JP2014069278A - Centerless grinder - Google Patents

Centerless grinder Download PDF

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JP2014069278A
JP2014069278A JP2012217067A JP2012217067A JP2014069278A JP 2014069278 A JP2014069278 A JP 2014069278A JP 2012217067 A JP2012217067 A JP 2012217067A JP 2012217067 A JP2012217067 A JP 2012217067A JP 2014069278 A JP2014069278 A JP 2014069278A
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grinding wheel
grinding
mounting base
cutting
wheel
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JP6007049B2 (en
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Mitsuaki Takahashi
光明 高橋
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NISSHIN KIKAI SEISAKUSHO KK
Nissin Machine Works Ltd
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NISSHIN KIKAI SEISAKUSHO KK
Nissin Machine Works Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a centerless grinder capable of setting a ratio of cutting amount on a cylindrical surface and edge surfaces of a work, without unsteadily making the grinding on the cylindrical surface when performing angular grinding.SOLUTION: A centerless grinder, configured by arranging a grinding wheel 4 and an adjustment wheel 5 on a machine base 1 in an opposing manner such that either one axle thereof is inclined at a predetermined angle to the other axle, includes: cutting direction moving means for moving a grinding wheel mounting base 2 in a cutting direction of a work W with respect to the machine base 1; laterally moving means for moving the grinding wheel mounting base 2 in a lateral direction with respect to the machine base 1; and cutting angle control means for operating two movement means together and adjusting a movement amount of a grinding stone 11 in the cutting direction and the lateral direction with respect to the work W to set a ratio of a cutting amount on a cylindrical surface and edge surfaces of the work, controlling the cutting angle of the grinding stone 11.

Description

本発明は、センタレス研削盤に関し、特に、アンギュラー研削を行うセンタレス研削盤に関する。   The present invention relates to a centerless grinder, and more particularly, to a centerless grinder that performs angular grinding.

従来のアンギュラータイプのセンタレス研削盤として、例えば、研削砥石が円錐外周面と円錐端面を備え、これら両者の母線が直行するように設定されると共に、この直行する部分がワークの円筒面および端面の双方に接するように研削砥石は所定の角度(アンギュラー角)だけ傾斜させたものが提案されている(例えば、特許文献1参照。)。このセンタレス研削盤では、アンギュラー研削段階において、ワーク(工作物)の円筒面および端面への砥石の切込み作動に連動して、調整車をワークの軸線に対して直角方向に後退させることにより、ワーク円筒面の切込み量に対するワーク端面の切込み量を可変にすることを特徴としている。ここで、このセンタレス研削盤では、ワークに対し研削砥石を切り込むことによってワークの円筒面と端面とがそれぞれ研削砥石の円錐外周面と円錐端面とによって同時に研削される。この場合、研削砥石の切込み方向は、研削砥石の車軸に対し直角に設定されるのが一般的である。このため、研削加工されるワークの円筒面と端面の切込み量の割合は、アンギュラー角によって決定される。通常用いられるアンギュラー角10度の場合を例にとれば、この比は、1:tan10度となり、約1:0.178となる。   As a conventional angular type centerless grinding machine, for example, a grinding wheel is provided with a conical outer peripheral surface and a conical end surface, and the buses of both are set to be orthogonal, and the orthogonal portions are the cylindrical surface and end surface of the workpiece. There has been proposed a grinding wheel that is inclined by a predetermined angle (angular angle) so as to be in contact with both of them (see, for example, Patent Document 1). In this centerless grinding machine, in the angular grinding stage, the adjusting wheel is retracted in a direction perpendicular to the workpiece axis in conjunction with the cutting operation of the grindstone on the cylindrical surface and end surface of the workpiece (workpiece). It is characterized in that the cutting amount of the workpiece end surface with respect to the cutting amount of the cylindrical surface is variable. Here, in this centerless grinder, the cylindrical surface and the end surface of the work are simultaneously ground by the conical outer peripheral surface and the conical end surface of the grinding wheel by cutting the grinding wheel into the work. In this case, the cutting direction of the grinding wheel is generally set at a right angle to the axle of the grinding wheel. For this reason, the ratio of the cutting depth between the cylindrical surface and the end surface of the workpiece to be ground is determined by the angular angle. Taking the case of a commonly used angular angle of 10 degrees as an example, this ratio is 1: tan 10 degrees, which is about 1: 0.178.

特許第3635724号公報Japanese Patent No. 3635724

しかし、上記従来のセンタレス研削盤では、アンギュラー角の設定によってワークの円筒面と端面への切込み量が決定されてしまうが、センタレス研削盤の構造上の制約によりアンギュラー角は10度から15度程度というように、あまり大きく取ることは困難であり、加工物における端面の取シロが円筒面の取シロに比べて小さくなるという問題がある。   However, in the conventional centerless grinding machine, the amount of cut into the cylindrical surface and end face of the workpiece is determined by the angular angle setting, but the angular angle is about 10 to 15 degrees due to the structural restrictions of the centerless grinding machine. As described above, it is difficult to take a large size, and there is a problem in that the end surface of the workpiece is smaller than the cylindrical surface.

また、センタレス研削では、円筒面が加工されワークが回転している状態でないと端面の加工は出来ないので、端面の取シロがアンギュラー角度により決定される量より大きくなる場合は研削が困難であった。   In centerless grinding, the end face cannot be machined unless the cylindrical surface is machined and the workpiece is rotating. Therefore, if the chamfer on the end face is larger than the amount determined by the angular angle, grinding is difficult. It was.

しかし、参考文献1にあげた従来技術では、アンギュラー研削の際には、砥石の切込み動作に連動させて調整車を、砥石の切込み速度よりも遅い速度で一定量だけ後退させることにより、ワーク円筒面への切込み量を少なくさせ、端面への切込み量との比率を変えようとするものであるため、調整車の後退量が大きくなると、円筒面での研削によるワークの回転力が小さくなるため、円筒面での研削が不安定になるという問題がある。   However, in the prior art given in Reference 1, in the case of angular grinding, the workpiece wheel is moved backward by a certain amount at a speed slower than the cutting speed of the grindstone in conjunction with the cutting operation of the grindstone. Since the amount of cut into the surface is reduced and the ratio to the amount of cut into the end face is changed, the rotational force of the workpiece due to grinding on the cylindrical surface decreases when the retracting amount of the adjustment wheel increases. There is a problem that grinding on the cylindrical surface becomes unstable.

そこで、本発明は、このような問題点に着目してなされたもので、センタレス研削盤においてアンギュラー研削を行う場合でも、円筒面での研削が不安定にならずにワークの円筒面と端面に対する切込み量の割合を自由に設定することができるセンタレス研削盤を提供することを目的とする。   Therefore, the present invention has been made paying attention to such problems, and even when angular grinding is performed in a centerless grinding machine, grinding on the cylindrical surface does not become unstable and the cylindrical surface and the end surface of the workpiece are not affected. An object of the present invention is to provide a centerless grinding machine capable of freely setting the ratio of the depth of cut.

上記目的を達成するため、本発明に係るセンタレス研削盤は、機台上に、研削砥石を有する砥石車が回転自在に取付けられた砥石車取付け台と、調整砥石を有する調整車が回転自在に取付けられた調整車取付け台とを、調整車または砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けつつ対向して配置し、二つの取付け台の間に配設されたブレード上のワークを、研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、砥石車取付け台または調整車取付け台の少なくともいずれか一方を機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、砥石車取付け台または調整車取付け台の少なくともいずれか一方を機台に対し横方向に移動させる横方向移動手段と、切込み方向移動手段と横方向移動手段とを連動させて、ワークに対する研削砥石の切込み方向および横方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して研削砥石の切込み角を制御する切込み角制御手段と、を有することを特徴とする。
ここで、切込み角制御手段は、上記砥石の切込み方向をワークの端面に対してアンギュラー角を上回る切込み角度に設定して切込み、アンギュラー角と同じ角度で切り込んだ場合の円筒面と端面との切込み量の割合を端面側に対して増大させることにより、アンギュラー角を上回る切込み角度に合わせてアンギュラー角を増大させて砥石を成形させた場合に起こり得る、ワークの円筒面への研削砥石の円錐外周面における周速差の影響を増大させずに研削を行うようにしても良い。
また、調整車に調整砥石と同軸上にロータリーツルアーを取付け、ワークの研削時に使用される取付け台に備えられている切込み方向移動手段と横方向移動手段を連動させることにより、研削砥石を任意なアンギュラー角度に対応した形状にツルーイングするようにしても良い。
また、切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とは直交しており、かつ、砥石車の車軸が砥石車取付け台の横方向への移動方向と平行であると共に、調整車の車軸が砥石車取付け台の横方向への移動方向に対し所定のアンギュラー角を成していても良い。
また、切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とは直交しており、かつ、砥石車の車軸が砥石車取付け台の横方向への移動方向に対し所定のアンギュラー角を成していると共に、調整車の車軸が砥石車取付け台の横方向への移動方向と平行であるようにしても良い。
また、切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とが所定のアンギュラー角を成しており、かつ、砥石車の車軸が砥石車取付け台の切込み方向に対し直行していると共に、調整車の車軸が砥石車取付け台の横方向への移動方向と平行であるようにしても良い。
なお、本発明では、ブレードの設ける位置は、特にこだわらず、後述する図1に示すように機台上に固定しても良いし、調整車取付け台側、すなわち調整車取付け台上または図11に示すように調整車取付け台と共に移動するその台座上に設けて、調整車取付け台がブレードと共に砥石車取付け台の方に移動して、ワークを研削砥石に押し当てて研削するように構成しても良い。
In order to achieve the above object, a centerless grinding machine according to the present invention comprises a grinding wheel mounting base on which a grinding wheel having a grinding wheel is rotatably mounted on a machine base, and an adjusting wheel having an adjustment grinding wheel. The mounted adjustment wheel mounting base is disposed opposite the adjustment wheel or the grinding wheel so that the axle of either the adjustment wheel or the grinding wheel is inclined with respect to the other axle by a predetermined angular angle. A centerless grinding machine that grinds a cylindrical surface and an end surface of a workpiece using a cone outer peripheral surface of the grinding wheel and a conical end surface adjacent to the workpiece on the blade, the grinding wheel mounting base or the adjustment wheel mounting base A cutting direction moving means for moving at least one of the machine base in the cutting direction to the workpiece, and at least one of the grinding wheel mounting base and the adjustment car mounting base in the lateral direction with respect to the base The amount of cut to the cylindrical surface and end surface of the workpiece is adjusted by adjusting the moving direction of the grinding wheel relative to the workpiece and the amount of movement in the lateral direction by interlocking the moving means in the horizontal direction, the cutting direction moving device and the lateral direction moving device. And a cutting angle control means for controlling the cutting angle of the grinding wheel by setting the ratio.
Here, the cutting angle control means sets the cutting direction of the grindstone to a cutting angle that exceeds the angular angle with respect to the end surface of the workpiece, and cuts between the cylindrical surface and the end surface when cutting at the same angle as the angular angle. Increasing the ratio of the amount to the end face side, which can occur when the grinding wheel is formed by increasing the angular angle in accordance with the cutting angle exceeding the angular angle, the cone circumference of the grinding wheel to the cylindrical surface of the workpiece Grinding may be performed without increasing the influence of the peripheral speed difference on the surface.
In addition, the rotary wheel is mounted on the adjustment wheel on the same axis as the adjustment wheel, and the grinding wheel can be arbitrarily connected by interlocking the cutting direction moving means and the lateral direction moving means provided on the mounting base used when grinding the workpiece. You may make it truing into the shape corresponding to a certain angular angle.
In addition, the moving direction of the grinding wheel mounting base by the cutting direction moving means is perpendicular to the cutting direction of the grinding wheel mounting base by the lateral moving means, and the axle of the grinding wheel is It may be parallel to the lateral movement direction of the grinding wheel mounting base, and the axle of the adjusting wheel may form a predetermined angular angle with respect to the lateral movement direction of the grinding wheel mounting base.
In addition, the moving direction of the grinding wheel mounting base by the cutting direction moving means is perpendicular to the cutting direction of the grinding wheel mounting base by the lateral moving means, and the axle of the grinding wheel is A predetermined angular angle may be formed with respect to the lateral movement direction of the grinding wheel mounting base, and the axle of the adjustment wheel may be parallel to the lateral movement direction of the grinding wheel mounting base.
Further, the moving direction in the cutting direction of the grinding wheel mounting base by the cutting direction moving means and the moving direction in the horizontal direction of the grinding wheel mounting base by the lateral movement means form a predetermined angular angle, and The axle of the grinding wheel may be perpendicular to the cutting direction of the grinding wheel mounting base, and the axle of the adjustment wheel may be parallel to the lateral movement direction of the grinding wheel mounting base.
In the present invention, the position where the blade is provided is not particularly limited, and may be fixed on the machine base as shown in FIG. 1 to be described later, or on the adjustment vehicle mounting base side, that is, on the adjustment vehicle mounting base or FIG. As shown in the figure, it is provided on the pedestal that moves together with the adjusting wheel mounting base, and the adjusting wheel mounting base moves to the grinding wheel mounting base together with the blade, and the workpiece is pressed against the grinding wheel and ground. May be.

以上のように、本発明に係るセンタレス研削盤によれば、切込み方向移動手段と横方向移動手段とを連動させて、アンギュラー研削を行う際、研削砥石のワークに対する研削砥石の切込み方向および横方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して研削砥石の切込み角を制御するようにしたため、アンギュラー研削を行う場合でも、円筒面での研削が不安定にならずにワークの円筒面と端面に対する切込み量の割合を自由に設定することができる。   As described above, according to the centerless grinding machine according to the present invention, when angular grinding is performed by interlocking the cutting direction moving means and the lateral direction moving means, the cutting direction and the lateral direction of the grinding wheel with respect to the workpiece of the grinding wheel Since the cutting angle of the grinding wheel is controlled by setting the ratio of the cutting depth to the cylindrical surface and end surface of the workpiece by adjusting the movement amount of the workpiece, grinding on the cylindrical surface is unstable even when performing angular grinding The ratio of the amount of cut with respect to the cylindrical surface and the end surface of the workpiece can be set freely.

本発明に係る実施形態のセンタレス研削盤の正面図である。It is a front view of the centerless grinding machine of the embodiment concerning the present invention. 実施形態のセンタレス研削盤の平面図である。It is a top view of the centerless grinding machine of an embodiment. 図2に示すセンタレス研削盤の拡大平面図である。FIG. 3 is an enlarged plan view of the centerless grinder shown in FIG. 2. (a),(b)それぞれ、図3における砥石車のA−A線断面図、調整車のB−B線断面図である。(A), (b) is the AA sectional view taken on the line of the grinding wheel in FIG. 3, and the BB sectional view taken on the adjustment wheel, respectively. 図3におけるC部分の部分拡大図である。It is the elements on larger scale of the C section in FIG. 実施形態のセンタレス研削盤における研削砥石のツルーイング処理の一例を示す簡略平面図である。It is a simplified top view which shows an example of the truing process of the grinding stone in the centerless grinding machine of embodiment. 実施形態のセンタレス研削盤における調整砥石のツルーイング処理の一例を示す簡略平面図である。It is a simplified top view which shows an example of the truing process of the adjustment grindstone in the centerless grinding machine of embodiment. 実施形態のセンタレス研削盤における調整砥石のツルーイング処理の他の例を示す簡略平面図である。It is a simplified top view which shows the other example of the truing process of the adjustment grindstone in the centerless grinding machine of embodiment. センタレス研削盤における他の配置を示す平面図である。It is a top view which shows the other arrangement | positioning in a centerless grinder. センタレス研削盤における他の配置を示す平面図である。It is a top view which shows the other arrangement | positioning in a centerless grinder. ブレードを調整車取付け台側に設けたセンタレス研削盤における他の例を示す正面図である。It is a front view which shows the other example in the centerless grinding machine which provided the braid | blade in the adjustment vehicle mounting base side.

以下、本発明に係るセンタレス研削盤の実施の形態1〜3について、図面を参照しながら説明する。   Embodiments 1 to 3 of the centerless grinding machine according to the present invention will be described below with reference to the drawings.

図1および図2に示すように、このセンタレス研削盤Aは、機台1上に対設された一対の砥石車取付け台2および調整車取付け台3と、この砥石車取付け台2および調整車取付け台3のそれぞれに対向する状態で取付けられた砥石車4および調整車5と、砥石車4と調整車5と間に配設された研削台6と、この研削台6に支持されたワークであるワークWを載置するブレード7とで概略構成されている。   As shown in FIGS. 1 and 2, the centerless grinding machine A includes a pair of grinding wheel mounting base 2 and adjustment wheel mounting base 3 provided on a machine base 1, and this grinding wheel mounting base 2 and adjustment wheel. Grinding wheel 4 and adjusting wheel 5 mounted in a state of being opposed to each of the mounting table 3, a grinding table 6 disposed between the grinding wheel 4 and the adjusting wheel 5, and a work supported by the grinding table 6 And a blade 7 on which the workpiece W is placed.

本実施形態では、砥石車4と調整車5は、いわゆる軸固定系の砥石ユニットで構成している。砥石車4は、図4(a)に示すように、砥石車軸8の外周にスラストやラジアル、又はすべりなどの軸受9を介して回転筒体10が外嵌され、この回転筒体10の外周には、一方端寄りに回転動用のプーリー部10aが周設される一方、中央部位にはダイヤモンド修正刃11aが周設された研削砥石11が周設され、砥石車軸8の両端部位が取付台2に両持状に取付固定されている。   In the present embodiment, the grinding wheel 4 and the adjustment wheel 5 are constituted by a so-called shaft-fixed grinding wheel unit. In the grinding wheel 4, as shown in FIG. 4A, a rotating cylinder 10 is fitted on the outer periphery of the grinding wheel shaft 8 via a bearing 9 such as thrust, radial, or slip, and the outer periphery of the rotating cylinder 10 is In this case, a pulley 10a for rotational movement is provided around one end, while a grinding wheel 11 around which a diamond correcting blade 11a is provided is provided at a central portion, and both end portions of the grinding wheel axle 8 are mounted on a mounting base. 2 is fixed and attached to both ends.

調整車5も、図4(b)に示すように、砥石車4と同様に構成されており、調整車軸12の外周にラストやラジアル、又はすべりなどの軸受13を介して回転筒体14が外嵌され、この回転筒体14の一方端寄りに回転動用のプーリー部14aが周設される一方、中央部位には調整砥石15が周設されている。更にこの調整車5にあっては、回転筒体14の他方端寄りに、ダイヤモンド修正刃16aが周設された円盤状ロータリ形のロータリーツルアー16が調整砥石15と同軸の状態で間隙を存して並列固定され、調整車軸12の両端部位が取付台3に両持状に取付固定されている。   As shown in FIG. 4B, the adjustment wheel 5 is also configured in the same manner as the grinding wheel 4, and the rotating cylinder 14 is disposed on the outer periphery of the adjustment wheel 12 via a bearing 13 such as last, radial, or slip. A pulley 14a for rotational movement is provided around one end of the rotating cylinder 14, and an adjusting grindstone 15 is provided around the central portion. Further, in this adjusting wheel 5, a disk-shaped rotary rotary luer 16 around which the diamond correction blade 16 a is provided is located near the other end of the rotating cylinder 14 so that there is a gap coaxially with the adjusting grindstone 15. The both ends of the adjustment axle 12 are fixedly attached to the mounting base 3 in a supported manner.

砥石車取付け台2および調整車取付け台3のそれぞれは、一対の支持部17,17を備え、この各支持部17,17は、上向き半円受部を有する受側17aと下向き半円受部を有する蓋側17bに分割構成されており、砥石車4の砥石車軸8や調整車5の車軸12の両端部位のそれぞれが、この支持部17,17の両半円受部で直径方向から挟んだ状態でボルト18により両持状に締付固定される。   Each of the grinding wheel mounting base 2 and the adjustment wheel mounting base 3 includes a pair of support parts 17, 17. Each of the support parts 17, 17 has a receiving side 17 a having an upward semicircle receiving part and a downward semicircle receiving part. The two ends of the grinding wheel axle 8 of the grinding wheel 4 and the axle shaft 12 of the adjustment wheel 5 are sandwiched by the semicircular receiving portions of the support portions 17 and 17 from the diameter direction. In this state, the bolts 18 are fastened and fixed in a doubly supported manner.

砥石車4と調整車5のそれぞれは、各回転筒体10,14のプーリー部10a,14aと、砥石車取付け台2および調整車取付け台3のそれぞれに配設されたモータ19,20のプーリー19a,20aとの間に掛架されたベルト21,21を介してこのモータ19,20により回転動するもので、この砥石車4と調整車5のそれぞれは、各支持部17,17のボルト(図示せず。)を緩めてベルト21,21を外すことにより各砥石車取付け台2および調整車取付け台3から簡易に取り外すことができる。   Each of the grinding wheel 4 and the adjusting wheel 5 includes pulleys 10a and 14a of the rotary cylinders 10 and 14, and pulleys of motors 19 and 20 disposed on the grinding wheel mounting base 2 and the adjusting wheel mounting base 3, respectively. The motors 19 and 20 are rotated by belts 21 and 21 suspended between 19a and 20a. The grinding wheel 4 and the adjustment wheel 5 are respectively bolts of the support portions 17 and 17. By loosening (not shown) and removing the belts 21 and 21, it can be easily removed from each grinding wheel mounting base 2 and adjustment wheel mounting base 3.

そして、砥石車取付け台2は、砥石車4側の切込み方向移動手段である駆動モータ22aおよびその駆動モータ22aで回転するねじ軸(ボールネジ)23aにより、研削加工時に砥石車4を砥石車軸8に直交する切込み方向に移動させてワークWを切込むと共に、砥石車4側の横方向移動手段である駆動モータ24およびその駆動モータ24で回転するねじ軸25により、砥石車4をこの砥石車取付け台2を砥石車軸8の軸線と平行に移動させるように構成されている。なお、本実施形態の説明では、切込み方向移動手段および横方向移動手段を駆動モータ22a,24やねじ軸23a,25による移動手段で説明したが、本発明では、これに限らず、リニアモータ等の移動手段でも勿論良い。   The grinding wheel mounting base 2 is configured so that the grinding wheel 4 is turned into the grinding wheel axle 8 during grinding by a drive motor 22a which is a cutting direction moving means on the grinding wheel 4 side and a screw shaft (ball screw) 23a which is rotated by the driving motor 22a. The grinding wheel 4 is attached to the grinding wheel by a drive motor 24 which is a lateral movement means on the grinding wheel 4 side and a screw shaft 25 which is rotated by the driving motor 24 while moving the workpiece W by moving in the orthogonal cutting direction. The stage 2 is configured to move parallel to the axis of the grinding wheel axle 8. In the description of the present embodiment, the cutting direction moving means and the lateral direction moving means have been described as moving means using the drive motors 22a, 24 and the screw shafts 23a, 25. However, the present invention is not limited to this, and linear motors, etc. Of course, the moving means may be used.

その一方、調整車取付け台3は、調整車5側の切込み方向移動手段である駆動モータ22bおよびその駆動モータ22bで回転するねじ軸23bにより、研削加工時に調整車5を調整車軸12に直交する切込み方向に移動させてワークWを切込むように構成されている。なお、図1〜図10に示す例では、砥石車4側に、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、駆動モータ24やねじ軸25等からなる横方向移動手段を設けて、図示しない切込み角制御手段により砥石車4側の切込み方向移動手段と横方向移動手段を連動させてアンギュラー研削を行うものとして説明するため、調整車取付け台3側には、駆動モータ22bやねじ軸23b、さらには図6〜図8に示す駆動モータ24aやねじ軸25a等からなる移動手段は不要で省略し、調整車取付け台3は機台1上に固定するようにしても良い。   On the other hand, the adjustment vehicle mounting base 3 is orthogonal to the adjustment axle 12 during grinding by a drive motor 22b which is a cutting direction moving means on the adjustment vehicle 5 side and a screw shaft 23b which is rotated by the drive motor 22b. The workpiece W is cut by moving in the cutting direction. In the example shown in FIGS. 1 to 10, a cutting direction moving means composed of a drive motor 22a and a screw shaft 23a and a lateral direction moving means composed of a drive motor 24 and a screw shaft 25 are provided on the grinding wheel 4 side. In order to explain that angular grinding is performed by interlocking the cutting direction moving means and the lateral direction moving means on the grinding wheel 4 side with a cutting angle control means (not shown), a drive motor 22b or The moving means including the screw shaft 23b and the drive motor 24a and the screw shaft 25a shown in FIGS. 6 to 8 are unnecessary and may be omitted, and the adjustment vehicle mounting base 3 may be fixed on the machine base 1.

そして、このセンタレス研削盤Aでは、ブレード7上にワークWを載置して、各砥石車取付け台2および調整車取付け台3それぞれのモータ19,20からベルト21,21を介して砥石車4及び調整車5を回転動すると共に、駆動モータ22a,22bで回転するねじ軸23a,23bにより各砥石車取付け台2および調整車取付け台3を切込み方向に連動させて移動させつつ砥石車4における研削砥石11の回転研削力によりワークWの周面を研作加工する。   In the centerless grinding machine A, the workpiece W is placed on the blade 7, and the grinding wheels 4 are driven from the motors 19 and 20 of the grinding wheel mounting base 2 and the adjustment wheel mounting base 3 via the belts 21 and 21. In addition to rotating the adjusting wheel 5 and moving the grinding wheel mounting base 2 and the adjusting wheel mounting base 3 in conjunction with the cutting direction by the screw shafts 23a and 23b rotated by the drive motors 22a and 22b, The peripheral surface of the workpiece W is sharpened by the rotational grinding force of the grinding wheel 11.

なお、研削砥石11および調整砥石15等を回転させるモータ19,20の制御は、図示しないNC制御部やプログラマブルコントローラ等の砥石回転制御手段が行っている一方、砥石車取付け台2や調整車取付け台3を移動させる駆動モータ22a,22b,24の制御は、図示しないNC制御部等の切込み角制御手段が行い、砥石回転制御手段と切込み角制御手段とは1つのNC制御部等が制御するようにしても良い。   The motors 19 and 20 for rotating the grinding wheel 11 and the adjusting wheel 15 are controlled by grinding wheel rotation control means such as an NC control unit and a programmable controller (not shown), while the grinding wheel mounting base 2 and the adjusting wheel are mounted. The drive motors 22a, 22b and 24 for moving the table 3 are controlled by a cutting angle control means such as an NC control section (not shown), and the grindstone rotation control means and the cutting angle control means are controlled by one NC control section or the like. You may do it.

ここで、本実施形態のセンタレス研削盤Aでは、図2および図3、図5に示すように、駆動モータ22aおよびねじ軸23aによる砥石車取付け台2の切込み方向への移動方向と、駆動モータ24およびねじ軸25による砥石車取付け台2の横方向への移動方向とは直交し、かつ、砥石車4の砥石車軸8が砥石車取付け台2の横方向への移動方向と平行であると共に、調整車3の調整車軸12が砥石車取付け台2の横方向への移動方向、すなわち砥石車4の砥石車軸8の方向に対し所定のアンギュラー角αを成している。   Here, in the centerless grinding machine A of the present embodiment, as shown in FIGS. 2, 3, and 5, the movement direction of the grinding wheel mounting base 2 by the drive motor 22 a and the screw shaft 23 a in the cutting direction, and the drive motor 24 and the screw shaft 25 are orthogonal to the lateral movement direction of the grinding wheel mounting base 2, and the grinding wheel axle 8 of the grinding wheel 4 is parallel to the lateral movement direction of the grinding wheel mounting base 2. The adjustment axle 12 of the adjustment wheel 3 forms a predetermined angular angle α with respect to the lateral movement direction of the grinding wheel mounting base 2, that is, the direction of the grinding wheel axle 8 of the grinding wheel 4.

<アンギュラー研削の動作>
次に、本実施形態のセンタレス研削盤Aでは、図示しない切込み角制御手段により、アンギュラー研削を行う場合には、駆動モータ22aと駆動モータ24とを連動させて、ワークWに対する研削砥石11の切込み方向と横方向の移動量を調整することにより、ワークWの円筒面W1(図5参照。)と端面W2(図5参照。)に対する切込み量の割合を設定して研削砥石11の切込み角を制御する。
<Angular grinding operation>
Next, in the centerless grinding machine A of the present embodiment, when angular grinding is performed by a cutting angle control means (not shown), the driving motor 22a and the driving motor 24 are interlocked to cut the grinding wheel 11 into the workpiece W. By adjusting the amount of movement in the direction and the lateral direction, the ratio of the amount of cut with respect to the cylindrical surface W1 (see FIG. 5) and the end surface W2 (see FIG. 5) of the workpiece W is set, and the cut angle of the grinding wheel 11 is set. Control.

その際、本実施形態のセンタレス研削盤Aでは、切込み角制御手段は、例えば、砥石の切込み方向をワークの端面に対してアンギュラー角αを上回る切込み角度に設定して切込み、アンギュラー角αと同じ角度で切り込んだ場合の円筒面W1と端面W2との切込み量の割合を端面側に対して増大させることにより、アンギュラー角αを上回る切込み角度に合わせてアンギュラー角αを増大させて研削砥石11を成形させた場合に起こり得る、ワークWの円筒面W1への研削砥石の円錐外周面11a1における上端部と下端部の周速差の影響を増大させずに研削を行うことができる。これにより、本実施形態のセンタレス研削盤Aでは、アンギュラー研削を行う場合でも、ワークWの円筒面W1の研削が不安定にならずに、ワークWの円筒面W1を研削できる。   At that time, in the centerless grinding machine A of the present embodiment, the cutting angle control means sets the cutting direction of the grindstone to a cutting angle larger than the angular angle α with respect to the end surface of the workpiece, and the same as the angular angle α. By increasing the ratio of the cut amount of the cylindrical surface W1 and the end surface W2 with respect to the end surface side when cutting at an angle, the angular angle α is increased in accordance with the cut angle exceeding the angular angle α, and the grinding wheel 11 is made. Grinding can be performed without increasing the influence of the peripheral speed difference between the upper end portion and the lower end portion of the conical outer peripheral surface 11a1 of the grinding wheel on the cylindrical surface W1 of the workpiece W, which can occur when forming. Thereby, in the centerless grinding machine A of the present embodiment, the cylindrical surface W1 of the workpiece W can be ground without making the grinding of the cylindrical surface W1 of the workpiece W unstable even when the angular grinding is performed.

これは、センタレス研削盤Aでは、アンギュラー角αは、通常、10度〜20度くらいまでしか機械の構成上取ることができない。しかし、このセンタレス研削盤Aのように、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向と、駆動モータ24やねじ軸25等からなる横方向移動手段による砥石車取付け台2の横方向への移動方向とが直交し、かつ、切込み角制御手段が切込み方向移動手段による切込み方向と横方向移動手段による砥石車取付け台2の横方向への移動方向の両方向へ連動させる2軸制御を行う場合には、ワークWの円筒面W1と端面W2の切込み量の比率が1:1となる45度の切込み角度まで角度を大きく取ることができ、このように切込み角度を任意に設定することにより、図5に示すように、研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を変更しないでも、ワークWに対し切込むことができる。   In the centerless grinder A, the angular angle α can usually be taken only from 10 degrees to 20 degrees due to the construction of the machine. However, like the centerless grinding machine A, the cutting direction of the grinding wheel mounting base 2 by the cutting direction moving means including the drive motor 22a and the screw shaft 23a, and the lateral direction moving means including the drive motor 24 and the screw shaft 25, etc. The direction of movement of the grinding wheel mounting base 2 in the horizontal direction is perpendicular to that of the grinding wheel, and the cutting angle control means moves in the direction of cutting by the cutting direction moving means and the direction of movement of the grinding wheel mounting base 2 in the lateral direction by the lateral movement means. In the case of performing two-axis control interlocking in both directions, the angle can be increased up to a cutting angle of 45 degrees where the ratio of the cutting amount between the cylindrical surface W1 and the end surface W2 of the workpiece W is 1: 1. By arbitrarily setting the cutting angle, the workpiece W can be formed without changing the angle formed by the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding wheel 11 as shown in FIG. It is possible to cut into.

そのため、本実施形態のセンタレス研削盤Aによれば、アンギュラー角αに合致した切り込みに対し、通常は必要となる研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度等を成形する砥石成形を不要にすることができる。つまり、アンギュラー角αが増大しても、研削砥石11の円錐外周面11a1の先端角度、すなわち研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を小さくする砥石成形の必要がなくなる。   Therefore, according to the centerless grinding machine A of the present embodiment, a grindstone that forms an angle formed by the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding grindstone 11 that is normally required for a notch that matches the angular angle α. Molding can be eliminated. That is, even if the angular angle α increases, it is not necessary to form a grindstone to reduce the tip angle of the conical outer peripheral surface 11a1 of the grinding wheel 11, that is, the angle formed between the conical outer peripheral surface 11a1 and the conical end surface 11a2.

従って、研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を小さくする砥石成形の必要がなくなるため、ワークWの円筒面W1に対する研削砥石11の回転時における円錐外周面11a1の上端部と下端部の周速差が大きくなることを防止できる。その結果、研削砥石11の円錐外周面11a1における上端部と下端部の周速差が大きくなると、研削加工が不安定になると共に、砥石磨耗が不均一となり、研削砥石11のドレス間寿命が短くなる等の問題が生じるが、本実施形態のセンタレス研削盤Aによれば、ワークWの円筒面W1に対する研削砥石11の円錐外周面11a1における上端部と下端部の周速差が大きくなることを防止でき、研削加工を安定化できと共に、砥石磨耗が均一となり、研削砥石11のドレス間寿命を延ばすことができる。   Therefore, it is not necessary to form a grindstone to reduce the angle formed between the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding wheel 11, and therefore the upper end portion of the conical outer peripheral surface 11a1 when the grinding grindstone 11 rotates with respect to the cylindrical surface W1 of the workpiece W. And the difference in peripheral speed between the lower end portions can be prevented. As a result, if the peripheral speed difference between the upper end portion and the lower end portion of the conical outer peripheral surface 11a1 of the grinding wheel 11 becomes large, the grinding process becomes unstable and the wear of the grinding wheel becomes non-uniform, and the life between the dresses of the grinding wheel 11 is short. However, according to the centerless grinding machine A of the present embodiment, the peripheral speed difference between the upper end and the lower end of the cone outer peripheral surface 11a1 of the grinding wheel 11 with respect to the cylindrical surface W1 of the workpiece W is increased. It is possible to prevent, stabilize the grinding process, make the wear of the grinding wheel uniform, and extend the interdressing life of the grinding wheel 11.

<ツルーイング処理>
次に、本実施形態のセンタレス研削盤Aにおけるツルーイング処理について説明する。
<True processing>
Next, the truing process in the centerless grinding machine A of this embodiment will be described.

本実施形態のセンタレス研削盤Aでは、砥石車4の研削砥石11や調整車5の調整砥石15の表面状態や形状を修正するツルーイング処理は、調整車取付け台3側の調整車5に装着したロータリーツルアー16によって行う。   In the centerless grinding machine A of this embodiment, the truing process for correcting the surface state and shape of the grinding wheel 11 of the grinding wheel 4 and the adjustment grinding wheel 15 of the adjustment wheel 5 is mounted on the adjustment wheel 5 on the adjustment wheel mounting base 3 side. This is done with a rotary trule 16.

つまり、本実施形態のセンタレス研削盤Aでは、調整車5に調整砥石15と同軸上にロータリーツルアー16が取付けられているため、ワークのWの研削に使用する研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段とを連動させることによって、研削砥石11を任意なアンギュラー角度αに対応した形状にツルーイングする。   That is, in the centerless grinding machine A of the present embodiment, the rotary wheel 16 is mounted on the adjustment wheel 5 coaxially with the adjustment wheel 15, so that the grinding wheel 11 used for grinding the workpiece W is moved in the cutting direction. The grinding wheel 11 is arbitrarily angular by linking the cutting direction moving means composed of the drive motor 22a and the screw shaft 23a to be moved with the horizontal direction moving means composed of the drive motor 24 and the screw shaft 25 moved horizontally. Truing to a shape corresponding to the angle α.

具体的には、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段によって調整砥石15からロータリーツルアー16の方向へ研削砥石11を移動させると共に、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段によって研削砥石11をロータリーツルアー16の方向へ移動させて、図6に示すように、ロータリーツルアー16によって研削砥石11をツルーイング処理して研削砥石11の形状を整える。なお、ツルーイング処理(形直し)に、ドレッシング処理(目直し)を含むようにしても良い。   Specifically, the grinding wheel 11 is moved in the direction from the adjusting grindstone 15 to the rotary truer 16 by a lateral movement means comprising a drive motor 24 and a screw shaft 25 that are moved in the lateral direction, and the drive motor 22a and the screw shaft. The grinding wheel 11 is moved in the direction of the rotary truer 16 by the cutting direction moving means composed of 23a or the like, and the grinding wheel 11 is trued by the rotary tool 16 as shown in FIG. Arrange. The truing process (reshape) may include a dressing process (reshape).

そのため、本実施形態のセンタレス研削盤Aでは、研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段とを連動させることによって、研削砥石11を任意なアンギュラー角度αに対応した形状にツルーイングするため、ツルーイング処理の際に、ブレード7がロータリーツルアー16と干渉しない位置でツルーイング処理を行う事が出来て、ツルーイング処理が容易になる。   Therefore, in the centerless grinding machine A of the present embodiment, the cutting direction moving means including the driving motor 22a and the screw shaft 23a that move the grinding wheel 11 in the cutting direction, the driving motor 24 and the screw shaft 25 that move in the lateral direction, and the like. When the grinding wheel 11 is trued into a shape corresponding to an arbitrary angular angle α by interlocking with the lateral movement means consisting of truing at a position where the blade 7 does not interfere with the rotary truer 16 during the truing process. Processing can be performed, and truing processing is facilitated.

また、調整車5における調整砥石15のドレッシング処理は、図7に示すように、研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段とを連動させることによって、図7に示すように、調整砥石15に研削砥石11を接触させて、砥石車4の研削砥石11によって調整砥石15に対してドレッシング処理を行なう。また、図7に示すように、調整車5側の調整車取付け台3に、駆動モータ24aとねじ軸25aによる横方向移動手段が配設されている態様にあっては、砥石車4の研削砥石11に対してこの調整車取付け台3を制御移動させて研削砥石11及び調整砥石15をドレッシングする手段を採ることや、両砥石車取付け台2および調整車取付け台3の切込み方向移動手段と横方向移動手段を併用する手段もある。   In addition, as shown in FIG. 7, the dressing process of the adjusting wheel 15 in the adjusting wheel 5 includes a cutting direction moving means including a driving motor 22a and a screw shaft 23a for moving the grinding wheel 11 in the cutting direction, and a lateral movement. As shown in FIG. 7, the grinding wheel 11 is brought into contact with the adjusting wheel 15 and is adjusted by the grinding wheel 11 of the grinding wheel 4 as shown in FIG. A dressing process is performed on the grindstone 15. In addition, as shown in FIG. 7, in the aspect in which the lateral movement means by the drive motor 24 a and the screw shaft 25 a is disposed on the adjustment wheel mounting base 3 on the adjustment wheel 5 side, the grinding wheel 4 is ground. A means for dressing the grinding wheel 11 and the adjustment grindstone 15 by controlling and moving the adjustment wheel mounting base 3 with respect to the grindstone 11, and a cutting direction moving means for both the grinding wheel mounting base 2 and the adjustment wheel mounting base 3; There is also means for using a lateral movement means together.

さらに、図8に示すように、調整車5の構成と同様に、砥石車4における回転筒体10に研削砥石11と同軸の状態で、かつ、一定間隔を空けてロータリーツルアー16’を並列固定し、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段とを連動させることによって、この砥石車4のロータリーツルアー16’を移動させて、調整車5の調整砥石15をドレッシングするようにしても良い。なお、これは、研削砥石11の周面が段状などであって、研削砥石11をドレッサとして使用しにくい場合に好適である。また、この調整砥石15は、砥石車側砥石車取付け台2に取付けたバイト式ドレス工具(図示せず。)を、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24やねじ軸25等からなる横方向移動手段とを連動させることによって調整砥石15の方に移動させて、ドレッシングする手段もある。   Further, as shown in FIG. 8, similarly to the configuration of the adjustment wheel 5, a rotary truer 16 ′ is arranged in parallel to the rotary cylinder 10 in the grinding wheel 4 in a state coaxial with the grinding wheel 11 and at a predetermined interval. The grinding wheel 4 of the grinding wheel 4 is fixed by interlocking the cutting direction moving means composed of the drive motor 22a and the screw shaft 23a with the lateral direction moving means composed of the drive motor 24 and the screw shaft 25 moved laterally. You may make it dress the adjustment grindstone 15 of the adjustment wheel 5 by moving rotary truer 16 '. This is suitable when the peripheral surface of the grinding wheel 11 is stepped or the like and it is difficult to use the grinding wheel 11 as a dresser. Further, the adjusting grindstone 15 includes a bite type dressing tool (not shown) attached to the grinding wheel side grinding wheel mounting base 2 and a cutting direction moving means comprising a drive motor 22a, a screw shaft 23a and the like, and a lateral direction. There is also a means for dressing by moving toward the adjusting grindstone 15 by interlocking with a lateral movement means comprising a drive motor 24 to be moved, a screw shaft 25, and the like.

この実施例における砥石車4と調整車5は、前記のごとくいわゆる軸固定系砥石ユニットであるが、勿論軸回転系砥石ユニットにおいても同様である。   The grinding wheel 4 and the adjustment wheel 5 in this embodiment are so-called fixed shaft type grinding wheel units as described above, but of course the same applies to the axial rotation type grinding wheel unit.

なお、この実施形態のセンタレス研削盤Aでは、図2および図3、図5に示すように、駆動モータ22aおよびねじ軸23aによる砥石車取付け台2の切込み方向への移動方向と、駆動モータ24およびねじ軸25による砥石車取付け台2の横方向への移動方向とは直交し、かつ、砥石車4の砥石車軸8が砥石車取付け台2の横方向への移動方向と平行であると共に、調整車3の調整車軸12がその砥石車取付け台2の横方向への移動方向、すなわち砥石車4の砥石車軸8の方向に対し所定のアンギュラー角αを成すように配設して説明したが、本発明では、これに限らず、図9に示すセンタレス研削盤Bや、図10に示すセンタレス研削盤Cのように配設しても良い。   In the centerless grinding machine A of this embodiment, as shown in FIGS. 2, 3, and 5, the driving motor 22 a and the screw shaft 23 a move in the cutting direction of the grinding wheel mounting base 2 and the driving motor 24. And the grinding wheel axle 8 of the grinding wheel 4 is parallel to the lateral movement direction of the grinding wheel mounting base 2 and is orthogonal to the lateral movement direction of the grinding wheel mounting base 2 by the screw shaft 25. Although the adjustment axle 12 of the adjustment wheel 3 is disposed so as to form a predetermined angular angle α with respect to the lateral movement direction of the grinding wheel mounting base 2, that is, the direction of the grinding wheel axle 8 of the grinding wheel 4. In the present invention, the present invention is not limited to this, and a centerless grinding machine B shown in FIG. 9 or a centerless grinding machine C shown in FIG.

つまり、図9に示すセンタレス研削盤Bでは、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向への移動方向と、駆動モータ24やねじ軸25等からなる横方向移動手段による砥石車取付け台2の横方向への移動方向とが直交しており、かつ、砥石車4の砥石車軸8が砥石車取付け台2の横方向への移動方向に対し所定のアンギュラー角αを成して配置する共に、調整車5の調整車軸12が砥石車取付け台2の横方向への移動方向と平行、すなわち砥石車取付け台2の切込み方向と垂直になるように配設する。   That is, in the centerless grinding machine B shown in FIG. 9, the moving direction in the cutting direction of the grinding wheel mounting base 2 by the cutting direction moving means including the driving motor 22a and the screw shaft 23a, and the driving motor 24 and the screw shaft 25 are used. The lateral movement direction of the grinding wheel mounting base 2 by the lateral movement means is orthogonal to the lateral direction, and the grinding wheel axle 8 of the grinding wheel 4 is predetermined with respect to the lateral movement direction of the grinding wheel mounting base 2. And the adjustment axle 12 of the adjustment wheel 5 is parallel to the lateral movement direction of the grinding wheel mounting base 2, that is, perpendicular to the cutting direction of the grinding wheel mounting base 2. Arrange.

また、図10に示すセンタレス研削盤Cでは、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向への移動方向と、駆動モータ24やねじ軸25等からなる横方向移動手段による砥石車取付け台2の横方向への移動方向とが所定のアンギュラー角αを成しており、かつ、砥石車4の砥石車軸8が砥石車取付け台2の切込み方向に対し直行していると共に、調整車5の調整車軸12が砥石車取付け台2の横方向への移動方向と平行になるように配設する。   Further, in the centerless grinding machine C shown in FIG. 10, the moving direction of the grinding wheel mounting base 2 in the cutting direction by the cutting direction moving means including the driving motor 22a and the screw shaft 23a, and the driving motor 24 and the screw shaft 25 are used. The lateral movement direction of the grinding wheel mounting base 2 by the lateral movement means forms a predetermined angular angle α, and the grinding wheel axle 8 of the grinding wheel 4 is in the cutting direction of the grinding wheel mounting base 2. In addition, the adjustment wheel 12 of the adjustment wheel 5 is arranged so as to be parallel to the lateral movement direction of the grinding wheel mounting base 2.

なお、本実施形態の説明では、ブレード6は、図1に示すように研削台6を介して機台1上に固定して説明したが、本発明では、これに限らず、例えば、図11に示すように調整車取付け台3または調整車取付け台3と共に移動するその台座上に研削台6を介して設けるようにして、駆動モータ22bやねじ軸23b等からなる切込み方向移動手段と、横方向に移動させる駆動モータ24aやねじ軸25a等からなる横方向移動手段とを連動させることによって、調整車取付け台3をブレード6と共に砥石車取付け台2の方に移動させ、ワークWを研削砥石11に押し当ててアンギュラー研削するように構成しても勿論良い。この場合、図11に示すように、駆動モータ22aおよびねじ軸23aや、駆動モータ24およびねじ軸25は省略して、砥石車取付け台2を機台1上に移動しないよう固定しても良いし、上述した図1〜図10に示すように駆動モータ22aおよびねじ軸23aや、駆動モータ24およびねじ軸25は残しておきアンギュラー研削の際にそれらを動作させないようにしても良い。   In the description of the present embodiment, the blade 6 is described as being fixed on the machine base 1 via the grinding table 6 as shown in FIG. 1, but the present invention is not limited to this, for example, FIG. As shown in FIG. 5, the adjusting vehicle mounting base 3 or the base that moves together with the adjusting car mounting base 3 is provided via a grinding base 6, and a cutting direction moving means comprising a drive motor 22b, a screw shaft 23b, etc. The adjusting wheel mounting base 3 is moved toward the grinding wheel mounting base 2 together with the blade 6 by interlocking with a lateral movement means comprising a drive motor 24a, a screw shaft 25a and the like for moving in the direction, and the workpiece W is ground to the grinding wheel. Of course, it may be configured so as to be angularly ground by being pressed against the surface 11. In this case, as shown in FIG. 11, the drive motor 22a and the screw shaft 23a, the drive motor 24 and the screw shaft 25 may be omitted, and the grinding wheel mounting base 2 may be fixed so as not to move onto the machine base 1. However, as shown in FIGS. 1 to 10 described above, the drive motor 22a and the screw shaft 23a, and the drive motor 24 and the screw shaft 25 may be left so that they are not operated during the angular grinding.

A,B,C…センタレス研削盤
W…ワーク
1…機台
2…砥石車取付け台
3…調整車取付け台
4…砥石車
5…調整車
6…研削台
7…ブレード
8…砥石車軸
11…研削砥石
12…調整車軸
15…調整砥石
16…ロータリードレッサ
17…支持部
22a…駆動モータ(切込み方向移動手段)
22b…駆動モータ(切込み方向移動手段)
23a…ねじ軸(切込み方向移動手段)
23b…ねじ軸(横方向移動手段)
24…駆動モータ(横方向移動手段)
24a…駆動モータ(横方向移動手段)
25…ねじ軸(横方向移動手段)
25a…ねじ軸(横方向移動手段)
A, B, C: Centerless grinding machine W ... Work 1 ... Machine base 2 ... Grinding wheel mounting base 3 ... Adjusting wheel mounting base 4 ... Grinding wheel 5 ... Adjusting wheel 6 ... Grinding base 7 ... Blade 8 ... Grinding wheel axle 11 ... Grinding Grinding wheel 12 ... Adjusting axle 15 ... Adjusting grinding wheel 16 ... Rotary dresser 17 ... Support 22a ... Drive motor (cutting direction moving means)
22b ... Drive motor (cutting direction moving means)
23a ... Screw shaft (cutting direction moving means)
23b ... Screw shaft (lateral movement means)
24 ... Drive motor (lateral movement means)
24a ... Drive motor (lateral movement means)
25 ... Screw shaft (lateral movement means)
25a ... Screw shaft (lateral movement means)

Claims (6)

機台上に、研削砥石を有する砥石車が回転自在に取付けられた砥石車取付け台と、調整砥石を有する調整車が回転自在に取付けられた調整車取付け台とを、調整車または砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けつつ対向して配置し、二つの取付け台の間に配設されたブレード上のワークを、研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、
砥石車取付け台または調整車取付け台の少なくともいずれか一方を機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、
砥石車取付け台または調整車取付け台の少なくともいずれか一方を機台に対し横方向に移動させる横方向移動手段と、
切込み方向移動手段と横方向移動手段とを連動させて、ワークに対する研削砥石の切込み方向および横方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して研削砥石の切込み角を制御する切込み角制御手段と、
を有することを特徴とするセンタレス研削盤。
A grinding wheel mounting base on which a grinding wheel having a grinding wheel is rotatably mounted on a machine base, and an adjusting wheel mounting base on which an adjusting wheel having an adjustment grinding wheel is rotatably mounted are connected to the adjustment wheel or the grinding wheel. One of the axles is disposed opposite to the other axle while being inclined by a predetermined angular angle, and the workpiece on the blade arranged between the two mounting bases is connected to the outer peripheral surface of the cone of the grinding wheel. A centerless grinding machine for grinding a cylindrical surface and an end surface of a workpiece using an adjacent conical end surface;
A cutting direction moving means for moving at least one of the grinding wheel mounting base or the adjusting wheel mounting base with respect to the machine base in the cutting direction into the workpiece;
A lateral movement means for moving at least one of the grinding wheel mounting base and the adjustment wheel mounting base in a lateral direction with respect to the machine base;
The grinding wheel is set by adjusting the cutting direction of the grinding wheel relative to the workpiece and the amount of movement in the lateral direction by linking the cutting direction moving means and the lateral direction moving means, thereby setting the ratio of the cutting amount between the cylindrical surface and the end surface of the workpiece. Cutting angle control means for controlling the cutting angle of
A centerless grinder characterized by comprising:
請求項1に記載のセンタレス研削盤において、
切込み角制御手段は、上記砥石の切込み方向をワークの端面に対してアンギュラー角を上回る切込み角度に設定して切込み、アンギュラー角と同じ角度で切り込んだ場合の円筒面と端面との切込み量の割合を端面側に対して増大させることにより、アンギュラー角を上回る切込み角度に合わせてアンギュラー角を増大させて砥石を成形させた場合に起こり得る、ワークの円筒面への研削砥石の円錐外周面における周速差の影響を増大させずに研削を行うことを特徴とするセンタレス研削盤。
The centerless grinding machine according to claim 1,
The cutting angle control means sets the cutting direction of the grinding wheel to a cutting angle that exceeds the angular angle with respect to the workpiece end surface, and the ratio of the cutting amount between the cylindrical surface and the end surface when cutting at the same angle as the angular angle By increasing the angle with respect to the end surface side, it is possible to increase the angular angle in accordance with the cutting angle that exceeds the angular angle, and this can occur when the grinding wheel is molded to the cylindrical surface of the workpiece. A centerless grinding machine that performs grinding without increasing the effect of speed difference.
請求項1または請求項2に記載のセンタレス研削盤において、
調整車に調整砥石と同軸上にロータリーツルアーを取付け、ワークの研削時に使用される取付け台に備えられている切込み方向移動手段と横方向移動手段を連動させることにより、研削砥石を任意なアンギュラー角度に対応した形状にツルーイングすることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to claim 1 or 2,
A rotary wheel is mounted coaxially with the adjustment wheel on the adjustment wheel, and the grinding wheel is arbitrarily angular by linking the cutting direction moving means and the lateral movement means provided on the mounting base used when grinding the workpiece. A centerless grinder characterized by truing into a shape corresponding to the angle.
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とは直交しており、かつ、砥石車の車軸が砥石車取付け台の横方向への移動方向と平行であると共に、調整車の車軸が砥石車取付け台の横方向への移動方向に対し所定のアンギュラー角を成していることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
The moving direction in the cutting direction of the grinding wheel mounting base by the cutting direction moving means is perpendicular to the moving direction in the horizontal direction of the grinding wheel mounting base by the horizontal moving means, and the axle of the grinding wheel is the grinding wheel. A centerless grinder characterized by being parallel to the lateral movement direction of the mounting base and having a predetermined angular angle with respect to the lateral movement direction of the grinding wheel mounting base. .
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とは直交しており、かつ、砥石車の車軸が砥石車取付け台の横方向への移動方向に対し所定のアンギュラー角を成していると共に、調整車の車軸が砥石車取付け台の横方向への移動方向と平行であることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
The moving direction in the cutting direction of the grinding wheel mounting base by the cutting direction moving means is perpendicular to the moving direction in the horizontal direction of the grinding wheel mounting base by the horizontal moving means, and the axle of the grinding wheel is the grinding wheel. A centerless grinding machine characterized in that it forms a predetermined angular angle with respect to the lateral movement direction of the mounting base, and the axle of the adjusting wheel is parallel to the lateral movement direction of the grinding wheel mounting base. .
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
切込み方向移動手段による砥石車取付け台の切込み方向への移動方向と、横方向移動手段による砥石車取付け台の横方向への移動方向とが所定のアンギュラー角を成しており、かつ、砥石車の車軸が砥石車取付け台の切込み方向に対し直行していると共に、調整車の車軸が砥石車取付け台の横方向への移動方向と平行であることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
The moving direction in the cutting direction of the grinding wheel mounting base by the cutting direction moving means and the moving direction in the horizontal direction of the grinding wheel mounting base by the lateral moving means form a predetermined angular angle, and the grinding wheel The centerless grinding machine is characterized in that the axle of the wheel is perpendicular to the cutting direction of the grinding wheel mounting base, and the axle of the adjusting wheel is parallel to the lateral movement direction of the grinding wheel mounting base.
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JP2016104508A (en) * 2014-10-17 2016-06-09 シャウット ミクロサ ゲーエムベーハー Grinder, specifically compact design centerless grinder
CN111823098A (en) * 2020-08-14 2020-10-27 天津元和工业设备有限公司 Polishing equipment and polishing system

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Publication number Priority date Publication date Assignee Title
JP2016104508A (en) * 2014-10-17 2016-06-09 シャウット ミクロサ ゲーエムベーハー Grinder, specifically compact design centerless grinder
CN111823098A (en) * 2020-08-14 2020-10-27 天津元和工业设备有限公司 Polishing equipment and polishing system

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