JP2014001759A - Relief valve - Google Patents

Relief valve Download PDF

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JP2014001759A
JP2014001759A JP2012136034A JP2012136034A JP2014001759A JP 2014001759 A JP2014001759 A JP 2014001759A JP 2012136034 A JP2012136034 A JP 2012136034A JP 2012136034 A JP2012136034 A JP 2012136034A JP 2014001759 A JP2014001759 A JP 2014001759A
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valve
pressure
primary side
valve body
negative pressure
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JP5911759B2 (en
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Tadashi Sugiura
忠志 杉浦
Kenichi Mochizuki
健一 望月
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Fujikoki Corp
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Fujikoki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a relief valve capable of incorporating therein an intake valve without a significant increase in the number of part items and man-hours, where the inlet valve is operable to open and close in response to a pressure on a primary side for the case that atmospheric air is not suctioned from the outside even if the pressure on the primary side is decreased to a set negative pressure or less (negative pressure-large).SOLUTION: In the case that atmospheric air is not suctioned from a second connection port 8 even if the pressure on the primary side is decreased to the set negative pressure or less, in the relief valve, a lifting valve stem 40 is provided with an intake passage 45 for suctioning atmospheric air into a valve chamber 22, and the lifting valve stem 40 further includes the intake valve 70 that is configured to automatically open to allow the intake passage 45 to suction atmospheric air from the outside when the pressure on the primary side is decreased to the set negative pressure or less.

Description

本発明は、給湯装置等に使用される逃がし弁に係り、特に、一次側(例えば、貯湯タンク内)の圧力が設定圧以上になったときに開弁して一次側の圧力を二次側に逃がす(大気に開放する)機能に加えて、一次側の圧力が設定負圧以下(負圧が大)になったときに開弁して大気を一次側に吸気させる機能を併せ持つ逃がし弁に関する。   The present invention relates to a relief valve used in a hot water supply device or the like, and in particular, when the pressure on the primary side (for example, in a hot water storage tank) exceeds a set pressure, the valve is opened and the primary side pressure is changed to the secondary side. In addition to the function of releasing the air to the atmosphere (opening to the atmosphere), it also relates to a relief valve that has the function of opening the valve when the pressure on the primary side falls below the set negative pressure (large negative pressure) and sucking the atmosphere to the primary side. .

従来、逃がし弁として、弁室、一次側接続口、及び二次側接続口が設けられた弁本体と、一次側接続口から前記弁室に導入される一次側の圧力に応じて開閉作動する開閉作動部材と、緊急時や保守点検時等において、開閉作動部材を強制的に開弁させるべく前記弁本体の上部に摺動自在に嵌挿された揚弁軸及び該揚弁軸を押し下げるための手動操作レバーを有する強制開弁機構と、を備え、貯湯タンク等の一次側構成部品の変形・破壊を防止するため、一次側の圧力が設定圧以上になったときに前記開閉作動部材が開作動して一次側の圧力を二次側に逃がし、一次側の圧力が設定負圧以下になったときに前記開閉作動部材が開作動して前記第2接続口から大気を吸入して一次側に吸気させるようにしたものが知られている。   Conventionally, as a relief valve, a valve body provided with a valve chamber, a primary side connection port, and a secondary side connection port, and an opening and closing operation according to the pressure on the primary side introduced into the valve chamber from the primary side connection port To open and close the opening / closing operation member, the valve shaft that is slidably inserted into the upper part of the valve body, and to push down the valve operation shaft in order to force the opening / closing operation member to open in an emergency or maintenance inspection A forced valve opening mechanism having a manual operation lever, and the opening / closing operation member is provided when the pressure on the primary side exceeds a set pressure in order to prevent deformation or destruction of the primary side components such as a hot water storage tank. Opening operation releases the primary side pressure to the secondary side, and when the primary side pressure becomes equal to or lower than the set negative pressure, the opening / closing operation member opens and sucks the air from the second connection port to perform the primary operation. The thing which made it inhale to the side is known.

なお、前記一次側接続口は貯湯タンクの上部に導管で接続され、二次側接続口には、その先端が外部の排水口等に引き廻された(大気に開放された)ホースが接続され、貯湯タンク内の圧力が設定圧以上になったときには、貯湯タンク内の蒸気や温水がホースを介して排水口等に排出され、貯湯タンク内の圧力が設定圧負圧以下(負圧が大)になったときには、前記ホースを介して大気が吸入されるようになっている。   The primary side connection port is connected to the upper part of the hot water storage tank by a conduit, and the secondary side connection port is connected to a hose whose end is routed to an external drainage port (open to the atmosphere). When the pressure in the hot water tank exceeds the set pressure, steam or hot water in the hot water tank is discharged to the drain through the hose, and the pressure in the hot water tank is below the set pressure negative pressure (the negative pressure is high ), Air is sucked through the hose.

前記開閉作動部材としては、従来、例えば下記特許文献に所載のように、突出軸部とこの突出軸部の下部に設けられた弁体部とを有し、弁体部の上面側がシール面とされた負圧弁体と、前記シール面に接離する弁口付き弁座が一体に取り付けられた弁座一体型ダイアフラムと、負圧弁体を上方(閉弁方向)に付勢する第1閉弁ばねと、ダイアフラムを下方(閉弁方向)に付勢する第2閉弁ばねと、を備えたものが知られている。   As the opening / closing operation member, conventionally, for example, as described in the following patent document, it has a protruding shaft portion and a valve body portion provided at a lower portion of the protruding shaft portion, and the upper surface side of the valve body portion is a sealing surface. A negative pressure valve body, a valve seat integrated diaphragm integrally attached with a valve seat with a valve port that contacts and separates from the sealing surface, and a first closing that biases the negative pressure valve body upward (in the valve closing direction). A valve spring and a second valve closing spring that urges the diaphragm downward (in the valve closing direction) are known.

この逃がし弁では、貯湯タンク内の圧力が許容範囲内にある通常時は、ダイアフラムは弁本体に設けられたストッパ部に当接してその下降が阻止されるとともに、負圧弁体のシール面はダイアフラムに取り付けられた弁座に押し当てられて弁口は閉じられている。   In this relief valve, during normal times when the pressure in the hot water storage tank is within the allowable range, the diaphragm abuts against a stopper portion provided in the valve body to prevent its lowering, and the sealing surface of the negative pressure valve body is the diaphragm. The valve port is closed by being pressed against the valve seat attached to the.

それに対し、貯湯タンク内の圧力が設定圧以上になって開弁する際には、まず、ダイアフラムと負圧弁体とが一体(閉弁状態のまま)で上昇し、負圧弁体(の軸部)の上端が揚水軸の下端に接当することで、負圧弁体のリフトが停止し、ダイアフラムがさらに上昇することで開弁する。   On the other hand, when the valve in the hot water storage tank exceeds the set pressure and opens, the diaphragm and the negative pressure valve body first rise together (with the valve closed), and the negative pressure valve body (the shaft part thereof) ) Is in contact with the lower end of the pumping shaft, the lift of the negative pressure valve body is stopped, and the diaphragm is further lifted to open the valve.

また、貯湯タンク内の圧力が設定圧以下(負圧)になったときには、負圧弁体のみが引き下げられて開弁するようになっている。   Further, when the pressure in the hot water storage tank becomes equal to or lower than the set pressure (negative pressure), only the negative pressure valve body is pulled down and opened.

特開2008-138784号公報JP 2008-138784 A

上記した如くの逃がし弁においては、一次側の圧力が設定負圧以下(負圧が大)になっても外部から大気を吸入できない事態(例えば、接続口に接続されたホースがねじれたり、異物が詰まったりした場合等)が発生し得る。かかる緊急事態に備えて、従来においては、一次側の圧力に応じて開閉する吸気弁(一種のチェック弁)を別途に作製して、それを弁本体に取り付けることなどが行われている。   In the relief valve as described above, even when the primary side pressure falls below the set negative pressure (negative pressure is large), the situation where the atmosphere cannot be sucked from the outside (for example, the hose connected to the connection port is twisted, foreign matter Etc.) may occur. In preparation for such an emergency situation, conventionally, an intake valve (a kind of check valve) that opens and closes according to the pressure on the primary side is separately manufactured and attached to the valve body.

しかしながら、別途に吸気弁を作製して弁本体に取り付ける方策では、部品点数や工数が大幅に増加し、コストアップを招いてしまう。   However, in the method of separately manufacturing the intake valve and attaching it to the valve body, the number of parts and man-hours are greatly increased, resulting in an increase in cost.

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、一次側の圧力が設定負圧以下(負圧が大)になっても外部から大気を吸入できない事態に備えて、一次側の圧力に応じて開閉する吸気弁を部品点数や工数の増加さほどを招くことなく組み込むことのできる逃がし弁を提供することにある。   The present invention has been made in view of the above circumstances, and its purpose is to prepare for a situation where the atmosphere cannot be sucked from the outside even if the pressure on the primary side becomes equal to or lower than the set negative pressure (the negative pressure is large). Another object of the present invention is to provide a relief valve that can incorporate an intake valve that opens and closes according to the pressure on the primary side without increasing the number of parts or man-hours.

前記の目的を達成すべく、本発明に係る逃がし弁は、基本的には、弁室、一次側接続口、及び二次側接続口が設けられた弁本体と、一次側接続口から前記弁室に導入される一次側の圧力に応じて開閉作動する開閉作動部材と、該開閉作動部材を強制的に開弁させるべく前記弁本体の上部に摺動自在に嵌挿された揚弁軸及び該揚弁軸を押し下げるための手動操作レバーを有する強制開弁機構と、を備え、一次側の圧力が設定圧以上になったときに一次側の圧力を二次側に逃がす機能と、一次側の圧力が設定圧以下になったときに前記第2接続口から大気を吸入して一次側に吸入させる機能とを併せ持ち、前記揚弁軸内に大気を前記弁室に吸入するための吸気通路が設けられるとともに、前記揚弁軸に、一次側の圧力が設定負圧以下になったときに自動的に開弁して外部から大気を前記吸気通路に吸入させる吸気弁が設けられていることを特徴としている。   In order to achieve the above object, the relief valve according to the present invention basically includes a valve body provided with a valve chamber, a primary side connection port, and a secondary side connection port, and the valve from the primary side connection port. An opening / closing operation member that opens and closes in response to a primary pressure introduced into the chamber, and a lift shaft that is slidably inserted into the upper portion of the valve body to forcibly open the opening / closing operation member, and A forced valve opening mechanism having a manual operation lever for pushing down the lift shaft, and a function of releasing the primary side pressure to the secondary side when the primary side pressure becomes equal to or higher than a set pressure, and the primary side An intake passage for sucking air into the valve chamber in the lift shaft, having a function of sucking air from the second connection port and sucking it into the primary side when the pressure of the air becomes equal to or lower than a set pressure Is provided, and when the pressure on the primary side of the lift valve shaft falls below the set negative pressure An intake valve for intake air into the intake passage is characterized in that provided automatically from the outside opened.

前記吸気弁は、好ましくは、吸気弁口と、一次側の圧力が設定圧を超えているときには前記吸気弁口を閉じ、一次側の圧力が設定圧以下のとき引き込まれて前記吸気弁口を開くボール弁体と、前記吸気通路の一端部と前記吸気弁口との間に設けられた弁体収容室と、を備える。
前記ボール弁体は、好ましくは、ゴム製とされる。
Preferably, the intake valve closes the intake valve port when the pressure on the primary side exceeds a set pressure, and closes the intake valve port when the pressure on the primary side is less than the set pressure. An open ball valve body; and a valve body housing chamber provided between one end of the intake passage and the intake valve port.
The ball valve body is preferably made of rubber.

本発明に係る逃がし弁では、一次側の圧力が設定負圧以下(負圧が大)になっても外部から大気を吸入できない事態に備えて、揚弁軸内に大気を弁本体に吸入するための吸気通路が設けられるとともに、通常時(正常時)は吸気通路を閉じ、一次側の圧力が設定負圧以下になった異常時には吸気通路を自動的に開く吸気弁が揚弁軸に一体に設けられているので、従来のように、別途に吸気弁を作製して、それを弁本体に取り付ける場合に比べて、部品点数や工数を大幅に削減でき、コスト削減を図ることができる。   In the relief valve according to the present invention, the air is sucked into the valve main body into the valve body in preparation for a situation where the air cannot be sucked from the outside even if the pressure on the primary side is equal to or lower than the set negative pressure (the negative pressure is large). An intake valve is integrated with the valve lift shaft to close the intake passage during normal (normal) operation and automatically open the intake passage when the pressure on the primary side falls below the set negative pressure Therefore, as compared with the conventional case where an intake valve is separately manufactured and attached to the valve body as in the prior art, the number of parts and man-hours can be greatly reduced, and the cost can be reduced.

本発明に係る逃がし弁の一実施例を示す縦断面図。The longitudinal cross-sectional view which shows one Example of the relief valve which concerns on this invention. 図1に示される逃がし弁の部分切欠(平面視で中心角90度部分が切欠部)斜視図。FIG. 2 is a partial cutaway view of the relief valve shown in FIG. 1 (a portion with a central angle of 90 degrees in a plan view). 図1に示される逃がし弁の平面図。The top view of the relief valve shown by FIG. 図1に示される逃がし弁の下ケースを示し、(A)は平面図、(B)は(A)のB-B断面図。The lower case of the relief valve shown by FIG. 1 is shown, (A) is a top view, (B) is BB sectional drawing of (A). 図1に示される逃がし弁の両面シール部材を示し、(A)は図1のA-A矢視断面図、(B)は(A)のX-X断面図。The double-sided sealing member of the relief valve shown by FIG. 1 is shown, (A) is AA arrow sectional drawing of FIG. 1, (B) is XX sectional drawing of (A). 図1に示される逃がし弁の第2閉弁ばねのセット荷重の調節の説明に供される図。The figure used for description of adjustment of the set load of the 2nd valve closing spring of the relief valve shown in FIG. 図1に示される逃がし弁の手動操作レバーを示し、(A)は三面図、(B)は組み付け時の説明に供される図。The manual operation lever of the relief valve shown by FIG. 1 is shown, (A) is a three-view figure, (B) is a figure with which it uses for description at the time of an assembly | attachment. 図1に示される逃がし弁の手動操作レバーの動作説明に供される側面図。The side view with which it uses for operation | movement description of the manual operation lever of the relief valve shown by FIG. 図1に示される逃がし弁の手動操作レバーの変形例を示す三面図。FIG. 6 is a three-side view showing a modification of the manual operation lever of the relief valve shown in FIG. 図1に示される逃がし弁の吸気弁付近を示し、(A)は閉状態断面図、(B)は開状態断面図、(C)は(A)のC-C矢視断面図。FIG. 2 shows the vicinity of the intake valve of the relief valve shown in FIG. 図1に示される逃がし弁の組み付け姿勢の説明に供される図。The figure which is provided for description of the assembly posture of the relief valve shown in FIG. 図1に示される逃がし弁の動作説明に供される縦断面図(一次側の圧力が設定圧以上になったとき)。FIG. 2 is a longitudinal sectional view for explaining the operation of the relief valve shown in FIG. 1 (when the pressure on the primary side becomes equal to or higher than a set pressure). 図1に示される逃がし弁の動作説明に供される縦断面図(一次側の圧力が設定負圧以下になったとき)。FIG. 2 is a longitudinal sectional view for explaining the operation of the relief valve shown in FIG. 1 (when the pressure on the primary side becomes equal to or lower than a set negative pressure). 図1に示される逃がし弁の動作説明に供される縦断面図(強制開弁機構を作動させたとき)。FIG. 2 is a longitudinal sectional view for explaining the operation of the relief valve shown in FIG. 1 (when a forced valve opening mechanism is operated). 図1に示される逃がし弁の動作説明に供される縦断面図(吸気弁が開いたとき)。FIG. 2 is a longitudinal sectional view for explaining the operation of the relief valve shown in FIG. 1 (when the intake valve is opened).

以下、本発明の実施形態を図面を参照しながら説明する。
図1は、本発明に係る逃がし弁の一実施例を示す縦断面図、図2は、部分切欠(平面視で中心角90度部分が切欠部)斜視図、図3は、平面図である。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a relief valve according to the present invention, FIG. 2 is a partially cutaway perspective view (a portion having a central angle of 90 degrees in plan view), and FIG. 3 is a plan view. .

図示の逃がし弁1は、弁本体10と、一次側の圧力に応じて開閉作動する開閉作動部材としての負圧弁体25及びダイアフラム弁体30と、両面シール部材50と、揚弁軸40及び手動操作レバー65等からなる強制開弁機構60とを備えている。   The illustrated relief valve 1 includes a valve body 10, a negative pressure valve body 25 and a diaphragm valve body 30 as opening and closing operation members that open and close according to the pressure on the primary side, a double-sided seal member 50, a lift shaft 40 and a manual operation. And a forced valve opening mechanism 60 including an operation lever 65 and the like.

弁本体10は、合成樹脂製の下ケース10Aと上ケース10Bとで分割構成されている。下ケース10Aは上段側ほど大径の概略段付きの円筒状とされ、上ケース10Bは下段側ほど大径の概略段付きの円筒状とされ、上ケース10の下端面部に4箇所設けられたねじ止め部10c(図3)が下ケース10Aの上端面部に4箇所設けられたねじ止め部10d(図4)に例えばタッピンねじ39で締付固定されている。   The valve body 10 is divided into a synthetic resin lower case 10A and upper case 10B. The lower case 10A has a cylindrical shape with a large step toward the upper stage, and the upper case 10B has a cylindrical shape with a large step toward the lower stage, and is provided at four locations on the lower end surface of the upper case 10. The screwing portion 10c (FIG. 3) is fastened and fixed to the screwing portions 10d (FIG. 4) provided at four positions on the upper end surface portion of the lower case 10A with, for example, tapping screws 39.

下ケース10Aには、図4を参照すればよくわかるように、その上段部に両面シール部材50が嵌め込まれる装着穴13が設けられ、その中段部、下段部には、装着穴13の底部13bに開口する挿通穴11が設けられている。この挿通穴11の下部(下ケース10Aの下段部)が、一次側(貯湯タンクの上部)に導管で接続される一次側接続口7となっており、挿通穴11の上部が、負圧弁体25の下部円筒部25aが緩く嵌挿される弁体作動室19となっている。この弁体作動室19の下端部(挿通穴11の中間部)には、負圧弁体25を上向きに付勢する第1閉弁ばね28の下端を受ける細長板状のばね受け17が架設されている。   As can be understood with reference to FIG. 4, the lower case 10 </ b> A is provided with a mounting hole 13 into which the double-sided seal member 50 is fitted, and a bottom portion 13 b of the mounting hole 13 in the middle step and the lower step. An insertion hole 11 is provided in the opening. The lower part of the insertion hole 11 (the lower part of the lower case 10A) is a primary side connection port 7 connected by a conduit to the primary side (upper part of the hot water storage tank), and the upper part of the insertion hole 11 is a negative pressure valve body. 25 is a valve body working chamber 19 into which the lower cylindrical portion 25a is loosely inserted. An elongated plate-shaped spring receiver 17 that receives the lower end of the first valve closing spring 28 that urges the negative pressure valve body 25 upward is installed at the lower end of the valve body working chamber 19 (intermediate portion of the insertion hole 11). ing.

下ケース10Aの中段部(弁体作動室19の外周側)には、内周側が開口する平面視扇形状の4個の縦溝通路15が90度間隔をあけて設けられている。   In the middle part of the lower case 10A (the outer peripheral side of the valve element working chamber 19), four vertical groove passages 15 having a fan shape in a plan view opened at the inner peripheral side are provided at intervals of 90 degrees.

また、下ケース10Aの最上段部は、断面横倒しL形で鍔状のダイアフラム受け部10aとなっており、このダイアフラム受け部10aの内周端部には円環状突部10bが突設されている。   Further, the uppermost portion of the lower case 10A is an L-shaped diaphragm-shaped diaphragm receiving portion 10a that has an L-shaped cross section, and an annular protruding portion 10b is projected from the inner peripheral end of the diaphragm receiving portion 10a. Yes.

下ケース10Aの装着穴13に嵌め込まれる両面シール部材50は、図5に示される如くに、上下対称とされ、段付き円環状の合成樹脂製枠状部51と、この枠状部51の内周側に溶融ゴム材料を流し込むことにより一体成形された厚肉円板状のゴム製シール部52とで構成されている。   As shown in FIG. 5, the double-sided seal member 50 fitted into the mounting hole 13 of the lower case 10 </ b> A is vertically symmetrical, and has a stepped annular synthetic resin frame-like portion 51, It is composed of a thick disc-shaped rubber seal portion 52 integrally formed by pouring a molten rubber material into the peripheral side.

ゴム製シール部52の中央には、中央連通口55が形成されている。ゴム製シール部52の下面は、負圧弁体25の弁座27が接離する下側シール面5A、その上面は、ダイアフラム弁体30の弁座37が接離する上側シール面5Bとなっている。   A central communication port 55 is formed at the center of the rubber seal portion 52. The lower surface of the rubber seal portion 52 is a lower seal surface 5A where the valve seat 27 of the negative pressure valve body 25 contacts and separates, and the upper surface thereof is an upper seal surface 5B where the valve seat 37 of the diaphragm valve body 30 contacts and separates. Yes.

枠状部51の内周側上下には、平面視円弧状の凸部51dがそれぞれ90度間隔で4個ずつ突設れさている。   On the upper and lower sides on the inner peripheral side of the frame-like portion 51, four convex portions 51d each having an arc shape in plan view are provided so as to protrude by 90 degrees.

また、枠状部51には、縦方向に貫通するように、断面扇形状の4個の縦貫連通路56が90度間隔をあけて設けられている。縦貫連通路56の上下端部の内周側には、それに連なるように、隣り合う凸部51dによりその側面が画成された断面扇形状の横通路56aが形成されている。   The frame-shaped portion 51 is provided with four longitudinal through passages 56 each having a fan-shaped cross section at intervals of 90 degrees so as to penetrate in the vertical direction. On the inner peripheral side of the upper and lower end portions of the longitudinal communication passage 56, a cross-sectional fan-shaped horizontal passage 56a is formed so that the side surface is defined by adjacent convex portions 51d.

なお、両面シール部材50は下ケース10Aへの組み付け時の便宜等を図るべく上下対称に作製されている。   Note that the double-sided seal member 50 is made vertically symmetrical for convenience and the like when assembled to the lower case 10A.

かかる構成の両面シール部材50は、前記した下ケース10Aの装着穴13に嵌め込まれて超音波溶着により固着されている。   The double-sided seal member 50 having such a configuration is fitted into the mounting hole 13 of the lower case 10A and fixed by ultrasonic welding.

前記上ケース10Bの上段部(外筒部16)内周には、後述する揚弁軸40(の棒状部40A)が摺動自在に嵌挿される内筒部18が設けられ、その一側における上段部中央から下段部にかけてホースが接続される二次側接続口8が設けられている。また、その下段部内周は、ダイアフラム作動室14となっている。   On the inner periphery of the upper stage part (outer cylinder part 16) of the upper case 10B, an inner cylinder part 18 into which a valve shaft 40 (a rod-like part 40A) described later is slidably fitted is provided. A secondary connection port 8 is provided to which a hose is connected from the center of the upper part to the lower part. Further, the inner periphery of the lower stage is a diaphragm working chamber 14.

上ケース10Bの外筒部16と内筒部18との間の部分は、ダイアフラム弁体30を下方(閉弁方向)に付勢する第2閉弁ばね38の収容室となっている。   A portion between the outer cylinder portion 16 and the inner cylinder portion 18 of the upper case 10B serves as a housing chamber for the second valve closing spring 38 that urges the diaphragm valve body 30 downward (in the valve closing direction).

前記負圧弁体25は、下部円筒部25aとこの下部円筒部25aの天井部25c中央から上方に突出する断面T形の突出軸部25bを有し、天井部25cの上面外周端部には、前記両面シール部材50の下側シール面5Aに接離する円環状の第1弁口26付き第1弁座27が設けられている。   The negative pressure valve body 25 has a lower cylindrical portion 25a and a protruding shaft portion 25b having a T-shaped cross section protruding upward from the center of the ceiling portion 25c of the lower cylindrical portion 25a. A first valve seat 27 with an annular first valve port 26 that contacts and separates from the lower seal surface 5A of the double-sided seal member 50 is provided.

前記ダイアフラム弁体30は、ゴム製のダイアフラム32と、段付き円筒状の弁体構成部材35と、前記第2閉弁ばね38の下端を受ける中央穴付き有底短円筒状のばね受け33と、を有している。なお、ばね受け33は、ダイアフラム32の上昇限界位置を定めるストッパの役目も果たしている(図12参照)。ダイアフラム32の外周部は、上ケース10bの下端部に設けられた鍔状部10gと下ケース10Bのダイアフラム受け部10aとで挟圧保持されている。   The diaphragm valve body 30 includes a rubber diaphragm 32, a stepped cylindrical valve body constituting member 35, and a bottomed short cylindrical spring receiver 33 with a central hole that receives the lower end of the second valve closing spring 38. ,have. The spring receiver 33 also serves as a stopper that determines the rising limit position of the diaphragm 32 (see FIG. 12). The outer peripheral portion of the diaphragm 32 is held between the flange-shaped portion 10g provided at the lower end portion of the upper case 10b and the diaphragm receiving portion 10a of the lower case 10B.

弁体構成部材35は、その内周側に、前記両面シール部材50の上側シール面5Bに接離する第2弁口36付き第2弁座37が設けられている。   The valve body constituting member 35 is provided with a second valve seat 37 with a second valve port 36 that contacts and separates from the upper seal surface 5B of the double-sided seal member 50 on the inner peripheral side thereof.

ダイアフラム32の内周部は、弁体構成部材35とばね受け33とで挟圧保持されている。詳しくは、弁体構成部材35の内周側に形成された薄肉突出部分をかしめることにより、ダイアフラム32と弁体構成部材35とばね受け33の三者が一体化されている。   The inner peripheral portion of the diaphragm 32 is sandwiched and held by the valve body constituting member 35 and the spring receiver 33. Specifically, the diaphragm 32, the valve body constituent member 35, and the spring receiver 33 are integrated by caulking a thin protruding portion formed on the inner peripheral side of the valve body constituent member 35.

なお、本実施例においては、上ケース10Bの天井部10fとばね受け33との間に縮装された第2閉弁ばね38のセット荷重を調節する機構(ねじ部等)は設けず、セット荷重は各部の寸法管理等を厳密に行うことで許容範囲に収めるようにしている。許容範囲に収まらない場合は、例えば、図6に示される如くに、上ケース10Bの天井部10fと第2閉弁ばね38の上端との間にワッシャ67を挟み込むこと等で対応する。   In the present embodiment, a mechanism (screw portion or the like) for adjusting the set load of the second valve closing spring 38 that is compactly mounted between the ceiling portion 10f of the upper case 10B and the spring receiver 33 is not provided. The load is kept within an allowable range by strictly controlling the dimensions of each part. In the case where it does not fall within the allowable range, for example, as shown in FIG. 6, a washer 67 is sandwiched between the ceiling portion 10 f of the upper case 10 </ b> B and the upper end of the second valve closing spring 38.

以上のような構成を有する本実施例の逃がし弁1では、両面シール部材50の下側に下部室21が画成され、ダイアフラム弁体30より上側に上部室22が画成され、両面シール部材50とダイアフラム弁体30との間に感圧室23が画成される。   In the relief valve 1 of the present embodiment having the above-described configuration, the lower chamber 21 is defined below the double-sided seal member 50, and the upper chamber 22 is defined above the diaphragm valve body 30, and the double-sided seal member A pressure sensitive chamber 23 is defined between 50 and the diaphragm valve body 30.

次に、負圧弁体25を強制的に開弁させるための揚弁軸40及び手動操作レバー65を有する強制開弁機構60を説明する。   Next, a forced valve opening mechanism 60 having a valve lift shaft 40 and a manual operation lever 65 for forcibly opening the negative pressure valve body 25 will be described.

揚弁軸40は、合成樹脂製とされ、上ケース10Bの内筒部18(の案内孔42部分)に摺動自在に嵌挿される棒状部40Aとこの棒状部40Aの上端部から横向きに折曲がる横辺部40Bと、棒状部40Aの上端近くに設けられた鍔状部44とを有し、棒状部40Aの下部は内筒部18の下端からさらに下方に突出して、その下端面が前記負圧弁体25の突出軸部25b上端面に多少の間隙を隔てて対向せしめられている。   The lift shaft 40 is made of synthetic resin, and is folded sideways from the rod-like portion 40A slidably fitted into the inner cylinder portion 18 (the guide hole 42 portion) of the upper case 10B and the upper end portion of the rod-like portion 40A. It has a horizontal side portion 40B that bends and a hook-like portion 44 provided near the upper end of the rod-like portion 40A, and the lower portion of the rod-like portion 40A protrudes further downward from the lower end of the inner cylinder portion 18, and the lower end surface thereof is The upper end surface of the protruding shaft portion 25b of the negative pressure valve body 25 is opposed to the negative pressure valve body 25 with a slight gap.

揚弁軸40は、上ケース10Bの内筒部18上部に形成されているばね受け穴43の底部(案内孔42との段差部分)と前記鍔状部44との間に縮装された圧縮コイルばね48により常時上向きに付勢されるとともに、その鍔状部44に圧接せしめられた手動操作レバー65により抜け止め係止されている。   The lift valve shaft 40 is compressed between the bottom portion of the spring receiving hole 43 formed in the upper portion of the inner cylindrical portion 18 of the upper case 10B (stepped portion with the guide hole 42) and the flange portion 44. The coil spring 48 is always urged upward, and is latched and locked by a manual operation lever 65 pressed against the flange 44.

揚弁軸40における棒状部40Aの下部(案内孔42に嵌挿されている部分)には、軸方向(上下方向)の幅が長い環状溝49が形成されており、この環状溝49にOリング47が装着されている。環状溝49の幅を長くしているのは、Oリング47を伴うことなく揚弁軸40を押し下げることができるようにするためである。   An annular groove 49 having a long axial direction (vertical direction) is formed in the lower part of the rod-like part 40A of the lift shaft 40 (the part fitted in the guide hole 42). A ring 47 is attached. The reason why the width of the annular groove 49 is increased is that the valve shaft 40 can be pushed down without the O-ring 47.

手動操作レバー65は、揚弁軸40をてこの原理を利用して押し下げるようになっており、図7(A)に示される如くに、1本の金属線材を折曲加工することにより側面視概略鍵形状に作製されている。   The manual operation lever 65 pushes down the lift shaft 40 by utilizing this principle, and as shown in FIG. 7A, a side view is obtained by bending one metal wire. It is made in a roughly key shape.

詳しくは、手動操作レバー65は、前後方向に伸びるU字状把持部65a、このU字状把持部65aの両端から円弧を描くように下向きに90度強折り曲がる立下部65b、この立下部65bから円弧を描くように前後方向に折り曲がる下辺部65c、この下辺部65cから左右方向外向きに折り曲がる横倒しL形状の横辺部65d、及び横辺部65dからさらに左右方向外向きに伸びるピン軸部65eからなっており、通常時は、上記下辺部65cが揚弁軸40の鍔状部44に圧接せしめられている。   Specifically, the manual operation lever 65 includes a U-shaped gripping portion 65a extending in the front-rear direction, an upright portion 65b bent strongly 90 degrees downward so as to draw an arc from both ends of the U-shaped gripping portion 65a, and the upright portion 65b. A lower side portion 65c that bends in the front-rear direction so as to draw an arc, a laterally inclined L-shaped side portion 65d that bends outward in the left-right direction from the lower side portion 65c, and a pin that extends further outward in the left-right direction from the lateral side portion 65d It consists of a shaft part 65e, and the lower side part 65c is brought into pressure contact with the flanged part 44 of the valve shaft 40 in a normal state.

この手動操作レバー65のピン軸部65eは、上ケース10Bの天井部10fから上向きに突設された左右一対の支持柱62に設けられた軸受穴63に回動自在に嵌挿されている。なお、ピン軸部65eを軸受穴63へ挿入するには、図7(B)に示される如くに、U字状把持部65aの反把持部側を指で掴んでその幅を狭めるようにすればよい。   The pin shaft portion 65e of the manual operation lever 65 is rotatably fitted in a bearing hole 63 provided in a pair of left and right support columns 62 protruding upward from the ceiling portion 10f of the upper case 10B. In order to insert the pin shaft portion 65e into the bearing hole 63, as shown in FIG. 7 (B), the opposite side of the U-shaped gripping portion 65a is gripped with a finger and the width thereof is narrowed. That's fine.

このように、手動操作レバーが板金製のものに比べて、その組み付けを極めて簡単容易に行うことができる。   As described above, the manual operation lever can be assembled very easily and easily as compared with the case where the manual operation lever is made of sheet metal.

なお、把持部65aは、図9に示される手動操作レバー65’のように、プルタブ形(65a’)等、他の形状としてもよいことは勿論である。   Needless to say, the gripping portion 65a may have another shape such as a pull tab shape (65a ') like the manual operation lever 65' shown in FIG.

このような構成とされた強制開弁機構60では、負圧弁体25を強制的に開弁させる際には、図8に示される如くに、手動操作レバー65の把手部65a持って、反時計回りに約90度回すようにされる。これにより、把手部65aが力点、ピン軸部65eが支点となり、作用点が下辺部65cから立下部65bに移行し、これによって揚弁軸40が押し下げられ、揚弁軸40の下端が負圧弁体25の突出軸部25b上端に接当して、負圧弁体25を押し下げる。これにより、負圧弁体25の弁座27が両面シール部材50の下側シール面5Aから離れ、負圧弁体25が強制的に開弁される。   In the forced valve opening mechanism 60 configured as described above, when the negative pressure valve body 25 is forcibly opened, the handle 65a of the manual operation lever 65 is held counterclockwise as shown in FIG. Rotate around 90 degrees. As a result, the handle portion 65a serves as a force point and the pin shaft portion 65e serves as a fulcrum, and the operating point shifts from the lower side portion 65c to the upright portion 65b, whereby the lift shaft 40 is pushed down, and the lower end of the lift shaft 40 is a negative pressure valve. The negative pressure valve body 25 is pushed down in contact with the upper end of the protruding shaft portion 25b of the body 25. Thereby, the valve seat 27 of the negative pressure valve body 25 is separated from the lower seal surface 5A of the double-sided seal member 50, and the negative pressure valve body 25 is forcibly opened.

上記構成に加えて、本実施例の逃がし弁1では、一次側の圧力が設定負圧以下(負圧が大)になっても第2接続口8から大気を吸入できない事態(例えば、第2接続口8に接続されたホースがねじれたり、異物が詰まったりした場合等)に備えて、次のような手段が講じられている。   In addition to the above configuration, in the relief valve 1 of the present embodiment, a situation in which the atmosphere cannot be sucked from the second connection port 8 even when the pressure on the primary side becomes equal to or lower than the set negative pressure (the negative pressure is large) (for example, the second pressure) In preparation for the case where the hose connected to the connection port 8 is twisted or clogged with foreign matter, the following measures are taken.

すなわち、前記揚弁軸40内に大気を弁本体10に吸入するための吸気通路45が設けられるとともに、この吸気通路45に、通常時(正常時)は吸気通路45を閉じ、一次側の圧力が設定負圧以下になった異常時には吸気通路45を自動的に開く吸気弁70が設けられている。   That is, an intake passage 45 for sucking air into the valve body 10 is provided in the lift shaft 40, and the intake passage 45 is closed to the intake passage 45 in a normal time (normal time) so that the pressure on the primary side There is provided an intake valve 70 that automatically opens the intake passage 45 in the event of an abnormality in which becomes below the set negative pressure.

前記吸気通路45は、揚弁軸40の棒状部40Aに設けられた縦通路部45aと、この縦通路部45aの上端から横向きに折り曲がる横通路部45bとからなり、横通路部45bの外端側に吸気弁70が設けられている。   The intake passage 45 includes a vertical passage portion 45a provided in the rod-like portion 40A of the lift shaft 40, and a horizontal passage portion 45b that is bent laterally from the upper end of the vertical passage portion 45a. An intake valve 70 is provided on the end side.

吸気弁70は、ゴム製のボール弁体75を有し、揚弁軸40の横辺部40Bに一体化されている。すなわち、横辺部40Bの外端部には、横通路部45bと同径の吸気弁口72が形成された接続具71が超音波溶着により固着されている。横辺部45Bにおける横通路部45bの外端部45cと吸気弁口72の内端部との間は、ボール弁体75を吸気弁口72の開閉方向に移動可能に案内する、横通路部45b及び吸気弁口72より大径の弁体収容室73が設けられている。また、横通路部45bの外端部45cの外周側には、図10(C)に示される如くに、横通路部45bの外端部45cがボール弁体75により閉じられている状態でも大気を弁本体10内に吸入することができるように、内周側が開口する平面視扇形状の4本の拡張通路76が90度間隔をあけて設けられている。   The intake valve 70 has a rubber ball valve body 75 and is integrated with the lateral side portion 40B of the valve lift shaft 40. That is, the connection tool 71 in which the intake valve port 72 having the same diameter as that of the lateral passage portion 45b is fixed to the outer end portion of the lateral side portion 40B by ultrasonic welding. A lateral passage portion that guides the ball valve body 75 movably in the opening and closing direction of the intake valve port 72 between the outer end 45c of the lateral passage portion 45b and the inner end portion of the intake valve port 72 in the lateral side portion 45B. A valve body accommodating chamber 73 having a diameter larger than that of 45b and the intake valve port 72 is provided. Further, on the outer peripheral side of the outer end portion 45c of the horizontal passage portion 45b, as shown in FIG. 10 (C), the air passage 45b is closed even when the outer end portion 45c of the horizontal passage portion 45b is closed by the ball valve body 75. So as to be able to be sucked into the valve main body 10, four expansion passages 76 having a fan shape in a plan view opened on the inner peripheral side are provided at intervals of 90 degrees.

ここで、本実施例の逃がし弁1は、図11に示される如くに、二次側接続口8や吸気弁70が下側になる姿勢で給湯装置に組み込まれる。したがって、通常時(正常時)は、図10(A)に示される如くに、ボール弁体75が自重により吸気弁口72を閉じた状態となる。それに対し、一次側の圧力が設定負圧以下になった異常時には、図10(B)に示される如くに、ボール弁体75が負圧により横通路部45bの外端部45cまで吸い上げられて、吸気弁口72を開く。これにより、外部の大気は吸気弁口71→弁体収容室73→拡張通路76→吸気通路45を経て弁本体10内(の上部室22)に吸入される(この異常時には、後述するように、吸気弁体25が開弁せしめられている)。   Here, as shown in FIG. 11, the relief valve 1 of the present embodiment is incorporated into the hot water supply apparatus in such a posture that the secondary side connection port 8 and the intake valve 70 are on the lower side. Accordingly, during normal time (normal time), as shown in FIG. 10A, the ball valve body 75 closes the intake valve port 72 by its own weight. On the other hand, when the pressure on the primary side becomes equal to or lower than the set negative pressure, as shown in FIG. 10B, the ball valve body 75 is sucked up to the outer end 45c of the lateral passage portion 45b by the negative pressure. Then, the intake valve port 72 is opened. As a result, the outside air is sucked into the valve body 10 (the upper chamber 22) through the intake valve port 71 → the valve body accommodating chamber 73 → the expansion passage 76 → the intake passage 45 (when this abnormality occurs, as described later) The intake valve body 25 is opened).

このような構成とされた本実施例の逃がし弁1では、一次側の圧力が設定圧以上になったときには、図12に示される如くに、ダイアフラム弁体30が第2閉弁ばね38の付勢力に抗して押し上げられて第2弁座37が上側シール面5Bから離れ、ダイアフラム弁体30が開き、一次側からの蒸気や湯水は、一次側接続口7→下部室21→縦溝通路15→両面シール部材50の下側横通路56a→縦貫連通路56→上側横通路56a及び感圧室23→第2弁座37と上側シール面5Bとの間に形成された間隙→第2弁口36→上部室22→二次側接続口8→ホースを経て外部に放出される。   In the relief valve 1 of the present embodiment having such a configuration, when the primary pressure becomes equal to or higher than the set pressure, the diaphragm valve body 30 is attached to the second valve closing spring 38 as shown in FIG. The second valve seat 37 is pushed up against the force to move away from the upper seal surface 5B, the diaphragm valve body 30 is opened, and the steam and hot water from the primary side are connected to the primary side connection port 7 → the lower chamber 21 → the longitudinal groove passage. 15 → Lower side passage 56a → Double side communication passage 56 → Upper side passage 56a and pressure sensing chamber 23 → Gap formed between the second valve seat 37 and the upper seal surface 5B → Second valve It is discharged to the outside through the port 36 → the upper chamber 22 → the secondary side connection port 8 → the hose.

一方、一次側の圧力が設定負圧以下(負圧が大)になったときには、図13に示される如くに、ダイアフラム弁体30は閉じたままで、負圧弁体25が引き下げられて、負圧弁体25の第1弁座27が下側シール面5Aから離れ、負圧弁体25が開き、外部から大気が、順次、二次側接続口8→上部室22→第2弁口36→中央連通口55→第1弁座27と下側シール面との間に形成された間隙→下部室21→一次側接続口7を経て貯湯タンクに吸入される。なお、この場合、一次側の負圧の大きさによっては、吸気弁70が開く場合があり、この場合は、吸気通路45を通じての大気吸入が行われる。   On the other hand, when the pressure on the primary side becomes equal to or lower than the set negative pressure (the negative pressure is large), as shown in FIG. 13, the diaphragm valve body 30 remains closed and the negative pressure valve body 25 is pulled down, so that the negative pressure valve The first valve seat 27 of the body 25 is separated from the lower seal surface 5A, the negative pressure valve body 25 is opened, and the atmosphere from the outside is sequentially connected to the secondary side connection port 8 → the upper chamber 22 → the second valve port 36 → the central communication. It is sucked into the hot water storage tank through the opening 55 → the gap formed between the first valve seat 27 and the lower seal surface → the lower chamber 21 → the primary connection port 7. In this case, depending on the magnitude of the negative pressure on the primary side, the intake valve 70 may open, and in this case, atmospheric suction is performed through the intake passage 45.

一方、緊急時や保守点検時等に、負圧弁体25を強制的に開弁させるには、図14に示される如くに、手動操作レバー65の把手部65a持って、反時計回りに約90度回す。これにより、揚弁軸40が押し下げられ、揚弁軸40の下端が負圧弁体25の突出軸部25b上端に接当して、負圧弁体25が押し下げられる。   On the other hand, in order to forcibly open the negative pressure valve body 25 in an emergency or maintenance inspection, as shown in FIG. Turn it. Thereby, the valve lift shaft 40 is pushed down, the lower end of the valve lift shaft 40 comes into contact with the upper end of the protruding shaft portion 25b of the negative pressure valve body 25, and the negative pressure valve body 25 is pushed down.

これにより、負圧弁体25の弁座27が下側シール面5Aから離れ、負圧弁体25が強制的に開弁される。一次側からの蒸気や湯水は、一次側接続口7→下部室21→縦溝通路15→第1弁座27と下側シール面との間に形成された間隙→中央連通口55→第2弁口36→上部室22→二次側接続口8→ホースを経て外部に放出される。なお、一次側が負圧である場合は、外部から大気が、二次側接続口8→上部室22→第2弁口36→中央連通口55→第1弁座27と下側シール面との間に形成された間隙→下部室21→一次側接続口7を経て貯湯タンクに吸入される。   As a result, the valve seat 27 of the negative pressure valve body 25 is separated from the lower seal surface 5A, and the negative pressure valve body 25 is forcibly opened. Steam or hot water from the primary side is connected to the primary side connection port 7 → the lower chamber 21 → the longitudinal groove passage 15 → the gap formed between the first valve seat 27 and the lower seal surface → the central communication port 55 → the second It is discharged to the outside through the valve port 36 → the upper chamber 22 → the secondary side connection port 8 → the hose. In addition, when the primary side is a negative pressure, air from the outside is connected to the secondary side connection port 8 → the upper chamber 22 → the second valve port 36 → the central communication port 55 → the first valve seat 27 and the lower seal surface. It is sucked into the hot water storage tank through the gap formed therebetween → the lower chamber 21 → the primary side connection port 7.

上記に加え、例えば、第2接続口8に接続されたホースがねじれたり、異物が詰まったりして、一次側の圧力が設定負圧以下(負圧が大)になっても第2接続口8から大気を吸入できない異常事態に陥ったときには、負圧弁体25が開いているので、図15(図10(B))に示される如くに、ボール弁体75が負圧により横通路部45bの外端部45cまで吸い上げられて、吸気弁口72を開く。これにより、外部の大気は吸気弁口71→弁体収容室73→バイパス通路76→吸気通路45を経て弁本体10内(の上部室22)に吸入され、以降は、第2接続口8から大気を吸入する場合と同じように、上部室22→第2弁口36→中央連通口55→第1弁座27と下側シール面との間に形成された間隙→下部室21→一次側接続口7を経て貯湯タンクに吸入される。   In addition to the above, for example, even if the hose connected to the second connection port 8 is twisted or clogged with foreign matter, the second connection port even if the primary pressure falls below the set negative pressure (the negative pressure is large) When an abnormal situation in which the atmosphere cannot be sucked from 8 occurs, the negative pressure valve body 25 is open, and therefore, as shown in FIG. 15 (FIG. 10 (B)), the ball valve body 75 is moved by the negative pressure to the lateral passage portion 45b. Is sucked up to the outer end 45c of the valve, and the intake valve port 72 is opened. As a result, the outside air is sucked into the valve body 10 (the upper chamber 22) through the intake valve port 71 → the valve body accommodating chamber 73 → the bypass passage 76 → the intake passage 45, and thereafter, from the second connection port 8. As in the case of sucking air, the upper chamber 22 → the second valve port 36 → the central communication port 55 → the gap formed between the first valve seat 27 and the lower seal surface → the lower chamber 21 → the primary side It is sucked into the hot water storage tank through the connection port 7.

このような構成とされた本実施例の逃がし弁1においては、ダイアフラム弁体30と負圧弁体25とがそれぞれ独立して開閉作動するようにされ、両面シール部材50とダイアフラム弁体30とで、一次側の圧力が設定圧以上になったときに開弁して一次側の圧力を二次側に逃がす機能を実現し、両面シール部材50と負圧弁体25とで、一次側の圧力が設定負圧以下になったときに開弁して大気を一次側に吸入させる機能を実現するようにされているので、ダイアフラム弁体30と負圧弁体25を始めとして各部の設計自由度が格段に向上し、例えば、負圧弁体25側の第1弁口26の口径とダイアフラム弁体30側の第2弁口36の口径とを異なる寸法に設定すること等が可能となり、従来は制約が多くて応えることができなかった相反する要望にもそれぞれ応えることができ、その結果、従来のものより性能や品質の高い逃がし弁を低コストで提供することが可能となる。   In the relief valve 1 of this embodiment having such a configuration, the diaphragm valve body 30 and the negative pressure valve body 25 are opened and closed independently, and the double-sided seal member 50 and the diaphragm valve body 30 The primary side pressure is opened when the pressure on the primary side becomes equal to or higher than the set pressure, and the primary side pressure is released to the secondary side. With the double-sided seal member 50 and the negative pressure valve body 25, the primary side pressure is Since the valve is opened when the pressure becomes lower than the set negative pressure and the air is sucked into the primary side, the design flexibility of each part including the diaphragm valve body 30 and the negative pressure valve body 25 is remarkably increased. For example, the diameter of the first valve port 26 on the negative pressure valve body 25 side and the diameter of the second valve port 36 on the diaphragm valve body 30 side can be set to different dimensions. Conflicts that couldn't be met That can also meet each request, as a result, it is possible to provide a high relief valve in performance and quality than those of conventional low cost.

また、従来は一次側から来る蒸気や湯水の勢いをそのままダイアフラムで受けるようになっていたが、本実施例の逃がし弁1では、一次側接続口7とダイアフラム弁体30の間に両面シール部材50が配設されており、一次側接続口7からダイアフラム弁体30に至る流路が複雑に形成されている(下部室21→縦溝通路15→両面シール部材50の下側横通路56a→縦貫連通路56→感圧室23で形成されている)ので、一次側の圧力が急激に変化しても、その圧力変化の衝撃は流路壁で吸収され、ダイアフラム弁体30には伝わり難く、そのため、ダイアフラム弁の不所望な挙動は抑えられ、洩れは生じ難くされる。   Conventionally, the momentum of steam or hot water coming from the primary side is directly received by the diaphragm. However, in the relief valve 1 of this embodiment, a double-sided seal member is provided between the primary side connection port 7 and the diaphragm valve body 30. 50, and the flow path from the primary side connection port 7 to the diaphragm valve body 30 is formed in a complicated manner (the lower chamber 21 → the longitudinal groove passage 15 → the lower side passage 56a of the double-sided seal member 50 → Therefore, even if the pressure on the primary side changes suddenly, the impact of the pressure change is absorbed by the flow path wall and is not easily transmitted to the diaphragm valve body 30. Therefore, the undesired behavior of the diaphragm valve is suppressed and leakage is less likely to occur.

また、本実施例の手動操作レバー65は、1本の金属線材を折曲加工することにより作製されるので、従来の板金製のものに比べて極めてシンプルであり、また、弁本体10への組み付けは、U字状把持部65aの反把持部側を指で掴んでその幅を狭めてピン軸部65eを軸受穴63へ挿入するだけでよいので、従来の板金製のものに比べて、部品コスト、組立てコストを大幅に削減できる。   Further, the manual operation lever 65 of this embodiment is produced by bending a single metal wire, so that it is extremely simple compared to a conventional sheet metal, and the valve body 10 can be connected to the valve body 10. Assembling only requires grasping the anti-grip part side of the U-shaped grip part 65a with a finger, narrowing its width and inserting the pin shaft part 65e into the bearing hole 63. Parts cost and assembly cost can be greatly reduced.

また、一次側の圧力が設定負圧以下(負圧が大)になっても第2接続口8から大気を吸入できない事態に備えて、本実施例では、揚弁軸40内に大気を弁本体10に吸入するための吸気通路45が設けられるとともに、通常時(正常時)は吸気通路45を閉じ、一次側の圧力が設定負圧以下になった異常時には吸気通路45を自動的に開く吸気弁70が揚弁軸40(横辺部40B)に一体に設けられているので、従来のように、別途に吸気弁(それ自体の構造はよく知られている)を作製して、それを弁本体に取り付ける場合に比べて、部品点数や工数を大幅に削減でき、コスト削減を図ることができる。   In addition, in the present embodiment, in order to prepare for a situation where the atmosphere cannot be sucked from the second connection port 8 even when the primary side pressure is equal to or lower than the set negative pressure (the negative pressure is large), The main body 10 is provided with an intake passage 45 for inhaling, and the intake passage 45 is closed during normal (normal) time, and the intake passage 45 is automatically opened when the primary side pressure becomes lower than a set negative pressure. Since the intake valve 70 is provided integrally with the valve lift shaft 40 (lateral side portion 40B), an intake valve (the structure of which is well known) is separately prepared as in the prior art. Compared with the case of attaching to the valve body, the number of parts and man-hours can be greatly reduced, and the cost can be reduced.

さらに、本実施例では、第1閉弁ばね28が負圧弁体25の下部円筒部25a内側に収容されており、かつ蒸気や湯水は図12及び13に矢印で示したように下部円筒部25aの外側を通過するので、第1閉弁ばね28は蒸気や湯水の影響をあまり受けず、この結果、第1閉弁ばね28の腐食や劣化が低減されると共に、振動が抑えられ、騒音低減や耐久性向上を図ることができる。   Furthermore, in the present embodiment, the first valve closing spring 28 is accommodated inside the lower cylindrical portion 25a of the negative pressure valve body 25, and steam and hot water are supplied to the lower cylindrical portion 25a as shown by arrows in FIGS. Therefore, the first valve closing spring 28 is not significantly affected by steam and hot water. As a result, corrosion and deterioration of the first valve closing spring 28 are reduced, vibration is suppressed, and noise is reduced. And durability can be improved.

なお、下部円筒部25aの外径を第1閉弁ばね28の内径よりも小さくすると共に天井部25cの外側にフランジ部を形成し、このフランジ部とばね受け17との間に挟み込まれるようにして第1閉弁ばね28を下部円筒部25cの外側に設けても良いことは当然である。すなわち、第1閉弁ばね28は、下部円筒部25aの外周部をガイドとして伸縮される。   The outer diameter of the lower cylindrical portion 25a is made smaller than the inner diameter of the first valve closing spring 28, and a flange portion is formed on the outer side of the ceiling portion 25c so as to be sandwiched between the flange portion and the spring receiver 17. Naturally, the first valve closing spring 28 may be provided outside the lower cylindrical portion 25c. That is, the first valve closing spring 28 is expanded and contracted using the outer peripheral portion of the lower cylindrical portion 25a as a guide.

また、ボール弁体75はゴム製であるものとして説明したが、本発明はこれのみに限定されることはなく、樹脂や金属製であっても良いことは当然である。   In addition, although the ball valve body 75 has been described as being made of rubber, the present invention is not limited to this and may be made of resin or metal.

1 逃がし弁
7 一次側接続口
8 二次側接続口
25 負圧弁体
26 第1弁口
28 第1閉弁ばね
30 ダイアフラム弁体
36 第2弁口
38 第2閉弁ばね
40 揚弁軸
45 吸気通路
50 両面シール部材
5A 下側シール面
5B 上側シール面
55 中央連通口
56 縦貫連通路
60 強制開弁機構
65 手動操作レバー
70 吸気弁
75 ボール弁体
DESCRIPTION OF SYMBOLS 1 Relief valve 7 Primary side connection port 8 Secondary side connection port 25 Negative pressure valve body 26 First valve port 28 First valve closing spring 30 Diaphragm valve element 36 Second valve port 38 Second valve closing spring 40 Lifting shaft 45 Intake Passage 50 Double-side seal member 5A Lower seal surface 5B Upper seal surface 55 Central communication port 56 Longitudinal communication passage 60 Forced valve opening mechanism 65 Manual operation lever 70 Intake valve 75 Ball valve body

Claims (3)

弁室、一次側接続口、及び二次側接続口が設けられた弁本体と、一次側接続口から前記弁室に導入される一次側の圧力に応じて開閉作動する開閉作動部材と、該開閉作動部材を強制的に開弁させるべく前記弁本体の上部に摺動自在に嵌挿された揚弁軸及び該揚弁軸を押し下げるための手動操作レバーを有する強制開弁機構と、を備え、一次側の圧力が設定圧以上になったときに一次側の圧力を二次側に逃がす機能と、一次側の圧力が設定圧以下になったときに前記第2接続口から大気を吸入して一次側に吸入させる機能とを併せ持つ逃がし弁であって、
前記揚弁軸内に大気を前記弁室に吸入するための吸気通路が設けられるとともに、前記揚弁軸に、一次側の圧力が設定負圧以下になったときに自動的に開弁して外部から大気を前記吸気通路に吸入させる吸気弁が設けられていることを特徴とする逃がし弁。
A valve body provided with a valve chamber, a primary side connection port, and a secondary side connection port; an opening / closing operation member that opens and closes according to a primary pressure introduced from the primary side connection port into the valve chamber; A lift valve shaft slidably fitted in the upper part of the valve main body to forcibly open the opening / closing operation member, and a forced valve opening mechanism having a manual operation lever for pushing down the valve lift shaft. The function of releasing the primary side pressure to the secondary side when the primary side pressure becomes higher than the set pressure, and the air is sucked from the second connection port when the primary side pressure becomes lower than the set pressure. And a relief valve that has the function of inhaling to the primary side.
An intake passage for sucking air into the valve chamber is provided in the valve lift shaft, and the valve lift valve shaft is automatically opened when the pressure on the primary side falls below a set negative pressure. A relief valve comprising an intake valve for sucking air into the intake passage from outside.
前記吸気弁は、吸気弁口と、一次側の圧力が設定圧を超えているときには前記吸気弁口を閉じ、一次側の圧力が設定圧以下のとき引き込まれて前記吸気弁口を開くボール弁体と、前記吸気通路の一端部と前記吸気弁口との間に設けられた弁体収容室と、を備えていることを特徴とする請求項1に記載の逃がし弁。   The intake valve is a ball valve that closes the intake valve port when the pressure on the primary side exceeds a set pressure, and opens the intake valve port when the pressure on the primary side is less than the set pressure. The relief valve according to claim 1, further comprising: a body, and a valve body storage chamber provided between one end of the intake passage and the intake valve port. 前記ボール弁体は、ゴム製とされていることを特徴とする請求項2に記載の逃がし弁。   The relief valve according to claim 2, wherein the ball valve body is made of rubber.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015117758A (en) * 2013-12-18 2015-06-25 イーグル工業株式会社 Relief valve
WO2018131070A1 (en) * 2017-01-10 2018-07-19 三菱電機株式会社 Valve device and storage water heater
WO2020062313A1 (en) * 2018-09-29 2020-04-02 淄博夸克医药技术有限公司 Novel controllable relief valve

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57115317U (en) * 1981-01-07 1982-07-16
JP2000266202A (en) * 1999-03-15 2000-09-26 Yoshitake Inc Water heater
JP2001108126A (en) * 1999-10-08 2001-04-20 Nippon Dennetsu Co Ltd Safety valev of hot water storing container
JP2008138784A (en) * 2006-12-01 2008-06-19 Danrei:Kk Pressure relief valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57115317U (en) * 1981-01-07 1982-07-16
JP2000266202A (en) * 1999-03-15 2000-09-26 Yoshitake Inc Water heater
JP2001108126A (en) * 1999-10-08 2001-04-20 Nippon Dennetsu Co Ltd Safety valev of hot water storing container
JP2008138784A (en) * 2006-12-01 2008-06-19 Danrei:Kk Pressure relief valve

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015117758A (en) * 2013-12-18 2015-06-25 イーグル工業株式会社 Relief valve
WO2018131070A1 (en) * 2017-01-10 2018-07-19 三菱電機株式会社 Valve device and storage water heater
WO2020062313A1 (en) * 2018-09-29 2020-04-02 淄博夸克医药技术有限公司 Novel controllable relief valve

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