JP2014012393A - Artificial marble plate - Google Patents

Artificial marble plate Download PDF

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JP2014012393A
JP2014012393A JP2013083784A JP2013083784A JP2014012393A JP 2014012393 A JP2014012393 A JP 2014012393A JP 2013083784 A JP2013083784 A JP 2013083784A JP 2013083784 A JP2013083784 A JP 2013083784A JP 2014012393 A JP2014012393 A JP 2014012393A
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paper layer
decorative paper
artificial marble
kraft paper
layer
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JP5675884B2 (en
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Shigeo Kimura
重夫 木村
Masato Onishi
正人 大西
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Nippon Decoluxe KK
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Abstract

PROBLEM TO BE SOLVED: To provide an artificial marble plate, easy to design a marble pattern, capable of surely expressing a lamination pattern on peripheral surface, having reduced cost and low environmental load.SOLUTION: An artificial marble plate is composed by laminating several bleached kraft paper layer 30 and several decorative paper layer 20 alternately in which front and rear both surfaces of the artificial marble plate become the decorative paper 20. The bleached kraft paper layer 30 has a thickness of 2 mm or less and a total light transmittance of 20 to 90%, and the total light transmittance of each decorative paper 20 is less than 30%. Thermosetting resins are respectively previously impregnated into the bleached kraft paper layer 30 and the decorative paper layer 20, and each bleached kraft paper layer 30 and decorative paper layer 20 are integrated by thermal pressure molding.

Description

本発明は人工大理石板に関し、特に周面が積層模様を呈する人工大理石板に関する。   The present invention relates to an artificial marble plate, and more particularly to an artificial marble plate having a laminated pattern on a peripheral surface.

洗面カウンターやキッチンカウンターなどには、比較的安価に高級感を付与できる人工大理石板が使用されることがある。従来の人工大理石板は、例えば特許文献1などにあるように、熱硬化型のポリエステル樹脂やアクリル樹脂など透明な熱硬化性樹脂をベース材料として、金型を用いて所定形状に成形している。そして、各種顔料や染料のほか、着色した熱可塑性樹脂粒などの着色剤を混合することで、大理石模様を付与している。   Artificial marble boards that can give a sense of quality at a relatively low cost may be used for washing counters and kitchen counters. A conventional artificial marble board is formed into a predetermined shape using a mold using a transparent thermosetting resin such as a thermosetting polyester resin or an acrylic resin as a base material, as disclosed in Patent Document 1, for example. . In addition to various pigments and dyes, a marble pattern is imparted by mixing colorants such as colored thermoplastic resin particles.

特開2011−178151号公報JP 2011-178151 A

しかしながら、従来の人工大理石板は大理石模様を付与するためにベース材料としての合成樹脂に着色剤を混合しているが、これによる模様の制御は困難である。すなわち、大まかな大理石模様はデザインできるが、実際に発現される大理石模様にはバラツキがあり、大理石模様を正確に設計することはほぼ不可能である。しかも、極端に言えば外見上大理石模様が発現されてさえいればよく、表裏両面及び周面の表層部分のみにおいて着色剤による大理石模様があればよいが、従来の人工大理石板では着色剤が全体に亘って一様に混合されている。これでは、外部から視認できない内部にも着色剤が存在しているので、材料コストも無駄になる。さらには、天然大理石の中には断面が積層模様を呈するものも存在するが、従来の人工大理石板では当該積層模様を精度良く発現させることも極めて困難であった。   However, in the conventional artificial marble board, a colorant is mixed with a synthetic resin as a base material in order to give a marble pattern, but it is difficult to control the pattern. In other words, a rough marble pattern can be designed, but there are variations in the actual marble pattern, and it is almost impossible to accurately design the marble pattern. Moreover, in extreme terms, it is only necessary to have a marble pattern appearing on the surface, and it is only necessary to have a marble pattern with a colorant on both the front and back surfaces and the surface layer part of the peripheral surface. Is uniformly mixed. In this case, since the colorant is also present inside that is not visible from the outside, the material cost is wasted. Furthermore, some natural marbles have a laminate pattern in cross section, but it has been extremely difficult to accurately express the laminate pattern with conventional artificial marble plates.

また、従来の人工大理石板は樹脂成形品なので、有限な化石資源の消費や、焼却廃棄した際に発生する二酸化炭素による地球温暖化など、地球環境に対して決して好ましいものでもなかった。また、従来の人工大理石板は樹脂成形品なので、その成形には金型が必須であり、生産設備コストが嵩む。また、金型で画定した形状に精度良く成形されたニアネットシェイプ形状とするには、高度な制御が必要となる。   Moreover, since the conventional artificial marble board is a resin molded product, it has never been favorable for the global environment such as consumption of finite fossil resources and global warming due to carbon dioxide generated when incinerated and discarded. Moreover, since the conventional artificial marble board is a resin molded product, a mold is essential for the molding, and the production equipment cost increases. Further, a high degree of control is required to obtain a near net shape shape that is accurately formed into a shape defined by a mold.

そこで、本発明は上記課題を解決するものであって、大理石模様の設計が容易で周面の積層模様を確実に発現させることができ、コストや環境負荷も低い人工大理石板を提供することを目的とする。   Accordingly, the present invention solves the above-described problems, and provides an artificial marble plate that can be easily designed with a marble pattern, can reliably express a laminated pattern on the peripheral surface, and has low cost and environmental load. Objective.

そのための手段として、本発明の人工大理石板は、表裏両面が化粧紙層となる状態で、晒しクラフト紙層と化粧紙層とを交互に複数積層してなる。そして、前記晒しクラフト紙層は、厚みが2mm以下で、全光線透過率が30〜90%であり、前記化粧紙層の全光線透過率は30%未満である。   As a means for that purpose, the artificial marble board of the present invention is formed by alternately laminating a plurality of bleached kraft paper layers and decorative paper layers in a state where both front and back surfaces are decorative paper layers. The bleached kraft paper layer has a thickness of 2 mm or less and a total light transmittance of 30 to 90%, and the decorative paper layer has a total light transmittance of less than 30%.

また、前記晒しクラフト紙層及び化粧紙層は、それぞれ予め熱硬化性樹脂が含浸されており、各晒しクラフト紙層と化粧紙層とは熱圧成形により一体化されてなる。   The bleached kraft paper layer and the decorative paper layer are each preliminarily impregnated with a thermosetting resin, and the bleached kraft paper layer and the decorative paper layer are integrated by hot pressing.

なお、本発明における「晒しクラフト紙」とは、JIS P 0001で規定されている晒しクラフト紙を意味する。また、本発明における「全光線透過率」とは、JIS K 7150に準拠して測定される全光線透過率を意味する。また、本発明において数値範囲を示す「○○〜××」とは、その下限及び上限を含む範囲を意味する。したがって、正確に表せば「○○以上××以下」となる。   The “bleached kraft paper” in the present invention means bleached kraft paper defined in JIS P0001. The “total light transmittance” in the present invention means a total light transmittance measured in accordance with JIS K 7150. In the present invention, “OO to XX” indicating a numerical range means a range including the lower limit and the upper limit. Therefore, if it is expressed accurately, it will be “XX or more and XX or less”.

本発明の人工大理石板は、晒しクラフト紙層と化粧紙層とを交互に複数積層してなることで、周面に積層模様を確実に発現させることができる。このとき、各晒しクラフト紙層の厚みを適宜調整することで、間隔(各層のピッチ)が一様な積層模様としたり、敢えて不揃いな積層模様とするなど、積層模様の設計を容易確実に行うことができる。一方、表面及び裏面には化粧紙層が配されているので、当該表裏両面の化粧紙層に顔料などの着色剤を抄き込んだりインク印刷することで、人工大理石板における表裏両面の大理石模様も容易確実に設計することができる。その反面、中間層に位置する化粧紙層には大理石独特の模様を付与する必要はない。   The artificial marble board according to the present invention is formed by alternately laminating a plurality of bleached kraft paper layers and decorative paper layers, so that a laminated pattern can be surely expressed on the peripheral surface. At this time, by appropriately adjusting the thickness of each exposed kraft paper layer, the laminated pattern can be easily and reliably designed such as a uniform laminated pattern with a uniform interval (pitch of each layer) or an irregular laminated pattern. be able to. On the other hand, since the decorative paper layers are arranged on the front and back surfaces, a marble pattern on both sides of the artificial marble board can be obtained by embedding a colorant such as a pigment on the decorative paper layers on both sides of the front and back or by ink printing. Can be easily and reliably designed. On the other hand, the decorative paper layer located in the intermediate layer does not need to be given a unique marble pattern.

そのうえで、本発明の人工大理石板は、晒しクラフト紙層の全光線透過率が30〜90%であり、化粧紙層の全光線透過率は30%未満となっている。すなわち、人工大理石板に入射される光(特に可視光)は、化粧紙層を殆ど透過しないが晒しクラフト紙層は透過可能となっている。これによれば、人工大理石板の周面(木板であれば木口面に相当する面)の一面から内部に侵入した可視光は、各化粧紙層で反射されながら各晒しクラフト紙層内を透過し他の面から飛び出すことで、人工大理石板の周面模様を視認できるようになっている。このとき、各晒しクラフト紙層内を透過した可視光は各化粧紙層での反射を繰り返しているため、各化粧紙層に近い同系色となる。各晒しクラフト紙層の厚みが2mm以下であれば、この効果がより高い。これにより、本来白色の晒しクラフト層が化粧紙層と同系色に着色されたように視認されるため、積層模様の一体感が高まり意匠性が向上する。しかも、晒しクラフト紙層をわざわざ着色するための着色剤も必要ないので、材料コストの削減にもなる。また、各化粧紙層の色をそれぞれ段階的に変えることで、周面の積層模様にグラデーションを付与することもできる。   In addition, in the artificial marble board of the present invention, the total light transmittance of the exposed kraft paper layer is 30 to 90%, and the total light transmittance of the decorative paper layer is less than 30%. That is, light (particularly visible light) incident on the artificial marble board hardly transmits the decorative paper layer, but is exposed and allowed to transmit the kraft paper layer. According to this, visible light that enters the inside from one surface of the artificial marble board (the surface corresponding to the mouthpiece in the case of wood board) is transmitted through each exposed kraft paper layer while being reflected by each decorative paper layer. By jumping out from the other surface, the peripheral surface pattern of the artificial marble board can be visually recognized. At this time, since the visible light transmitted through each exposed kraft paper layer is repeatedly reflected by each decorative paper layer, it becomes a similar color close to each decorative paper layer. This effect is higher if the thickness of each exposed kraft paper layer is 2 mm or less. Thereby, since the originally exposed white kraft layer is visually recognized as having the same color as the decorative paper layer, the sense of unity of the laminated pattern is increased and the design is improved. In addition, since there is no need for a colorant to bother and color the exposed kraft paper layer, the material cost can be reduced. Further, gradation can be given to the laminated pattern on the peripheral surface by changing the color of each decorative paper layer in stages.

また、本発明の人工大理石板は、基本的に化粧紙と晒しクラフト紙によって構成されており、植物由来の材料を使用しているため、環境負荷も低減できる。具体的には、植物由来の材料を使用していることで、化石資源由来の材料である合成樹脂の使用量を大幅に削減することができる。また、これにより二酸化炭素増加の問題にも有利となる。すなわち、化石資源由来の材料を焼却した際に発生する二酸化炭素は、単純に地球における二酸化炭素の総量を増加させることになるが、植物由来の材料を焼却した場合は、植物が成長過程において取り込んでいた二酸化炭素が大気中に戻されるだけであって、地球における二酸化炭素の総量に変化はない(カーボンニュートラル)からである。   In addition, the artificial marble board of the present invention is basically composed of decorative paper and bleached kraft paper, and uses plant-derived materials, so the environmental burden can be reduced. Specifically, by using plant-derived materials, the amount of synthetic resin that is a fossil resource-derived material can be greatly reduced. This is also advantageous for the problem of increased carbon dioxide. In other words, carbon dioxide generated when fossil resource-derived materials are incinerated simply increases the total amount of carbon dioxide on the earth. However, when plant-derived materials are incinerated, plants take in the growth process. This is because the carbon dioxide that has been discharged is only returned to the atmosphere, and the total amount of carbon dioxide on the earth remains unchanged (carbon neutral).

また、本発明の人工大理石板は、熱圧成形すなわちプレス成形するだけでよく、樹脂を成形するための金型は必要ないため、生産設備コストを削減することもできる。また、化粧紙層と晒しクラフト紙層とをバインダー樹脂により一体化させてなるため、従来の樹脂成形品からなる人工大理石板より強度的にも有利となる。そのため、比較的厚みが小さくても良好な強度を担保でき、軽量化にもつながる。また、金型による大きさ等の制約がないので、任意の厚さにすることや任意の大きさに切断することで多様なユーザーの要望に容易に対応する事が出来る。   Moreover, the artificial marble plate of the present invention only needs to be hot-pressed, that is, press-molded, and does not require a mold for molding the resin, so that the production equipment cost can be reduced. Further, since the decorative paper layer and the exposed kraft paper layer are integrated with a binder resin, it is advantageous in terms of strength over an artificial marble plate made of a conventional resin molded product. Therefore, even if the thickness is relatively small, good strength can be ensured, leading to weight reduction. In addition, since there is no restriction on the size or the like depending on the mold, it is possible to easily meet various user demands by making an arbitrary thickness or cutting to an arbitrary size.

人工大理石板の模式側面図である。It is a model side view of an artificial marble board. 光の透過原理を示す要部拡大模式断面図である。It is a principal part expansion schematic sectional drawing which shows the light transmission principle. 一様な積層模様のある人工大理石板の周面写真である。It is the surrounding surface photograph of the artificial marble board with a uniform laminated pattern. グラデーションのある積層模様のある人工大理石板の周面写真である。It is the surrounding surface photograph of the artificial marble board with the laminated pattern with gradation. 天然大理石板の周面写真である。It is a surrounding surface photograph of a natural marble board.

以下に、本発明について詳しく説明する。本発明の人工大理石板10は、図1に示すように、表裏両面が化粧紙層20となる状態で、複数枚の晒しクラフト紙層30と化粧紙層20とを交互に積層してなる。   The present invention is described in detail below. As shown in FIG. 1, the artificial marble board 10 of the present invention is formed by alternately laminating a plurality of exposed kraft paper layers 30 and decorative paper layers 20 in a state where both front and back surfaces become decorative paper layers 20.

[化粧紙層]
化粧紙層20は、顔料を抄き込んだり染料によって染色することで所望の着色が施された紙である。また、必要に応じてグラビア印刷等により大理石特有の模様を施すこともできる。なお、グラビア印刷等により大理石特有の模様を施す場合は、少なくとも表裏両面の化粧紙層20sに印刷すればよく、中間層の化粧紙層20mには必ずしも印刷する必要はない。中間層の化粧紙層20mに印刷しても当該印刷模様を外部から視認することはできないので、無駄となるからである。したがって、表裏両面の化粧紙層20sのみに印刷し、中間層の化粧紙層20mには印刷しないことが好ましい。なお、表裏両面の化粧紙層20sに特有の大理石模様を印刷した場合は、摩擦による模様の劣化を防ぐため、表面保護層を設けることが好ましい。この場合の表面保護層としては、透明性を有する薄紙であったり、透明樹脂層などを挙げることができる。
[Decorated paper layer]
The decorative paper layer 20 is paper on which a desired color is given by making a pigment or dyeing with a dye. Further, if necessary, a pattern peculiar to marble can be applied by gravure printing or the like. When a pattern peculiar to marble is applied by gravure printing or the like, it may be printed on at least the decorative paper layer 20s on both the front and back surfaces, and is not necessarily printed on the decorative paper layer 20m of the intermediate layer. This is because even if printing is performed on the decorative paper layer 20m of the intermediate layer, the printed pattern cannot be visually recognized from the outside, and thus it is useless. Therefore, it is preferable to print only on the front and back decorative paper layers 20s and not on the intermediate decorative paper layer 20m. In addition, when the marble pattern peculiar to the decorative paper layer 20s on both the front and back sides is printed, it is preferable to provide a surface protective layer in order to prevent the pattern from being deteriorated due to friction. Examples of the surface protective layer in this case include thin paper having transparency and a transparent resin layer.

各化粧紙層20は、図1に示すように、基本的には一枚の化粧紙20aによって構成すればよい。複数枚の化粧紙20aを積層して構成してもよいが、少なくとも晒しクラフト紙層30よりも厚みが小さいことが好ましい。化粧紙層20の厚みが晒しクラフト紙層30よりも大きいと、積層模様は呈するが天然大理石のような積層模様となり難いからである。化粧紙層20の厚みは、具体的には0.01〜1.0mm程度、好ましくは0.05〜0.5mm程度、より好ましくは0.1〜0.3mm程度とすればよい。なお、各化粧紙層20の厚みは、全て均一でもよいし、敢えてそれぞれ異なっていてもよい。   As shown in FIG. 1, each decorative paper layer 20 may basically be composed of a single decorative paper 20 a. Although a plurality of decorative papers 20a may be laminated, it is preferable that the thickness is smaller than at least the exposed kraft paper layer 30. This is because if the thickness of the decorative paper layer 20 is exposed and is larger than the kraft paper layer 30, a laminated pattern is exhibited but it is difficult to form a laminated pattern such as natural marble. The thickness of the decorative paper layer 20 is specifically about 0.01 to 1.0 mm, preferably about 0.05 to 0.5 mm, and more preferably about 0.1 to 0.3 mm. The thickness of each decorative paper layer 20 may be uniform or may be different.

化粧紙層20には、坪量45〜160g/m程度の化粧紙を使用することが好ましく、50〜140g/m程度の化粧紙がより好ましく、60〜120g/m程度の化粧紙がさらに好ましい。坪量が低すぎると、全光線透過率が必要以上に高くなりやすい。一方、坪量が高すぎると、人工大理石板10の厚みの調整が困難となり、コストも高くなり不経済である。また、化粧紙層20の灰分は8〜55重量%程度が好ましく、10〜55重量%がより好ましく、15〜50重量%がさらに好ましい。灰分量が低すぎると、全光線透過率が必要以上に高くなりやすい。一方、灰分量が高すぎると、化粧紙層20へ所望する色を的確に着色し難くなる。なお、本明細書でいう「灰分」とは、JIS P 8128に準拠して測定された灰分を意味する。 The decorative paper layer 20, the basis weight is preferred to use 45~160g / m 2 about decorative paper, 50~140g / m 2 about the decorative paper is more preferable, 60~120g / m 2 about decorative paper Is more preferable. If the basis weight is too low, the total light transmittance tends to be higher than necessary. On the other hand, if the basis weight is too high, it becomes difficult to adjust the thickness of the artificial marble plate 10 and the cost becomes high, which is uneconomical. The ash content of the decorative paper layer 20 is preferably about 8 to 55% by weight, more preferably 10 to 55% by weight, and still more preferably 15 to 50% by weight. If the amount of ash is too low, the total light transmittance tends to be higher than necessary. On the other hand, if the amount of ash is too high, it becomes difficult to accurately color the desired color on the decorative paper layer 20. As used herein, “ash” means ash measured in accordance with JIS P 8128.

そのうえで、化粧紙層20の全光線透過率は少なくとも30%未満、好ましくは25%未満、より好ましくは20%未満とする。化粧紙層20の全光線透過率が30%以上では、人工大理石板10に入射される光を化粧紙層20において有効に反射できず、人工大理石板10周面の意匠性が低下する。具体的には、晒しクラフト紙層30を化粧紙層20と同系色になっているように見せること(以下、晒しクラフト紙層30の見た目の色を「擬似色」と称す)ができず、積層模様の一体感が低下してしまう。   In addition, the total light transmittance of the decorative paper layer 20 is at least less than 30%, preferably less than 25%, more preferably less than 20%. If the total light transmittance of the decorative paper layer 20 is 30% or more, the light incident on the artificial marble board 10 cannot be effectively reflected by the decorative paper layer 20, and the design of the peripheral surface of the artificial marble board 10 is deteriorated. Specifically, the bleached kraft paper layer 30 cannot appear to be similar in color to the decorative paper layer 20 (hereinafter, the apparent color of the bleached kraft paper layer 30 is referred to as “pseudo color”). The sense of unity of the laminated pattern is reduced.

[晒しクラフト紙層]
一般的に、クラフト紙には、大別すると未晒しクラフト紙と晒しクラフト紙とがあるが、本発明の人工大理石板10においては、漂白がなされているために白色度の高い晒しクラフト紙を使用する。これにより、晒しクラフト紙層30の擬似色が化粧紙層20の色と同系色になりやすく、その色差も小さくなる。
[Exposed Kraft Paper Layer]
Generally, there are two types of kraft paper: unbleached kraft paper and bleached kraft paper. However, in the artificial marble board 10 of the present invention, bleached kraft paper with high whiteness is used. use. Thereby, the pseudo color of the exposed kraft paper layer 30 tends to be similar to the color of the decorative paper layer 20, and the color difference is also reduced.

各晒しクラフト紙層30は、図1に示すように、基本的には複数枚の晒しクラフト紙30aを積層することによって構成されているが、1枚の晒しクラフト紙30aによって構成することもできる。積層枚数は、目的とする晒しクラフト紙層30の厚みに応じて適宜調整する。当該晒しクラフト紙層30の厚みは、化粧紙層20よりも大きい範囲において、できるだけ小さいことが好ましい。これにより、晒しクラフト紙層30の擬似色が化粧紙層20の色と同系色になりやすく、その色の差も小さくなるからである。具体的には、晒しクラフト紙層30の厚みは少なくとも2mm以下、好ましくは1.8mm以下、より好ましくは1.5mm以下、さらに好ましくは1.2mm以下とする。晒しクラフト紙層30の厚みの下限は、0.2mm以上、好ましくは0.5mm以上、より好ましくは0.7mm以上とすればよい。なお、各晒しクラフト紙層30の厚みは、全て均一でもよいし、敢えてそれぞれ異なっていてもよい。   As shown in FIG. 1, each exposed kraft paper layer 30 is basically constituted by laminating a plurality of exposed kraft papers 30a, but can also be constituted by a single exposed kraft paper 30a. . The number of laminated layers is appropriately adjusted according to the thickness of the target exposed kraft paper layer 30. The thickness of the bleached kraft paper layer 30 is preferably as small as possible within a range larger than the decorative paper layer 20. This is because the pseudo color of the bleached kraft paper layer 30 tends to be similar to the color of the decorative paper layer 20, and the difference in color is also reduced. Specifically, the thickness of the exposed kraft paper layer 30 is at least 2 mm or less, preferably 1.8 mm or less, more preferably 1.5 mm or less, and even more preferably 1.2 mm or less. The lower limit of the thickness of the exposed kraft paper layer 30 may be 0.2 mm or more, preferably 0.5 mm or more, more preferably 0.7 mm or more. It should be noted that the thickness of each exposed kraft paper layer 30 may be uniform or may be different.

晒しクラフト紙層30の灰分(酸化チタン等の白色剤も含む)は、3重量%以下が好ましい。灰分が3重量%を超えると、全光線透過率が低下してしまうからである。晒しクラフト紙層30の坪量は、100〜250g/m程度が好ましく、120〜230g/m程度がより好ましく、140〜200g/m程度がさらに好ましい。晒しクラフト紙層30の坪量が小さすぎると、所望の厚さを出すために積層枚数が増え、樹脂含浸工程で生産性が低下してしまう。一方、坪量が大きすぎると、全光線透過率が低下する傾向にある。 The ash content of the bleached kraft paper layer 30 (including a white agent such as titanium oxide) is preferably 3% by weight or less. This is because if the ash content exceeds 3% by weight, the total light transmittance decreases. The basis weight of the bleached kraft paper layer 30 is preferably about 100 to 250 g / m 2, more preferably about 120~230g / m 2, about 140~200g / m 2 is more preferred. If the basis weight of the exposed kraft paper layer 30 is too small, the number of laminated sheets increases in order to obtain a desired thickness, and the productivity decreases in the resin impregnation step. On the other hand, if the basis weight is too large, the total light transmittance tends to decrease.

そのうえで、晒しクラフト紙層30の全光線透過率は30%以上、好ましくは50%以上、より好ましくは60%以上とする。これにより、人工大理石板10内に入射された光が晒しクラフト紙層30内を透過しやすく、結果として晒しクラフト紙層30の擬似色を化粧紙層20の色と近い同系色にすることができる。一方、晒しクラフト紙層30における全光線透過率の上限は90%とする。90%を超えると晒しクラフト紙層30内において光の乱反射が起こらず、透過光が化粧紙層20と同系色にならないからである。   In addition, the total light transmittance of the bleached kraft paper layer 30 is 30% or more, preferably 50% or more, more preferably 60% or more. Thereby, the light incident on the artificial marble board 10 is exposed and easily transmitted through the kraft paper layer 30, and as a result, the pseudo color of the exposed kraft paper layer 30 can be a similar color close to the color of the decorative paper layer 20. it can. On the other hand, the upper limit of the total light transmittance in the exposed kraft paper layer 30 is 90%. If it exceeds 90%, the diffuse reflection of light does not occur in the exposed kraft paper layer 30 and the transmitted light does not have the same color as the decorative paper layer 20.

[人工大理石板]
本発明の人工大理石板10は、複数枚の化粧紙層20と晒しクラフト紙層30とを交互に積層した状態において熱圧成形(熱間プレス成形)し、バインダー樹脂によって一体化される。中間層の積層枚数は特に限定されず、目的とする人工大理石板10の厚みに応じて適宜調整すればよい。当該人工大理石板10の厚みは、使用目的や使用場所などに応じて適宜調整すればよいが、少なくとも0.5mm以上、好ましくは5mm以上、より好ましくは10mm以上とする。人工大理石板10の厚みが比較的薄い場合は(例えば5mm未満)、木材等からなる芯材の表面へ人工大理石板10を貼着すればよい。人工大理石板10の厚みが5mm以上あれば、独立部材としての強度を確保できるので、単独でカウンター天板などの建材として使用することができる。一方、人工大理石板10の厚みの上限は特に制限されないが、あまりに厚みが大きくても材料コストや重量が嵩むだけなので、50mm以下、好ましくは35mm以下、より好ましくは20mm以下とすればよい。
[Artificial marble board]
The artificial marble board 10 of the present invention is formed by hot pressing (hot press molding) in a state in which a plurality of decorative paper layers 20 and exposed kraft paper layers 30 are alternately laminated, and are integrated by a binder resin. The number of intermediate layers to be laminated is not particularly limited, and may be appropriately adjusted according to the target thickness of the artificial marble board 10. The thickness of the artificial marble plate 10 may be appropriately adjusted according to the purpose of use and the place of use, but is at least 0.5 mm, preferably 5 mm, more preferably 10 mm. When the thickness of the artificial marble plate 10 is relatively thin (for example, less than 5 mm), the artificial marble plate 10 may be attached to the surface of the core made of wood or the like. If the thickness of the artificial marble board 10 is 5 mm or more, the strength as an independent member can be secured, so that it can be used alone as a building material such as a counter top board. On the other hand, the upper limit of the thickness of the artificial marble plate 10 is not particularly limited. However, even if the thickness is too large, the material cost and weight are only increased, and therefore, it may be 50 mm or less, preferably 35 mm or less, more preferably 20 mm or less.

各層を一体化(接着)するバインダー樹脂としては、透明ないし半透明な熱硬化性樹脂であれば特に限定されない。具体的には、メラミン樹脂、ジアリルフタレート樹脂、エポキシ樹脂、ポリエステル樹脂、ビニルエステル樹脂、アクリル樹脂などを使用することができる。中でも、透明性、生産性、コスト等の点においてメラミン樹脂が最も好ましい。バインダー樹脂としての熱硬化性樹脂は、各晒しクラフト紙層30や化粧紙層20に予め含浸させていることが好ましい。各層を積層した後で含浸させることも可能であるが、中心部と表層部の樹脂含浸率が異なり、均一に含浸していない場合も想定されるからである。含浸方法は特に限定されず、浸漬、塗布、噴霧など公知の方法を使用できる。   The binder resin for integrating (adhering) the layers is not particularly limited as long as it is a transparent or translucent thermosetting resin. Specifically, melamine resin, diallyl phthalate resin, epoxy resin, polyester resin, vinyl ester resin, acrylic resin, or the like can be used. Among these, melamine resin is most preferable in terms of transparency, productivity, cost, and the like. The thermosetting resin as the binder resin is preferably impregnated in each exposed kraft paper layer 30 or decorative paper layer 20 in advance. Although it is possible to impregnate after laminating each layer, the resin impregnation rates of the central portion and the surface layer portion are different, and it is assumed that the layers are not uniformly impregnated. The impregnation method is not particularly limited, and known methods such as dipping, coating, and spraying can be used.

化粧紙層20及び晒しクラフト紙層30において、熱硬化性樹脂を含浸させた際の樹脂付着率は30〜55重量%が好ましく、35重量%以上50重量%未満がより好ましく、38〜48重量%がより好ましい。また、揮発分は3〜9重量%が好ましく、4〜7重量%がより好ましい。樹脂付着率が30重量%未満であったり、揮発分が3重量%未満であると、各層に対して熱硬化性合成樹脂が行き渡り難いので、接着性や強度を担保し難い。また、晒しクラフト紙層30の全光線透過率が低下して、化粧紙層20と同系色に見えなくなる傾向もある。一方、樹脂付着率が55重量%を超えると、熱圧成形時に余剰の熱硬化性樹脂が流出してしまい、バリが発生しやすくコスト面からも不経済である。また、樹脂付着率が50重量%以上では、植物由来の材料の相対割合の方が低くなってしまう。揮発分が9重量%を超えると、熱圧成形前に各層がブロッキングしやすくなる。ブロッキングとは、各層が加熱前あるいは加圧前に密着してしまうことである。   In the decorative paper layer 20 and the bleached kraft paper layer 30, the resin adhesion rate when impregnated with the thermosetting resin is preferably 30 to 55% by weight, more preferably 35% by weight or more and less than 50% by weight, and 38 to 48% by weight. % Is more preferable. The volatile content is preferably 3 to 9% by weight, and more preferably 4 to 7% by weight. When the resin adhesion rate is less than 30% by weight or the volatile content is less than 3% by weight, it is difficult to ensure adhesiveness and strength because the thermosetting synthetic resin hardly spreads to each layer. Further, the total light transmittance of the bleached kraft paper layer 30 tends to decrease, and the same color as the decorative paper layer 20 tends to disappear. On the other hand, if the resin adhesion rate exceeds 55% by weight, surplus thermosetting resin flows out during hot-press molding, and burrs are easily generated, which is uneconomical in terms of cost. Moreover, when the resin adhesion rate is 50% by weight or more, the relative proportion of plant-derived materials becomes lower. When the volatile content exceeds 9% by weight, each layer tends to block before hot pressing. Blocking means that the layers adhere to each other before heating or pressurization.

なお、各層における樹脂付着率や揮発分はそれぞれ同一でもよいし、上記範囲内にある限りそれぞれ異なっていてもよい。例えば、表裏の化粧紙層20sにおける樹脂付着率は、中間層の化粧紙層20mや晒しクラフト紙層30における樹脂付着率よりも若干高くしておくことが好ましい。これにより成形時に表裏の化粧面の樹脂の流動性を良くし、巣が入るのを防ぐことができるからである。この場合、表裏の化粧紙層20sにおける樹脂付着率は、48〜55重量%を目安とすればよい。   In addition, the resin adhesion rate and the volatile matter in each layer may be the same or different as long as they are within the above range. For example, the resin adhesion rate of the front and back decorative paper layers 20s is preferably slightly higher than the resin adhesion rate of the intermediate decorative paper layer 20m and the exposed kraft paper layer 30. This is because the fluidity of the resin on the front and back decorative surfaces can be improved during molding, and nest entry can be prevented. In this case, the resin adhesion rate on the front and back decorative paper layers 20s may be 48 to 55% by weight.

なお、「樹脂付着率」とは、各層における樹脂分の含有割合のことであり、以下の計算式(1)によって算出される。また、「揮発分」とは、各層における揮発成分含有割合のことであり、重量測定した含浸紙を120℃±2℃の乾燥機内に20分間放置し、乾燥後の含浸紙の重量を測定した結果を基にして、以下の計算式(2)によって算出される。
樹脂付着率(重量%)=((含浸紙重量−原紙重量)/含浸紙重量)×100 ・・・(1)
揮発分(重量%)=((含浸紙重量−絶乾含浸紙重量)/含浸紙重量)×100 ・・・(2)
The “resin adhesion rate” is the content ratio of the resin in each layer and is calculated by the following calculation formula (1). Further, the “volatile content” is a content ratio of volatile components in each layer. The weight-impregnated paper was left in a dryer at 120 ° C. ± 2 ° C. for 20 minutes, and the weight of the impregnated paper after drying was measured. Based on the result, it is calculated by the following calculation formula (2).
Resin adhesion rate (% by weight) = ((impregnated paper weight−base paper weight) / impregnated paper weight) × 100 (1)
Volatile content (% by weight) = ((impregnated paper weight−absolutely impregnated paper weight) / impregnated paper weight) × 100 (2)

本発明の人工大理石板10は、表裏両面の大理石模様を設計し易いと共に、周面には積層模様も有することで、従来の樹脂製人工大理石板に比べて擬似対象である天然大理石の種類の幅が広がると共に、高級感も向上する。擬似対象である天然大理石としては、赤トラバーチン、オニックス、セルペジャンテ、トラバーチン、ペルリーノ、ロッソマニヤボスキ、ペルリーノロザート、及び砂岩などを挙げることができる。   The artificial marble board 10 of the present invention is easy to design a marble pattern on both the front and back sides, and has a laminated pattern on the peripheral surface, which is a kind of natural marble that is a pseudo object compared to a conventional resin artificial marble board. As the width expands, the sense of quality also improves. Examples of the natural marble that is a simulated object include red travertine, onyx, serpegante, travertine, perlino, rossomaniyaboski, perlino rosate, and sandstone.

本発明の人工大理石板10は、洗面カウンター、キッチンカウンター、トイレブース、テーブル天板、壁材、及び床材などの建材として広く利用することができる。   The artificial marble board 10 of the present invention can be widely used as a building material such as a wash counter, a kitchen counter, a toilet booth, a table top board, a wall material, and a floor material.

[製造方法]
本発明の人工大理石板10は、上記のように表裏両面の化粧紙層20sの間に複数枚の化粧紙層20mと晒しクラフト紙層30とを交互に積層した状態において熱圧成形(熱間プレス成形)すればよい。加熱条件は、プレス面の温度が120〜150℃程度であることが好ましい。プレス面の温度が120℃未満であると、熱硬化性合成樹脂を十分に硬化できていない場合が生じやすい。一方、プレス面の温度が150℃を超えると、熱硬化性合成樹脂が黄変し易いと共に、人工大理石板10が脆くなる傾向がある。また、加圧条件は、5〜12MPa程度であることが好ましい。プレス圧が5MPa未満であると、接着性や密度の均一化が不十分となる。一方、プレス圧が12MPaを超えると、人工大理石板10の密度が高くなりすぎて厚さも不十分になる。
[Production method]
As described above, the artificial marble board 10 of the present invention is formed by hot pressing in a state in which a plurality of decorative paper layers 20m and exposed kraft paper layers 30 are alternately laminated between front and back decorative paper layers 20s. Press forming). As for the heating conditions, the temperature of the press surface is preferably about 120 to 150 ° C. When the temperature of the press surface is less than 120 ° C., the thermosetting synthetic resin may not be sufficiently cured. On the other hand, when the temperature of the press surface exceeds 150 ° C., the thermosetting synthetic resin tends to yellow, and the artificial marble plate 10 tends to become brittle. Moreover, it is preferable that pressurization conditions are about 5-12 Mpa. If the pressing pressure is less than 5 MPa, the adhesiveness and density are not sufficiently uniform. On the other hand, if the pressing pressure exceeds 12 MPa, the density of the artificial marble plate 10 becomes too high and the thickness becomes insufficient.

[作用効果]
本発明の人工大理石板10は、上記構成となっていることで、以下のような作用効果を奏する。具体的には、図2に示すように、人工大理石板10の周面(木板でいえば木口面に相当する面)に入射された入射光(特に可視光)Lは、化粧紙層20の全光線透過率は低く晒しクラフト紙層30の全光線透過率が高いため、各晒しクラフト紙層30内を透過していく。このとき、入射光Lは晒しクラフト紙層30の繊維にぶつかりながら拡散し、上下の化粧紙層20にぶつかって乱反射される。そして、このような乱反射を繰り返しながら透過することで、当該透過光Lは化粧紙層20と近い擬似色となる。これにより、周面模様の一体感が増して見た目に優れるという効果が得られる。
[Function and effect]
The artificial marble board 10 of the present invention has the above-described configuration, and thus has the following effects. Specifically, as shown in FIG. 2, incident light (particularly visible light) L 0 incident on the peripheral surface of the artificial marble board 10 (a surface corresponding to a wooden face in the case of a wooden board) is L 0. Since the total light transmittance of the exposed kraft paper layer 30 is high, the total light transmittance of the exposed kraft paper layer 30 passes through each exposed kraft paper layer 30. At this time, the incident light L 0 is diffused while colliding with the fibers of the exposed kraft paper layer 30, colliding with the upper and lower decorative paper layers 20 and being diffusely reflected. Then, by passing through while repeating such irregular reflection, the transmitted light L 1 becomes false-color close to the decorative paper layer 20. Thereby, the effect that the sense of unity of the peripheral surface pattern is increased and the appearance is excellent is obtained.

なお、各化粧紙層20の色調を統一すれば、図3に示すような一様な積層模様となるが、各化粧紙層20の色調を段階的に変化させることで、図4に示すようなグラデーションのある積層模様を施すことも可能である。   If the color tone of each decorative paper layer 20 is unified, a uniform laminated pattern as shown in FIG. 3 is obtained. However, by changing the color tone of each decorative paper layer 20 in stages, as shown in FIG. It is also possible to apply a layered pattern with a gradation.

以下に、本発明の具体的な実施例について説明するが、これらに限られるものではなく、本発明の要旨を逸脱しない範囲で種々の変更が可能であることは言うまでも無い。   Specific examples of the present invention will be described below, but the present invention is not limited to these examples, and it goes without saying that various modifications can be made without departing from the gist of the present invention.

(実施例1)
顔料及び酸化チタンを27重量%混抄した坪量100g/mの桃色の化粧紙に、変性メラミン樹脂初期縮合液を含浸させた後に乾燥させた。これにより、樹脂付着率50重量%、揮発分4.5重量%のメラミン樹脂含浸化粧紙を作製し、表裏用メラミン樹脂含浸化粧紙(S)を得た。同様に坪量100g/mの桃色の化粧紙に、変性メラミン樹脂初期縮合液を含浸させ、樹脂付着率44重量%、揮発分4.5重量%の中間層用メラミン樹脂含浸化粧紙(M)を得た。次いで、坪量200g/m、灰分0%の晒しクラフト紙に、変性メラミン樹脂初期縮合液を含浸させた後に乾燥させた。これにより、樹脂付着率44重量%、揮発分8重量%のメラミン樹脂含浸クラフト紙を作製した。下から順に表裏用メラミン樹脂含浸化粧紙(S)を1枚、次にメラミン樹脂含浸クラフト紙を6枚重ね合わせる。その上に中間層用メラミン樹脂含浸化粧紙(M)を1枚重ね、更にその上にメラミン樹脂含浸クラフト紙を6枚重ね合わせる。このように、メラミン樹脂含浸化粧紙(M)1枚からなる化粧紙層と、メラミン樹脂含浸クラフト紙6枚からなる晒しクラフト紙層とを交互に7組積層し、一番上に表裏用メラミン樹脂含浸化粧紙(S)1枚を重ね合わせて積層体を作製した。この積層体をステンレスの鏡面板に挟み、プレス機によって加熱しながら加圧した。このときの加圧条件は、プレス面の温度145℃、プレス圧力8MPa、熱圧時間60分間である。これを室温まで冷却させた後にプレス機から取り外し、10mm厚の人工大理石板を得た。
Example 1
A pink decorative paper having a basis weight of 100 g / m 2 mixed with 27% by weight of pigment and titanium oxide was impregnated with a modified melamine resin initial condensate and dried. As a result, a melamine resin-impregnated decorative paper having a resin adhesion rate of 50% by weight and a volatile content of 4.5% by weight was prepared to obtain a front and back melamine resin-impregnated decorative paper (S). Similarly, a peach-colored decorative paper having a basis weight of 100 g / m 2 is impregnated with a modified melamine resin initial condensate, and a melamine resin-impregnated decorative paper for an intermediate layer having a resin adhesion rate of 44 wt% and a volatile content of 4.5 wt% (M ) Subsequently, the bleached kraft paper having a basis weight of 200 g / m 2 and an ash content of 0% was impregnated with the modified melamine resin initial condensate and then dried. As a result, a melamine resin-impregnated kraft paper having a resin adhesion rate of 44% by weight and a volatile content of 8% by weight was produced. In order from the bottom, 1 sheet of melamine resin-impregnated decorative paper (S) for front and back, and then 6 sheets of kraft paper impregnated with melamine resin are overlapped. One sheet of melamine resin-impregnated decorative paper (M) for the intermediate layer is stacked thereon, and six sheets of melamine resin-impregnated kraft paper are stacked thereon. In this way, seven sets of decorative paper layers composed of one melamine resin-impregnated decorative paper (M) and six exposed kraft paper layers composed of six melamine resin-impregnated kraft papers were laminated alternately, and the top and bottom melamines were on top. A laminate was prepared by superposing one sheet of resin-impregnated decorative paper (S). The laminate was sandwiched between stainless mirror plates and pressed while being heated by a press. The pressurizing conditions at this time are a press surface temperature of 145 ° C., a press pressure of 8 MPa, and a hot press time of 60 minutes. After cooling this to room temperature, it was removed from the press machine to obtain a 10 mm thick artificial marble plate.

(実施例2)
各晒しクラフト紙層をメラミン樹脂含浸クラフト紙8枚で構成し、中間層としてメラミン樹脂含浸化粧紙層と晒しクラフト紙層とを交互に5組積層した以外は、実施例1と同様にして10mm厚の人工大理石板を得た。
(Example 2)
10 mm in the same manner as in Example 1 except that each bleached kraft paper layer was composed of 8 sheets of melamine resin-impregnated kraft paper and five layers of melamine resin-impregnated decorative paper layers and bleached kraft paper layers were alternately laminated as an intermediate layer. A thick artificial marble board was obtained.

(実施例3)
表裏両面も含めて全ての化粧紙層に、顔料及び酸化チタンを39重量%混抄した(坪量100g/mの黄色の化粧紙に、変性メラミン樹脂初期縮合液を含浸させ、樹脂付着率48重量%、揮発分4.5重量%の化粧含浸紙を得、これを1枚使用した。各晒しクラフト紙層をメラミン樹脂含浸クラフト紙3枚で構成し、中間層としてメラミン樹脂含浸化粧紙層と晒しクラフト紙層とを交互に9組積層した以外は、実施例1と同様にして7mm厚の人工大理石板を得た。
(Example 3)
All decorative paper layers including both front and back surfaces were mixed with 39% by weight of pigment and titanium oxide (a yellow decorative paper having a basis weight of 100 g / m 2 was impregnated with a modified melamine resin initial condensate and a resin adhesion rate of 48 A sheet of makeup-impregnated paper with a weight percent of 4.5% and a volatile content of 4.5% by weight was used, and each exposed kraft paper layer was composed of three melamine resin-impregnated kraft papers, with an intermediate layer of melamine resin-impregnated decorative paper layer. A 7 mm thick artificial marble board was obtained in the same manner as in Example 1 except that nine sets of kraft paper layers were alternately laminated.

(実施例4)
顔料及び酸化チタンを28重量%混抄した坪量100g/mの水色の化粧紙に、変性メラミン樹脂初期縮合液を含浸させ、樹脂付着率48重量%、揮発分4.5重量%のメラミン樹脂含浸化粧含浸紙を得た。同じ坪量の淡水色(顔料及び酸化チタンを33重量%混抄)、浅黄色(顔料及び酸化チタンを31量%混抄)、萌黄色(顔料及び酸化チタンを28重量%混抄)、黄緑色(顔料及び酸化チタンを24重量%混抄)の化粧紙にそれぞれ同量のメラミン樹脂を含浸させ、化粧含浸紙を得た。各晒しクラフト紙層をメラミン樹脂含浸クラフト紙3枚で構成し、下から順に、水色化粧含浸紙1枚と晒しクラフト紙層とを交互に2組積層し、淡水色化粧含浸紙1枚と晒しクラフト紙層とを交互に2組積層し、浅黄色化粧含浸紙1枚と晒しクラフト紙層とを1組積層し、萌黄色化粧含浸紙1枚と晒しクラフト紙層とを交互に2組積層し、黄緑色化粧含浸紙1枚と晒しクラフト紙層とを1組積層し、全部で8組積層した。一番上に黄緑色化粧含浸紙を1枚重ね合わせて積層体を作製し、実施例1と同様にして6.5mm厚の周面がグラデーション模様の人工大理石板を得た。
Example 4
A light-colored decorative paper having a basis weight of 100 g / m 2 mixed with 28% by weight of pigment and titanium oxide is impregnated with a modified melamine resin initial condensate to give a resin adhesion rate of 48% by weight and a volatile content of 4.5% by weight of melamine resin. An impregnated cosmetic impregnated paper was obtained. Fresh water of the same basis weight (mixed with 33% by weight of pigment and titanium oxide), pale yellow (mixed with 31% by weight of pigment and titanium oxide), yellow (mixed with 28% by weight of pigment and titanium oxide), yellow green (pigment) And 24% by weight of titanium oxide mixed paper) were impregnated with the same amount of melamine resin to obtain a cosmetic impregnated paper. Each bleached kraft paper layer is composed of 3 sheets of kraft paper impregnated with melamine resin, and in order from the bottom, 1 pair of light blue makeup impregnated paper and 2 layers of bleached kraft paper layers are laminated alternately and exposed to 1 sheet of fresh light blue makeup impregnated paper Laminate two sets of kraft paper layers alternately, stack one pair of pale yellow makeup impregnated paper and one exposed kraft paper layer, and laminate two pairs of alternating peach yellow makeup impregnated paper and one exposed kraft paper layer Then, one set of yellow-green makeup impregnated paper and an exposed kraft paper layer were laminated, and a total of eight pairs were laminated. A laminate was prepared by superposing one sheet of yellow-green makeup impregnated paper on the top, and an artificial marble plate having a gradation pattern of 6.5 mm in thickness was obtained in the same manner as in Example 1.

(比較例1)
各晒しクラフト紙層をメラミン樹脂含浸クラフト紙10枚で構成した以外は、実施例1と同様にして人工大理石板を作製した。
(Comparative Example 1)
An artificial marble board was produced in the same manner as in Example 1 except that each bleached kraft paper layer was composed of 10 melamine resin-impregnated kraft papers.

(比較例2)
晒しクラフト紙の灰分を4%に変更した以外は、実施例1と同様にして人工大理石板を作製した。
(Comparative Example 2)
An artificial marble board was produced in the same manner as in Example 1 except that the ash content of the bleached kraft paper was changed to 4%.

(比較例3)
顔料及び酸化チタンを5重量%混抄した坪量80g/mの茶色の化粧紙を使った以外は、実施例1と同様にして人工大理石板を作製した。
(Comparative Example 3)
An artificial marble board was produced in the same manner as in Example 1 except that a brown decorative paper having a basis weight of 80 g / m 2 mixed with 5% by weight of pigment and titanium oxide was used.

得られた各実施例及び比較例の人工大理石板において、各晒しクラフト紙層の厚みと、各化粧紙層及び各晒しクラフト紙層の全光線透過率を測定した。その結果を表1に示す。また、各人工大理石板の外周部を45°の角度で切断して周面の色調を目視により観察した。その結果も表1に示す。また、実施例3の人工大理石板の周面写真を図3に、実施例4の人工大理石板の周面写真を図4に示す。また、実施例1の人工大理石板の強度を東洋精機社製の万能材料試験機ストログラフV20−C型を用いて測定したところ、曲げ強さは116MPa、曲げ弾性率11,037MPaであった。   In the obtained artificial marble plates of Examples and Comparative Examples, the thickness of each exposed kraft paper layer and the total light transmittance of each decorative paper layer and each exposed kraft paper layer were measured. The results are shown in Table 1. Moreover, the outer peripheral part of each artificial marble board was cut | disconnected at an angle of 45 degrees, and the color tone of the surrounding surface was observed visually. The results are also shown in Table 1. Moreover, the surrounding surface photograph of the artificial marble board of Example 3 is shown in FIG. 3, and the surrounding surface photograph of the artificial marble board of Example 4 is shown in FIG. Further, when the strength of the artificial marble plate of Example 1 was measured using a universal material tester Strograph V20-C type manufactured by Toyo Seiki Co., Ltd., the bending strength was 116 MPa and the bending elastic modulus was 11,037 MPa.

表1の結果から、実施例1〜4では各クラフト紙層の擬似色が化粧紙層と同系色となっていることで、周面の積層模様に一体感が得られていた。一方、晒しクラフト紙層の厚みの大きい比較例1、晒しクラフト紙層の全光線透過率の低い比較例2、及び化粧紙層の全光線透過率の高い比較例3は、晒しクラフト紙層の色調が化粧紙層の色調と異なっており、積層模様に一体感が無かった。   From the results in Table 1, in Examples 1 to 4, the pseudo color of each kraft paper layer is the same color as the decorative paper layer, so that a sense of unity was obtained in the laminated pattern on the peripheral surface. On the other hand, Comparative Example 1 in which the bleached kraft paper layer has a large thickness, Comparative Example 2 in which the bleached kraft paper layer has a low total light transmittance, and Comparative Example 3 in which the decorative paper layer has a high total light transmittance, The color tone was different from the color tone of the decorative paper layer, and there was no sense of unity in the laminated pattern.

10 人工大理石板
20 化粧紙層
20a 化粧紙
20s 表面及び裏面の化粧紙層
20m 中間層の化粧紙層
30 晒しクラフト紙層
30a 晒しクラフト紙
入射光
透過光
10 artificial marble board 20 decorative paper layer 20a decorative paper 20s front and back decorative paper layer 20m intermediate decorative paper layer 30 exposed kraft paper layer 30a exposed kraft paper L 0 incident light L 1 transmitted light

Claims (2)

表裏両面が化粧紙層となる状態で、晒しクラフト紙層と化粧紙層とを交互に複数積層してなり、
前記晒しクラフト紙層は、厚みが2mm以下で、全光線透過率が30〜90%であり、
前記化粧紙層の全光線透過率は30%未満であり、
周面が積層模様を呈する人工大理石板。
In a state where both front and back sides become a decorative paper layer, a plurality of bleached kraft paper layers and decorative paper layers are laminated alternately,
The bleached kraft paper layer has a thickness of 2 mm or less and a total light transmittance of 30 to 90%.
The total light transmittance of the decorative paper layer is less than 30%;
An artificial marble board with a laminated pattern on the circumference.
前記晒しクラフト紙層及び化粧紙層は、それぞれ予め熱硬化性樹脂が含浸されており、
各晒しクラフト紙層と化粧紙層とは熱圧成形により一体化されてなる、請求項1に記載の人工大理石板。

Each of the bleached kraft paper layer and the decorative paper layer is impregnated with a thermosetting resin in advance,
The artificial marble board according to claim 1, wherein each bleached kraft paper layer and decorative paper layer are integrated by hot pressing.

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015044381A (en) * 2013-08-29 2015-03-12 日本デコラックス株式会社 Wooden decorative plate
JP2020157732A (en) * 2019-03-28 2020-10-01 トクラス株式会社 Coated article

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JPS53146770A (en) * 1977-05-27 1978-12-20 Nippon Decoluxe Kk Production of decorative plate comprising thermosetting resin
JPS6147207A (en) * 1984-08-11 1986-03-07 松下電工株式会社 Manufacture of aggregate decorative veneer
JPH01113239A (en) * 1987-09-28 1989-05-01 Mead Corp:The Decorative board having solid effect
JP2006247935A (en) * 2005-03-09 2006-09-21 Nippon Dekoratsukusu Kk Decorative sheet
JP2009286062A (en) * 2008-05-30 2009-12-10 Renias:Kk Reinforced laminated plate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53146770A (en) * 1977-05-27 1978-12-20 Nippon Decoluxe Kk Production of decorative plate comprising thermosetting resin
JPS6147207A (en) * 1984-08-11 1986-03-07 松下電工株式会社 Manufacture of aggregate decorative veneer
JPH01113239A (en) * 1987-09-28 1989-05-01 Mead Corp:The Decorative board having solid effect
JP2006247935A (en) * 2005-03-09 2006-09-21 Nippon Dekoratsukusu Kk Decorative sheet
JP2009286062A (en) * 2008-05-30 2009-12-10 Renias:Kk Reinforced laminated plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015044381A (en) * 2013-08-29 2015-03-12 日本デコラックス株式会社 Wooden decorative plate
JP2020157732A (en) * 2019-03-28 2020-10-01 トクラス株式会社 Coated article
JP7399624B2 (en) 2019-03-28 2023-12-18 トクラス株式会社 Painted object

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