JP2014087098A - Corrugated tube and wiring harness - Google Patents

Corrugated tube and wiring harness Download PDF

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JP2014087098A
JP2014087098A JP2012231913A JP2012231913A JP2014087098A JP 2014087098 A JP2014087098 A JP 2014087098A JP 2012231913 A JP2012231913 A JP 2012231913A JP 2012231913 A JP2012231913 A JP 2012231913A JP 2014087098 A JP2014087098 A JP 2014087098A
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corrugated tube
pitch
bending
ridge
cross
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Masahisa Sugimoto
昌久 杉本
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Yazaki Corp
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  • Details Of Indoor Wiring (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a corrugated tube capable of specifying the bending position and direction.SOLUTION: A corrugated tube 1 includes a bellows structure having normal portions 11 formed by arranging a plurality of projecting bars 5 having a constant width in the circumferential direction and recessed grooves 6 between the projecting bars 5 in parallel in a peripheral wall part 4 at an equal interval pitch in the longitudinal direction. A pitch between one projecting bar 5A and the recessed groove 6 in the cross sectional direction and a pitch between the other projecting bar 5A and the recessed groove 6 are different from each other. A bending specified portion 12 formed so that the pitch between the other projecting bar 5A and the recessed groove 6 in the cross sectional direction becomes smaller than that of the normal portions 11 is provided between the normal portions 11 or adjacently to the normal portions 11.

Description

本発明は、ワイヤハーネスの外装部材であるコルゲートチューブ及びこれを外挿したワイヤーハーネスに関するものである。   The present invention relates to a corrugated tube which is an exterior member of a wire harness and a wire harness in which the corrugated tube is extrapolated.

従来、コルゲートチューブを外装したワイヤーハーネスは、ハイブリッド自動車や電気自動車において、例えば、バッテリーとインバータユニットとの間を電気的に接続する部材として用いられる。   Conventionally, a wire harness having a corrugated tube is used as a member for electrically connecting a battery and an inverter unit, for example, in a hybrid vehicle or an electric vehicle.

例えば、このコルゲートチューブ2は、図3に示すように、合成樹脂を材料として、一端部7から他端部8まで周壁部4の周方向の凸条5と凹溝6とをチューブ長手方向に交互に等ピッチで複数並列に成形したものである。   For example, as shown in FIG. 3, the corrugated tube 2 is made of synthetic resin as a material, and the convex ridges 5 and the concave grooves 6 in the circumferential direction of the peripheral wall portion 4 from one end portion 7 to the other end portion 8 are arranged in the tube longitudinal direction. A plurality of them are alternately formed in parallel at an equal pitch.

特開2009−183013号公報JP 2009-183013 A

しかしながら、このコルゲートチューブ2は、例えば、等間隔に凹凸形状のある蛇腹構造になっており、円周方向に対し全方向に曲がる構造であったため曲げ方向の規制がなく、曲げRが小さい部位に用いた場合、ねじれが生じることと、凸条に潰れが生じて白化してしまうことがあることなどの不具合があった。   However, this corrugated tube 2 has, for example, a bellows structure with irregularities at equal intervals, and has a structure that bends in all directions with respect to the circumferential direction. When used, there were problems such as twisting and ridges being crushed and whitening.

本発明は、上記課題に係る問題を解決することを目的としている。即ち、本発明は、屈曲位置と方向を規定することができるコルゲートチューブと該コルゲートチューブを用いたワイヤーハーネスを提供することを目的としている。   The present invention aims to solve the above problems. That is, an object of the present invention is to provide a corrugated tube capable of defining the bending position and direction and a wire harness using the corrugated tube.

前記課題を解決するためになされた本発明の請求項1に係る発明は、
周壁部4に周方向の複数の一定幅の凸条5と該凸条5間の凹溝6とを長手方向に等間隔ピッチで並列に配置してなる通常部分11を有する蛇腹構造を備えたコルゲートチューブ1において、
断面方向の一方の凸条5A及び凹溝6のピッチと他方の前記凸条5A及び前記凹溝6のピッチとが異なり、かつ前記断面方向の他方の凸条5A及び凹溝6のピッチが、前記通常部分11のピッチより小さくなるように形成された曲げ規定部分12が、前記通常部分11の間または前記通常部11分に隣接して設けられていることを特徴とする。
The invention according to claim 1 of the present invention, which has been made to solve the above problems,
The peripheral wall portion 4 is provided with a bellows structure having a normal portion 11 in which a plurality of ridges 5 having a constant width in the circumferential direction and concave grooves 6 between the ridges 5 are arranged in parallel at equal intervals in the longitudinal direction. In the corrugated tube 1,
The pitch of the one protrusion 5A and the groove 6 in the cross-sectional direction is different from the pitch of the other protrusion 5A and the groove 6 in the cross-section, and the pitch of the other protrusion 5A and the groove 6 in the cross-section is A bending defining portion 12 formed to be smaller than the pitch of the normal portion 11 is provided between the normal portions 11 or adjacent to the normal portion 11.

前記課題を解決するためになされた本発明の請求項2に係る発明は、請求項1記載のコルゲートチューブにおいて、前記曲げ規定部分12は、前記断面方向の他方12Bの前記凸条5Aは、その幅d2が、前記通常部分11の前記凸条5の幅d1より小さくかつ先細状に形成されていることを特徴とする。   The invention according to claim 2 of the present invention, which has been made to solve the above-mentioned problems, is the corrugated tube according to claim 1, wherein the bending defining portion 12 is the convex strip 5A of the other 12B in the cross-sectional direction. The width d2 is smaller than the width d1 of the ridge 5 of the normal portion 11 and is tapered.

前記課題を解決するためになされた本発明の請求項3に係る発明のワイヤーハーネスは、請求項1また2記載のコルゲートチューブが外装されていることを特徴とする。   The wire harness of the invention according to claim 3 of the present invention made to solve the above-mentioned problems is characterized in that the corrugated tube according to claim 1 or 2 is sheathed.

請求項1記載の発明によれば、断面方向の一方の凸条及び凹溝のピッチと他方の凸条及び前記凹溝のピッチとが異なり、かつ断面方向の他方の凸条及び凹溝のピッチが、通常部分のピッチより小さくなるように形成された曲げ規定部分が通常部分の間または通常部分に隣接して設けられているので、曲げると曲率が小さくなる側へ曲がると共に、曲げ位置及び曲げ方向が規定される。   According to the first aspect of the present invention, the pitch of the one ridge and the groove in the cross-sectional direction is different from the pitch of the other ridge and the groove, and the pitch of the other ridge and the groove in the cross-section direction. However, since the bending defining portion formed so as to be smaller than the pitch of the normal portion is provided between or adjacent to the normal portion, it bends to the side where the curvature decreases when bent, and the bending position and bending Direction is defined.

請求項2記載の発明によれば、曲げ規定部分は、曲率が小さくなる側の凸条の幅が、通常部分の前記凸条の幅より小さく設定されているので、曲げた時に極部的にストレスが軽減されるため白化が抑制される。   According to invention of Claim 2, since the width | variety of the protruding item | line on the side in which a curvature becomes small is set smaller than the width | variety of the said protruding item | line of a normal part, the bending prescription | regulation part becomes extremely when bent. Whitening is suppressed because stress is reduced.

請求項3記載の発明によれば、コルゲートチューブが外装されたワイヤーハーネスを曲げ規定部分で容易に加工することができる。   According to invention of Claim 3, the wire harness by which the corrugated tube was armored can be processed easily by a bending regulation part.

本発明の第1の一実施形態に係るコルゲートチューブを示し、(a)は正面図、(b)は断面図、(c)は屈曲時の断面図である。The corrugated tube which concerns on 1st one Embodiment of this invention is shown, (a) is a front view, (b) is sectional drawing, (c) is sectional drawing at the time of bending. 図1のコルゲートチューブを用いたワイヤーハーネスを示す正面図である。It is a front view which shows the wire harness using the corrugated tube of FIG. 本発明の第2の実施形態に係るのコルゲートチューブを示し、(a)は正面図、(b)は横断面略図である。The corrugated tube which concerns on the 2nd Embodiment of this invention is shown, (a) is a front view, (b) is a cross-sectional schematic diagram. 従来のコルゲートチューブの一例の構成例を示す正面図である。It is a front view which shows the structural example of an example of the conventional corrugated tube.

以下、本発明の実施形態のコルゲートチューブを、図1〜図2を参照して説明する。   Hereinafter, the corrugated tube of embodiment of this invention is demonstrated with reference to FIGS. 1-2.

(第1の実施形態)
図1は、本発明の一実施形態に係るコルゲートチューブを示し、(a)は正面図、(b)は部分断面図、(c)は屈曲時の部分断面図である。
(First embodiment)
FIG. 1 shows a corrugated tube according to an embodiment of the present invention, in which (a) is a front view, (b) is a partial sectional view, and (c) is a partial sectional view when bent.

本発明の第1の実施形態に係るコルゲートチューブ1は、柔軟性を有する合成樹脂等を材料として、その軸方向に直交する断面(横断面)が円形状または長円形状の円筒体である。このコルゲートチューブ1は、図1に示すように、その周壁部4に周方向の凸条5と凹溝6とが軸方向に沿って交互に等ピッチで複数並列に形成された通常部分11と、断面方向の一方の凸条5A及び凹溝6のピッチと他方の凸条5A及び凹溝6のピッチとが異なる曲げ規定部分12が、通常部分11の間または通常部分11に隣接して設けられた蛇腹構造を有する。   The corrugated tube 1 according to the first embodiment of the present invention is a cylindrical body whose cross section (transverse cross section) perpendicular to the axial direction is made of a synthetic resin having flexibility or the like as a material. As shown in FIG. 1, the corrugated tube 1 includes a normal portion 11 in which circumferential ridges 5 and grooves 6 are alternately formed in parallel at an equal pitch along the axial direction on the peripheral wall portion 4. The bending defining portions 12 having different pitches of the one ridge 5A and the groove 6 in the cross-sectional direction and the pitch of the other ridge 5A and the groove 6 are provided between the normal portions 11 or adjacent to the normal portion 11. A bellows structure.

図1(a)及び(b)に示すように曲げ規定部分12においては、凸条5Aの幅(d3≧d1)が、曲げると曲率が大きい側(断面方向の一方)12Aから曲げると曲率が小さい側(断面方向の他方)12Bへ向かうに従って次第に先細になり、曲げると曲率が小さい側(断面方向の他方)12Bの凸条5A及び凹溝6のピッチが通常部分11の凸条5及び凹溝6のピッチより小さくなるように形成されている。また、曲げると曲率が小さい側(断面方向の他方)12Bの凸条5Aは、その幅d2が通常部分11の凸条5の幅d1より小さく設定されると共に、先細状に形成されている。したがって、曲げ規定部分12の凸条5Aは、曲げ方向線(矢印)の方に傾くように形成される。   As shown in FIGS. 1 (a) and 1 (b), in the bending defining portion 12, the width (d3 ≧ d1) of the ridge 5A is large when bent from the side (one in the cross-sectional direction) 12A. The taper is gradually tapered toward the smaller side (the other in the cross-sectional direction) 12B, and when bent, the pitch of the convex strips 5A and the concave grooves 6 on the small curvature side (the other in the cross-sectional direction) 12B It is formed so as to be smaller than the pitch of the grooves 6. In addition, the ridge 5A on the side 12B having a smaller curvature when bent (the other in the cross-sectional direction) 12A has a width d2 set smaller than a width d1 of the ridge 5 of the normal portion 11, and is formed in a tapered shape. Accordingly, the ridge 5A of the bending defining portion 12 is formed to be inclined toward the bending direction line (arrow).

また、図1(c)に示すように、曲げ方向線(矢印)のようにコルゲートチューブ1を曲げると、曲げると曲率が小さい側(断面方向の他方)12Bの凸条5Aが近接し、曲げると曲率が大きい側(断面方向の一方)12Aの凸条5Aが引き延ばされる。   Further, as shown in FIG. 1 (c), when the corrugated tube 1 is bent as indicated by a bending direction line (arrow), the protruding strip 5A on the side (the other in the cross-sectional direction) 12B having a smaller curvature approaches and bends. And the convex strip 5A on the side with the larger curvature (one in the cross-sectional direction) 12A is stretched.

それにより、コルゲートチューブ1を曲げる時、曲げ方向及び曲げ位置が曲げ規定部分で規定される。   Thereby, when the corrugated tube 1 is bent, the bending direction and the bending position are defined by the bending defining portion.

また、曲げると曲率が小さくなる側の側の凸条5Aは予め先細状に形成されているためめ、曲げた時に接触し合っても極部的にストレスが増加することはなく白化が抑制される。   Further, since the protruding ridge 5A on the side where the curvature is reduced when bent, it is formed in a tapered shape in advance, so that even if the ridges 5A come into contact with each other when bent, stress does not increase locally and whitening is suppressed. The

図2は、ワイヤハーネス11を挿通したコルゲートチューブ1を曲げ規定部分12でパイプベンダー等により曲げた状態を示す。コルゲートチューブ1は、曲げ規定部分12を有するので、この曲げ規定部分12で曲げ方向及び曲げ位置が規定される。そのため、ワイヤーハーネスを配索する際に曲げたいところに予め曲げ規定部分12を合わせてコルゲートチューブ1をワイヤーハーネス10に外装することにより、その屈曲を曲げ規定部分12で規定したワイヤーハーネス10を配索することができる。   FIG. 2 shows a state in which the corrugated tube 1 inserted through the wire harness 11 is bent by a pipe bender or the like at a bending defining portion 12. Since the corrugated tube 1 has the bending defining portion 12, the bending direction and the bending position are defined by the bending defining portion 12. Therefore, when the wire harness is routed, the bend defining portion 12 is preliminarily fitted to the place where the wire harness is to be bent, and the corrugated tube 1 is externally mounted on the wire harness 10, thereby arranging the wire harness 10 whose bending is defined by the bend defining portion 12. Can be searched.

以上より、本実施形態によれば、コルゲートチューブ1は、曲げ規定部分11で曲がりやすくなり、曲げ位置及び曲げ方向を規定することができる。また、コルゲートチューブは、曲げ規定部分12において、曲げると曲率が小さくなる側の凸条5Aが予め先細状に形成されその先細部分が引き延ばされるので、曲げた時に極部的にストレスが軽減されるため、白化が抑制される。   As mentioned above, according to this embodiment, the corrugated tube 1 becomes easy to bend | curve in the bending prescription | regulation part 11, and can define a bending position and a bending direction. Further, in the corrugated tube, the ridge 5A on the side where the curvature is reduced when it is bent is preliminarily formed in the bending defining portion 12 and the tapered portion is extended, so that stress is extremely reduced when it is bent. Therefore, whitening is suppressed.

また、コルゲートチューブ1が外装されたワイヤーハーネスは、コルゲートチューブ1の曲げ規定部分11で曲げ方向及び曲げ位置が規定されて、パイプベンダー等によって、容易に曲げ加工することができる。   In addition, the wire harness with the corrugated tube 1 sheathed can be easily bent by a pipe bender or the like, with the bending direction and the bending position being defined by the bending defining portion 11 of the corrugated tube 1.

(第2の実施形態)
図3は、本発明の第2の実施形態に係るのコルゲートチューブを示し、(a)は正面図、(b)は横断面略図である。第2の実施形態では、曲げ規定部分12において、曲げると曲率が大きい側(断面方向の一方)12Aから曲げると曲率が小さい側(断面方向の他方)12Bへ向かう途中までは凸条5A及び凹溝6が、通常部分11の凸条5及び凹溝と同一形状かつ同一ピッチとされ、途中から、曲げると曲率が小さい側(断面方向の他方)12Bまでは図1に示す第1の実施形態と同様の構成になっている。したがって.この場合も、コルゲートチューブ1は、曲げ規定部分11で曲がりやすくなり、曲げ位置及び曲げ方向を規定することができる。また、コルゲートチューブは、曲げ規定部分12において、曲げると曲率が小さくなる側の凸条5Aが予め先細状に形成されており、曲げた時に接触し合っても極部的にストレスが増加しないため、白化が抑制される。
(Second Embodiment)
FIG. 3 shows a corrugated tube according to a second embodiment of the present invention, wherein (a) is a front view and (b) is a schematic cross-sectional view. In the second embodiment, in the bending defining portion 12, the protrusion 5 </ b> A and the concave portion are bent halfway from the side 12 </ b> A having a large curvature (one in the cross-sectional direction) 12 </ b> A when bent to the side 12 </ b> B having the small curvature (the other in the cross-sectional direction). The groove 6 has the same shape and the same pitch as the ridges 5 and the groove of the normal portion 11, and from the middle to the side 12B having the smaller curvature when bent (the other in the cross-sectional direction), the first embodiment shown in FIG. It is the same composition as. Therefore. Also in this case, the corrugated tube 1 is easy to bend at the bending defining portion 11 and can define the bending position and the bending direction. In the corrugated tube, the ridge 5A on the side where the curvature is reduced when it is bent is pre-tapered in the bending defining portion 12, and stress does not increase at the extreme even if they contact each other when bent. , Whitening is suppressed.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。かかる変形によってもなお本発明の構成を具備する限り、勿論、本発明の範疇に含まれるものである。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention. Of course, such modifications are included in the scope of the present invention as long as they have the configuration of the present invention.

1 コルゲートチューブ
4 周壁部
5、5A 凸条
6 凹壁
10 ワイヤーハーネス
11 通常部分
12 曲げ規定部分
DESCRIPTION OF SYMBOLS 1 Corrugated tube 4 Peripheral wall part 5, 5A Convex strip 6 Concave wall 10 Wire harness 11 Normal part 12 Bending regulation part

Claims (3)

周壁部に周方向の複数の一定幅の凸条と該凸条間の凹溝とを長手方向に等間隔ピッチで並列に配置してなる通常部分を有する蛇腹構造を備えたコルゲートチューブにおいて、
断面方向の一方の凸条及び凹溝のピッチと他方の前記凸条及び前記凹溝のピッチとが異なり、かつ前記断面方向の他方の凸条及び凹溝のピッチが、前記通常部分のピッチより小さくなるように形成された曲げ規定部分が、前記通常部分の間または前記通常部分に隣接して設けられていることを特徴とするコルゲートチューブ。
In a corrugated tube having a bellows structure having a normal portion formed by arranging a plurality of circumferentially extending ridges and grooves between the ridges in parallel at equal intervals in the longitudinal direction on the peripheral wall portion,
The pitch of one ridge and groove in the cross-sectional direction is different from the pitch of the other ridge and groove in the other direction, and the pitch of the other ridge and groove in the cross-sectional direction is greater than the pitch of the normal portion. A corrugated tube characterized in that a bending defining portion formed to be small is provided between or adjacent to the normal portions.
前記曲げ規定部分における前記断面方向の他方の前記凸条は、その幅d2が、前記通常部分の前記凸条の幅d1より小さく、かつ先細状に形成されていることを特徴とするコルゲートチューブ。   The corrugated tube characterized in that the other ridge in the cross-sectional direction in the bending regulation portion has a width d2 smaller than a width d1 of the ridge in the normal portion and is tapered. 請求項1また2記載のコルゲートチューブが外装されていることを特徴とするワイヤーハーネス。   A corrugated tube according to claim 1 or 2, wherein the corrugated tube is sheathed.
JP2012231913A 2012-10-19 2012-10-19 Corrugated tube and wiring harness Abandoned JP2014087098A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111886435A (en) * 2018-03-28 2020-11-03 霓达株式会社 Corrugated pipe and manufacturing method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10115387A (en) * 1996-10-11 1998-05-06 Kana Flex Corp Kk Flexible hose
JP2007252060A (en) * 2006-03-15 2007-09-27 Yazaki Corp Harness armoring member
JP2009183013A (en) * 2008-01-29 2009-08-13 Yazaki Corp Corrugated tube

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10115387A (en) * 1996-10-11 1998-05-06 Kana Flex Corp Kk Flexible hose
JP2007252060A (en) * 2006-03-15 2007-09-27 Yazaki Corp Harness armoring member
JP2009183013A (en) * 2008-01-29 2009-08-13 Yazaki Corp Corrugated tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111886435A (en) * 2018-03-28 2020-11-03 霓达株式会社 Corrugated pipe and manufacturing method thereof

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