JP2014041078A - Manufacturing method of strain detector - Google Patents

Manufacturing method of strain detector Download PDF

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JP2014041078A
JP2014041078A JP2012183960A JP2012183960A JP2014041078A JP 2014041078 A JP2014041078 A JP 2014041078A JP 2012183960 A JP2012183960 A JP 2012183960A JP 2012183960 A JP2012183960 A JP 2012183960A JP 2014041078 A JP2014041078 A JP 2014041078A
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strain
generating body
load
welding
transmitting portion
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Takaaki Ogawa
孝昭 小川
Kazuhiro Nomura
和宏 野村
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a strain detector having a load transmission part disposed in an axial direction of cylindrical strain generation member capable of reducing variations in characteristics at mass production stage.SOLUTION: The strain detector has a load transmission part 2 welded to a cylindrical strain generation member 1 in an axial direction thereof. A communication path 14 communicating the inner side and the outer side of the strain generation member 1 is formed in a contact point between the load transmission part 2 and the strain generation member 1. When welding the load transmission part 2 and the strain generation member 1, the opening of the communication path 14 is sealed in the last stage of the welding.

Description

本発明は、筒状の起歪体の軸方向に荷重伝達部を配置した歪検出装置の製造方法に関する。   The present invention relates to a method for manufacturing a strain detecting device in which a load transmitting portion is arranged in the axial direction of a cylindrical strain generating body.

従来、この種の重量センサは、外周面に歪抵抗素子を配置した筒状の起歪体の開口部に外部取り付け用の荷重伝達部を挿入し、開口部の内周端部と荷重伝達部の外周端部を溶接することでこれらを一体化していた。   Conventionally, in this type of weight sensor, a load transmitting part for external attachment is inserted into an opening of a cylindrical strainer having a strain resistance element arranged on the outer peripheral surface, and the inner peripheral end of the opening and the load transmitting part These were integrated by welding the outer peripheral end of the.

そして、被検出体に加わる荷重を、荷重伝達部を介して起歪体に伝達し、この荷重により生じる起歪体の歪成分を、その外周側面に設けた歪抵抗素子により検出する構造となっている。なお、このような歪検出装置においては、起歪体の検出軸と荷重伝達部の荷重伝達方向が一致していることが検出精度を確保する上で重要となるため、起歪体の開口部と、この開口部に挿入する荷重伝達部とのオフセットは非常に小さく設定している。   Then, the load applied to the detected body is transmitted to the strain generating body via the load transmitting portion, and the strain component of the strain generating body caused by this load is detected by the strain resistance element provided on the outer peripheral side surface. ing. In such a strain detection device, since it is important to ensure the detection accuracy that the detection axis of the strain generating body and the load transmission direction of the load transmitting portion match, the opening of the strain generating body And the offset with the load transmission part inserted in this opening part is set very small.

なお、この出願の発明に関連する先行技術文献情報としては、例えば、特許文献1が知られている。   As prior art document information related to the invention of this application, for example, Patent Document 1 is known.

特開2011−58813号公報JP 2011-58813 A

しかしながら、起歪体の開口に荷重伝達部を挿入した状態で溶接加工を行う場合、開口部と荷重伝達部とのオフセトが小さいことから、起歪体と荷重伝達部とで形成される閉空間の気密性が高くなり、溶接時の熱によりこの閉空間内の空気が膨張し、荷重伝達部を押し上げる方向に作用してしまうため、量産段階において、起歪体に対する荷重伝達部の取り付け精度にバラツキが生じ、結果として歪検出装置の特性バラツキの原因となっていた。   However, when performing welding with the load transmitting portion inserted into the opening of the strain generating body, the closed space formed by the strain generating body and the load transmitting portion is small because the offset between the opening and the load transmitting portion is small. The air tightness of the air is increased and the air in the closed space expands due to heat during welding, which acts in the direction of pushing up the load transmission part. Variations occurred, resulting in variations in the characteristics of the strain detection apparatus.

そこで、本発明はこのような問題を解決し、筒状の起歪体の軸方向に荷重伝達部を配置した歪検出装置において、量産段階での特性バラツキを抑制することを目的とする。   SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to solve such problems and to suppress characteristic variation at the mass production stage in a strain detection device in which a load transmitting portion is arranged in the axial direction of a cylindrical strain generating body.

そして、この目的を達成するために本発明は、筒状の起歪体の軸方向に荷重伝達部を溶接した歪検出装置において、荷重伝達部と起歪体との当接部分に起歪体の内部と外部を連絡する連通路を設け、荷重伝達部と起歪体を溶接する際に溶接の最終段階で連通路を封口するとしたのである。   In order to achieve this object, the present invention provides a strain detecting device in which a load transmitting portion is welded in the axial direction of a cylindrical strain generating body, and a strain generating body is provided at a contact portion between the load transmitting portion and the strain generating body. A communication passage connecting the inside and the outside of the housing is provided, and when the load transmitting portion and the strain body are welded, the communication passage is sealed at the final stage of welding.

この方法により本発明は、筒状の起歪体の軸方向に荷重伝達部を配置した歪検出装置において、量産段階での特性バラツキを抑制することができる。   According to this method, the present invention can suppress variation in characteristics at the mass production stage in the strain detection device in which the load transmitting portion is arranged in the axial direction of the cylindrical strain generating body.

歪検出装置の断面図Cross section of strain detector 同歪検出装置の回路図Circuit diagram of the distortion detector 同歪検出装置を構成する起歪体の展開図Development view of the strain-generating body constituting the strain detection device (a)、(b)同歪検出装置の検出原理を示す模式図(A), (b) Schematic diagram showing the detection principle of the strain detection device 同歪検出装置における起歪体と荷重伝達部の溶接方法を示す図The figure which shows the welding method of the strain body and load transmission part in the same strain detection apparatus

以下、本発明の一実施の形態における歪検出装置について図を用いて説明する。   Hereinafter, a strain detection apparatus according to an embodiment of the present invention will be described with reference to the drawings.

図1は歪検出装置の断面構造を示したものであり、その基本構造は、円筒状の起歪体1と、この起歪体1の中心軸1a上に配置されて被検出体(特に図示せず)から加わる荷重を伝達する荷重伝達部2とからなり、荷重伝達部2はその下端部分を起歪体1の開口部に挿入し、その接合部分を溶接することで一体化している。なお、破線で示す3は歪検出装置を取り付ける支持部材を示している。   FIG. 1 shows a cross-sectional structure of a strain detection apparatus. The basic structure of the strain detection apparatus is a cylindrical strain body 1, and a body to be detected (particularly FIG. 1) arranged on a central axis 1a of the strain body 1. The load transmitting portion 2 is integrated by inserting a lower end portion of the load transmitting portion 2 into the opening of the strain generating body 1 and welding the joint portion. In addition, 3 shown with a broken line has shown the supporting member which attaches a distortion | strain detector.

また、起歪体1の外周側面には、図2に示すブリッジ回路を構成する、電源電極4、出力電極5,6、GND電極7、および4つの歪抵抗素子8,9,10,11を配置している。そしてこれらの電極は、図3に示すように、起歪体1の下側部分において歪抵抗素子8,9は、起歪体1の中心軸1aに対して対称配置され、歪抵抗素子8は一端が電源電極4に接続されて他端が出力電極5に接続されている。歪抵抗素子9は、一端が出力電極6と接続されて他端がGND電極7に接続されている。また、起歪体1の上側部分において歪抵抗素子10,11は、起歪体1の中心軸1aに対して対称配置され、歪抵抗素子10は一端が歪抵抗素子8および出力電極5に接続されて他端がGND電極7に接続されている。歪抵抗素子11は、一端が歪抵抗素子9および出力電極6に接続されて他端が電源電極4に接続されている。   Further, on the outer peripheral side surface of the strain generating body 1, the power supply electrode 4, the output electrodes 5 and 6, the GND electrode 7 and the four strain resistance elements 8, 9, 10, and 11 constituting the bridge circuit shown in FIG. It is arranged. As shown in FIG. 3, the strain resistance elements 8 and 9 are arranged symmetrically with respect to the central axis 1 a of the strain generating body 1 in these electrodes, and the strain resistance element 8 is One end is connected to the power electrode 4 and the other end is connected to the output electrode 5. The strain resistance element 9 has one end connected to the output electrode 6 and the other end connected to the GND electrode 7. The strain resistance elements 10 and 11 are arranged symmetrically with respect to the central axis 1 a of the strain generating body 1 in the upper portion of the strain generating body 1, and one end of the strain resistance element 10 is connected to the strain resistance element 8 and the output electrode 5. The other end is connected to the GND electrode 7. The strain resistance element 11 has one end connected to the strain resistance element 9 and the output electrode 6 and the other end connected to the power supply electrode 4.

また、図1に示すように、起歪体1は、断面T字状の柱部12により支持されるものであり、この柱部12の円板状の頭部13が円筒状の起歪体1の中ほどに溶接されている。   As shown in FIG. 1, the strain body 1 is supported by a column portion 12 having a T-shaped cross section, and the disc-shaped head portion 13 of the column portion 12 is a cylindrical strain body. Welded in the middle of 1.

次に、この歪検出装置の検出原理を説明する。この歪検出装置では、荷重伝達部2に検出荷重が加わっていない初期状態においては、図4(a)に示すように、柱部12の頭部13に支持された起歪体1の形状変化はなく、電源電極4とGND電極7間に接続されたブリッジ回路における出力電極5,6の間に電位差は生じない。   Next, the detection principle of this strain detection apparatus will be described. In this strain detection apparatus, in an initial state where a detected load is not applied to the load transmitting portion 2, as shown in FIG. 4A, the shape change of the strain body 1 supported by the head portion 13 of the column portion 12 is achieved. There is no potential difference between the output electrodes 5 and 6 in the bridge circuit connected between the power supply electrode 4 and the GND electrode 7.

一方、荷重伝達部2に、図1の矢印で示すような中心軸1a方向の検出荷重が加わると、図4(b)に示すように、起歪体1の内部に一体化された頭部13にせん断荷重が加わる。そして、このせん断荷重によって、頭部13に支持された起歪体1の外側面には、モーメント力が作用し、これにより、起歪体1の上端側の外周側面には引張力が作用し、下端側の外周側面には圧縮力が作用する。従って、起歪体1の上側の外周側面に設けられた歪抵抗素子10,11の抵抗値は大きくなるとともに、下側の外周側面に設けられた歪抵抗素子8,9の抵抗値は小さくなり、ブリッジ回路における出力電極5,6の間に電位差が生じ、この電位差を後段の処理回路(特に図示せず)で信号処理することで検出荷重に応じた出力信号を形成することができる。   On the other hand, when a detected load in the direction of the central axis 1a as shown by the arrow in FIG. 1 is applied to the load transmitting portion 2, as shown in FIG. 4B, the head integrated inside the strain generating body 1 A shear load is applied to 13. Then, due to the shear load, a moment force acts on the outer surface of the strain body 1 supported by the head 13, and thereby a tensile force acts on the outer peripheral side surface on the upper end side of the strain body 1. A compressive force acts on the outer peripheral side surface on the lower end side. Accordingly, the resistance values of the strain resistance elements 10 and 11 provided on the upper outer peripheral side surface of the strain generating body 1 are increased, and the resistance values of the strain resistance elements 8 and 9 provided on the lower outer peripheral side surface are decreased. A potential difference is generated between the output electrodes 5 and 6 in the bridge circuit, and an output signal corresponding to the detected load can be formed by performing signal processing on the potential difference with a processing circuit (not shown) in the subsequent stage.

次に、この歪検出装置の組み立て方法について説明する。先ず、起歪体1を構成するステンレスからなる円筒の外周側面にガラスペースト(図示せず)を印刷した後、約550℃で約10分間焼成してステンレス表面を絶縁処理する。次に、焼成したガラスペーストの表面に電源電極4、出力電極5,6、GND電極7等を形成する銀ペースト(図示せず)を印刷し、約550℃で約10分間焼成する。次に歪抵抗素子8,9,10,11を形成するメタルグレーズ系ペースト(図示せず)を印刷し約550℃で約10分間焼成する。次に、起歪体1の内部に柱部12を挿入し頭部13の外周部分と起歪体1の内周部分とを溶接した後、起歪体1の開口部に荷重伝達部2を溶接する。   Next, a method for assembling the strain detection device will be described. First, after printing a glass paste (not shown) on the outer peripheral side surface of a stainless steel cylinder constituting the strain generating body 1, the stainless steel surface is insulated by baking at about 550 ° C. for about 10 minutes. Next, a silver paste (not shown) for forming the power electrode 4, the output electrodes 5, 6 and the GND electrode 7 is printed on the surface of the baked glass paste and baked at about 550 ° C. for about 10 minutes. Next, a metal glaze paste (not shown) for forming the strain resistance elements 8, 9, 10, 11 is printed and baked at about 550 ° C. for about 10 minutes. Next, after inserting the column part 12 into the inside of the strain body 1 and welding the outer peripheral part of the head 13 and the inner periphery part of the strain body 1, the load transmitting part 2 is attached to the opening of the strain body 1. Weld.

そして、この歪検出装置においては、図5に示すように、荷重伝達部2と起歪体1との溶接部分15に連通路14を設けて、起歪体1の内部と外部を連絡する通路を確保し、荷重伝達部2と起歪体1をハッチングで示す溶接部分15を溶接するにあたり、溶接を連通路14の近傍から溶接を始め、溶接の最終段階で連通路14を封口する構成としており、これにより歪検出装置における量産段階での特性バラツキを抑制することができる。   In this strain detection device, as shown in FIG. 5, a communication path 14 is provided in the welded portion 15 between the load transmitting portion 2 and the strain body 1, and a path that communicates the inside and the outside of the strain body 1. When welding the welded portion 15 that hatches the load transmitting portion 2 and the strain generating body 1, the welding is started from the vicinity of the communication passage 14, and the communication passage 14 is sealed at the final stage of welding. Thus, it is possible to suppress variation in characteristics at the mass production stage in the strain detection device.

すなわち、起歪体1に柱部12を取り付けた後に荷重伝達部2を取り付ける場合、荷重伝達部2を溶接する段階で、起歪体1の内部が柱部12の頭部13と荷重伝達部2の下側部分とで閉空間16が形成され、この閉空間16が形成された状態で溶接を行う場合、上述したように、溶接時の熱により閉空間16の内部空気が膨張し、荷重伝達部2を押し上げる方向に作用してしまうことが、歪検出装置の特性バラツキの原因となっていた。しかし、この閉空間16を連通路14により外部と連絡する構造とし、溶接の最終段階で連通路14を封口することで、溶接熱により膨張した内部空気は連通路14より外部に放出されるので、荷重伝達部2の押し上げ作用が抑制されることになり、結果として、溶接段階での荷重伝達部2の取り付け制度が向上でき、量産段階での特性バラツキを抑制することが出来る。   That is, when attaching the load transmission part 2 after attaching the column part 12 to the strain body 1, the inside of the strain body 1 is connected to the head 13 of the pillar part 12 and the load transmission part at the stage of welding the load transmission part 2. 2, a closed space 16 is formed with the lower portion, and when welding is performed in a state in which the closed space 16 is formed, the internal air of the closed space 16 expands due to heat during welding as described above, and the load Acting in the direction in which the transmission unit 2 is pushed up causes variations in the characteristics of the strain detection apparatus. However, since the closed space 16 is structured to communicate with the outside through the communication path 14 and the communication path 14 is sealed at the final stage of welding, the internal air expanded by the welding heat is discharged from the communication path 14 to the outside. As a result, the push-up action of the load transmission part 2 is suppressed, and as a result, the installation system of the load transmission part 2 at the welding stage can be improved, and the characteristic variation at the mass production stage can be suppressed.

なお、この歪検出装置においては、連通路14を荷重伝達部2の側に切欠きを設けることで形成しているが、これは起歪体1の内周部分に切欠きを設けるより容易に形成できるだけではなく、円筒状の起歪体1に対して部分的に切欠きを設けることによる強度分布の軸対称性を損うことで検出精度の劣化につながるものであり、連通路14を形成する切欠きは荷重伝達部2の側に設けることが好ましい。   In this strain detection device, the communication path 14 is formed by providing a notch on the load transmitting portion 2 side, but this is easier than providing a notch in the inner peripheral portion of the strain generating body 1. Not only can it be formed, but it also leads to deterioration of detection accuracy by losing the axial symmetry of the intensity distribution by partially providing a notch in the cylindrical strain body 1, thereby forming the communication path 14. The cutout is preferably provided on the load transmitting portion 2 side.

本発明に係る歪検出装置は、量産段階での特性バラツキを抑制することができるものであり、特に、車両用シート等の荷重を測定するための歪検出装置において有用となるものである。   The strain detection apparatus according to the present invention can suppress characteristic variations at the stage of mass production, and is particularly useful in a strain detection apparatus for measuring a load on a vehicle seat or the like.

1 起歪体
2 荷重伝達部
8,9,10,11 歪抵抗素子
14 連通路
DESCRIPTION OF SYMBOLS 1 Strain body 2 Load transmission part 8, 9, 10, 11 Strain resistance element 14 Communication path

Claims (2)

筒状の起歪体と、前記起歪体の外周面に配置された歪抵抗素子と、前記起歪体の開口部に溶接により接続された荷重伝達部を有し、前記荷重伝達部と前記起歪体との当接部分に前記起歪体の内部と外部を連絡する連通路を設けた歪検出装置において、前記荷重伝達部の外周に沿って前記起歪体と前記荷重伝達部を溶接するとともに、前記溶接の最終段階で前記連通路を封口することを特徴とした歪検出装置の製造方法。 A cylindrical strain generating body, a strain resistance element disposed on an outer peripheral surface of the strain generating body, and a load transmitting portion connected by welding to an opening of the strain generating body, the load transmitting portion and the In a strain detection apparatus in which a communicating path that connects the inside and outside of the strain generating body is provided at a contact portion with the strain generating body, the strain generating body and the load transmitting portion are welded along an outer periphery of the load transmitting portion. And a method of manufacturing a strain detecting device, wherein the communication path is sealed at a final stage of the welding. 連通路を荷重伝達部に設けたことを特徴とする請求項1に記載の歪検出装置の製造方法。 2. The method of manufacturing a strain detection apparatus according to claim 1, wherein the communication path is provided in the load transmission portion.
JP2012183960A 2012-08-23 2012-08-23 Manufacturing method of strain detector Pending JP2014041078A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015155956A1 (en) * 2014-04-08 2015-10-15 パナソニックIpマネジメント株式会社 Strain sensor and load detector using same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015155956A1 (en) * 2014-04-08 2015-10-15 パナソニックIpマネジメント株式会社 Strain sensor and load detector using same

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