JP2014062662A - Gas flow rate controller - Google Patents

Gas flow rate controller Download PDF

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JP2014062662A
JP2014062662A JP2012206902A JP2012206902A JP2014062662A JP 2014062662 A JP2014062662 A JP 2014062662A JP 2012206902 A JP2012206902 A JP 2012206902A JP 2012206902 A JP2012206902 A JP 2012206902A JP 2014062662 A JP2014062662 A JP 2014062662A
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cam
rod
valve body
valve
electromagnet
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JP5645896B2 (en
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Hideyuki Kondo
秀幸 近藤
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Rinnai Corp
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Rinnai Corp
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Abstract

PROBLEM TO BE SOLVED: To solve the problem in which, in a conventional device, a rod disposed between a cam and an electromagnetic safety valve is not composed of an integral component but of one having a cylindrical shape and another having a piston shape, a spring is provided in a shrinking manner between the two, and the rod is shrunk by the spring being compressed in the state that the cam presses the rod most closely; however, when the rod is composed of the spring and two articles, the rod becomes long, so that a thermal power adjuster inconveniently increases in size.SOLUTION: A gas flow rate controller is provided with energizing means which holds a cam so that it reciprocally moves in the direction in which the cam presse a valve body most closely and energizes the cam in the direction in which it is most closely pressed, so that the cam retracts against an energizing force by the energizing means in the state that the cam presses the valve body most closely.

Description

本発明は、ガスバーナの点火時に、モータにより回転するカムで電磁安全弁を強制的に開弁させるガス流量制御装置に関する。   The present invention relates to a gas flow rate control device that forcibly opens an electromagnetic safety valve with a cam rotated by a motor when a gas burner is ignited.

上述のようなガス流量制御装置として、火力調節部の上流側にモータで回転するカムを設け、そのカムでロッドを押すように構成し、その押されたロッドの先端で電磁安全弁の弁体を強制的に開弁させるものが知られている(例えば、特許文献1参照)。   As a gas flow control device as described above, a cam that is rotated by a motor is provided on the upstream side of the thermal power control unit, and the rod is pushed by the cam, and the valve body of the electromagnetic safety valve is formed at the tip of the pushed rod. What is forcibly opened is known (for example, see Patent Document 1).

このものでは、点火操作がされるとモータが作動してカムを回転させる。そして、カムが上記弁体を最も押した位置で火力調節部の開度が中火相当になるように構成されており、その状態で点火器が作動してガスバーナに点火が行われる。   In this case, when an ignition operation is performed, the motor operates to rotate the cam. The opening of the heating power adjustment unit is configured to be equivalent to a medium fire at the position where the cam most pushes the valve body. In this state, the igniter operates to ignite the gas burner.

弁体には可動鉄片が連結されており、弁体が押されると、この可動鉄片が所定時間の間だけ通電される電磁石の磁極に押接される。ガスバーナが点火したことが確認されると、電磁石への通電が継続され磁極に可動鉄片が吸着保持される。この点火後、モータは更に回転して火力調節部の開度を増減することによりガスバーナの火力を調節する。この火力調節中はカムは既にロッドを押さない状態になっているが、可動鉄片が電磁石に吸着されているので電磁安全弁の弁体は開弁状態に保持され続ける。そして、消火操作がされると電磁石への通電を停止し、弁体は閉弁方向に付勢しているバネの付勢力によって閉弁方向に移動する。   A movable iron piece is connected to the valve body. When the valve body is pressed, the movable iron piece is pressed against the magnetic pole of an electromagnet that is energized for a predetermined time. When it is confirmed that the gas burner is ignited, the energization of the electromagnet is continued and the movable iron piece is attracted and held by the magnetic pole. After this ignition, the motor further rotates to adjust the heating power of the gas burner by increasing or decreasing the opening degree of the heating power adjusting unit. During this heating power adjustment, the cam is already in a state of not pushing the rod, but the movable iron piece is adsorbed by the electromagnet, so that the valve body of the electromagnetic safety valve continues to be kept open. And if a fire extinguishing operation is performed, electricity supply to an electromagnet will be stopped and a valve body will move to a valve closing direction with the urging | biasing force of the spring which has urged | biased the valve closing direction.

特開2002−323218号公報(図1)Japanese Patent Laid-Open No. 2002-323218 (FIG. 1)

上記構成では、可動鉄片を電磁石の磁極に吸着させる際、必要最小限の電流で可動鉄片を吸着させるため、可動鉄片を磁極に対してしっかりと押接させる必要がある。そのためカムと弁体との間に位置するロッドで弁体がそれ以上移動できなくなる位置まで押さなければならない。但し、カムがロッドを最も押す状態になる前の段階で既に可動鉄片が磁極に当接してしまうと、ロッドはそれ以上弁体を押す方向には移動できないので、モータが停止するか、あるいはモータに高負荷がかかり、モータの消費電力が増大する。   In the above configuration, when the movable iron piece is attracted to the magnetic pole of the electromagnet, the movable iron piece needs to be firmly pressed against the magnetic pole in order to attract the movable iron piece with the minimum necessary current. Therefore, the rod positioned between the cam and the valve body must be pushed to a position where the valve body cannot move any further. However, if the movable iron piece already comes into contact with the magnetic pole before the cam reaches the state where the rod is pushed most, the rod cannot move further in the direction of pushing the valve body. A high load is applied to the motor, and the power consumption of the motor increases.

そのため、ロッドを一体の部品で構成せず、2物品のうちの一方をシリンダ状にし、他方をピストン状にすると共に、両者の間にバネを縮設して、カムがロッドを最も押す状態でこのバネが圧縮されることにより2物品が相対的にずれてロッド全体の長さが縮むように構成されている。   For this reason, the rod is not composed of an integral part, and one of the two articles is made into a cylinder, the other is made into a piston, and a spring is contracted between the two so that the cam pushes the rod most. By compressing this spring, the two articles are relatively displaced and the length of the entire rod is reduced.

ところが、このようにロッドをバネと2物品とで構成すると、ロッドの長さ自体が長くなり、そのため、カムと電磁安全弁との距離がロッドを介在させるために広がり、結果的に火力調節装置自体の大きさが大型化するという不具合が生じる。   However, if the rod is composed of the spring and the two articles in this way, the length of the rod itself becomes longer, and therefore the distance between the cam and the electromagnetic safety valve increases due to the interposition of the rod, resulting in the thermal power control device itself. There arises a problem that the size of is increased.

そこで本発明は、上記の問題点に鑑み、カムと電磁安全弁との間の距離を可及的に短くすることのできるガス流量制御装置を提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a gas flow rate control device that can shorten the distance between the cam and the electromagnetic safety valve as much as possible.

上記課題を解決するために本発明によるガス流量制御装置は、モータにより回転するカムを有し、このカムの回転軸線に対して直角方向に弁体が押されることにより弁体に連結された可動鉄片が電磁石の磁極に押接され、電磁石の磁力により可動鉄片が吸着されることにより開弁状態が保持される電磁安全弁を備え、下流に接続したガスバーナに点火する際に、上記カムによって弁体を電磁石側に押して可動鉄片を電磁石の磁極に押接させるガス流量制御装置において、上記カムを、カムが上記弁体を最も押す方向に往復移動するように保持すると共に、この最も押す方向にカムを付勢する付勢手段を設け、カムが弁体を最も押す状態でカムが付勢手段による付勢力に抗して後退するように構成したことを特徴とする。   In order to solve the above problems, a gas flow rate control apparatus according to the present invention has a cam that is rotated by a motor, and a movable body connected to the valve body by being pushed in a direction perpendicular to the rotation axis of the cam. An electromagnetic safety valve that holds the valve open state when the iron piece is pressed against the magnetic pole of the electromagnet and the movable iron piece is attracted by the magnetic force of the electromagnet is used to ignite the gas burner connected downstream. In the gas flow rate control device in which the movable iron piece is pressed against the magnetic pole of the electromagnet by pushing the magnet toward the electromagnet side, the cam is held so as to reciprocate in the direction in which the valve body is pushed most, and the cam is moved in the direction to which the cam is pushed most. An urging means is provided to urge the cam, and the cam is retracted against the urging force of the urging means in a state where the cam pushes the valve body most.

従来の構成では、カムと電磁安全弁との間に配設するロッドを2物品で構成し、かつ両者の間にバネを配設したが、上記構成ではカムが移動するようにしたので、ロッドを介在させるとしてもロッドを1部材とすることができ、その結果ロッドの長さを従来のロッドよりも短くすることができる。   In the conventional configuration, the rod disposed between the cam and the electromagnetic safety valve is composed of two articles, and the spring is disposed between the two. However, in the above configuration, the cam is moved. Even if it is interposed, the rod can be a single member, and as a result, the length of the rod can be made shorter than that of the conventional rod.

なお、上記電磁安全弁の弁軸を弁体からカム側に突出させ、この弁軸の先端を上記カムで直接押すように構成すれば、ロッドそのものを省略することができ、カムと電磁安全弁との距離を更に短くすることができる。   If the valve shaft of the electromagnetic safety valve is protruded from the valve body toward the cam and the tip of the valve shaft is pushed directly by the cam, the rod itself can be omitted, and the cam and the electromagnetic safety valve The distance can be further shortened.

以上の説明から明らかなように、本発明は、カムと電磁安全弁との距離を従来のものより短くすることができるので、火力調節装置自体の大きさを小型化することができる。   As is clear from the above description, the present invention can make the distance between the cam and the electromagnetic safety valve shorter than the conventional one, so that the size of the thermal power control device itself can be reduced.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one embodiment of this invention カムの構造を示すII-II断面図II-II sectional view showing the structure of the cam 第2の実施の形態の構成を示す図The figure which shows the structure of 2nd Embodiment.

図1を参照して、1は本発明による火力調節装置の主要部の一例を示す断面図である。この火力調節装置1内には流入口11からガスが内部に流入する。このガスは図示の状態では最初に電磁安全弁3の弁体32によって堰き止められ、弁体32より下流側には流れない。   Referring to FIG. 1, reference numeral 1 is a cross-sectional view showing an example of a main part of a thermal power control apparatus according to the present invention. Gas flows into the thermal power control apparatus 1 from the inlet 11. In the state shown in the drawing, this gas is first blocked by the valve body 32 of the electromagnetic safety valve 3 and does not flow downstream from the valve body 32.

2はステッピングモータで、このステッピングモータ2の回転軸21には主軸22が連結されている。この主軸22は回転軸21と共に回転する。そして主軸22の上端には連結軸23が係合している。この連結軸23は主軸22と共に回転する。そして、連結軸23の上端には、連結軸23と共に回転する回転板24が取り付けられている。この回転板24は固定板25に対して下方から密着しており、回転板24に形成された貫通穴24aと固定板25に形成された貫通穴25aとが一致すると、その一致した部分を通ってガスが上方へと流れ、図外のガスバーナに供給される。回転板24が回転すると貫通穴24aと貫通穴25aとが一致する部分の面積が増減するので、ガスバーナに供給されるガス量が調節される。   Reference numeral 2 denotes a stepping motor, and a main shaft 22 is connected to a rotating shaft 21 of the stepping motor 2. The main shaft 22 rotates together with the rotating shaft 21. A connecting shaft 23 is engaged with the upper end of the main shaft 22. The connecting shaft 23 rotates together with the main shaft 22. A rotating plate 24 that rotates together with the connecting shaft 23 is attached to the upper end of the connecting shaft 23. The rotating plate 24 is in close contact with the fixed plate 25 from below. When the through hole 24a formed in the rotating plate 24 and the through hole 25a formed in the fixed plate 25 match, the rotating plate 24 passes through the matching portion. The gas flows upward and is supplied to a gas burner (not shown). When the rotating plate 24 rotates, the area of the portion where the through hole 24a and the through hole 25a coincide with each other increases or decreases, so that the amount of gas supplied to the gas burner is adjusted.

上記連結軸23にはカム板5が装着されている。図2を合わせて参照して、このカム板5には矩形の係合穴51が形成されている。一方、連結軸23の外周面は矩形をしており、図示のように係合穴51を連結軸23の外周面に係合させると、カム板5は連結軸23と共に回転すると共に、連結軸23に対してカム板5が往復移動できるようになる。その往復移動方向は、連結軸23の回転軸線とカム板5の頂部5aとを通る直線に沿った方向である。そして、連結軸23とカム板5との間にはコイルバネ52が縮設されており、カム板5は常に頂部5aが回転軸線から遠ざかる方向に付勢されている。   A cam plate 5 is attached to the connecting shaft 23. Referring also to FIG. 2, a rectangular engagement hole 51 is formed in the cam plate 5. On the other hand, the outer peripheral surface of the connecting shaft 23 has a rectangular shape. When the engaging hole 51 is engaged with the outer peripheral surface of the connecting shaft 23 as shown in the figure, the cam plate 5 rotates with the connecting shaft 23 and the connecting shaft The cam plate 5 can reciprocate with respect to 23. The reciprocating direction is a direction along a straight line passing through the rotation axis of the connecting shaft 23 and the top 5 a of the cam plate 5. A coil spring 52 is contracted between the connecting shaft 23 and the cam plate 5, and the cam plate 5 is always urged in a direction in which the top portion 5 a moves away from the rotation axis.

上記電磁安全弁3の弁体32とこのカム板5との間には往復移動自在なロッド4が配設されている。このロッド4は1部材で構成されており、図1において左右方向に往復移動可能であるが、左右方向のいずれにも付勢されていない状態で取り付けられている。カム板5が図2の(a)に示す状態から回転して同図(b)に示す状態になると、カム板5によってロッド4は弁体32に向かう方向に押されて、弁体32を強制的に開弁する。弁体32は弁軸33の一端に取り付けられており、他端には可動鉄片34が取り付けられている。弁体32が強制的に開弁されると可動鉄片34は電磁安全弁3に内蔵された電磁石の磁極31に近づき、更に移動することによって可動鉄片34が磁極31に密着される。   Between the valve body 32 of the electromagnetic safety valve 3 and the cam plate 5, a reciprocating rod 4 is disposed. This rod 4 is composed of one member and can be reciprocated in the left-right direction in FIG. 1, but is attached in a state where it is not biased in any of the left-right direction. When the cam plate 5 rotates from the state shown in FIG. 2A to the state shown in FIG. 2B, the rod 4 is pushed in the direction toward the valve body 32 by the cam plate 5 and the valve body 32 is moved. Open the valve forcibly. The valve body 32 is attached to one end of the valve shaft 33, and a movable iron piece 34 is attached to the other end. When the valve body 32 is forcibly opened, the movable iron piece 34 approaches the magnetic pole 31 of the electromagnet built in the electromagnetic safety valve 3, and further moves to bring the movable iron piece 34 into close contact with the magnetic pole 31.

この状態では図2(b)に示すように、カム板5はコイルバネ52の付勢力に抗して後退し、頂部5aがロッド4を介して弁体32を押し、可動鉄片34が磁極31に押接された状態でステッピングモータ2に高負荷が掛からないようにした。そして、この状態で電磁安全弁3の電磁石に所定時間通電し、図外のガスバーナが点火したことを確認するとそのまま通電を継続する。すると可動鉄片34は磁極31に吸着保持され、カム板5が更に回転して頂部5aがロッド4の先端から離れても、弁体32は開弁状態を保持し、ガスバーナへのガスの供給は継続される。そして、消火の際には電磁石への通電を停止し、可動鉄片34を吸着していた磁力を消滅させるので、バネ35の付勢力によって弁体32は閉弁状態に復帰する。   In this state, as shown in FIG. 2 (b), the cam plate 5 retracts against the urging force of the coil spring 52, the top 5 a pushes the valve body 32 through the rod 4, and the movable iron piece 34 moves to the magnetic pole 31. A high load is not applied to the stepping motor 2 in the pressed state. In this state, the electromagnet of the electromagnetic safety valve 3 is energized for a predetermined time. When it is confirmed that the gas burner (not shown) is ignited, the energization is continued. Then, the movable iron piece 34 is attracted and held by the magnetic pole 31, and even if the cam plate 5 further rotates and the top portion 5a moves away from the tip of the rod 4, the valve body 32 remains open, and the gas is supplied to the gas burner. Will continue. Then, when the fire is extinguished, the energization of the electromagnet is stopped and the magnetic force adsorbing the movable iron piece 34 is extinguished, so that the valve body 32 is returned to the closed state by the urging force of the spring 35.

上記構成では、カム板5を往復移動させることによりロッド4をシンプルな1部材で構成することができたため、ロッド4の長手方向の長さを従来ものより短くすることができ、その結果、カム板5と電磁安全弁3との距離が短くなって火力調節装置1全体の大きさが従来のものより小型化することができる。   In the above configuration, since the rod 4 can be constituted by a simple member by reciprocating the cam plate 5, the length of the rod 4 in the longitudinal direction can be made shorter than the conventional one. The distance between the plate 5 and the electromagnetic safety valve 3 is shortened, so that the overall size of the thermal power control device 1 can be made smaller than the conventional one.

更に火力調節装置1を小型化するため、図3に示すようにロッドを省略してもよい。この構成では、弁体32が取り付けられている弁軸33を弁体32を貫通してカム板5側に延在させ、弁体32からカム板5側に突出した先端部33aに図1に示したロッド4と同じ機能を持たせた。すなわち、カム板5でこの先端部33aを押すことにより弁体32を強制的に開弁すると共に、可動鉄片34を磁極31に押接させるようにした。   Further, in order to reduce the size of the thermal power control apparatus 1, the rod may be omitted as shown in FIG. In this configuration, the valve shaft 33 to which the valve body 32 is attached extends through the valve body 32 to the cam plate 5 side, and the tip 33a protruding from the valve body 32 to the cam plate 5 side is shown in FIG. The same function as the rod 4 shown was given. That is, the valve body 32 is forcibly opened by pushing the tip portion 33 a with the cam plate 5, and the movable iron piece 34 is pressed against the magnetic pole 31.

上記図3に示す構成により、ロッドを省略できるので、図1と比較しても明らかなように、火力調節装置1の大きさを更に小型化することができる。   Since the rod can be omitted by the configuration shown in FIG. 3, the thermal power control apparatus 1 can be further reduced in size as is apparent from comparison with FIG.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

1 火力調節装置
2 ステッピングモータ
3 電磁安全弁
4 ロッド
5 カム板
24 回転板
25 固定板
31 磁極
32 弁体
33 弁軸
34 可動鉄片
52 コイルバネ
DESCRIPTION OF SYMBOLS 1 Thermal power adjusting device 2 Stepping motor 3 Electromagnetic safety valve 4 Rod 5 Cam plate 24 Rotating plate 25 Fixed plate 31 Magnetic pole 32 Valve body 33 Valve shaft 34 Movable iron piece 52 Coil spring

Claims (2)

モータにより回転するカムを有し、このカムの回転軸線に対して直角方向に弁体が押されることにより弁体に連結された可動鉄片が電磁石の磁極に押接され、電磁石の磁力により可動鉄片が吸着されることにより開弁状態が保持される電磁安全弁を備え、下流に接続したガスバーナに点火する際に、上記カムによって弁体を電磁石側に押して可動鉄片を電磁石の磁極に押接させるガス流量制御装置において、上記カムを、カムが上記弁体を最も押す方向に往復移動するように保持すると共に、この最も押す方向にカムを付勢する付勢手段を設け、カムが弁体を最も押す状態でカムが付勢手段による付勢力に抗して後退するように構成したことを特徴とするガス流量制御装置。   The movable iron piece connected to the valve body is pressed against the magnetic pole of the electromagnet by having the cam rotated by the motor and the valve body is pushed in a direction perpendicular to the rotation axis of the cam, and the movable iron piece is brought about by the magnetic force of the electromagnet. A gas that has an electromagnetic safety valve that keeps its valve open by being adsorbed and presses the valve element toward the electromagnet side by the cam and presses the movable iron piece against the magnetic pole of the electromagnet when igniting the gas burner connected downstream In the flow control device, the cam is held so as to reciprocate in the direction in which the cam most pushes the valve body, and biasing means for biasing the cam in the most pushing direction is provided. A gas flow rate control device characterized in that the cam is configured to move backward against the urging force of the urging means when pushed. 上記電磁安全弁の弁軸を弁体からカム側に突出させ、この弁軸の先端を上記カムで直接押すようにしたことを特徴とする請求項1に記載のガス流量制御装置。   2. The gas flow rate control device according to claim 1, wherein the valve shaft of the electromagnetic safety valve is protruded from the valve body toward the cam, and the tip of the valve shaft is directly pushed by the cam.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019143820A (en) * 2018-02-16 2019-08-29 リンナイ株式会社 Heating cooker

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Publication number Priority date Publication date Assignee Title
US5884592A (en) * 1994-12-13 1999-03-23 Korostenski; Erwin Valve gear mechanism for an internal combustion engine
JP2002035351A (en) * 2000-07-24 2002-02-05 Heiwa Corp Glass door holding mechanism
JP2002323218A (en) * 2001-04-26 2002-11-08 Rinnai Corp Gas valve
JP2010266128A (en) * 2009-05-14 2010-11-25 Rinnai Corp Fire power regulator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5884592A (en) * 1994-12-13 1999-03-23 Korostenski; Erwin Valve gear mechanism for an internal combustion engine
JP2002035351A (en) * 2000-07-24 2002-02-05 Heiwa Corp Glass door holding mechanism
JP2002323218A (en) * 2001-04-26 2002-11-08 Rinnai Corp Gas valve
JP2010266128A (en) * 2009-05-14 2010-11-25 Rinnai Corp Fire power regulator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019143820A (en) * 2018-02-16 2019-08-29 リンナイ株式会社 Heating cooker

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