JP2013249575A - Tubular supporter and method for manufacturing tubular supporter - Google Patents

Tubular supporter and method for manufacturing tubular supporter Download PDF

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JP2013249575A
JP2013249575A JP2013184173A JP2013184173A JP2013249575A JP 2013249575 A JP2013249575 A JP 2013249575A JP 2013184173 A JP2013184173 A JP 2013184173A JP 2013184173 A JP2013184173 A JP 2013184173A JP 2013249575 A JP2013249575 A JP 2013249575A
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welding
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supporter
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JP5730968B2 (en
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Yoshitaka Komura
喜隆 小村
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Abstract

PROBLEM TO BE SOLVED: To provide a tubular supporter which is easy to manufacture, and capable of effectively exhibiting essential characteristics of components such as air permeability, water permeability, flexibility and the like, and has a plural layered structure, and a method for manufacturing the tubular supporter.SOLUTION: There is provided a supporter S1 at least a part of a region of which is composed of plural layers formed by overlapping plural components 1a, 1b and 1c, and in which respective members 1a, 1b and 1c are welded at a plural dot-like welding parts 3...3. The welding part 3...3 are formed by welding each other by laser welding, high frequency welding, heat plate welding, vibration welding, or ultrasonic welding.

Description

本発明は、複数の部材が重ね合わせられて複数層にて構成される筒状サポータ及び筒状サポータの製造方法に関する。   The present invention relates to a cylindrical supporter configured by a plurality of layers in which a plurality of members are overlapped, and a method for manufacturing the cylindrical supporter.

従来から、スポーツや治療等においては、関節などに装着するサポータが用いられている。このサポータは、機能性や使用感を高めるために、様々な特性を有する複数の部材が重ね合わせられて複数層に構成されることが少なくない。   Conventionally, a supporter attached to a joint or the like has been used in sports or treatment. In order to improve functionality and a feeling of use, this supporter is often configured in a plurality of layers by superimposing a plurality of members having various characteristics.

例えば、特許文献1には、伸縮性及び発汗性に優れた膝関節用サポータが開示されている。このサポータは、伸縮性や発汗性に優れた部材から成る本体に、膝にかかる衝撃を緩和する衝撃緩和材が内蔵された膝当て片が縫合により取り付けられている。また、特許文献2には、筋肉をサポートするとともにツボを押圧する膝用サポータが開示されている。このサポータは、柔軟で伸縮性を有する発泡ウレタン生地の外表面にパイル生地を熱溶着にて全面に重着して本体とし、本体の内側にツボを押圧する発砲ウレタン樹脂が縫合により取り付けられている。また、特許文献3には、膝を保温するとともに外部からの衝撃を和らげる膝用サポータが開示されている。このサポータは、パイル織りした生地を表側とし、汗等を吸収しやすいタオル地を裏側とし、重ね合わせて一体として本体が形成されている。膝当部には、外部からの衝撃を吸収するためにドーナツ形状の弾性パッドが高周波溶着により取り付けられている。
一方、本願出願人は、医療用、スポーツ用等に利用され、関節の動きを制限したり、圧迫して保持するために使用される補強部材付きサポータの製法として、サポータに液体状となった弾性材(例えば熱可塑性ゴム質合成樹脂からなる補強部材)を付着させ、これを硬化させて補強部材とする方法を既に提案している(特許文献4と特許文献5)。
For example, Patent Document 1 discloses a knee joint supporter excellent in stretchability and sweating property. In this supporter, a knee pad piece in which an impact relaxation material for reducing an impact applied to a knee is attached to a main body made of a member excellent in stretchability and sweating property by stitching. Patent Document 2 discloses a knee supporter that supports muscles and presses acupoints. This supporter is made of a flexible and stretchable foamed urethane fabric with a pile fabric attached to the entire surface by thermal welding, and a foamed urethane resin that presses the acupuncture points is attached to the inside of the body by stitching. Yes. Patent Document 3 discloses a knee supporter that keeps the knee warm and softens the impact from the outside. This supporter has a pile-woven fabric on the front side and a towel fabric that easily absorbs sweat or the like on the back side, and the main body is integrally formed by overlapping. A donut-shaped elastic pad is attached to the knee contact portion by high-frequency welding in order to absorb external impact.
On the other hand, the applicant of the present application has been used as a supporter with a reinforcing member that is used for medical use, sports use, etc., and is used for limiting the movement of the joint or holding it under pressure. There has already been proposed a method in which an elastic material (for example, a reinforcing member made of a thermoplastic rubber-like synthetic resin) is attached and cured to form a reinforcing member (Patent Documents 4 and 5).

特開2007−239158号公報JP 2007-239158 A 特開2001−17462号公報JP 2001-17462 A 特開平9−28724号公報JP-A-9-28724 特許第1790591号公報Japanese Patent No. 1790591 特許第3225393号公報Japanese Patent No. 3225393

上記特許文献1〜3に記載されるように、サポータが複数の部材を重ね合わせて複数層に構成される場合、各部材は縫合や溶着により連結させて一体化される。しかしながら、これらの部材の形状は様々であり、縫合により複数層とする場合は、例えば、ドーナツ形状の膝当てであればドーナツ形状に沿って縫合するなど、各部材がしっかりと連結されるように各部材に合わせて様々に縫い合わせる必要があり、製造に手間が生じる。   As described in Patent Documents 1 to 3, when the supporter is configured to have a plurality of layers by overlapping a plurality of members, the members are connected and integrated by stitching or welding. However, the shapes of these members are various, and when multiple layers are formed by stitching, for example, if the donut-shaped knee pad is sewn along the donut shape, each member is firmly connected. It is necessary to sew variously according to each member, and labor is required for manufacturing.

一方、上記従来の溶着による場合や、熱可塑性ゴム質合成樹脂等を付着させ、これを硬化させて補強部材とする方法は、目的に応じて様々な特性を有する部材を用いても、その部材本来の特性が損なわれる事態が生じる。すなわち、上記のようにサポータには、通気性、吸水性、伸縮性等に優れた特性を有する部材が用いられる場合が少なくない。また、身体に着けたときのフィット感が要求されたり、保温性が要求されたりもする。しかし、溶着処理を行うと、溶融により生地の組織が破壊されたり、溶融した材料が織り目や編目等に浸透したりして、その部材が有する本来的な特性が失われ、通気性、吸水性、伸縮性等が阻害される事態が生じる。特に、特許文献2のようにサポータ本体を構成する部材の全面が溶着されている場合は、サポータ全体にわたってそれらの特性が損なわれることとなる。   On the other hand, in the case of the above-described conventional welding, or a method of attaching a thermoplastic rubber-like synthetic resin or the like and curing it to make a reinforcing member, even if a member having various characteristics is used depending on the purpose, the member A situation occurs in which the original characteristics are impaired. That is, as described above, a member having excellent characteristics such as air permeability, water absorption, and stretchability is often used for the supporter. In addition, a feeling of fitting when worn on the body is required, and heat retention is also required. However, when the welding process is performed, the structure of the fabric is destroyed by melting, or the molten material penetrates into the weaves and stitches, and the original properties of the member are lost. The situation where elasticity etc. are inhibited arises. In particular, when the entire surfaces of the members constituting the supporter body are welded as in Patent Document 2, their characteristics are impaired throughout the supporter.

そこで、本発明の目的は、製造が容易であるとともに、通気性、吸水性、伸縮性等の部材本来の特性を有効に発揮させることができ、複数層にて構成される筒状サポータ及び筒状サポータの製造方法を提供することにある。   Therefore, an object of the present invention is a cylindrical supporter and a cylinder configured by a plurality of layers, which are easy to manufacture and can effectively exhibit the original characteristics of the member such as air permeability, water absorption, and stretchability. It is in providing the manufacturing method of a supporter.

本発明の筒状サポータの製造方法は、少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成される筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする。
本発明の筒状サポータの製造方法は、少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記外側部材と前記内側部材とが化学繊維の生地からなり、前記中間層部材が化学繊維にゴム質の繊維を織り込んだ生地からなる筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする。
本発明の筒状サポータの製造方法は、少なくとも一部の領域が、外側部材と衝撃吸収部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記衝撃吸収部材が前記外周側部材と前記内周側部材との間に配される筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする。
本発明は、前記ドット状の溶着部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させることを特徴とする。
本発明は、筒状とする連結部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させ、かつ、端部を内部に折り込んだ綴り部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させることを特徴とする。
本発明によれば、各部材は複数のドット状の溶着部にて互いに溶着されるため、溶着部により各部材が連結され、且つ、溶着部が形成されていない部分により通気性、吸水性、伸縮性、発汗性等の部材の持つ本来的な特性が維持される。溶着部により各部材が連結された箇所では、その厚さが実質一枚になり、枚数の減少による通気性も確保される。
The manufacturing method of the cylindrical supporter of the present invention manufactures a cylindrical supporter in which at least a part of the region is composed of a plurality of layers by overlapping a plurality of members including an outer member, an intermediate layer member, and an inner member. In this case, the plurality of members are welded to each other at a plurality of dot-shaped welds.
In the method of manufacturing the cylindrical supporter of the present invention, at least a part of the region is configured by a plurality of layers in which a plurality of members including an outer member, an intermediate layer member, and an inner member are overlapped, and the outer member and the inner member The member is made of a chemical fiber fabric, and the intermediate layer member is made of a fabric in which rubber fibers are woven into the chemical fiber. It is characterized by being welded together.
In the method of manufacturing the cylindrical supporter of the present invention, at least a part of the region is configured by a plurality of layers in which a plurality of members including an outer member, a shock absorbing member, and an inner member are overlapped, and the shock absorbing member is When manufacturing the cylindrical supporter arranged between the outer peripheral side member and the inner peripheral side member, the plurality of members are welded to each other at a plurality of dot-shaped welding portions.
The present invention is characterized in that the dot-shaped welds are welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding.
In the present invention, a connecting portion having a cylindrical shape is welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding, and a binding portion in which an end portion is folded inside is connected to a laser. It is characterized in that they are welded to each other by welding, high frequency welding, hot plate welding, vibration welding, or ultrasonic welding.
According to the present invention, since each member is welded to each other at a plurality of dot-like welded portions, each member is connected by the welded portion, and the portion where the welded portion is not formed has air permeability, water absorption, The intrinsic properties of the members such as stretchability and sweating properties are maintained. At the place where each member is connected by the welded portion, the thickness is substantially one, and air permeability is also ensured by the reduction of the number.

本発明の筒状サポータは、少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記外周側部材及び前記内周側部材が化学繊維の生地からなり、前記中間層部材が化学繊維にゴム質の繊維を織り込んだ生地からなり、前記複数の部材が複数のドット状の溶着部にて互いに溶着されていることを特徴とする。
本発明の筒状サポータは、少なくとも一部の領域が、外周側部材と衝撃吸収部材と内周側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記衝撃吸収部材が前記外周側部材と前記内周側部材との間に配されており、前記複数の部材が複数のドット状の溶着部にて互いに溶着されており、前記衝撃吸収部材が配されている領域では他の領域よりも前記ドット状の溶着部の個数密度が高いことを特徴とする。
本発明は、前記複数の部材が前記複数のドット状の溶着部にて互いに溶着されて、多数のドット状の溶着部の集合よりなる面、又は多数のドット状の溶着部の集合よりなる線として形成されていることを特徴とする。
本発明は、前記ドット状の溶着部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されていることを特徴とする。
本発明は、筒状とする連結部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されており、かつ、端部を内部に折り込んだ綴り部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されていることを特徴とする。
本発明によれば、各部材は複数のドット状の溶着部にて互いに溶着されるため、溶着部により各部材が連結されるとともに、多数のドット状の溶着部の集合よりなる面、又は多数のドット状の溶着部の集合よりなる線として形成されていることにより、これらの部分が張力、曲げ剛性又は圧迫力を負担する補強部材とすることができる。
In the cylindrical supporter of the present invention, at least a part of the region is configured by a plurality of layers in which a plurality of members including an outer member, an intermediate layer member, and an inner member are overlapped, and the outer peripheral side member and the inner peripheral side The member is made of a chemical fiber fabric, the intermediate layer member is made of a fabric in which rubber fibers are woven into the chemical fiber, and the plurality of members are welded to each other at a plurality of dot-shaped welds. And
In the cylindrical supporter of the present invention, at least a part of the region is configured by a plurality of layers in which a plurality of members including an outer peripheral member, an impact absorbing member, and an inner peripheral member are overlapped, and the impact absorbing member is It is arranged between the outer peripheral side member and the inner peripheral side member, the plurality of members are welded to each other at a plurality of dot-like welded portions, and the other in the region where the shock absorbing member is arranged The number density of the dot-shaped welds is higher than that of the region.
In the present invention, the plurality of members are welded to each other at the plurality of dot-like welded portions, and a line formed by a set of a large number of dot-shaped welded portions or a line formed by a set of a large number of dot-shaped welded portions. It is formed as follows.
The present invention is characterized in that the dot-shaped welds are welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding.
In the present invention, the connecting portion having a cylindrical shape is welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding, and a spelling portion having an end folded inside is provided. Further, they are welded to each other by laser welding, high frequency welding, hot plate welding, vibration welding, or ultrasonic welding.
According to the present invention, since each member is welded to each other at a plurality of dot-like welded portions, each member is connected by the welded portion, and a surface formed by a set of a large number of dot-like welded portions, or a large number By forming as a line made of a set of dot-shaped welds, these portions can be a reinforcing member that bears tension, bending rigidity, or compression force.

本発明は、前記複数の部材に穴が形成されており、この穴の近くの外周領域ではその外周の外周領域よりも前記ドット状の溶着部の個数密度が高いことを特徴とする。
本発明は、前記サポータ上の領域によって、前記複数のドット状の溶着部の個数密度及び/又はドット状の溶着部の大きさが異なることが好ましい。
本発明によれば、溶着部の個数密度が低い領域においては部材の特性(通気性、吸水性、伸縮性、発汗性等)を優先させることができ、溶着部の個数密度が高い領域においては各部材の連結強度を優先させることができる。また、前記サポータ上の領域によって、前記複数のドット状の溶着部の大きさが異なることにより、溶着部の大きさが小さい領域においては部材の特性(通気性、吸水性、伸縮性、発汗性等)を優先させることができ、溶着部の大きさが大きい領域においては各部材の連結強度を優先させることができる。
The present invention is characterized in that holes are formed in the plurality of members, and the number density of the dot-shaped welded portions is higher in the outer peripheral region near the holes than in the outer peripheral region of the outer periphery.
In the present invention, it is preferable that the number density of the plurality of dot-like welded portions and / or the size of the dot-like welded portions differ depending on the region on the supporter.
According to the present invention, in the region where the number density of the welded portion is low, priority can be given to the characteristics of the member (breathability, water absorption, stretchability, sweating, etc.), and in the region where the number density of the welded portion is high. The connection strength of each member can be prioritized. In addition, since the size of the plurality of dot-like welded portions differs depending on the region on the supporter, the characteristics of the members (breathability, water absorption, stretchability, sweating property) in the region where the welded portion size is small. Etc.) and priority can be given to the connection strength of each member in the region where the size of the welded portion is large.

例えば、溶着部を形成する複数の溶着手段が、前記各溶着部に対応する位置にパターン配置されている溶着装置を用いることができる。前記溶着装置を用いれば溶着部がそのパターンにて形成される。   For example, it is possible to use a welding apparatus in which a plurality of welding means for forming the welded portions are arranged in patterns at positions corresponding to the respective welded portions. If the said welding apparatus is used, a welding part will be formed in the pattern.

本発明の筒状サポータとその製造方法によれば、筒状サポータの各部材は、重ね合わせられて複数のドット状の溶着部により連結されるため、複数層に構成するための縫合は不要である。溶着部が形成されない部分では、通気性、吸水性、伸縮性、発汗性等の部材本来の特性が維持される。したがって、複数層のサポータを溶着により容易に製造可能としながらも、通気性、吸水性、伸縮性等の部材本来の特性を有効に発揮させることができる。   According to the cylindrical supporter of the present invention and the method for manufacturing the same, each member of the cylindrical supporter is overlapped and connected by a plurality of dot-like welded portions, so that it is not necessary to sew to form a plurality of layers. is there. In the portion where the welded portion is not formed, the original characteristics of the member such as air permeability, water absorption, stretchability, and sweating properties are maintained. Accordingly, the original properties of the member such as air permeability, water absorption, and stretchability can be effectively exhibited while the supporters having a plurality of layers can be easily manufactured by welding.

特に、各部材が重ね合わせられた領域の全体にわたってドット状の溶着部が形成されていれば、部材の位置ズレや剥がれを確実に防止できるとともに、通気性等の機能を確保することが可能となる。
例えば、全体的には低密度に形成して通気性等の機能を優先させ、剥がれ易い箇所のみ高密度に形成して連結強度を高めることも可能である。例えば、部材の形状に合わせて溶着部を形成することや、必要箇所のみに溶着部を形成することも容易となる。
In particular, if a dot-like welded portion is formed over the entire area where the respective members are overlapped, it is possible to reliably prevent positional displacement and peeling of the members and to ensure functions such as air permeability. Become.
For example, it is possible to increase the connection strength by forming a low density as a whole and giving priority to functions such as air permeability and forming only a portion where peeling easily occurs at a high density. For example, it is easy to form a welded part in accordance with the shape of the member, or to form a welded part only at a necessary location.

本発明の第1の実施の形態の筒状サポータの斜視図である。It is a perspective view of the cylindrical supporter of the 1st Embodiment of this invention. 上記実施の形態の筒状サポータの一部断面図である。It is a partial cross section figure of the cylindrical supporter of the said embodiment. 上記実施の形態の製造工程を説明する説明図である。It is explanatory drawing explaining the manufacturing process of the said embodiment. 本発明の第2の実施の形態の筒状サポータの斜視図である。It is a perspective view of the cylindrical supporter of the 2nd Embodiment of this invention. 上記実施の形態の筒状サポータのA−A´の一部断面図である。It is a partial cross section figure of AA 'of the cylindrical supporter of the said embodiment. 本発明の第2の実施の形態の筒状サポータの応用例の斜視図である。It is a perspective view of the application example of the cylindrical supporter of the 2nd Embodiment of this invention. 本発明の第3の実施の形態の筒状サポータの正面図である。It is a front view of the cylindrical supporter of the 3rd Embodiment of this invention. 本発明の第4の実施の形態の筒状サポータの斜視図であり、(a)と(b)は互いに反対側を示す図である。It is a perspective view of the cylindrical supporter of the 4th Embodiment of this invention, (a) And (b) is a figure which shows a mutually opposing side. 本実施の形態のサポータ用の溶着装置の概念図である。It is a conceptual diagram of the welding apparatus for supporters of this Embodiment.

以下、本発明を適用した具体的な実施の形態について図面を参照しながら詳細に説明する。   Hereinafter, specific embodiments to which the present invention is applied will be described in detail with reference to the drawings.

(第1の実施の形態)
図1は、第1の実施の形態のサポータS1の斜視図である。図2は、サポータS1の一部断面図である。サポータS1は、身体の所定部位に装着して使用されるサポータである。ここでは、説明の便宜上、肘関節や膝関節に用いられる筒状のサポータとして構成した場合について説明する。本明細書中におけるサポータとは、スポーツ選手が関節や局部を保護する為のゴムを織り込んだ布というような狭い意味ではなく、身体を保護するための布状のものや、関節の動きを制限するものや、骨を一定方向に付勢して保持する機能を備えたものも含み、そのための形状としては、筒状のみならず、上着や下着の形をして、身体と密着した状態を維持するものを含む(例えばスパッツや水着等)ものとして使用する。
(First embodiment)
FIG. 1 is a perspective view of a supporter S1 according to the first embodiment. FIG. 2 is a partial cross-sectional view of the supporter S1. The supporter S1 is a supporter used by being attached to a predetermined part of the body. Here, for convenience of explanation, the case where it is configured as a cylindrical supporter used for an elbow joint or a knee joint will be described. The supporter in this specification is not a narrow meaning like a cloth woven with rubber for athletes to protect their joints and local parts, but a cloth-like one for protecting the body, and restricting movement of joints And those with the function to hold and hold bones in a certain direction, and the shape for this is not only cylindrical, but also in the form of outerwear and underwear, in close contact with the body It is used as a thing including what maintains (for example, spats, a swimsuit, etc.).

サポータS1は、複数の部材1a,1b,1cが重ね合わせられて三層構造に構成されている。各部材1a,1b,1cには、略同一サイズの矩形状のシート(生地)が用いられており、サポータS1は、各部材1a,1b,1cを重ね合わせた状態にて連結部2aにて両端を連結することで筒状に成形されている。サポータS1の両端は、各部材1a,1b,1cの端部がサポータS1の表面に露出しないように、端部を内部に折り込んで綴り部2b,2cにて綴じる処理がなされている。連結部2a及び綴り部2b,2cは、いずれも縫合されているが、溶着しても良く、これらに限られるものではない。例えば、上記連結部2a及び綴り部2b,2cを、複数のドット状の溶着部3よりも個数密度が高く、かつ、ドット状の溶着部3の大きさが複数のドット状の溶着部3よりも大きくなるようにドット状の溶着部により形成し、本実施の形態のサポータS3は、縫合手段を用いずに製造されているものでも良い。なお、各部材1a,1b,1cは、一枚のシート(生地)でも2枚以上の生地が縫合等されたものでも良い。   The supporter S1 has a three-layer structure in which a plurality of members 1a, 1b, and 1c are overlapped. The members 1a, 1b, and 1c are made of rectangular sheets (clothes) having substantially the same size, and the supporter S1 is connected to the members 2a, 1b, and 1c in a state where the members 1a, 1b, and 1c are overlapped. It is formed in a cylindrical shape by connecting both ends. Both ends of the supporter S1 are subjected to a process of folding the end portions inside and binding them at the binding portions 2b and 2c so that the end portions of the members 1a, 1b and 1c are not exposed on the surface of the supporter S1. The connecting portion 2a and the binding portions 2b and 2c are both stitched, but may be welded and is not limited to these. For example, the connecting portion 2a and the binding portions 2b and 2c are higher in number density than the plurality of dot-like welded portions 3, and the size of the dot-like welded portions 3 is larger than that of the plurality of dot-like welded portions 3. The supporter S3 of the present embodiment may be manufactured without using a stitching means. Each member 1a, 1b, 1c may be one sheet (fabric) or two or more fabrics stitched together.

外周層と内周層を構成する部材1a、1cは、通気性、吸水性、伸縮性等に優れた特性を有するシートであり、例えば、ナイロン等の化学繊維素材の生地(化繊糸の織物)が用いられる。中間層の部材1bは外部からの衝撃を吸収する衝撃吸収材であり、例えばポリウレタンシート等の弾性体が用いられる。いずれの部材1a,1b,1cも熱可塑性であるが、例えば、部材1a,1cのみを熱可塑性としたり、部材1bのみを熱可塑性としたり、各部材を一体的に溶着可能な組み合わせであれば良い。サポータの材質としては、レーヨン、ポリエステル、ナイロン、アクリルなどの繊維に、ゴム質の繊維を織り込んだり、パイル加工を施したり、多層構造としたりするが、上記部材1a、1cとしては、レーヨン、ポリエステル、アクリルなどの化学繊維を使用し、中間層の部材1bとしては、ゴム質の化学繊維を織り込んだり、パイル加工を施したりしたものを使用することもできる。   The members 1a and 1c constituting the outer peripheral layer and the inner peripheral layer are sheets having characteristics excellent in air permeability, water absorption, stretchability, and the like, for example, a fabric of a chemical fiber material such as nylon (fabric made of synthetic yarn) Is used. The intermediate layer member 1b is an impact absorbing material that absorbs external impact, and an elastic body such as a polyurethane sheet is used, for example. Any of the members 1a, 1b, and 1c is thermoplastic. For example, only the members 1a and 1c are made thermoplastic, only the member 1b is made thermoplastic, or any combination capable of integrally welding the members. good. The material of the supporter is a fiber such as rayon, polyester, nylon, acrylic, or the like, in which rubber fibers are woven, piled, or multi-layered. The members 1a and 1c include rayon, polyester, and the like. Further, a chemical fiber such as acrylic can be used, and as the intermediate layer member 1b, a rubber-like chemical fiber woven or piled can be used.

各部材1a,1b,1cは、複数のドット状の溶着部3,,,3にて互いに溶着されており、これにより互いに連結状態となっている。すなわち、後述する溶着手段6を用いて製造すると、図2に示すように、外周層の上側の部材1aは、穴が形成され、中間層の部材1bと溶着し、内周層の下側の部材1cは、穴が形成され、中間層の部材1bと溶着して、この溶着部3では、一枚もののようになる。したがって、3層が一層になるという意味では、それ以外の箇所4よりも溶着部3の方が通気性が確保される。この溶着部3,,,3は互いに間隔を設けて形成されており、溶着部3が形成されていない部分4は、各部材1a,1b,1cの本来的な特性(通気性、吸水性、伸縮性等)が維持される。したがって、複数層のサポータを溶着により容易に製造可能としながらも、溶着部3が形成されていない部分4によって部材本来の特性が有効に発揮される。   The members 1a, 1b, and 1c are welded to each other by a plurality of dot-shaped welded portions 3, 3, and 3, thereby being connected to each other. That is, when manufactured using the welding means 6 to be described later, as shown in FIG. 2, the upper member 1a of the outer peripheral layer is formed with a hole and welded to the intermediate member 1b. The member 1c is formed with a hole and welded to the intermediate member 1b, and the welded portion 3 looks like a single piece. Therefore, in the sense that the three layers become one layer, the welded portion 3 is more breathable than the other portions 4. The welded portions 3, 3, are formed at intervals, and the portion 4 where the welded portion 3 is not formed is a characteristic of each member 1a, 1b, 1c (breathability, water absorption, Elasticity and the like) are maintained. Accordingly, the original characteristics of the member are effectively exhibited by the portion 4 where the welded portion 3 is not formed while the supporter having a plurality of layers can be easily manufactured by welding.

ドット状の溶着部3は、略円形であるが、これに限られるものではなく、三角形や四角形、その他の形状でも良い。また、溶着部3の大きさ、個数、形成箇所、溶着部3同士のピッチも任意であり、必要に応じて決定すれば良い。本実施の形態では、溶着部3は直径が1mm〜5mm程度であり、溶着部3同士のピッチが10mm〜30mm程度であり、各部材1a,1b,1cが重ね合わせられた領域、すなわち、サポータS1の全体に所定間隔にて均一に形成されている。これにより、サポータS1全体にわたって各部材1a,1b,1cが連結され、各部材1a,1b,1cの位置ズレや剥がれを確実に防止しながらも、溶着部3が形成されていない部分4により、サポータS1全体としての通気性等の機能が確保されるようになっている。   The dot-like welded portion 3 has a substantially circular shape, but is not limited thereto, and may be a triangle, a quadrangle, or other shapes. Further, the size, the number, the formation location, and the pitch of the welded portions 3 of the welded portions 3 are also arbitrary, and may be determined as necessary. In the present embodiment, the welded portion 3 has a diameter of about 1 mm to 5 mm, a pitch between the welded portions 3 of about 10 mm to 30 mm, and a region where the members 1a, 1b, and 1c are overlapped, that is, a supporter. It is uniformly formed at predetermined intervals throughout S1. Thereby, each member 1a, 1b, 1c is connected over the whole supporter S1, and while the position shift and peeling of each member 1a, 1b, 1c are surely prevented, the portion 4 where the welded portion 3 is not formed, Functions such as air permeability as a whole of the supporter S1 are ensured.

サポータS1は次のように製造される。図3は製造工程を説明する説明図である。(1)各部材1a,1b,1cを重ね合わせる。(2)溶着手段6を用いて溶着部3を形成する。溶着部3は順次形成しても良いが、溶着部3に対応するようにパターン配置された複数の溶着手段6を用いて、複数の溶着部3を同時に形成すると効率的である。溶着手段6は、熱板溶着、レーザー溶着、高周波溶着、振動溶着、超音波溶着など、部材を熱により溶融させて接着させることができる方法であれば、いずれの方法を用いるものでも良い。(3)溶着された状態の各部材1a,1b,1cの上下両端を内部に折り込んで綴り部2b,2cにて綴じて端部処理を行い、左右両端を重ね合わせて連結部2aを縫合する。これにより、筒状のサポータS1となる。なお、(1)〜(3)の順番は適宜変更可能であり、筒状に成形した後に溶着部3を形成することも可能である。また、連結部2aや綴り部2b,2cを縫合に替えて溶着処理とすることも可能である。これにより、溶着部3と連結部2aや綴り部2b、2cを同一手段・同一工程にて形成することが可能となり、更に製造が容易となる。   The supporter S1 is manufactured as follows. FIG. 3 is an explanatory diagram for explaining the manufacturing process. (1) The members 1a, 1b, 1c are overlapped. (2) The welding part 3 is formed using the welding means 6. The welds 3 may be formed sequentially, but it is efficient to form a plurality of welds 3 simultaneously using a plurality of welding means 6 arranged in a pattern so as to correspond to the welds 3. The welding means 6 may use any method as long as the member can be melted and bonded by heat, such as hot plate welding, laser welding, high frequency welding, vibration welding, and ultrasonic welding. (3) The upper and lower ends of each member 1a, 1b, and 1c in the welded state are folded inside and bound by the binding portions 2b and 2c, and end processing is performed, and the connecting portions 2a are stitched together by overlapping the left and right ends. . Thereby, it becomes a cylindrical supporter S1. In addition, the order of (1)-(3) can be changed suitably, and it is also possible to form the welding part 3 after shape | molding in a cylinder shape. Further, the connecting portion 2a and the spelling portions 2b and 2c can be replaced with stitching to perform a welding process. Thereby, it becomes possible to form the welding part 3 and the connection part 2a and the binding parts 2b and 2c by the same means and the same process, and manufacture becomes easy.

(第2の実施の形態)
図4は、衝撃吸収部材1dを備えるサポータS2の斜視図である。図5は、サポータS2のA−A´の一部断面図である。サポータS2は、肘関節や膝関節に対応する箇所にのみ衝撃吸収部材が配設されるものであり、関節に対応する位置に形成された穴5と、その穴5の周辺に配設される衝撃吸収部材1dを備える。上記実施の形態と共通する構成要素は、同一符号を用いて説明を省略する。
(Second Embodiment)
FIG. 4 is a perspective view of the supporter S2 including the impact absorbing member 1d. FIG. 5 is a partial cross-sectional view taken along the line AA ′ of the supporter S2. The supporter S <b> 2 is provided with an impact absorbing member only at a position corresponding to the elbow joint or knee joint, and is disposed around the hole 5 formed at a position corresponding to the joint. A shock absorbing member 1d is provided. Constituent elements common to the above embodiment are denoted by the same reference numerals and description thereof is omitted.

外周側の部材1aと内周側の部材1cには穴5が形成されており、穴5に沿って縫合箇所2dにて縫合されている。衝撃吸収部材1dはドーナツ形状であり、穴5を囲むように、外周側の部材1aと内周側の部材1cとの間に配設されている。衝撃吸収部材1dが配される領域には溶着部3が形成されており、これにより、重なり合う各部材1a,1b,1dが連結されている。ドーナツ状の衝撃吸収部材1dは、溶着により容易に取り付けられ、その形状に沿って縫合する手間のかかる作業が不要となる。また、衝撃吸収部材1dが配設されない領域は、外周側の部材1aと内周側の部材1bとが重ね合わせられ、溶着部3にて両部材1a,1bが溶着される。溶着部3が形成されない部分4はその特性が維持され、サポータ全体として通気性等の機能を確保することができる。   A hole 5 is formed in the outer peripheral side member 1a and the inner peripheral side member 1c, and is sewn along the hole 5 at a stitching location 2d. The shock absorbing member 1d has a donut shape, and is disposed between the outer peripheral member 1a and the inner peripheral member 1c so as to surround the hole 5. A welded portion 3 is formed in a region where the shock absorbing member 1d is disposed, whereby the overlapping members 1a, 1b, and 1d are connected. The donut-shaped impact absorbing member 1d is easily attached by welding, and the laborious work of sewing along the shape is not necessary. In the region where the shock absorbing member 1d is not disposed, the outer peripheral side member 1a and the inner peripheral side member 1b are overlapped, and both the members 1a and 1b are welded at the weld portion 3. The portion 4 where the welded portion 3 is not formed maintains its characteristics, and functions such as air permeability can be secured as a whole of the supporter.

ここで、衝撃吸収部材(弾性パッド)1dは、装着時に外部からの衝撃を受けるため、剥がれ易くなる恐れがある。また、衝撃吸収部材1dが配設されていない領域は、身体部位を広く覆うため、通気性等が高いことが好ましい。そこで、衝撃吸収部材1dが配設される領域においては、他の領域よりも溶着部3の個数密度を高くすることが好ましい。これにより、衝撃吸収部材1dが配設される領域においては各部材1a,1c,1dの連結強度が高められて衝撃吸収部材1dの脱落が防止されるとともに、衝撃吸収部材1dが配設されない領域によって通気性等の機能を確保することができる。なお、衝撃吸収部材1dは、ウレタンフォーム、シリコン、ゴム質材やクッション性を有する部材であり、ドーナツ形状を呈する。   Here, since the impact absorbing member (elastic pad) 1d receives an impact from the outside at the time of mounting, the impact absorbing member (elastic pad) 1d may be easily peeled off. Moreover, since the area | region where 1 d of shock absorption members are not arrange | positioned covers a body part widely, it is preferable that air permeability etc. are high. Therefore, in the region where the shock absorbing member 1d is disposed, it is preferable to increase the number density of the welded portions 3 as compared with other regions. Thereby, in the region where the shock absorbing member 1d is disposed, the connection strength of the members 1a, 1c, 1d is increased to prevent the shock absorbing member 1d from falling off, and the region where the shock absorbing member 1d is not disposed. Therefore, functions such as air permeability can be ensured. The impact absorbing member 1d is a member having urethane foam, silicon, rubber material or cushioning properties, and has a donut shape.

このサポータS2は、次のように製造される。(1)外周側の部材1aと内周側の部材1cとを重ね合わせ、穴5の周辺を縫合して裏返し、穴5の周辺の端部が内部に折り込まれた状態とする。(2)衝撃吸収部材1dを部材1aと部材1bの間に配設する。(3)溶着手段6にて溶着部3a,3bを形成する。これにより、衝撃吸収部材1dに沿って円形に縫合する手間のかかる作業が不要となり、製造が容易となる。(4)溶着された状態の部材1a,1cの上下両端を内部に折り込んで綴り部2b,2cにて綴じ合わせ、左右両端を重ね合わせて連結部2aにて連結する。これにより、筒状のサポータS1となる。なお、サポータS2としては、上記衝撃吸収部材1dに直接溶着部3を施さず、図6に示すように、上記衝撃吸収部材1dの外周にこれを止めるように溶着部3を施すことも可能である。   This supporter S2 is manufactured as follows. (1) The outer peripheral side member 1a and the inner peripheral side member 1c are overlapped, the periphery of the hole 5 is stitched and turned over, and the end of the periphery of the hole 5 is folded inside. (2) The impact absorbing member 1d is disposed between the members 1a and 1b. (3) The welding portions 3a and 3b are formed by the welding means 6. This eliminates the time-consuming work of sewing in a circular shape along the impact absorbing member 1d and facilitates manufacturing. (4) The upper and lower ends of the welded members 1a and 1c are folded inside and bound by the binding portions 2b and 2c, and the left and right ends are overlapped and connected by the connecting portion 2a. Thereby, it becomes a cylindrical supporter S1. In addition, as supporter S2, it is also possible not to directly apply the welded portion 3 to the impact absorbing member 1d, but to apply the welded portion 3 so as to stop the outer periphery of the impact absorbing member 1d as shown in FIG. is there.

(第3の実施の形態)
図7は、本実施の形態のサポータS3の正面図である。このサポータS3は、膝用サポータであり、膝蓋骨を露出させる穴5が形成され、穴5の近くの外周領域R1には、個数密度が高く大きさも大きなドット状の溶着部3bが形成され、その外周領域R2には、上記ドット状の溶着部3bにより個数密度が小さく大きさも小さなドット状の溶着部3cが形成されている。したがって、膝蓋骨近くでは、上記ドット状の溶着部3bによる締め付け力が強く作用させている。なお、これとは逆に、穴5の近くの外周領域R1には、個数密度が小さく大きさも小さなドット状の溶着部3aが形成され、その外周領域R2には、上記ドット状の溶着部3aにより個数密度が大きく大きさも大きなドット状の溶着部3bを形成し、膝蓋骨近くでは、上記ドット状の溶着部3bによる締め付け力が弱く作用することもできる。
(Third embodiment)
FIG. 7 is a front view of the supporter S3 of the present embodiment. This supporter S3 is a knee supporter, in which a hole 5 for exposing the patella is formed, and in the outer peripheral region R1 near the hole 5, a dot-shaped weld portion 3b having a large number density and a large size is formed. In the outer peripheral region R2, dot-shaped welds 3c having a small number density and a small size are formed by the dot-shaped welds 3b. Therefore, in the vicinity of the patella, the tightening force by the dot-shaped welded portion 3b is exerted strongly. Contrary to this, in the outer peripheral region R1 near the hole 5, a dot-shaped weld portion 3a having a small number density and a small size is formed, and in the outer peripheral region R2, the dot-shaped weld portion 3a is formed. Thus, the dot-like welded portion 3b having a large number density and a large size can be formed, and the fastening force by the dot-like welded portion 3b can act weakly near the patella.

(第4の実施の形態)
図8は、本実施の形態のサポータS4の斜視図である。このサポータS4は、膝用サポータであり、化学繊維素材の略同一の矩形状のシート1a,1b,1cが重ね合わせられて三層構造であり、左右に長手方向のラインL1,L1が設けられ、このラインL1,L1がベタの溶着、つまりドット状の溶着部3の集合よりなる面L1として構成されている。なお、このサポータS6には、第1の実施の形態のような縫合による連結部2aはなく、上記ラインL1,L1をベタの溶着にて形成することで、化学繊維素材シートの両端を連結している。上記ラインL1,L1には、ウレタン製のパッドが熱融着された補強部材Pが設けられている。
(Fourth embodiment)
FIG. 8 is a perspective view of the supporter S4 of the present embodiment. This supporter S4 is a knee supporter and has a three-layer structure in which substantially the same rectangular sheets 1a, 1b, and 1c of chemical fiber materials are overlapped, and longitudinal lines L1 and L1 are provided on the left and right. These lines L1 and L1 are configured as a plane L1 formed by solid welding, that is, a set of dot-like welded portions 3. The supporter S6 does not have the connecting portion 2a by stitching as in the first embodiment, and the both ends of the chemical fiber material sheet are connected by forming the lines L1 and L1 by solid welding. ing. The lines L1 and L1 are provided with a reinforcing member P to which a urethane pad is heat-sealed.

サポータS4は、膝用であり、膝蓋骨を露出する穴5が形成されているが、穴5の上方には、多数のドット状の溶着部の集合よりなる線Mとして形成されている。多数のドット状の溶着部の集合よりなる線Mは、上記ラインL1,L1の間におけるサポータS4の前方側において形成されている。これは、図8中の矢印Fの方向にサポータ4が不用意に縮む(だれる)ことを防止するために設けられている。上記ラインL1,L1の間におけるサポータS4の後方側にいては、ドット状の溶着部3,,,3が所定間隔を設けて形成されている。なお、穴5の下方には、多数のドット状の溶着部の集合よりなる線Mやドット状の溶着部3,,,3は設けられていない。   The supporter S4 is for the knee and has a hole 5 for exposing the patella. Above the hole 5, the supporter S4 is formed as a line M made up of a large number of dot-shaped welds. A line M formed of a set of a large number of dot-like welds is formed on the front side of the supporter S4 between the lines L1 and L1. This is provided in order to prevent the supporter 4 from inadvertently shrinking (sagging) in the direction of arrow F in FIG. On the rear side of the supporter S4 between the lines L1 and L1, dot-like welds 3, 3, are formed at predetermined intervals. In addition, below the hole 5, the line M which consists of a group of many dot-like weld parts, and the dot-like weld parts 3, and 3 are not provided.

上記サポータS4によれば、膝に装着すると、サポータS4の後方側にいては、溶着部の個数密度が低い領域であり、通気性、吸水性、伸縮性、発汗性等の特性が発揮される。また、穴5の上方の多数のドット状の溶着部の集合よりなる線Mの箇所では、溶着部は薄くなるので、通気性、吸水性、伸縮性、発汗性等の特性が発揮されるとともに、図8中の矢印Fの方向にサポータ4が不用意に縮む(だれる)ことを防止する。   According to the supporter S4, when worn on the knee, on the rear side of the supporter S4, the number density of welded portions is low, and characteristics such as air permeability, water absorption, stretchability, and sweating properties are exhibited. . In addition, at the location of the line M made up of a large number of dot-like welded portions above the hole 5, the welded portion becomes thin, and thus characteristics such as air permeability, water absorption, stretchability, and sweating properties are exhibited. 8 prevents the supporter 4 from being carelessly shrunk in the direction of the arrow F in FIG.

(サポータ用の溶着装置)
本実施の形態のサポータ用の溶着装置Sysは、本発明のサポータの溶着部を形成するためのものである。図9は、上記実施の形態のサポータS1に適用する場合を例としたときの、サポータ用の溶着装置Sysの概念図である。溶着装置Sysは、溶着部3を形成するための複数の溶着手段6,,,6を備える。溶着手段6は、サポータを構成する各部材を溶着させる機能を有するものであり、例えば、熱板溶着、レーザ溶着、高周波溶着、振動溶着、超音波溶着など、いずれの溶着方法を用いるものでも良い。
(Welding device for supporter)
The supporter welding device Sys of the present embodiment is for forming a welded portion of the supporter of the present invention. FIG. 9 is a conceptual diagram of the supporter welding apparatus Sys when applied to the supporter S1 of the above embodiment as an example. The welding device Sys includes a plurality of welding means 6, 6 for forming the welding part 3. The welding means 6 has a function of welding each member constituting the supporter. For example, any welding method such as hot plate welding, laser welding, high frequency welding, vibration welding, ultrasonic welding, or the like may be used. .

この溶着手段6は、一対の基板7,7の各基板7上において、各溶着部3に対応する上下位置にパターン配置されている。例えば、サポータS1に適用される場合は、溶着部3に対応するように所定間隔で均一に配置される。また、サポータS2に適用される場合は、穴5に対応する範囲を除いて配置される。ドーナツ形状の衝撃吸収部材1dに対応する箇所のみ、配置密度を高くしても良い。溶着手段6は、基板7,7に着脱自在とし、必要に応じてパターンを自在に変更可能とすることが好ましい。各基板7,7の溶着手段6の配置パターンは同じであり、各基板7,7を近接させたときに、各溶着手段6,,,6が互いに相対するようになっている。   The welding means 6 is arranged in a pattern at a vertical position corresponding to each welding portion 3 on each substrate 7 of the pair of substrates 7 and 7. For example, when applied to the supporter S <b> 1, they are uniformly arranged at predetermined intervals so as to correspond to the welded portions 3. Further, when applied to the supporter S <b> 2, it is arranged excluding a range corresponding to the hole 5. The arrangement density may be increased only in the portion corresponding to the donut-shaped impact absorbing member 1d. It is preferable that the welding means 6 be detachable from the substrates 7 and 7 so that the pattern can be freely changed as necessary. The arrangement patterns of the welding means 6 of the substrates 7 and 7 are the same, and the welding means 6, 6, 6 face each other when the substrates 7, 7 are brought close to each other.

溶着手段6,,,6と基板7,7は、操作手段9により操作可能となっている。操作手段8は、溶着手段6,,,6に対して溶着動作のON/OFFや、加熱温度等のエネルギー出力量を調整したり、基板7,7を互いに近接させるための昇降動作を操作する機能を備える。操作手段8の情報は制御手段9に入力され、制御手段9が操作手段8からの情報に基づいて溶着手段6,,,6や基板7,7を最適状態に制御する。   The welding means 6, 6, 6 and the substrates 7, 7 can be operated by the operating means 9. The operating means 8 controls ON / OFF of the welding operation for the welding means 6, 6, 6, adjusts an energy output amount such as a heating temperature, and operates a lifting operation for bringing the substrates 7, 7 close to each other. It has a function. Information on the operation means 8 is input to the control means 9, and the control means 9 controls the welding means 6, 6, 6 and the substrates 7, 7 to the optimum state based on the information from the operation means 8.

この溶着装置Sysは、次のように使用される。まず、溶着手段6,,,6が基板7,7に対して着脱自在な場合は、各基板7,7上に溶着手段6,,,6を所望のパターンで配置する。次に、溶着手段6,,,6がパターン配置された基板7,7の間に、サポータの部材1a,1b,1cを重ね合わせた状態にて配置する。そして、操作手段9にて必要な操作を行うと、制御手段9により基板7,7と溶着手段6,,,6が制御され、基板7,7は互いに近接する位置まで移動し、溶着手段6,,,6は加熱温度や周波数が調整された状態となり、適切な状態にて溶着部6,,,6が形成される。   This welding apparatus Sys is used as follows. First, when the welding means 6, 6 are detachable from the substrates 7, 7, the welding means 6, 6 are arranged on the substrates 7, 7 in a desired pattern. Next, the support members 1a, 1b, and 1c are arranged in a state of being overlapped between the substrates 7 and 7 on which the welding means 6 and 6 are arranged in a pattern. When the operation means 9 performs a necessary operation, the control means 9 controls the substrates 7 and 7 and the welding means 6, 6, and the substrates 7 and 7 move to positions close to each other. ,, 6 are in a state in which the heating temperature and frequency are adjusted, and the welds 6,, 6 are formed in an appropriate state.

溶着手段6,,,6はパターン配置されているので、重ね合わせられた状態の各部材1a,1b,1cに溶着部3,,,3を一度にパターン形成することができる。サポータを構成する各部材として様々な形状のものが用いられても、溶着手段6,,,6はその形状に応じた配置とすれば良く、どのような形状の部材にも容易に溶着部3を形成することができる。溶着する部材がサポータの一部のみに配される場合は、その部分のみに対応させるような配置パターンとすることで、必要箇所のみに溶着部を形成することも容易である。溶着手段6,,,6の配置密度を調整することで、溶着部の個数密度が異なるように形成することも容易である。   Since the welding means 6,..., 6 are arranged in a pattern, the welded portions 3,..., 3 can be patterned at once on each of the superposed members 1a, 1b, 1c. Even if members having various shapes are used as the members constituting the supporter, the welding means 6, 6 may be arranged according to the shape, and the welded portion 3 can be easily attached to any shape member. Can be formed. When the member to be welded is disposed only on a part of the supporter, it is easy to form a welded part only at a necessary location by adopting an arrangement pattern corresponding to only that part. By adjusting the arrangement density of the welding means 6, 6, 6, it is easy to form the welding parts so that the number density of the welding parts is different.

以上、本発明のサポータによれば、溶着により容易に製造可能としながらも、通気性、吸水性、伸縮性等の機能を確保することができる。   As described above, according to the supporter of the present invention, functions such as air permeability, water absorption, and elasticity can be ensured while being easily manufactured by welding.

なお、本発明は、上述した実施の形態に限定されるものではない。例えば、膝関節や肘関節に装着されるものに限らず、腹部、上腕、前腕、大腿、下腿、その他、いかなる部位に装着されるものでも良い。また、サポータを構成する各部材は上記のものに限らず、例えば、張力、曲げ剛性、圧迫力を負担する部材や、保温機能を有する部材や、その他、サポータの目的に応じて様々な部材を用いることができる。また、サポータは全体が複数層で構成されているものに限らず、例えば、単層のサポータ本体の一部に衝撃吸収部材が配設される場合には、少なくとも一部が複数層で構成され、複数層の領域においてドット状の溶着部が形成されていれば良い。複数のドット状の溶着部を、筋肉や関節の動きを制限したり、圧迫して保持するために使用される補強部材付きサポータの補強部材に合わせたパターンに形成することも可能である。このように、本発明は、その趣旨を逸脱しない範囲で適宜変更が可能であることはいうまでもない。   The present invention is not limited to the embodiment described above. For example, it is not limited to those attached to the knee joint and elbow joint, but may be attached to any part such as the abdomen, upper arm, forearm, thigh, lower leg, and the like. In addition, each member constituting the supporter is not limited to the above, and for example, a member that bears tension, bending rigidity, compression force, a member having a heat retaining function, and other members depending on the purpose of the supporter. Can be used. In addition, the supporter is not limited to a structure having a plurality of layers as a whole. For example, when an impact absorbing member is disposed on a part of a single-layer supporter body, at least a part of the supporter is configured by a plurality of layers. In addition, it is only necessary that the dot-like welded portion is formed in the plurality of layers. It is also possible to form a plurality of dot-like welded portions in a pattern that matches the reinforcing member of the supporter with the reinforcing member that is used to restrict the movement of muscles and joints or to hold it under pressure. Thus, it goes without saying that the present invention can be modified as appropriate without departing from the spirit of the present invention.

S1,S2,S3,S4 本発明のサポータ、
Sys サポータ用の溶着装置、
1a,1b,1c,1d サポータを構成する部材、
2a 連結部、
3,3b,3c ドット状の溶着部、
3b 大きなドット状の溶着部、
3c 小さなドット状の溶着部、
4 ドット状の溶着部が形成されてない部分、
5 穴、
6 溶着手段、
7 基板、
8 操作手段、
9 制御手段、
L1 多数のドット状の溶着部の集合よりなる面、
M 多数のドット状の溶着部の集合よりなる線、
R1 個数密度が高いドット状の溶着部、
R2 個数密度が小さいドット状の溶着部
S1, S2, S3, S4 Supporter of the present invention,
Welding equipment for Sys supporters,
1a, 1b, 1c, 1d members constituting the supporter,
2a connecting part,
3, 3b, 3c dot-shaped welds,
3b Large dot-shaped weld,
3c small dot-shaped weld,
4 The part where the dot-like welded part is not formed,
5 holes,
6 welding means,
7 Substrate,
8 operation means,
9 Control means,
L1 is a surface composed of a set of many dot-like welds,
M, a line composed of a set of many dot-like welds,
R1 dot-shaped weld with high number density,
R2 Dot weld with low number density

Claims (11)

少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成される筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする筒状サポータの製造方法。   When manufacturing a cylindrical supporter having a plurality of layers in which at least a part of a region is composed of a plurality of layers formed by overlapping a plurality of members including an outer member, an intermediate layer member, and an inner member, the plurality of members are formed into a plurality of dots. A method for manufacturing a cylindrical supporter characterized in that the welders are welded together. 少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記外側部材と前記内側部材とが化学繊維の生地からなり、前記中間層部材が化学繊維にゴム質の繊維を織り込んだ生地からなる筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする筒状サポータの製造方法。   At least a part of the region is composed of a plurality of layers in which a plurality of members including an outer member, an intermediate layer member, and an inner member are overlapped, and the outer member and the inner member are made of a chemical fiber fabric, When manufacturing a cylindrical supporter made of a fabric in which a rubber fiber is woven into a chemical fiber as an intermediate layer member, the plurality of members are welded to each other at a plurality of dot-shaped welding portions. Manufacturing method. 少なくとも一部の領域が、外側部材と衝撃吸収部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記衝撃吸収部材が前記外周側部材と前記内周側部材との間に配される筒状サポータを製造するに際し、前記複数の部材を複数のドット状の溶着部にて互いに溶着させることを特徴とする筒状サポータの製造方法。   At least a part of the region is formed of a plurality of layers in which a plurality of members including an outer member, a shock absorbing member, and an inner member are overlapped, and the shock absorbing member includes the outer peripheral member and the inner peripheral member. A method for manufacturing a cylindrical supporter, wherein the plurality of members are welded to each other at a plurality of dot-shaped welds when manufacturing the cylindrical supporter disposed therebetween. 前記ドット状の溶着部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させることを特徴とする請求項1から3のいずれか一項記載の筒状サポータの製造方法。   The cylindrical shape according to any one of claims 1 to 3, wherein the dot-shaped welds are welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding. Supporter manufacturing method. 筒状とする連結部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させ、かつ、端部を内部に折り込んだ綴り部を、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着させることを特徴とする請求項1から4のいずれか一項記載の筒状サポータの製造方法。   The cylindrical connection parts are welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding, and the spelled part with the ends folded inside is laser-welded and high-frequency welding. The method of manufacturing a cylindrical supporter according to any one of claims 1 to 4, wherein the cylindrical supporters are welded to each other by hot plate welding, vibration welding, or ultrasonic welding. 少なくとも一部の領域が、外側部材と中間層部材と内側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記外周側部材及び前記内周側部材が化学繊維の生地からなり、前記中間層部材が化学繊維にゴム質の繊維を織り込んだ生地からなり、前記複数の部材が複数のドット状の溶着部にて互いに溶着されていることを特徴とする筒状サポータ。   At least a part of the region is composed of a plurality of layers formed by overlapping a plurality of members including an outer member, an intermediate layer member, and an inner member, and the outer peripheral side member and the inner peripheral side member are made of a chemical fiber fabric. The cylindrical supporter is characterized in that the intermediate layer member is made of a fabric in which rubber fibers are woven into chemical fibers, and the plurality of members are welded to each other at a plurality of dot-like welded portions. 少なくとも一部の領域が、外周側部材と衝撃吸収部材と内周側部材からなる複数の部材が重ね合わせられて複数層にて構成され、前記衝撃吸収部材が前記外周側部材と前記内周側部材との間に配されており、前記複数の部材が複数のドット状の溶着部にて互いに溶着されており、前記衝撃吸収部材が配されている領域では他の領域よりも前記ドット状の溶着部の個数密度が高いことを特徴とする筒状サポータ。   At least a part of the region is configured by a plurality of layers in which a plurality of members including an outer peripheral side member, an impact absorbing member, and an inner peripheral side member are overlapped, and the impact absorbing member is configured by the outer peripheral side member and the inner peripheral side. The plurality of members are welded to each other at a plurality of dot-like welded portions, and the dot-like shape is larger than the other regions in the region where the shock absorbing member is disposed. A cylindrical supporter characterized by a high number density of welds. 前記複数の部材が前記複数のドット状の溶着部にて互いに溶着されて、多数のドット状の溶着部の集合よりなる面、又は多数のドット状の溶着部の集合よりなる線として形成されていることを特徴とする請求項6または7記載の筒状サポータ。   The plurality of members are welded to each other at the plurality of dot-like welded portions, and formed as a surface made up of a set of a large number of dot-like welded portions, or a line made up of a set of a large number of dot-like welded portions. The cylindrical supporter according to claim 6 or 7, wherein: 前記複数の部材に穴が形成されており、この穴の近くの外周領域ではその外周の外周領域よりも前記ドット状の溶着部の個数密度が高いことを特徴とする請求項6から8のいずれか一項記載の筒状サポータ。   The hole is formed in the plurality of members, and the number density of the dot-shaped welded portions is higher in the outer peripheral region near the hole than in the outer peripheral region of the outer periphery. The cylindrical supporter according to claim 1. 前記ドット状の溶着部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されていることを特徴とする請求項6から9のいずれか一項記載の筒状サポータ。   The dot-shaped welded portion is welded to each other by laser welding, high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding. Cylindrical supporter. 筒状とする連結部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されており、かつ、端部を内部に折り込んだ綴り部が、レーザ溶着、高周波溶着、熱板溶着、振動溶着、又は、超音波溶着により、互いに溶着されていることを特徴とする請求項6から10のいずれか一項記載の筒状サポータ。   The cylindrical connecting portions are welded to each other by laser welding, high frequency welding, hot plate welding, vibration welding, or ultrasonic welding, and the spelled portion with the ends folded inside is laser welded, The cylindrical supporter according to any one of claims 6 to 10, wherein the cylindrical supporters are welded to each other by high-frequency welding, hot plate welding, vibration welding, or ultrasonic welding.
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