることができる。このとき、リヤフレーム34の後方に荷室を形成し、クラッシュレール35を荷室後部底壁40に接続したので、後面衝突の衝突荷重が入力したときに荷室と共にクラッシュレール35を圧壊して衝突エネルギーの吸収効果を更に高めることができる。   Since the front end portion of the crash rail 35 extending forward from the rear bumper beam 36 is fitted in the recess 34j of the rear frame 34, the front end where the crash rail 35 is connected to the rear frame 34 when a collision load of a rear collision is input. Therefore, the crash rail 35 can be reliably crushed and the impact energy absorption effect can be enhanced. At this time, since the cargo compartment is formed behind the rear frame 34 and the crash rail 35 is connected to the rear bottom wall 40 of the cargo compartment, the crash rail 35 is crushed together with the cargo compartment when the collision load of the rear collision is input. The impact energy absorption effect can be further enhanced.

またリヤフレーム34が接続される後壁部14からサイドシル部15に跨がって、後壁部14を構成するアウタースキン42およびサイドシル部15を構成するインナースキン43を接続するL字状の連結板79を配置し、かつリヤフレーム34が接続される後壁部14の下部内に補強部材77を配置したので(図9〜図11参照)、後面衝突の衝突荷重をリヤフレーム34から後壁部14、連結板79,補強部材77を介してサイドシル部15およびフロアパネル部12に伝達することができる。しかもサイドシル部15の内部を仕切り板51で上部空間および下部空間に仕切り、仕切り板51の車幅方向外端をアウタースキン42およびインナースキン43の接合フランジ42a,43a間に挟持したので(図10参照)、重量の増加を最小限に抑えながら、側面衝突、前面衝突および後面衝突の衝突荷重に対するサイドシル部15の強度を高めることができる。   Further, an L-shaped connection that connects the outer skin 42 that constitutes the rear wall portion 14 and the inner skin 43 that constitutes the side sill portion 15 extends from the rear wall portion 14 to which the rear frame 34 is connected to the side sill portion 15. Since the plate 79 is disposed and the reinforcing member 77 is disposed in the lower portion of the rear wall portion 14 to which the rear frame 34 is connected (see FIGS. 9 to 11), the collision load of the rear collision is transferred from the rear frame 34 to the rear wall. It can be transmitted to the side sill part 15 and the floor panel part 12 via the part 14, the connecting plate 79 and the reinforcing member 77. Moreover, the inside of the side sill 15 is partitioned into an upper space and a lower space by the partition plate 51, and the outer end in the vehicle width direction of the partition plate 51 is sandwiched between the joining flanges 42a and 43a of the outer skin 42 and the inner skin 43 (FIG. 10). The strength of the side sill portion 15 against a collision load of a side collision, a front collision and a rear collision can be increased while minimizing an increase in weight.

以上、本発明の実施の形態を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。   The embodiments of the present invention have been described above, but various design changes can be made without departing from the scope of the present invention.

例えば、実施の形態では各部材をCFRPで構成しているが、GFRP(グラスファイバー強化樹脂)等の任意の繊維強化樹脂を採用することができる。   For example, in the embodiment, each member is made of CFRP, but any fiber reinforced resin such as GFRP (glass fiber reinforced resin) can be used.

11 フロア
12 フロアパネル部
14 後壁部
15 サイドシル部
17 リヤピラー部
18 クロスメンバ部
34 リヤフレーム
34c ダンパーハウジング
34e 第1フランジ
34f 第2フランジ
34h 内側リブ
34i 外側リブ
34j 凹部
35 クラッシュレール
37 連結部材
38 リヤエンドフレーム
40 荷室後部底壁(荷室の底壁)
42 アウタースキン
42a 接合フランジ
43 インナースキン
43a 接合フランジ
51 仕切り板
72 ボルト
73 ナット(インサート部材)
77 補強部材
79 連結板
11 Floor 12 Floor panel portion 14 Rear wall portion 15 Side sill portion 17 Rear pillar portion 18 Cross member portion 34 Rear frame 34c Damper housing 34e First flange 34f Second flange 34h Inner rib 34i Outer rib 34j Recess 35 Crash rail 37 Connecting member 38 Rear end Frame 40 Rear bottom wall of the cargo compartment (bottom wall of the cargo compartment)
42 Outer skin 42a Joining flange 43 Inner skin 43a Joining flange 51 Partition plate 72 Bolt 73 Nut (insert member)
77 Reinforcing member 79 Connecting plate

Claims (10)

下側のアウタースキン(42)および上側のインナースキン(43)を結合して構成した自動車のフロア(11)が、フロアパネル部(12)と、前記フロアパネル部(12)の後端から起立する後壁部(14)と、前記フロアパネル部(12)の車幅方向外端から起立する左右のサイドシル部(15)と、前記後壁部(14)および前記左右のサイドシル部(15)を接続する左右のリヤピラー部(17)と、前記後壁部(14)の上端に沿って車幅方向に延びて前記左右のリヤピラー部(17)の上端間を接続するクロスメンバ部(18)とを備える自動車の車体構造であって、
前記後壁部(14)の車幅方向両端の角部を構成する前記アウタースキン(42)の裏面にインサート部材(73)を設け、後輪のダンパーハウジング(34c)を一体に形成した金属製のリヤフレーム(34)の前部の取付部を前記インサート部材(73)にボルト(72)で締結したことを特徴とする自動車の車体構造。
An automobile floor (11) configured by connecting a lower outer skin (42) and an upper inner skin (43) is raised from a floor panel portion (12) and a rear end of the floor panel portion (12). A rear wall portion (14) to be performed, left and right side sill portions (15) standing from an outer end in the vehicle width direction of the floor panel portion (12), the rear wall portion (14) and the left and right side sill portions (15) And left and right rear pillars (17), and a cross member (18) extending in the vehicle width direction along the upper end of the rear wall (14) and connecting the upper ends of the left and right rear pillars (17). A vehicle body structure comprising:
A metal member in which an insert member (73) is provided on the back surface of the outer skin (42) constituting corners at both ends in the vehicle width direction of the rear wall portion (14), and a damper housing (34c) for the rear wheel is integrally formed. A vehicle body structure for an automobile, wherein a front mounting portion of the rear frame (34) is fastened to the insert member (73) with a bolt (72).
前記リヤフレーム(34)の車幅方向内面に、前記ダンパーハウジング(34c)の上面から上方に延びる複数の内側リブ(34h)を形成したことを特徴とする、請求項1に記載の自動車の車体構造。   The vehicle body according to claim 1, wherein a plurality of inner ribs (34h) extending upward from an upper surface of the damper housing (34c) are formed on an inner surface in the vehicle width direction of the rear frame (34). Construction. 前記リヤピラー部(17)の上端から後下方に延びるリヤエンドフレーム(38)を備え、前記リヤピラー部(17)および前記リヤエンドフレーム(38)の接続部を連結部材(37)で補強し、前記内側リブ(34h)の上端を前記連結部材(37)に接続したことを特徴とする、請求項2に記載の自動車の車体構造。   A rear end frame (38) extending rearward and downward from an upper end of the rear pillar portion (17) is provided, and a connection portion of the rear pillar portion (17) and the rear end frame (38) is reinforced by a connecting member (37), and the inner rib The vehicle body structure according to claim 2, wherein an upper end of (34h) is connected to the connecting member (37). 前記リヤフレーム(34)の車幅方向外面に、前記内側リブ(34h)に対向する外側リブ(34i)を形成し、前記外側リブ(34i)の上端を前記連結部材(37)に接続したことを特徴とする、請求項3に記載の自動車の車体構造。   An outer rib (34i) facing the inner rib (34h) is formed on the outer surface in the vehicle width direction of the rear frame (34), and an upper end of the outer rib (34i) is connected to the connecting member (37). The vehicle body structure according to claim 3, wherein: 前記リヤフレーム(34)の車幅方向外縁下部を前方に折り曲げた第1フランジ(34e)と、前記リヤフレーム(34)の下縁を前方に折り曲げた第2フランジ(34f)とをL字状に形成し、前記第1、第2フランジ(34e,34f)を前記後壁部(14)を構成する前記アウタースキン(42)の車幅方向外下端の角部に接続したことを特徴とする、請求項1〜請求項4の何れか1項に記載の自動車の車体構造。   A first flange (34e) in which the lower part of the outer edge of the rear frame (34) in the vehicle width direction is bent forward and a second flange (34f) in which the lower edge of the rear frame (34) is bent forward are formed in an L shape. And the first and second flanges (34e, 34f) are connected to the corners of the outer lower end in the vehicle width direction of the outer skin (42) constituting the rear wall (14). The vehicle body structure according to any one of claims 1 to 4. 前記リヤフレーム(34)の後面から後方に延びる左右一対の中空のクラッシュレール(35)を備え、前記クラッシュレール(35)の前端は前記リヤフレーム(34)に形成した凹部(34j)に嵌合することを特徴とする、請求項1〜請求項5の何れか1項に記載の自動車の車体構造。   A pair of left and right hollow crash rails (35) extending rearward from the rear surface of the rear frame (34) is provided, and a front end of the crash rail (35) is fitted into a recess (34j) formed in the rear frame (34). The vehicle body structure according to any one of claims 1 to 5, wherein the vehicle body structure is a vehicle. 前記リヤフレーム(34)が接続される前記後壁部(14)から前記サイドシル部(15)に跨がって、前記後壁部(14)を構成する前記アウタースキン(42)および前記サイドシル部(15)を構成する前記インナースキン(43)を接続するL字状の連結板(79)を配置したことを特徴とする、請求項1〜請求項6の何れか1項に記載の自動車の車体構造。   The outer skin (42) and the side sill portion constituting the rear wall portion (14) straddling the side sill portion (15) from the rear wall portion (14) to which the rear frame (34) is connected. The automobile according to any one of claims 1 to 6, characterized in that an L-shaped connecting plate (79) for connecting the inner skin (43) constituting (15) is arranged. Body structure. 前記サイドシル部(15)の内部を仕切り板(51)で上部空間および下部空間に仕切り、前記仕切り板(51)の車幅方向外端を前記アウタースキン(42)および前記インナースキン(43)の接合フランジ(42a,43a)間に挟持したことを特徴とする、請求項1〜請求項7の何れか1項に記載の自動車の車体構造。   The inside of the side sill portion (15) is partitioned into an upper space and a lower space by a partition plate (51), and the outer end in the vehicle width direction of the partition plate (51) is connected to the outer skin (42) and the inner skin (43). The vehicle body structure according to any one of claims 1 to 7, wherein the vehicle body structure is sandwiched between joining flanges (42a, 43a). 前記リヤフレーム(34)が接続される前記後壁部(14)の下部内に補強部材(77)を配置したことを特徴とする、請求項1〜請求項8の何れか1項に記載の自動車の車体構造。   The reinforcing member (77) is disposed in a lower portion of the rear wall portion (14) to which the rear frame (34) is connected, according to any one of claims 1 to 8, Auto body structure. 前記リヤフレーム(34)の後方に荷室を形成し、前記クラッシュレール(35)を前記荷室の底壁(40)に接続したことを特徴とする、請求項6に記載の自動車の車体構造。   The vehicle body structure according to claim 6, wherein a cargo compartment is formed at the rear of the rear frame (34), and the crash rail (35) is connected to a bottom wall (40) of the cargo compartment. .
JP2012244125A 2012-11-05 2012-11-06 Auto body structure Expired - Fee Related JP5974418B2 (en)

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