JP2014002233A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP2014002233A
JP2014002233A JP2012136626A JP2012136626A JP2014002233A JP 2014002233 A JP2014002233 A JP 2014002233A JP 2012136626 A JP2012136626 A JP 2012136626A JP 2012136626 A JP2012136626 A JP 2012136626A JP 2014002233 A JP2014002233 A JP 2014002233A
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photosensitive member
electrophotographic photosensitive
image
image forming
forming apparatus
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JP6065422B2 (en
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Tetsuya Tone
哲也 利根
Kazuhiro Egawa
和宏 江川
Noboru Torio
昇 鳥生
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an image forming apparatus capable of predicting the occurrence of change in image density and reduction in resolution during image formation, and preventing the occurrence of them.SOLUTION: An image forming apparatus includes: an electrophotographic photoreceptor 101; latent image forming means for forming an electrostatic latent image on the electrophotographic photoreceptor, developing means for visualizing the electrostatic latent image formed by the latent image forming means, using toner; transfer means for transferring the image visualized by the developing means to a medium for transfer; and cleaning means for removing a toner remaining on the surface of the electrophotographic photoreceptor. The image forming apparatus further includes: electrophotographic photoreceptor temperature adjustment means capable of adjusting a temperature of the electrophotographic photoreceptor; torque measurement means 113 for measuring a driving torque value of the electrophotographic photoreceptor; and means for measuring the driving torque value of the electrophotographic photoreceptor, the driving torque value being used when the image has been formed by changing the temperature of the electrophotographic photoreceptor, and storing the degree of deterioration and/or a torque value of the electrophotographic photoreceptor calculated on the basis of a change in the torque value.

Description

本発明は複写機やレーザープリンタ及び普通ファクシミリ等について、画像品質不良の発生を未然に防止し、長期に亘って高品質な画像出力を可能とする画像形成装置に関する。
具体的には、前記画像形成装置に用いられる電子写真感光体の表面物性変化に伴う画像濃度及び/または画像解像度低下に関する情報を検知し、該検知情報を蓄積して、電子写真感光体の故障時期の予測を行い、画像品質不良が発生する前にユーザーに警報を発したり、電子写真感光体を必要に応じて適切に処理したりすることによって画像品質不良の発生を未然に防止することができる画像形成装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus that can prevent image quality defects from occurring in a copying machine, a laser printer, a normal facsimile, and the like and can output a high-quality image over a long period of time.
Specifically, it detects information relating to image density and / or image resolution reduction accompanying a change in surface physical properties of the electrophotographic photosensitive member used in the image forming apparatus, accumulates the detected information, and causes failure of the electrophotographic photosensitive member. It is possible to prevent the occurrence of image quality defects by predicting the timing and issuing an alarm to the user before image quality defects occur or by appropriately processing the electrophotographic photosensitive member as necessary. The present invention relates to a possible image forming apparatus.

近年、電子写真方式を用いた画像形成装置は、オフィスの省スペース化や省メンテナンス化、高機能化の要望を受け、小型化・超長寿命化・高画質化・高速化の開発が加速し、それらを具現化した画像形成装置が各社からリリースされている。   In recent years, development of miniaturization, ultra-long life, high image quality and high speed has been accelerated in response to the demand for space-saving, maintenance-saving, and high-functionality of image forming apparatuses using electrophotography. In addition, image forming apparatuses that embody them are released by various companies.

特に画質に関しては、商業印刷に用いられてきた製版印刷に匹敵するまで向上し、高速化・小型化・易メンテナンス性、省メンテナンス性も相俟って低コストかつオンデマンドに対応可能な印刷事業という新たな商業印刷事業を創出しつつある。 In particular, image quality has improved to the level of plate-making printing used for commercial printing, and printing business that can respond to on-demand at low cost due to high speed, downsizing, easy maintenance, and low maintenance. A new commercial printing business is being created.

商業印刷事業においては、高画質を維持可能な大量印刷に対応する必要があり、画像欠陥が利益損失に直結しやすいことから、これまで以上に高画質ならびに高画質維持に対する要望が高まっている。 In the commercial printing business, it is necessary to cope with mass printing capable of maintaining high image quality, and image defects tend to directly lead to profit loss. Therefore, there is a growing demand for higher image quality and higher image quality than ever.

(画像濃度・解像度低下)
前記画像欠陥の中でも特に問題となりやすいものの一つとして、画像濃度変化が挙げられる。画像濃度変化による画像欠陥は、単色印刷では大きな問題となりにくいが、商業印刷で多用されるカラー印刷においては色調の変化を引き起こすため非常に大きな問題となる。
(Image density / resolution reduction)
One of the image defects that are particularly problematic is an image density change. Image defects due to changes in image density are unlikely to be a major problem in monochromatic printing, but are very serious problems in color printing frequently used in commercial printing because they cause a change in color tone.

また、画像濃度変化と並んで画像解像度低下も、文字の視認性の低下、エッジ部の精細さの低下などを引き起こすことから問題となりやすい。 Further, a decrease in image resolution along with a change in image density is likely to cause a problem because it causes a decrease in character visibility and a decrease in edge definition.

これら画像濃度変化、および解像度低下の原因はいくつかあるが、画像形成装置に用いられる電子写真感光体の表面物性変化によって、これらの画像欠陥が併発することが知られている。 Although there are several causes of these image density changes and resolution reductions, it is known that these image defects occur simultaneously due to changes in the surface physical properties of the electrophotographic photosensitive member used in the image forming apparatus.

例えば、電子写真感光体の表面抵抗が低下することによって、電子写真感光体表面において電荷が動きやすくなり、静電潜像形成プロセスで形成された静電潜像を長時間維持できなくなることで画像濃度変化(特に画像濃度低下)ならびに解像度低下が生じる。   For example, since the surface resistance of the electrophotographic photosensitive member is reduced, the electric charge easily moves on the surface of the electrophotographic photosensitive member, and the electrostatic latent image formed in the electrostatic latent image forming process cannot be maintained for a long time. Density changes (particularly image density reduction) and resolution reduction occur.

(画像形成装置に求められる機能)
このような、画像欠陥を顕在化させないために、『画像欠陥が発生しないこと(発生原因を引き起こさないこと)』および『画像欠陥の発生を未然に防止すること』が考えられる。
(Functions required for image forming apparatus)
In order not to reveal such image defects, it is conceivable that “the image defect does not occur (does not cause the occurrence)” and “prevent the occurrence of the image defect”.

前者の『画像欠陥が発生しないこと(発生原因を引き起こさないこと)』については、画像欠陥の原因として考えられる電子写真感光体の表面抵抗低下防止(抑制)が挙げられる。 The former “no image defect occurs (does not cause the occurrence)” includes prevention (suppression) of reduction in surface resistance of the electrophotographic photosensitive member, which is considered to be the cause of the image defect.

前記表面抵抗低下防止(抑制)に関しては、これまで多くの研究報告がなされている。
例えば、特許文献1の特許第4387869号公報には、電子写真感光体の表面抵抗変化を直接抑制することを目的として、電子写真感光体の静電容量変化率が一定値以下であることが画像濃度変化や解像度低下に対して有効であることが開示され、また、特許文献2の特開2003−057855号公報には、電子写真感光体の電荷輸送層の水蒸気透過度を一定値以下にすることが有効であることが開示されている。
Many studies have been reported on the prevention (suppression) of surface resistance reduction.
For example, in Japanese Patent No. 4387869 of Patent Document 1, an image indicating that the rate of change in capacitance of the electrophotographic photosensitive member is a certain value or less is used for the purpose of directly suppressing the change in surface resistance of the electrophotographic photosensitive member. It is disclosed that it is effective against a change in density and a decrease in resolution. Japanese Patent Application Laid-Open No. 2003-057855 of Patent Document 2 discloses that the water vapor permeability of the charge transport layer of the electrophotographic photosensitive member is set to a certain value or less. Is disclosed to be effective.

このほかにも多くの防止あるいは抑制技術が公開されているが、いずれも長寿命化に分類される技術であって、画像欠陥発生確率を低下させるには有効な技術であると言える。
しかしながら、これら従来の技術は画像欠陥の発生確率を低下させることができるものの、画像欠陥の発生を完全に防止する(発生確率を0にする)技術ではなく、電子写真感光体劣化が徐々に進行するため、初期画像と見比べたときに分かるような画像劣化は防止できない。
Many other prevention or suppression techniques have been disclosed, but all of them are techniques that are classified as extending the life, and can be said to be effective techniques for reducing the probability of occurrence of image defects.
However, although these conventional techniques can reduce the probability of occurrence of image defects, they are not techniques for completely preventing the occurrence of image defects (making the probability of occurrence zero), and the deterioration of the electrophotographic photoreceptor gradually proceeds. Therefore, it is impossible to prevent image degradation that can be seen when compared with the initial image.

また、後者の『画像欠陥の発生を未然に防止すること』に関しては、画像形成枚数や使用期間に応じて、汚染物質の蓄積等により変化した電子写真感光体を回復させる技術が提案されている。例えば、特許文献3の特開2003−122222号公報には、クリーニングブレードに高硬度の部材を用いることで、電子写真感光体の表面付着物を除去する技術が開示され、特許文献4の特開2004−029059号公報には、クリーニングブレードを用いた付着物除去シーケンスに関する技術が開示され、特許文献5の特開2007−233049号公報には、複数種のトナーを用いて電子写真感光体表面をリフレッシュする技術が開示されている。 As for the latter “preventing the occurrence of image defects”, there has been proposed a technique for recovering an electrophotographic photoreceptor that has changed due to accumulation of contaminants, etc., depending on the number of images formed and the period of use. . For example, Japanese Patent Application Laid-Open No. 2003-122222 of Patent Document 3 discloses a technique for removing surface deposits on an electrophotographic photosensitive member by using a high hardness member for the cleaning blade. Japanese Patent Laid-Open No. 2004-029059 discloses a technique related to a deposit removal sequence using a cleaning blade, and Japanese Patent Application Laid-Open No. 2007-233049 discloses a surface of an electrophotographic photosensitive member using a plurality of types of toner. A technique for refreshing is disclosed.

しかしながら、電子写真感光体の劣化時期や寿命がある程度予測できたとしても、使用状況・環境によって、電子写真感光体の劣化程度や寿命期間が変化するため、予め定められた時期に画像欠陥の発生防止策が講じられたとしても前記画像欠陥が生じるおそれがある。 However, even if the deterioration time and life of the electrophotographic photosensitive member can be predicted to some extent, the degree of deterioration and the life time of the electrophotographic photosensitive member change depending on the usage situation and environment, so that an image defect occurs at a predetermined time. Even if preventive measures are taken, the image defects may occur.

そこで、画像欠陥発生確率低減技術や、電子写真感光体回復技術だけでなく、画像欠陥などの装置上のトラブル(以下、故障と記載することがある)の発生予測技術を併用することによって、画像欠陥発生のない画像形成装置が提供できると考えられる。
すなわち、使用状況や使用環境が変化しトラブル発生時期が変化したとしてもトラブル発生時期の予測し、ユーザーにアラートを発したり、適宜故障回避手段を講じることが、前記表面抵抗低下による画像欠陥の完全な発生防止に有効である。
Therefore, by using not only the image defect occurrence probability reduction technology and the electrophotographic photosensitive member recovery technology, but also the occurrence prediction technology for device defects such as image defects (hereinafter sometimes referred to as failures), the image It is considered that an image forming apparatus free from defects can be provided.
In other words, even if the usage situation or usage environment changes and the trouble occurrence time changes, it is possible to predict the trouble occurrence time, issue an alert to the user, and take appropriate measures to avoid the failure. This is effective in preventing any occurrences.

このような、故障予測技術に関して、例えば、特許文献6の特開2005−17874号公報には、画像形成装置の状態と関連がある複数種類の情報を取得し、取得した複数種類の情報から指標値Dを算出し、算出した指標値Dの時間変化のデータに基づいて、その後の画像形成装置の状態の変化を判定するといった技術が公開されている。
しかしながら、画像形成装置全体についての故障予測に関するものであり、特定の不具合を予測するための具体的な指標値に関する十分な知見が公開されておらず、実用上の観点からは未だ故障予測精度が不十分であり、解決したい特定の故障に対して相関性の高い指標値による制御が必要である。
Regarding such failure prediction technology, for example, Japanese Patent Application Laid-Open No. 2005-17874 of Patent Document 6 acquires a plurality of types of information related to the state of the image forming apparatus, and an index from the acquired types of information. A technique is disclosed in which a value D is calculated, and a subsequent change in the state of the image forming apparatus is determined based on the time change data of the calculated index value D.
However, it relates to failure prediction for the entire image forming apparatus, and sufficient knowledge about specific index values for predicting a specific failure has not been disclosed. Control with an index value having high correlation with a specific failure to be solved is necessary.

特許文献7の特許第4672275公報には、傷やフィルミングにより生じた表面凹凸を、像担持体表面に光照射し拡散反射光量を測定することで、像担持体表面の劣化状態を検知することが開示されている。しかし、画像濃度の低下は像担持体表面凹凸だけでなく、感光体を構成する材料自体の劣化による静電容量の変化によっても生じるため、故障予測精度が未だ充分ではない。 In Japanese Patent No. 4672275 of Patent Document 7, the surface unevenness caused by scratches and filming is irradiated to the surface of the image carrier and the amount of diffusely reflected light is measured to detect the deterioration state of the surface of the image carrier. Is disclosed. However, the decrease in the image density is caused not only by the unevenness of the surface of the image carrier, but also by a change in capacitance due to deterioration of the material constituting the photoconductor, so that the failure prediction accuracy is still not sufficient.

本発明は前記従来技術の有する課題に鑑みて成されたものであり、画像形成時の画像濃度変化・解像度低下の発生を予測し、その発生を未然に防止することが可能な画像形成装置を提供することを目的とする。   The present invention has been made in view of the above-described problems of the prior art, and provides an image forming apparatus capable of predicting the occurrence of image density change and resolution reduction during image formation and preventing the occurrence thereof. The purpose is to provide.

上記課題は、本発明の、下記(1)〜(4)によって解決される。
(1)「電子写真感光体、該電子写真感光体に静電潜像を形成する潜像形成手段、該潜像形成手段によって形成された静電潜像をトナーで可視化する現像手段、該現像手段で可視化された像を被転写媒体に転写する転写手段、及び、該転写手段での転写プロセス後に前記電子写真感光体表面に残留したトナーを当接部材によって除去するクリーニング手段を、少なくとも有する画像形成装置であって、
さらに、前記電子写真感光体の温度を調節可能な電子写真感光体温度調節手段と前記電子写真感光体の駆動トルク値を測定するトルク測定手段とを有し、
前記電子写真感光体温度を変化させて画像形成したときの電子写真感光体の駆動トルク値を測定し、前記トルク値の変化に基いて算出した電子写真感光体の劣化度及び/またはトルク値のデータを蓄積する手段を有することを特徴とする画像形成装置」、
(2)「前記蓄積した劣化度及び/またはトルク値のデータと、予め取得した劣化度及び/またはトルク値のデータに基づいて画像濃度低下量を予測する手段を有することを特徴とする前記第(1)項に記載の画像形成装置」、
(3)「更に、前記電子写真感光体表面の研磨手段を有し、前記画像濃度低下量を予測する手段からの情報に基いて、該電子写真感光体表面の研磨を行うことを特徴とする前記第(1)項または第(2)項に記載の画像形成装置」、
(4)「前記画像濃度低下量を予測する手段からの情報に基いて、前記電子写真感光体の寿命を予測し、報知する手段を有することを特徴とする前記第(1)項乃至第(3)項のいずれかに記載の画像形成装置」。
The said subject is solved by following (1)-(4) of this invention.
(1) “Electrophotographic photosensitive member, latent image forming means for forming an electrostatic latent image on the electrophotographic photosensitive member, developing means for visualizing the electrostatic latent image formed by the latent image forming means with toner, and the development An image having at least a transfer unit that transfers an image visualized by the unit to a transfer medium, and a cleaning unit that removes toner remaining on the surface of the electrophotographic photosensitive member by a contact member after the transfer process by the transfer unit. A forming device,
Furthermore, it has an electrophotographic photosensitive member temperature adjusting means capable of adjusting the temperature of the electrophotographic photosensitive member, and a torque measuring means for measuring a driving torque value of the electrophotographic photosensitive member,
The driving torque value of the electrophotographic photosensitive member when an image is formed by changing the temperature of the electrophotographic photosensitive member is measured, and the degree of deterioration and / or torque value of the electrophotographic photosensitive member calculated based on the change of the torque value is measured. An image forming apparatus having means for storing data ",
(2) The above-mentioned feature is characterized by comprising means for predicting an image density reduction amount based on the accumulated deterioration degree and / or torque value data and the previously acquired deterioration degree and / or torque value data. “Image forming apparatus according to item (1)”,
(3) “Furthermore, the electrophotographic photosensitive member surface is ground, and the surface of the electrophotographic photosensitive member is ground based on information from the means for predicting the image density reduction amount. The image forming apparatus according to (1) or (2),
(4) The above-mentioned items (1) to ((1), further comprising means for predicting and notifying the life of the electrophotographic photosensitive member based on information from the means for predicting the image density reduction amount. The image forming apparatus according to any one of items 3).

以下の詳細かつ具体的な説明から理解されるように、本発明によれば、画像形成時の画像濃度変化・解像度低下の発生を予測し、その発生を未然に防止することが可能な画像形成装置を提供できる。   As will be understood from the following detailed and specific description, according to the present invention, it is possible to predict the occurrence of a change in image density and a decrease in resolution during image formation and to prevent the occurrence of the occurrence. Equipment can be provided.

本発明に係る画像形成装置の一例を示す図である。1 is a diagram illustrating an example of an image forming apparatus according to the present invention. 本発明の画像形成装置に係るトルク測定手段の一例を示す図である。It is a figure which shows an example of the torque measurement means which concerns on the image forming apparatus of this invention. 劣化度―時間の関係の一例を示す図である。It is a figure which shows an example of the relationship of a deterioration degree-time. 予備試験での感光体の劣化度とランニング枚数との関係を示す図である。It is a figure which shows the relationship between the deterioration degree of a photoconductor in a preliminary test, and the number of running. 本試験での感光体の劣化度とランニング枚数との関係を示す図である。It is a figure which shows the relationship between the deterioration degree of a photoconductor in this test, and the number of running. 本発明を実施するための形態(フロー)の一例である。It is an example of the form (flow) for implementing this invention. 本発明を実施するための形態(フロー)の一例である。It is an example of the form (flow) for implementing this invention. 本発明を実施するための形態(フロー)の一例である。It is an example of the form (flow) for implementing this invention. 本発明を実施するための形態(フロー)の一例である。It is an example of the form (flow) for implementing this invention. 本発明を実施するための形態(フロー)の一例である。It is an example of the form (flow) for implementing this invention.

(画像濃度変化・解像度低下のメカニズム)
電子写真感光体は、長期間の使用によって、トナーに流動性を付与するために用いられる外添剤や紙の添加剤等の異物付着や放電生成物の吸着などによって表面電気抵抗が変化する。
(Mechanism of image density change / resolution reduction)
The electrophotographic photosensitive member has a surface electrical resistance that changes due to adhesion of foreign matters such as external additives and paper additives used for imparting fluidity to the toner, adsorption of discharge products, and the like after long-term use.

そして、異物付着により、電子写真感光体の表面が低電気抵抗化すると、電子写真感光体の表面に形成された潜像の維持が阻害されるため、中間調における画像濃度低下や解像度の低下を引き起こす。 If the surface of the electrophotographic photosensitive member is reduced in electrical resistance due to adhesion of foreign matter, the maintenance of the latent image formed on the surface of the electrophotographic photosensitive member is hindered. cause.

また、前記放電生成物は、電子写真感光体表面を均一に帯電するために用いられる帯電器近傍で形成され、具体的にはオゾンや窒素酸化物が知られており(Journal of Imaging Science. 32, 205-210)、これらのガスは酸化性が非常に強いため、電子写真感光体表面を酸化劣化させる。これによって電子写真感光体構成成分の変化による低抵抗化や、酸化による親水性が増加して水が吸着し易くなり、該吸着水及び該吸着水と感光体材料やトナーとの間に生じた生成物による低抵抗化が生じ、前記異物付着と同様に静電潜像の維持が阻害され、例えば、帯電電位の低下や露光電位低下領域拡大(隣接する未露光域における電荷の逃げ)が生じやすくなり、例えばネガ−ポジ現像の場合は線画像太りや滲み生じやすくなる。   The discharge product is formed in the vicinity of a charger used to uniformly charge the surface of the electrophotographic photosensitive member. Specifically, ozone and nitrogen oxide are known (Journal of Imaging Science. 32). , 205-210), and these gases are highly oxidizable, and oxidize and deteriorate the surface of the electrophotographic photosensitive member. This reduces resistance due to changes in the components of the electrophotographic photosensitive member, increases hydrophilicity due to oxidation, and makes it easier for water to be adsorbed, and occurs between the adsorbed water and the adsorbed water and the photosensitive material and toner. Low resistance due to the product occurs, and maintenance of the electrostatic latent image is hindered as in the case of the adhesion of the foreign matter. For example, a decrease in the charging potential and an enlargement of the exposure potential decrease area (escape of charge in the adjacent unexposed area) occur. For example, in the case of negative / positive development, the line image is likely to be thickened or blurred.

従来の電子写真感光体は、そのライフサイクルが短かったため、上記のような電子写真感光体表面の低抵抗化の影響が顕在化しにくい状況であったが、今日の電子写真感光体の超長寿命化技術の開発結果として、電子写真感光体のライフサイクルが非常に長くなったことから、電子写真感光体の表面抵抗変化による画像濃度変化・解像度低下等の画像欠陥が顕在化しやすい状況を生み出している。   Conventional electrophotographic photoconductors have a short life cycle, so the effects of lowering the resistance of the electrophotographic photoconductor surface as described above are difficult to manifest, but the ultra-long life of today's electrophotographic photoconductors As a result of the development of image processing technology, the life cycle of electrophotographic photoconductors has become very long, which has created a situation where image defects such as image density changes and resolution reductions due to changes in surface resistance of electrophotographic photoconductors are likely to become obvious. Yes.

さらに、超長寿命化技術の主な手段が、電子写真感光体の摩耗耐久性の向上であるため、前記付着物や表面劣化成分が長期に亘って残留・蓄積されやすくなり、表面抵抗低下による画像欠陥の顕在化を促進している。 Furthermore, since the main means of the ultra-long lifetime technology is to improve the wear durability of the electrophotographic photosensitive member, the deposits and surface deterioration components are likely to remain and accumulate over a long period of time, resulting in a decrease in surface resistance. It promotes the manifestation of image defects.

前記画像濃度変化・解像度変化の発生メカニズムに鑑み、本発明者が鋭意検討した結果、画像欠陥の発生予測方法として電子写真感光体表面に所定パターンの潜像を形成し、トナーで現像した後、それをクリーニングブレードによって掻き取る際の電子写真感光体駆動トルク量が電子写真感光体の温度によって変化し、その温度変化による駆動トルク変化量からトナー付着量を定量することで、電子写真感光体劣化度を定量的に算出することが可能であることを突き止めた。   As a result of the present inventors diligently considering the occurrence mechanism of the image density change and resolution change, as a method for predicting the occurrence of image defects, a latent image having a predetermined pattern is formed on the surface of the electrophotographic photosensitive member, and developed with toner. The electrophotographic photosensitive member drive torque amount when scraping it with a cleaning blade changes depending on the temperature of the electrophotographic photosensitive member. It was found that the degree could be calculated quantitatively.

すなわち、電子写真感光体の表面抵抗が変化すると、形成された静電潜像を維持できなくなり、感光体表面に付着するトナー量が変化し、この付着したトナーをクリーニングブレードで掻き取る際の電子写真感光体の駆動トルクが変化する。そして、劣化した電子写真感光体ほど、温度変化の影響を受けて表面抵抗が変化しやすいことから、電子写真感光体劣化度を知ることができる。
なお、感光体・クリーニングブレードのガラス転移点温度以上での測定は検出トルクの変動が大きいため、感光体表面層・クリーニングブレードのガラス転移温度未満で測定することが好ましい。感光体表面のガラス転移温度は一般的に90℃以上であることから、40〜80℃で測定することが好ましい。
That is, when the surface resistance of the electrophotographic photosensitive member changes, the formed electrostatic latent image cannot be maintained, the amount of toner adhering to the surface of the photosensitive member changes, and the electron when the adhering toner is scraped off by the cleaning blade is changed. The driving torque of the photoconductor changes. Since the deteriorated electrophotographic photosensitive member is more susceptible to changes in surface resistance due to temperature changes, the degree of deterioration of the electrophotographic photosensitive member can be known.
It should be noted that measurement at a temperature equal to or higher than the glass transition temperature of the photoconductor / cleaning blade has a large variation in detection torque, and therefore, measurement is preferably performed below the glass transition temperature of the photoconductor surface layer / cleaning blade. Since the glass transition temperature on the surface of the photoreceptor is generally 90 ° C. or higher, it is preferably measured at 40 to 80 ° C.

具体的には、電子写真感光体の温度が異なる2以上の条件で、画像を形成した際の電子写真感光体の駆動トルクを測定することで、温度変化によるトナー付着量の変化を推定し、トナー付着量の変化が大きい(トナー付着量が低下する)場合には電子写真感光体劣化度が大きく画像流れが生じやすい状態となっていることを容易に判断することができる。   Specifically, by measuring the driving torque of the electrophotographic photosensitive member when an image is formed under two or more conditions where the temperature of the electrophotographic photosensitive member is different, a change in the toner adhesion amount due to a temperature change is estimated, When the change in the toner adhesion amount is large (the toner adhesion amount decreases), it can be easily determined that the degree of deterioration of the electrophotographic photosensitive member is large and the image flow is likely to occur.

以下に電子写真感光体の劣化度算出方法を例示するが、本発明は本方法に限定されない。
例えば、電子写真感光体の表面温度を任意に変化させ、推定トナー付着量の感光体温度依存性を測定し、当該測定結果に基づいて下記式(1)によって電子写真感光体劣化度(η)を算出する方法などが挙げられる。
The method for calculating the degree of deterioration of the electrophotographic photosensitive member will be exemplified below, but the present invention is not limited to this method.
For example, the surface temperature of the electrophotographic photosensitive member is arbitrarily changed, the photosensitive member temperature dependency of the estimated toner adhesion amount is measured, and the electrophotographic photosensitive member deterioration degree (η) is calculated by the following equation (1) based on the measurement result. And a method for calculating.

Figure 2014002233
(ここで、TおよびTはそれぞれ電子写真感光体ドラム温度(℃)を示し、T2>T1の関係を有する。
|Tqh−Tqw|T、|Tqh−Tqw|Tは、それぞれ、温度Tでの画像形成前後の駆動トルク差、温度Tでの駆動トルク差であり、前記TqhおよびTqwはそれぞれ所定画像パターン入力時、および画像パターン未入力時の駆動トルク(kg・cm)を示す。)
Figure 2014002233
(Here, T 1 and T 2 indicate the electrophotographic photosensitive drum temperature (° C.), respectively, and have a relationship of T2> T1.
| Tqh−Tqw | T 1 and | Tqh−Tqw | T 2 are a driving torque difference before and after image formation at temperature T 1 and a driving torque difference at temperature T 2 , respectively. Tqh and Tqw are respectively predetermined. The driving torque (kg · cm) when the image pattern is input and when the image pattern is not input is shown. )

画像濃度異常が発生しない場合、例えば電子写真感光体使用初期状態では、温度を変化させても|Tqh―Tqw|(トナー入力指標)は変化しないため前記式(1)の分子の数値は0となる。
しかしながら使用により電子写真感光体の表面電気抵抗低下が生じ、画像濃度低下が生じた場合には、温度上昇に伴い現像されるトナー量が減少するため、
If no image density abnormality occurs, for example, in the initial state of use of the electrophotographic photosensitive member, | Tqh−Tqw | (toner input index) does not change even if the temperature is changed. Become.
However, when the surface electrical resistance of the electrophotographic photosensitive member is reduced due to use, and the image density is reduced, the amount of toner to be developed decreases as the temperature rises.

Figure 2014002233
の関係となり、式(1)の分子は0以上の数値をとるようになる。式(1)に示される電子写真感光体劣化度を逐次収集することで、図3に示すような劣化度―時間関係図が得られ、この劣化度―時間関係図を用いることで図3に示すようにシステム毎に予め設定された閾値に到達する時期に関する予測をすることが可能となる。
Figure 2014002233
Therefore, the numerator of the formula (1) takes a numerical value of 0 or more. By sequentially collecting the degree of deterioration of the electrophotographic photosensitive member represented by the equation (1), a deterioration degree-time relationship diagram as shown in FIG. 3 is obtained. By using this deterioration degree-time relationship diagram, FIG. As shown, it is possible to make a prediction regarding the time at which the threshold value preset for each system is reached.

この予測に基づいて、必要に応じて予測故障時期前に電子写真感光体表面を、研磨部材等で研磨することで、電子写真感光体表面に付着した付着物の除去や酸化劣化した最表面部、即ち低抵抗成分を除去することにより、画像欠陥発生を確認することなく、画像欠陥の発生を未然に防ぐことが可能となる。   Based on this prediction, if necessary, the surface of the electrophotographic photosensitive member is polished with a polishing member or the like before the predicted failure time, thereby removing deposits attached to the surface of the electrophotographic photosensitive member or oxidizing and deteriorating the outermost surface portion. That is, by removing the low resistance component, it is possible to prevent the occurrence of an image defect without confirming the occurrence of the image defect.

さらに、この予測に基づき、電子写真感光体の故障時期を予測し、ユーザーに予めアラートを発することにより、画像欠陥発生を確認することなく電子写真感光体を交換することが可能となり、画像欠陥の発生を未然に防ぐことが可能となる。   Furthermore, based on this prediction, the failure time of the electrophotographic photosensitive member is predicted, and an alert is issued to the user in advance, so that the electrophotographic photosensitive member can be replaced without confirming the occurrence of the image defect. Occurrence can be prevented.

次に、本発明の画像形成装置について説明する。
図1に、本発明の画像形成装置の一例を示す。本発明は、電子写真感光体(101)を中心とした画像形成装置である。電子写真感光体(101)を帯電手段(102)で帯電し、露光手段(103)で静電潜像を形成する。さらに静電潜像に対してトナーを現像する現像手段(104)でトナー像を形成し、転写手段(105)でトナー像を紙もしくは別の媒体に転写する。その後、摺擦部材(106)で電子写真感光体表面に残されたトナーをクリーニングする。加えて、本発明の電子写真感光体を40℃乃至80℃の温度範囲内で任意の温度に加熱するための感光体加熱器(図示せず)を感光体ドラム内部または外部に設けると共に、電子写真感光体温度を検知する温度センサ(108)を設ける。
また、電子写真感光体表面が画像欠陥発生相当まで変化した場合、電子写真感光体表面を研磨する研磨手段(107)が搭載されていてもよい。
Next, the image forming apparatus of the present invention will be described.
FIG. 1 shows an example of an image forming apparatus of the present invention. The present invention is an image forming apparatus centering on the electrophotographic photosensitive member (101). The electrophotographic photosensitive member (101) is charged by the charging means (102), and an electrostatic latent image is formed by the exposure means (103). Further, a toner image is formed on the electrostatic latent image by developing means (104) that develops toner, and the toner image is transferred to paper or another medium by transfer means (105). Thereafter, the toner remaining on the surface of the electrophotographic photosensitive member is cleaned by the rubbing member (106). In addition, a photoreceptor heater (not shown) for heating the electrophotographic photoreceptor of the present invention to an arbitrary temperature within a temperature range of 40 ° C. to 80 ° C. is provided inside or outside the photoreceptor drum, A temperature sensor (108) for detecting the temperature of the photoconductor is provided.
Further, a polishing means (107) for polishing the surface of the electrophotographic photosensitive member when the surface of the electrophotographic photosensitive member changes to the extent corresponding to the occurrence of an image defect may be mounted.

図2は、本発明の電子写真感光体駆動及びトルク検出を行う装置の例である。
電子写真感光体(101)の端部に電子写真感光体端部材(111)が接続されており、電子写真感光体駆動部材(112)と接触している。一般的には、電子写真感光体端部部材(111)と感光体駆動部材(112)はギア形状である。この駆動部材は、電子写真感光体トルク測定装置(113)と接続されており、電子写真感光体トルクを測定する。その後感光体駆動部材は、トルク測定装置を介して、線速度が制御可能な駆動手段(114)と接続している。
FIG. 2 shows an example of an apparatus for driving an electrophotographic photosensitive member and detecting torque according to the present invention.
An electrophotographic photosensitive member end member (111) is connected to the end of the electrophotographic photosensitive member (101) and is in contact with the electrophotographic photosensitive member driving member (112). Generally, the electrophotographic photoreceptor end member (111) and the photoreceptor drive member (112) are gear-shaped. This drive member is connected to the electrophotographic photosensitive member torque measuring device (113) and measures the electrophotographic photosensitive member torque. Thereafter, the photosensitive member driving member is connected to driving means (114) capable of controlling the linear velocity via a torque measuring device.

トルク測定装置は、電子写真感光体ドラムを回転する際にかかるトルクを測定し、制御部はそのデータから電子写真感光体劣化度を算出し、蓄積部に逐次蓄積を行う。
これらの装置は、一例であり、少なくとも電子写真感光体、該電子写真感光体の駆動装置、それに接触する部材を有し、該電子写真感光体の駆動装置、該電子写真感光体トルクを測定するトルク測定手段を有していればよい。
The torque measuring device measures the torque applied when the electrophotographic photosensitive drum is rotated, and the control unit calculates the degree of electrophotographic photosensitive member deterioration from the data, and sequentially accumulates it in the accumulating unit.
These apparatuses are examples, and include at least an electrophotographic photosensitive member, a driving device for the electrophotographic photosensitive member, and a member in contact therewith, and measure the driving device for the electrophotographic photosensitive member and the torque of the electrophotographic photosensitive member. What is necessary is just to have a torque measurement means.

前記、回転トルク測定装置としては、一般的なトルク測定装置を用いることができる。測定方式としては、たわみ計方式、ストレンゲージ方式、磁気位相差方式等の方式があげられる。   As the rotational torque measuring device, a general torque measuring device can be used. Examples of the measurement method include a deflection meter method, a strain gauge method, and a magnetic phase difference method.

制御部はトルク測定装置によって測定された駆動トルクデータを前記式(1)を用いて電子写真感光体劣化度情報として画像形成装置内の蓄積部に蓄積し、蓄積データを元に画像欠陥発生を未然に防止するために電子写真感光体の表面研磨手段(107)を作動もしくは報知手段により故障時期のユーザーへの報知をする。
また、劣化度情報をメンテナンス情報として電話回線等の通信手段を用いて外部の統制部門または統制機関に報知することで、実ユーザーが報知に気がつかない場合であっても統制部門等による対応が可能となる。
The control unit accumulates the driving torque data measured by the torque measuring device in the accumulation unit in the image forming apparatus as the electrophotographic photosensitive member deterioration degree information using the equation (1), and generates an image defect based on the accumulated data. In order to prevent it, the surface polishing means (107) of the electrophotographic photosensitive member is actuated or the failure time is notified to the user by the notification means.
In addition, by reporting the degree of deterioration information as maintenance information to an external control department or control organization using a communication means such as a telephone line, even if the actual user is unaware of the notification, the control department can respond. It becomes.

次に実際の画像形成装置で測定された電子写真感光体駆動トルクに基づいて算出される電子写真感光体劣化度データの一例を示す。
電子写真感光体に駆動トルク測定器を設置するとともに、電子写真感光体ドラムの温度制御が可能となるように改造したリコー社製ImagioMP C2200を準備した。
また前述の通り、長寿命感光体において画像欠陥発生が顕在化しやすいことから、摩耗耐久性に優れた電子写真感光体として特許第3734735号公報に記載されている表面保護層を有する電子写真感光体を準備した。
Next, an example of the electrophotographic photosensitive member deterioration degree data calculated based on the electrophotographic photosensitive member driving torque measured by the actual image forming apparatus will be shown.
A driving torque measuring device was installed on the electrophotographic photosensitive member, and Imagio MP C2200 manufactured by Ricoh Co., Ltd. was modified so that the temperature of the electrophotographic photosensitive drum could be controlled.
Further, as described above, since image defects are likely to occur in a long-life photoreceptor, an electrophotographic photoreceptor having a surface protective layer described in Japanese Patent No. 3734735 as an electrophotographic photoreceptor excellent in wear durability. Prepared.

電子写真感光体劣化度の測定方法として、電子写真感光体ドラム温度を45℃(T)、70℃(T)とし、当該温度において2by2の潜像を電子写真感光体表面に1周分形成し、電子写真感光体劣化度を測定した。
なお、この際に中間転写ベルトを感光体から分離することで、転写ベルトの影響をなくした。
As a method for measuring the degree of electrophotographic photosensitive member deterioration, the electrophotographic photosensitive drum temperature is set to 45 ° C. (T 1 ) and 70 ° C. (T 2 ), and a 2 by 2 latent image is formed on the surface of the electrophotographic photosensitive member for one turn at the temperature. Then, the degree of deterioration of the electrophotographic photosensitive member was measured.
At this time, the influence of the transfer belt was eliminated by separating the intermediate transfer belt from the photosensitive member.

この計測を通紙ランニング5k毎に実施し、まずは予備試験として合計100kのランニングを実施した。この際に取得した電子写真感光体劣化度とランニング枚数との関係を図4に示した。
この画像形成装置では、電子写真感光体劣化度はランニングに従って徐々に増加する傾向を示し、40kランニング以降は直線的に増加する傾向を有することが分かった。
また、75k以降の出力画像では初期と比較して画像濃度低下および解像度低下が生じていることが視認可能であった。このことから、視認可能な画像濃度低下または解像度低下が生じる電子写真感光体劣化度の閾値としては75k時点での劣化度(0.78)が提示できる。
This measurement was performed every 5 k of paper running, and first, 100 k running was performed as a preliminary test. FIG. 4 shows the relationship between the degree of deterioration of the electrophotographic photosensitive member obtained at this time and the number of running sheets.
In this image forming apparatus, it was found that the degree of deterioration of the electrophotographic photosensitive member tends to gradually increase with running, and has a tendency to increase linearly after 40 k running.
In addition, in the output image after 75k, it was visible that the image density and resolution were reduced compared to the initial stage. From this, it is possible to present the degree of deterioration (0.78) at the 75k time point as the threshold value of the degree of deterioration of the electrophotographic photosensitive member that causes a visible image density reduction or resolution reduction.

次に同じ種類の新しい電子写真感光体を準備し、本試験として予備試験とは形成画像及び使用温度を変えて通紙ランニングおよび評価を50kまで実施した。この際に取得した電子写真感光体劣化度とランニング枚数との関係を図5に示す。   Next, a new electrophotographic photosensitive member of the same type was prepared, and as a final test, paper formation running and evaluation were performed up to 50 k while changing the formed image and use temperature. FIG. 5 shows the relationship between the deterioration degree of the electrophotographic photosensitive member obtained at this time and the number of running sheets.

50kランニング終了時点において、画像濃度変化または解像度低下などの画像欠陥は視認できず、電子写真感光体劣化度が0.5程度では画像欠陥が発生せず、予備試験の結果を再現した。
また、予備試験において画像欠陥視認閾値として提示された劣化度0.78に達するのは図5の結果を外挿することによって約67.4k時点であることが予測することができる。
この後、引き続き通紙ランニングを実施した結果、68k終了時点において視認可能な画像濃度低下および解像度低下が発生し、本発明の劣化度により故障時期の予測が可能であることが示された。
At the end of 50k running, image defects such as image density change or resolution reduction were not visible, and when the electrophotographic photoreceptor deterioration degree was about 0.5, no image defects occurred, and the results of the preliminary test were reproduced.
Further, it can be predicted that the degree of degradation of 0.78 presented as the image defect visual recognition threshold in the preliminary test reaches about 67.4k by extrapolating the result of FIG.
After that, as a result of continuous paper running, it was shown that image density reduction and resolution reduction that occurred at the end of 68k occurred, and the failure time could be predicted by the degree of deterioration of the present invention.

本発明における電子写真感光体劣化度の画像欠陥発現閾値は、適用する電子写真感光体や、システム構成等によって異なり、構成の異なる画像形成装置では新たに設定する必要があるが、構成が同じ画像形成装置では、使用条件・環境によっては変化しない。 The image defect occurrence threshold of the degree of deterioration of the electrophotographic photosensitive member in the present invention varies depending on the electrophotographic photosensitive member to be applied, the system configuration, and the like, and needs to be newly set in image forming apparatuses having different configurations. The forming apparatus does not change depending on the use conditions and environment.

次に本発明を実施するための形態(フロー)を説明する。
図6に本発明における実施形態の一例を示す。(実施形態1)
画像形成装置の使用を開始し、『S1 : 電子写真感光体ドラム温度1(T)における画像未入力時の電子写真感光体駆動トルク(Tqw)』、および『S2 : 所定画像の入力時の電子写真感光体駆動トルク(Tqh)』を測定する。
次いで、電子写真感光体ドラム温度2(T)となるように電子写真感光体の温度を変更し、S1およびS2と同様の方法で『S3 : 画像未入力時の電子写真感光体駆動トルク(Tqw)』、および『S4 : 所定画像の入力時の電子写真感光体駆動トルク(Tqh)』を測定する。
S1〜S4で得られた測定結果を元に前記式(1)を用いて『S5 : 電子写真感光体劣化度を計算』し『S6 : 当該情報を蓄積』してS1に戻り、本フローを繰り返し実施する。
Next, the form (flow) for implementing this invention is demonstrated.
FIG. 6 shows an example of an embodiment of the present invention. (Embodiment 1)
The use of the image forming apparatus is started, and “S1: Electrophotographic photosensitive member driving torque (Tqw) when no image is input at electrophotographic photosensitive drum temperature 1 (T 1 )” and “S2: Input of a predetermined image” Electrophotographic photosensitive member driving torque (Tqh) ”is measured.
Next, the temperature of the electrophotographic photosensitive member is changed so that the temperature of the electrophotographic photosensitive drum becomes 2 (T 2 ), and “S3: Electrophotographic photosensitive member driving torque when no image is input (S3 and S2)” Tqw) ”and“ S4: electrophotographic photosensitive member driving torque (Tqh) when inputting a predetermined image ”are measured.
Based on the measurement results obtained in S1 to S4, using the above formula (1), "S5: Calculate the degree of electrophotographic photoreceptor deterioration", "S6: Accumulate the information", and return to S1. Repeatedly.

図7に本発明における実施形態の他の一例を示す。(実施形態2)
画像形成装置の使用開始後、実施形態1と同様にしてS1〜S6のプロセスを実施し、S6の蓄積情報に基づいて『S7 : 画像欠陥発生時期の予測』を実施する。以降はS1に戻り本フローを繰り返し実施する。
画像欠陥発生時期の予測値は、図5の回帰線を延長して、予め定めた閾値との交点から求める。
FIG. 7 shows another example of the embodiment of the present invention. (Embodiment 2)
After the start of use of the image forming apparatus, the processes of S1 to S6 are performed in the same manner as in the first embodiment, and “S7: Image defect occurrence time prediction” is performed based on the accumulated information of S6. Thereafter, the flow returns to S1 and this flow is repeatedly performed.
The predicted value of the image defect occurrence time is obtained from the intersection with a predetermined threshold by extending the regression line of FIG.

図8に本発明における実施形態の他の一例を示す。(実施形態3)
画像形成装置の使用開始後、実施形態2と同様にしてS1〜S7のプロセスを実施し、画像欠陥発生時期(故障寿命)を予測する。
次いで『S8 : 当該時点での劣化度と劣化度の画像欠陥発現閾値との差分を残寿命εとした場合に、予め設定しておいた要回復処理残寿命aと比較して小さいか否かを判定』する。ここで判定が小さい(Yes)場合には『S9 : 電子写真感光体の表面研磨』を実施することで低抵抗成分を除去し電子写真感光体をリフレッシュする。 また、判定が大きい(No)場合にはS1に戻り本フローを繰り返し実施する。
FIG. 8 shows another example of the embodiment of the present invention. (Embodiment 3)
After the use of the image forming apparatus is started, the processes of S1 to S7 are performed in the same manner as in the second embodiment to predict the image defect occurrence time (failure life).
Next, “S8: Whether or not the difference between the degree of deterioration at that time point and the image defect occurrence threshold of the degree of deterioration is the remaining life ε, it is smaller than the recovery required remaining life a that is set in advance. Judgment ”. If the determination is small (Yes), “S9: Surface polishing of electrophotographic photosensitive member” is performed to remove the low resistance component and refresh the electrophotographic photosensitive member. If the determination is large (No), the process returns to S1 and this flow is repeated.

図9に本発明おける実施形態の他の一例を示す。(実施形態4)
画像形成装置使用開始後、実施形態3と同様にしてS1〜S7のプロセスを実施し、画像欠陥発生時期(故障寿命)を予測する。次いで『S8 : 当該時点での使用量と故障寿命との差分を残寿命εとした場合に、予め設定しておいた要報知残寿命bと比較して小さいか否かを判定』する。ここで判定が小さい(Yes)場合には『S9 : 電子写真感光体の残寿命の報知』を実施し、ユーザーに電子写真感光体の交換を促す(エンド)。また、判定が大きい(No)場合にはS1に戻り本フローを繰り返し実施する。
FIG. 9 shows another example of the embodiment of the present invention. (Embodiment 4)
After starting the use of the image forming apparatus, the processes of S1 to S7 are performed in the same manner as in the third embodiment to predict the image defect occurrence time (failure life). Next, “S8: When the difference between the usage amount and the failure life at that time point is the remaining life ε, it is determined whether or not it is smaller than the preset notification remaining life b”. If the determination is small (Yes), “S9: Notification of remaining life of electrophotographic photosensitive member” is executed to prompt the user to replace the electrophotographic photosensitive member (END). If the determination is large (No), the process returns to S1 and this flow is repeated.

図10に本発明における実施形態の他の一例を示す。(実施形態5)
画像形成装置使用開始後、実施形態3と同様にしてS1〜S7のプロセスを実施し、画像欠陥発生時にS9に示す電子写真感光体の表面研磨を実施する。この直後に改めてS1〜S7のプロセスを実施し、εがa以下である場合には実施形態4と同じく『S9 : 電子写真感光体の残寿命の報知』を実施し、ユーザーに電子写真感光体の交換を促す(エンド)。また、εがa以上である場合にはS1に戻り本フローを繰り返し実施する。
FIG. 10 shows another example of the embodiment of the present invention. (Embodiment 5)
After starting the use of the image forming apparatus, the processes of S1 to S7 are performed in the same manner as in the third embodiment, and the surface of the electrophotographic photosensitive member shown in S9 is polished when an image defect occurs. Immediately after this, the processes of S1 to S7 are performed again. When ε is a or less, “S9: Notification of remaining life of electrophotographic photosensitive member” is performed as in the fourth embodiment, and the electrophotographic photosensitive member is notified to the user. Encourage exchange (end). If ε is greater than or equal to a, the process returns to S1 and this flow is repeated.

これまで本発明を図面に示した実施形態をもって説明してきたが、本発明は図面に示した実施形態に限定されるものではなく、他の実施形態、追加、変更、削除など、当業者が想到することができる範囲内で変更することができ、いずれの態様においても本発明の作用・効果を奏する限り、本発明の範囲に含まれるものである。
また、本発明を適用可能な電子写真方式を用いた画像形成装置の一例としては、複写装置、ファクシミリ、プリンタ及びこれらを包括したデジタル複合機が挙げられる。これらの画像形成装置の構成の一形態であるプロセスカートリッジとして搭載してもよい。
また、本発明はタンデムフルカラーの画像形成装置にも適用することが可能である。この場合、複数の感光体を用いているため、それぞれの感光体に独立して前述の電子写真感光体駆動トルク検出手段及び必要に応じて設けられる一連の装置を設ける必要があるが、それぞれの機構は前述のとおりで、用いられる感光体の個数に応じで具備すればよい。
Although the present invention has been described with the embodiments shown in the drawings, the present invention is not limited to the embodiments shown in the drawings, and those skilled in the art have conceived other embodiments, additions, modifications, deletions, and the like. It can be changed within the range that can be performed, and any embodiment is included in the scope of the present invention as long as the operation and effect of the present invention are exhibited.
Further, examples of an image forming apparatus using an electrophotographic system to which the present invention can be applied include a copying machine, a facsimile, a printer, and a digital multifunction machine including these. You may mount as a process cartridge which is one form of the structure of these image forming apparatuses.
The present invention can also be applied to a tandem full-color image forming apparatus. In this case, since a plurality of photoconductors are used, it is necessary to provide the above-described electrophotographic photoconductor drive torque detecting means and a series of devices provided as necessary, independently for each photoconductor. The mechanism is as described above, and it may be provided according to the number of photoconductors used.

以上のように本発明の適用可能な範囲はこれまでに公知の電子写真方式を適用した電子写真感光体を用いることによって成立している画像形成装置においてほとんど全てであり、帯電方式や用いられるトナーを含む現像方式、転写方式などは公知のいずれの方式にも適用可能である。
As described above, the applicable range of the present invention is almost all in an image forming apparatus established by using an electrophotographic photosensitive member to which a known electrophotographic method is applied so far. The development method including transfer, the transfer method, and the like can be applied to any known method.

101 電子写真感光体
102 帯電手段
103 露光手段
104 現像手段
105 転写手段
106 摺擦部材
107 研磨手段
108 温度センサ
111 電子写真感光体端部部材
112 電子写真感光体駆動部材
113 電子写真感光体トルク測定装置
114 駆動手段
DESCRIPTION OF SYMBOLS 101 Electrophotographic photoreceptor 102 Charging means 103 Exposure means 104 Developing means 105 Transfer means 106 Sliding member 107 Polishing means 108 Temperature sensor 111 Electrophotographic photoreceptor end member 112 Electrophotographic photoreceptor driving member 113 Electrophotographic photoreceptor torque measuring device 114 Driving means

特許第4387869号公報Japanese Patent No. 4387869 特開2003−057855号公報JP 2003-057855 A 特開2003−122222号公報JP 2003-122222 A 特開2004−029059号公報JP 2004-029059 A 特開2007−233049号公報JP 2007-233049 A 特開2005−17874号公報JP 2005-17874 A 特許第4672275公報Japanese Patent No. 4672275

Claims (4)

電子写真感光体、該電子写真感光体に静電潜像を形成する潜像形成手段、該潜像形成手段によって形成された静電潜像をトナーで可視化する現像手段、該現像手段で可視化された像を被転写媒体に転写する転写手段、及び、該転写手段での転写プロセス後に前記電子写真感光体表面に残留したトナーを当接部材によって除去するクリーニング手段を、少なくとも有する画像形成装置であって、
さらに、前記電子写真感光体の温度を調節可能な電子写真感光体温度調節手段と前記電子写真感光体の駆動トルク値を測定するトルク測定手段とを有し、
前記電子写真感光体温度を変化させて画像形成したときの電子写真感光体の駆動トルク値を測定し、前記トルク値の変化に基いて算出した電子写真感光体の劣化度及び/またはトルク値のデータを蓄積する手段を有することを特徴とする画像形成装置。
An electrophotographic photosensitive member, a latent image forming means for forming an electrostatic latent image on the electrophotographic photosensitive member, a developing means for visualizing the electrostatic latent image formed by the latent image forming means with toner, and visualized by the developing means The image forming apparatus includes at least a transfer unit that transfers the transferred image to a transfer medium, and a cleaning unit that removes toner remaining on the surface of the electrophotographic photosensitive member by a contact member after the transfer process by the transfer unit. And
Furthermore, it has an electrophotographic photosensitive member temperature adjusting means capable of adjusting the temperature of the electrophotographic photosensitive member, and a torque measuring means for measuring a driving torque value of the electrophotographic photosensitive member,
The driving torque value of the electrophotographic photosensitive member when an image is formed by changing the temperature of the electrophotographic photosensitive member is measured, and the degree of deterioration and / or torque value of the electrophotographic photosensitive member calculated based on the change of the torque value is measured. An image forming apparatus having means for storing data.
前記蓄積した劣化度及び/またはトルク値のデータと、予め取得した劣化度及び/またはトルク値のデータに基づいて画像濃度低下量を予測する手段を有することを特徴とする請求項1に記載の画像形成装置。   2. The apparatus according to claim 1, further comprising means for predicting an image density reduction amount based on the accumulated deterioration degree and / or torque value data and the previously acquired deterioration degree and / or torque value data. Image forming apparatus. 更に、前記電子写真感光体表面の研磨手段を有し、前記画像濃度低下量を予測する手段からの情報に基いて、該電子写真感光体表面の研磨を行うことを特徴とする請求項1または2に記載の画像形成装置。 The electrophotographic photosensitive member surface is further polished, and the surface of the electrophotographic photosensitive member is polished based on information from the means for predicting the image density reduction amount. The image forming apparatus according to 2. 前記画像濃度低下量を予測する手段からの情報に基いて、前記電子写真感光体の寿命を予測し、報知する手段を有することを特徴とする請求項1乃至3のいずれかに記載の画像形成装置。 4. The image forming apparatus according to claim 1, further comprising means for predicting and notifying the life of the electrophotographic photosensitive member based on information from the means for predicting the image density reduction amount. apparatus.
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