JP2014019141A - Apparatus and method for producing prepreg - Google Patents

Apparatus and method for producing prepreg Download PDF

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JP2014019141A
JP2014019141A JP2012162848A JP2012162848A JP2014019141A JP 2014019141 A JP2014019141 A JP 2014019141A JP 2012162848 A JP2012162848 A JP 2012162848A JP 2012162848 A JP2012162848 A JP 2012162848A JP 2014019141 A JP2014019141 A JP 2014019141A
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resin powder
matrix resin
supply pipe
air
sheet
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JP5712171B2 (en
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Yoshifumi Hanyu
芳史 羽生
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SUN TECHTRO CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To produce a prepreg having superior quality performance by depositing matrix resin powder uniformly and efficiently on a sheet-like fibrous base material.SOLUTION: A method for producing a prepreg includes the steps of: mixing air into matrix resin powder 30 supplied quantitatively and successively and pushing it by high pressure from the rear side of a supply pipe 32, and electrically charging the matrix resin powder 30 together with air in the supply pipe 32; then floating the matrix resin powder 30 by inputting it into a chamber 37 in which a rising wind is sent from a tip port 32a of the supply pipe 32 through a plurality of holes provided in a bottom surface 37c; discharging the matrix resin powder 30 from a plurality of discharging holes provided in a front surface 37a of the chamber 37; and depositing the matrix resin powder to a sheet-like fibrous base material 50 formed by application of an electric field between the sheet-like fibrous base material 50 connected to the ground by applying a high voltage to a conductive net-like object 39 provided between the front surface 37a of the chamber 37 and a sheet-like fibrous base material 50.

Description

本発明は、マトリクス樹脂粉体を炭素繊維織物や炭素繊維UDテープなどの強化材であるシート状繊維基材に付着させてプリプレグを製造するプリプレグ製造装置及びプリプレグ製造方法に関するものである。   The present invention relates to a prepreg manufacturing apparatus and a prepreg manufacturing method for manufacturing a prepreg by attaching a matrix resin powder to a sheet-like fiber base material which is a reinforcing material such as a carbon fiber fabric or a carbon fiber UD tape.

従来、プリプレグはシート状繊維基材に樹脂を溶融塗布する方法(溶融法)、溶剤に樹脂を溶かして塗布する方法(溶剤法)、フイルム状の樹脂をシート状繊維機材に加熱加圧成形する手法(フィルムスタッキング法)等がとられていた。しかし、溶融時の粘度が高い熱可塑性樹脂を使用する場合には以下の欠点が指摘されている。
溶融法では溶融時の粘度が高いため、含浸がうまくいかなく、塗布ムラも生ずる
また、溶剤法では樹脂を有機溶剤で溶かすため、乾燥時における大気汚染等の問題があり、溶剤に溶かせる樹脂の種類は限られている。フイルムスタッキング法ではフイルムとシート状繊維基材の含浸距離が長いため、十分に含浸ができない。
そのため、適用できる樹脂種類が多く、含浸距離が短く、大気汚染を生じない手法として樹脂粉体を帯電させた状態でシート状繊維基材に付着させてプリプレグを製造する方法が開示されている(例えば、特許文献1,2参照)。
Conventionally, a prepreg is a method in which a resin is melt-coated on a sheet-like fiber substrate (melting method), a method in which a resin is dissolved in a solvent (solvent method), and a film-like resin is heat-press-molded on a sheet-like fiber material. The method (film stacking method) was taken. However, the following drawbacks are pointed out when a thermoplastic resin having a high viscosity at the time of melting is used.
In the melting method, the viscosity at the time of melting is high, so impregnation does not work well, and uneven coating occurs.In addition, the resin dissolves the resin in an organic solvent, so there are problems such as air pollution during drying, and the resin that can be dissolved in the solvent. The types of are limited. In the film stacking method, since the impregnation distance between the film and the sheet-like fiber base material is long, sufficient impregnation is impossible.
Therefore, there are many types of resin that can be applied, a short impregnation distance, and a method for producing a prepreg by attaching a resin powder to a sheet-like fiber substrate in a charged state as a technique that does not cause air pollution ( For example, see Patent Documents 1 and 2).

PCT WO 03/024609 A2PCT WO 03/024609 A2 特開平11−189661号公報Japanese Patent Laid-Open No. 11-189661

特許文献1に記載の発明は、例えば、図7に示すように、ブロワーやコンプレッサーなどから注入口11を介して加速容器12内に入力された空気を、高圧直流電源に接続された複数のブラシ13を利用して帯電させ、その帯電させた空気に、流路の一部を狭くした圧縮部14を設けることで圧力低下を生じさせるべンチェリー効果を利用することで格納ボックス15内からチューブ16を介して吸い上げられた粉体17を混合させることにより粉体17についても帯電させるようにしている。
そして空気と粉体17を混合してなる固気二相流を加速容器12の先端部に形成された穴18から、チャンバー19内において連続的に引き上げられる炭素繊維織物20に向けて吐出することで、帯電させた粉体17を炭素繊維織物20に付着させてプリプレグを製造するものである。
For example, as shown in FIG. 7, the invention described in Patent Document 1 includes a plurality of brushes connected to a high-voltage DC power source through which air that has been input into an accelerating vessel 12 through an inlet 11 from a blower, a compressor, or the like is connected. 13 is charged from the inside of the storage box 15 by utilizing the Benchery effect that causes the pressure to be reduced by providing the charged air with the compression portion 14 having a narrowed part of the flow path. By mixing the powder 17 sucked up through 16, the powder 17 is also charged.
Then, a solid-gas two-phase flow formed by mixing air and powder 17 is discharged from a hole 18 formed at the tip of the acceleration vessel 12 toward the carbon fiber fabric 20 that is continuously pulled up in the chamber 19. Then, the charged powder 17 is attached to the carbon fiber fabric 20 to produce a prepreg.

しかしながら、図7で示したような従来の技術では、空気と粉体17を混合してなる固気二相流の供給中において、加速容器12の底部に粉体17が落ちないように流速を高める必要があるのに加えて、流路が狭められた穴18が設けられていることから一層流速は増加するので、粉体17の慣性エネルギーが大きくなる。すなわち、帯電された粉体17にはたらく鏡像による静電力の作用で粉体17は炭素繊維織物20に吸引されるがその吸引力よりも粉体17の慣性力のほうがかなり大きいため、粉体17は炭素繊維織物20に当接するが付着せずに跳ね返ってしまうという現像が生ずる。
また逆に、空気と粉体17を混合してなる固気二相流の流速を遅くした場合には、加速容器12の底部に粉体17が落下して少しずつ堆積していくため、これにより加速容器12内の面積がさらに狭くなりかえって流速が速くなってしまう。
However, in the conventional technique as shown in FIG. 7, the flow rate is set so that the powder 17 does not fall on the bottom of the accelerating container 12 during the supply of the solid-gas two-phase flow obtained by mixing the air and the powder 17. In addition to the need to increase, the flow rate is further increased due to the provision of the hole 18 having a narrow channel, so that the inertial energy of the powder 17 is increased. That is, the powder 17 is attracted to the carbon fiber fabric 20 by the action of electrostatic force acting on the charged powder 17, but the inertial force of the powder 17 is considerably larger than the attraction force. Develops in contact with the carbon fiber fabric 20 but bounces without adhering.
Conversely, when the flow rate of the solid-gas two-phase flow formed by mixing the air and the powder 17 is slowed, the powder 17 falls to the bottom of the accelerating vessel 12 and accumulates little by little. As a result, the area in the accelerating container 12 is further reduced, and the flow velocity is increased.

さらに、従来例は、べンチェリー効果を利用してチューブ16を介して格納ボックス15内から粉体17を吸い上げるようにしているので、帯電された空気の流速によって圧力が変化することに対応して粉体17の吸い上げ量が変化して安定しない。また、粉体17の凝集性や湿度等の影響によりチューブ16の詰まりが生じやすく部分的に詰まった場合には、粉体17は不均一に分散するので、正確な粉体量を時間的,空間的に均一に供給するように制御することは困難である。仮に不均一な状態で粉体17を炭素繊維織物20に付着させようとすると付着量にむらが生じるので、安定した品質のプレプレグを製造することはできない。
その上、従来例は、空気をまず、帯電させた後にその帯電された空気を粉体17にぶつけることにより粉体17を間接的に帯電させるものであるため直接的に粉体17を帯電させる場合と比較して帯電効率が悪いといった問題もある。
Further, in the conventional example, the powder 17 is sucked up from the storage box 15 through the tube 16 using the Benchery effect, so that the pressure changes according to the flow velocity of the charged air. As a result, the suction amount of the powder 17 changes and is not stable. In addition, when the tube 16 is easily clogged due to the influence of the cohesiveness and humidity of the powder 17, and the powder 17 is partially clogged, the powder 17 is dispersed unevenly. It is difficult to control the supply so as to be spatially uniform. If the powder 17 is allowed to adhere to the carbon fiber fabric 20 in a non-uniform state, the amount of adhesion will be uneven, and a prepreg with stable quality cannot be produced.
In addition, in the conventional example, the powder 17 is indirectly charged by first charging the air and then hitting the charged air against the powder 17. Therefore, the powder 17 is directly charged. There is also a problem that charging efficiency is lower than in the case.

また特許文献2には、樹脂粉体を帯電させた状態でシート状繊維基材に付着させてプリプレグを製造する方法として、静電流動浸漬法や静電スプレー法が記載されているが、具体的に製造装置の構成は開示されていない。   Patent Document 2 describes an electrostatic fluidized dipping method or an electrostatic spray method as a method for producing a prepreg by attaching a resin powder to a sheet-like fiber substrate in a charged state. In particular, the configuration of the manufacturing apparatus is not disclosed.

そこで、本発明の目的とするところは、樹脂粉体を均一かつ効率的にシート状繊維基材に付着させて品質性能に優れたプリプレグを製造することにある。   Accordingly, an object of the present invention is to produce a prepreg excellent in quality performance by uniformly and efficiently attaching resin powder to a sheet-like fiber base material.

上記の目的を達成するために、本発明のプリプレグ製造装置は、マトリクス樹脂粉体(30)をシート状繊維基材(50)に付着させてプリプレグを製造するプリプレグ製造装置であって、
前記マトリクス樹脂粉体(30)を連続的に定量供給するフィーダー(31)と、略水平に延びる供給管(32)と、前記フィーダー(31)により供給される前記マトリクス樹脂粉体(30)に空気を混合して前記供給管(32)の後側から高圧で押し込むエアー供給装置(33,34,35)と、前記供給管(32)に設けられ前記マトリクス樹脂粉体(30)を空気とともに帯電させる帯電器(36)と、前記供給管(32)の先端口(32a)が後面(37b)に挿入され、底面(37c)に複数の穴が設けられるとともに前面(37a)には複数の吐出穴が設けられたチャンバー(37)と、前記チャンバー(37)の底面(37c)に設けられた複数の穴を介してチャンバー(37)内に風を送り前記マトリクス樹脂粉体(30)を浮遊させるブロワー(38)と、前記チャンバー(37)の前面(37a)と前記シート状繊維基材(50)の間に設けられるとともに、高圧電圧がかけられグランド接続された前記シート状繊維基材(50)との間に電界がかけられた導電性網状物(39)を備え、
前記チャンバー(37)の吐出穴から吐出される前記マトリクス樹脂粉体(30)を、前記シート状繊維基材(50)に付着させるようにしたことを特徴とする。
In order to achieve the above object, the prepreg production apparatus of the present invention is a prepreg production apparatus for producing a prepreg by attaching a matrix resin powder (30) to a sheet-like fiber base material (50),
A feeder (31) for continuously feeding the matrix resin powder (30) in a fixed amount, a supply pipe (32) extending substantially horizontally, and the matrix resin powder (30) supplied by the feeder (31). An air supply device (33, 34, 35) for mixing air and pushing it from the rear side of the supply pipe (32) at high pressure; and the matrix resin powder (30) provided with the supply pipe (32) together with air A charger (36) for charging and a front end (32a) of the supply pipe (32) are inserted into the rear surface (37b), a plurality of holes are provided in the bottom surface (37c), and a plurality of holes are provided on the front surface (37a). Air is sent into the chamber (37) through a chamber (37) provided with discharge holes and a plurality of holes provided in the bottom surface (37c) of the chamber (37), and the matrix resin powder (30 The sheet-like fiber base is provided between the blower (38) for floating the air, the front surface (37a) of the chamber (37) and the sheet-like fiber substrate (50), and is connected to the ground by applying a high voltage. A conductive network (39) to which an electric field is applied between the material (50) and
The matrix resin powder (30) discharged from the discharge hole of the chamber (37) is adhered to the sheet-like fiber substrate (50).

また、本発明は、前記供給管(32)における前記帯電器(36)の前段に前記供給管(32)の延びる方向に略垂直に延びる円柱(41a)又は楕円柱を複数設けたことを特徴とする。   Further, the present invention is characterized in that a plurality of cylinders (41a) or elliptical cylinders extending substantially perpendicular to the extending direction of the supply pipe (32) are provided in the supply pipe (32) before the charger (36). And

また、本発明は、前記チャンバー(37)内に設けられ、渦流を抑制して整流化する整流格子(42)を備えることを特徴とする。   In addition, the present invention includes a rectifying grid (42) that is provided in the chamber (37) and rectifies by suppressing vortex flow.

また、本発明は、前記エアー供給装置(33,34,35)は、前記マトリクス樹脂粉体(30)と空気が混合された固気二相流を通過させ、前記供給管(32)に入力する複数のスリット部(344)を有することを特徴とする。   Further, according to the present invention, the air supply device (33, 34, 35) passes a solid-gas two-phase flow in which the matrix resin powder (30) and air are mixed, and inputs to the supply pipe (32). And a plurality of slit portions (344).

また、本発明のプリプレグ製造方法は、マトリクス樹脂粉体(30)をシート状繊維基材(50)に付着させてプリプレグを製造するプリプレグ製造方法であって、
連続的に定量供給される前記マトリクス樹脂粉体(30)に空気を混合して供給管(32)の後側から高圧で押し込み、その供給管(32)内で前記マトリクス樹脂粉体(30)を空気とともに帯電させた後、前記供給管(32)の先端口(32a)から、底面(37c)に設けられた複数の穴を介して上昇する風が送り込まれているチャンバー(37)内に投入して前記マトリクス樹脂粉体(30)を浮遊させ、前記マトリクス樹脂粉体(30)を、前記チャンバー(37)の前面(37a)に設けられた複数の吐出穴から吐出させ、前記チャンバー(37)の前面(37a)と前記シート状繊維基材(50)の間に設けられた導電性網状物(39)に高圧電圧がかけられることによりグランド接続された前記シート状繊維基材(50)との間に電界がかけられてなる前記シート状繊維基材(50)に付着させるようにしたことを特徴とする。
The prepreg production method of the present invention is a prepreg production method for producing a prepreg by attaching a matrix resin powder (30) to a sheet-like fiber substrate (50),
Air is mixed into the matrix resin powder (30), which is continuously supplied in a constant quantity, and is pushed in from the rear side of the supply pipe (32) at a high pressure, and the matrix resin powder (30) is supplied into the supply pipe (32). Is charged together with air, and then the air rising from the tip opening (32a) of the supply pipe (32) through a plurality of holes provided in the bottom surface (37c) is fed into the chamber (37). The matrix resin powder (30) is floated and discharged, and the matrix resin powder (30) is discharged from a plurality of discharge holes provided in the front surface (37a) of the chamber (37). 37) The sheet-like fiber substrate (50) ground-connected by applying a high voltage to the conductive mesh (39) provided between the front surface (37a) of the sheet 37 and the sheet-like fiber substrate (50). )When Characterized in that so as to adhere to the sheet-like fiber base materials each of which an electric field is applied (50) between.

なお、括弧内の記号は、図面および後述する発明を実施するための形態に記載された対応要素または対応事項を示す。   Note that symbols in parentheses indicate corresponding elements or corresponding matters described in the drawings and modes for carrying out the invention described later.

本発明によれば、マトリクス樹脂粉体が空気と混合されて供給管の後側から高圧で押し込まれるので、供給管内で帯電させられた空気とマトリクス樹脂粉体からなる固気二相流の流速は速く設定でき、従来例で示したように固気二相流の流速が遅いことが原因で供給管内にマトリクス樹脂粉体が沈殿、堆積することはない。
そして、本発明は帯電させられた空気とマトリクス樹脂粉体からなる固気二相流を供給管から吐出して速い流速の状態でシート状繊維基材に当接させるものではなく、固気二相流を供給管よりも開口面積の広いチャンバー内に一旦送り込むことでチャンバー内で固気二相流の流速を遅くしてその後にシート状繊維基材と導電性網状物の間にかけられた高圧電界に送り込むようにしたので、従来例で示したように、マトリクス樹脂粉体が静電力の作用で炭素繊維織物などのシート状繊維基材に対して吸引される力よりも樹脂粉体の流速による慣性力のほうがかなり大きくなることはない。
これにより、従来例で示したように、マトリクス樹脂粉体がシート状繊維基材に当接するが付着せずに跳ね返ってしまうことはなく、本発明では、マトリクス樹脂粉体はシート状繊維基材に均一に付着して品質性能に優れたプリプレグが得られる。
According to the present invention, since the matrix resin powder is mixed with air and pushed from the rear side of the supply pipe at high pressure, the flow velocity of the solid-gas two-phase flow composed of the air charged in the supply pipe and the matrix resin powder Can be set fast, and the matrix resin powder does not settle and deposit in the supply pipe due to the slow flow rate of the solid-gas two-phase flow as shown in the conventional example.
In the present invention, a solid-gas two-phase flow composed of charged air and matrix resin powder is not discharged from the supply pipe and brought into contact with the sheet-like fiber base material at a high flow rate. The high pressure applied between the sheet-like fiber substrate and the conductive network after slowing the flow velocity of the solid-gas two-phase flow in the chamber once by feeding the phase flow into the chamber having a larger opening area than the supply pipe Since the electric field is fed into the electric field, the flow rate of the resin powder is higher than the force that the matrix resin powder is attracted to the sheet fiber substrate such as carbon fiber fabric by the action of electrostatic force, as shown in the conventional example. The inertial force due to is never much larger.
As a result, as shown in the conventional example, the matrix resin powder contacts the sheet-like fiber substrate but does not rebound without adhering. In the present invention, the matrix resin powder does not rebound. It is possible to obtain a prepreg having a uniform quality and excellent quality performance.

また、本発明によれば、マトリクス樹脂粉体はフィーダーによって連続的に定量供給され、その後、エアー供給装置によって空気と混合され、供給管の後側から高圧で押し込まれるので、従来例で示したようなべンチェリー効果を利用して粉体を吸い上げるものではなく、マトリクス樹脂粉体の量を正確に供給することができる。   In addition, according to the present invention, the matrix resin powder is continuously supplied in a fixed amount by the feeder, then mixed with air by the air supply device, and pushed in at a high pressure from the rear side of the supply pipe. Such a Benchery effect is not used to suck up the powder, but the amount of the matrix resin powder can be accurately supplied.

また、帯電方法についても従来例のように、空気を帯電させた後にマトリクス樹脂粉体を間接的に帯電させるものではなく、最初から空気とマトリクス樹脂粉体とを同時に直接的に帯電させるため帯電効率を特に悪くするものではない。   Also, the charging method is not to charge the matrix resin powder indirectly after charging the air as in the conventional example, but to charge the air and the matrix resin powder directly from the beginning at the same time. The efficiency is not particularly bad.

また、本発明によれば、供給管における帯電器の前段に供給管の延びる方向に略垂直に延びる円柱又は楕円柱を複数設けたので、ここを固気二相流が通過することで固気二相流は均一に分散させられ、しかも凝集したマトリクス樹脂粉体は砕かれてバラバラにされる。これにより、固気二相流は空気とマトリクス樹脂粉体がより均一に混合させられたものとなる。   Further, according to the present invention, since a plurality of cylinders or elliptical columns extending substantially perpendicular to the direction in which the supply pipe extends are provided in front of the charger in the supply pipe, the solid-gas two-phase flow passes through the cylinder or the elliptical cylinder. The two-phase flow is uniformly dispersed, and the aggregated matrix resin powder is crushed and broken apart. Thereby, the solid-gas two-phase flow is a mixture of air and matrix resin powder more uniformly.

また、本発明によれば、チャンバー内には渦流を抑制して整流化する整流格子が設けられているので、マトリクス樹脂粉体をムラなくシート状繊維基材に付着させることができる。   Further, according to the present invention, since the rectifying grid that rectifies the vortex by suppressing the vortex is provided in the chamber, the matrix resin powder can be adhered to the sheet-like fiber substrate without unevenness.

また、本発明によれば、固気二相流を供給管に入力する前に複数のスリット部を通過させるので、固気二相流は均一な流れとされる。   Further, according to the present invention, since the solid-gas two-phase flow is allowed to pass through the plurality of slit portions before being input to the supply pipe, the solid-gas two-phase flow is a uniform flow.

なお、本発明のプリプレグ製造装置及びプリプレグ製造方法のように、帯電させられた空気とマトリクス樹脂粉体からなる固気二相流を供給管よりも開口面積の広いチャンバー内に一旦送り込むことでチャンバー内で固気二相流の流速を遅くしてその後にシート状繊維基材と導電性網状物の間にかけられた高圧電界に送り込むようにした点は、上述した特許文献1,2には全く記載されていない。   In addition, like the prepreg manufacturing apparatus and prepreg manufacturing method of the present invention, the chamber is obtained by once sending a solid-gas two-phase flow composed of charged air and matrix resin powder into a chamber having a larger opening area than the supply pipe. In the above-mentioned Patent Documents 1 and 2, the flow rate of the solid-gas two-phase flow is slowed down and then fed into the high-voltage electric field applied between the sheet-like fiber base material and the conductive network. Not listed.

本発明の実施形態に係るプリプレグ製造装置の構成概要を示す側面図である。It is a side view which shows the structure outline | summary of the prepreg manufacturing apparatus which concerns on embodiment of this invention. 図1に示した空気増倍器周りの内部構成を示す拡大側面図である。It is an enlarged side view which shows the internal structure around the air multiplier shown in FIG. 図1に示したスリットノズル周りの内部構成を示す拡大側面図である。It is an enlarged side view which shows the internal structure around the slit nozzle shown in FIG. 図1に示した分散混合部周りの内部構成を示す拡大側面図である。It is an enlarged side view which shows the internal structure around the dispersion | distribution mixing part shown in FIG. 図1に示した整流格子周りの内部構成を示す拡大側面図である。FIG. 2 is an enlarged side view showing an internal configuration around a rectifying grid shown in FIG. 1. 本発明の実施形態に係る別のプリプレグ製造装置の構成概要を示す側面図である。It is a side view which shows the structure outline | summary of another prepreg manufacturing apparatus which concerns on embodiment of this invention. 従来例に係るプリプレグ製造装置の構成概要を示す一部断面側面図である。It is a partial cross section side view which shows the structure outline | summary of the prepreg manufacturing apparatus which concerns on a prior art example.

図1乃至図5を参照して本発明の実施形態に係るプリプレグ製造装置について説明する。
図1は、本発明の実施形態に係るプリプレグ製造装置の構成概要を示し、図2乃至図5は、図1に示す装置構成の要部をそれぞれ示したものである。
A prepreg manufacturing apparatus according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5.
FIG. 1 shows a schematic configuration of a prepreg manufacturing apparatus according to an embodiment of the present invention, and FIGS. 2 to 5 show main parts of the apparatus configuration shown in FIG.

本発明の実施形態に係るプリプレグ製造装置は、マトリクス樹脂粉体30を炭素繊維織物50やUDテープなどの強化材であるシート状繊維基材に付着させてプリプレグを製造する装置であって、図1に示すように、マトリクス樹脂粉体30を連続的に定量供給する二軸式の二軸フィーダー31と、略水平に延びる供給管32と、フィーダー31により供給される樹脂粉体30に空気を混合して供給管32の後側から高圧で押し込むコンプレッサ33,空気増倍器34,第一ブロワー35からなるエアー供給装置と、供給管32の下流側に設けられた筺体部(チャンバー)37と、筺体部37の底面37cから筺体部37内に風を送る第二ブロワー38と、筺体部37の前面37aに設けられた導電性網状物(網電極)39を備えている。
なお、マトリクス樹脂粉体30としては、一般的にPA6,PA11,PA66,PPS,PBT,PET,PEEK,PEKK,PSU,PES,PAI,PET,PC等熱可塑性樹脂が使用されるがフェノール樹脂等の熱硬化樹脂や天然樹脂などであってもよい。また、シート状繊維基材は炭素繊維系以外の金属繊維やアルミ蒸着されたガラス繊維等の導電性を持つものからなるものであってもよい。
A prepreg manufacturing apparatus according to an embodiment of the present invention is an apparatus that manufactures a prepreg by attaching a matrix resin powder 30 to a sheet-like fiber base material that is a reinforcing material such as a carbon fiber fabric 50 or a UD tape. As shown in FIG. 1, air is supplied to the biaxial biaxial feeder 31 that continuously supplies the matrix resin powder 30 in a constant amount, the supply pipe 32 that extends substantially horizontally, and the resin powder 30 that is supplied by the feeder 31. An air supply device comprising a compressor 33, an air multiplier 34, and a first blower 35 that are mixed and pushed from the rear side of the supply pipe 32 at a high pressure, and a casing (chamber) 37 provided on the downstream side of the supply pipe 32 A second blower 38 for sending air from the bottom surface 37c of the housing part 37 into the housing part 37, and a conductive mesh (mesh electrode) 39 provided on the front surface 37a of the housing part 37 are provided.
The matrix resin powder 30 is generally made of thermoplastic resin such as PA6, PA11, PA66, PPS, PBT, PET, PEEK, PEKK, PSU, PES, PAI, PET, PC, phenol resin, etc. The thermosetting resin or natural resin may be used. Further, the sheet-like fiber base material may be made of a conductive material such as metal fibers other than carbon fiber and glass fibers deposited with aluminum.

空気増倍器34は、図2に示すように、上方が漏斗状のダクト341とそのダクト341の周りを取り囲むように設けられたエアマルチプライヤー342を有し、エアマルチプライヤー342には外部に設けられたコンプレッサ33から高圧空気が入力される複数の小径穴343が周囲に沿って設けられ、コアンダ効果によって流速を高めつつ多量の空気を取り込むようになっている。
また、空気増倍器34の底部、すなわち、供給管32との接続位置の直前には、図3に示すように、複数のスリットノズル344が設けられ、それら複数のスリットノズル344を通過することで固気二相流を均一な流れとしている。
これにより、フィーダー31により供給されるマトリクス樹脂粉体30に空気が混合されてなる固気二相流が高圧で供給管32に対して押し込まれ、第一ブロワー35で発生した空気と混合される。なお、第一ブロワー35から送られる風も複数のスリットノズル351を通過したものである。このとき、空気増倍器34側から供給管32の途中位置に送られる固気二相流の空気圧は、供給管32の後側に配置され、供給管32の後側から前側に向かって風を送る第一ブロワー35による空気圧に比較して大きく、第一ブロワー35からの空気の流れに空気増倍器34側から送られる固気二相流が叩き込まれるようにしている。
As shown in FIG. 2, the air multiplier 34 includes a funnel-shaped duct 341 and an air multiplier 342 provided so as to surround the duct 341, and the air multiplier 342 is provided outside. A plurality of small-diameter holes 343 into which high-pressure air is input from the provided compressor 33 are provided along the periphery, and a large amount of air is taken in while increasing the flow rate by the Coanda effect.
Further, as shown in FIG. 3, a plurality of slit nozzles 344 are provided at the bottom of the air multiplier 34, that is, immediately before the connection position with the supply pipe 32, and pass through the plurality of slit nozzles 344. The solid-gas two-phase flow is made uniform.
Thereby, the solid-gas two-phase flow formed by mixing air with the matrix resin powder 30 supplied by the feeder 31 is pushed into the supply pipe 32 at a high pressure and mixed with the air generated by the first blower 35. . Note that the wind sent from the first blower 35 also passes through the plurality of slit nozzles 351. At this time, the air pressure of the solid-gas two-phase flow sent from the air multiplier 34 side to the midway position of the supply pipe 32 is arranged on the rear side of the supply pipe 32, and winds from the rear side of the supply pipe 32 toward the front side. The solid air two-phase flow sent from the air multiplier 34 side is struck into the air flow from the first blower 35, which is larger than the air pressure by the first blower 35 that sends the air.

また、供給管32において空気増倍器34との接続位置の上流側には、図4に示すように、複数の円柱41aからなる分散混合部41が設けられ、さらに上流側には、帯電器36が設けられている。
分散混合部41を構成する円柱41aは、供給管32の延びる方向に略垂直の方向(図4の紙面に直交する表裏方向)に対して延びるものであり、供給管32を流れる固気二相流を均一に分散させて、しかも凝集したマトリクス樹脂粉体30を砕いてバラバラにする。これにより、固気二相流は空気とマトリクス樹脂粉体30とがより均一に混合させてなるものとなる。また、固定二相流は隣接する円柱41a間の狭くなった流路を通過することにより流速は非常に速くなる。
帯電器36は、マトリクス樹脂粉体30を空気とともにマイナス(逆にプラスでもよい)に帯電させるもので、例えば、(株)増田研究所社製の「ボクサーチャージャー(BCS−70)」などが使用され、高い電荷量がマトリクス樹脂粉体30に与えられる。帯電させられたマトリクス樹脂粉体30の帯電器36の荷電部の壁面に付着することなく供給管32の下流側に送られる。
Further, as shown in FIG. 4, a dispersion / mixing unit 41 including a plurality of cylinders 41a is provided on the upstream side of the connection position with the air multiplier 34 in the supply pipe 32, and on the further upstream side, a charger is provided. 36 is provided.
The cylinder 41a constituting the dispersion mixing unit 41 extends in a direction substantially perpendicular to the direction in which the supply pipe 32 extends (front and back directions orthogonal to the paper surface of FIG. 4), and is a solid-gas two-phase flowing through the supply pipe 32. The flow is uniformly dispersed and the agglomerated matrix resin powder 30 is crushed into pieces. As a result, the solid-gas two-phase flow is a mixture of air and the matrix resin powder 30 more uniformly. In addition, the flow rate of the fixed two-phase flow becomes very fast by passing through a narrow channel between the adjacent cylinders 41a.
The charger 36 charges the matrix resin powder 30 negatively (or may be positive) together with air. For example, “Boxer Charger (BCS-70)” manufactured by Masuda Laboratory Co., Ltd. is used. Thus, a high charge amount is given to the matrix resin powder 30. The charged matrix resin powder 30 is sent to the downstream side of the supply pipe 32 without adhering to the wall surface of the charging portion of the charger 36.

筺体部37は、直方体状であり、後面37bの略中央には供給管32の先端口32aが挿入されている。特に限定されるわけではないが、筺体部37の前後方向の長さは、供給管32の長さと同程度にしている。また、筺体部37の底面37cには複数の穴が開けられた網43が取付けられていて、その下部に設けられたダクト44に供給される第二ブロワー38からの風を網43を介して筺体部37内に取り込んで上昇流を発生させている。この上昇流によって、供給管32の先端口32aから投入された固定二相流内のマトリクス樹脂粉体30は筺体部37内において浮遊させられ沈殿することが防止される。
また、筺体部37内には、図5に示すような、整流格子42が設けられている。整流格子42は、絶縁体で構成されたハニカム構造で、固定二相流に渦流や旋回流が生じることを抑制して整流化を図っている。
The housing part 37 has a rectangular parallelepiped shape, and the front end 32a of the supply pipe 32 is inserted in the approximate center of the rear surface 37b. Although not particularly limited, the length of the housing portion 37 in the front-rear direction is set to be approximately the same as the length of the supply pipe 32. In addition, a net 43 having a plurality of holes is attached to the bottom surface 37 c of the housing part 37, and the wind from the second blower 38 supplied to the duct 44 provided below the net 43 is passed through the net 43. It takes in in the housing part 37 and the upward flow is generated. By this upward flow, the matrix resin powder 30 in the fixed two-phase flow introduced from the distal end 32 a of the supply pipe 32 is prevented from being suspended and precipitated in the housing portion 37.
Further, a rectifying grid 42 as shown in FIG. The rectifying grid 42 has a honeycomb structure made of an insulator, and suppresses the generation of vortices and swirling flows in the fixed two-phase flow to achieve rectification.

また筺体部37の前面37aに設けられた導電性網状物39には、高圧電圧がかけられていて、導電性網状物39の前方においてグランド接続された炭素繊維織物50との間に高圧の電界がかけられている。この導電性網状物39には負の高電圧がかけられ、供給管32に設けられた帯電器36によってマイナスに帯電された状態で導電性網状物39の網の目(筺体部37の吐出穴)から吐出されるマトリクス樹脂粉体30を、炭素繊維織物50に対して強固な接着力で付着させ、仮にマトリクス樹脂粉体30が炭素繊維織物50上でバウンドしたとしても再接着させるようにしている。なお、マトリクス樹脂粉体30がプラスに帯電される場合には、導電性網状物39には正の高電圧がかけられる。   In addition, a high voltage is applied to the conductive mesh 39 provided on the front surface 37 a of the housing portion 37, and a high-voltage electric field is formed between the conductive mesh 39 and the carbon fiber fabric 50 grounded in front of the conductive mesh 39. Has been applied. A negative high voltage is applied to the conductive mesh 39, and the conductive mesh 39 is negatively charged by a charger 36 provided in the supply pipe 32, and the mesh of the conductive mesh 39 (the discharge hole of the casing portion 37). The matrix resin powder 30 discharged from the above is adhered to the carbon fiber fabric 50 with a strong adhesive force, and even if the matrix resin powder 30 bounces on the carbon fiber fabric 50, the matrix resin powder 30 is reattached. Yes. When the matrix resin powder 30 is positively charged, a positive high voltage is applied to the conductive mesh 39.

次に、このように構成されたプリプレグ製造装置を使用してプリプレグを製造する方法について説明する。
図2に示したように、二軸フィーダー31から空気増倍器34のダクト341上部からマトリクス樹脂粉体30が連続的に定量供給されると、コンプレッサ33から高圧空気が入力されコアンダ効果によって流速を高めつつ多量の空気を取り込むエアマルチプライヤー342のはたらきによって、マトリクス樹脂粉体30は空気と混合された固定二相流として供給管32側に向って送られる。
このとき、供給管32にはその後側から前側に向かって第一ブロワー35からの風が送られているが、その風の空気圧よりも空気増倍器34側から供給管32の途中位置に送られる固気二相流の空気圧の方が大きく、第一ブロワー35からの空気の流れに空気増倍器34側からの固気二相流が叩き込まれて供給管32の前側に送られる。
Next, a method for manufacturing a prepreg using the prepreg manufacturing apparatus configured as described above will be described.
As shown in FIG. 2, when matrix resin powder 30 is continuously supplied from the biaxial feeder 31 through the upper part of the duct 341 of the air multiplier 34, high-pressure air is input from the compressor 33 and the flow rate is increased by the Coanda effect. The matrix resin powder 30 is sent toward the supply pipe 32 as a fixed two-phase flow mixed with air by the action of the air multiplier 342 that takes in a large amount of air while increasing the air flow.
At this time, the wind from the first blower 35 is sent to the supply pipe 32 from the rear side to the front side, but is sent from the air multiplier 34 side to the midway position of the supply pipe 32 rather than the air pressure of the wind. The air pressure of the solid-gas two-phase flow generated is larger, and the solid-gas two-phase flow from the air multiplier 34 side is struck into the air flow from the first blower 35 and sent to the front side of the supply pipe 32.

供給管32に押し込まれた固気二相流は、先ず分散混合部41を通過することで均一に分散されるとともに凝集したマトリクス樹脂粉体30が砕かれてバラバラにされる。また、固気二相流は、分散混合部41において隣接する円柱41a間の狭くなった流路を通過することにより流速が高められる。
次に固気二相流は、供給管32内に設けられた帯電器36によってマトリクス樹脂粉体30と空気がともにマイナスに帯電させられた後に、供給管32の先端口32aから筺体部37内に投入される。
The solid-gas two-phase flow pushed into the supply pipe 32 first passes through the dispersion and mixing unit 41 and is uniformly dispersed and the aggregated matrix resin powder 30 is crushed and broken apart. Further, the flow rate of the solid-gas two-phase flow is increased by passing through a narrow channel between adjacent cylinders 41 a in the dispersion mixing unit 41.
Next, in the solid-gas two-phase flow, both the matrix resin powder 30 and the air are negatively charged by the charger 36 provided in the supply pipe 32, and then the inside of the housing portion 37 from the distal end 32 a of the supply pipe 32. It is thrown into.

供給管32から開口面積が広い筺体部37内に投入された固気二相流は流速が遅くなるので、マトリクス樹脂粉体30が自重によって落下して筺体部37の底面37cに沈殿する可能性があるが、筺体部37の底面37cからは複数の穴を有する網43を介して上昇する風が送り込まれているので、マトリクス樹脂粉体30は筺体部37の内部で浮遊させられ沈殿が防止される。
筺体部37内のマトリクス樹脂粉体30はマイナスに帯電されているため互いに斥力を生じて反発しながら均一に分散しながら筺体部37の前面37a側に進んでいくが、その途中に設けられた整流格子42を通過することで渦流や旋回流が除去され整流化され、さらに筺体部37の前面37a側に進んでいく。このとき、筺体部37の底面37cからは整流格子42を挟んで前側及び後側のいずれからも上昇する風が送り込まれているので、マトリクス樹脂粉体30は浮遊状態で導電性網状物39の網の目から吐出される。
Since the solid-gas two-phase flow introduced from the supply pipe 32 into the casing 37 having a large opening area has a low flow velocity, the matrix resin powder 30 may drop due to its own weight and settle on the bottom surface 37c of the casing 37. However, since the rising air is sent from the bottom surface 37c of the housing portion 37 through the net 43 having a plurality of holes, the matrix resin powder 30 is suspended inside the housing portion 37 to prevent precipitation. Is done.
Since the matrix resin powder 30 in the housing part 37 is negatively charged, it moves toward the front surface 37a of the housing part 37 while being uniformly dispersed while generating repulsion and repelling each other. By passing through the rectifying grid 42, the vortex and swirl are removed and rectified, and further proceed to the front surface 37 a side of the housing portion 37. At this time, since the wind rising from both the front side and the rear side across the rectifying grid 42 is sent from the bottom surface 37c of the housing portion 37, the matrix resin powder 30 is in a floating state and the conductive net 39 It is discharged from the mesh.

そして、正の高電圧がかけられた導電性網状物39の網の目から吐出されたマイナスに帯電されたマトリクス樹脂粉体30は、グランドに接地された炭素繊維織物50に対して強固な接着力で付着され、プリプレグが製造される。なお、本発明でいうプリプレグには炭素繊維織物50に付着するマトリクス樹脂粉体30の量を抑えたいわゆるセミプレグも含まれる。   The negatively charged matrix resin powder 30 discharged from the mesh of the conductive mesh 39 to which a positive high voltage is applied is firmly bonded to the carbon fiber fabric 50 grounded to the ground. The prepreg is manufactured by applying force. The prepreg referred to in the present invention includes a so-called semi-preg in which the amount of the matrix resin powder 30 attached to the carbon fiber fabric 50 is suppressed.

これによれば、空気とマトリクス樹脂粉体30が混合されて、供給管32の後側から高圧で押し込まれるので、供給管32内で帯電させられた空気とマトリクス樹脂粉体30からなる固気二相流の流速は速く、従来例で示したように固気二相流の流速が遅いことが原因で供給管内に樹脂粉体が沈殿、堆積することはない。
そして、帯電させられた空気とマトリクス樹脂粉体30からなる固気二相流を供給管32から吐出して速い流速の状態で炭素繊維織物50に当接させるものではなく、固気二相流を供給管32よりも開口面積の広い筺体部37内に一旦送り込むことで筺体部37内で固気二相流の流速を遅くしてその後に炭素繊維織物50と導電性網状物39の間にかけられた高圧電界に送り込むようにしたので、従来例で示したように、樹脂粉体が静電力の作用で炭素繊維織物に対して吸引される力よりも樹脂粉体の流速による慣性力のほうがかなり大きくなることはない。
これにより、従来例で示したように、マトリクス樹脂粉体30が炭素繊維織物50に当接するが付着せずに跳ね返ってしまうことはなく、炭素繊維織物50に均一に付着して品質性能に優れたプリプレグが得られる。
According to this, since air and the matrix resin powder 30 are mixed and pushed in from the rear side of the supply pipe 32 at a high pressure, a solid gas composed of the air charged in the supply pipe 32 and the matrix resin powder 30 is obtained. The flow rate of the two-phase flow is high, and the resin powder does not precipitate and deposit in the supply pipe due to the low flow rate of the solid-gas two-phase flow as shown in the conventional example.
The solid-gas two-phase flow composed of the charged air and the matrix resin powder 30 is not discharged from the supply pipe 32 and brought into contact with the carbon fiber fabric 50 at a high flow rate. Is once fed into the housing part 37 having a larger opening area than the supply pipe 32 to slow down the flow rate of the solid-gas two-phase flow in the housing part 37 and then applied between the carbon fiber fabric 50 and the conductive mesh 39. As shown in the conventional example, the inertial force due to the flow velocity of the resin powder is more than the force that the resin powder is attracted to the carbon fiber fabric by the action of electrostatic force. It doesn't get quite big.
As a result, as shown in the conventional example, the matrix resin powder 30 abuts on the carbon fiber fabric 50 but does not rebound without adhering to it, and evenly adheres to the carbon fiber fabric 50 and has excellent quality performance. Prepreg is obtained.

なお、本発明の実施形態では、筺体部37内に整流格子42を一つ設けたが、多段状に設けて固定二相流に渦流や旋回流が生じることを一層抑制するようにしてもよい。
図6は、整流格子42を筺体部37内に離間させて二つ設けた例を示している。また、整流格子42を設ける位置も様々考えることができ、図6に示す整流格子42Bのように、筺体部37の底面37cから第二ブロワー38から送られる風の影響を受けないような筺体部37内の前側に配置することもできる。
また、導電性網状物39を筺体部37の前面37aに設けたが、筺体部37の前面37aにマトリクス樹脂粉体30を吐出させるための複数の吐出穴を設けるとともに導電性網状物39を筺体部37の前面37aから離間した位置に設けるようにしてもよい。
In the embodiment of the present invention, one rectifying grid 42 is provided in the housing portion 37. However, it may be provided in multiple stages so as to further suppress the generation of vortex and swirl in the fixed two-phase flow. .
FIG. 6 shows an example in which two rectifying grids 42 are provided in the casing portion 37 so as to be separated from each other. Also, the position where the rectifying grid 42 is provided can be considered in various ways, and the casing portion that is not affected by the wind sent from the bottom surface 37c of the casing portion 37 from the second blower 38, like the rectifying grid 42B shown in FIG. It can also be arranged on the front side in 37.
Further, although the conductive mesh 39 is provided on the front surface 37a of the housing part 37, the front surface 37a of the housing part 37 is provided with a plurality of discharge holes for discharging the matrix resin powder 30, and the conductive mesh 39 is provided on the housing 37. You may make it provide in the position spaced apart from the front surface 37a of the part 37. FIG.

また、本発明の実施形態では、分散混合部41を複数の同一形状の円柱41aで構成したが、これに代えて複数の同一形状の楕円柱で構成してもよい。
また、本発明の実施形態では、分散混合部41及び整流格子42を設けて固気二相流の均一化を一層図るようにしたが省略することも可能であり、また、空気増倍器34の底部に複数のスリットノズル344を設けることで固気二相流を一層均一な流れとしたがこれについても省略することは可能である。さらに、空気増倍器34としてエアマルチプライヤー342を設けてコアンダ効果によって流速を高めつつ多量の空気を取り込むようにしたが、コンプレッサ33及び第一ブロワー35による圧力を大きく設定することで固気二相流の流速を高くすることができるものであればエアマルチプライヤー342を省略することもできる。
Further, in the embodiment of the present invention, the dispersion mixing unit 41 is configured by a plurality of identically shaped cylinders 41a, but may be configured by a plurality of elliptical columns having the same shape instead.
Further, in the embodiment of the present invention, the dispersion mixing unit 41 and the rectifying grid 42 are provided to further homogenize the solid-gas two-phase flow. However, it can be omitted, and the air multiplier 34 can be omitted. By providing a plurality of slit nozzles 344 at the bottom of the solid gas, the solid-gas two-phase flow is made more uniform, but this can also be omitted. Further, an air multiplier 342 is provided as the air multiplier 34 so that a large amount of air is taken in while increasing the flow velocity by the Coanda effect. However, by setting the pressure by the compressor 33 and the first blower 35 to be large, The air multiplier 342 can be omitted as long as the flow velocity of the phase flow can be increased.

11 注入口
12 加速容器
13 ブラジ
14 圧縮部
15 格納ボックス
16 チューブ
17 粉体
18 穴
19 チャンバー
20 炭素繊維織物
30 マトリクス樹脂粉体
31 フィーダー
32 供給管
32a 先端口
33 コンプレッサ
34 空気増倍器
341 ダクト
342 エアマルチプライヤー
343 小径穴
344 スリットノズル
35 第一ブロワー
351 スリットノズル
36 帯電器
37 筺体部
37a 前面
37b 後面
37c 底面
38 第二ブロワー
39 導電性網状物
41 分散混合部
41a 円柱
42 整流格子
42A 整流格子
42B 整流格子
43 網
44 ダクト
50 炭素繊維織物
DESCRIPTION OF SYMBOLS 11 Inlet 12 Acceleration container 13 Bulge 14 Compression part 15 Storage box 16 Tube 17 Powder 18 Hole 19 Chamber 20 Carbon fiber fabric 30 Matrix resin powder 31 Feeder 32 Supply pipe 32a Tip port 33 Compressor 34 Air multiplier 341 Duct 342 Air multiplier 343 Small hole 344 Slit nozzle 35 First blower 351 Slit nozzle 36 Charger 37 Housing part 37a Front surface 37b Rear surface 37c Bottom surface 38 Second blower 39 Conductive network 41 Dispersion and mixing unit 41a Cylinder 42 Rectifier grid 42A Rectifier grid 42B Rectifier grid 43 Net 44 Duct 50 Carbon fiber fabric

Claims (5)

マトリクス樹脂粉体をシート状繊維基材に付着させてプリプレグを製造するプリプレグ製造装置であって、
前記マトリクス樹脂粉体を連続的に定量供給するフィーダーと、
略水平に延びる供給管と、
前記フィーダーにより供給される前記マトリクス樹脂粉体に空気を混合して前記供給管の後側から高圧で押し込むエアー供給装置と、
前記供給管に設けられ前記マトリクス樹脂粉体を空気とともに帯電させる帯電器と、
前記供給管の先端口が後面に挿入され、底面に複数の穴が設けられるとともに前面には複数の吐出穴が設けられたチャンバーと、
前記チャンバーの底面に設けられた複数の穴を介してチャンバー内に風を送り前記マトリクス樹脂粉体を浮遊させるブロワーと、
前記チャンバーの前面と前記シート状繊維基材の間に設けられるとともに、高圧電圧がかけられグランド接続された前記シート状繊維基材との間に電界がかけられた導電性網状物を備え、
前記チャンバーの吐出穴から吐出される前記マトリクス樹脂粉体を、前記シート状繊維基材に付着させるようにしたことを特徴とするプリプレグ製造装置。
A prepreg manufacturing apparatus for manufacturing a prepreg by attaching a matrix resin powder to a sheet fiber substrate,
A feeder that continuously and quantitatively supplies the matrix resin powder;
A supply pipe extending substantially horizontally;
An air supply device that mixes air into the matrix resin powder supplied by the feeder and pushes it at a high pressure from the rear side of the supply pipe;
A charger that is provided in the supply pipe and charges the matrix resin powder together with air;
A chamber in which the front end of the supply pipe is inserted into the rear surface, a plurality of holes are provided in the bottom surface, and a plurality of discharge holes are provided in the front surface;
A blower that sends air into the chamber through a plurality of holes provided in the bottom surface of the chamber to float the matrix resin powder;
Provided between the front surface of the chamber and the sheet-like fiber base material, and comprising a conductive net that is applied with an electric field between the sheet-like fiber base material applied with a high voltage and grounded,
The prepreg manufacturing apparatus, wherein the matrix resin powder discharged from the discharge hole of the chamber is adhered to the sheet-like fiber base material.
前記供給管における前記帯電器の前段に前記供給管の延びる方向に略垂直に延びる円柱又は楕円柱を複数設けたことを特徴とする請求項1に記載のプリプレグ製造装置。   2. The prepreg manufacturing apparatus according to claim 1, wherein a plurality of cylinders or elliptic cylinders extending substantially perpendicular to a direction in which the supply pipe extends are provided in a stage preceding the charger in the supply pipe. 前記チャンバー内に設けられ、渦流を抑制して整流化する整流格子を備えることを特徴とする請求項1又は2に記載のプリプレグ製造装置。   3. The prepreg manufacturing apparatus according to claim 1, further comprising a rectifying grid provided in the chamber and configured to rectify while suppressing eddy currents. 4. 前記エアー供給装置は、前記マトリクス樹脂粉体と空気が混合された固気二相流を通過させ、前記供給管に入力する複数のスリット部を有することを特徴とする請求項1乃至3のうちいずれか一つに記載のプリプレグ製造装置。   The said air supply apparatus has a some slit part which lets the solid-gas two-phase flow with which the said matrix resin powder and air were mixed pass, and inputs into the said supply pipe | tube. The prepreg manufacturing apparatus according to any one of the above. マトリクス樹脂粉体をシート状繊維基材に付着させてプリプレグを製造するプリプレグ製造方法であって、
連続的に定量供給される前記マトリクス樹脂粉体に空気を混合して供給管の後側から高圧で押し込み、その供給管内で前記マトリクス樹脂粉体を空気とともに帯電させた後、
前記供給管の先端口から、底面に設けられた複数の穴を介して上昇する風が送り込まれているチャンバー内に投入して前記マトリクス樹脂粉体を浮遊させ、
前記マトリクス樹脂粉体を、前記チャンバーの前面に設けられた複数の吐出穴から吐出させ、
前記チャンバーの前面と前記シート状繊維基材の間に設けられた導電性網状物に高圧電圧がかけられることによりグランド接続された前記シート状繊維基材との間に電界がかけられてなる前記シート状繊維基材に付着させるようにしたことを特徴とするプリプレグ製造方法。
A prepreg manufacturing method for manufacturing a prepreg by attaching a matrix resin powder to a sheet fiber substrate,
After the air is mixed into the matrix resin powder that is continuously supplied in a constant amount and pressed at a high pressure from the rear side of the supply pipe, the matrix resin powder is charged together with air in the supply pipe,
From the front end of the supply pipe, the matrix resin powder is floated by putting it into a chamber in which wind rising through a plurality of holes provided in the bottom surface is sent,
The matrix resin powder is discharged from a plurality of discharge holes provided on the front surface of the chamber,
The electric field is applied between the sheet-like fiber substrate connected to the ground by applying a high voltage to the conductive network provided between the front surface of the chamber and the sheet-like fiber substrate. A method for producing a prepreg characterized by being attached to a sheet-like fiber base material.
JP2012162848A 2012-07-23 2012-07-23 Prepreg manufacturing apparatus and prepreg manufacturing method Expired - Fee Related JP5712171B2 (en)

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