JP2014048048A - Microwave densitometer - Google Patents

Microwave densitometer Download PDF

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JP2014048048A
JP2014048048A JP2012188506A JP2012188506A JP2014048048A JP 2014048048 A JP2014048048 A JP 2014048048A JP 2012188506 A JP2012188506 A JP 2012188506A JP 2012188506 A JP2012188506 A JP 2012188506A JP 2014048048 A JP2014048048 A JP 2014048048A
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microwave
fixing member
antenna
transmitter
measured
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JP5940415B2 (en
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Kazuhiro Watanabe
一弘 渡邉
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Toshiba Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a microwave densitometer which can reduce an amount of microwave leaked to the outside and reduce an error in densitometry of measurement target liquid.SOLUTION: A microwave transmitter and a microwave receiver comprise first fixing members, antennas, second fixing members, penetrating holes, conductive members and connectors, respectively. The first fixing member is fixed to each opening window part in order to touch measurement target liquid. The antenna is shaped in a cylindrical form, comprises a dielectric substrate having a high dielectric constant, and is provided in a manner adjacent to the first fixing member. The second fixing member is provided in order to cover one of bottom faces of the antenna which is opposite to the other bottom face on the side of the first fixing member. The penetrating hole is formed to penetrate the antenna and the second fixing member. The conductive member is provided inside of the penetrating hole. The connector is provided to connect the second fixing member and the conductive member.

Description

本発明の実施形態は、マイクロ波濃度計に関する。   Embodiments described herein relate generally to a microwave densitometer.

一般に、マイクロ波濃度計は、被測定物質を含む被測定液体が流れる測定管または被測定液体を収納する容器を介して対向配置されたマイクロ波送受信器を備えており、このマイクロ波濃度計は、前述のマイクロ波送受信器を用いて、被測定液体を透過するマイクロ波の位相遅れと、被測定物質を含まない液体を透過するマイクロ波の位相遅れとの差を算出して被測定液体の濃度を測定する。   In general, a microwave densitometer includes a microwave transmitter / receiver disposed opposite to each other via a measurement tube through which a liquid to be measured containing a substance to be measured flows or a container for storing the liquid to be measured. Using the above-described microwave transceiver, the difference between the phase delay of the microwave that passes through the liquid to be measured and the phase delay of the microwave that passes through the liquid that does not contain the substance to be measured is calculated to Measure the concentration.

このようなマイクロ波濃度計では、被測定液体の誘電率が温度によって変化し、前述した位相差に影響を与える、つまり、被測定液体の濃度測定に誤差を生じさせることから、被測定液体の液温を測定して位相差を補正する液温補正が行われる。   In such a microwave concentration meter, the dielectric constant of the liquid to be measured changes depending on the temperature and affects the above-described phase difference, that is, an error is caused in the concentration measurement of the liquid to be measured. Liquid temperature correction for correcting the phase difference by measuring the liquid temperature is performed.

このため、マイクロ波濃度計としては、例えば、液温に急峻な変化が生じたとしても、簡単な構成で誤差を軽減することができるマイクロ波濃度計等、様々なマイクロ波濃度計が考案されている。   For this reason, as a microwave densitometer, for example, various microwave densitometers such as a microwave densitometer that can reduce errors with a simple configuration even if a sudden change in the liquid temperature occurs have been devised. ing.

特開2012−26978号公報JP 2012-26978 A

しかしながら、以上のように構成されたマイクロ波濃度計では、マイクロ波送受信器のアンテナ部分の地板パターンが剥き出しになっているため、外部にマイクロ波が漏洩し、被測定液体の濃度測定に誤差を生じさせるという不都合がある。   However, in the microwave densitometer configured as described above, the ground plane pattern of the antenna portion of the microwave transmitter / receiver is exposed, so that the microwave leaks to the outside and an error occurs in the concentration measurement of the liquid to be measured. There is an inconvenience of causing it.

本発明が解決しようとする課題は、外部に漏洩するマイクロ波の量を低減させ、被測定液体の濃度測定における誤差を低減し得るマイクロ波濃度計を提供することである。   The problem to be solved by the present invention is to provide a microwave densitometer capable of reducing the amount of microwave leaking to the outside and reducing errors in the concentration measurement of the liquid to be measured.

実施形態のマイクロ波濃度計は、被測定物質を含む被測定液体が流入する測定管と、前記被測定液体に向けてマイクロ波を送信するマイクロ波送信器と、前記マイクロ波送信器に対向するように設けられ、前記マイクロ波送信器から送信されたマイクロ波を受信するマイクロ波受信器と、前記測定管の管壁に形成され、前記マイクロ波送信器及び前記マイクロ波受信器を取付可能な一対の開口窓部とを備え、前記マイクロ波送信器から送信されるマイクロ波の伝播速度の変化を用いて前記被測定液体の濃度を測定する。   The microwave densitometer of the embodiment is opposed to a measurement tube into which a liquid to be measured containing a substance to be measured flows, a microwave transmitter that transmits a microwave toward the liquid to be measured, and the microwave transmitter. A microwave receiver configured to receive the microwave transmitted from the microwave transmitter, and formed on a tube wall of the measurement tube, to which the microwave transmitter and the microwave receiver can be attached A pair of open windows, and measuring the concentration of the liquid to be measured using a change in the propagation speed of the microwave transmitted from the microwave transmitter.

前記マイクロ波送信器及び前記マイクロ波受信器のそれぞれは、第1固定部材、アンテナ、第2固定部材、貫通孔、導電性部材及びコネクタを備えている。   Each of the microwave transmitter and the microwave receiver includes a first fixing member, an antenna, a second fixing member, a through hole, a conductive member, and a connector.

前記第1固定部材は、前記被測定液体に接液するように前記各開口窓部に固着される。   The first fixing member is fixed to each opening window so as to come into contact with the liquid to be measured.

前記アンテナは、円筒形であり、高誘電率の誘電体基板を備え、前記第1固定部材に近接して設けられる。   The antenna has a cylindrical shape, includes a dielectric substrate having a high dielectric constant, and is provided close to the first fixing member.

前記第2固定部材は、前記アンテナの底面のうち、前記第1固定部材側に位置する底面と対向する底面を覆うように設けられる。   The second fixing member is provided so as to cover a bottom surface of the antenna that faces the bottom surface located on the first fixing member side.

前記貫通孔は、前記アンテナ及び前記第2固定部材を貫通するよう形成される。   The through hole is formed to penetrate the antenna and the second fixing member.

前記導電性部材は、前記貫通孔内に設けられる。   The conductive member is provided in the through hole.

前記コネクタは、前記第2固定部材及び前記導電性部材に接続するよう設けられる。   The connector is provided to connect to the second fixing member and the conductive member.

一実施形態に係るマイクロ波濃度計を構成するマイクロ波送信器の構成例を示す模式図である。It is a schematic diagram which shows the structural example of the microwave transmitter which comprises the microwave densitometer which concerns on one Embodiment. 同実施形態に係るマイクロ波濃度計を構成するマイクロ波送信器の第1変形例を示す模式図である。It is a mimetic diagram showing the 1st modification of a microwave transmitter which constitutes a microwave densitometer concerning the embodiment. 同実施形態に係るマイクロ波濃度計を構成するマイクロ波送信器の第2変形例を示す模式図である。It is a mimetic diagram showing the 2nd modification of a microwave transmitter which constitutes a microwave densitometer concerning the embodiment. 同実施形態に係るマイクロ波濃度計を構成するマイクロ波送信器の第3変形例を示す模式図である。It is a schematic diagram which shows the 3rd modification of the microwave transmitter which comprises the microwave densitometer which concerns on the same embodiment.

図1は一実施形態に係るマイクロ波濃度計を構成するマイクロ波送信器の構成例を示す模式図である。なお、マイクロ波濃度計は、通常、被測定物質を含む被測定液体が流入する測定管と、被測定液体に向けてマイクロ波を送信するマイクロ波送信器と、マイクロ波送信器に対向するように設けられ、マイクロ波送信器から送信されたマイクロ波を受信するマイクロ波受信器と、測定管の管壁に形成され、マイクロ波送信器及びマイクロ波受信器を取付可能な一対の開口窓部とを備えており、マイクロ波送信器から送信されるマイクロ波の伝播速度の変化を用いて被測定液体の濃度を測定するものである。   FIG. 1 is a schematic diagram showing a configuration example of a microwave transmitter constituting a microwave densitometer according to an embodiment. Note that the microwave densitometer usually faces a measurement tube into which a liquid to be measured containing a substance to be measured flows, a microwave transmitter that transmits a microwave toward the liquid to be measured, and a microwave transmitter. A microwave receiver for receiving a microwave transmitted from a microwave transmitter, and a pair of opening windows formed on a tube wall of a measurement tube to which the microwave transmitter and the microwave receiver can be attached And the concentration of the liquid to be measured is measured using a change in the propagation speed of the microwave transmitted from the microwave transmitter.

ここでは、説明の簡略化のために、一般的なマイクロ波濃度計の説明は省略する。一般的なマイクロ波濃度計の詳細は、特開2012−26978号公報を参照されたい。以下では、主にマイクロ波濃度計を構成するマイクロ波送信器及びマイクロ波受信器について説明する。   Here, for simplification of description, description of a general microwave densitometer is omitted. For details of a general microwave densitometer, refer to JP 2012-26978 A. Below, the microwave transmitter and microwave receiver which mainly comprise a microwave densitometer are demonstrated.

マイクロ波濃度計を構成するマイクロ波送信器1は、図1に示すように、第1固定部材2、アンテナ3、第2固定部材4、第3固定部材5、貫通孔6、導電性部材7及びコネクタ8を備えている。なお、図1ではマイクロ波送信器1の構成例を示したが、マイクロ波濃度計を構成するマイクロ波受信器も図1に示すマイクロ波送信器1と同様な構成であることには留意されたい。   As shown in FIG. 1, the microwave transmitter 1 constituting the microwave densitometer includes a first fixing member 2, an antenna 3, a second fixing member 4, a third fixing member 5, a through hole 6, and a conductive member 7. And a connector 8. Although FIG. 1 shows an example of the configuration of the microwave transmitter 1, it is noted that the microwave receiver constituting the microwave densitometer has the same configuration as the microwave transmitter 1 shown in FIG. I want.

第1固定部材2は、開口窓部に被測定液体に接液するようにして設けられるものであり、通常、プラスチック等の合成樹脂部材から成形される。なお、第1固定部材2は、前述では合成樹脂部材から成形されるものであるとしたが、これに限定されず、後述するアンテナ3から送信されるマイクロ波を透過するものであればよい。   The first fixing member 2 is provided in the opening window so as to be in contact with the liquid to be measured, and is usually formed from a synthetic resin member such as plastic. Although the first fixing member 2 is formed from a synthetic resin member in the above description, the first fixing member 2 is not limited to this and may be any member that transmits microwaves transmitted from the antenna 3 described later.

アンテナ3は、図1に示すように、円筒形であり、高誘電率の誘電体基板(例えば、セラミックから成る誘電体基板等)を備えており、第1固定部材2に近接して設けられるものである。なお、アンテナ3は、第1固定部材2に近接して設けるために第2固定部材4(例えば、薄い金属板等)を用いて固定される。また、アンテナ3の2つの底面には、通常、アンテナパターン(図示せず)と地板パターン(図示せず)とがそれぞれ成形される。より詳細には、アンテナ3の底面のうち、第1固定部材2側に位置する底面にはマイクロ波を送信する線状のアンテナパターンが成形され、もう一方の底面には接地電位に接続される地板パターンが成形される。   As shown in FIG. 1, the antenna 3 has a cylindrical shape, includes a dielectric substrate having a high dielectric constant (for example, a dielectric substrate made of ceramic), and is provided close to the first fixing member 2. Is. The antenna 3 is fixed using a second fixing member 4 (for example, a thin metal plate) in order to be provided close to the first fixing member 2. In addition, an antenna pattern (not shown) and a ground plane pattern (not shown) are usually formed on the two bottom surfaces of the antenna 3, respectively. More specifically, a linear antenna pattern for transmitting microwaves is formed on the bottom surface of the antenna 3 located on the first fixing member 2 side, and the other bottom surface is connected to the ground potential. A ground plane pattern is formed.

第3固定部材5は、アンテナ3の底面のうち、第1固定部材2側に位置する底面と対向する底面(即ち、地板パターンが成形された底面)を覆うようにして設けられるものである。なお、第3固定部材5は、アンテナ3から送信されるマイクロ波を透過しにくいものであればよく、例えば、金属から成形されたもの等が適用可能である。   The third fixing member 5 is provided so as to cover the bottom surface of the antenna 3 that faces the bottom surface located on the first fixing member 2 side (that is, the bottom surface on which the ground plane pattern is formed). The third fixing member 5 may be any member as long as it does not easily transmit the microwave transmitted from the antenna 3. For example, a member formed from metal can be used.

貫通孔6は、アンテナ3と第3固定部材5とを貫通するように形成されており、当該貫通孔6内には導電性部材(芯線とも呼ぶ)7が設けられる。芯線7はマイクロ波濃度計内の電気回路(図示せず)から供給される電気をアンテナ3のアンテナパターンに供給するためのものである。なお、貫通孔6の径は、芯線7を設けることができる程度の許容寸法の径とする。また、芯線7は、通常、アンテナパターンに半田付けして固定される。   The through hole 6 is formed so as to penetrate the antenna 3 and the third fixing member 5, and a conductive member (also referred to as a core wire) 7 is provided in the through hole 6. The core wire 7 is for supplying electricity supplied from an electric circuit (not shown) in the microwave densitometer to the antenna pattern of the antenna 3. In addition, let the diameter of the through-hole 6 be a diameter of an allowable dimension that can provide the core wire 7. The core wire 7 is usually fixed by soldering to the antenna pattern.

コネクタ8は、第3固定部材5と芯線7とに接続するように設けられ、前述したマイクロ波濃度計内の電気回路とマイクロ波送信器1とを接続して、マイクロ波送信器1内の芯線7に電気を供給するものである。   The connector 8 is provided so as to be connected to the third fixing member 5 and the core wire 7. The electrical circuit in the microwave densitometer described above and the microwave transmitter 1 are connected to each other in the microwave transmitter 1. Electricity is supplied to the core wire 7.

以上説明した一実施形態によれば、マイクロ波送受信器が第3固定部材5を備えた構成により、外部に漏洩するマイクロ波の量を大幅に低減させ、被測定液体の濃度測定における誤差を低減させることができる。   According to the embodiment described above, the configuration in which the microwave transmitter / receiver includes the third fixing member 5 greatly reduces the amount of microwave leaking to the outside, and reduces errors in measuring the concentration of the liquid to be measured. Can be made.

なお、マイクロ波送受信器が第3固定部材5を備えた構成による更なる効果として、コネクタ8の破損を防止するといった効果がある。通常、コネクタ8は、アンテナ3に成形された地板パターンに半田付けにより直接接続されていたため、接続強度が弱く、例えば、コネクタ8に1[N・m]程度の力がかかると簡単に破損してしまうという不都合があった。しかしながら、本実施形態では、アンテナ3に成形された地板パターンを覆うような第3固定部材5が設けられたことにより、コネクタ8を第3固定部材5にネジ止めすることが可能となり、前述した場合に比べて接続強度を高めることができ、コネクタ8の破損を防止することができる。   As a further effect of the configuration in which the microwave transceiver includes the third fixing member 5, there is an effect of preventing the connector 8 from being damaged. Normally, the connector 8 is directly connected to the ground plane pattern formed on the antenna 3 by soldering, so that the connection strength is weak. For example, when the connector 8 is applied with a force of about 1 [N · m], it is easily damaged. There was an inconvenience. However, in the present embodiment, the third fixing member 5 that covers the ground plane pattern formed on the antenna 3 can be provided, so that the connector 8 can be screwed to the third fixing member 5. Compared to the case, the connection strength can be increased, and damage to the connector 8 can be prevented.

また、本実施形態では、アンテナ3に成形された地板パターンを覆うような第3固定部材5が設けられると説明したが、例えば図2に示すように、アンテナ3に成形された地板パターンに導電性接着剤9を塗布して、アンテナ3と第3固定部材5とを一体固着させてもよい。これにより、アンテナ3に成形された地板パターンが確実に第3固定部材5と接触するため、接地が十分になされ、マイクロ波の漏洩をより低減させることができる。なお、アンテナ3に成形された地板パターンに導電性接着剤9を塗布する際には、コネクタ8からの信号線をさけて導電性接着剤9を塗布する必要がある。   Further, in the present embodiment, it has been described that the third fixing member 5 that covers the ground plane pattern formed on the antenna 3 is provided. However, for example, as illustrated in FIG. 2, the ground plane pattern molded on the antenna 3 is electrically conductive. Alternatively, the adhesive 3 may be applied so that the antenna 3 and the third fixing member 5 are integrally fixed. Thereby, since the ground plane pattern shape | molded by the antenna 3 contacts the 3rd fixing member 5 reliably, grounding is fully made and the leakage of a microwave can be reduced more. When applying the conductive adhesive 9 to the ground plane pattern formed on the antenna 3, it is necessary to apply the conductive adhesive 9 while avoiding the signal line from the connector 8.

更に、本実施形態では、アンテナ3を第1固定部材2に近接して設けるために第2固定部材4を用いて固定すると説明したが、例えば図3に示すように、第1固定部材2とアンテナ3との間に弾性部材10を設けて、アンテナ3を第1固定部材2に近接させてもよい。これにより、振動や衝撃に起因したアンテナの破損を防止することができる。つまり、薄い金属板等の第2固定部材4を用いて固定する場合、振動や衝撃が加わると、大きな負荷が第2固定部材4を通じてアンテナ3にかかり、アンテナ3が破損するといった不都合が起こり得るのに対し、弾性部材10を用いて固定する場合、振動や衝撃が加わったとしても、弾性部材10が振動や衝撃を吸収し、大きな負荷がアンテナ3にかからないため、アンテナ3の破損を防止することができる。   Furthermore, in the present embodiment, it has been described that the antenna 3 is fixed using the second fixing member 4 in order to be provided close to the first fixing member 2, but for example, as shown in FIG. The elastic member 10 may be provided between the antenna 3 and the antenna 3 may be brought close to the first fixing member 2. This can prevent the antenna from being damaged due to vibration or impact. That is, when the second fixing member 4 such as a thin metal plate is used for fixing, if a vibration or impact is applied, a large load is applied to the antenna 3 through the second fixing member 4 and the antenna 3 may be damaged. On the other hand, when the elastic member 10 is used for fixing, even if vibration or impact is applied, the elastic member 10 absorbs vibration or impact, and a large load is not applied to the antenna 3, thereby preventing the antenna 3 from being damaged. be able to.

なお、図3に示す弾性部材10は、例えば図4に示すように、ゴム11(例えば、Oリング等)を用いてもよい。これにより、より安価な構造とした上で、アンテナ3の破損を防止することができる。また、弾性部材10及びゴム11の代わりに、柔らかい合成樹脂部材等が用いられてもよい。   Note that the elastic member 10 shown in FIG. 3 may use rubber 11 (for example, an O-ring or the like) as shown in FIG. 4, for example. As a result, the antenna 3 can be prevented from being damaged while having a cheaper structure. A soft synthetic resin member or the like may be used instead of the elastic member 10 and the rubber 11.

なお、本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   In addition, although some embodiment of this invention was described, these embodiment is shown as an example and is not intending limiting the range of invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

1…マイクロ波送信器、2…第1固定部材、3…アンテナ、4…第2固定部材、5…第3固定部材、6…貫通孔、7…導電性部材、8…コネクタ、9…導電性接着剤、10…弾性部材、11…ゴム。   DESCRIPTION OF SYMBOLS 1 ... Microwave transmitter, 2 ... 1st fixing member, 3 ... Antenna, 4 ... 2nd fixing member, 5 ... 3rd fixing member, 6 ... Through-hole, 7 ... Conductive member, 8 ... Connector, 9 ... Conductive Adhesive, 10 ... elastic member, 11 ... rubber.

Claims (5)

被測定物質を含む被測定液体が流入する測定管と、前記被測定液体に向けてマイクロ波を送信するマイクロ波送信器と、前記マイクロ波送信器に対向するように設けられ、前記マイクロ波送信器から送信されたマイクロ波を受信するマイクロ波受信器と、前記測定管の管壁に形成され、前記マイクロ波送信器及び前記マイクロ波受信器を取付可能な一対の開口窓部とを備え、前記マイクロ波送信器から送信されるマイクロ波の伝播速度の変化を用いて前記被測定液体の濃度を測定するマイクロ波濃度計であって、
前記マイクロ波送信器及び前記マイクロ波受信器のそれぞれは、
前記被測定液体に接液するように前記各開口窓部に固着される第1固定部材と、
高誘電率の誘電体基板を備え、前記第1固定部材に近接して設けられる円筒形のアンテナと、
前記アンテナの底面のうち、前記第1固定部材側に位置する底面と対向する底面を覆うように設けられる第2固定部材と、
前記アンテナ及び前記第2固定部材を貫通するよう形成される貫通孔と、
前記貫通孔内に設けられる導電性部材と、
前記第2固定部材及び前記導電性部材に接続するよう設けられるコネクタと
を具備することを特徴とするマイクロ波濃度計。
A measuring tube into which a liquid to be measured containing a substance to be measured flows, a microwave transmitter for transmitting a microwave toward the liquid to be measured, and a microwave transmitter provided so as to face the microwave transmitter. A microwave receiver that receives the microwave transmitted from the transmitter, and a pair of opening windows that are formed on the wall of the measurement tube and to which the microwave transmitter and the microwave receiver can be attached, A microwave concentration meter that measures the concentration of the liquid to be measured using a change in propagation speed of microwaves transmitted from the microwave transmitter,
Each of the microwave transmitter and the microwave receiver is
A first fixing member fixed to each opening window so as to come into contact with the liquid to be measured;
A cylindrical antenna comprising a dielectric substrate having a high dielectric constant and provided in the vicinity of the first fixing member;
A second fixing member provided so as to cover a bottom surface facing the bottom surface located on the first fixing member side among the bottom surfaces of the antenna;
A through hole formed to penetrate the antenna and the second fixing member;
A conductive member provided in the through hole;
A microwave densitometer comprising: a connector provided to connect to the second fixing member and the conductive member.
前記アンテナは、
前記第1固定部材側に位置する底面と対向する底面に導電性接着剤を塗布して、前記第2固定部材に一体固着されることを特徴とする請求項1に記載のマイクロ波濃度計。
The antenna is
2. The microwave densitometer according to claim 1, wherein a conductive adhesive is applied to a bottom surface facing the bottom surface located on the first fixing member side, and is integrally fixed to the second fixing member.
前記第1固定部材は、合成樹脂部材であり、
前記第2固定部材は、金属部材であることを特徴とする請求項1に記載のマイクロ波濃度計。
The first fixing member is a synthetic resin member;
The microwave densitometer according to claim 1, wherein the second fixing member is a metal member.
前記マイクロ波送信器及び前記マイクロ波受信器は、
前記第1固定部材と前記アンテナとの間に設けられる弾性部材を更に備えたことを特徴とする請求項1に記載のマイクロ波濃度計。
The microwave transmitter and the microwave receiver are:
The microwave densitometer according to claim 1, further comprising an elastic member provided between the first fixing member and the antenna.
前記弾性部材が、ゴムであることを特徴とする請求項4に記載のマイクロ波濃度計。   The microwave densitometer according to claim 4, wherein the elastic member is rubber.
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