JP2014054654A - Welding torch auxiliary tool - Google Patents

Welding torch auxiliary tool Download PDF

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JP2014054654A
JP2014054654A JP2012200616A JP2012200616A JP2014054654A JP 2014054654 A JP2014054654 A JP 2014054654A JP 2012200616 A JP2012200616 A JP 2012200616A JP 2012200616 A JP2012200616 A JP 2012200616A JP 2014054654 A JP2014054654 A JP 2014054654A
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torch
welding
welding torch
lever
auxiliary tool
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JP5950772B2 (en
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Tsuneto Mori
常人 森
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Japan Marine United Corp
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Japan Marine United Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a welding torch auxiliary tool which allows a usually used welding torch to be easily attached, and which can cope with various welding situations with lower costs.SOLUTION: A welding torch auxiliary tool includes: an operation bar having a torch holding part configured to detachably attach a welding torch to a front end part of the torch holding part, and a lever pivotally attached to a hand part; a link that is disposed at the torch holding part and turns on/off a torch switch of the welding torch; and a wire that connects the link and the lever so that the link is operated by the lever.

Description

本発明は、造船、鋼構造物、橋梁などの溶接作業において、手動により溶接を行う際に使用する溶接トーチ用補助具に関するものである。   The present invention relates to an auxiliary tool for a welding torch for use in manual welding in welding work such as shipbuilding, steel structures, and bridges.

従来の溶接作業の一例を図4に示す。例えば、図4(a)のように上向き姿勢の溶接の場合、作業者は腕を上げて溶接するため腕が疲れ、長時間続けて溶接することができない。図4(b)のような狭隘箇所での溶接作業では、その狭隘箇所に作業者が入り込んで溶接箇所に手を伸ばして溶接しなければならず、溶接がしにくい姿勢となるため溶接能率が低下する。また、図4(c)のように張り出し部材などがある場合、手が届かないとそこに乗るか、足場をセットしてから作業をする必要があり、安全上の問題や、段取りが増える等の問題が出てくる。   An example of a conventional welding operation is shown in FIG. For example, in the case of welding in an upward posture as shown in FIG. 4A, the operator raises the arm and welds, so the arm is tired and cannot be welded continuously for a long time. In a welding operation in a narrow area as shown in FIG. 4B, an operator must enter the narrow area and reach out to the welding area to perform welding. descend. In addition, when there is an overhanging member or the like as shown in FIG. 4C, it is necessary to get on it if it is not reachable, or to work after setting the scaffolding, which may cause safety problems and increase the setup. The problem comes out.

上記のような溶接状況に鑑み、溶接トーチの使用に際しての利便性を図るため様々な工夫、提案がなされている。例えば、特許文献1は、先端部にガス供給ノズルを有するトーチボディの長さを伸縮可能にした溶接トーチについて開示している。また、特許文献2は、産業用ロボットに装着されるものであるが、トーチボディが湾曲自在な溶接トーチについて開示している。また、一般的な市販の溶接トーチでは、トーチボディの長さや曲げ角度が異なるものが提供されている。   In view of the welding situation as described above, various ideas and proposals have been made for convenience in using a welding torch. For example, Patent Document 1 discloses a welding torch in which the length of a torch body having a gas supply nozzle at the tip is made extendable. Further, Patent Document 2 discloses a welding torch that is mounted on an industrial robot, but whose torch body is bendable. In addition, general commercially available welding torches are provided with different torch body lengths and bending angles.

特開2010−214455号公報JP 2010-214455 A 特開2003−251466号公報JP 2003-251466 A

しかしながら、図4に示すような様々な溶接状況に対応させるには、市販の溶接トーチのようにトーチボディの長さや曲げ角度が固定されたものでは、その都度溶接トーチを取り替えなければならず、面倒なうえにコスト増を招く。
特許文献1の溶接トーチでも、トーチボディの長さに制限があるため、同様の問題がある。
特許文献2の技術では、自動機械である産業用ロボットそれ自体が高価であるだけでなく、造船、鋼構造物、橋梁などの溶接作業では自動溶接よりもむしろ手動溶接の方が手軽で便利な場合が多い。
However, in order to cope with various welding situations as shown in FIG. 4, when the length and bending angle of the torch body are fixed like a commercially available welding torch, the welding torch must be replaced each time. Troublesome and costly.
The welding torch of Patent Document 1 has the same problem because the length of the torch body is limited.
In the technique of Patent Document 2, not only the industrial robot itself, which is an automatic machine, is expensive, but also manual welding rather than automatic welding is easier and more convenient for welding operations such as shipbuilding, steel structures, and bridges. There are many cases.

本発明は、上記のような状況に鑑みてなされたものであり、普段使っている溶接トーチを簡単に装着でき、低コストで、様々な溶接状況に対応できる溶接トーチ用補助具を提供することを目的としている。   The present invention has been made in view of the above situation, and provides an auxiliary tool for a welding torch that can be easily mounted with a welding torch that is normally used, and that can cope with various welding situations at low cost. It is an object.

本発明に係る溶接トーチ用補助具は、先端部に溶接トーチを着脱可能に装着するトーチ保持部と手元部に枢着されたレバーとを有する操作棒と、前記トーチ保持部に設けられ、前記溶接トーチのトーチスイッチをオン・オフさせるリンクと、前記レバーにより前記リンクを動作させるように、前記リンクと前記レバーとを繋ぐワイヤと、を備えたものである。   An auxiliary tool for a welding torch according to the present invention is provided on the torch holding part, an operation rod having a torch holding part for detachably attaching a welding torch to a tip part and a lever pivotally attached to a hand part, A link for turning on / off a torch switch of a welding torch, and a wire for connecting the link and the lever so that the link is operated by the lever.

また、本発明に係る溶接トーチ用補助具において、前記手元部に装着される前記レバーの取付位置を調整できるようにしたものである、また、前記操作棒は、中間部で折れ曲がるように2本の棒が互いに枢着されてなり、かつ、任意の曲げ角度で固定可能に構成されているものである。   Further, in the welding torch auxiliary tool according to the present invention, the mounting position of the lever mounted on the hand portion can be adjusted, and the operation rod is bent so that it can be bent at an intermediate portion. These rods are pivotally attached to each other and can be fixed at an arbitrary bending angle.

本発明に係る溶接トーチ用補助具は、上記のように構成されているので、既存の溶接トーチを簡単に装着できるとともに、低コストで、様々な溶接状況に対応させることができる。   Since the welding torch auxiliary tool according to the present invention is configured as described above, the existing welding torch can be easily mounted, and can cope with various welding situations at low cost.

本発明の実施の形態1に係る溶接トーチ用補助具の構成図。The block diagram of the auxiliary tool for welding torches concerning Embodiment 1 of this invention. 本発明の実施の形態2に係る溶接トーチ用補助具の構成図。The block diagram of the auxiliary tool for welding torches concerning Embodiment 2 of this invention. 図2に示す溶接トーチ用補助具の操作棒の屈折部の固定方法を示す図。The figure which shows the fixing method of the refractive part of the operating rod of the auxiliary tool for welding torches shown in FIG. 従来の溶接状況を示す説明図。Explanatory drawing which shows the conventional welding condition.

以下、本発明に係る溶接トーチ用補助具の実施の形態を図面を参照して説明する。本発明の各実施の形態において共通するものは、特に断らない限り、同一の符号で示すものとする。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a welding torch auxiliary tool according to the present invention will be described with reference to the drawings. What is common in each embodiment of the present invention is indicated by the same reference numeral unless otherwise specified.

実施の形態1.
図1は、本発明の実施の形態1に係る溶接トーチ用補助具10の構成図(概略の側面図)で、作業者が上向き姿勢で溶接している状態を併せて示している。
この溶接トーチ用補助具10は、例えば、既存の溶接トーチ20を操作棒11の先端部に取り付けて手元操作で溶接が実施できるようにしたものである。
操作棒11は、例えばアルミパイプのごとき軽量な材料を用いて構成される。樹脂製のパイプでもかまわない。この操作棒11の先端部に溶接トーチ20を装着するためのトーチ保持部12が設けられている。
トーチ保持部12は、角形の筒状に形成されており、この角形筒部の中に溶接トーチ20のトーチホルダー部21を収納し保持するようになっている。また、トーチ保持部12には蓋またはバンド(図示せず)が設けられており、これにより溶接トーチ20を着脱可能に構成している。
さらに、トーチ保持部12の側面には、略L字状のリンク13がピン14により回転自在に枢着されている。リンク13は、その先端部13aが回動することによって、溶接トーチ20のトーチスイッチ22をオン・オフさせるものである。
Embodiment 1 FIG.
FIG. 1 is a configuration diagram (schematic side view) of a welding torch auxiliary tool 10 according to Embodiment 1 of the present invention, and also shows a state where an operator is welding in an upward posture.
The welding torch auxiliary tool 10 is configured such that, for example, an existing welding torch 20 is attached to the tip of the operation rod 11 and welding can be performed by hand operation.
The operation rod 11 is configured using a lightweight material such as an aluminum pipe. A resin pipe may be used. A torch holding part 12 for mounting the welding torch 20 is provided at the tip of the operation rod 11.
The torch holding part 12 is formed in a rectangular tube shape, and the torch holder part 21 of the welding torch 20 is accommodated and held in this rectangular tube part. In addition, the torch holding part 12 is provided with a lid or a band (not shown), so that the welding torch 20 is detachable.
Further, a substantially L-shaped link 13 is pivotally attached to the side surface of the torch holding portion 12 by a pin 14. The link 13 turns the torch switch 22 of the welding torch 20 on and off by turning the tip portion 13a.

一方、操作棒11の手元部には、レバー15がピン16により回転自在に枢着されている。そして、レバー15とリンク13の他端部13bとがワイヤ17で繋がれている。レバー15は、ワイヤ17で繋がれたリンク13を手元操作で回動させるものである。また、ボルト23を緩めてレバー15の操作棒11との取付位置を自由に調節できるようにすることで、溶接トーチ用補助具10の長さを調節することができる。レバー15の取付位置を調整するために、ワイヤ17は長さが調整できるようになっており、リンク13の他端部13bまたは、レバー15部のいずれかで調整する。これにより、作業者がより溶接作業のしやすい体勢をとることができる。また、リンク13またはレバー15を元の位置に復帰させるためのバネ(図示せず)がリンク13またはレバー15に装着されている。   On the other hand, a lever 15 is pivotally attached to a hand portion of the operation rod 11 by a pin 16. The lever 15 and the other end 13 b of the link 13 are connected by a wire 17. The lever 15 rotates the link 13 connected by the wire 17 by hand operation. Further, the length of the welding torch auxiliary tool 10 can be adjusted by loosening the bolt 23 so that the attachment position of the lever 15 with the operating rod 11 can be freely adjusted. In order to adjust the mounting position of the lever 15, the length of the wire 17 can be adjusted, and is adjusted by either the other end portion 13 b of the link 13 or the lever 15 portion. Thereby, the worker can take a posture that facilitates the welding work. A spring (not shown) for returning the link 13 or the lever 15 to the original position is attached to the link 13 or the lever 15.

次に、上記のように構成された溶接トーチ用補助具10の使用方法並びに動作について説明する。   Next, the usage method and operation | movement of the auxiliary tool 10 for welding torches comprised as mentioned above are demonstrated.

溶接箇所に適した溶接トーチ20を、操作棒11先端部のトーチ保持部12に装着する。また、レバー15を適切な位置にセットし、ワイヤ17の長さを調節する。
以上により、溶接開始前の準備が終了する。
A welding torch 20 suitable for the welding location is attached to the torch holding portion 12 at the tip of the operation rod 11. Further, the lever 15 is set at an appropriate position, and the length of the wire 17 is adjusted.
Thus, the preparation before starting welding is completed.

次に、溶接トーチ20先端を溶接箇所に向け、操作棒11手元部のレバー15を握ると、レバー15がピン16を中心に操作棒11側へ図1において時計回りに回動し、レバー15にワイヤ17で繋がれたリンク13がピン14を中心に図1において反時計回りに回動するので、リンク13の先端部13aによってトーチスイッチ22をオンさせる。これにより、溶接トーチ20に通電され、溶接トーチ20先端から溶接ワイヤおよびシールドガスが自動送給されるとともに、溶接ワイヤから被溶接材との間でアークが発生して被溶接材の溶接を実行することができる。溶接を停止するときは、レバー15に対する把持力を解放すれば、図示しないバネによってレバー15及びリンク13が元の位置に復帰するので、トーチスイッチ22はオフとなり、溶接トーチ20への通電が遮断され溶接を停止する。   Next, when the front end of the welding torch 20 is pointed at the welding location and the lever 15 at the proximal portion of the operating rod 11 is gripped, the lever 15 rotates about the pin 16 toward the operating rod 11 in the clockwise direction in FIG. Since the link 13 connected to the wire 17 rotates about the pin 14 counterclockwise in FIG. 1, the torch switch 22 is turned on by the tip 13 a of the link 13. As a result, the welding torch 20 is energized, the welding wire and the shield gas are automatically fed from the tip of the welding torch 20, and an arc is generated between the welding wire and the workpiece to be welded. can do. When stopping the welding, if the gripping force on the lever 15 is released, the lever 15 and the link 13 are returned to their original positions by a spring (not shown), so the torch switch 22 is turned off and the energization to the welding torch 20 is cut off. The welding is stopped.

以上のように、本実施の形態1によれば、溶接作業を楽な姿勢で行うことができる。例えば、図1に示すように、上向き姿勢の溶接の場合、腕を上げて溶接しなければならなかった箇所でも腕を下ろした状態で溶接できるようになり、作業者の負担を軽減することができるとともに、溶接作業の連続性を保つことができる。また、この溶接トーチ用補助具10は構造が簡単なため安価に製作が可能であり、しかも溶接箇所に応じて適宜、既存の溶接トーチ20に取り替えて溶接できるので、低コストで、様々な溶接状況に対応させることができる。   As described above, according to the first embodiment, the welding work can be performed in an easy posture. For example, as shown in FIG. 1, in the case of welding in an upward posture, it is possible to perform welding with the arm lowered even at a place where the arm had to be raised to reduce the burden on the operator. In addition, the continuity of the welding operation can be maintained. Further, since the welding torch auxiliary tool 10 has a simple structure, it can be manufactured at low cost, and can be replaced with the existing welding torch 20 as appropriate according to the welding location, so that various welding can be performed at low cost. Can be adapted to the situation.

実施の形態2.
図2は、本発明の実施の形態2に係る溶接トーチ用補助具10の構成図(概略の側面図)で、図3は、図2に示す溶接トーチ用補助具10の操作棒11の屈折部の固定方法を示す図である。
Embodiment 2. FIG.
FIG. 2 is a configuration diagram (schematic side view) of the welding torch auxiliary tool 10 according to the second embodiment of the present invention, and FIG. 3 is a diagram showing the bending of the operation rod 11 of the welding torch auxiliary tool 10 shown in FIG. It is a figure which shows the fixing method of a part.

本実施の形態2に係る溶接トーチ用補助具10は、操作棒11が中間部で2本の棒が折れ曲がるように構成した以外は実施の形態1と基本的に同じ構成である。ここでは主にその相違点について述べることとし、実施の形態1と共通する部分には同一の符号を付し、説明は省略する。   The welding torch auxiliary tool 10 according to the second embodiment has basically the same configuration as that of the first embodiment except that the operation rod 11 is configured to be bent at the middle portion of the two rods. Here, the differences will be mainly described, and the same reference numerals are given to the portions common to the first embodiment, and the description will be omitted.

図2、図3に示すように、操作棒11は、中間部で折れ曲がるようになっている。すなわち、上部操作棒11aと下部操作棒11bとは、例えば、ボルト11cにより回転自在に枢着されており、ボルト11cを蝶ナット11dで締め付け固定することにより、上部操作棒11aに対し下部操作棒11bを任意の曲げ角度θで保持するようになっている。本例では、−45゜≦θ≦45゜の可動範囲としている。
また、操作棒11の屈折部には、リンク13とレバー15とを繋ぐワイヤ17を屈折させてガイドするワイヤガイド18が設けられている。
As shown in FIGS. 2 and 3, the operation rod 11 is bent at the intermediate portion. That is, the upper operation rod 11a and the lower operation rod 11b are pivotally attached by, for example, a bolt 11c, and the lower operation rod is fixed to the upper operation rod 11a by tightening and fixing the bolt 11c with a wing nut 11d. 11b is held at an arbitrary bending angle θ. In this example, the movable range is −45 ° ≦ θ ≦ 45 °.
In addition, a wire guide 18 that refracts and guides the wire 17 that connects the link 13 and the lever 15 is provided in the refracting portion of the operation rod 11.

また、図1には示されていなかったが、リンク13をその先端部13aが溶接トーチ20のトーチスイッチ22から離れる方向に付勢するバネ(ねじりバネ)19がトーチ保持部12に設けられている。   Although not shown in FIG. 1, a spring (torsion spring) 19 that urges the link 13 in a direction in which the distal end portion 13 a of the link 13 separates from the torch switch 22 of the welding torch 20 is provided in the torch holding portion 12. Yes.

本実施の形態2によれば、操作棒11が中間部で折れ曲がるようになっているので、真っ直ぐな操作棒11では溶接しにくい箇所でも溶接できるようになり、溶接作業の利便性、能率向上に貢献する。   According to the second embodiment, since the operation rod 11 is bent at the intermediate portion, it is possible to weld even a place where it is difficult to weld with the straight operation rod 11, which improves the convenience and efficiency of welding work. To contribute.

以上のように、本発明に係る溶接トーチ用補助具10を使用することにより、重筋作業の軽減、溶接作業の連続性向上に効果を発揮できた。   As described above, by using the welding torch assisting tool 10 according to the present invention, it was possible to exert an effect in reducing heavy reinforcement work and improving continuity of welding work.

10 溶接トーチ用補助具
11 操作棒
11a 上部操作棒
11b 下部操作棒
11c ボルト
11d 蝶ナット
12 トーチ保持部
13 リンク
13a 先端部
13b 他端部
14 ピン
15 レバー
16 ピン
17 ワイヤ
18 ワイヤガイド
19 バネ
20 溶接トーチ
21 トーチホルダー部
22 トーチスイッチ
23 ボルト
DESCRIPTION OF SYMBOLS 10 Welding torch auxiliary tool 11 Operation rod 11a Upper operation rod 11b Lower operation rod 11c Bolt 11d Wing nut 12 Torch holding part 13 Link 13a Tip part 13b Other end part 14 Pin 15 Lever 16 Pin 17 Wire 18 Wire guide 19 Spring 20 Welding Torch 21 Torch holder 22 Torch switch 23 Bolt

Claims (3)

先端部に溶接トーチを着脱可能に装着するトーチ保持部と手元部に枢着されたレバーとを有する操作棒と、
前記トーチ保持部に設けられ、前記溶接トーチのトーチスイッチをオン・オフさせるリンクと、
前記レバーにより前記リンクを動作させるように、前記リンクと前記レバーとを繋ぐワイヤと、
を備えたことを特徴とする溶接トーチ用補助具。
An operating rod having a torch holding part for detachably attaching a welding torch to the tip part and a lever pivotally attached to the hand part;
A link provided in the torch holding part, for turning on and off a torch switch of the welding torch;
A wire connecting the link and the lever so that the link is operated by the lever;
A welding torch auxiliary tool characterized by comprising:
前記手元部に装着される前記レバーの取付位置を調整できるようにしたことを特徴とする請求項1記載の溶接トーチ用補助具。   The auxiliary tool for welding torch according to claim 1, wherein an attachment position of the lever attached to the hand portion can be adjusted. 前記操作棒は、中間部で折れ曲がるように2本の棒が互いに枢着されてなり、かつ、任意の曲げ角度で固定可能に構成されている
ことを特徴とする請求項1または2記載の溶接トーチ用補助具。
The welding according to claim 1 or 2, wherein the operation rod is configured such that two rods are pivotally attached to each other so as to be bent at an intermediate portion and can be fixed at an arbitrary bending angle. Auxiliary tool for torch.
JP2012200616A 2012-09-12 2012-09-12 Auxiliary tool for welding torch Expired - Fee Related JP5950772B2 (en)

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DE102020002747A1 (en) 2020-05-08 2021-11-11 Sirin Leila Spindler Carbonated soft drink based on a herbal infusion

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