JP2014073684A - Shaping apparatus and shaping method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a shaping method with which shape accuracy of a solid body formed by laminating a layered structure is heightened.SOLUTION: The shaping method, with which the solid body having the layered structure is shaped, includes: a drawing step to draw a curable liquid layer on a drawing area of a first substrate; a curing step to cure the liquid layer in a state in which a second substrate is brought into contact with the liquid layer; and a transferring step to transfer the layered structure which is a cured substance of the liquid layer to the second substrate by increasing a distance between the first substrate and the second substrate. In the drawing step, a plurality of dot-like structures of which the affinity for the layered structure is higher than the affinity for the first substrate are formed before a liquid layer drawing step (step S25) to draw the liquid layer, by a liquid dot drawing step (step S21) to draw a plurality of curable liquid dots on the drawing area so that they are separated from one another, and by a liquid dot curing step (step S22) to cure the plurality of liquid dots, and in the transferring step, the layered structure together with the plurality of dot-like structures are transferred to the second substrate.

Description

  The present invention relates to a modeling method for modeling a solid body by transferring a layered structure formed on a substrate to another substrate and sequentially laminating the layered structure on the other substrate.

  Conventionally, as described in Patent Document 1, for example, as one of modeling methods for modeling a solid, a layered structure is obtained by repeatedly transferring a layered structure formed on a drawing substrate to a transfer substrate. A so-called laminating method for forming a three-dimensional solid body is known. In Patent Document 1, first, a liquid material containing an ultraviolet curable resin is used as a forming material, and a liquid layer made of the liquid material is formed on a drawing substrate to which liquid repellency is imparted to the liquid material. Next, after bringing the transfer substrate into contact with the liquid layer, the liquid layer sandwiched between the drawing substrate and the transfer substrate is irradiated with ultraviolet light. Thereby, a layered structure formed by curing the liquid layer is formed between the drawing substrate and the transfer substrate. The adhesive force between the layered structure and the transfer substrate is larger than the adhesive force between the liquid-repellent drawing substrate and the layered structure, and the transfer substrate is moved away from the drawing substrate. The layered structure is peeled from the drawing substrate in a state where it is adhered to the substrate. In this way, the layered structure is transferred to the transfer substrate. Then, by repeating the transfer of another layered structure to the layered structure transferred to the transfer substrate, a three-dimensional structure made up of a plurality of layered structures is formed.

Japanese Patent Laid-Open No. 10-34752

  However, in the above-described modeling method, liquid repellency is imparted to the drawing surface of the drawing substrate, and the affinity between the layered structure formed of the same material as the liquid layer and the liquid layer is generally Due to the high cost, the following problems arise. FIG. 21 is a diagram illustrating a state in which the liquid layer is sandwiched between the layered structure and the drawing substrate. As shown in FIG. 21, when the liquid layer 204 is sandwiched between the drawing surface of the drawing substrate 201 and the layered structure 203 formed on the transfer substrate 202, the layered structure 203 and the liquid layer 204 are high. Due to the affinity, a part of the liquid layer 204 is attracted to the layered structure 203. As a result of part of the liquid layer 204 flowing into the layered structure 203, it becomes difficult for the layered structure 203 and the liquid layer 204 to maintain their shapes. In other words, a layered structure formed by hardening the liquid layer 204, a layered structure 203 that is a flow destination of the liquid layer, and a three-dimensional shape formed by stacking these layered structures are designed in accordance with the flow of the liquid layer 204. The shape will be different.

  This invention is made in view of the said situation, The objective is to provide the modeling method which can improve the precision of the solid shape formed by laminating | stacking a layered structure.

  The modeling method of the present invention includes a drawing step of drawing a curable liquid layer in a drawing region of a first substrate, and a hardening step of hardening the liquid layer in a state where the second substrate is in contact with the liquid layer. And a transfer step of transferring a layered structure, which is a cured product of the liquid layer, to the second substrate by widening the gap between the first substrate and the second substrate, and a three-dimensional structure having the layered structure. A modeling method for modeling, wherein, in the drawing step, a plurality of liquid spots having curability are drawn in the drawing area so as to be separated from each other, the plurality of liquid spots are cured, and affinity for the layered structure Are formed in the drawing region before drawing the liquid layer, and in the transfer step, the plurality of point-like structures are formed together with the first substrate. And transferring the layered structure to the second substrate. It is the gist of.

  According to this modeling method, since the liquid layer is attracted to the point-like structure by the affinity between the liquid layer and the point-like structure, the liquid layer drawn in the drawing area is difficult to move from the drawing area. As a result, inconveniences such as positional deviation and shape change of the liquid layer are suppressed in the drawing process. Further, in the transfer step, since the point structure is formed so that the affinity for the layered structure is higher than the affinity for the first substrate, when the layered structure is peeled from the drawing region, The layered structure is easily peeled off together with the point structure. Therefore, it is possible to form a solid with a point structure and a layered structure, that is, to form a solid with a structure corresponding to a drawing region. As a result, the accuracy of the three-dimensional shape can be increased.

  In this modeling method, in the drawing step, an initial liquid layer having a curable property is drawn on the drawing region having the point-like structure to cure the initial liquid layer, and the point-like structure and the An initial layer having an affinity for a layered structure higher than that for the first substrate is formed in the drawing region before drawing the liquid layer, and in the transfer step, both the initial layer, The gist is to transfer the layered structure to the second substrate.

  In the modeling method described above, since the initial layer is formed before the liquid layer is drawn, when the liquid layer is cured between the substrates, the point-like structure that is an already cured product and The initial layer occupies the same substrate. Therefore, in forming a layered structure having the same layer thickness, the liquid layer has a smaller film thickness as compared with a configuration in which the liquid layer is drawn on the dot-like structure.

  Here, with respect to an object in contact with the liquid layer, the liquid material constituting the liquid layer is more easily attracted to the object as the liquid is located closer to the object, and the object closer to the object is attracted to the liquid material located farther away. Hateful. In the configuration described above, the liquid material constituting the liquid layer is attracted to the initial layer formed at a position closer to the second substrate than the point-like structure. Therefore, compared to a configuration in which the liquid layer is drawn on the dotted structure, the liquid material constituting the liquid layer is easily attracted to the dotted structure side. In addition, when the film thickness of the liquid layer is reduced, the amount of the liquid layer itself that spreads wet on the second substrate side is reduced. That is, when the second substrate has a layered structure that has been transferred in advance, the amount of the liquid itself that spreads wet on the layered structure is reduced. Therefore, when the liquid layer is sandwiched between the first substrate and the second substrate, the change in the shape of the liquid layer can be further suppressed.

The gist of this modeling method is that the liquid layer and the initial liquid layer are made of the same material.
According to this modeling method, the initial layer and the layered structure are compared with the initial layer obtained by curing the initial liquid layer composed of the liquid material having a lower affinity for the layered structure that is the cured product of the liquid layer. Adhesive strength with the structure can be increased. Thereby, in the transfer step, it is more reliable to peel the cured initial liquid layer and the layered structure from the substrate in an integrated state.

The gist of this modeling method is that the liquid layer and the liquid spot are made of the same material.
According to this modeling method, the point structure and the layer structure are compared with the point structure composed of a liquid body having a lower affinity for the layer structure, which is a cured product of the liquid layer, than the liquid layer. Can increase the adhesive strength. Thereby, in a transfer process, it will become more reliable to make it peel from a board | substrate in the state which integrated the point structure and the layered structure.

This modeling method is summarized in that the liquid layer and the liquid spot have photocurability.
According to this modeling method, the liquid layer and the liquid spot can be cured only by irradiating the liquid layer and the liquid spot with light. In addition, the degree of curing of the photocurable liquid varies depending on the intensity of irradiation light and the irradiation time. Therefore, the degree of cure of the liquid spots constituting the point structure can be changed by changing the intensity of irradiation light or the irradiation time.

The figure which shows the structure of the modeling system used for one Embodiment which actualized the modeling method of this invention. The perspective view which shows the perspective structure of the modeling apparatus which comprises a modeling system. The side view which shows the side structure of the droplet discharge head which a modeling apparatus has. The top view which shows the planar structure of the nozzle formation surface which a droplet discharge head has. FIG. 3 is a side sectional view showing an internal structure of a droplet discharge head. The perspective view which shows the perspective structure of the exposure part and transfer part which a modeling apparatus has. The side view which shows the side structure of an exposure part and a transfer part. The block diagram which shows the electric constitution of a modeling apparatus. The figure which shows an example of the three-dimensional laminated structure modeled by a modeling system. The flowchart which shows the procedure of a modeling method. The flowchart which shows the procedure of the drawing process in 1st embodiment which actualized the modeling method of this invention. The top view which shows an example of a point-like structure typically. The figure which shows typically the state by which the liquid layer was drawn in 1st embodiment. FIG. 3 is a diagram schematically illustrating an example of a state in which a first liquid layer is sandwiched between a drawing substrate and a transfer substrate in the first embodiment. The figure which shows typically a mode when the board | substrate for transfer is moved away from the board | substrate for drawing in 1st embodiment. The figure which shows typically an example of the state by which the liquid layer of the 2nd layer was pinched | interposed by the board | substrate for drawing and the board | substrate for transfer in 1st embodiment. The figure which shows typically an example of the state by which the liquid layer of the kth layer was pinched | interposed by the board | substrate for drawing and the board | substrate for transfer in 1st embodiment. The flowchart which shows the procedure of the drawing process in 2nd embodiment which actualized the modeling method of this invention. The figure which shows typically the state by which the initial stage liquid layer was drawn in 2nd embodiment. The figure which shows typically the state by which the liquid layer was drawn in 2nd embodiment. The figure which shows typically the state of the liquid layer pinched | interposed into the drawing board | substrate and the transfer board | substrate in a prior art example.

(First embodiment)
Hereinafter, the modeling method in the first embodiment embodying the present invention will be described with reference to FIGS. First, a modeling system used for the modeling method will be described. FIG. 1 is a diagram illustrating a schematic configuration of a modeling system. As shown in FIG. 1, the modeling system 1 includes a computer 3 and a modeling apparatus 5. The computer 3 generates data indicating the shape of each layered structure based on the data indicating the shape of the solid 7 in order to handle the solid 7 as a laminated body including a plurality of layered structures. The computer 3 outputs layer shape data, which is data indicating the shape of the layered structure, to the modeling apparatus 5. The modeling apparatus 5 forms a layered structure having the shape indicated by the layer shape data based on the layer shape data output from the computer 3 and forms the solid 7 by sequentially laminating the layered structures.

  Next, the modeling apparatus 5 which comprises the modeling system 1 is demonstrated with reference to FIG. FIG. 2 is a perspective view showing a perspective structure of the modeling apparatus. As illustrated in FIG. 2, the modeling apparatus 5 includes a substrate transport unit 10, a carriage transport unit 20, an exposure unit 70, and a transfer unit 80.

  The board | substrate conveyance part 10 has the base 12 extended along one direction. On the upper surface 12a of the base 12, a pair of guide rails 13a and 13b extending along the transport direction X, which is the direction in which the base 12 extends, are laid. A pair of guide rails 13a and 13b is provided with a transport table 14 connected to a drive shaft of a substrate transport motor 16 (see FIG. 8) via a transmission mechanism. When the substrate transport motor 16 is driven, the transport table 14 moves between the transfer area facing the transfer unit 80 and the standby area opposite to the transfer area along the guide rails 13a and 13b.

  The transport table 14 is made of, for example, glass or quartz having transparency to the ultraviolet light 71 (see FIG. 7) emitted from the exposure unit 70. A drawing substrate 15 as a first substrate having a rectangular drawing surface 15 a is placed on the upper surface 14 a of the transfer table 14. The drawing substrate 15 is made of, for example, glass or quartz having transparency to the ultraviolet light 71 (see FIG. 7) emitted from the exposure unit 70.

  The carriage transport unit 20 includes columns 21a and 21b that are erected on both sides of the base 12 in the head movement direction Y, which is a direction orthogonal to the direction in which the base 12 extends, and guide members that are installed on the columns 21a and 21b. 22. A direction orthogonal to the transport direction X and the head movement direction Y is referred to as a vertical direction Z. A guide rail 23 is disposed on the guide member 22 along the direction in which the guide member 22 extends. The guide rail 23 is provided with a carriage 24 connected to a drive shaft of a carriage motor 27 (see FIG. 8) via a transmission mechanism. When the carriage motor 27 is driven, the carriage 24 moves along the guide rail 23. A droplet discharge head 30 is mounted on the carriage 24 via a head plate 25. In the modeling apparatus 5 of the present embodiment, an area facing the path along which the droplet discharge head 30 moves among the paths along which the transport table 14 moves is referred to as a drawing area.

  Next, the droplet discharge head 30 mounted on the carriage 24 will be described with reference to FIGS. FIG. 3 is a side view of the droplet discharge head viewed from the direction in which the carriage 24 moves. FIG. 4 is a plan view showing a planar structure of the nozzle forming surface. FIG. 5 is a side sectional view showing the internal structure of the droplet discharge head.

  As shown in FIG. 3, the droplet discharge head 30 includes a head main body 31 connected to the head plate 25 and a nozzle plate 32 provided at the bottom of the head main body 31. The nozzle plate 32 is disposed so that the nozzle forming surface 32a and the drawing surface 15a of the drawing substrate 15 are substantially parallel when the droplet discharge head 30 and the drawing substrate 15 face each other. When the nozzle forming surface 32a and the drawing surface 15a face each other, the droplet discharge head 30 forms a space in which the droplet 55 (see FIG. 5) flies between them. The nozzle forming surface 32a of the nozzle plate 32 maintains a platen gap that is a distance between the nozzle forming surface 32a and the drawing surface 15a at a predetermined distance while the head main body 31 and the drawing substrate 15 face each other. The A plurality of nozzles 33 penetrating the nozzle plate 32 along the vertical direction Z are formed on the nozzle forming surface 32a.

  As shown in FIG. 4, two nozzle rows 34 a and 34 b composed of a plurality of nozzles 33 arranged with a pitch dimension P along the direction in which the drawing substrate 15 moves are ejected onto the nozzle plate 32. The heads 30 are juxtaposed in the moving direction. The plurality of nozzles 33 constituting the nozzle rows 34a and 34b are arranged such that the nozzles 33 in the nozzle row 34b are arranged so as to compensate for the space between the nozzles 33 in the nozzle row 34a when viewed from the direction in which the droplet discharge head 30 moves. Yes. A nozzle group 35K is constituted by the two nozzle rows 34a and 34b. The nozzle plate 32 includes a nozzle group 35C, a nozzle group 35M, a nozzle group 35Y, a nozzle group 35W, and a nozzle group 35T having the same configuration as the nozzle group 35K in the direction in which the droplet discharge head 30 moves. ing.

  As shown in FIG. 5, the head body 31 is bonded to the nozzle plate 32 and has a cavity plate 41 having a plurality of cavities 45 communicating with the nozzles 33, and the cavity plate 41 so as to cover the cavities 45. And a vibration plate 42 joined to each other. The head main body 31 has a plurality of piezoelectric elements 43 bonded to the diaphragm 42 so as to face the cavities 45. In the droplet discharge head 30 having such a configuration, when the piezoelectric element 43 that has received the driving voltage expands and contracts in the vertical direction Z, a part of the liquid material 50 accommodated in each cavity 45 has a size corresponding to the driving voltage. After being ejected from the nozzle 33 as a droplet 55 having a velocity, the droplet 55 lands on the drawing surface 15a. A liquid spot 150a (see FIG. 12) or a liquid layer 58 (see FIG. 13) is drawn on the drawing surface 15a by the landed droplet 55. If the liquid spot 150a or the liquid layer 58 is drawn using such a droplet discharge head 30, the liquid spot 150a or the liquid layer 58 having a higher definition than that formed using the dispenser method is used. It is possible to draw.

  Next, the liquid 50 discharged as the droplets 55 from the nozzle 33 will be described. The liquid material 50 of the present embodiment is a liquid material obtained by adding a photocuring agent having photocurability that cures by ultraviolet light to a resin material. As a resin material constituting such a liquid body 50, for example, an acrylic or epoxy resin material can be employed. As the photocuring agent, for example, a radical polymerization type photopolymerization initiator, a cationic polymerization type photopolymerization initiator, or the like can be employed. Examples of radical polymerization photopolymerization initiators include isobutyl benzoin ether, isopropyl benzoin ether, benzoin ethyl ether, benzoin methyl ether, benzyl, hydroxycyclohexyl phenyl ketone, diethoxyacetophenone, chlorothioxanthone, and isopropylthioxanthone. Can be mentioned. Examples of the cationic polymerization type photopolymerization initiator include arylsulfonium salt derivatives, allyl iodonium salt derivatives, diazonium salt derivatives, and triazine initiators.

  The degree of progress of curing of the liquid 50 varies depending on the intensity and irradiation time of the ultraviolet light irradiated on the liquid 50 described above. For example, if the intensity of the ultraviolet light applied to the liquid material 50 is constant, the curing of the liquid material 50 proceeds more as the irradiation time of the ultraviolet light becomes longer. Moreover, if the irradiation time of the ultraviolet light irradiated to a liquid layer is constant, hardening of the liquid body 50 will progress more, so that the intensity | strength of ultraviolet light becomes high. Therefore, it is possible to change the degree of curing of the liquid 50 by changing the intensity of ultraviolet light applied to the liquid 50 and the irradiation time.

  Further, by adding a coloring material such as a pigment or a dye or a functional material such as a surface modifying material exhibiting lyophilicity or liquid repellency to the liquid material 50 having the above-described configuration, the liquid material 50 having a specific function is obtained. It is also possible to generate. In the modeling apparatus 5 of the present embodiment, the liquid material 50 includes five types of liquids composed of yellow (Y), magenta (M), cyan (C), black (K), and white (W) colors. The bodies 50Y, 50M, 50C, 50K, 50W and the liquid body 50T made of a resin material having optical transparency are used. The liquid bodies 50K, 50C, 50M, 50Y, 50W, and 50T corresponding to the nozzle groups 35K, 35C, 35M, 35Y, 35W, and 35T are respectively supplied.

  Next, the drawing surface 15a of the drawing substrate 15 on which the droplets 55 land will be described. The drawing surface 15 a is coated with a material that exhibits liquid repellency with respect to the liquid 50. By imparting liquid repellency to the drawing surface 15a, the liquid 50 cured on the drawing surface 15a can be easily peeled off from the drawing surface 15a. Examples of the material exhibiting liquid repellency with respect to the liquid 50 include a material containing fluorine or a fluorine compound. As a method of coating a material exhibiting liquid repellency, a gas phase method in which a substrate is exposed to a gas containing fluorine or a fluorine compound, an immersion method in which the substrate is immersed in a solution containing fluorine or a fluorine compound, It is formed by a spray method in which the substrate is sprayed, a spin coating method in which the solution is stretched on the surface of the substrate, or the like. Moreover, it forms also by carrying out the plasma processing of the board | substrate in the gas containing a fluorine or a fluorine compound. In the present embodiment, the drawing surface 15a is coated with a material containing a fluoroalkylsilane compound that is one of the fluorine compounds.

  Next, the exposure part 70 which advances hardening of the liquid layer 58 is demonstrated with reference to FIG.6 and FIG.7. FIG. 6 is a perspective view showing a perspective structure of the exposure unit and the transfer unit. FIG. 7 is a side view of the exposure unit and the transfer unit viewed from the direction in which the drawing substrate 15 moves.

  As shown in FIGS. 6 and 7, the exposure unit 70 is provided at one end of the base 12 in the direction in which the base 12 extends. The exposure unit 70 is disposed in a recess 12b provided between the guide rails 13a and 13b in the base 12, and emits ultraviolet light 71 having a predetermined wavelength and intensity toward the opening of the recess 12b. The light is emitted from the light source 73. A lid plate 75 that transmits the ultraviolet light 71 emitted from the light source 73 is disposed in the opening of the recess 12b. The ultraviolet light 71 is preferably ultraviolet light having a wavelength longer than 200 nm so that the coating film formed on the drawing surface 15a is not destroyed. As the light source 73, for example, a mercury lamp, a metal halide lamp, a xenon lamp, an excimer lamp, or the like can be used. When the ultraviolet light 71 is emitted from the light source 73 when the transport table 14 is located in the transfer area, the ultraviolet light 71 that has passed through the cover plate 75, the transport table 14, and the drawing substrate 15 is applied to the drawing surface 15a. The drawn liquid spot 150a or the liquid layer 58 is reached.

  Next, the transfer unit 80 will be described with reference to FIGS. As shown in FIGS. 6 and 7, the transfer unit 80 faces the exposure unit 70 and the columns 81 a and 81 b erected on both sides of the base 12 in the direction in which the droplet discharge head 30 moves. And an erection member 82 erected on the columns 81a and 81b. A support member 83 extending toward the exposure unit 70 is attached to the central portion of the erection member 82 so as to move in the vertical direction Z in the direction in which the droplet discharge head 30 moves. The base end of the support member 83 is connected to the drive shaft of the lift motor 86 via a transmission mechanism, and is driven by the lift motor 86 to move in the vertical direction Z. A rectangular transfer substrate 85 constituting the second substrate is fixed to the tip of the support member 83. The transfer substrate 85 has a modeling surface 85 a parallel to the drawing surface 15 a of the drawing substrate 15. The modeling surface 85a is such that when the transport table 14 is placed in the transfer area, the center of the drawing surface 15a of the drawing substrate 15 coincides with the center of the modeling surface 85a in the vertical direction Z. 15 opposite to the drawing surface 15a. Incidentally, the modeling surface 85a of the transfer substrate 85 is configured so that the liquid repellency with respect to the liquid 50 is lower than that of the drawing surface 15a of the drawing substrate 15.

  Next, the electrical configuration of the modeling apparatus 5 will be described with reference to FIG. FIG. 8 is a block diagram illustrating an electrical configuration of the modeling apparatus. As illustrated in FIG. 8, the modeling apparatus 5 includes a control unit 101 that performs overall control of the modeling apparatus 5. The control unit 101 includes a CPU 102, a drive control unit 103, and a storage unit 104. The CPU 102, the drive control unit 103, and the storage unit 104 are connected to each other via a bus 111.

  The drive control unit 103 includes a motor control unit 131, a position detection control unit 133, an ejection control unit 135, and an exposure control unit 137. Each component of the drive control unit 103 controls driving modes in the substrate transport unit 10, the carriage transport unit 20, the droplet discharge head 30, the exposure unit 70, and the transfer unit 80 based on a command from the CPU 102. The storage unit 104 is configured by a RAM, a ROM, or the like, and has an area for storing various control programs 105 in the modeling apparatus 5 and an area for storing expanded data in which various types of data are temporarily expanded.

  The computer 3 is connected to the control unit 101 via an interface 113 (hereinafter referred to as I / F 113). The computer 3 generates data indicating the shape of each layered structure based on the data indicating the shape of the solid 7 and outputs the data to the control unit 101 in order to handle the solid 7 as a stacked body including a plurality of layered structures. .

  Here, the aspect which handles the solid 7 as a laminated body which consists of a some layered structure is demonstrated with reference to FIG. FIG. 9 is a diagram illustrating an example of a three-dimensional laminated structure that is modeled by the modeling system.

  As shown in FIG. 9, the computer 3 converts the solid 7 having the thickness tn into the n layer (n is an integer of 2 or more) having the film thickness t based on the data indicating the shape of the solid 7. The layered structure 120 is virtually divided. The computer 3 generates layer shape data indicating the size, thickness, shape, position, color scheme, and the like of the layer structure 120 for each of the layer structures 120.

  The motor control unit 131 drives each of the substrate transport motor 16, the carriage motor 27, and the lift motor 86 based on a command from the CPU 102. The position detection control unit 133 converts each of the position of the transport table 14, the position of the carriage 24, and the position of the transfer substrate 85 based on a command from the CPU 102, the table position detection device 141, the carriage position detection device 143, and the transfer The substrate position detecting device 145 is used for detection. The position detection control unit 133 determines the position of the transport table 14, the position of the carriage 24, and the position of the transfer substrate 85 based on the detection results of the table position detection device 141, the carriage position detection device 143, and the transfer substrate position detection device 145. A signal indicating the position is output to the CPU 102. The discharge controller 135 drives the droplet discharge head 30 based on a command from the CPU 102. The ejection control unit 135 ejects the droplet 55 from the nozzle 33 by supplying a driving voltage to the piezoelectric element 43 based on the data for ejecting the droplet 55 stored in the data development unit 106. The exposure control unit 137 performs power supply to the light source 73 and interruption thereof based on a command from the CPU 102.

Next, the modeling method of the solid 7 performed using the modeling apparatus 5 described above will be described with reference to FIG. FIG. 10 is a flowchart showing an overall procedure for the modeling method.
As shown in FIG. 10, a layer shape data generation step (step S <b> 10) is first performed in which a plurality of layer shape data for modeling the solid 7 is generated by the computer 3. Next, a drawing process (step S20) is performed in which a drawing process in which the liquid layer 58 based on the layer shape data of the first layer is drawn on the drawing substrate 15 is executed. Subsequently, a curing step (step S30) for curing the liquid material 50 in a state where the first liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85, and a layered structure on the transfer substrate 85 side. A transfer process (step S40) for transferring the body 120 is sequentially performed. Then, it is determined whether or not the transfer to all the layered structures 120 has been completed (step S50). When the transfer to all the layered structures 120 is not completed (step S50: NO), the subsequent layered structure drawing process (step S20) and curing are performed until the transfer to all the layered structures 120 is completed. The process (step S30) and the transfer process (step S40) are repeated.

  Next, the procedure of the drawing process (step S20) will be described with reference to FIGS. FIG. 11 is a flowchart showing the procedure of the drawing process. FIG. 12 is a plan view schematically showing an example of the point structure 150, and more specifically, shows the point structure 150 constituting the layer structure 120. FIG. 13 is a diagram schematically illustrating a state in which the liquid layer is drawn.

  As shown in FIG. 11, in the drawing process (step S20), the control unit 101 performs a liquid spot drawing process (step S21) and a liquid spot curing process (step S22) according to the control program stored in the storage unit 104. And the liquid layer drawing step (step S25) are sequentially performed.

First, in the liquid spot drawing step (step S21), as shown in FIG. 12, a liquid spot group 155 that is an aggregate of a plurality of liquid spots 150a is drawn on the drawing surface 15a. The liquid point group 155 is an assembly of hemispherical liquid points 150a made of the liquid material 50, and satisfies the following four conditions.
(Condition 1) The liquid spot 150a is made of the same material as the liquid layer 58.
(Condition 2) The liquid spots 150a are arranged so as to be separated from each other throughout the drawing region 153 where the liquid layer 58 is formed.
(Condition 3) The liquid point 150a has a distance from another adjacent liquid point 150a, for example, the separation distances Fx and Fy in FIG. 12, which are not more than 1.25 times the diameter of the liquid point 150a.
(Condition 4) The diameter of the liquid spot 150a is smaller than the thickness of the liquid layer 58.

  The process of drawing the liquid point group 155 having the above-described configuration is executed by the control unit 101 as follows. First, the control unit 101 reads out the layer shape data corresponding to the liquid layer 58 to be drawn in accordance with the control program stored in the storage unit 104, and then the position where the layered structure is formed and the layered structure. The film thickness t is grasped from the layer shape data. Next, the control unit 101 calculates the diameter of the liquid spot 150a that satisfies the above (condition 4) based on the film thickness t of the layered structure 120, and the above (condition 2) and (condition 3) are satisfied. The position of such a liquid spot 150a is determined. Subsequently, the control unit 101 generates liquid point drawing data indicating the diameter and position of the liquid point 150 a, and then temporarily stores the liquid point drawing data in a predetermined storage area in the storage unit 104. Then, the controller 101 transports the drawing substrate 15 from the standby area to the drawing area, and then uses the liquid spot drawing data to move the droplet discharge head 30 and the drawing substrate 15 relatively while moving the above ( The liquid droplet group 155 is drawn on the drawing surface 15a by causing the droplet discharge head 30 to discharge a droplet having a size satisfying the condition 4) to a position satisfying the above (condition 2) and (condition 3).

  The liquid point curing step (step S22) is a step of curing the liquid point group 155 drawn in the liquid point drawing step (step S21). In the liquid point curing step (step S22), the control unit 101 transports the drawing substrate 15 on which the liquid point group 155 is drawn to the transfer area, and then supplies power to the light source 73 so that the ultraviolet light 71 is supplied to the liquid point group 155. Is used to form a point structure 150 in which each liquid spot 150a is cured. The control unit 101 cuts off the supply of power to the light source 73 when a predetermined time has elapsed. The irradiation time at this time is such that if the liquid body 50 is completely cured and the solid 7 is formed, the curing of the liquid body 50 at the liquid spot 150a proceeds halfway (semi-cured). It may be time or irradiation time for complete curing. The liquid repellency with respect to the liquid 50 in the cured product of the liquid 50 increases as the degree of curing of the liquid 50 progresses. For this reason, in the present embodiment, the irradiation time during which the liquid 50 is semi-cured is set in order to improve the lyophilicity between the liquid layer 58 and the point structure.

  As for the arrangement of the liquid spots 150a, when the outer shape is rectangular like the layered structure 120, the liquid spots 150a are arranged at the respective lattice points of the square lattice so as to satisfy the above (Condition 2). The configuration is suitable. In addition, when the outer shape of the layered structure 120 is rectangular, the configuration in which the liquid spot 150a is arranged at each lattice point of the rectangular lattice, or the outer shape of the liquid spot 150a and the size of the gap are specified. The liquid spot 150a may be arranged so that the liquid spot 150a is closely packed in the region. On the other hand, when the outer shape of the layered structure 120 is constituted by two straight lines orthogonal to each other and oblique lines inclined with respect to the two straight lines, it is preferable to arrange the liquid spots 150a in a staggered manner. In addition, when the outer shape of the layered structure 120 is not only a straight line but also a curved line, a spiral arrangement using a Fibonacci arrangement is preferable. Such a basic arrangement is stored in advance in the storage unit 104, and the control unit 101 selects a suitable arrangement based on the outer shape of the layered structure 120.

  In the liquid layer drawing step (step S25), as shown in FIG. 13, the liquid layer 58 having a film thickness t is drawn on the drawing surface 15a on which the liquid point group 155 is drawn. The process of drawing the liquid layer 58 is executed by the control unit 101 as follows. First, the control unit 101 determines the diameter of a droplet required to draw the liquid layer 58 based on the position of the layered structure and the film thickness t of the layered structure obtained in the liquid spot drawing process. Determine the quantity and position. Next, the control unit 101 generates liquid layer drawing data indicating the diameter, quantity, and position of the droplet, and then temporarily stores the liquid point drawing data in a predetermined storage area in the storage unit 104. The control unit 101 transports the drawing substrate 15 from the standby area to the drawing area again, and then uses the liquid layer drawing data to move the liquid droplet ejection head 30 and the drawing substrate 15 relatively while moving the liquid. A liquid layer 58 having a film thickness t covering the point group 155 is drawn in the drawing area 153.

  At this time, since the point structure 150 formed by curing the liquid spot 150a is obtained by curing the liquid body 50, the affinity between the point structure 150 and the liquid layer 58 is a drawing in which fluorine coating is performed. The affinity between the surface 15a and the liquid layer 58 is much higher. Therefore, a part of the liquid material 50 constituting the liquid layer 58 is attracted to the point-like structure 150 and held at the liquid spot 150a. Further, as shown in FIG. 12, they are arranged in a square lattice shape such that the separation distances Fx and Fy between adjacent point-like structures 150 are 1.25 times or less the outer diameter of the droplet 55. For this reason, when the droplet 55 that has landed in the gap between the adjacent point structures 150 wets and spreads on the drawing surface 15 a, the droplet 55 can be held between the adjacent point structures 150. As a result, the liquid 50 constituting the liquid layer 58 is difficult to move on the drawing surface 15a, so that the outflow of the liquid 50 outside the drawing region 153 can be suppressed. As a result, it is possible to suppress inconveniences such as positional deviation and shape change of the liquid layer 58.

  Next, the curing process (step S30) and the transfer process (step S40) will be described with reference to FIGS. FIG. 14 is a diagram schematically illustrating an example of a state in which the first liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85. FIG. 15 is a diagram schematically showing a state when the transfer substrate 85 is moved away from the drawing substrate 15. FIG. 16 is a diagram schematically showing an example of a state in which the second liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85. The layered structure 120 and the liquid layer 58 are shown in FIG. It is a figure which shows the case where it has the same width | variety. FIG. 17 is a diagram schematically showing an example of a state in which the k-th liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85, and is a liquid layer wider than the layered structure 120. FIG.

  First, after the point-like structure 150 is formed based on the liquid spot drawing data of the first layer, the droplet 55 is discharged into the drawing region 153 defined by the point-like structure 150 to obtain a film thickness. A liquid layer 58 of t is formed. Next, as shown in FIG. 14, the transfer substrate 85 is lowered to a lowered position where the gap between the drawing surface 15a and the modeling surface 85a is equal to the film thickness t, and the drawing substrate 15 and the transfer surface 15 are transferred. The liquid layer 58 is sandwiched between the substrate 85. At this time, when the liquid layer 58 comes into contact with the modeling surface 85a of the transfer substrate 85, a part of the liquid 50 constituting the liquid layer 58 is attracted to the modeling surface 85a, but also to the liquid spot 150a. Will be. Therefore, when the liquid layer 58 is brought into contact with the modeling surface 85a, the liquid material 50 is drawn by the modeling surface 85a as much as the liquid material 50 is attracted to the liquid point 150a as compared with the case where the liquid point group 155 is not formed. It is possible to suppress spreading and spreading. That is, the liquid layer 58 can be cured in a state where the change in the shape of the liquid layer 58 is suppressed. Therefore, the shape accuracy in the first layered structure 120 can be increased.

  Moreover, since the point structure 150 is formed using the same liquid material 50 as the liquid material 50 constituting the liquid layer 58, the liquid repellency with respect to the liquid material 50 is much lower than that of the drawing surface 15a. Therefore, as shown in FIG. 15, when the transfer substrate 85 is moved away from the drawing substrate 15 in the transfer step (step S <b> 40), the layered structure 120 is integrated with the dot-like structure 150. Can be peeled off. Further, by forming the point structure 150 and the layer structure 120 using the same liquid material 50, the adhesive force between the point structure 150 and the layer structure 120 can be increased. Therefore, in the transfer process, it is more reliable to peel off the point structure 150 and the layer structure 120 from the drawing substrate 15 in an integrated state.

  Next, as shown in FIG. 16, after the point-like structure 150 is formed based on the point shape data of the second layer, a droplet is placed in the drawing region 153 defined by the point-like structure 150. 55 is discharged, and a liquid layer 58 having a film thickness t having the same width as the first layered structure 120 is formed. Then, when the transfer substrate 85 is lowered to a lowered position where the gap between the drawing surface 15a and the modeling surface 85a is a distance (2 × t), the liquid layer is passed through the first layered structure 120. 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85. That is, the second substrate is constituted by the transfer substrate 85 and the first layered structure 120. At this time, when the liquid 50 constituting the liquid layer 58 is attracted to the first layered structure 120, a part of the liquid 50 tends to wet and spread on the side surface of the layered structure 120. On the other hand, the liquid 50 constituting the liquid layer 58 is also attracted to the point-like structure 150 that it covers. Therefore, when the liquid layer 58 is brought into contact with the layered structure 120 having the same width, the layered structure is as much as the liquid 50 is attracted to the liquid spot 150a as compared with the case where the pointed structure 150 is not formed. It is possible to suppress the liquid body 50 from spreading on the side surface of the body 120. Therefore, the accuracy of the shape of the layered structure 120 of the second layer can be improved, and a change in the shape of the layered structure 120 of the first layer due to the wetting and spreading of the liquid material 50 of the second layer is suppressed. You can also

  Eventually, as shown in FIG. 17, the layered structure 120 having the same width from the first layer to the (k−1) th layer is laminated on the transfer substrate 85. At this time, the second substrate is constituted by the transfer substrate 85 and the layered structure from the first layer to the (k−1) th layer. Then, after the point-like structure 150 is formed based on the point shape data of the k-th layer, the droplet 55 is discharged into the drawing region 153 defined by the point-like structure 150, and the (k -1) A liquid layer 58 having a film thickness t that is wider than the layered structure 120 is formed. Then, when the transfer substrate 85 is lowered to the lowered position where the gap between the drawing surface 15a and the modeling surface 85a is a distance (t × k), the k-1th layer from the layered structure 120 of the first layer. The liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85 via the layered structure 120 of the eye. At this time, although the liquid layer 58 is wider than the other layered structures 120, and the liquid material 50 that is not in contact with the layered structures 120 is attracted to the layered structures 120 and easily spreads along the side surfaces. The point structure 150 is also drawn. Therefore, as compared with the case where the spot-like structure 150 is not formed on the drawing surface 15 a, the liquid 50 constituting the liquid layer 58 extends along the side surface of the layer-like structure 120 as much as the liquid 50 is attracted to the liquid spot 150 a. Can be prevented from spreading wet. Therefore, the accuracy of the shape of the layered structure 120 of the kth layer can be improved, and the change in the shape of the layered structure 120 of the (k−1) th layer due to the wetting and spreading of the liquid material 50 can be reduced. It can also be suppressed.

As described above, according to the modeling method of the first embodiment, the following effects can be obtained.
(1) Before the liquid layer 58 was drawn, a point structure 150 indicating the drawing region 153 of the liquid layer 58 was formed on the drawing surface 15a. According to such a configuration, since the liquid material 50 constituting the liquid layer 58 is attracted to the point-like structure 150, the liquid layer 58 can be made difficult to move on the drawing surface 15a. Therefore, it is possible to suppress the positional deviation and shape change of the liquid layer 58 and the positional deviation and shape change of the layered structure 120. As a result, it is possible to improve the accuracy of the shape of the three-dimensional body 7 that is a laminate of the layered structures 120.

  (2) The kth liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85 via the (k−1) th layered structure 120 laminated on the transfer substrate 85. Sometimes, the liquid 50 constituting the liquid layer 58 can be prevented from spreading on the side surface of the layered structure 120. Therefore, the accuracy of the shape of the layered structure 120 of the k-th layer can be improved, and the shape change of the layered structure 120 due to the liquid 50 that has spread on the side surface of the layered structure 120, In particular, a change in dimensions in a direction parallel to the modeling surface 85a can be suppressed.

  (3) The point structure 150 is formed using the same liquid 50 as the liquid layer 58. According to such a configuration, the punctiform structure 150 and the layered structure are compared with the case where the punctiform structure 150 is formed using a liquid material having a lower affinity for the cured product of the liquid material 50 than the liquid material 50. Adhesive strength with 120 can be increased. Therefore, in the transfer process, it is more reliable to peel off the drawing structure 15 from the drawing substrate 15 in a state where the point structure 150 and the layer structure 120 are integrated.

  (4) The liquid 50 having photocurability that is cured by the ultraviolet light 71 is used. According to such a configuration, the degree of curing in the liquid 50 can be changed by changing the irradiation time of the ultraviolet light 71 applied to the liquid 50.

  (5) The dot-like structure 150 is drawn on the drawing surface 15a by using a droplet discharge method in which the droplet 55 of the liquid 50 is discharged from the droplet discharge head 30. According to such a configuration, it is possible to form a minute point-like structure 150 at an arbitrary position on the drawing surface 15a, so that the degree of freedom regarding the arrangement of the point-like structure 150 can be greatly expanded. Therefore, an optimal arrangement can be adopted for the point-like structure 150 in accordance with the shape of the liquid layer 58, and as a result, a higher-definition layered structure 120 can be formed.

(6) Since the point structure 150 is configured in a state where the liquid 50 is semi-cured, the point structure is compared with the case where the point structure 150 is configured in a state where the liquid 50 is completely cured. A higher affinity can be imparted between the body 150 and the liquid layer 58 covering it. Therefore, as a result that the liquid 50 constituting the liquid layer 58 is more easily attracted to the point-like structure 150, the change in the shape of the layered structure 120 can be more reliably suppressed.
(Second embodiment)
Next, the modeling method in 2nd embodiment which actualized this invention is demonstrated with reference to FIGS.

  FIG. 18 is a flowchart showing a procedure of a drawing process in the modeling method of the second embodiment. FIG. 19 is a diagram schematically showing a state in which the initial liquid layer is drawn in the second embodiment. FIG. 20 is a diagram schematically showing a state in which a liquid film is formed in the second embodiment.

  As shown in FIG. 18, in the drawing process (step S20) of the second embodiment, after the liquid spot curing process (step S22), the initial liquid layer drawing process (step S23) and the initial liquid layer curing process (step S24). ), A liquid layer drawing step (step S25) is performed. Each step performed after these liquid spot curing steps is different from the first embodiment. Therefore, in 2nd embodiment, the different point is demonstrated in detail, and the detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol about the same structure as 1st embodiment.

  In the initial liquid layer drawing process (step S23), as shown in FIG. 19, the liquid material 50 is used, and the film thickness ts is smaller than the film thickness t of the layered structure 120, and the point structure An initial liquid layer 160 covering 150 is drawn in the drawing region 153. The process of drawing the initial liquid layer 160 is executed by the control unit 101 as follows. First, based on the position of the layered structure and the film thickness t of the layered structure obtained in the liquid spot drawing process, the control unit 101 starts with an initial liquid having a film thickness ts that is approximately half of the film thickness t. The diameter, quantity and position of the droplet for drawing the layer 160 are determined. Further, the control unit 101 draws a droplet for drawing the liquid layer 58 having a thickness obtained by subtracting the film thickness ts from the film thickness t based on the position of the layered structure and the film thickness t of the layered structure. Determine the diameter, quantity and position of the. Next, the control unit 101 draws the initial liquid layer drawing data indicating the diameter, quantity, and position of the droplets required for drawing the initial liquid layer 160 and the droplets required for drawing the liquid layer 58. The liquid layer drawing data indicating the diameter, quantity, and position is generated. Then, the controller 101 transports the drawing substrate 15 from the transfer area to the drawing area, and then moves the droplet discharge head 30 and the drawing substrate 15 relatively while moving the droplet based on the initial liquid layer drawing data. A droplet 55 is discharged from the discharge head 30. Thus, the initial liquid layer 160 having the film thickness ts made of the same liquid material 50 as the liquid layer 58 is drawn on the drawing surface 15a.

  In the initial liquid layer curing step (step S24), the initial liquid layer 160 drawn in the initial liquid layer drawing step (step S23) is cured to form the initial layer. In the initial liquid layer curing step (step S24), the control unit 101 transports the drawing substrate 15 on which the initial liquid layer 160 is drawn to the transfer area, and then supplies power to the light source 73 to the initial liquid layer 160 with ultraviolet light. By irradiating 71, the liquid 50 constituting the initial liquid layer 160 is cured. The control unit 101 cuts off the supply of power to the light source 73 when a predetermined irradiation time has elapsed. The irradiation time at this time may be an irradiation time during which the initial liquid layer 160 is semi-cured, or may be an irradiation time during which the initial liquid layer 160 is completely cured. The liquid repellency of the cured product obtained by curing the liquid body 50 with respect to the liquid body 50 increases as the degree of curing of the liquid body 50 progresses. Therefore, in the second embodiment, the irradiation time is set so that the initial liquid layer 160 is semi-cured in order to increase the lyophilic property of the initial layer, which is a cured product of the initial liquid layer 160, with respect to the liquid layer 58. .

  In the liquid layer drawing step (step S25), as shown in FIG. 20, the liquid layer 58 constituting the layered structure 120 is drawn on the initial liquid layer 160 based on the liquid layer drawing data. In the liquid layer drawing step (step S25), the control unit 101 moves the drawing substrate 15 located in the transfer area to the drawing area, and then relatively moves the droplet discharge head 30 and the drawing substrate 15. However, the liquid layer 58 that overlaps the hardened initial liquid layer 160 is drawn by discharging the droplet 55 from the droplet discharge head 30 based on the liquid layer drawing data.

  Here, if the initial liquid layer 160 is drawn on the point-like structure, the liquid layer 58 is thicker than the structure in which the liquid layer 58 thicker than the initial liquid layer 160 is drawn on the point-like structure. As the film becomes thinner, the liquid 50 is more likely to be attracted to the point structure. Further, in the configuration in which the liquid layer 58 is drawn on the cured initial liquid layer 160, the drawing substrate 15 and the transfer substrate 85 are compared with the configuration in which the liquid layer 58 is drawn on the dotted structure. The film thickness of the liquid layer 58 sandwiched between the two becomes small. Therefore, in the above-described transfer process (step S40), the amount of the liquid 50 itself that spreads on the side surface of the layered structure 120 is reduced. Therefore, when the liquid layer 58 is sandwiched between the drawing substrate 15 and the transfer substrate 85, the change in the shape of the liquid layer 58 is further suppressed. As a result, not only the same effects as (1) to (6) described in the first embodiment are obtained, but also the effect described in (2) becomes more remarkable.

In addition, you may change the said 1st and 2nd embodiment as follows.
In the above embodiment, the point structure is formed by the liquid 50 having photocurability. By changing this, for example, a configuration in which the point-like structure is formed of a liquid having thermosetting property may be used. For example, the liquid layer may be formed of a liquid material obtained by mixing a liquid material having photocurability and a liquid material having thermosetting properties. According to this configuration, the curing based on the photocuring property and the curing based on the thermosetting property can proceed at different timings. Therefore, the controllability of the curing state of the point structure, for example, the point structure It becomes easy to control that the resin is semi-cured.

  In the above-described embodiment, the point-like structure is formed by the liquid 50 constituting the liquid layer 58 so that the above (Condition 1) is satisfied. By changing this, the point-like structure may be formed of a liquid different from the liquid 50 constituting the liquid layer 58. In other words, the above (condition 1) may not be satisfied. The liquid material forming the point structure is cured by receiving energy, and the affinity for the liquid material 50 is higher than the affinity for the drawing surface 15a. As long as the liquid is high. For example, the point structure may be formed of a liquid material having a lower affinity than the liquid material 50 with respect to a cured product obtained by curing the liquid material 50. In this case, since the holding ability of the liquid material 50 included in the point structure can be further increased, the accuracy of the shape of the layer structure 120 can be further increased.

  In the second embodiment, the initial layer is formed by the liquid material 50 constituting the liquid layer 58. By changing this, the initial layer may be formed of a liquid different from the liquid 50 constituting the liquid layer 58. The liquid that forms the initial layer may be a liquid that is cured by receiving energy and has a higher affinity for the liquid 50 than for the drawing surface 15a. For example, the initial layer may be formed of a liquid material having a lower affinity than the liquid material 50 with respect to a cured product obtained by curing the liquid material 50. In this case, since the holding ability of the liquid material 50 included in the initial layer can be further increased, the accuracy of the shape of the layered structure 120 can be further increased.

  In the step of drawing the point structure 150 in the above embodiment (step S21), the liquid point group 155 is drawn using a droplet discharge method in which the liquid 50 is discharged as the droplet 55. However, the liquid point group 155 may be formed by using, for example, a dispenser method.

  In the above embodiment, the point structures are arranged over the entire drawing area 153 so that the above (Condition 2) is satisfied. However, the present invention is not limited thereto, and a configuration in which the above (Condition 2) is not satisfied, for example, a configuration in which the dotted structures 150 are arranged only on a line indicating the outline of the drawing region 153 may be employed. Even with such a configuration, it is possible to prevent the liquid material 50 from flowing out of the drawing region 153 as long as the dotted structures are formed in the drawing region 153 in advance. Therefore, it is possible to suppress the positional shift and the shape change of the layered structure.

  In the above embodiment, the step of curing the liquid point group 155, the liquid layer 58, and the initial liquid layer 160 is performed in the modeling apparatus 5. By changing this, the liquid spot group 155, the liquid layer 58, and the initial liquid layer 160 may be cured in an exposure apparatus different from the modeling apparatus.

  In the modeling apparatus 5 of the above-described embodiment, the droplet 55 is discharged by the piezoelectric element driving type droplet discharge head 30. From a viewpoint of changing this and discharging the droplet 55 from the droplet discharge head, even if the droplet 55 is discharged by a resistance heating type or electrostatic drive type droplet discharge head. Good.

  In the modeling apparatus 5 of the above embodiment, the liquid point group 155 and the liquid layer 58 are drawn by one droplet discharge head 30. By changing this, the liquid point group 155 and the liquid layer 58 may be drawn by the plurality of droplet discharge heads 30. With such a configuration, the processing time in the drawing process can be shortened.

  In the above embodiment, the mode of irradiation of the ultraviolet light 71 is controlled by supplying and shutting off the power to the light source 73. By changing this, power may be continuously supplied to the light source 73, and the irradiation mode of the ultraviolet light 71 may be controlled by opening and closing a shutter that opens and closes the opening of the recess 12b. According to such a configuration, it is possible to stabilize the amount of light emitted from the light source 73, so that the irradiation amount of the ultraviolet light 71 is stabilized, and the degree of curing in the liquid spot 150 a and the liquid layer 58 is stabilized. It is possible to plan. As a result, the accuracy of the shape of the solid 7 can be further increased.

  DESCRIPTION OF SYMBOLS 1 ... Modeling system, 3 ... Computer, 5 ... Modeling apparatus, 7 ... Solid, 10 ... Substrate conveyance part, 12 ... Base, 12a ... Upper surface, 12b ... Recessed part, 13a ... Guide rail, 13b ... Guide rail, 14 ... Conveyance Table, 14a ... Upper surface, 15 ... Drawing substrate 15a ... Drawing surface, 16 ... Substrate transport motor, 20 ... Carriage transport section, 21a, 21b ... Strut, 22 ... Guide member, 23 ... Guide rail, 24 ... Carriage, 25 ... Head plate, 27 ... Carriage motor, 30 ... Droplet ejection head, 31 ... Head body, 32 ... Nozzle plate, 32a ... Nozzle formation surface, 33 ... Nozzle, 34a, 34b, 34c, 34d, 34e, 34f, 34g, 34h , 34i, 34j, 34k, 34m ... nozzle row, 35C, 35K, 35M, 35T, 35W, 35Y ... nozzle group, DESCRIPTION OF SYMBOLS 1 ... Cavity plate, 42 ... Vibrating plate, 43 ... Piezoelectric element, 45 ... Cavity, 50 ... Liquid layer, 55 ... Droplet, 58 ... Liquid layer, 60 ... Liquid repellent area, 70 ... Exposure part, 71 ... Ultraviolet light, 73: Light source, 75: Cover plate, 80: Transfer part, 81a, 81b ... Column, 82 ... Construction member, 83 ... Support member, 85 ... Transfer substrate, 85a ... Modeling surface, 86 ... Lifting motor, 101 ... Control part , 102 ... CPU, 103 ... drive control unit, 104 ... memory unit, 105 ... control program, 106 ... data development unit, 111 ... bus, 113 ... interface, 120 ... layered structure, 131 ... motor control unit, 133 ... position Detection control unit 135... Discharge control unit 137 exposure control unit 141 table position detection device 143 carriage position detection device 145 transfer substrate position detection device 1 DESCRIPTION OF SYMBOLS 0 ... Point-like structure, 150a ... Liquid spot, 153 ... Drawing area, 155 ... Liquid dot group, 160 ... Initial liquid layer, 201 ... Drawing board, 202 ... Transfer board, 203 ... Layered structure, 204 ... Liquid layer.

Claims (5)

A drawing step of drawing a curable liquid layer on a drawing region of the first substrate;
A curing step of curing the liquid layer in a state where the second substrate is in contact with the liquid layer;
A transfer step of transferring a layered structure, which is a cured product of the liquid layer, to the second substrate by widening the interval between the first substrate and the second substrate;
A modeling method for modeling a solid having the layered structure,
In the drawing step,
A plurality of curable liquid spots are drawn in the drawing area so as to be separated from each other, and the plurality of liquid spots are cured, so that the affinity for the layered structure is higher than the affinity for the first substrate. A plurality of point-like structures are formed in the drawing area before drawing the liquid layer,
In the transfer step,
A modeling method, wherein the layered structure is transferred to the second substrate together with the plurality of point-like structures. The modeling method according to claim 1,
In the drawing step,
An initial liquid layer having a curing property is drawn in the drawing region having the point-like structure to cure the initial liquid layer, and the affinity for the point-like structure and the layer-like structure is the first. An initial layer that is higher than the affinity for the substrate is formed in the drawing region before drawing the liquid layer,
In the transfer step,
The modeling method, wherein the layered structure is transferred to the second substrate together with the initial layer.   The modeling method according to claim 2, wherein the liquid layer and the initial liquid layer are made of the same material.   The modeling method according to any one of claims 1 to 3, wherein the liquid layer and the liquid spot are made of the same material.   The modeling method according to any one of claims 1 to 4, wherein the liquid layer and the liquid spot have photocurability.

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