JP2013240735A - Filter element and method for producing filter element - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a filter element capable of reducing the size of a whole element and reducing producing cost without deteriorating an appearance quality and a filtering performance and a method for producing the filter element.SOLUTION: A filter element 50 bisects an element housing space 11 into a flowing in space 11A housing the element housing space 11 to a flowing in channel 22 and a flowing out space 11B housing the same to a flowing out channel 23 housing space 11 in a filter case 10 and is detachably mounted in the element housing space to filter a fluid, and has a filtering material 70 folded into a bellows shape and formed into a substantial cylindrical shape, upper and lower end plates 90, 95 arranged respective end parts of the filtering material 70 in a cylinder axis detection, and a nonwoven cloth cover 80 wound around the outer periphery of the filtering material 70, the nonwoven cloth cover 80 is heat welded to mountain folded parts 71 open the outer peripheral side of the filtering material 70 and maintains the distance between the mountain folded parts 71.

Description

  The present invention relates to a filter element that is detachably attached to a filter case and filters a fluid, and a method for manufacturing the filter element.

  Conventionally, filter devices for filtering fluids such as water, fuel, oil, and air are known and widely used in various industrial fields (see, for example, Patent Document 1). Generally, the filter device is configured such that a filter element is detachably mounted in a filter case in which an element accommodating space is formed.

  For example, as shown in FIG. 11, this type of filter element 550A includes a cylindrical filter medium 570 formed by pleating a sheet-shaped filter paper into a bellows shape with a predetermined width, and an inner side holding the filter medium 570. The tube 560 and end plates 590 and 595 attached to the upper and lower ends of the filter medium 570 are configured to pass the fluid from the outside to the inside of the filter medium 570 to filter the fluid. .

JP 2004-136203 A

  By the way, in recent years, as shown in FIG. 12, in order to maintain the pleat interval (effective filtration area) of the filter medium 570, a filter element 550B configured by applying a hot melt band H to the outer periphery of the filter medium 570 has been proposed. . Further, as shown in FIG. 13, after applying a hot melt band H to the outer periphery of the filter medium 570, a sheet-like cover (also referred to as “protector”) 580 made of paper, polyester, or the like is applied to the outer periphery of the filter medium 570. A filter element 550C configured by winding is proposed. In such filter elements 550B and C, the bent portions (mountain fold portions) on the outer peripheral side of the filter medium 570 are maintained at a predetermined width by the hot melt band H, thereby preventing the bent portions from closely contacting each other and filtering. The performance is secured. On the other hand, by protecting the outermost periphery of the element with the cover 580, the filter medium 570 can be prevented from being damaged, and predetermined information including characters, logos, and the like is printed on the surface of the cover 580 to increase the commercial value.

  However, in the filter element having such a configuration, there arises a problem that the outer diameter is increased by the thickness of the hot melt band H applied to the filter medium 570, the entire element is enlarged, and the manufacturing cost is increased. Further, since the through-hole 581 for circulating the fluid to be filtered must be formed in the cover 580, there is a problem that characters printed on the surface of the cover 580 are lost and the appearance quality is impaired.

  The present invention has been made in view of such problems, and a filter element having a configuration capable of reducing the size of the entire element and reducing the manufacturing cost without impairing the appearance quality and the filtration performance, and the filter element It aims at providing the manufacturing method of.

  In order to solve the above-described problems, a filter element according to the present invention includes an element accommodating space in a filter case having an element accommodating space inside and an inflow path and an outflow path that communicate between the element accommodating space and the outside. A filter that divides the inflow space that communicates with the inflow passage into the outflow space that communicates with the outflow passage, and that is detachably mounted in the element housing space and allows fluid to pass from the inflow space to the outflow space for filtration of the fluid A filter medium that is bent into a bellows shape and formed into a substantially cylindrical shape as a whole, an end plate provided at each end of the filter medium in the cylindrical axis direction, and a nonwoven fabric wound around the outer periphery of the filter medium, The non-woven fabric is configured to be thermally welded to the bent portion on the outer peripheral side of the filter medium so as to maintain the interval between the bent portions.

  In addition, in the above-mentioned invention, it is preferable that the information which consists of at least one of a character, a symbol, and a figure is printed on the surface of the nonwoven fabric.

  The filter element manufacturing method according to the present invention is the above-described filter element manufacturing method, wherein a flame-retardant sheet is interposed between the heating means for heating the nonwoven fabric and the outer peripheral surface of the nonwoven fabric. Thus, the non-woven fabric is heated by the heating means and is heat-welded to the bent portion of the filter medium.

  According to the filter element of the present invention, since the nonwoven fabric is welded to the bent portion on the outer peripheral side of the filter medium and the interval between the bent portions is kept constant, the pressure of the fluid used for the filter medium is used. Even if it acts on the element, it does not deform due to partial adhesion, etc., and a normal filtration action can be secured over a long period of time, and a band for preventing adhesion such as hot melt is unnecessary, so the entire element Can be reduced in size and cost. In addition, a non-woven fabric is used as a cover for protecting the filter medium, and air permeability and liquid permeability can be secured without forming a through-hole that allows the fluid to pass through or permeate the filter medium. Even if information such as a logo is printed, the characters and the like are not lost and the appearance is not impaired, and the commercial value of the filter element is further enhanced.

  In addition, according to the method for manufacturing a filter element according to the present invention, a flame retardant sheet is interposed between the heating means and the nonwoven fabric, and the heating means prevents the nonwoven fabric from being in direct contact with the nonwoven fabric. There is no possibility that the nonwoven fabric melted by the heating means sticks to the surface of the heating means and a hole is formed in the nonwoven fabric, and a high quality filter element can be manufactured.

It is a side view (partial sectional view) of a fuel filter equipped with a filter element according to the present embodiment. It is a sectional side view of the fuel filter. The filter element which concerns on this embodiment is shown, (a) is a side view, (b) is a plane sectional view. It is a flowchart which shows the manufacturing method of the filter element of 1st Embodiment. It is a perspective view which shows the heating apparatus used in the manufacturing method of the filter element of 1st Embodiment. It is a perspective view which shows the modification of the heating apparatus used in the manufacturing method of the filter element of 1st Embodiment. It is a flowchart which shows the manufacturing method of the filter element of 2nd Embodiment. It is a flowchart which shows the manufacturing method of the filter element of 3rd Embodiment. It is a perspective view which shows the heating apparatus used in the manufacturing method of the filter element of 3rd Embodiment. It is a perspective view which shows the modification of the heating apparatus used in the manufacturing method of the filter element of 3rd Embodiment. The standard product of the conventional filter element is shown, (a) is a side view, (b) is a plane sectional view. The adhesion prevention goods of the conventional filter element are shown, (a) is a side view, (b) is a plane sectional view. The conventional adhesion prevention and cover winding product of a filter element is shown, (a) is a side view, (b) is a plane sectional view.

  Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. A fuel filter to which a filter element according to the present invention is applied is shown in FIGS. 1 and 2. First, the overall configuration of the fuel filter will be described with reference to these drawings.

  The fuel filter 1 is mainly composed of a filter case 10 having an element accommodating space 11 and a filter element 50 that is detachably mounted in the element accommodating space 11.

  The filter case 10 includes an upper case half body 20 that opens downward and has a bottomed cylindrical shape, and a lower case half body 30 that opens upward and has a bottomed cylindrical shape. The case halves 20 and 30 are screwed together with a female screw 21 formed on the inner peripheral surface of the side wall portion of the upper case half body 20 and a male screw 31 formed on the outer peripheral surface of the side wall portion of the lower case body 30. And are detachably coupled. A ring-shaped seal ring 35 is attached to a portion where the upper case half 20 and the lower case half 30 are coupled to each other, so that fuel does not leak out of the element accommodating space 11. ing.

  The upper case half 20 has an inflow path 22 that communicates the outside (for example, a fuel tank) and the element accommodating space 11, and an outflow path 23 that communicates the outside (for example, a fuel pump) and the element accommodating space 11. Is formed. A cylindrical tube portion 24 extending into the element accommodating space 11 is formed around the outflow passage 23 in the upper case half 20. Further, the upper case half 20 is formed with a screw hole as an air vent hole for venting air staying in the element accommodating space 11, and an air vent that can be manually opened and closed in the screw hole. A plug 25 is screwed.

  The lower case half 30 is provided with a plurality of (four in the present embodiment) ribs 32 that are arranged radially about the vertical axis at the bottom thereof and extend vertically. Each of the plurality of ribs 32 has an upper surface formed horizontally, and forms an element placement portion 33 for placing the filter element 50 when the rib 32 is attached to the filter case 10. A discharge path 34 for discharging the separated water that has separated from the fuel and settled is formed in the center of the bottom of the lower case half 30. A drain plug 40 having a discharge hole 41 in the discharge path 34 is formed. Is screwed. Note that a gasket 42 is mounted between the discharge path 34 and the drain plug 40, and the separated water and fuel leak outside from the element housing space 11 except when the separated water separated from the fuel is discharged. It is configured so that there is no.

  As will be described in detail later, the filter element 50 includes a filter medium 70 for filtering fuel, and is attached to the pipe portion 24 of the filter case 10 via a gasket 91 in a liquid-tight manner. When the filter element 50 is mounted in the element accommodating space 11 of the filter case 10, the filter element 50 is substantially divided into an inflow space 11 A that communicates the element accommodating space 11 with the inflow passage 22 and an outflow space 11 B that communicates with the outflow passage 23. Configured to do.

  In the fuel filter 1 having such a configuration, the fuel introduced from the inflow path 22 into the inflow space 11A in the filter case 10 passes through the filter medium 70 of the filter element 50 and enters the outflow space 11B. Waste, dust, fine iron scraps, and the like contained in the fuel are filtered in the process of passing through the filter medium 70. The filtered fuel that has flowed into the outflow space 11 </ b> B flows out of the filter case 10 through the pipe portion 24 formed in the upper case half 20 through the outflow path 23.

  On the other hand, moisture mixed in the fuel is captured by the filter element 50, and when this state continues, it gradually enlarges and finally separates from the filter element 50 and separates into the inner bottom portion of the lower case half 30. Accumulate as water. When the separation water stored in the inner bottom portion of the lower case half 30 reaches a predetermined amount, the drain plug 40 screwed into the discharge path 34 of the lower case half 30 is loosened, and the drain hole of the drain plug 40 is released. It is discharged to the outside of the filter case 10 through 41.

  Next, a specific configuration of the filter element 50 according to the present embodiment will be described with additional reference to FIG.

  As shown in FIGS. 2 and 3, the filter element 50 includes a thin-walled cylindrical inner cylinder 60 formed of a lattice-shaped frame, and a filter material sheet is folded in a bellows shape around the outer periphery of the inner cylinder 60 and wound into a cylindrical shape. The obtained cross-sectional chrysanthemum-shaped filter medium 70, the non-woven fabric cover 80 made of a non-woven fabric closely wound around the outer periphery of the filter medium 70, and the both ends of the element in the cylinder axial direction sandwiching the inner cylinder 60 and the filter medium 70 The disc-shaped upper end plate 90 and the lower end plate 95 are provided.

  The filter medium 70 is configured by winding a filter medium sheet capable of collecting foreign matters in fuel into a bellows shape with a certain folding width so as to form a substantially cylindrical shape. The filter medium 70 has a plurality of pleats formed at predetermined intervals so that mountain-folded portions (outer peripheral side bent portions) 71 and valley folded portions (inner peripheral side bent portions) 72 having a V-shaped cross section are alternately positioned. A portion 73 is provided. The filter medium 70 may be any of a woven fabric, a knitted fabric, a non-woven fabric, paper, or the like as long as pleat molding is possible, or may be a combination thereof. Further, the material of the filter medium 70 is not particularly limited, and examples thereof include chemical fiber, natural fiber, metal, resin, and the like.

  The nonwoven fabric cover 80 is made of a nonwoven fabric formed by mixing natural fibers or heat-resistant materials with chemical fibers having heat melting properties. In the present embodiment, the pore diameter of the nonwoven fabric is preferably approximately 50 μm or more, but can be appropriately selected in relation to pressure loss and the like. Further, in this embodiment, the thickness of the nonwoven fabric is exemplified as about 0.3 mm, but it can be appropriately selected in relation to the required mechanical strength and the like, and is wound around the outer periphery of the filter medium 70 only once. It may be a single layer or a layer wound several times (multi-layer).

  Here, examples of the chemical fiber include nylon fiber, vinylon fiber, polyester fiber, polyethylene fiber, and the like. Examples of natural fibers include natural cellulose fibers such as pulp, and purified cellulose fibers (regenerated cellulose fibers) such as lyocell. Examples of the heat-resistant material include heat-resistant fibers such as glass fiber, aramid fiber, and fluorine fiber. In this embodiment, the nonwoven fabric [Mitsubishi Paper Corporation: HF-V] formed by mixing lyocell (natural fiber) with polyester resin (chemical fiber) is used. The non-woven fabric may be formed only from chemical fibers. However, if only chemical fibers are used, there is a risk that the heated location will shrink during heat welding, resulting in holes being formed. Is preferably mixed.

  The non-woven fabric cover 80 is wound around a mountain fold portion 71 that forms the outermost periphery of the filter medium 70, and is fixed to the mountain fold portion 71 by heat welding (in the drawing, a sign "X" is attached to the welding portion). ). The nonwoven fabric cover 80 keeps the interval between the mountain fold portions 71 (hereinafter, also referred to as “pleat interval”) constant so that the adjacent pleat portions 73 of the filter medium 70 do not adhere to each other. Here, the interval between the mountain fold portions 71 refers to the interval between adjacent vertices of the mountain fold portions 71 that are convex outward in the radial direction. In the present embodiment, the nonwoven fabric cover 80 is thermally welded in a band shape along the direction orthogonal to the mountain fold portion 71 of the filter medium 70, but is not limited to this, and is thermally welded over the entire mountain fold portion 71. It may be a thing.

  On the surface of the nonwoven fabric cover 80, predetermined information including characters, symbols, figures and the like is printed. In the present embodiment, for example, the characters “FILTER” are printed on a portion that is not thermally welded by a known printing method such as inkjet printing, and can be visually recognized from the outside of the filter element 50.

  At the center of the upper end plate 90, a circular opening that penetrates vertically and communicates with the inner space (outflow space 11B) of the inner cylinder is formed. A gasket 91 is attached to the opening, and the filter element 50 is When attached to the filter case 10, the pipe portion 24 of the upper case half 20 is inserted through the gasket 91. The inner cylinder 60, the upper end plate 90, and the lower end plate 95 are formed of a flammable resin material such as plastic, but may be formed of a nonferrous metal such as an aluminum alloy or a metal material such as iron. Good.

  As mentioned above, according to the filter element 50 which concerns on this embodiment, it is the structure which welds the nonwoven fabric cover 80 to the mountain fold part 71 (folding part of the outer peripheral side) of the filter medium 70, and keeps the space | interval between the mountain fold parts 71 constant. Therefore, even if the fluid pressure is applied to the filter medium 70 and is used, the pleat portion 73 does not partially deform due to close contact and the like, and a normal filtering action can be secured over a long period of time. In addition, since a band for preventing adhesion such as hot melt is not required, the entire element can be reduced in size and cost. In addition, since the nonwoven fabric is employed as a cover for protecting the filter medium 70 and air permeability and liquid permeability can be ensured without forming a through-hole that allows the fluid to pass through or permeate the filter medium 70, the nonwoven fabric cover 80 Even if information such as characters and logos is printed on the surface of the material, the characters and the like are not lost and the appearance is not impaired, and the commercial value of the filter element 50 is further enhanced.

  Next, a method for manufacturing the filter element 50 configured as described above will be described.

(First embodiment)
First, a method for manufacturing the filter element 50 according to the first embodiment will be described with additional reference to FIGS. 4 is a flowchart showing a method for manufacturing the filter element 50 according to the first embodiment, FIG. 5 is a schematic diagram showing a welding process in the method for manufacturing the filter element 50 according to the first embodiment, and FIG. It is a schematic diagram which shows the modification of the welding process in the manufacturing method of the filter element 50 which concerns on embodiment.

  As shown in FIG. 4, first, in step S101, a filter medium 70 (filter medium 70 in a developed state) pleated with a constant bending width is wound into a cylindrical shape and joined. In step S102, the inner cylinder 60 is inserted into the inner peripheral side of the filter medium 70 and arranged concentrically. In step S103, upper and lower end plates 90, 95 are coupled to both ends of the filter medium 70. In step S <b> 104, the nonwoven fabric cover 80 is wound around the outer periphery of the filter medium 70. In step S105, the nonwoven fabric cover 80 is heat-welded to the filter medium 70. By performing the steps S101 to S105 as described above in order, the filter element 50 having a predetermined shape as shown in FIG. 3 is manufactured.

  Then, the heating apparatus 100 used in the said process with the outline | summary of the heat welding process in step S105 is demonstrated concretely. As shown in FIG. 5, the heating device 100 includes a heater main body 101 configured by an electric heater that generates heat when power is supplied, for example. The heater body 101 includes a first half heater 110 and a second half heater 120. Each of the half heaters 110, 120 has semicircular inner peripheral surfaces 111, 121 having a common axis. . The first half heater 110 and the second half heater 120 are configured to be slidable in the direction of approaching and separating with the inner peripheral surfaces 111 and 121 facing each other. A cylindrical space 102 is defined by the inner peripheral surfaces 111 and 121 of the respective half heaters in the center of the heater body 101 in a state where the second half heater 120 is connected. On the inner peripheral surfaces 111 and 121 of the half heaters 110 and 120, a plurality of strip-shaped heating portions 112 and 122 that are curved in an arc shape are provided in a protruding manner at equal intervals in the vertical direction. It is preferable that the surfaces of the heating units 112 and 122 are processed with, for example, Teflon (registered trademark) or fluorine and have excellent releasability.

  In order to thermally weld the nonwoven fabric cover 80 to the filter medium 70 using the heating device 100, a flame retardant sheet is provided between the inner peripheral surfaces 111 and 121 of the half heaters 110 and 120 and the outer peripheral surface of the nonwoven fabric cover 80. S is arranged. Specifically, with the first half heater 110 and the second half heater 120 separated from each other by a predetermined distance, an element (the filter medium 70 around which the non-woven fabric cover 80 is wound) is disposed therebetween, and the non-woven fabric cover The flame retardant sheet S is wound around the area 80 and temporarily fixed with an adhesive or the like. As the flame retardant sheet S, for example, a Teflon film (Teflon: registered trademark), a glass sheet, or the like is applied. Then, both the half heaters 110 and 120 are slid in the proximity direction to sandwich the element from both sides, and the nonwoven fabric cover 80 is heated by the heating portions 112 and 122 of the both half heaters 110 and 120, whereby the nonwoven fabric cover 80 is It is heat welded to the outer periphery of the filter medium 70.

  At this time, the flame retardant sheet S is interposed between the heating portions 111 and 121 of the half heaters 110 and 120 and the nonwoven fabric cover 80, and the heating portions 112 and 122 of the half heaters 110 and 120 are attached to the nonwoven fabric cover 80. Since the direct contact is prevented, the nonwoven fabric cover 80 melted by the half heaters 110 and 120 may stick to the surfaces of the heating parts 112 and 122, causing a defect such as a hole in the nonwoven fabric cover 80. Therefore, it is possible to manufacture a high-quality filter element 50.

  Then, the modification of the welding process in the manufacturing method of the filter element which concerns on 1st Embodiment is shown in FIG. The heating device 200 according to this modification includes a heater body 201 configured by, for example, an electric heater that generates heat when electric power is supplied. The heater main body 201 has a plurality of heating portions 212 arranged in a comb shape, and is arranged in an inclined posture directed toward the central axis (cylindrical axis) of the filter medium 70. It is preferable that the surface of the heating unit 212 is, for example, processed with Teflon (registered trademark) or fluorine and has excellent releasability.

  In order to thermally weld the nonwoven fabric cover 80 to the filter medium 70 using the heating device 200, the flame retardant sheet S is disposed between the tip of the heating unit 212 of the heater body 201 and the outer peripheral surface of the nonwoven fabric cover 80. Specifically, after the flame retardant sheet S is wound around the nonwoven fabric cover 80, it is temporarily fixed with an adhesive or the like. As the flame retardant sheet S, for example, a Teflon film (Teflon: registered trademark), a glass sheet, or the like is applied. Then, the heating unit 212 of the heater body 201 is brought into contact with the surface of the element in the developed state with a predetermined pressure. From this state, the non-woven fabric cover 80 is heated by the heating unit 212 of the heater body 201 while rotating the element (the filter medium 70 around which the non-woven fabric cover 80 is wound) around the central axis using a rotating means (not shown). The nonwoven fabric cover 80 is thermally welded to the outer periphery of the filter medium 70.

  At this time, the flame retardant sheet S is interposed between the heating unit 212 of the heater body 201 and the nonwoven fabric cover 80 to prevent the heating unit 212 of the heater body 201 from directly contacting the nonwoven fabric cover 80. Therefore, there is no fear that the nonwoven fabric cover 80 melted by the heater body 201 sticks to the surface of the heating unit 212 and a hole is formed in the nonwoven fabric cover 80, and the high-quality filter element 50 can be manufactured. It is.

(Second Embodiment)
Next, a method for manufacturing the filter element 50 according to the second embodiment will be described with additional reference to FIG. Here, FIG. 7 is a flowchart showing a method for manufacturing the filter element 50 according to the second embodiment.

  As shown in FIG. 7, first, in step S201, the filter medium 70 (the filter medium 70 in the unfolded state) pleated with a constant bending width is wound into a cylindrical shape and joined. In step S202, the inner cylinder 60 is inserted into the inner peripheral side of the filter medium 70 and arranged concentrically. In step S203, the nonwoven fabric cover 80 is wound around the outer periphery of the filter medium 70. In step S204, the nonwoven fabric cover 80 is heat-welded to the filter medium 70. In step S <b> 205, the upper and lower end plates 90 and 95 are coupled to both ends of the filter medium 70. By performing the steps S201 to S205 as described above in order, the filter element 50 having a predetermined shape as shown in FIG. 3 is manufactured.

  The heat welding process in step S204 of the second embodiment is the same as the heat welding process in step S105 of the first embodiment described above, and the same equipment is used for the heating devices 100 and 200 used in the process. Therefore, the description is omitted.

(Third embodiment)
Next, a method for manufacturing the filter element 50 according to the third embodiment will be described with additional reference to FIGS. Here, FIG. 8 is a flowchart showing a manufacturing method of the filter element 50 according to the third embodiment, FIG. 9 is a schematic diagram showing a welding process in the manufacturing method of the filter element 50 according to the third embodiment, and FIG. It is a schematic diagram which shows the modification of the welding process in the manufacturing method of the filter element 50 which concerns on 3rd Embodiment.

  As shown in FIG. 8, first, in step S301, the nonwoven fabric cover 80 is overlaid on the filter medium 70 that has been pleated with a constant bending width. In step S302, the nonwoven fabric cover 80 is heat-welded to the filter medium 70. In step S303, the filter medium 70 is wound into a cylindrical shape and joined. In step S304, the inner cylinder 60 is inserted into the inner peripheral side of the filter medium 70 and arranged concentrically. In step S 305, the upper and lower end plates 90 and 95 are joined to both ends of the filter medium 70. By performing the steps S301 to S305 as described above in order, the filter element 50 having a predetermined shape as shown in FIG. 3 is manufactured.

  Then, the heating apparatus used in the said process with the outline | summary of the heat welding process in said step S302 is demonstrated concretely.

  As shown in FIG. 9, the heating device 300 includes a heater main body 301 configured by, for example, an electric heater that generates heat when electric power is supplied. The heater body 301 is configured to be movable in the vertical direction by a moving means (not shown), and the downward pressing force can be adjusted. The heater body 301 has a rectangular shape larger than the filter medium 70 in a developed state in a plan view as viewed from above, and a plurality of strip-like heating portions 312 protruding downward are formed at equal intervals on the bottom surface portion. ing. It is preferable that the surface of the heating unit 312 is processed with, for example, Teflon (registered trademark) or fluorine and has excellent release properties.

  In order to heat-weld the nonwoven fabric cover 80 to the filter medium 70 using the heating device 300, the unfolded filter medium 70 and the nonwoven fabric cover 80 are placed facing the heating portion 312 of the heater body 301, and the heater body 301 is placed. The flame retardant sheet S is disposed between the tip of the heating unit 312 and the nonwoven fabric cover 80. Specifically, the flame retardant sheet S is placed over the entire surface of the nonwoven fabric cover 80 and temporarily fixed with an adhesive or the like. As the flame retardant sheet S, for example, a Teflon film (Teflon: registered trademark), a glass sheet, or the like is applied. From this state, the heater body 301 is lowered and brought into contact with the element at a predetermined pressure, and the nonwoven fabric cover 80 is heated by the heating unit 312 of the heater body 301, whereby the nonwoven fabric cover 80 is thermally welded to the filter medium 70.

  At this time, the flame retardant sheet S is interposed between the heating unit 312 of the heater body 301 and the nonwoven fabric cover 80 to prevent the heating unit 312 of the heater body 301 from contacting the nonwoven fabric cover 80 directly. Therefore, there is no possibility that the nonwoven fabric cover 80 melted by the heater body 301 sticks to the surface of the heating unit 312 and a hole is formed in the nonwoven fabric cover 80, and the high-quality filter element 50 can be manufactured. It is.

  Then, the modification of the welding process in the manufacturing method of the filter element which concerns on 3rd Embodiment is shown in FIG. The heating apparatus 400 according to this modification has the same configuration as the above-described heating apparatus 200, and includes a heater body 401 configured by an electric heater that generates heat when power is supplied, for example. The heater body 401 has a plurality of heating portions 412 arranged in a comb shape, and is arranged in an inclined posture directed toward the central axis (cylindrical axis) of the filter medium 70. It is preferable that the surface of the heating unit 412 is processed with, for example, Teflon (registered trademark) or fluorine and has excellent releasability.

  In order to thermally weld the nonwoven fabric cover 80 to the filter medium 70 using the heating device 400, the unfolded filter medium 70 and the nonwoven fabric cover 80 are placed facing the heating portion 412 of the heater body 401, and the heater body 401 The flame retardant sheet S is disposed between the tip of the heating unit 412 and the nonwoven fabric cover 80. Specifically, the flame retardant sheet S is covered over the entire surface of the nonwoven fabric cover 80 and temporarily fixed with an adhesive or the like. As the flame retardant sheet S, for example, a Teflon film (Teflon: registered trademark), a glass sheet, or the like is applied. Then, the heating unit 412 of the heater body 401 is brought into contact with the surface of the unfolded element (the filter medium 70 on which the nonwoven fabric cover 80 is overlapped) with a predetermined pressure. From this state, the nonwoven fabric cover 80 is heated by the heating part 412 of the heater body 401 while rotating the element around the central axis using a rotating means (not shown), so that the nonwoven fabric cover 80 is thermally welded to the filter medium 70. .

  At this time, the flame retardant sheet S is interposed between the heating unit 412 of the heater body 401 and the nonwoven fabric cover 80 to prevent the heating unit 412 of the heater body 401 from directly contacting the nonwoven fabric cover 80. Therefore, there is no possibility that the nonwoven fabric cover 80 melted by the heater body 401 sticks to the surface of the heating unit 412 and the nonwoven fabric cover 80 is perforated, and the high-quality filter element 50 can be manufactured. It is.

  As mentioned above, although preferable embodiment of this invention was described, this invention is not limited to the above-mentioned embodiment, If it is a range which does not deviate from the summary of this invention, it can improve suitably.

  In the above-described embodiment, the configuration in which the filter medium is arranged around the inner cylinder formed in a lattice shape is described as an example. However, the present invention is not limited to this, and the filter medium is an inner cylinder having a number of circular holes ( It is good also as the structure arrange | positioned around punching metal etc., and the tubeless which abbreviate | omitted the inner cylinder.

  In the above-described embodiment, the electric heater is exemplified and described as the heating means for thermally welding the nonwoven fabric. However, the present invention is not limited to this, and other heating means other than the heater may be used.

  In the above-described embodiment, the case where the filter element according to the present invention is applied to a fuel filter has been described as an example. However, the present invention is not limited to this, and the filter device performs filtration of other fluids such as water and air. For example, even when applied to an oil filter, an air filter, a line filter, a suction filter, a return filter, etc., the same effect can be obtained.

DESCRIPTION OF SYMBOLS 1 Fuel filter 10 Filter case 11 Element accommodation space 11A Inflow space 11B Outflow space 20 Upper case half body 22 Inflow path 23 Outflow path 30 Lower case half body 50 Filter element 60 Inner cylinder 70 Filter material 71 Mountain fold part (bending part on the outer peripheral side) )
72 Valley folding part 73 Folding part 80 Nonwoven fabric cover (nonwoven fabric)
90 Upper end plate 95 Lower end plate 100 Heating device 112 Heating part (heating means)
122 Heating part (heating means)
200 Heating device 212 Heating unit (heating means)
300 Heating device 312 Heating unit (heating means)
400 Heating device 412 Heating part (heating means)
S Flame retardant sheet X Welded part

Claims (3)

In the filter case having an element accommodating space inside and having an inflow path and an outflow path communicating with the element accommodating space and the outside, the element accommodating space communicates with the inflow space and the outflow path. A filter element for performing fluid filtration by allowing fluid to pass from the inflow space to the outflow space by being detachably attached to the outflow space,
A filter medium which is bent into a bellows shape and formed into a substantially cylindrical shape as a whole;
An end plate provided at each end of the filter medium in the cylindrical axial direction;
A non-woven fabric wound around the outer periphery of the filter medium,
The filter element is characterized in that the non-woven fabric is thermally welded to the bent portion on the outer peripheral side of the filter medium to maintain the interval between the bent portions.   The filter element according to claim 1, wherein information comprising at least one of a character, a symbol, and a graphic is printed on the surface of the nonwoven fabric. It is a manufacturing method of the filter element according to claim 1 or 2,
In a state where a flame retardant sheet is interposed between a heating means for heating the nonwoven fabric and an outer peripheral surface of the nonwoven fabric, the nonwoven fabric is heated by the heating means and thermally welded to the bent portion of the filter medium. A filter element manufacturing method characterized by the above.

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