JP2014039443A - Power cable connection structure and insulation member - Google Patents

Power cable connection structure and insulation member Download PDF

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JP2014039443A
JP2014039443A JP2012181735A JP2012181735A JP2014039443A JP 2014039443 A JP2014039443 A JP 2014039443A JP 2012181735 A JP2012181735 A JP 2012181735A JP 2012181735 A JP2012181735 A JP 2012181735A JP 2014039443 A JP2014039443 A JP 2014039443A
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insulating member
metal tube
power cable
metal
connection
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JP5776123B2 (en
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Hiroki Ito
裕樹 伊藤
Hiroshi Niinobe
洋 新延
Hironobu Nakatsu
広伸 中津
Nobuyuki Shinagawa
展行 品川
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Viscas Corp
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Viscas Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a connection structure of a compact power cable having an excellent connection workability.SOLUTION: An insulation member 19 has an approximately cylindrical shape and consists of an enlarged diameter section 20a having a large outside diameter and a reduced diameter section 20b having a small outside diameter. An end part of the insulation member 19 in the enlarged diameter section 20a is a connection section 41a which is a connection section with a copper tube 15a. An end part of the insulation member 19 in the reduced diameter section 20b is a connection section 41b which is a connection section with the copper tube 15b. A plurality of holes 43a, 43b are provided to the connection sections 41a, 41b, respectively. Grooves 18a, 18b are provided on the outer peripheral surface in the vicinity of the holes 43a, 43b respectively in the circumferential direction. When the respective copper tubes 15a, 15b are fitted to both ends of the insulation member 19 in an axis direction, the positions of the holes 43a, 45a are matched and the positions of the holes 43b, 45b are matched.

Description

本発明は、特に地中送電線として使用される電力ケーブルに好適な接続構造およびこれに用いられる絶縁部材に関するものである。   The present invention relates to a connection structure particularly suitable for a power cable used as an underground power transmission line and an insulating member used therefor.

金属層を有する電力ケーブル同士の接続部においては、金属層から接地線が引き出され、それぞれが個別に接地処理されるか、または、三相ケーブル間でクロスボンド接続処理される。このようなクロスボンド接続処理等が行われる箇所では、接続される電力ケーブルの金属層同士が導通しないように、絶縁される(例えば、特許文献1、特許文献2)。   In a connection portion between power cables having a metal layer, a ground line is drawn from the metal layer, and each is grounded individually, or a cross-bond connection process is performed between three-phase cables. In a place where such a cross bond connection process or the like is performed, the metal layers of the connected power cable are insulated so as not to conduct each other (for example, Patent Document 1 and Patent Document 2).

実開平01−92759号公報Japanese Utility Model Publication No. 01-92759 特開平08−149679号公報Japanese Patent Laid-Open No. 08-149679

図7に従来の電力ケーブル同士の接続構造100を示す。この接続構造100は、電線103a、103bの端部同士が接続されている。電線103a、103bは、内部に導体部105を有し、導体部105の外周側に内部から順に絶縁部107、半導電部109、アルミニウム波付管111、外部シース113が設けられる。   FIG. 7 shows a conventional connection structure 100 between power cables. In the connection structure 100, the ends of the electric wires 103a and 103b are connected to each other. The electric wires 103a and 103b have a conductor part 105 inside, and an insulating part 107, a semiconductive part 109, an aluminum corrugated pipe 111, and an outer sheath 113 are provided on the outer peripheral side of the conductor part 105 from the inside.

導体部105の端部同士は導体接続部106によって接続される。導体部105同士の接続部の外周には、絶縁性を確保するために所定の厚みを有するゴム部材137が設けられる。また、ゴム部材137を覆うように、金属管である銅管115aが設けられる。   The ends of the conductor part 105 are connected by a conductor connection part 106. A rubber member 137 having a predetermined thickness is provided on the outer periphery of the connecting portion between the conductor portions 105 to ensure insulation. Also, a copper tube 115a, which is a metal tube, is provided so as to cover the rubber member 137.

銅管115aは、端部が一方の電線103aのアルミニウム波付管111と導通するように配置される。また、他方の電線103bのアルミニウム波付管111には、端部が導通するように、銅管115bが配置される。なお、銅管115a、115bとアルミニウム波付管111との接続は、例えば半田によって行われ、外周に防水テープ等が巻きつけられる。   The copper tube 115a is disposed so that the end portion thereof is electrically connected to the aluminum corrugated tube 111 of the one electric wire 103a. In addition, a copper tube 115b is disposed in the aluminum corrugated tube 111 of the other electric wire 103b so that the end portion is conductive. The copper tubes 115a and 115b and the aluminum corrugated tube 111 are connected by, for example, solder, and a waterproof tape or the like is wound around the outer periphery.

銅管115a、115bのそれぞれの対向する端部には、フランジ部117a、117bが設けられる。フランジ部117a、117bは、それぞれ絶縁部材119の両端部に接合される。すなわち、銅管115a、115bは、絶縁部材119を介して接合され、互いに導通することがない。なお、絶縁部材119は、電線103a、103bの接続部(導体接続部106)の位置に対して、電線103b側に配置される。また、フランジ部117a、117bと絶縁部材119との接合面には、防水性を確保するため、図示を省略したOリング等が設けられる。   Flange portions 117a and 117b are provided at opposite ends of the copper tubes 115a and 115b, respectively. The flange portions 117a and 117b are joined to both end portions of the insulating member 119, respectively. That is, the copper tubes 115a and 115b are joined via the insulating member 119 and do not conduct with each other. The insulating member 119 is disposed on the electric wire 103b side with respect to the position of the connecting portion (conductor connecting portion 106) of the electric wires 103a and 103b. In addition, an O-ring or the like (not shown) is provided on the joint surface between the flange portions 117a and 117b and the insulating member 119 in order to ensure waterproofness.

電線103a、103bそれぞれのアルミニウム波付管111および半導電部109の外周には、金属遮蔽層135a、135bがそれぞれ配置される。金属遮蔽層135a、135bの端部は、ゴム部材137の外周で互いに離隔するように配置される。すなわち、金属遮蔽層135a、135b同士が導通することがない。   Metal shielding layers 135a and 135b are disposed on the outer circumferences of the aluminum corrugated tube 111 and the semiconductive portion 109 of the electric wires 103a and 103b, respectively. The ends of the metal shielding layers 135a and 135b are arranged so as to be separated from each other on the outer periphery of the rubber member 137. That is, the metal shielding layers 135a and 135b do not conduct with each other.

銅管115aには、蓋131が設けられ、蓋131を設けた孔から内部に防水コンパウンドを流し込むことができる。また、銅管115a、115bの外周面には、径方向に突出するように、端子部121a、121bが設けられる。端子部121a、121bは、例えば板状の部材であり、接続導線等を接続可能な形状を有する。   The copper tube 115a is provided with a lid 131, and a waterproof compound can be poured into the inside through a hole provided with the lid 131. Further, terminal portions 121a and 121b are provided on the outer peripheral surfaces of the copper tubes 115a and 115b so as to protrude in the radial direction. The terminal portions 121a and 121b are, for example, plate-like members, and have a shape that allows connection of connecting wires or the like.

端子部121a、121bには、それぞれ、同軸ケーブル123の内部導体127および外部導体125が接続される。すなわち、銅管115a、115bと、引出し線である内部導体127および外部導体125とがそれぞれ導通する。内部導体127および外部導体125は、前述したように、接続構造100の外部において、接地処理等が施される。   The inner conductor 127 and the outer conductor 125 of the coaxial cable 123 are connected to the terminal portions 121a and 121b, respectively. That is, the copper tubes 115a and 115b are electrically connected to the inner conductor 127 and the outer conductor 125, which are lead wires. As described above, the inner conductor 127 and the outer conductor 125 are grounded or the like outside the connection structure 100.

このような接続構造においては、引出し線である内部導体127および外部導体125と、端子部121a、121bとの接続部が、接続構造の一方の径方向に突出する。この際、外部導体125、内部導体127が、フランジ部117a、117bおよび絶縁部材119と干渉しないように、各端子部121a、121bと外部導体125、内部導体127との接続部を、絶縁部材119よりも外方に配置する必要がある。   In such a connection structure, a connection portion between the inner conductor 127 and the outer conductor 125, which are lead wires, and the terminal portions 121a and 121b protrudes in one radial direction of the connection structure. At this time, in order to prevent the outer conductor 125 and the inner conductor 127 from interfering with the flange portions 117 a and 117 b and the insulating member 119, the connecting portions between the terminal portions 121 a and 121 b and the outer conductor 125 and the inner conductor 127 are connected to the insulating member 119. It is necessary to arrange outside.

このため、このような接続構造では、接続構造全体の外径が大きくなるという問題がある。
また、端子部が突出するため、接続構造の外形が複雑になり、接続構造の外周全体を収縮チューブ等で被覆したり、防水テープ等で当該接続部を被覆したりすることが困難である。このため、防水パテ等を使用する必要があり、作業が煩雑であるという問題がある。また、このような複雑な形状における防水処理は、施工ミス等による防水機能の低下の恐れもある。
For this reason, in such a connection structure, there exists a problem that the outer diameter of the whole connection structure becomes large.
Further, since the terminal portion protrudes, the outer shape of the connection structure becomes complicated, and it is difficult to cover the entire outer periphery of the connection structure with a shrink tube or the like, or to cover the connection portion with a waterproof tape or the like. For this reason, it is necessary to use waterproof putty etc., and there exists a problem that an operation | work is complicated. Moreover, the waterproof process in such a complicated shape may cause a decrease in the waterproof function due to a construction error or the like.

また、フランジ部117a、117bと絶縁部材119とをボルト接合するために、絶縁部材119の内部には、シンプル等をあらかじめ埋設する必要がある。このため、絶縁部材119の製造コストが高くなるという問題がある。   Further, in order to bolt the flange portions 117a and 117b and the insulating member 119, it is necessary to embed simple or the like in the insulating member 119 in advance. For this reason, there exists a problem that the manufacturing cost of the insulating member 119 becomes high.

また、接続構造100においては、絶縁部材119のフランジ部117a、117bとのそれぞれの対向面において、Oリング等を配置して防水処理を行う必要がある。したがって、Oリング用の溝加工がそれぞれの対向面に対して必要となるとともに、Oリングの配置やボルトを締め込むための作業スペースが必要となる。このため、ボルト等の接合部を、接合構造の径方向のより外周側に配置する必要がある。したがって、接合構造が大径化するという問題がある。   Further, in the connection structure 100, it is necessary to perform waterproofing by disposing an O-ring or the like on the respective facing surfaces of the insulating member 119 facing the flange portions 117a and 117b. Therefore, groove processing for the O-ring is required for each facing surface, and an operation space for arranging the O-ring and tightening the bolt is required. For this reason, it is necessary to arrange | position joining parts, such as a volt | bolt, to the outer peripheral side rather than the radial direction of joining structure. Accordingly, there is a problem that the diameter of the joining structure is increased.

また、接続部全体を覆うようにコフィンボックス129が使用される場合がある。コフィンボックス129は、全体を覆った後、蓋133から内部に防水コンパウンドを流し込むことが可能である。このようなコフィンボックスを用いれば、接続構造全体の防水性を高めることが可能である。   Moreover, the coffin box 129 may be used so that the whole connection part may be covered. After covering the entire coffin box 129, a waterproof compound can be poured into the inside from the lid 133. If such a coffin box is used, it is possible to improve the waterproofness of the whole connection structure.

しかし、コフィンボックス129を用いると、接続構造がさらに大型化するという問題がある。また、コフィンボックス129内に流し込む防水コンパウンドも多量に必要となるという問題がある。   However, when the coffin box 129 is used, there is a problem that the connection structure is further enlarged. In addition, there is a problem that a large amount of waterproofing compound poured into the coffin box 129 is required.

本発明は、このような問題に鑑みてなされたもので、接続作業性に優れ、コンパクトな電力ケーブルの接続構造等を提供することを目的とする。   The present invention has been made in view of such problems, and an object of the present invention is to provide a compact power cable connection structure that is excellent in connection workability.

前述した目的を達するために第1の発明は、電力ケーブルの接続構造であって、一方の側の電力ケーブルの遮蔽層と導通する第1の金属管と、他方の側の電力ケーブルの遮蔽層と導通する第2の金属管と、前記第1の金属管と導通する第1の引き出し線と、前記第2の金属管と導通する第2の引き出し線と、前記第1の金属管および前記第2の金属管との間に配置される筒状の絶縁部材と、を具備し、前記第1の金属管は、電力ケーブル同士の接続部を覆い、前記他方の側の電力ケーブルの周囲において、前記絶縁部材を介して前記第2の金属管と接続され、前記絶縁部材の前記第2の金属管との接続部は、前記絶縁部材の前記第1の金属管との接続部の外径よりも径が小さい縮径部であり、前記第1の金属管および前記第2の金属管の端部は、前記絶縁部材の両端それぞれの軸方向に嵌合して接続されることを特徴とする電力ケーブルの接続構造である。   In order to achieve the above-described object, a first invention is a power cable connection structure, in which a first metal tube conducting with a shielding layer of a power cable on one side and a shielding layer of a power cable on the other side are provided. A second metal tube electrically connected to the first metal tube, a second lead wire electrically connected to the first metal tube, a second lead wire electrically connected to the second metal tube, the first metal tube, and the A cylindrical insulating member disposed between the second metal pipe, the first metal pipe covering a connection portion between the power cables, and around the power cable on the other side. The connecting portion of the insulating member with the second metal tube is connected to the second metal tube through the insulating member, and the connecting portion of the insulating member with the first metal tube is an outer diameter of the connecting portion of the insulating member with the first metal tube. A diameter-reduced portion having a smaller diameter than the end portions of the first metal tube and the second metal tube A connection structure of the power cable, characterized in that connected the insulating member ends each axially fitted in.

このような構成を有する電力ケーブルの接続構造によれば、第2の金属管との接続部の外径を、第1の金属管との接続部の外形よりも小さくすることができる。したがって、相対的に外径の小さな第2の金属管の接続部を必要以上に大きくする必要がない。   According to the connection structure of the power cable having such a configuration, the outer diameter of the connection portion with the second metal tube can be made smaller than the outer shape of the connection portion with the first metal tube. Therefore, it is not necessary to make the connecting portion of the second metal tube having a relatively small outer diameter unnecessarily large.

また、絶縁部材の両端に対し、第1の金属管および第2の金属管が、軸方向に嵌合可能であるため、絶縁部材と各金属管との接続部において、径方向に突出するフランジ部等が不要となる。したがって、接続構造の外径を小型化することができる。また、従来のフランジ部を用いた接続構造と比較して、接続作業のスペースをより確実に確保することができる。したがって、接続作業性にも優れる。   In addition, since the first metal tube and the second metal tube can be fitted in the axial direction with respect to both ends of the insulating member, a flange projecting in the radial direction at the connecting portion between the insulating member and each metal tube A part etc. become unnecessary. Therefore, the outer diameter of the connection structure can be reduced. Moreover, compared with the connection structure using the conventional flange part, the space of a connection operation | work can be ensured more reliably. Therefore, the connection workability is also excellent.

前記第1の引き出し線は、導線を介して前記第1の金属管と接続され、前記第1の引き出し線と前記導線との接続部、および、前記第2の引き出し線と前記第2の金属管との接続部は、前記絶縁部材の前記縮径部または前記第2の金属管の外周部に配置されることが望ましい。   The first lead wire is connected to the first metal tube via a lead wire, a connection portion between the first lead wire and the lead wire, and the second lead wire and the second metal. It is desirable that the connecting portion with the tube is disposed on the reduced diameter portion of the insulating member or the outer peripheral portion of the second metal tube.

このような構成とすることで、各引き出し線とそれぞれの接続対象との接続部に用いられる端子部等を、相対的に外径の小さな第2の金属管の外周に配置することができる。したがって、外径の相対的に大きな第1の金属管の外周部に、端子部等を配置する必要がない。すなわち、接続構造をより小型化することができる。   By setting it as such a structure, the terminal part etc. which are used for the connection part of each lead wire and each connection object can be arrange | positioned on the outer periphery of the 2nd metal pipe with a relatively small outer diameter. Therefore, it is not necessary to arrange a terminal portion or the like on the outer peripheral portion of the first metal tube having a relatively large outer diameter. That is, the connection structure can be further downsized.

前記第1の引き出し線と前記導線との接続部、および、前記第2の引き出し線と前記第2の金属管との接続部の外周には、略筒状の保護部材が配置され、少なくとも、前記第1の金属管および前記保護部材の一部が防水チューブで被覆されることが望ましい。   A substantially cylindrical protective member is disposed on the outer periphery of the connecting portion between the first lead wire and the conducting wire and the connecting portion between the second lead wire and the second metal tube, and at least It is desirable that a part of the first metal tube and the protective member are covered with a waterproof tube.

このような構成とすることで、各引出し線の接続部等の外形状を単純化することができ、防水チューブを被覆した際に、隙間等の形成を防止することができる。したがって、接続構造の防水性を向上することができる。   By adopting such a configuration, it is possible to simplify the outer shape of the connection portion and the like of each lead wire, and to prevent formation of a gap or the like when the waterproof tube is covered. Therefore, the waterproofness of the connection structure can be improved.

前記絶縁部材の両端部と、前記絶縁部材と接続される前記第1の金属管および前記第2の金属管の端部には、それぞれ対応する部位に孔が形成され、前記絶縁部材の前記孔の近傍の外周面には、周方向に溝が形成され、前記絶縁部材と前記第1の金属管および前記第2の金属管が嵌合した状態で、前記孔には接続部材が挿入され、前記接続部材と前記溝とを覆うように、樹脂含浸テープが巻き付けられて、前記第1の金属管および前記第2の金属管の端部が、前記絶縁部材の両端部にそれぞれ接続されることが望ましい。   Holes are formed in corresponding portions at both ends of the insulating member and ends of the first metal tube and the second metal tube connected to the insulating member, and the holes of the insulating member A groove is formed in the circumferential direction on the outer peripheral surface in the vicinity of the, and in a state where the insulating member and the first metal tube and the second metal tube are fitted, a connection member is inserted into the hole, A resin-impregnated tape is wound so as to cover the connecting member and the groove, and end portions of the first metal tube and the second metal tube are respectively connected to both end portions of the insulating member. Is desirable.

このような構成とすることで、第1の金属管および第2の金属管の絶縁部材の軸方向に対する移動を、接続部材によって規制することができる。このため、ボルト止め等の作業が不要である。したがって、接続作業性に優れる。また、絶縁部材にボルト止めのためのシンブルを埋設したり、ネジ加工を施したりする必要がない。したがって、安価な絶縁部材を用いることができる。   By setting it as such a structure, the movement with respect to the axial direction of the insulation member of a 1st metal tube and a 2nd metal tube can be controlled with a connection member. For this reason, work such as bolting is unnecessary. Therefore, it is excellent in connection workability. Further, it is not necessary to embed a thimble for bolting the insulating member or to perform screw processing. Therefore, an inexpensive insulating member can be used.

また、絶縁部材に形成された溝を覆うように樹脂含浸テープが巻付けられるため、接続部材を確実に固定することができ、接続部材の抜けや移動を防止することができる。また、この際、樹脂が溝内に浸入して硬化するため、樹脂含浸テープを絶縁部材に対して確実に固定することができる。したがって、第1の金属管および第2の金属管と絶縁部材とを確実に接合することができる。   Further, since the resin-impregnated tape is wound so as to cover the groove formed in the insulating member, the connecting member can be securely fixed, and the connecting member can be prevented from coming off or moving. At this time, since the resin enters the groove and hardens, the resin-impregnated tape can be reliably fixed to the insulating member. Therefore, the first metal tube and the second metal tube can be reliably bonded to the insulating member.

前記接続部材を覆うように金属テープがさらに設けられ、前記樹脂含浸テープは、前記金属テープの外周から巻き付けられてもよい。   A metal tape may be further provided so as to cover the connection member, and the resin-impregnated tape may be wound around an outer periphery of the metal tape.

このような構成とすることで、接続部材近傍に形成される隙間等を金属テープで塞ぐことができる。したがって、各金属管と絶縁部材との接続部における防水性を確実に確保することができる。また、別途Oリング等を用いる必要がなく、絶縁部材へのOリング用の溝加工も不要である。したがって、Oリングを設置することができるように、絶縁部材を厚肉にする必要がなく、軽量で低コストな絶縁部材を用いることができる。   By setting it as such a structure, the clearance gap etc. which are formed in the connection member vicinity can be block | closed with a metal tape. Therefore, it is possible to reliably ensure waterproofness at the connection portion between each metal tube and the insulating member. Further, it is not necessary to use an O-ring separately, and the groove processing for the O-ring on the insulating member is not necessary. Therefore, it is not necessary to make the insulating member thick so that an O-ring can be installed, and a lightweight and low-cost insulating member can be used.

第2の発明は、電力ケーブルの接続構造に用いられる絶縁部材であって、前記絶縁部材は、両端部にそれぞれ金属管との接続部を有し、一方の端部の接続部が他方の端部の接続部に対して縮径されており、前記絶縁部材の両端部のそれぞれの前記接続部には孔が設けられ、前記絶縁部材の外周面には、前記孔の近傍に周方向に溝が形成されることを特徴とする絶縁部材である。   2nd invention is an insulating member used for the connection structure of an electric power cable, Comprising: The said insulating member has a connection part with a metal tube in both ends, respectively, and the connection part of one edge part is the other end. The connecting portion of the insulating member is reduced in diameter, and a hole is provided in each of the connecting portions at both ends of the insulating member, and a groove is provided in the circumferential direction in the vicinity of the hole on the outer peripheral surface of the insulating member. Is an insulating member.

このような構成を有する絶縁部材によれば、電力ケーブルの接続部に用いられ、接続時における接続作業性に優れる。また、接続構造全体の小型化を達成することが可能となる。   According to the insulating member having such a configuration, it is used for the connecting portion of the power cable, and is excellent in connection workability at the time of connection. In addition, it is possible to reduce the size of the entire connection structure.

本発明によれば、接続作業性に優れ、コンパクトな電力ケーブルの接続構造等を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, it is excellent in connection workability | operativity and can provide the connection structure of a compact power cable, etc.

接続構造1を示す断面図であり、図2のB矢視図。It is sectional drawing which shows the connection structure 1, and is B arrow view of FIG. 接続構造1を示す断面図であり、図1のA矢視図。It is sectional drawing which shows the connection structure 1, and is A arrow directional view of FIG. 絶縁部材19を示す斜視図。The perspective view which shows the insulating member 19. FIG. 絶縁部材19と銅管15a、15bとの接続工程を示す断面図。Sectional drawing which shows the connection process of the insulating member 19 and copper pipe 15a, 15b. 絶縁部材19と銅管15a、15bとの接続工程を示す断面図。Sectional drawing which shows the connection process of the insulating member 19 and copper pipe 15a, 15b. 絶縁部材19と銅管15a、15bとの接続工程を示す断面図。Sectional drawing which shows the connection process of the insulating member 19 and copper pipe 15a, 15b. 従来の接続構造100を示す図。The figure which shows the conventional connection structure 100. FIG.

以下、図面を参照しながら、本発明の実施形態について説明する。図1、図2に示すように、接続構造1は、電力ケーブルである電線3a、3bの接続構造である。電線3a、3bは、内部に導体部5を有し、導体部5の外周には、内側から順に、絶縁部7、半導電部9、アルミニウム波付管11、外部シース13が形成される。なお、本発明においては、電線3a、3bの構成は、図示した例に限られない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, the connection structure 1 is a connection structure of electric wires 3a and 3b which are power cables. The electric wires 3a and 3b have a conductor portion 5 therein, and an insulating portion 7, a semiconductive portion 9, an aluminum corrugated tube 11, and an outer sheath 13 are formed on the outer periphery of the conductor portion 5 in this order from the inside. In the present invention, the configuration of the electric wires 3a and 3b is not limited to the illustrated example.

導体部5同士は、導体接続部6で接続される。導体接続部6は、例えば金属スリーブ等である。導体接続部6の外周部には、絶縁性を確保するために、ゴム部材37が設けられる。ゴム部材37は、導体接続部6近傍の絶縁性を確保するため、所定の厚みで形成される。すなわち、導体接続部6近傍の外周部(ゴム部材37の略中央部)は、大径部となる。   The conductor parts 5 are connected to each other by a conductor connection part 6. The conductor connection portion 6 is, for example, a metal sleeve. A rubber member 37 is provided on the outer peripheral portion of the conductor connection portion 6 in order to ensure insulation. The rubber member 37 is formed with a predetermined thickness in order to ensure insulation in the vicinity of the conductor connecting portion 6. That is, the outer peripheral part (substantially central part of the rubber member 37) in the vicinity of the conductor connecting part 6 is a large diameter part.

電線3a、3bそれぞれのアルミニウム波付管11および半導電部9の外周には、金属遮蔽層35a、35bがそれぞれ配置される。金属遮蔽層35a、35bは、例えば金属メッシュである。金属遮蔽層35a、35bそれぞれの端部は、ゴム部材37の外周で互いに離隔するように配置される。すなわち、金属遮蔽層35a、35b同士が導通することがない。   Metal shielding layers 35a and 35b are arranged on the outer circumferences of the aluminum corrugated tube 11 and the semiconductive portion 9 of the electric wires 3a and 3b, respectively. The metal shielding layers 35a and 35b are, for example, metal meshes. The end portions of the metal shielding layers 35 a and 35 b are arranged so as to be separated from each other on the outer periphery of the rubber member 37. That is, the metal shielding layers 35a and 35b do not conduct with each other.

ゴム部材37の外周部には、各絶縁部や導体接続部6等を保護するため、導体接続部近傍を覆うように、第1の金属管である銅管15aが設けられる。銅管15aの端部は、電線3aのアルミニウム波付管11と導通するように接合される。なお、アルミニウム波付管11は、内部の導体部5等を保護し、電線3a、3bの遮蔽層として機能する。また、銅管15aには、蓋31が設けられ、蓋31で閉じられる孔からは、銅管15a内部に防水コンパウンドを流し込むことができる。   A copper tube 15a, which is a first metal tube, is provided on the outer peripheral portion of the rubber member 37 so as to cover the vicinity of the conductor connecting portion in order to protect each insulating portion, the conductor connecting portion 6 and the like. The end of the copper tube 15a is joined so as to be electrically connected to the aluminum corrugated tube 11 of the electric wire 3a. The aluminum corrugated tube 11 protects the internal conductor portion 5 and the like, and functions as a shielding layer for the electric wires 3a and 3b. Further, a lid 31 is provided on the copper tube 15a, and a waterproof compound can be poured into the copper tube 15a from a hole closed by the lid 31.

第2の金属管である銅管15bの端部は、銅管15aと同様に、電線3bのアルミニウム波付管11と導通するように接合される。なお、銅管15a、15bのそれぞれの端部とアルミニウム波付管11との接合は、例えば半田によって行われ、外周に防水テープ等が巻きつけられる。   The end of the copper tube 15b, which is the second metal tube, is joined so as to be electrically connected to the aluminum corrugated tube 11 of the electric wire 3b, similarly to the copper tube 15a. The ends of the copper tubes 15a and 15b and the aluminum corrugated tube 11 are joined by, for example, solder, and a waterproof tape or the like is wound around the outer periphery.

アルミニウム波付管11との接続部とは逆側の銅管15a、15bのそれぞれの端部には、絶縁部材19が接続される。絶縁部材19は略筒状の部材である。すなわち、銅管15a、15bは、絶縁部材19を介して接合される。このため、銅管15a、15bは互いに導通することがない。なお、絶縁部材19および絶縁部材19と銅管15a、15bとの接続構造については、詳細を後述する。   An insulating member 19 is connected to each end of the copper pipes 15a and 15b on the opposite side to the connection with the aluminum corrugated pipe 11. The insulating member 19 is a substantially cylindrical member. That is, the copper tubes 15 a and 15 b are joined via the insulating member 19. For this reason, the copper tubes 15a and 15b do not conduct each other. The details of the insulating member 19 and the connection structure between the insulating member 19 and the copper tubes 15a and 15b will be described later.

銅管15bは、ゴム部材37の大径部よりも電線3b側に配置される。すなわち、銅管15aは、ゴム部材37の大部分を覆うように配置されるのに対し、銅管15bの内部には、ゴム部材37等が配置されないため、銅管15bは銅管15aと比較して小径に構成される。絶縁部材19は、銅管15aとの接続部側の外径が大きく、銅管15bとの接続部側の外径が小さい。すなわち、絶縁部材19の両端部は、銅管15a、15bの外径にそれぞれ対応する外径で形成され、絶縁部材19の外形状は、軸方向に段差形状を有する。   The copper tube 15 b is disposed closer to the electric wire 3 b than the large diameter portion of the rubber member 37. That is, the copper tube 15a is arranged so as to cover most of the rubber member 37, but the rubber member 37 or the like is not arranged inside the copper tube 15b, so the copper tube 15b is compared with the copper tube 15a. Thus, it is configured with a small diameter. The insulating member 19 has a large outer diameter on the connection portion side with the copper tube 15a and a small outer diameter on the connection portion side with the copper tube 15b. That is, both ends of the insulating member 19 are formed with outer diameters corresponding to the outer diameters of the copper tubes 15a and 15b, respectively, and the outer shape of the insulating member 19 has a step shape in the axial direction.

図1に示すように、銅管15aの外周面に半田等によって平編線26が接続されている。平編線26は、平坦に編み込まれた導線である。平編線26は、周方向に平らになるようにして、絶縁部材19の外周を介して銅管15b側に引出され、銅管15bの外周側において、この平編線26は第1の引き出し線である内部導体27と端子28で接続される。すなわち、同軸ケーブル23の内部導体27は、平編線26を介して銅管15aと導通する。   As shown in FIG. 1, a flat knitted wire 26 is connected to the outer peripheral surface of the copper tube 15a by solder or the like. The flat knitted wire 26 is a conducting wire knitted flat. The flat knitted wire 26 is drawn out to the copper tube 15b side through the outer periphery of the insulating member 19 so as to be flat in the circumferential direction, and this flat knitted wire 26 is the first lead-out wire on the outer peripheral side of the copper tube 15b. The internal conductor 27 that is a wire is connected to the terminal 28. That is, the inner conductor 27 of the coaxial cable 23 is electrically connected to the copper tube 15 a via the flat knitted wire 26.

また、図2に示すように、銅管15bの外周側において、第2の引き出し線である外部導体25と銅管15bとが端子部21で接続される。すなわち、同軸ケーブル23の外部導体25は、銅管15bと導通する。なお、内部導体27を端子部21と接続し、外部導体25を平編線26と接続してもよい。   Further, as shown in FIG. 2, the outer conductor 25 as the second lead wire and the copper tube 15 b are connected by the terminal portion 21 on the outer peripheral side of the copper tube 15 b. That is, the outer conductor 25 of the coaxial cable 23 is electrically connected to the copper tube 15b. The inner conductor 27 may be connected to the terminal portion 21 and the outer conductor 25 may be connected to the flat knitted wire 26.

内部導体27と平編線26との接続部(端子28)と、外部導体25と銅管15bとの接続部(端子部21)とは、いずれも、銅管15b側(絶縁部材19の縮径部20bから銅管15b側)の外周部に配置される。また、外部導体25と銅管15bとの接続部(端子部21)は、内部導体27と平編線26との接続部(端子28)の位置に対して、周方向に所定の距離を離隔して配置される。   The connection part (terminal 28) between the inner conductor 27 and the flat braided wire 26 and the connection part (terminal part 21) between the outer conductor 25 and the copper pipe 15b are both on the copper pipe 15b side (the contraction of the insulating member 19). It arrange | positions at the outer peripheral part of the copper pipe 15b side from the diameter part 20b. In addition, the connection portion (terminal portion 21) between the outer conductor 25 and the copper tube 15b is spaced a predetermined distance in the circumferential direction with respect to the position of the connection portion (terminal 28) between the inner conductor 27 and the flat braided wire 26. Arranged.

前述の通り、絶縁部材19は、銅管15bとの接続部が縮径されており、銅管15bは、銅管15aと比較して小径である。このため、小径の銅管15b側の外周においてそれぞれ周方向に離隔して、内部導体27、外部導体25のそれぞれの接続部(端子部21、端子28)を配置することで、接続構造1を小型化することができる。   As described above, the connecting portion of the insulating member 19 with the copper tube 15b has a reduced diameter, and the copper tube 15b has a smaller diameter than the copper tube 15a. For this reason, the connection structure 1 is formed by arranging the connection portions (terminal portion 21 and terminal 28) of the internal conductor 27 and the external conductor 25, respectively, spaced apart in the circumferential direction on the outer periphery on the small diameter copper tube 15b side. It can be downsized.

銅管15bの外周には、絶縁部材19の一部(小径部)と銅管15bの一部とを覆うように、略筒状の樹脂パイプ30が設けられる。樹脂パイプ30は、内部導体27、外部導体25のそれぞれの接続部を保護するための保護部材として機能する。なお、樹脂パイプ30は、ある程度の形状保持性を有すれば材質は問わない。   A substantially cylindrical resin pipe 30 is provided on the outer periphery of the copper tube 15b so as to cover a part (small diameter portion) of the insulating member 19 and a part of the copper tube 15b. The resin pipe 30 functions as a protection member for protecting the connection portions of the inner conductor 27 and the outer conductor 25. The resin pipe 30 may be made of any material as long as it has a certain degree of shape retention.

樹脂パイプ30は、周方向に複数に分割され(例えば2分割)て、当該部位を覆うように配置される。また、樹脂パイプ30の外周面には、必要に応じて切欠き部が形成される。切欠き部を形成することで、樹脂パイプ30の径を小さくしても、端子部21や端子28と、樹脂パイプ30とが干渉することを避けることができる。   The resin pipe 30 is divided into a plurality of parts (for example, divided into two parts) in the circumferential direction, and is arranged so as to cover the part. Moreover, a notch part is formed in the outer peripheral surface of the resin pipe 30 as needed. By forming the notch, even if the diameter of the resin pipe 30 is reduced, it is possible to avoid interference between the terminal portion 21 and the terminal 28 and the resin pipe 30.

樹脂パイプ30の端部には保護カバー32が設けられる。保護カバー32には、引出し口が設けられ、同軸ケーブル23が外部に引出される。すなわち、銅管15a、15bと導通する引出し線である内部導体27および外部導体25は、同軸ケーブル23として接続構造1の外部に引出され、接地処理等が施される。   A protective cover 32 is provided at the end of the resin pipe 30. The protective cover 32 is provided with a drawing port, and the coaxial cable 23 is drawn to the outside. That is, the inner conductor 27 and the outer conductor 25, which are lead wires that are electrically connected to the copper tubes 15a and 15b, are drawn out as the coaxial cable 23 to the outside of the connection structure 1 and subjected to a grounding process or the like.

また、樹脂パイプ30の全体または少なくとも一部と、銅管15aを被覆するように、図1、図2に点線で示すように防水チューブが被せられて、接続構造1の防水処理が施される。なお、詳細は省略するが、保護カバー32と電線3bおよび同軸ケーブル23との境界部等には、図示を省略した防水テープ等により防水処理が施され、接続構造1内部への水の浸入が防止される。この際、接続構造1には、外周部に突出する突起(図7における端子部121a、121bやこれらと接続される導体など)がないため、防水処理が容易である。   Further, a waterproof tube is covered as shown by a dotted line in FIGS. 1 and 2 so as to cover all or at least a part of the resin pipe 30 and the copper tube 15a, and the waterproofing of the connection structure 1 is performed. . Although details are omitted, the boundary between the protective cover 32, the electric wire 3b, and the coaxial cable 23 is waterproofed with a waterproof tape (not shown), and water enters the connection structure 1 inside. Is prevented. At this time, since the connection structure 1 does not have protrusions (terminal portions 121a and 121b and conductors connected to these in FIG. 7) that protrude from the outer peripheral portion, waterproofing is easy.

次に、絶縁部材19について詳細に説明する。図3に示すように、絶縁部材19は略筒状の部材であり、外径の大きな拡径部20aと、拡径部20aよりも外径の小さな縮径部20bから構成される。すなわち、絶縁部材19は、拡径部20aと縮径部20bとの間に段差形状を有する。なお、絶縁部材19は、例えばエポキシ等の樹脂で形成された略筒状の絶縁体である。   Next, the insulating member 19 will be described in detail. As shown in FIG. 3, the insulating member 19 is a substantially cylindrical member, and includes a large diameter portion 20 a having a large outer diameter and a small diameter portion 20 b having a smaller outer diameter than the large diameter portion 20 a. That is, the insulating member 19 has a step shape between the enlarged diameter portion 20a and the reduced diameter portion 20b. The insulating member 19 is a substantially cylindrical insulator formed of a resin such as epoxy.

絶縁部材19の拡径部20aにおける端部は、銅管15aとの接続部である接続部41aとなる。また、絶縁部材19の縮径部20bにおける端部は、銅管15bとの接続部である接続部41bとなる。接続部41a、41bには、それぞれ複数の孔43a、43bが設けられる。また、孔43a、43bの近傍における外周面には、周方向に溝18a、18bがそれぞれ設けられる。なお、孔43a、43bは、貫通孔であってもよく、底つきであってもよい。   An end of the insulating member 19 in the enlarged diameter portion 20a serves as a connection portion 41a that is a connection portion with the copper tube 15a. Moreover, the edge part in the reduced diameter part 20b of the insulating member 19 becomes the connection part 41b which is a connection part with the copper pipe 15b. The connection portions 41a and 41b are provided with a plurality of holes 43a and 43b, respectively. In addition, grooves 18a and 18b are provided in the circumferential direction on the outer peripheral surface in the vicinity of the holes 43a and 43b, respectively. The holes 43a and 43b may be through holes or bottomed.

次に、絶縁部材19と銅管15a、15bとの接続方法について説明する。まず、図4に示すように、銅管15aの端部に絶縁部材19の接続部41aを挿入する(図中矢印C方向)。同様に、銅管15bの端部に絶縁部材19の接続部41bを挿入する(図中矢印D方向)。接続部41aの外径は、銅管15aの内径に略対応し、接続部41bの外径は、銅管15bの内径に略対応する。すなわち銅管15a、15bの内周面が絶縁部材19の接続部41a、41bの外周面に接するように互いに嵌合する。   Next, a method for connecting the insulating member 19 and the copper tubes 15a and 15b will be described. First, as shown in FIG. 4, the connecting portion 41a of the insulating member 19 is inserted into the end of the copper tube 15a (in the direction of arrow C in the figure). Similarly, the connecting portion 41b of the insulating member 19 is inserted into the end portion of the copper tube 15b (in the direction of arrow D in the figure). The outer diameter of the connecting portion 41a substantially corresponds to the inner diameter of the copper tube 15a, and the outer diameter of the connecting portion 41b substantially corresponds to the inner diameter of the copper tube 15b. That is, the copper pipes 15a and 15b are fitted to each other so that the inner peripheral surfaces of the copper tubes 15a and 15b are in contact with the outer peripheral surfaces of the connecting portions 41a and 41b of the insulating member 19.

この際、接続部41aにおける孔43aと対応する銅管15aの部位に、孔45aが設けられる。また、接続部41bにおける孔43bと対応する銅管15bの部位に、孔45bが設けられる。したがって、銅管15a、15bそれぞれを絶縁部材19の両端に対して軸方向に嵌合させると、孔43a、45aの位置が一致し、孔43b、45bの位置が一致する。   At this time, a hole 45a is provided in a portion of the copper tube 15a corresponding to the hole 43a in the connecting portion 41a. Moreover, the hole 45b is provided in the site | part of the copper pipe 15b corresponding to the hole 43b in the connection part 41b. Therefore, when the copper pipes 15a and 15b are fitted in the axial direction with respect to both ends of the insulating member 19, the positions of the holes 43a and 45a are matched, and the positions of the holes 43b and 45b are matched.

銅管15a、15bと接続部41a、41bとが嵌合した状態で、孔43a、43bおよび孔43b、45bそれぞれを貫通するようにピン47が挿入される(図中矢印E方向)。ピン47は、絶縁部材19と銅管15a、15bとの接続部材であり、例えば、ボルト等であってもよい。なお、孔43a、43b、45a、45bには、ネジ加工は施されていないため、ピン47は、孔43a、45a、および孔43b、45bそれぞれに挿入されているのみであり、完全に固定されることはない。   With the copper tubes 15a, 15b and the connecting portions 41a, 41b fitted, the pins 47 are inserted so as to penetrate the holes 43a, 43b and the holes 43b, 45b (in the direction of arrow E in the figure). The pin 47 is a connecting member between the insulating member 19 and the copper tubes 15a and 15b, and may be a bolt or the like, for example. Since the holes 43a, 43b, 45a, 45b are not threaded, the pins 47 are only inserted into the holes 43a, 45a and the holes 43b, 45b, respectively, and are completely fixed. Never happen.

図5は、絶縁部材19の両端に銅管15a、15bを嵌合させ、ピン47を挿入した状態を示す図である。ピン47を挿入することで、銅管15a、15bが、絶縁部材19の端部から抜け落ちることが防止される。銅管15a、15bと絶縁部材19との接続部の外周面には、周方向に金属テープ49が巻きつけられる。すなわち、ピン47、孔45a、45bおよび銅管15a、15bと絶縁部材19との境界部等(溝18a、18bを除く)を覆うように金属テープ49が巻き付けられる。   FIG. 5 is a view showing a state in which the copper tubes 15 a and 15 b are fitted to both ends of the insulating member 19 and the pins 47 are inserted. By inserting the pin 47, the copper tubes 15a and 15b are prevented from falling off from the end of the insulating member 19. A metal tape 49 is wound around the outer peripheral surface of the connection portion between the copper tubes 15a and 15b and the insulating member 19 in the circumferential direction. That is, the metal tape 49 is wound so as to cover the pins 47, the holes 45a and 45b, and the boundaries between the copper tubes 15a and 15b and the insulating member 19 (excluding the grooves 18a and 18b).

金属テープ49によって、ピン47が孔45a、45b等から脱落することを防止することができる。また、金属テープ49は、銅管15a、15bと絶縁部材19との接続部の防水性を確保する。   The metal tape 49 can prevent the pins 47 from falling out of the holes 45a, 45b and the like. Further, the metal tape 49 ensures the waterproofness of the connection portion between the copper tubes 15 a and 15 b and the insulating member 19.

すなわち、本発明の接続構造1においては、絶縁部材19と銅管15a、15bとは、図7に示した従来の接続構造で採用していたようなフランジ部の対向面に配置されたOリング等による防水ではなく、絶縁部材19と銅管15aに跨って金属テープ49を巻き付け、絶縁部材19と銅管15bに跨って金属テープ49を巻き付けて、これら接続部の隙間を覆うことで防水している。なお、金属テープ49は、例えばアルミニウム粘着テープを用いることができる。   That is, in the connection structure 1 of the present invention, the insulating member 19 and the copper pipes 15a and 15b are O-rings arranged on the opposing surfaces of the flange portion as used in the conventional connection structure shown in FIG. Rather than waterproofing, etc., the metal tape 49 is wound over the insulating member 19 and the copper tube 15a, the metal tape 49 is wound over the insulating member 19 and the copper tube 15b, and the gap between these connecting portions is covered. ing. For example, an aluminum adhesive tape can be used as the metal tape 49.

次に、図6に示すように、樹脂含浸テープ51をそれぞれの接続部の外周に巻付ける。樹脂含浸テープ51は、金属テープ49を完全に被覆し、かつ、溝18a、18bを覆うように巻きつけられる。樹脂含浸テープ51は、例えばガラス繊維テープに対してエポキシ樹脂が含浸されたものを用いることができる。樹脂含浸テープ51を巻付けることで、接続部41a、41bの機械的強度を確保することができるとともに、より確実に防水性を得ることができる。   Next, as shown in FIG. 6, the resin-impregnated tape 51 is wound around the outer periphery of each connecting portion. The resin impregnated tape 51 is wound so as to completely cover the metal tape 49 and cover the grooves 18a and 18b. As the resin-impregnated tape 51, for example, a glass fiber tape impregnated with an epoxy resin can be used. By winding the resin-impregnated tape 51, the mechanical strength of the connecting portions 41a and 41b can be ensured, and waterproofing can be obtained more reliably.

また、樹脂含浸テープ51を巻付けることで、樹脂が溝18a、18b内に流入する。その後、樹脂が硬化することで、樹脂含浸テープ51が完全に銅管15a、15bと絶縁部材19との接続部41a、41bを覆って固定される。この際、樹脂の一部が溝18a、18b内に流入して硬化するため、樹脂含浸テープ51が接合部からずれることがなく、確実に接続部41a、41b近傍を被覆して補強および防水することができる。   Further, by winding the resin impregnated tape 51, the resin flows into the grooves 18a and 18b. Thereafter, the resin is cured, so that the resin-impregnated tape 51 is completely covered and fixed to the connection portions 41a and 41b between the copper tubes 15a and 15b and the insulating member 19. At this time, since a part of the resin flows into the grooves 18a and 18b and hardens, the resin-impregnated tape 51 is not displaced from the joint portion, and the vicinity of the connection portions 41a and 41b is surely covered to be reinforced and waterproofed. be able to.

以上、本発明によれば、銅管15aと銅管15bとを絶縁部材19によって確実に絶縁することができる。また、銅管15a、15bは、絶縁部材19の両端部に対し、それぞれ軸方向に嵌合し、軸方向に垂直な方向(径方向)である外周側から、ピン47によって接合される。このため、従来のような、銅管と絶縁部材とをフランジ部で接合する場合と比較して、外径を小さくすることができる。また、フランジ部での接合と比較して接合作業のための作業スペースを確保しやすく、作業性にも優れる。   As described above, according to the present invention, the copper tube 15 a and the copper tube 15 b can be reliably insulated by the insulating member 19. Further, the copper tubes 15a and 15b are respectively fitted in both ends of the insulating member 19 in the axial direction and joined by pins 47 from the outer peripheral side which is a direction (radial direction) perpendicular to the axial direction. For this reason, an outer diameter can be made small compared with the case where a copper pipe and an insulating member are joined by a flange part like the past. Moreover, it is easy to secure a working space for joining work as compared with joining at the flange portion, and the workability is excellent.

また、絶縁部材19の銅管15bとの接続部が、銅管15aとの接続部に対して縮径されている。このため、銅管15b(銅管15bの縮径部20b)の外周にスペースを確保することができる。したがって、このスペースに、同軸ケーブル23の外部導体25および内部導体27と、端子部21および端子28を配置することができる。このため、外径の大きな銅管15a(または絶縁部材19の拡径部20a)の外周には、端子部材等を配置する必要がない。したがって、接続部が大型化することがなく、接続構造全体を小型化することができる。   Moreover, the connection part with the copper pipe 15b of the insulating member 19 is diameter-reduced with respect to the connection part with the copper pipe 15a. For this reason, a space can be secured on the outer periphery of the copper tube 15b (the reduced diameter portion 20b of the copper tube 15b). Therefore, the outer conductor 25 and the inner conductor 27 of the coaxial cable 23, the terminal portion 21, and the terminal 28 can be disposed in this space. For this reason, it is not necessary to arrange | position a terminal member etc. in the outer periphery of the copper pipe 15a with a large outer diameter (or the enlarged diameter part 20a of the insulating member 19). Therefore, the connection portion does not increase in size, and the entire connection structure can be reduced in size.

また、銅管15a、15bと絶縁部材19との接続施工時に、ボルト止め等が不要である。このため、接続構造1を構築するための作業性に優れ、絶縁部材にボルトを螺合するシンブルを埋設したり、タップ加工等を施したりする必要がない。また、銅管15a、15bと絶縁部材19との接続部41a、41bにおいて、金属テープ49および樹脂含浸テープ51によりに防水処理が施されるため、Oリング等が不要であり、Oリング用の溝が不要である。したがって、絶縁部材19の肉厚を、Oリング用の溝のために厚肉とする必要がない。   Further, when connecting the copper tubes 15a, 15b and the insulating member 19, no bolting or the like is required. For this reason, it is excellent in workability for constructing the connection structure 1, and it is not necessary to embed a thimble for screwing a bolt into the insulating member or to perform tapping or the like. In addition, since the metal tape 49 and the resin-impregnated tape 51 are waterproofed at the connection portions 41a and 41b between the copper tubes 15a and 15b and the insulating member 19, an O-ring or the like is not necessary. No groove is required. Therefore, it is not necessary to increase the thickness of the insulating member 19 due to the O-ring groove.

また、絶縁部材19の外周面には溝18a、18bが形成される。このため、樹脂が溝内に流入して硬化し、外周面に巻きつけられる樹脂含浸テープ51を絶縁部材19に確実に固定することができる。なお、溝18a、18bの深さは、樹脂が内部に流入して固定されれば良いため、従来のOリング溝と比較して、より浅い溝でも上述の効果を得ることができる。したがって、絶縁部材19の肉厚が過剰に厚くなることはない。   Further, grooves 18 a and 18 b are formed on the outer peripheral surface of the insulating member 19. For this reason, the resin impregnated into the groove is hardened, and the resin-impregnated tape 51 wound around the outer peripheral surface can be reliably fixed to the insulating member 19. Note that the depth of the grooves 18a and 18b may be fixed by allowing the resin to flow into the interior, so that the above-described effects can be obtained even with a shallower groove than the conventional O-ring groove. Therefore, the thickness of the insulating member 19 is not excessively increased.

また、本発明の接続構造では、外部導体25、内部導体27と端子部21、端子28それぞれの接続部(すなわち、銅管15bまたは絶縁部材19の縮径部20b)の外周部に略筒状の樹脂パイプ30を配置して、当該部位の外形を整えるので、当該部位に酷い凹凸形状が形成されることを抑制することができる。   Further, in the connection structure of the present invention, the outer conductor 25, the inner conductor 27, the terminal portion 21, and the terminal 28 are connected to each connection portion (that is, the copper tube 15b or the reduced diameter portion 20b of the insulating member 19). Since the resin pipe 30 is arranged and the outer shape of the part is adjusted, it is possible to prevent a severe uneven shape from being formed in the part.

したがって、当該部位の外周部に設けた防水チューブが、熱変化や外力によって変形した場合に、防水チューブの端部等に隙間が形成されることを防止することができる。したがって、より効果的に防水性を確保することができる。   Therefore, when the waterproof tube provided in the outer peripheral part of the said part deform | transforms with a heat change or external force, it can prevent that a clearance gap is formed in the edge part etc. of a waterproof tube. Therefore, waterproofness can be secured more effectively.

また、樹脂パイプ30は、周方向に複数に分割されているため、接続部の外周部に配置することが容易である。また、樹脂パイプ30の一部に切欠き部を形成することで、樹脂パイプ30と端子28や端子部21(およびこれらと接続される外部導体25、内部導体27)等との干渉を防止することができる。したがって、樹脂パイプ30の外径を過剰に大きくする必要がない。   Moreover, since the resin pipe 30 is divided | segmented into plurality in the circumferential direction, it is easy to arrange | position to the outer peripheral part of a connection part. Further, by forming a notch in a part of the resin pipe 30, interference between the resin pipe 30 and the terminal 28, the terminal portion 21 (and the external conductor 25 and the internal conductor 27 connected thereto) and the like is prevented. be able to. Therefore, it is not necessary to increase the outer diameter of the resin pipe 30 excessively.

なお、樹脂パイプ30の外径は、例えば銅管15aの外径と略同等の外径とすることができる。このようにすることで、接続構造全体の最大径が大きくなることがない。   In addition, the outer diameter of the resin pipe 30 can be made into an outer diameter substantially equivalent to the outer diameter of the copper pipe 15a, for example. By doing so, the maximum diameter of the entire connection structure is not increased.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

たとえば、接続構造1を構成する各部材等の形状は、図示した例に限られない。また、防水性や絶縁性を確保するため、適宜、図示を省略した防水テープや絶縁テープ等を設けてもよい。   For example, the shape of each member or the like constituting the connection structure 1 is not limited to the illustrated example. Moreover, in order to ensure waterproofness and insulation, a waterproof tape, an insulating tape, etc., which are not shown, may be provided as appropriate.

1………接続構造
3a、3b………電線
5………導体部
6………導体接続部
7………絶縁部
9………半導電部
11………アルミニウム波付管
13………外部シース
15a、15b………銅管
18a、18b………溝
19………絶縁部材
20a………拡径部
20b………縮径部
21………端子部
23………同軸ケーブル
25………外部導体
26………平編線
27………内部導体
28………端子
30………樹脂パイプ
31………蓋
32………保護カバー
35a、35b………金属遮蔽層
37………ゴム部材
38………切欠き部
41a、41b………接続部
43a、43b………孔
45a、45b………孔
47………ピン
49………金属テープ
51………樹脂含浸テープ
100………接続構造
103a、103b………電線
105………導体部
106………導体接続部
107………絶縁部
109………半導電部
111………アルミニウム波付管
113………外部シース
115a、115b………銅管
117a、117b………フランジ部
119………絶縁部材
121a、121b………端子部
123………同軸ケーブル
125………外部導体
127………内部導体
129………コフィンボックス
131、133………蓋
135a、135b………金属遮蔽層
137………ゴム部材
DESCRIPTION OF SYMBOLS 1 ......... Connection structure 3a, 3b ......... Wire 5 ......... Conductor part 6 ......... Conductor connection part 7 ......... Insulation part 9 ......... Semi-conductive part 11 ......... Aluminum corrugated tube 13 ... ... External sheaths 15a, 15b ......... Copper tubes 18a, 18b ......... Groove 19 ......... Insulating member 20a ......... Expanded diameter part 20b ......... Reduced diameter part 21 ......... Terminal part 23 ......... Coaxial cable 25 ......... External conductor 26 ......... Plain braid 27 ......... Internal conductor 28 ......... Terminal 30 ......... Resin pipe 31 ......... Lid 32 ......... Protective covers 35a, 35b ......... Metal shielding layer 37 ......... Rubber member 38 ......... Notches 41a, 41b ......... Connectors 43a, 43b ......... Hole 45a, 45b ......... Hole 47 ......... Pin 49 ......... Metal tape 51 ......... Resin-impregnated tape 100... Connection structure 103 a, 103 b... Electric wire 105. ......... Conductor connection 107 ......... Insulating part 109 ......... Semiconductive part 111 ......... Aluminum corrugated pipe 113 ......... Outer sheath 115a, 115b ......... Copper pipe 117a, 117b ......... Flange part 119 Insulating members 121a, 121b ... Terminal section 123 ... Coaxial cable 125 ... Outer conductor 127 ... Inner conductor 129 ... Coffin box 131, 133 ... Lids 135a, 135b ... Metal shielding layer 137 ... Rubber member

Claims (6)

電力ケーブルの接続構造であって、
一方の側の電力ケーブルの遮蔽層と導通する第1の金属管と、
他方の側の電力ケーブルの遮蔽層と導通する第2の金属管と、
前記第1の金属管と導通する第1の引き出し線と、
前記第2の金属管と導通する第2の引き出し線と、
前記第1の金属管および前記第2の金属管との間に配置される筒状の絶縁部材と、
を具備し、
前記第1の金属管は、電力ケーブル同士の接続部を覆い、前記他方の側の電力ケーブルの周囲において、前記絶縁部材を介して前記第2の金属管と接続され、
前記絶縁部材の前記第2の金属管との接続部は、前記絶縁部材の前記第1の金属管との接続部の外径よりも径が小さい縮径部であり、
前記第1の金属管および前記第2の金属管の端部は、前記絶縁部材の両端それぞれの軸方向に嵌合して接続されることを特徴とする電力ケーブルの接続構造。
Power cable connection structure,
A first metal tube in conduction with the shielding layer of the power cable on one side;
A second metal tube in conduction with the shielding layer of the power cable on the other side;
A first lead wire conducting to the first metal tube;
A second lead wire conducting with the second metal tube;
A cylindrical insulating member disposed between the first metal tube and the second metal tube;
Comprising
The first metal pipe covers a connection portion between the power cables, and is connected to the second metal pipe via the insulating member around the power cable on the other side,
The connecting portion of the insulating member with the second metal tube is a reduced diameter portion whose diameter is smaller than the outer diameter of the connecting portion of the insulating member with the first metal tube,
An end portion of the first metal tube and the second metal tube is fitted and connected in the axial direction of each end of the insulating member.
前記第1の引き出し線は、導線を介して前記第1の金属管と接続され、
前記第1の引き出し線と前記導線との接続部、および、前記第2の引き出し線と前記第2の金属管との接続部は、前記絶縁部材の前記縮径部または前記第2の金属管の外周部に配置されることを特徴とする請求項1記載の電力ケーブルの接続構造。
The first lead wire is connected to the first metal pipe via a conductor;
The connecting portion between the first lead wire and the conducting wire and the connecting portion between the second lead wire and the second metal tube are the reduced diameter portion or the second metal tube of the insulating member. The power cable connection structure according to claim 1, wherein the power cable connection structure is disposed on an outer periphery of the power cable.
前記第1の引き出し線と前記導線との接続部、および、前記第2の引き出し線と前記第2の金属管との接続部の外周には、略筒状の保護部材が配置され、
少なくとも、前記第1の金属管および前記保護部材の一部が防水チューブで被覆されることを特徴とする請求項2記載の電力ケーブルの接続構造。
A substantially cylindrical protective member is disposed on the outer periphery of the connection portion between the first lead wire and the conducting wire and the connection portion between the second lead wire and the second metal tube,
The power cable connection structure according to claim 2, wherein at least a part of the first metal tube and the protective member are covered with a waterproof tube.
前記絶縁部材の両端部と、前記絶縁部材と接続される前記第1の金属管および前記第2の金属管の端部には、それぞれ対応する部位に孔が形成され、
前記絶縁部材の前記孔の近傍の外周面には、周方向に溝が形成され、
前記絶縁部材と、前記第1の金属管および前記第2の金属管が嵌合した状態で、前記孔には接続部材が挿入され、
前記接続部材と前記溝とを覆うように、樹脂含浸テープが巻き付けられて、前記第1の金属管および前記第2の金属管の端部が、前記絶縁部材の両端部にそれぞれ接続されることを特徴とする請求項1から請求項3のいずれかに記載の電力ケーブルの接続構造。
Holes are formed in corresponding portions at both ends of the insulating member, and at the ends of the first metal tube and the second metal tube connected to the insulating member,
A groove is formed in the circumferential direction on the outer peripheral surface in the vicinity of the hole of the insulating member,
With the insulating member, the first metal tube and the second metal tube being fitted, a connection member is inserted into the hole,
A resin-impregnated tape is wound so as to cover the connecting member and the groove, and end portions of the first metal tube and the second metal tube are respectively connected to both end portions of the insulating member. The power cable connection structure according to any one of claims 1 to 3, wherein:
前記接続部材を覆うように金属テープがさらに設けられ、前記樹脂含浸テープは、前記金属テープの外周から巻き付けられることを特徴とする請求項4記載の電力ケーブルの接続構造。   The power cable connection structure according to claim 4, wherein a metal tape is further provided so as to cover the connection member, and the resin-impregnated tape is wound around an outer periphery of the metal tape. 電力ケーブルの接続構造に用いられる絶縁部材であって、
前記絶縁部材は、両端部にそれぞれ金属管との接続部を有し、
一方の端部の接続部が他方の端部の接続部に対して縮径されており、
前記絶縁部材の両端部のそれぞれの前記接続部には孔が設けられ、前記絶縁部材の外周面には、前記孔の近傍に周方向に溝が形成されることを特徴とする絶縁部材。
An insulating member used in a power cable connection structure,
The insulating member has connection portions with metal pipes at both ends,
The connecting portion at one end is reduced in diameter relative to the connecting portion at the other end,
A hole is provided in each of the connecting portions at both ends of the insulating member, and an outer circumferential surface of the insulating member is formed with a groove in the circumferential direction in the vicinity of the hole.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58103530U (en) * 1981-12-30 1983-07-14 昭和電線電纜株式会社 Edge cutting connection of rubber/plastic cable
JPH07193965A (en) * 1993-12-28 1995-07-28 Showa Electric Wire & Cable Co Ltd Power cable joint box
JPH11205987A (en) * 1997-11-28 1999-07-30 Alcatel Cit Cable joint with grounding connection and/or screen cross-bonding for power cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58103530U (en) * 1981-12-30 1983-07-14 昭和電線電纜株式会社 Edge cutting connection of rubber/plastic cable
JPH07193965A (en) * 1993-12-28 1995-07-28 Showa Electric Wire & Cable Co Ltd Power cable joint box
JPH11205987A (en) * 1997-11-28 1999-07-30 Alcatel Cit Cable joint with grounding connection and/or screen cross-bonding for power cable

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