JP2013256918A - Cleaning method of egr valve of internal combustion engine and internal combustion engine - Google Patents

Cleaning method of egr valve of internal combustion engine and internal combustion engine Download PDF

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JP2013256918A
JP2013256918A JP2012134424A JP2012134424A JP2013256918A JP 2013256918 A JP2013256918 A JP 2013256918A JP 2012134424 A JP2012134424 A JP 2012134424A JP 2012134424 A JP2012134424 A JP 2012134424A JP 2013256918 A JP2013256918 A JP 2013256918A
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compressed air
valve
internal combustion
combustion engine
egr valve
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JP6031841B2 (en
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Kazunari Yamamoto
和成 山本
Yoshinori Yoshimura
美紀 吉村
Kenji Fujii
謙治 藤井
Nobutada Ohashi
伸匡 大橋
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Isuzu Motors Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a cleaning method of an EGR valve of an internal combustion which can remove soot attached to the EGR valve by utilizing compressed air stored in advance for assisting supercharging when operation of the internal combustion engine is finished, the internal combustion engine having a turbo supercharging system, a supercharging assist system which introduces the compressed air stored in advance into a cylinder and an EGR system, and to provide the internal combustion engine.SOLUTION: In a cleaning method of an EGR valve of an internal combustion engine provided with a turbo supercharging system 1, a supercharging assist system 10 which supplies compressed air Ac stored in a compressed air tank 22 in advance into a cylinder by switching from an air inlet passage 12a to a supercharging assist passage 23 by a flow passage switching device 24, and an EGR system having the EGR valve 20, when operation of the internal combustion engine is finished, the EGR valve 20 is cleaned by supplying the compressed air Ac stored in the compressed air tank 22 to a cleaning device 40 provided to the EGR valve 20.

Description

本発明は、ターボ式過給システムと、内燃機関の過渡運転時に発生するターボラグによる空気量の不足を補うために予め貯蔵した圧縮空気を気筒内に導入する過給補助システムと、EGRバルブを有するEGRシステムを備えた内燃機関のEGRバルブの清掃方法及び内燃機関に関する。   The present invention has a turbo-type supercharging system, a supercharging assist system that introduces compressed air stored in advance in a cylinder in order to compensate for an air amount shortage caused by a turbo lag generated during transient operation of an internal combustion engine, and an EGR valve. The present invention relates to a method for cleaning an EGR valve of an internal combustion engine provided with an EGR system, and the internal combustion engine.

自動車等の車両に搭載される内燃機関(エンジン)には、図11に示すようなターボ式過給システム1が用いられているが、このターボ式過給システム1は、エンジン本体11の吸気マニホールド11aに接続された吸気通路12と、排気マニホールド11bに接続された排気通路13を有して構成されている。更に、吸気通路12には、上流側からエアクリーナー14とターボ式過給器(ターボチャージャ)15のコンプレッサ15aと、インタークーラ16とスロットルバルブ17が配設され、排気通路13には、ターボ式過給器15のタービン15bが設けられている。また、排気通路13のタービン15bの上流側と吸気通路12のスロットルバルブ17の下流側とをEGR通路18で連結し、このEGR通路18にEGRクーラ19とEGRバルブ20を設けている。   A turbo-type supercharging system 1 as shown in FIG. 11 is used for an internal combustion engine (engine) mounted on a vehicle such as an automobile. This turbo-type supercharging system 1 is an intake manifold of an engine body 11. It has an intake passage 12 connected to 11a and an exhaust passage 13 connected to an exhaust manifold 11b. Further, an air cleaner 14, a compressor 15 a of a turbocharger (turbocharger) 15, an intercooler 16 and a throttle valve 17 are disposed in the intake passage 12 from the upstream side, and a turbo type is provided in the exhaust passage 13. A turbine 15b of the supercharger 15 is provided. Further, the upstream side of the turbine 15 b in the exhaust passage 13 and the downstream side of the throttle valve 17 in the intake passage 12 are connected by an EGR passage 18, and an EGR cooler 19 and an EGR valve 20 are provided in the EGR passage 18.

このターボ式過給器15は、1本の軸(シャフト)の両端に2つの羽根車が備えられ、その一方(タービン15b側)に排気ガスGを流して羽根車を回転させ、これにより回転するもう一方(コンプレッサ15a側)の羽根車で吸気した空気Aを圧縮する。言い換えると、タービン15bを用いて排気ガスGから取り出した仕事をコンプレッサ15aが使い、空気Aを圧縮する。これにより、従来に比べて高い圧力の空気Aを筒内に導入できるため、筒内に導入される空気量を多くすることができる。従って、このターボ式過給器15を用いたターボ式過給システム1では、より多くの空気Aを筒内に導入できるため、トルクの向上、排気ガスの有害物質の低減を図ることができる。   The turbocharger 15 is provided with two impellers at both ends of one shaft (shaft), and rotates the impeller by flowing exhaust gas G to one of them (the turbine 15b side), thereby rotating the impeller. The air A taken in by the other impeller (compressor 15a side) is compressed. In other words, the compressor 15a uses the work extracted from the exhaust gas G by using the turbine 15b to compress the air A. Thereby, since the air A of a high pressure compared with the past can be introduce | transduced in a cylinder, the air quantity introduce | transduced in a cylinder can be increased. Therefore, in the turbocharger system 1 using the turbocharger 15, since more air A can be introduced into the cylinder, it is possible to improve torque and reduce exhaust gas harmful substances.

しかしながら、このターボ式過給システム1による過給では、要求される空気量を筒内にターボ式過給器15が導入できるようになるまでの間に時間差が生じ、いわゆるターボラグが発生するという短所がある。このターボラグは、排気ガスGの圧力を利用してタービン15bを回転させて、その回転でコンプレッサ15bを作動させて空気Aを圧縮し、その空気Aを筒内(シリンダ内)に送り込み燃焼を行い、その排気ガスGで更にタービン15bを回転するというサイクルを繰り返して、筒内に導入する空気量Aを増加させるターボ式過給システム1では必ず発生する現象であり、特に過渡運転時に起きる。   However, the turbocharging by the turbocharging system 1 has a disadvantage in that a so-called turbo lag is generated due to a time difference before the turbocharger 15 can be introduced into the cylinder with the required amount of air. There is. The turbo lag rotates the turbine 15b using the pressure of the exhaust gas G, and the compressor 15b is operated by the rotation to compress the air A. The air A is sent into the cylinder (inside the cylinder) and burned. This is a phenomenon that must occur in the turbocharging system 1 that repeats the cycle of further rotating the turbine 15b with the exhaust gas G to increase the amount of air A introduced into the cylinder, and particularly occurs during transient operation.

過渡運転時では、図12に示すように、エンジン回転速度の増加にともない、必要となる空気量bも増加するが、このターボラグが発生すると、必要となる空気量bを確保できなくなる。このとき、推移するエンジン回転速度および負荷(アクセル開度)に応じて必要となる燃料量(燃料噴射量)Bに対して必要な空気量bが増加するが、この空気量bに対して実際に供給される空気量cが斜線部分だけ少なくなってしまう。その結果、空気量cが少ないことにより燃焼可能な燃料量Cが減少して内燃機関の出力が低下し、また、EGRをかけられないことによりNOxが増加して排気性能が悪化する。つまり、図11に示す過給システム1において、過渡運転時にターボラグが発生するため、必要な空気量Aの確保ができず、排気性能は悪化する。   At the time of transient operation, as shown in FIG. 12, as the engine rotational speed increases, the required air amount b also increases. However, when this turbo lag occurs, the required air amount b cannot be secured. At this time, the required air amount b increases with respect to the required fuel amount (fuel injection amount) B according to the changing engine speed and load (accelerator opening). The amount of air c supplied to is reduced only by the shaded area. As a result, when the amount of air c is small, the combustible fuel amount C decreases and the output of the internal combustion engine decreases, and when EGR cannot be applied, NOx increases and exhaust performance deteriorates. That is, in the supercharging system 1 shown in FIG. 11, since the turbo lag is generated during the transient operation, the necessary air amount A cannot be ensured, and the exhaust performance deteriorates.

そこで、このターボラグによる出力、排気性能の悪化に対する対策として、図13に示すように、予め蓄圧した圧縮空気Acを吸気通路12上に導入して、過渡運転時の空気量Aの不足を補う方法が採用され、エンジン回転速度および負荷(アクセル開度)が急激に変化する時に、この変化と同時に、スーパーチャージャ又はエアコンプレッサ21等を用いて予め圧縮空気タンク22に貯蔵した圧縮空気Acを、流路切替装置(切替バルブ)24により空気吸入通路12aから過給補助通路23に切り替えて吸気通路12に導入して過渡運転時の空気量の不足を補う過給補助システム10がある。   Therefore, as a countermeasure against the deterioration of output and exhaust performance due to the turbo lag, as shown in FIG. 13, a method of compensating for the shortage of the air amount A during transient operation by introducing pre-accumulated compressed air Ac onto the intake passage 12 as shown in FIG. When the engine speed and load (accelerator opening) change rapidly, simultaneously with this change, the compressed air Ac previously stored in the compressed air tank 22 using the supercharger or the air compressor 21 or the like flows. There is a supercharging assist system 10 that switches from the air suction passage 12a to the supercharging assist passage 23 by a path switching device (switching valve) 24 and introduces it into the intake passage 12 to compensate for the shortage of air amount during transient operation.

なお、この過給補助システム10を採用する場合には、過給補助の時に、圧縮空気Acが、吸気通路12の上流側の空気吸入通路12a、即ち、エアクリーナー14側へと逆流するのを防止するために、逆流防止用のバルブ(逆流防止弁)を吸気通路12(又は12a)に設置する必要があるが、図13の構成では、流路切替装置24に、過給補助の開始と終了を制御する機能と共に、この圧縮空気Acの逆流防止の機能を持たせている。   When the supercharging assist system 10 is employed, the compressed air Ac flows back to the air intake passage 12a upstream of the intake passage 12, that is, the air cleaner 14 side during supercharging assistance. In order to prevent this, it is necessary to install a backflow prevention valve (backflow prevention valve) in the intake passage 12 (or 12a). However, in the configuration of FIG. Along with the function of controlling the end, the function of preventing the backflow of the compressed air Ac is provided.

この過給補助システムの別の例として、例えば、吸気通路に接続した過給気通路と、所定の圧力の過給気を貯蔵し、該過給気を過給気通路に送出する過給気タンクと、過給気通路に設けられ、機関運転状態に応じて開閉する過給弁と、過給気通路を接続した部位よりも上流の吸気通路に設けられて吸気の逆流を防止する逆流防止弁とを含んで構成される内燃機関の過給装置が提案されている(例えば、特許文献1参照)。   As another example of the supercharging assist system, for example, a supercharged air passage connected to an intake passage and a supercharged air that stores supercharged air of a predetermined pressure and sends the supercharged air to the supercharged air passage. Backflow prevention provided in the tank, a supercharging valve provided in the supercharging air passage, which opens and closes according to the engine operating state, and an intake air passage upstream of the portion where the supercharging air passage is connected to prevent backflow of the intake air There has been proposed a supercharging device for an internal combustion engine including a valve (see, for example, Patent Document 1).

この過給補助により、過給補助を行わない場合に比べて、過給器のタービン側が回収するエントロピーが増加するため、過給器の応答性が向上し、これにより、ターボラグを改善でき、発進性能の向上と、排気ガスの有害成分の低減が可能となる。   With this supercharging assistance, the entropy recovered by the turbine side of the supercharger is increased compared with the case where supercharging assistance is not performed, so that the responsiveness of the supercharger is improved, thereby improving the turbo lag and starting. It is possible to improve performance and reduce harmful components of exhaust gas.

そして、この圧縮空気タンクを用いる過給補助システムを採用した場合には、内燃機関の運転を終了した際に、そのまま放置すると結露して、次に使用する際に、エンジン内に水分が入って故障の原因となるので、圧縮空気タンク内に蓄圧されている圧縮空気を大気中に放出する必要がある。   When the supercharging assist system using this compressed air tank is adopted, when the operation of the internal combustion engine is finished, it is condensed if left as it is, and when it is used next, moisture enters the engine. Since it becomes a cause of failure, it is necessary to discharge the compressed air accumulated in the compressed air tank to the atmosphere.

一方、内燃機関の運転では、過給補助をしないときは、通常の運転が行われるが、この通常の運転では、EGR(排気再循環)システムを使用して、吸入空気とEGRガスを混合させたガスを筒内(シリンダ内)に導入することで、筒内の燃料温度を低下させて、NOxを低減させている。このEGRガスは必要以上に導入すると、スモーク(SM)の排出量が増加するため、吸入空気とEGRガスの割合は、内燃機関の運転条件に合わせて、適切な割合にする必要がある。この適切な割合は、実験等により予め設定されているが、この適切な割合におけるEGRを実現するために、EGR通路に配設したEGRバルブを用いて筒内に導入するEGRガス量を制御している。   On the other hand, in the operation of the internal combustion engine, when supercharging assistance is not performed, normal operation is performed. In this normal operation, intake air and EGR gas are mixed using an EGR (exhaust gas recirculation) system. By introducing the gas into the cylinder (inside the cylinder), the fuel temperature in the cylinder is lowered, and NOx is reduced. If this EGR gas is introduced more than necessary, the amount of smoke (SM) emission increases, so the ratio of intake air and EGR gas must be set to an appropriate ratio in accordance with the operating conditions of the internal combustion engine. This appropriate ratio is set in advance by experiments or the like, but in order to achieve EGR at this appropriate ratio, the amount of EGR gas introduced into the cylinder is controlled using an EGR valve disposed in the EGR passage. ing.

このEGRバルブには、圧力式のEGRバルブ(例えば、特許文献2参照)やモータによって駆動されるEGRバルブ(例えば、特許文献3参照)等があり、このモータ駆動のEGRバルブでは、リターンスプリングによりバルブを付勢する力と、モータによって駆動されるシャフトによりバルブを開方向に押す力とのバランスにより、バルブを開閉させている。   This EGR valve includes a pressure type EGR valve (for example, see Patent Document 2) and an EGR valve (for example, see Patent Document 3) driven by a motor. In this motor-driven EGR valve, a return spring is used. The valve is opened and closed by a balance between the force for energizing the valve and the force for pushing the valve in the opening direction by the shaft driven by the motor.

しかしながら、EGRガスは排気ガスそのものであり、この排気ガス中には、スモーク成分が存在するため、このスモーク成分がEGRバルブに付着して、EGRバルブの制御に支障をきたし、EGRバルブの微小な開度の制御ができなくなり、排気ガスの状態の悪化やエンジン出力の悪化などが起きるという問題がある。   However, since the EGR gas is an exhaust gas itself, and there is a smoke component in the exhaust gas, the smoke component adheres to the EGR valve, hinders the control of the EGR valve, and the EGR valve has a minute amount. There is a problem that the opening degree cannot be controlled and the exhaust gas state deteriorates or the engine output deteriorates.

このEGRバルブの固着を回避するために、高圧EGR通路に設けられた高圧EGR弁の閉弁固着可能性の判定手段と、EGR弁が閉弁固着する可能性があると判定された場合に、EGR弁を一定時間の間1回以上複数回連続的に全閉と中間開度の間で強制的に開閉させる固着回避手段を備えた内燃機関の排気還流装置が提案されている(例えば、特許文献4参照)。   In order to avoid the sticking of the EGR valve, when it is determined that there is a possibility that the EGR valve is stuck and closed, and the determination means for the possibility of the high pressure EGR valve provided in the high pressure EGR passage, There has been proposed an exhaust gas recirculation device for an internal combustion engine provided with a sticking avoidance means for forcibly opening and closing an EGR valve between a fully closed state and an intermediate opening degree one or more times continuously for a predetermined time (for example, a patent) Reference 4).

この固着回避手段による固着回避動作は、EGR運転中に行われるため、高圧EGRと低圧EGRを併用したEGR通路を2系統有して構成し、一方のEGR弁が固着回避動作を行っている時には、この固着回避動作に起因する変化を相殺するように、他方のEGR弁の開度を補正する必要がある。   Since the sticking avoidance operation by the sticking avoidance means is performed during the EGR operation, the EGR passage using both the high pressure EGR and the low pressure EGR is provided with two systems, and when one EGR valve is performing the sticking avoidance operation. Therefore, it is necessary to correct the opening degree of the other EGR valve so as to cancel the change caused by the sticking avoidance operation.

特開2011−208644号公報JP 2011-208644 A 特開平11−200958号公報Japanese Patent Laid-Open No. 11-200958 特開2007−198243号公報JP 2007-198243 A 特開2008−8207号公報JP 2008-8207 A

本発明は、上記の状況を鑑みてなされたものであり、その目的は、ターボ式過給システムと予め貯蔵した圧縮空気を気筒内に導入する過給補助システムとEGRシステムを備えた内燃機関において、内燃機関の運転が終了したときに、過給補助用に予め貯蔵した圧縮空気を利用してEGRバルブに付着した煤を除去することができる内燃機関のEGRバルブの清掃方法及び内燃機関を提供することにある。   The present invention has been made in view of the above situation, and an object of the present invention is to provide a turbocharger system, an internal combustion engine including an EGR system and a supercharge assist system that introduces prestored compressed air into the cylinder. Provided is a method for cleaning an EGR valve of an internal combustion engine and an internal combustion engine capable of removing soot adhering to the EGR valve using compressed air stored in advance for supercharging assistance when the operation of the internal combustion engine is completed There is to do.

上記のような目的を達成するための本発明の内燃機関のEGRバルブの清掃方法は、ターボ式過給システムと、流路切替装置により空気吸入通路から過給補助通路に切り替えて予め圧縮空気タンクに貯蔵された圧縮空気を気筒内に供給する過給補助システムと、EGRバルブを有するEGRシステムを備えた内燃機関のEGRバルブの清掃方法において、前記内燃機関の運転を終了したときに、前記圧縮空気タンクに貯蔵された圧縮空気を前記EGRバルブに設けた清掃装置に供給して、前記EGRバルブの清掃を行うことを特徴とする方法である。   In order to achieve the above object, a method for cleaning an EGR valve of an internal combustion engine according to the present invention includes a turbo-charging system and a compressed air tank that is switched in advance from an air suction passage to a supercharging auxiliary passage by means of a passage switching device. In a method for cleaning an EGR valve of an internal combustion engine provided with a supercharging assist system for supplying compressed air stored in the cylinder into the cylinder and an EGR system having an EGR valve, the compression is performed when the operation of the internal combustion engine is terminated. In this method, the compressed air stored in the air tank is supplied to a cleaning device provided in the EGR valve to clean the EGR valve.

この方法によれば、内燃機関の運転を停止して、過給補助システムで使用する圧縮空気を放出する際に、この圧縮空気を使用してEGRバルブを清掃できて、付着した煤でEGRバルブのバルブ本体が弁座に固着するのを防止できるので、EGRバルブの微小開度制御などの制御性を良好に保つことができる。   According to this method, when the operation of the internal combustion engine is stopped and the compressed air used in the supercharging assist system is discharged, the EGR valve can be cleaned using the compressed air, and the attached EGR valve Since the valve body can be prevented from sticking to the valve seat, the controllability such as the fine opening degree control of the EGR valve can be kept good.

また、上記のEGRバルブの清掃方法において、前記圧縮空気タンクに貯蔵された圧縮空気により、閉弁状態の前記EGRバルブのバルブ本体を駆動軸周りに回動して前記バルブ本体と弁座とを摺り合せて、前記EGRバルブの清掃を行うようにすると、比較的容易にEGRバルブを清掃することができる。   Further, in the above EGR valve cleaning method, the valve body of the EGR valve in a closed state is rotated around the drive shaft by the compressed air stored in the compressed air tank so that the valve body and the valve seat are moved. If the EGR valve is cleaned by sliding, the EGR valve can be cleaned relatively easily.

そして、上記のような目的を達成するための本発明の内燃機関は、ターボ式過給システムと、流路切替装置により空気吸入通路から過給補助通路に切り替えて予め圧縮空気タンクに貯蔵された圧縮空気を気筒内に供給する過給補助システムと、EGRバルブを有するEGRシステムを備えた内燃機関において、前記圧縮空気タンクと前記EGRバルブの清掃装置とを接続する空気配管を設け、この空気配管に前記清掃装置への圧縮空気の供給を制御する制御弁を設けると共に、前記内燃機関の運転を終了したときに、前記制御弁を制御して、前記圧縮空気タンクから放出される圧縮空気の全部または一部を前記清掃装置へ供給して前記EGRバルブを清掃する制御を行うように構成された制御装置を備えて構成する。   The internal combustion engine of the present invention for achieving the above object is stored in the compressed air tank in advance by switching from the air intake passage to the supercharging auxiliary passage by the turbo-type supercharging system and the flow path switching device. An internal combustion engine having a supercharging assist system for supplying compressed air into a cylinder and an EGR system having an EGR valve is provided with an air pipe for connecting the compressed air tank and a cleaning device for the EGR valve. Provided with a control valve for controlling the supply of compressed air to the cleaning device, and when the operation of the internal combustion engine is finished, the control valve is controlled so that all of the compressed air discharged from the compressed air tank is discharged. Alternatively, a control device configured to supply a part to the cleaning device and perform control to clean the EGR valve is provided.

この構成によれば、内燃機関の運転を停止して、過給補助システムで使用する圧縮空気を放出する際に、この圧縮空気を使用してEGRバルブを清掃できて、付着した煤でEGRバルブのバルブ本体が弁座に固着するのを防止できるので、EGRバルブの微小開度制御などの制御性を良好に保つことができる。   According to this configuration, when the operation of the internal combustion engine is stopped and the compressed air used in the supercharging assist system is discharged, the EGR valve can be cleaned using the compressed air, and the attached EGR valve Since the valve body can be prevented from sticking to the valve seat, the controllability such as the fine opening degree control of the EGR valve can be kept good.

上記の内燃機関において、前記清掃装置を、圧縮空気の供給を受けて、閉弁状態の前記EGRバルブのバルブ本体を駆動軸周りに回動して前記バルブ本体と弁座とを摺り合せて、前記EGRバルブの清掃を行うように構成すると、比較的容易にEGRバルブを清掃することができる。   In the internal combustion engine, the cleaning device receives supply of compressed air, rotates the valve body of the EGR valve in a closed state around the drive shaft, and slides the valve body and the valve seat together. If the EGR valve is configured to be cleaned, the EGR valve can be cleaned relatively easily.

本発明に係る内燃機関のEGRバルブの清掃方法及び内燃機関によれば、ターボ式過給システムと予め貯蔵した圧縮空気を気筒内に導入する過給補助システムとEGRシステムを備えた内燃機関において、内燃機関の運転が終了して予め圧縮空気タンクに貯蔵した過給補助用の圧縮空気を放出する際に、この放出される圧縮空気を利用してEGRバルブに付着した煤を除去することができる。   According to the cleaning method and the internal combustion engine of the EGR valve of the internal combustion engine according to the present invention, in the internal combustion engine provided with the turbo-type supercharging system, the supercharging assist system for introducing the prestored compressed air into the cylinder, and the EGR system, When the operation of the internal combustion engine is finished and the compressed air for supercharging assistance previously stored in the compressed air tank is released, the soot adhering to the EGR valve can be removed using the released compressed air. .

これにより、EGRバルブを清掃できて、付着した煤でEGRバルブのバルブ本体が弁座に固着するのを防止できるので、EGRバルブの微小開度制御などの制御性を良好に保つことができる。   As a result, the EGR valve can be cleaned, and the valve body of the EGR valve can be prevented from sticking to the valve seat with the adhering stick, so that controllability such as the fine opening degree control of the EGR valve can be kept good.

本発明の実施の形態の内燃機関の構成を模式的に示す図である。It is a figure showing typically composition of an internal-combustion engine of an embodiment of the invention. 本発明の実施の形態の内燃機関で使用するEGRバルブとその清掃装置の構成を示す図で、EGRバルブが閉弁状態であるときの図である。It is a figure which shows the structure of the EGR valve used with the internal combustion engine of embodiment of this invention, and its cleaning apparatus, and is a figure when an EGR valve is a valve closing state. 図2のEGRバルブとその清掃装置の構成を示す図で、EGRバルブが開弁状態であるときの図である。It is a figure which shows the structure of the EGR valve of FIG. 2, and its cleaning apparatus, and is a figure when an EGR valve is a valve opening state. 図2の清掃装置の構成を示す部分的な斜視図である。It is a partial perspective view which shows the structure of the cleaning apparatus of FIG. 清掃装置の動きを示す図で、圧縮空気の供給前の状態を示す図である。It is a figure which shows a motion of the cleaning apparatus, and is a figure which shows the state before supply of compressed air. 清掃装置の動きを示す図で、圧縮空気の供給開始直後の状態を示す図である。It is a figure which shows a motion of the cleaning apparatus, and is a figure which shows the state immediately after the supply start of compressed air. 清掃装置の動きを示す図で、圧縮空気の供給中の状態を示す図である。It is a figure which shows a motion of the cleaning apparatus, and is a figure which shows the state during supply of compressed air. 清掃装置の動きを示す図で、圧縮空気の逃がし中の状態を示す図である。It is a figure which shows the motion of the cleaning apparatus, and is a figure which shows the state in the middle of escape of compressed air. 清掃装置の動きを示す図で、圧縮空気を逃がした状態を示す図である。It is a figure which shows the motion of a cleaning apparatus, and is a figure which shows the state which escaped compressed air. 清掃装置の別の例を示す図である。It is a figure which shows another example of a cleaning apparatus. 単段の過給システムを備えた内燃機関の構成を模式的に示す図である。It is a figure which shows typically the structure of the internal combustion engine provided with the single stage supercharging system. 過給システムを備えた内燃機関のエンジン回転数に対する燃料噴射量と空気量を示す図である。It is a figure which shows the fuel injection quantity and air quantity with respect to the engine speed of an internal combustion engine provided with the supercharging system. 単段の過給システムと過給補助システムとEGRシステムを備えた内燃機関の構成を模式的に示す図である。It is a figure which shows typically the structure of the internal combustion engine provided with the single stage supercharging system, the supercharging assistance system, and the EGR system.

以下、本発明に係る実施の形態の内燃機関のEGRバルブの清掃方法及び内燃機関について、図面を参照しながら説明する。図1に示すように、本発明の実施の形態の内燃機関(エンジン)は、エンジン本体11の吸気マニホールド11aに接続された吸気通路12と、排気マニホールド11bに接続された排気通路13を有して構成され、更に、ターボ式過給システム1と過給補助システム10とEGRシステム18〜20を備えて構成される。   Hereinafter, an EGR valve cleaning method and an internal combustion engine of an internal combustion engine according to an embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, an internal combustion engine (engine) according to an embodiment of the present invention has an intake passage 12 connected to an intake manifold 11a of an engine body 11, and an exhaust passage 13 connected to an exhaust manifold 11b. Furthermore, the turbo-type supercharging system 1, the supercharging assistance system 10, and the EGR systems 18 to 20 are provided.

そして、吸気通路12の上流側である空気吸入通路12aにエアクリーナー14が設置され、空気吸入通路12aの下流側の吸気通路12に上流側から順にターボ式過給器(ターボチャージャ)15のコンプレッサ15aと、インタークーラ16とスロットルバルブ17が配設され、排気通路13には、ターボ式過給器15のタービン15bが設けられている。このターボ式過給器15のコンプレッサ15aとタービン15bにより、ターボ式過給システム1が構成されている。   An air cleaner 14 is installed in the air intake passage 12a on the upstream side of the intake passage 12, and a compressor of a turbo-type supercharger (turbocharger) 15 is provided in order from the upstream side to the intake passage 12 on the downstream side of the air intake passage 12a. 15a, an intercooler 16 and a throttle valve 17 are provided, and a turbine 15b of a turbocharger 15 is provided in the exhaust passage 13. A turbocharger system 1 is configured by the compressor 15a and the turbine 15b of the turbocharger 15.

また、過渡運転時に、ターボラグによる空気量不足に対応して圧縮空気Acを吸気通路12に供給するために、圧縮空気Acを生成するコンプレッサ21とこの圧縮空気Acを貯蔵する圧縮空気タンク22を設けた過給補助通路23が、空気吸入通路12aと吸気通路12の境に配置された流路切替装置(切り替えバルブ)24を介して接続される。これらにより過給補助システム10が構成されている。   In addition, a compressor 21 that generates compressed air Ac and a compressed air tank 22 that stores the compressed air Ac are provided to supply the compressed air Ac to the intake passage 12 in response to a shortage of air due to the turbo lag during transient operation. The supercharging assistance passage 23 is connected via a flow path switching device (switching valve) 24 disposed at the boundary between the air suction passage 12 a and the intake passage 12. The supercharging assistance system 10 is comprised by these.

この流路切替装置24により、内燃機関の過渡運転時に、吸気の供給通路を空気吸入通路12aから過給補助通路23に切り替えて、この過給補助通路23から圧縮空気Acを吸気通路12に供給する過給補助を行う。この流路切替装置24としては、msecオーダーの極めて短時間で流路を切り替える必要があるために、図1に示すようなシャッター方式の切替バルブを用いることが好ましい。なお、この圧縮空気タンク22には内部圧力を測定するための圧力センサ(図示しない)が設けられる。また、空気吸入通路12aには、空気Aの流量を測定するための吸気量センサ(MAFセンサ:図示しない)が設けられる。   By this flow switching device 24, during the transient operation of the internal combustion engine, the intake supply passage is switched from the air intake passage 12 a to the supercharging auxiliary passage 23, and the compressed air Ac is supplied from the supercharging auxiliary passage 23 to the intake passage 12. Provide supercharging assistance. As the flow path switching device 24, since it is necessary to switch the flow path in an extremely short time on the order of msec, it is preferable to use a shutter type switching valve as shown in FIG. The compressed air tank 22 is provided with a pressure sensor (not shown) for measuring the internal pressure. The air intake passage 12a is provided with an intake air amount sensor (MAF sensor: not shown) for measuring the flow rate of the air A.

また、排気通路13のタービン15bの上流側と吸気通路12のスロットルバルブ17の下流側とをEGR通路18で連結し、このEGR通路18にEGRクーラ19とEGRバルブ20を設けている。これらにより、EGRシステム18〜20が構成されている。   Further, the upstream side of the turbine 15 b in the exhaust passage 13 and the downstream side of the throttle valve 17 in the intake passage 12 are connected by an EGR passage 18, and an EGR cooler 19 and an EGR valve 20 are provided in the EGR passage 18. Thus, the EGR systems 18 to 20 are configured.

このEGRバルブ20は、図2及び図3に示すように、ケース20aに、バルブ本体20bを固定した駆動軸20cを移動可能に支持して、バルブ本体20bと弁座20dとが離間及び当接するように構成している。この駆動軸20cは、一端側(矢印A側)はケース20aの端部20kに軸支され、他端側(矢印B側)はケース20a内を移動可能な第1バネ固定板20eに固定されている。   As shown in FIGS. 2 and 3, the EGR valve 20 supports a drive shaft 20c having a valve main body 20b fixed to a case 20a so as to be movable, and the valve main body 20b and the valve seat 20d are separated from and contact each other. It is configured as follows. One end side (arrow A side) of this drive shaft 20c is pivotally supported by the end 20k of the case 20a, and the other end side (arrow B side) is fixed to a first spring fixing plate 20e that can move in the case 20a. ing.

この第1バネ固定板20eと、駆動軸20cが貫通し、且つ、付勢バネ20fよりもバルブ本体20b側(矢印A側)でケース20aに固定されている第2バネ固定板20gとの間に、バルブ本体20bを閉弁方向(矢印B側)に付勢する付勢バネ20fが配置されている。更に、第1バネ固定板20eを付勢バネ20fの付勢力に対抗して、バルブ本体20bを開弁方向(矢印A側)に移動するピストン20jとピストン軸20iと、このピストン軸20iを伸縮する電動モータ20hが設けられている。   Between the first spring fixing plate 20e and the second spring fixing plate 20g that is penetrated by the drive shaft 20c and is fixed to the case 20a on the valve body 20b side (arrow A side) with respect to the biasing spring 20f. Further, an urging spring 20f that urges the valve body 20b in the valve closing direction (arrow B side) is disposed. Further, the first spring fixing plate 20e is opposed to the urging force of the urging spring 20f, and the piston 20j and the piston shaft 20i moving the valve body 20b in the valve opening direction (arrow A side), and the piston shaft 20i is expanded and contracted. An electric motor 20h is provided.

また、EGR通路18の上流側は、弁座20dの位置よりもバルブ本体20bの開弁方向側(矢印A側)に接続し、EGR通路18の下流側は、弁座20dの位置よりもバルブ本体20bの閉弁方向側(矢印B側)、即ち、弁座20dと第2バネ固定板20gの間に接続している。   Further, the upstream side of the EGR passage 18 is connected to the valve opening direction side (arrow A side) of the valve body 20b from the position of the valve seat 20d, and the downstream side of the EGR passage 18 is connected to the valve seat 20d from the position of the valve seat 20d. The main body 20b is connected to the valve closing direction side (arrow B side), that is, between the valve seat 20d and the second spring fixing plate 20g.

この構成により、図2に示すように電動モータ20hの作動によりピストン軸20iが縮小しピストン20jが電動モータ20h側(矢印B側)に移動しているときには、付勢バネ20fの付勢力により、第1バネ固定板20eと駆動軸20cは電動モータ20h側(矢印B側)に移動し、バルブ本体20bは弁座20dに当接して、EGRガスGeの流れを止める。   With this configuration, as shown in FIG. 2, when the piston shaft 20i is contracted by the operation of the electric motor 20h and the piston 20j is moved to the electric motor 20h side (arrow B side), the urging force of the urging spring 20f The first spring fixing plate 20e and the drive shaft 20c move to the electric motor 20h side (arrow B side), and the valve body 20b contacts the valve seat 20d to stop the flow of EGR gas Ge.

一方、図3に示すように、電動モータ20hの作動によりピストン軸20iが伸長しピストン20jがバルブ本体20b側(矢印A側)に移動しているときには、付勢バネ20fの付勢力に抗して、第1バネ固定板20eと駆動軸20cはバルブ本体20b側(矢印A側)に移動し、バルブ本体20bは弁座20dから離間して、EGRガスGeが流れるようになる。また、電動モータ20hのピストン軸20iの伸縮量の制御により、バルブ本体20bと弁座20dとの離間距離を制御でき、EGRガスGeの流通量を制御できる。   On the other hand, as shown in FIG. 3, when the piston shaft 20i is extended by the operation of the electric motor 20h and the piston 20j is moved to the valve body 20b side (arrow A side), the biasing force of the biasing spring 20f is resisted. Thus, the first spring fixing plate 20e and the drive shaft 20c move to the valve body 20b side (arrow A side), and the valve body 20b moves away from the valve seat 20d so that the EGR gas Ge flows. Further, by controlling the expansion / contraction amount of the piston shaft 20i of the electric motor 20h, the separation distance between the valve body 20b and the valve seat 20d can be controlled, and the flow rate of the EGR gas Ge can be controlled.

本発明においては、図1に示すように、内燃機関の運転を終了したときに、過給補助システム10の圧縮空気タンク22の圧縮空気Acを用いて、EGRバルブ20の清掃を行うために、圧縮空気タンク22とEGRバルブ20の清掃装置40とを接続する空気配管25を設け、この空気配管25に清掃装置40への圧縮空気Acの供給を制御する第1制御弁26と第2制御弁27を設ける。   In the present invention, as shown in FIG. 1, when the operation of the internal combustion engine is finished, the compressed air Ac of the compressed air tank 22 of the supercharging assist system 10 is used to clean the EGR valve 20, An air pipe 25 that connects the compressed air tank 22 and the cleaning device 40 of the EGR valve 20 is provided, and a first control valve 26 and a second control valve that control the supply of compressed air Ac to the cleaning device 40 in the air pipe 25. 27 is provided.

また、清掃装置40は、図2〜図4に示すように、ケース20aの電動モータ20hがある方向とは逆方向(矢印A側)の端部20kの近傍に配置されたピストン41と、このピストン41により伸縮する移動部材42と、この移動部材42に固定された可動突起43と、ケース20aの端部20kから突出した駆動軸20cに固定され、かつ、可動突起43と係合する係合羽44とから構成される。なお、移動部材42の上部には、左右にぶれないようにキー42aが設けられ、ピストン41側のキー溝41eに挿入される。   As shown in FIGS. 2 to 4, the cleaning device 40 includes a piston 41 disposed in the vicinity of the end 20k in the opposite direction (arrow A side) to the direction in which the electric motor 20h of the case 20a is present, A moving member 42 that expands and contracts by the piston 41, a movable protrusion 43 fixed to the moving member 42, and an engagement blade fixed to the drive shaft 20c protruding from the end 20k of the case 20a and engaging with the movable protrusion 43 44. Note that a key 42a is provided on the upper portion of the moving member 42 so as not to move left and right, and is inserted into the key groove 41e on the piston 41 side.

また、図5〜図9に示すように、ピストン41は、バネ室41aと、空気室41bと、この間に設けられたピストン壁41cと、バネ室41aに配置されてピストン壁41cを矢印D方向に付勢するバネ体41dとを有して構成される。また、この空気室41bには、第1制御弁26を有する空気配管25と第2制御弁27を有する空気配管25が接続されている。この空気配管25は、図1に示すように圧縮空気タンク22に接続し、また、第1制御弁26を開弁して第2制御弁27を閉弁すると圧縮空気Acが清掃装置40に供給され、第1制御弁26と第2制御弁27を開弁すると圧縮空気Acが大気中に放出されるように構成される。   As shown in FIGS. 5 to 9, the piston 41 includes a spring chamber 41a, an air chamber 41b, a piston wall 41c provided therebetween, and the piston wall 41c disposed in the spring chamber 41a in the direction of arrow D. And a spring body 41d for biasing. In addition, an air pipe 25 having a first control valve 26 and an air pipe 25 having a second control valve 27 are connected to the air chamber 41b. The air pipe 25 is connected to the compressed air tank 22 as shown in FIG. 1, and when the first control valve 26 is opened and the second control valve 27 is closed, the compressed air Ac is supplied to the cleaning device 40. When the first control valve 26 and the second control valve 27 are opened, the compressed air Ac is released into the atmosphere.

次に、この内燃機関のEGRバルブ20の清掃方法について説明する。この清掃方法は、第1制御弁26と第2制御弁27を制御するための制御装置(図示しない)を、内燃機関の全般を制御するECU(エンジンコントロールユニット)と呼ばれるエンジン制御装置(図示しない)内に設けて構成したり、あるいは、このエンジン制御装置の一部で兼用して構成したりする。   Next, a method for cleaning the EGR valve 20 of the internal combustion engine will be described. In this cleaning method, a control device (not shown) for controlling the first control valve 26 and the second control valve 27 is an engine control device (not shown) called an ECU (engine control unit) for controlling the whole internal combustion engine. ) Or a part of this engine control device.

さらに、この制御装置を、内燃機関の運転を終了したときに、図1に示す第1制御弁26と第2制御弁27を、図5〜図9に示すように開閉制御して、圧縮空気タンク22から放出される圧縮空気Acの全部または一部を清掃装置40へ供給してEGRバルブ20を清掃する制御を行うように構成する。   Further, when the operation of the internal combustion engine is terminated, the control device controls the opening and closing of the first control valve 26 and the second control valve 27 shown in FIG. 1 as shown in FIGS. Control is performed to supply all or part of the compressed air Ac discharged from the tank 22 to the cleaning device 40 to clean the EGR valve 20.

図5に示すように、内燃機関の運転中は、第1制御弁26を閉弁状態にし、第2制御弁27は閉弁状態又は開弁状態にしておく。この状態では、空気室41bには圧縮空気Acが供給されていないので、バネ体41dにより、ピストン壁41cは、矢印D方向に移動し、移動部材42と可動突起43も矢印D方向に移動して、可動突起43と係合羽44の係合が外れた状態となっている。   As shown in FIG. 5, during the operation of the internal combustion engine, the first control valve 26 is closed, and the second control valve 27 is closed or opened. In this state, since compressed air Ac is not supplied to the air chamber 41b, the piston wall 41c is moved in the arrow D direction by the spring body 41d, and the moving member 42 and the movable protrusion 43 are also moved in the arrow D direction. Thus, the movable protrusion 43 and the engagement wing 44 are disengaged.

内燃機関の運転が終了し、図1に示す圧縮空気タンク22に設けられた空気配管25の第1制御弁26を開弁して、圧縮空気タンク22内の圧縮空気Acを大気中に開放する作業を行う。このとき、第2制御弁27を閉弁して、図6に示すように、空気配管25の第1制御弁26を開弁状態に、第2制御弁27は閉弁状態にする。この状態では、圧縮空気Acが、空気室41bに導入されて、バネ体41dの付勢力に打ち勝って、ピストン壁41cは、矢印C方向に移動し、移動部材42と可動突起43も矢印C方向に移動する。この移動がある程度進むと、可動突起43が係合羽44と当接し係合し、可動突起43が係合羽44を押す状態となる。   When the operation of the internal combustion engine is finished, the first control valve 26 of the air pipe 25 provided in the compressed air tank 22 shown in FIG. 1 is opened to release the compressed air Ac in the compressed air tank 22 to the atmosphere. Do work. At this time, the second control valve 27 is closed, and the first control valve 26 of the air pipe 25 is opened and the second control valve 27 is closed as shown in FIG. In this state, the compressed air Ac is introduced into the air chamber 41b and overcomes the urging force of the spring body 41d, the piston wall 41c moves in the arrow C direction, and the moving member 42 and the movable protrusion 43 also move in the arrow C direction. Move to. When this movement proceeds to some extent, the movable protrusion 43 comes into contact with and engages with the engaging wing 44, and the movable protrusion 43 presses the engaging wing 44.

更に、圧縮空気Acが空気室41bに十分に供給されて、図6に示す状態から図7に示す状態に移行して、ピストン壁41cと移動部材42と可動突起43は矢印C方向側に最大限移動する。この移動の際に、可動突起43が係合している係合羽44の先端側を矢印C方向に押して、EGRバルブ20の駆動軸20cを矢印E方向に回動する。   Further, when the compressed air Ac is sufficiently supplied to the air chamber 41b and the state shown in FIG. 6 is shifted to the state shown in FIG. 7, the piston wall 41c, the moving member 42 and the movable projection 43 are maximized in the direction of the arrow C. Move as much as possible. During this movement, the distal end side of the engaging wing 44 with which the movable protrusion 43 is engaged is pushed in the direction of arrow C, and the drive shaft 20c of the EGR valve 20 is rotated in the direction of arrow E.

図7に示す状態から図8に示す状態に移動した後、即ち、可動突起43が矢印C方向側に最大限移動した後、図8に示すように、第2制御弁27を開弁する。この状態では、第1制御弁26を開弁状態にしておく。この状態では、空気室41bの圧縮空気Acが第2制御弁27を経由して大気中に放出される。なお、この第1制御弁26をこのタイミングで閉弁状態にしてもよいが、その分第1制御弁26の弁操作を行う必要が生じるので、第1制御弁26を開弁状態にしておく方が弁操作の数が少なくなり好ましい。   After moving from the state shown in FIG. 7 to the state shown in FIG. 8, that is, after the movable protrusion 43 has moved to the maximum in the direction of arrow C, the second control valve 27 is opened as shown in FIG. In this state, the first control valve 26 is kept open. In this state, the compressed air Ac in the air chamber 41 b is released into the atmosphere via the second control valve 27. Although the first control valve 26 may be closed at this timing, it is necessary to operate the first control valve 26 accordingly, so the first control valve 26 is opened. This is preferable because the number of valve operations is reduced.

第2制御弁27の開弁により、空気室41bの室内の圧力が減少し、バネ体41dの付勢力により、ピストン壁41cと移動部材42と可動突起43が矢印D方向に移動して、図8に示す状態から図9に示す状態に移行する。この移行で、可動突起43が隣接する係合羽44と係合し、係合羽44の先端側を矢印D方向に引っ張るので、EGRバルブ20の駆動軸20cが矢印F方向に回動する。   By opening the second control valve 27, the pressure in the air chamber 41b decreases, and the biasing force of the spring body 41d moves the piston wall 41c, the moving member 42, and the movable protrusion 43 in the direction of arrow D, The state shown in FIG. 8 is shifted to the state shown in FIG. With this transition, the movable protrusion 43 engages with the adjacent engaging wing 44 and pulls the tip end side of the engaging wing 44 in the direction of arrow D, so that the drive shaft 20c of the EGR valve 20 rotates in the direction of arrow F.

この図6から図9に示す一連の第1制御弁26と第2制御弁27の開閉弁操作により、EGRバルブ20の駆動軸20cは強制的に回動させられる。そのため、図2に示すようなEGRバルブ20の閉弁状態で、駆動軸20cに固定されたバルブ本体20bが弁座20dに当接したまま、駆動軸20c周りにE方向に回動した後F方向に回動する。   The drive shaft 20c of the EGR valve 20 is forcibly rotated by the series of opening / closing valve operations of the first control valve 26 and the second control valve 27 shown in FIGS. Therefore, after the EGR valve 20 is closed as shown in FIG. 2, the valve body 20b fixed to the drive shaft 20c remains in contact with the valve seat 20d and rotates around the drive shaft 20c in the E direction. Rotate in the direction.

この図6から図9の工程を、第2制御弁27の開閉操作により繰り返すことにより、バルブ本体20bを弁座20dに当接させたままの状態で、駆動軸20c周りのE方向とF方向の回動を繰り返すことができ、バルブ本体20bと弁座20dに付着した煤等を落とすことができ、EGRバルブ20の清掃を行うことができる。   6 to 9 are repeated by opening and closing the second control valve 27, so that the valve body 20b remains in contact with the valve seat 20d and the E and F directions around the drive shaft 20c. Can be repeated, so that the stick attached to the valve body 20b and the valve seat 20d can be removed, and the EGR valve 20 can be cleaned.

なお、清掃装置40の可動突起43と係合羽44の構成の代わりに、移動部材42の先端側に配置された回転支点45aに一端が回動可能に支持され、他端に回転支点46aを有するリンク45と、この回転支点46aに一端が回動可能に支持され、他端が駆動軸20cに固定されるリンク46とで構成される、図10に示すような構成を用いてもよい。要は、圧縮空気Acの供給制御で生じる移動部材42の往復運動を回動運動に変換できればよい。   Instead of the configuration of the movable protrusion 43 and the engagement wing 44 of the cleaning device 40, one end is rotatably supported by a rotation fulcrum 45a disposed on the distal end side of the moving member 42, and the other end has a rotation fulcrum 46a. A configuration as shown in FIG. 10 may be used, which includes a link 45 and a link 46 that is rotatably supported at one end by the rotation fulcrum 46a and the other end is fixed to the drive shaft 20c. In short, it is only necessary that the reciprocating motion of the moving member 42 generated by the supply control of the compressed air Ac can be converted into a rotational motion.

上記の構成により、内燃機関のEGRバルブの清掃方法において、内燃機関の運転を終了したときに、圧縮空気タンク22に貯蔵された圧縮空気AcをEGRバルブ20に設けた清掃装置40に供給して、EGRバルブ20の清掃を行うことができる。   With the above configuration, in the cleaning method for the EGR valve of the internal combustion engine, when the operation of the internal combustion engine is finished, the compressed air Ac stored in the compressed air tank 22 is supplied to the cleaning device 40 provided in the EGR valve 20. The EGR valve 20 can be cleaned.

そして、上記の内燃機関のEGRバルブの清掃方法及び内燃機関によれば、内燃機関の運転を停止して、過給補助システム10で使用する圧縮空気ACを放出する際に、この圧縮空気Acを使用してEGRバルブ20を清掃できて、付着した煤でEGRバルブ20のバルブ本体20bが弁座20dに固着するのを防止できる。その結果、EGRバルブ20の微小開度制御などの制御性を良好に保つことができる。   And according to the cleaning method and the internal combustion engine of the EGR valve of the internal combustion engine, when the operation of the internal combustion engine is stopped and the compressed air AC used in the supercharging assist system 10 is discharged, the compressed air Ac is used. The EGR valve 20 can be cleaned by using it, and the valve main body 20b of the EGR valve 20 can be prevented from sticking to the valve seat 20d with the adhering stick. As a result, the controllability such as the fine opening degree control of the EGR valve 20 can be kept good.

また、圧縮空気タンク22に貯蔵された圧縮空気Acにより、閉弁状態のEGRバルブ20のバルブ本体20bを駆動軸20c周りに回動してバルブ本体20bと弁座20dとを摺り合せて、EGRバルブ20の清掃を行うように構成したので、比較的単純な構成で容易にEGRバルブ20を清掃することができる。   Further, the compressed air Ac stored in the compressed air tank 22 rotates the valve body 20b of the EGR valve 20 in the closed state around the drive shaft 20c to slide the valve body 20b and the valve seat 20d together. Since the valve 20 is configured to be cleaned, the EGR valve 20 can be easily cleaned with a relatively simple configuration.

本発明の内燃機関のEGRバルブの清掃方法及び内燃機関によれば、ターボ式過給システムと予め貯蔵した圧縮空気を気筒内に導入する過給補助システムを備えた内燃機関において、内燃機関の運転が終了したときに、過給補助用に予め貯蔵した圧縮空気を利用してEGRバルブに付着した煤を除去することができるので、数多くの車両に搭載する内燃機関等に利用できる。   According to the cleaning method for an EGR valve of an internal combustion engine and the internal combustion engine of the present invention, the operation of the internal combustion engine is performed in the internal combustion engine including the turbocharging system and the supercharging assist system for introducing the prestored compressed air into the cylinder. Since the soot adhering to the EGR valve can be removed using the compressed air stored in advance for supercharging assistance when the operation is completed, it can be used for an internal combustion engine mounted on many vehicles.

1 ターボ式過給システム
10 過給補助システム
11 エンジン本体
12 吸気通路
12a 空気吸入通路
13 排気通路
15 ターボ式過給器(ターボチャージャ)
15a コンプレッサ
15b タービン
18 EGR通路
19 EGRクーラ
20 EGRバルブ
20a ケース
20b バルブ本体
20c 駆動軸
20d 弁座
21 コンプレッサ
22 圧縮空気タンク
23 過給補助通路
24 流路切替装置(切り替えバルブ)
25 空気配管
26 第1制御弁
27 第2制御弁
40 清掃装置
41 ピストン
42 移動部材
43 可動突起
44 係合羽
Ac 圧縮空気
Ge EGRガス
DESCRIPTION OF SYMBOLS 1 Turbo-type supercharging system 10 Supercharging assistance system 11 Engine main body 12 Intake passage 12a Air intake passage 13 Exhaust passage 15 Turbo supercharger (turbocharger)
15a Compressor 15b Turbine 18 EGR passage 19 EGR cooler 20 EGR valve 20a Case 20b Valve body 20c Drive shaft 20d Valve seat 21 Compressor 22 Compressed air tank 23 Supercharging auxiliary passage 24 Flow path switching device (switching valve)
25 Air piping 26 First control valve 27 Second control valve 40 Cleaning device 41 Piston 42 Moving member 43 Movable projection 44 Engagement blade Ac Compressed air Ge EGR gas

Claims (4)

ターボ式過給システムと、流路切替装置により空気吸入通路から過給補助通路に切り替えて予め圧縮空気タンクに貯蔵された圧縮空気を気筒内に供給する過給補助システムと、EGRバルブを有するEGRシステムを備えた内燃機関のEGRバルブの清掃方法において、
前記内燃機関の運転を終了したときに、前記圧縮空気タンクに貯蔵された圧縮空気を前記EGRバルブに設けた清掃装置に供給して、前記EGRバルブの清掃を行うことを特徴とする内燃機関のEGRバルブの清掃方法。
A turbo-type supercharging system, a supercharging assist system that switches compressed air stored in a compressed air tank in advance into a cylinder by switching from an air intake passage to a supercharging assist passage by a flow path switching device, and an EGR having an EGR valve In a method for cleaning an EGR valve of an internal combustion engine equipped with a system,
When the operation of the internal combustion engine is finished, the compressed air stored in the compressed air tank is supplied to a cleaning device provided in the EGR valve to clean the EGR valve. How to clean the EGR valve.
前記圧縮空気タンクに貯蔵された圧縮空気により、閉弁状態の前記EGRバルブのバルブ本体を駆動軸周りに回動して前記バルブ本体と弁座とを摺り合せて、前記EGRバルブの清掃を行うことを特徴とする請求項1記載の内燃機関のEGRバルブの清掃方法。   The EGR valve is cleaned by rotating the valve body of the closed EGR valve around the drive shaft by the compressed air stored in the compressed air tank and sliding the valve body and the valve seat together. The method for cleaning an EGR valve of an internal combustion engine according to claim 1. ターボ式過給システムと、流路切替装置により空気吸入通路から過給補助通路に切り替えて予め圧縮空気タンクに貯蔵された圧縮空気を気筒内に供給する過給補助システムと、EGRバルブを有するEGRシステムを備えた内燃機関において、
前記圧縮空気タンクと前記EGRバルブの清掃装置とを接続する空気配管を設け、この空気配管に前記清掃装置への圧縮空気の供給を制御する制御弁を設けると共に、前記内燃機関の運転を終了したときに、前記制御弁を制御して、前記圧縮空気タンクから放出される圧縮空気の全部または一部を前記清掃装置へ供給して前記EGRバルブを清掃する制御を行うように構成された制御装置を備えたことを特徴とする内燃機関。
A turbo-type supercharging system, a supercharging assist system that switches compressed air stored in a compressed air tank in advance into a cylinder by switching from an air intake passage to a supercharging assist passage by a flow path switching device, and an EGR having an EGR valve In an internal combustion engine equipped with a system,
An air pipe for connecting the compressed air tank and the cleaning device for the EGR valve is provided, a control valve for controlling the supply of compressed air to the cleaning device is provided in the air pipe, and the operation of the internal combustion engine is finished. A control device configured to control the control valve to supply the cleaning device with all or part of the compressed air discharged from the compressed air tank to clean the EGR valve An internal combustion engine comprising:
前記清掃装置を、圧縮空気の供給を受けて、閉弁状態の前記EGRバルブのバルブ本体を駆動軸周りに回動して前記バルブ本体と弁座とを摺り合せて、前記EGRバルブの清掃を行うように構成したことを特徴とする請求項3記載の内燃機関。   The cleaning device receives the supply of compressed air, rotates the valve body of the EGR valve in the closed state around the drive shaft, and slides the valve body and the valve seat to clean the EGR valve. The internal combustion engine according to claim 3, wherein the internal combustion engine is configured to perform.
JP2012134424A 2012-06-14 2012-06-14 Method for cleaning EGR valve of internal combustion engine and internal combustion engine Expired - Fee Related JP6031841B2 (en)

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