JP2014067539A - Method of producing membrane electrode assembly for fuel cell and solid polymer fuel cell - Google Patents

Method of producing membrane electrode assembly for fuel cell and solid polymer fuel cell Download PDF

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JP2014067539A
JP2014067539A JP2012211100A JP2012211100A JP2014067539A JP 2014067539 A JP2014067539 A JP 2014067539A JP 2012211100 A JP2012211100 A JP 2012211100A JP 2012211100 A JP2012211100 A JP 2012211100A JP 2014067539 A JP2014067539 A JP 2014067539A
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electrolyte membrane
catalyst ink
electrode assembly
catalyst
membrane
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JP6074979B2 (en
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Yu Sakurada
雄 桜田
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Toppan Inc
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Abstract

PROBLEM TO BE SOLVED: To suppress cracking or wrinkling of the catalyst layer in a membrane electrode assembly due to swelling of an electrolyte membrane in the membrane electrode assembly, when producing the membrane electrode assembly of a solid polymer fuel cell.SOLUTION: When forming a catalyst layer in a membrane electrode assembly on an electrolyte membrane 1 by repeating a step for applying a catalyst ink onto an electrolyte membrane 1, and a step for thermally drying the catalyst ink applied onto the electrolyte membrane 1 a plurality of times, a catalyst ink having a swelling ratio of 30% or less in the coating surface direction of each solvent with respect to the electrolyte membrane 1 is used as a catalyst ink 2 being applied onto the electrolyte membrane 1 for the first time. After applying the catalyst ink onto the electrolyte membrane 1, the catalyst ink thus applied is thermally dried thus forming the catalyst layer on the electrolyte membrane 1.

Description

本発明は、固体高分子形燃料電池に用いられる膜電極接合体の製造技術に関する。   The present invention relates to a technique for manufacturing a membrane electrode assembly used in a polymer electrolyte fuel cell.

燃料電池は、水素などの燃料と空気などの酸化剤を電気化学的に反応させることにより、燃料の化学エネルギーを電気エネルギーに変換して取り出す発電方式である。この発電方式は、発電効率が高く、静粛性に優れ、大気汚染の原因となるNOx、SOx、また地球温暖化の原因となるCO2の排出量が少ない等の利点から、新エネルギーとして期待されている。
この燃料電池が適用されている例は、携帯電気機器の長時間電力供給、コジェネレーション用定置型発電温水供給機、燃料電池自動車等があり、用途も規模も多様である。
A fuel cell is a power generation system that converts a chemical energy of a fuel into electric energy and extracts it by electrochemically reacting a fuel such as hydrogen with an oxidant such as air. This power generation method is expected to be a new energy because of its advantages such as high power generation efficiency, excellent quietness, and low emissions of NOx and SOx that cause air pollution and CO 2 that causes global warming. ing.
Examples of the application of this fuel cell include a long-time power supply for portable electric devices, a stationary generation hot water supply machine for cogeneration, a fuel cell vehicle, and the like, which have various uses and scales.

燃料電池の種類は使用する電解質によって、固体高分子形、リン酸形、溶融炭酸塩形、固体酸化物形、アルカリ形等に分類され、それぞれ運転温度が大きく異なり、それに伴い発電規模や利用分野も異なる。
陽イオン交換膜を電解質として用いたものは、固体高分子形燃料電池と呼ばれ、燃料電池の中でも比較的低温での動作が可能であり、また、電解質膜の薄膜化により内部抵抗を低減できるため高出力化、コンパクト化が可能であり、車搭載源や家庭据置用電源等への使用が有望視されている。
The types of fuel cells are classified into solid polymer type, phosphoric acid type, molten carbonate type, solid oxide type, alkaline type, etc. depending on the electrolyte used. Is also different.
The one using a cation exchange membrane as an electrolyte is called a polymer electrolyte fuel cell, and can operate at a relatively low temperature among fuel cells, and the internal resistance can be reduced by reducing the thickness of the electrolyte membrane. Therefore, high output and compactness are possible, and it is considered promising for use as a vehicle-mounted source or a household stationary power source.

固体高分子形燃料電池は、膜電極接合体(Membrane and Electrode Assembly;MEA)と呼ばれる電解質膜の両面に一対の電極触媒層を配置させた接合体を、前記電極の一方に水素を含有する燃料ガスを供給し、前記電極の他方に酸素を含む酸化剤ガスを供給するためのガス流路を形成した一対のセパレータ板で挟持した電池である.この一対のセパレータ板で挟持した電池を単電池セルと呼ぶ。   A polymer electrolyte fuel cell is a fuel in which a pair of electrode catalyst layers are arranged on both sides of an electrolyte membrane called a membrane electrode assembly (MEA), and hydrogen is contained in one of the electrodes. The battery is sandwiched between a pair of separator plates in which a gas flow path for supplying gas and supplying an oxidant gas containing oxygen to the other electrode is formed. A battery sandwiched between the pair of separator plates is called a single battery cell.

固体高分子形燃料電池は、出力密度の増大と燃料電池全体のコンパクト化を目的として、単電池セルを複数積層(スタック)して用いられる。スタックする枚数は、必要な電力により異なり、一般的な携帯電気機器のポータブル電源では数枚から10枚程度、コジェネレーション用定置型電気および温水供給機では60〜90枚程度、自動車用途では250〜400枚程度である。高出力化をするためにはスタック枚数を増やすことが必要となり、単電池セルのコストが燃料電池全体のコストに大きく影響する。プロセスコストの観点から、部品数が少なく組み立てが容易な膜電極接合体構造が望まれている。   A polymer electrolyte fuel cell is used by stacking a plurality of unit cells for the purpose of increasing power density and making the entire fuel cell compact. The number of sheets to be stacked varies depending on the required electric power. For portable power sources of general portable electric devices, several to about 10 sheets, for stationary electric and hot water supply machines for cogeneration, about 60 to 90 sheets, and for automobile applications, 250 to About 400 sheets. In order to increase the output, it is necessary to increase the number of stacks, and the cost of the unit cell greatly affects the cost of the entire fuel cell. From the viewpoint of process cost, a membrane electrode assembly structure with a small number of parts and easy assembly is desired.

近年、膜電極接合体を製造する際、触媒インクを電解質膜に直接塗布することにより触媒層を形成する手法が試みられている。副資材を必要としないことからプロセスコストが抑えられる点、電解質膜と触媒層の密着性が高いことから性能が向上する点から、理想的な手法として注目されている。
しかしながら、電解質膜は触媒インクの溶媒に触れるとすぐに膨潤してしまうという課題がある。電解質膜上に塗布された触媒インク中の溶媒が電解質膜内へ拡散し、電解質膜は膨潤状態になる。塗布工程の後の乾燥工程において、触媒インク中の溶媒が蒸発し、触媒層が形成されるが、この時、電解質膜内に拡散した溶媒が蒸発することにより、触媒層が乾燥し収縮する。その結果電解質膜に皺が発生し、それに伴い、電解質膜上に形成された触媒層にも皺やクラックが発生し問題となっている。
In recent years, when manufacturing a membrane electrode assembly, a method of forming a catalyst layer by directly applying a catalyst ink to an electrolyte membrane has been attempted. It has attracted attention as an ideal method because it does not require any auxiliary material and can reduce the process cost, and since the adhesion between the electrolyte membrane and the catalyst layer is high, the performance is improved.
However, there is a problem that the electrolyte membrane swells as soon as it comes into contact with the solvent of the catalyst ink. The solvent in the catalyst ink applied on the electrolyte membrane diffuses into the electrolyte membrane, and the electrolyte membrane becomes swollen. In the drying step after the coating step, the solvent in the catalyst ink evaporates and a catalyst layer is formed. At this time, the catalyst layer dries and shrinks as the solvent diffused in the electrolyte membrane evaporates. As a result, soot is generated in the electrolyte membrane, and accordingly, soot and cracks are generated in the catalyst layer formed on the electrolyte membrane.

この課題を解決する方法として、加熱吸着プレート上に電解質膜を設置し、背面加熱を行うことにより、触媒インクを塗布すると同時に溶媒を乾燥し除去する方法が提案されている(特許文献1、2参照)。
例えば、特許文献1には、揮発性向上の目的で触媒インク中の溶媒としてエタノールを用い、触媒インクが塗布される電解質膜を60℃に加熱された吸着板の上に設置して燃料電池用膜電極接合体を製造する技術が記載されている。
また、特許文献2には、触媒インク中の溶媒としてはエタノールと水の混合系を用い、触媒インク中で最も高い揮発性を有する溶媒成分の飽和蒸気圧が80KPa以上となる温度に塗布工程の雰囲気温度を規定して燃料電池用膜電極接合体を製造する技術が記載されている。
As a method for solving this problem, a method has been proposed in which an electrolyte membrane is placed on a heat-adsorbing plate and backside heating is performed to apply a catalyst ink and simultaneously dry and remove the solvent (Patent Documents 1 and 2). reference).
For example, in Patent Document 1, ethanol is used as a solvent in a catalyst ink for the purpose of improving volatility, and an electrolyte membrane to which the catalyst ink is applied is placed on an adsorption plate heated to 60 ° C. Techniques for manufacturing membrane electrode assemblies are described.
Further, Patent Document 2 uses a mixed system of ethanol and water as a solvent in the catalyst ink, and the coating process is performed at a temperature at which the saturated vapor pressure of the solvent component having the highest volatility in the catalyst ink is 80 KPa or more. A technique for manufacturing a membrane electrode assembly for a fuel cell by specifying an ambient temperature is described.

特開2003−100314号公報JP 2003-100314 A 特開2006−344517号公報JP 2006-344517 A

しかしながら、特許文献1に記載された技術では、溶媒の蒸発は促進されても、蒸発が終わる前に電解質膜に溶媒が拡散してしまうために、電解質膜の膨潤を十分に抑制することはできない。
また、特許文献2に記載された技術では、塗布工程での雰囲気が制限されてしまい、様々な塗布環境に対応できないという問題がある。
However, in the technique described in Patent Document 1, even if the evaporation of the solvent is promoted, the solvent diffuses into the electrolyte membrane before the evaporation is completed, and thus the swelling of the electrolyte membrane cannot be sufficiently suppressed. .
In addition, the technique described in Patent Document 2 has a problem that the atmosphere in the coating process is limited and cannot be applied to various coating environments.

本発明は、上記問題を考慮してなされたものであり、固体高分子形燃料電池の膜電極接合体を製造する際に、膜電極接合体の電解質膜が膨潤して皺やクラックが膜電極接合体の触媒層に発生することを抑制することのできる固体高分子形燃料電池用膜電極接合体の製造方法を提供することを目的とする。また、本発明の他の目的は、上記の製造方法により製造された膜電極接合体を備えた固体高分子形燃料電池を提供することである。   The present invention has been made in consideration of the above problems, and when producing a membrane electrode assembly of a polymer electrolyte fuel cell, the electrolyte membrane of the membrane electrode assembly swells, so that wrinkles and cracks are formed in the membrane electrode. It aims at providing the manufacturing method of the membrane electrode assembly for polymer electrolyte fuel cells which can suppress generating in the catalyst layer of a conjugate | zygote. Another object of the present invention is to provide a polymer electrolyte fuel cell including a membrane electrode assembly produced by the above production method.

上記課題を解決するために、請求項1の発明は、高分子材料と複数種の溶媒とを少なくとも含む触媒インクを電解質膜の上に塗布する工程と、前記電解質膜の上に塗布された触媒インクを加熱乾燥する工程とを交互に複数回繰り返して燃料電池用膜電極接合体を製造する方法であって、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記電解質膜に対する前記溶媒の塗工面方向の膨潤率が30%以下の触媒インクを前記電解質膜の上に塗布することを特徴とする。   In order to solve the above-mentioned problems, the invention of claim 1 includes a step of applying a catalyst ink containing at least a polymer material and a plurality of kinds of solvents on an electrolyte membrane, and a catalyst applied on the electrolyte membrane. A method of manufacturing a fuel cell membrane electrode assembly by alternately repeating a step of heating and drying the ink a plurality of times, wherein the catalyst ink is applied to the electrolyte membrane for the first time. A catalyst ink having a swelling rate of 30% or less in the direction of the coating surface of the solvent is applied on the electrolyte membrane.

請求項2の発明は、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒の1種類が水である触媒インクを前記電解質膜の上に塗布することを特徴とする。
請求項3の発明は、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒の1種類がアルコール溶媒である触媒インクを前記電解質膜の上に塗布することを特徴とする。
The invention of claim 2 is characterized in that, when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink in which one kind of the solvent is water is applied on the electrolyte membrane.
The invention of claim 3 is characterized in that, when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink in which one kind of the solvent is an alcohol solvent is applied on the electrolyte membrane. .

請求項4の発明は、前記アルコール溶媒が2価のアルコールであることを特徴とする。
請求項5の発明は、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記アルコール溶媒に対する前記水の比率が1.0〜2.0の触媒インクを前記電解質膜の上に塗布することを特徴とする。
請求項6の発明は、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒に対する固形分比率が10〜15%の触媒インクを前記電解質膜の上に塗布することを特徴とする。
The invention of claim 4 is characterized in that the alcohol solvent is a divalent alcohol.
According to a fifth aspect of the present invention, when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink having a ratio of the water to the alcohol solvent of 1.0 to 2.0 is applied on the electrolyte membrane. It is characterized by applying.
The invention according to claim 6 is characterized in that when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink having a solid content ratio of 10 to 15% with respect to the solvent is applied on the electrolyte membrane. And

請求項7の発明は、前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記複数種の溶媒が前記触媒インクの加熱乾燥温度以下の温度で蒸発する触媒インクを前記電解質膜の上に塗布することを特徴とする。
請求項8の発明は、前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記溶媒の1種類が水である触媒インクを前記電解質膜の上に塗布することを特徴とする。
According to the seventh aspect of the present invention, when the catalyst ink is applied onto the electrolyte membrane for the second time or later, the catalyst ink is evaporated so that the plurality of solvents evaporate at a temperature lower than the heating and drying temperature of the catalyst ink. It is characterized by being coated on
The invention according to claim 8 is characterized in that when the catalyst ink is applied on the electrolyte membrane for the second time or later, the catalyst ink in which one kind of the solvent is water is applied on the electrolyte membrane. .

請求項9の発明は、前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記溶媒に対する固形分比率が8〜10%の触媒インクを前記電解質膜の上に塗布することを特徴とする。
請求項10の発明は、請求項1〜9のいずれか一項に記載の製造方法により製造された膜電極接合体を備えることを特徴とする。
In the invention of claim 9, when the catalyst ink is applied on the electrolyte membrane for the second time and thereafter, the catalyst ink having a solid content ratio of 8 to 10% with respect to the solvent is applied on the electrolyte membrane. Features.
The invention of claim 10 is characterized by comprising a membrane electrode assembly manufactured by the manufacturing method according to any one of claims 1 to 9.

本発明によれば、触媒インクを電解質膜の上に塗布する工程と、電解質膜の上に塗布された触媒インクを加熱乾燥する工程とを交互に複数回繰り返すことで、電解質膜の上に塗布される触媒インクの1回当たりの塗布量を少なくすることができ、これにより、電解質膜に触れる溶媒量も少なくなるので、電解質膜の膨潤が抑制される。
また、触媒インクを電解質膜の上に1回目に塗布するに際して、電解質膜に対する溶媒の塗工面方向の膨潤率が30%以下の触媒インクを電解質膜の上に塗布することで、触媒インクに含まれる溶媒の電解質膜への拡散が抑制され、これにより、膜電極接合体の電解質膜が膨潤して皺やクラックが膜電極接合体の触媒層に発生することを抑制することができる。
According to the present invention, the step of applying the catalyst ink on the electrolyte membrane and the step of heating and drying the catalyst ink applied on the electrolyte membrane are alternately repeated a plurality of times, thereby applying on the electrolyte membrane. The amount of the catalyst ink applied per time can be reduced, and the amount of solvent that touches the electrolyte membrane is also reduced, so that swelling of the electrolyte membrane is suppressed.
In addition, when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink having a swelling rate of 30% or less in the direction of the coating surface of the solvent with respect to the electrolyte membrane is applied on the electrolyte membrane. The diffusion of the solvent to the electrolyte membrane is suppressed, whereby the electrolyte membrane of the membrane / electrode assembly swells and soot and cracks can be prevented from occurring in the catalyst layer of the membrane / electrode assembly.

また、電解質膜の上に触媒インクを直接塗布することによって、電解質膜及びその表面に形成される触媒層間が密着性に優れたものとなる。従って、密着性が悪いことによる電池性能の低下が防止される。
加えて、2回目以降に塗布される触媒インクは、1回目に塗布、乾燥された触媒層上
に形成されるために、電解質膜に直接触れることはない。2回目以降に塗布する触媒インク中の溶媒による電解質膜の膨潤が抑制される。
Further, by directly applying the catalyst ink on the electrolyte membrane, the electrolyte membrane and the catalyst layer formed on the surface thereof have excellent adhesion. Therefore, a decrease in battery performance due to poor adhesion is prevented.
In addition, since the catalyst ink applied after the second time is formed on the catalyst layer applied and dried at the first time, it does not directly touch the electrolyte membrane. Swelling of the electrolyte membrane due to the solvent in the catalyst ink applied after the second time is suppressed.

また、触媒インクを電解質膜の上に2回目以降に塗布するに際して、複数種の溶媒が触媒インクの加熱乾燥温度以下の温度で蒸発する触媒インクを電解質膜の上に塗布することで、乾燥工程での溶媒除去が円滑に進み、触媒層が多孔質なものとなり、ガス拡散性が向上する。従って、ガス拡散性が悪いことによる電池性能の低下が防止される。   In addition, when applying the catalyst ink on the electrolyte membrane for the second time or later, the drying step is performed by applying the catalyst ink on which the plural types of solvents evaporate at a temperature lower than the heating drying temperature of the catalyst ink. The removal of the solvent smoothly proceeds, the catalyst layer becomes porous, and the gas diffusibility is improved. Accordingly, a decrease in battery performance due to poor gas diffusibility is prevented.

固体高分子形燃料電池に用いられる膜電極接合体の一例を示す断面図である。It is sectional drawing which shows an example of the membrane electrode assembly used for a polymer electrolyte fuel cell. 図1に示す電解質膜の上に触媒層を形成する場合の一例を示す図である。It is a figure which shows an example in the case of forming a catalyst layer on the electrolyte membrane shown in FIG.

以下、図面を参照して本発明の実施形態について詳細に説明する。
図1は、固体高分子形燃料電池に用いられる膜電極接合体の一例を示す断面図である。図1に示される膜電極接合体8は電解質膜1を有し、この電解質膜1の両面(図中の上面と下面)には、触媒層21,22が形成されている。
また、膜電極接合体8は触媒層31を有し、この触媒層31は触媒層21の上に形成されている。さらに、膜電極接合体8はガスケット層41,42を有し、これらのガスケット層41,42は触媒層21,22,31の周囲を取り囲むように電解質膜1の両面に形成されている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a cross-sectional view showing an example of a membrane electrode assembly used in a polymer electrolyte fuel cell. A membrane electrode assembly 8 shown in FIG. 1 has an electrolyte membrane 1, and catalyst layers 21 and 22 are formed on both surfaces (upper surface and lower surface in the figure) of the electrolyte membrane 1.
The membrane electrode assembly 8 has a catalyst layer 31, and the catalyst layer 31 is formed on the catalyst layer 21. Further, the membrane electrode assembly 8 has gasket layers 41 and 42, and these gasket layers 41 and 42 are formed on both surfaces of the electrolyte membrane 1 so as to surround the catalyst layers 21, 22 and 31.

図2は図1に示す電解質膜の上に触媒層を形成する場合の一例を示す図であり、電解質膜1の上に触媒層21,31を形成する場合は、まず、マスク5がガスケット層4と一体化された枠状のマスク付ガスケット層6を電解質膜1の上に形成する。
次に、マスク付ガスケット層6の中央部に形成された開口部7から1回目の触媒インク2を電解質膜1の上に塗布した後、電解質膜1の上に塗布された触媒インク2を加熱して乾燥させることで、触媒層21が電解質膜1の上に形成される。その後、マスク付ガスケット層6の開口部7から2回目の触媒インク3を電解質膜1の上に塗布した後、電解質膜1の上に塗布された触媒インク3を加熱して乾燥させることで、触媒層31が触媒層21の上に形成される。
FIG. 2 is a diagram showing an example in which a catalyst layer is formed on the electrolyte membrane shown in FIG. 1. When the catalyst layers 21 and 31 are formed on the electrolyte membrane 1, first, the mask 5 is a gasket layer. A frame-like masked gasket layer 6 integrated with 4 is formed on the electrolyte membrane 1.
Next, after applying the first catalyst ink 2 on the electrolyte membrane 1 from the opening 7 formed in the central portion of the gasket layer 6 with mask, the catalyst ink 2 applied on the electrolyte membrane 1 is heated. Then, the catalyst layer 21 is formed on the electrolyte membrane 1 by drying. Then, after applying the catalyst ink 3 for the second time on the electrolyte membrane 1 from the opening 7 of the gasket layer 6 with the mask, the catalyst ink 3 applied on the electrolyte membrane 1 is heated and dried. A catalyst layer 31 is formed on the catalyst layer 21.

なお、電解質膜1の上に触媒層22を形成する場合も上記と同様の方法を用いることにより、電解質膜1の上に触媒層22が形成される。
電解質膜1の上に触媒インク2,3を塗布する場合は、例えばスプレー法、グラビア印刷法、刷毛塗り、ダイコート法等を用いて触媒インク2,3を電解質膜1の上に塗布することが可能であるが、これらの方法に限定されるものではない。
Even when the catalyst layer 22 is formed on the electrolyte membrane 1, the catalyst layer 22 is formed on the electrolyte membrane 1 by using the same method as described above.
When the catalyst inks 2 and 3 are applied on the electrolyte membrane 1, the catalyst inks 2 and 3 may be applied on the electrolyte membrane 1 by using, for example, a spray method, a gravure printing method, a brush coating method, a die coating method, or the like. Although possible, it is not limited to these methods.

また、電解質膜1の上に塗布された触媒インク2,3を加熱乾燥させる場合、本実施形態では、電解質膜1の片面側から電解質膜1を触媒インク2,3の塗布と同時に加熱する初期乾燥が実施される。また、初期乾燥の後の本乾燥は、初期乾燥と同様、加熱乾燥によって実施されるが、加熱の方向は電解質膜1の片面側に限定されるものではない。
触媒インク2,3が塗布される電解質膜1としては、固体高分子形燃料電池に用いられるものを使用でき、例えばフッ素系電解質膜や炭化水素電解質膜を挙げることができる。
When the catalyst inks 2 and 3 applied on the electrolyte membrane 1 are dried by heating, in this embodiment, the initial stage of heating the electrolyte membrane 1 simultaneously with the application of the catalyst inks 2 and 3 from one side of the electrolyte membrane 1 is performed. Drying is performed. Further, the main drying after the initial drying is performed by heat drying as in the case of the initial drying, but the direction of heating is not limited to one side of the electrolyte membrane 1.
As the electrolyte membrane 1 to which the catalyst inks 2 and 3 are applied, those used for the polymer electrolyte fuel cell can be used, and examples thereof include a fluorine-based electrolyte membrane and a hydrocarbon electrolyte membrane.

電解質膜1の上に触媒インク2,3を塗布する場合、電解質膜1の上に1回目に塗布される触媒インク2としては、高分子材料と複数種の溶媒とを少なくとも含み、電解質膜1に対する各溶媒の塗布面方向の膨潤率、すなわち塗布面方向と塗布面と垂直方向の膨潤率の平均が30%以下の触媒インクを用いることが好ましい。
ここで、塗布面方向の膨潤率とは、塗布方向Xの膨潤率と塗布方向と垂直方向Yの膨潤率の平均値を指す。膨潤率は、電解質膜1を溶媒中に5分間浸漬させ、浸漬前後の電解質膜1の寸法を測長し、寸法伸び率を算出することにより測定される。
When the catalyst inks 2 and 3 are applied on the electrolyte membrane 1, the catalyst ink 2 applied for the first time on the electrolyte membrane 1 includes at least a polymer material and a plurality of types of solvents. It is preferable to use a catalyst ink in which the swelling ratio of each solvent in the direction of the coated surface, that is, the average of the swelling ratio in the direction of the coated surface and the direction perpendicular to the coated surface is 30% or less.
Here, the swelling rate in the coating surface direction refers to the average value of the swelling rate in the coating direction X and the swelling rate in the direction Y perpendicular to the coating direction. The swelling rate is measured by immersing the electrolyte membrane 1 in a solvent for 5 minutes, measuring the dimensions of the electrolyte membrane 1 before and after the immersion, and calculating the dimensional elongation rate.

塗布面方向の膨潤率が低い程、電解質膜内への溶媒の拡散が抑制されるため、塗布面方向の膨潤率が小さい溶媒が望ましい。
また、電解質膜1の上に1回目に塗布される触媒インク2としては、触媒インクに含まれる複数種の溶媒のうち1種類は水であり、もう1種類は2価のアルコールである触媒インクを用いることが好ましい。
The lower the swelling rate in the coated surface direction, the more the solvent is diffused into the electrolyte membrane. Therefore, a solvent having a small swelling rate in the coated surface direction is desirable.
Further, as the catalyst ink 2 applied for the first time on the electrolyte membrane 1, one of a plurality of solvents contained in the catalyst ink is water and the other is a divalent alcohol catalyst ink. Is preferably used.

2価のアルコールとしては、エチレングリコール、プロピレングリコール、トリエチレングリコール、2−メチル1,3−ペンタジオール等が挙げられる。
さらに、1回目の塗布時に使用される触媒インク2の固形分比率は、10〜15質量%であることが好ましい。固形分比率が高いほど触媒インクに含まれる溶媒成分が少なくなり、電解質膜への溶媒の拡散は抑制されるため、高固形分比率の触媒インクを用いることが望ましい。しかし、触媒インクの固形分比率が高い場合、電解質膜1への触媒インク2の塗布が困難になるので、溶媒に対する固形分比率は10〜15質量%であることが好ましい。
Examples of the divalent alcohol include ethylene glycol, propylene glycol, triethylene glycol, and 2-methyl 1,3-pentadiol.
Furthermore, it is preferable that the solid content ratio of the catalyst ink 2 used at the time of the 1st application | coating is 10-15 mass%. As the solid content ratio is higher, the solvent component contained in the catalyst ink is reduced and the diffusion of the solvent into the electrolyte membrane is suppressed. Therefore, it is desirable to use a catalyst ink having a high solid content ratio. However, since the application of the catalyst ink 2 to the electrolyte membrane 1 becomes difficult when the solid content ratio of the catalyst ink is high, the solid content ratio with respect to the solvent is preferably 10 to 15% by mass.

2回目以降の塗布時に使用される触媒インク3としては、高分子材料と複数種の溶媒とを少なくとも含み、各溶媒が触媒インクの加熱乾燥温度以下の温度で蒸発する触媒インクを用いることが好ましい。触媒インクの加熱乾燥温度は、触媒インクに含まれる高分子材料の軟化点や電解質膜の上に形成される触媒層の乾燥ムラを考慮し、150℃以下であることが望ましく、各溶媒の沸点は100℃以下であることが望ましい。   As the catalyst ink 3 used in the second and subsequent coatings, it is preferable to use a catalyst ink that contains at least a polymer material and a plurality of solvents, and each solvent evaporates at a temperature lower than the heating drying temperature of the catalyst ink. . The heating and drying temperature of the catalyst ink is preferably 150 ° C. or less in consideration of the softening point of the polymer material contained in the catalyst ink and the drying unevenness of the catalyst layer formed on the electrolyte membrane, and the boiling point of each solvent Is desirably 100 ° C. or lower.

2回目以降の塗布時には、触媒インク3は1層目の触媒層21の上に形成され、電解質膜1に直接触れることはない。従って、2回目以降の塗布時に使用する触媒インク3に含まれる各溶媒の電解質膜1に対する膨潤率は、特に規定されるものではない。触媒インク3に含まれる各溶媒の電解質膜1に対する膨潤率が70%以下の場合、好適に使用できる。   In the second and subsequent coatings, the catalyst ink 3 is formed on the first catalyst layer 21 and does not directly touch the electrolyte membrane 1. Therefore, the swelling ratio of each solvent contained in the catalyst ink 3 used for the second and subsequent coatings with respect to the electrolyte membrane 1 is not particularly defined. When the swelling rate of each solvent contained in the catalyst ink 3 with respect to the electrolyte membrane 1 is 70% or less, it can be suitably used.

また、2回目以降の塗布時に使用する触媒インク3に含まれる溶媒のうち少なくとも1種類は水であることが望ましい。さらに、2回目以降の塗布時に使用する触媒インク3の固形分比率は8〜10質量%であることが望ましい。固形分比率が極端に高い場合は、触媒インク中の触媒と高分子材料の分散が阻害され、固形分比率が極端に低い場合は、触媒インク中の溶媒が1回目の塗布で形成された触媒層の細孔を通過して電解質膜に達し、電解質膜の膨潤に繋がる。触媒インク3の固形分比率は、触媒インク中の触媒及び高分子材料の分散が良好である8〜10質量%が好ましい。   Moreover, it is desirable that at least one of the solvents contained in the catalyst ink 3 used at the second and subsequent coatings is water. Furthermore, the solid content ratio of the catalyst ink 3 used in the second and subsequent coatings is desirably 8 to 10% by mass. When the solid content ratio is extremely high, the dispersion of the catalyst and the polymer material in the catalyst ink is inhibited. When the solid content ratio is extremely low, the catalyst in which the solvent in the catalyst ink is formed by the first application. It passes through the pores of the layer and reaches the electrolyte membrane, leading to swelling of the electrolyte membrane. The solid content ratio of the catalyst ink 3 is preferably 8 to 10% by mass with good dispersion of the catalyst and the polymer material in the catalyst ink.

触媒インク2,3に含まれる触媒としては、例えば、白金または白金と他の金属(例えばRu、Rh、Mo、Cr、Co、Fe等)との合金の微粒子(平均粒径は10nm以下が望ましい)が表面に担持されたカーボンブラックなどの導電性炭素微粒子(平均粒径:20〜100nm程度)が使用できる。また、触媒インク2,3に含まれる高分子材料としては、パーフルオロスルホン酸樹脂溶液などの高分子溶液が使用できる。   Examples of the catalyst contained in the catalyst inks 2 and 3 include fine particles of platinum or an alloy of platinum and other metals (for example, Ru, Rh, Mo, Cr, Co, Fe, etc.) (the average particle diameter is preferably 10 nm or less). ) Can be used. Conductive carbon fine particles such as carbon black (average particle diameter: about 20 to 100 nm) can be used. As the polymer material contained in the catalyst inks 2 and 3, a polymer solution such as a perfluorosulfonic acid resin solution can be used.

電解質膜1の上に触媒インク2,3を塗布するときに用いるガスケット層4の材料としては、ポリエチレンナフタレート(PEN)、ポリエチレンテレフタラート(PET)、ポリイミド(PI)等が挙げられる。また、十分に薄く、十分に強く、燃料電池環境に十分に適合する他の硬質な高分子材料などのポリマーを含んでいても良い。   Examples of the material of the gasket layer 4 used when applying the catalyst inks 2 and 3 on the electrolyte membrane 1 include polyethylene naphthalate (PEN), polyethylene terephthalate (PET), and polyimide (PI). It may also contain polymers such as other hard polymeric materials that are sufficiently thin, sufficiently strong and fully compatible with the fuel cell environment.

以下に、本発明の実施例と比較例について説明する。尚、後述する実施例は本発明の1実施例であり、本発明はこの実施例のみに限定されるものではない。
白金担持量が50質量%である白金担持カーボン触媒(商品名:TEC10E50E、田中貴金属工業製)と、20質量%高分子電解質溶液であるNafion(登録商標、デュポン社製)を、混合比1:1の水(膨潤率:5.0%、沸点:100.0℃)、エチレングリコール(膨潤率:14.5%、沸点:197.9℃)混合溶媒で混合した。尚、この時の固形分比率は14質量%に設定した。続いて、遊星ボールミルで分散処理を行い、1回目の塗布時に使用する触媒インクを調整した。
Examples of the present invention and comparative examples will be described below. In addition, the Example mentioned later is one Example of this invention, and this invention is not limited only to this Example.
A platinum supported carbon catalyst (trade name: TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.) having a platinum supported amount of 50% by mass and Nafion (registered trademark, manufactured by DuPont), which is a 20% by mass polymer electrolyte solution, were mixed at a mixing ratio of 1: 1 (swelling rate: 5.0%, boiling point: 100.0 ° C.) and ethylene glycol (swelling rate: 14.5%, boiling point: 197.9 ° C.) mixed solvent. The solid content ratio at this time was set to 14% by mass. Subsequently, dispersion treatment was performed with a planetary ball mill to prepare a catalyst ink to be used for the first application.

白金担持量が50質量%である白金担持カーボン触媒(商品名:TEC10E50E、田中貴金属工業製)と、20質量%高分子電解質溶液であるNafion(登録商標、デュポン社製)を、混合比1:1:1の水、1−プロパノール(膨潤率:62.5%、沸点:97.2℃)、2−プロパノール(膨潤率:42.5%、沸点:82.4℃)混合溶媒で混合した。尚、この時の固形分比率は8質量%に設定した。続いて、遊星ボールミルで分散処理を行い、2回目以降の塗布時に使用する触媒インクを調整した。   A platinum supported carbon catalyst (trade name: TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.) having a platinum supported amount of 50% by mass and Nafion (registered trademark, manufactured by DuPont), which is a 20% by mass polymer electrolyte solution, were mixed at a mixing ratio of 1: 1: 1 water, 1-propanol (swelling rate: 62.5%, boiling point: 97.2 ° C), 2-propanol (swelling rate: 42.5%, boiling point: 82.4 ° C) mixed in a mixed solvent . The solid content ratio at this time was set to 8% by mass. Subsequently, a dispersion treatment was performed with a planetary ball mill to prepare a catalyst ink to be used for the second and subsequent coatings.

ガスケット層に弱粘着層付きのポリエチレンテレフタラートフィルムを貼合した2層構造のフィルムの中央部を打ち抜き、枠状の2層構造のマスクを作製した。マスクの開口部サイズは50mm四方である。続いて、作製した枠状のマスクを電解質膜に貼合した。電解質膜としては、Nafion212(デュポン社製)を用いた。
吸着プレート上に枠状のマスクを貼合した電解質膜を固定した。尚、この時の吸着プレートの温度は、触媒インク中の溶媒が電解質膜内に拡散するのを抑制し、溶媒が除去し易くすることを目的として、60℃に設定した。
A center portion of a two-layer film in which a polyethylene terephthalate film with a weak adhesive layer was bonded to the gasket layer was punched out to produce a frame-shaped two-layer mask. The opening size of the mask is 50 mm square. Subsequently, the produced frame-shaped mask was bonded to the electrolyte membrane. As the electrolyte membrane, Nafion212 (manufactured by DuPont) was used.
An electrolyte membrane in which a frame-like mask was bonded onto the adsorption plate was fixed. The temperature of the adsorption plate at this time was set to 60 ° C. for the purpose of suppressing the diffusion of the solvent in the catalyst ink into the electrolyte membrane and facilitating the removal of the solvent.

調整した1回目に塗布する触媒インクをブレード法により、電解質膜上に塗布を行った。尚、この時の白金担持量が0.1mg/cm2となるよう、ブレードのギャップを調整し、1回目の塗布工程を実施した。続いて、吸着プレート上の温度を120℃に昇温させ、1回目の乾燥工程を実施した。
調整した2回目以降に塗布する触媒インクをブレード法により、1回目に形成した触媒層上に塗布を行った。尚、この時の白金担持量が0.1mg/cm2となるよう、ブレードのギャップを調整し、2回目の塗布工程を実施した。続いて、吸着プレート上の温度を120℃に昇温させ、2回目の乾燥工程を実施した。
The adjusted catalyst ink applied for the first time was applied onto the electrolyte membrane by the blade method. The blade gap was adjusted so that the platinum loading at this time was 0.1 mg / cm 2, and the first coating step was performed. Subsequently, the temperature on the adsorption plate was raised to 120 ° C., and the first drying step was performed.
The adjusted catalyst ink applied after the second time was applied on the catalyst layer formed first time by the blade method. The blade gap was adjusted so that the platinum loading at this time was 0.1 mg / cm 2, and the second coating step was performed. Subsequently, the temperature on the adsorption plate was raised to 120 ° C., and a second drying step was performed.

2回目以降に塗布する触媒インクを用いて、塗布と乾燥を繰り返し、触媒層の白金担持量が合計で0.4mg/cm2となる3回目、4回目の塗布工程、乾燥工程を実施した。
最後に、弱粘着層付きのポリエチレンテレフタラートフィルムをガスケット層から剥離し、電解質膜の片面にカソード触媒層が形成され、触媒層周縁部にガスケット層が配置された膜電極接合体とした。
The application and drying were repeated using the catalyst ink applied for the second time and thereafter, and the third and fourth application steps and the drying step, in which the total amount of platinum supported on the catalyst layer was 0.4 mg / cm 2 , were performed.
Finally, the polyethylene terephthalate film with a weak adhesive layer was peeled off from the gasket layer to form a membrane electrode assembly in which the cathode catalyst layer was formed on one side of the electrolyte membrane and the gasket layer was disposed on the periphery of the catalyst layer.

作製された触媒層が片面に形成された膜電極接合体を上下反転させ、カソード触媒層形成面と反対側の面にアノード触媒層を同様にして形成し、電解質膜の両面に触媒層が形成され、触媒層の周縁にガスケットが配置された膜電極接合体とした。尚、白金担持量がアノード触媒層相当0.1mg/cm2となるよう、塗布工程、乾燥工程は1回のみとした。
作製した膜電極接合体の電解質膜と触媒層の観察を行った所、皺やクラックの発生は見られなかった。
The membrane electrode assembly with the prepared catalyst layer formed on one side is turned upside down, the anode catalyst layer is formed in the same way on the surface opposite to the cathode catalyst layer formation surface, and the catalyst layer is formed on both surfaces of the electrolyte membrane Thus, a membrane / electrode assembly in which a gasket was disposed on the periphery of the catalyst layer was obtained. The coating step and the drying step were performed only once so that the amount of platinum supported was 0.1 mg / cm 2 equivalent to the anode catalyst layer.
When the electrolyte membrane and the catalyst layer of the produced membrane / electrode assembly were observed, no flaws or cracks were observed.

〔比較例1〕
白金担持量が50質量%である白金担持カーボン触媒(商品名:TEC10E50E、田中貴金属工業製)と、20質量%高分子電解質溶液であるNafion(登録商標、デュポン社製)を、混合比1:1:1の水、1−プロパノール(膨潤率:62.5%、沸点:97.2℃)、2−プロパノール(膨潤率:42.5%、沸点:82.4℃)混合溶媒で混合した。尚、この時の固形分比率は8質量%に設定した。続いて、遊星ボールミルで分散処理を行い、触媒インクを調整した。
[Comparative Example 1]
A platinum supported carbon catalyst (trade name: TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.) having a platinum supported amount of 50% by mass and Nafion (registered trademark, manufactured by DuPont), which is a 20% by mass polymer electrolyte solution, were mixed at a mixing ratio of 1: 1: 1 water, 1-propanol (swelling rate: 62.5%, boiling point: 97.2 ° C), 2-propanol (swelling rate: 42.5%, boiling point: 82.4 ° C) mixed in a mixed solvent . The solid content ratio at this time was set to 8% by mass. Subsequently, a dispersion treatment was performed with a planetary ball mill to prepare a catalyst ink.

調整した触媒インクを用いて実施例1と同様の手法でカソード触媒層を4回、アノード触媒層を1回塗布、乾燥を実施し、膜電極接合体を作製した。
1回目の塗布工程・乾燥工程後のカソード触媒層の観察を行った所、電解質膜中に皺やクラックが多数発生している様子が観察された。また、塗布工程と乾燥工程の回数が増すごとに皺やクラックの大きさや数が増加している様子が観察された。
Using the prepared catalyst ink, the cathode catalyst layer was applied four times and the anode catalyst layer was applied once and dried in the same manner as in Example 1 to prepare a membrane electrode assembly.
When the cathode catalyst layer was observed after the first coating step / drying step, a large number of soot and cracks were observed in the electrolyte membrane. It was also observed that the size and number of wrinkles and cracks increased as the number of coating and drying steps increased.

〔比較例2〕
白金担持量が50質量%である白金担持カーボン触媒(商品名:TEC10E50E、田中貴金属工業製)と、20質量%高分子電解質溶液であるNafion(登録商標、デュポン社製)を、混合比1:1の水(膨潤率:5.0%、沸点:100.0℃)、エチレングリコール(膨潤率:14.5%、沸点:197.9℃)混合溶媒で混合した。尚、この時の固形分比率は14質量%に設定した。続いて、遊星ボールミルで分散処理を行い、1回目に塗布する触媒インクを調整した。
[Comparative Example 2]
A platinum supported carbon catalyst (trade name: TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.) having a platinum supported amount of 50% by mass and Nafion (registered trademark, manufactured by DuPont), which is a 20% by mass polymer electrolyte solution, were mixed at a mixing ratio of 1: 1 (swelling rate: 5.0%, boiling point: 100.0 ° C.) and ethylene glycol (swelling rate: 14.5%, boiling point: 197.9 ° C.) mixed solvent. The solid content ratio at this time was set to 14% by mass. Subsequently, the dispersion treatment was performed with a planetary ball mill, and the catalyst ink applied for the first time was prepared.

調整した触媒インクを用いて塗布工程を実施例1と同様のブレード法で実施した。塗布工程は、1回の塗布で白金担持量が0.4mg/cm2となるようカソード触媒層を形成し、1回の塗布で白金担持量が0.1mg/cm2となるようアノード触媒層を形成し、膜電極接合体を作製した。
作製した膜電極接合体の電解質膜と触媒層の観察を行った所、カソード触媒層において、皺やクラックが多数発生している様子が観察された。
The coating process was performed by the same blade method as in Example 1 using the prepared catalyst ink. In the coating process, the cathode catalyst layer is formed so that the platinum loading amount becomes 0.4 mg / cm 2 by one coating, and the anode catalyst layer so that the platinum loading amount becomes 0.1 mg / cm 2 by one coating. To form a membrane electrode assembly.
When the electrolyte membrane and the catalyst layer of the produced membrane / electrode assembly were observed, a large number of soot and cracks were observed in the cathode catalyst layer.

本発明は固体高分子形燃料電池、特に燃料電池自動車や家庭用燃料電池などにおける固体高分子形燃料電池単セルやスタックに好適に活用することができる。   INDUSTRIAL APPLICABILITY The present invention can be suitably used for a polymer electrolyte fuel cell, particularly a polymer electrolyte fuel cell single cell or stack in a fuel cell automobile, a household fuel cell, and the like.

1…電解質膜
2…1回目の塗布時に使用する触媒インク
3…2回目以降の塗布時に使用する触媒インク
4…ガスケット層
5…マスク
6…マスク付きガスケット層
7…開口部
8…膜電極接合体
21…1回目の塗布後のカソード触媒層
22…1回目の塗布後のアノード触媒層
31…2回目以降の塗布後のカソード触媒層
41…カソードガスケット層
42…アノードガスケット層
DESCRIPTION OF SYMBOLS 1 ... Electrolyte membrane 2 ... The catalyst ink used at the time of the 1st application | coating 3 ... The catalyst ink used at the time of the 2nd and subsequent application | coating 4 ... Gasket layer 5 ... Mask 6 ... Gasket layer with a mask 7 ... Opening part 8 ... Membrane electrode assembly 21 ... Cathode catalyst layer after first application 22 ... Anode catalyst layer after first application 31 ... Cathode catalyst layer after second application 41 ... Cathode gasket layer 42 ... Anode gasket layer

Claims (10)

高分子材料と複数種の溶媒とを少なくとも含む触媒インクを電解質膜の上に塗布する工程と、前記電解質膜の上に塗布された触媒インクを加熱乾燥する工程とを交互に複数回繰り返して燃料電池用膜電極接合体を製造する方法であって、前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記電解質膜に対する前記溶媒の塗工面方向の膨潤率が30%以下の触媒インクを前記電解質膜の上に塗布することを特徴とする燃料電池用膜電極接合体の製造方法。   A fuel is produced by alternately repeating a step of applying a catalyst ink containing at least a polymer material and a plurality of types of solvents on the electrolyte membrane and a step of heating and drying the catalyst ink applied on the electrolyte membrane a plurality of times. A method for producing a membrane electrode assembly for a battery, wherein when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst has a swelling rate of 30% or less in the direction of the coating surface of the solvent with respect to the electrolyte membrane. A method for producing a membrane electrode assembly for a fuel cell, comprising applying ink onto the electrolyte membrane. 前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒の1種類が水である触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1に記載の燃料電池用膜電極接合体の製造方法。   2. The fuel cell according to claim 1, wherein when the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink in which one kind of the solvent is water is applied on the electrolyte membrane. Of manufacturing membrane electrode assembly for use. 前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒の1種類がアルコール溶媒である触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1又は2に記載の燃料電池用膜電極接合体の製造方法。   3. When the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink in which one kind of the solvent is an alcohol solvent is applied on the electrolyte membrane. Of manufacturing a fuel cell membrane electrode assembly. 前記アルコール溶媒が2価のアルコールであることを特徴とする請求項3に記載の燃料電池用膜電極接合体の製造方法。   The method for producing a membrane electrode assembly for a fuel cell according to claim 3, wherein the alcohol solvent is a divalent alcohol. 前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記アルコール溶媒に対する前記水の比率が1.0〜2.0の触媒インクを前記電解質膜の上に塗布することを特徴とする請求項3又は4に記載の燃料電池用膜電極接合体の製造方法。   When the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink having a ratio of the water to the alcohol solvent of 1.0 to 2.0 is applied on the electrolyte membrane. The manufacturing method of the membrane electrode assembly for fuel cells of Claim 3 or 4. 前記触媒インクを前記電解質膜の上に1回目に塗布するに際して、前記溶媒に対する固形分比率が10〜15%の触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1〜5のいずれか一項に記載の燃料電池用膜電極接合体の製造方法。   6. When the catalyst ink is applied on the electrolyte membrane for the first time, the catalyst ink having a solid content ratio of 10 to 15% with respect to the solvent is applied on the electrolyte membrane. The manufacturing method of the membrane electrode assembly for fuel cells as described in any one of these. 前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記複数種の溶媒が前記触媒インクの加熱乾燥温度以下の温度で蒸発する触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1〜6のいずれか一項に記載の燃料電池用膜電極接合体の製造方法。   When the catalyst ink is applied on the electrolyte membrane for the second time or later, the catalyst ink in which the plurality of solvents evaporate at a temperature lower than the heating and drying temperature of the catalyst ink is applied on the electrolyte membrane. The manufacturing method of the membrane electrode assembly for fuel cells as described in any one of Claims 1-6 characterized by the above-mentioned. 前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記溶媒の1種類が水である触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1〜7のいずれか一項に記載の燃料電池用膜電極接合体の製造方法。   8. The catalyst ink according to claim 1, wherein when the catalyst ink is applied on the electrolyte membrane for the second time or later, the catalyst ink in which one kind of the solvent is water is applied on the electrolyte membrane. A process for producing a membrane electrode assembly for a fuel cell according to claim 1. 前記触媒インクを前記電解質膜の上に2回目以降に塗布するに際して、前記溶媒に対する固形分比率が8〜10%の触媒インクを前記電解質膜の上に塗布することを特徴とする請求項1〜8のいずれか一項に記載の燃料電池用膜電極接合体の製造方法。   The catalyst ink having a solid content ratio of 8 to 10% with respect to the solvent is applied on the electrolyte membrane when the catalyst ink is applied on the electrolyte membrane for the second time or later. The method for producing a membrane electrode assembly for a fuel cell according to claim 8. 請求項1〜9のいずれか一項に記載の製造方法により製造された膜電極接合体を備えることを特徴とする固体高分子形燃料電池。   A polymer electrolyte fuel cell comprising the membrane electrode assembly produced by the production method according to claim 1.
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