JP2013233550A - Sand mold manufacturing method of mold - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve the workability of casting by making a mold matching surface of a main mold into a simple shape by fixing a casting core not to project from to the mold matching surface of the main mold when casting with a pair of main molds combined is performed.SOLUTION: A sand mold manufacturing method of a mold includes: a first procedure to prepare a shell mold 10 (embedded main mold) for forming one side of a flange shape of a tube body, and a mold model 40 having a main mold model 42 provided on a mold matching surface forming surface 41 and a positioning guide section 43 for positioning the shell mold 10 in a position corresponding to the flange shape; a second procedure to place the shell mold 10 according to the positioning guide section 43; a third procedure to forming an upper main mold 21(main mold) by covering the main mold model 42 and the shell mold 10 with casting sand on the mold matching surface forming surface 41; and a fourth procedure to separate the upper main mold 21, integrated with the shell mold 10, from the mold model 40 in a state where the casting sand hardens around the shell mold 10.

Description

  The present invention relates to a mold sand mold manufacturing method. More specifically, the present invention relates to a mold sand mold manufacturing method for casting a pipe body having a flange shape having a cast hole with a radial direction of the pipe body as a mold matching direction.

Generally, when casting a tubular body, a mold in which a core mold is combined with a pair of main molds is used. That is, the pipe body is cast by casting into a cavity formed between the core mold of the mold and both main molds. Here, the inner surface of the tubular body is formed by the core mold, and the outer peripheral surface thereof is formed by the two main molds.
By the way, the pipe body is often provided with a flange shape for connecting to another pipe body. That is, by bringing the flange shape of the tubular body into contact with the flange shape of another tubular body, matching the through holes provided by machining to each flange shape, and fastening the flange shapes with bolts and nuts, Connecting the tubes is performed. When casting a pipe as described above, the flange-shaped through-hole is used as a rod-shaped portion of a mold (hereinafter referred to as a “cast core”) at the time of casting the pipe to eliminate the need for machining. There has been a demand to make a cast hole formed.

As a mold for casting a pipe body so as to form a casting hole in its flange shape, there is a mold M described in Patent Document 1, for example. As shown in FIG. 12, the mold M is manufactured by combining the core mold M1 so as to be sandwiched between the upper mold M2A and the lower mold M2B of the main mold M2. Then, the mold M is formed by casting into a cavity M3 formed between the core mold M1 and the main mold M2 from a method (not shown), and the mold is broken after the pipe is molded (hereinafter referred to as a mold). , Which is also referred to as “mold disengagement”).
Here, the cavity M3 is configured to mold the flange shape by expanding a portion corresponding to the flange shape of the tubular body into a shape corresponding to the flange shape. Further, the cavity M3 has a rod-shaped portion M1C protruding from the plate-shaped core mold M1B at a portion where the flange shape is molded, so that a flange-shaped cast hole is formed by the rod-shaped portion M1C. It has become. The plate-shaped core mold M1B is configured to form the core mold M1 by fitting and combining the rod core core mold M1A.

JP 2004-025206 A

However, in the above prior art, the rod-like portion M1C is projected from the plate-like core mold M1B of the core mold M1. For this reason, the core mold M1 has a complicated shape, making it difficult to sandwich the core mold M1 with the main mold M2, and there is a problem in that the workability of casting is lowered.
The present invention has been devised to solve the above problems. That is, the problem to be solved by the present invention is that the main mold is fixed by fixing the core so that it does not protrude from the mold mating surface of the main mold when casting is performed by combining a pair of main molds. This is to improve the workability of casting by making the mold-matching surface of the mold simple shape.

In order to solve the above-described problems, the mold sand mold manufacturing method of the present invention takes the following means.
First, the first invention is a method for producing a sand mold of a mold for casting a tubular body having a flange shape having a cast hole with a radial direction of the tubular body as a mold matching direction. This mold sand mold manufacturing method includes an embedded main mold for forming one of the flange shapes of the pipe divided into two in the mold fitting direction, and a pipe divided into two in the mold fitting direction. A mold model having a shape corresponding to the tube body is provided on the mold matching surface forming surface, and a mold model having a positioning guide part for positioning the embedded main mold at a position corresponding to the flange shape, respectively. A first procedure to be prepared; a second procedure for placing an embedded main mold on the mold model according to the positioning guide portion of the mold model; and A third procedure for forming a main mold by covering the main model provided on the mating surface forming surface and the embedded main mold placed on the mating surface forming surface with the molding sand; Around the embedded main mold In solidified state, and a main mold mold integrated with the buried main die and a fourth procedure for separating from the mold model, a.
According to the first invention, the main mold can be formed in a state in which the embedded main mold for forming the flange shape having the cast hole is embedded integrally. That is, the core for forming the flange-shaped core hole can be fixed so as not to protrude from the surface of the mold. Thereby, the workability of casting can be improved by setting the die-mating surface of the main mold to a simple shape.

Next, in a second invention according to the first invention described above, the embedding main mold has irregularities on the outer surface in contact with the foundry sand and facing the direction intersecting with the mold alignment direction. The engaging part which has is formed.
According to the second invention, the embedded main mold becomes the main mold in the third procedure described above by the engaging portion formed on the outer surface of the embedded main mold so as to face the direction intersecting the mold alignment direction. Engaged. Accordingly, in the above-described fourth procedure, it becomes easy to separate the main mold from the mold model while the embedded main mold and the main mold are integrated.

Further, according to a third invention, in the first or second invention described above, in the second procedure, the embedded main mold is positioned by fitting an outer surface of the embedded main mold to the positioning guide portion. Is.
According to the third invention, in the second procedure described above, the embedded main mold is fitted to the positioning guide portion from the outer surface side in contact with the foundry sand. Thereby, in the second procedure, the embedded main mold can be easily aligned with the positioning guide portion, and in the third procedure described above, the relative position between the embedded main mold and the mold model is not shifted. Workability can be improved. Furthermore, by positioning the positioning guide portion on the outer surface side, it is possible to prevent the embedded main mold core for molding the core hole and the positioning guide portion from interfering with each other.

It is a front view showing the principal part of the casting_mold | template manufactured by the sand mold manufacturing method which concerns on one Embodiment of this invention. It is the II-II sectional view taken on the line of FIG. It is the III-III sectional view taken on the line of FIG. It is the IV-IV line partial expanded sectional view of FIG. It is a perspective view of the said casting_mold | template, and a main mold and a core mold | type are spaced apart and represented. It is a perspective view showing the tubular body cast by the said casting_mold | template. It is a perspective view showing the sand mold manufacturing method of the casting_mold | template of the said embodiment, and represents the 2nd procedure of this invention. It is principal part sectional drawing showing the sand mold manufacturing method of the casting_mold | template of the said embodiment, and represents the 3rd procedure of this invention. It is principal part sectional drawing showing the sand mold manufacturing method of the casting_mold | template of the said embodiment, and represents the 4th procedure of this invention. It is a rear view showing the embedding main type used for the above-mentioned mold, and represents the state where a plurality of embedding main types were stacked alone. It is a principal part expanded sectional view which shows the modification of the embedding main type | mold in the said casting_mold | template. It is sectional drawing showing the principal part of the casting_mold | template manufactured by the conventional sand mold manufacturing method of a casting_mold | template.

Hereinafter, embodiments for carrying out the present invention will be described with reference to FIGS. In the following, illustration and detailed description of an incidental configuration such as a casting method and an engagement structure between main molds provided on a mold matching surface of the main mold are omitted.
First, the structure of the tubular body P cast by the mold 1 (see FIG. 1) manufactured by the sand mold manufacturing method for a mold according to one embodiment of the present invention will be described. As shown in FIG. 6, this pipe P is a flanged letter tube that is integrally cast with spheroidal graphite cast iron (ductile cast iron). That is, the pipe body P has a pipe body P1 formed in a shape in which another cylinder perpendicular to the cylinder is disposed in the middle part of the cylinder (hereinafter also simply referred to as “cylinder pipe shape”), and the pipe. Flange shape P2 disposed so as to protrude vertically from two ends (two ends positioned on the near side in FIG. 6) of the three ends of main body P1 is integrally formed. Has been.
Each of the flange shapes P2 has a plurality of (four in the case of the tube body P) punched holes P3, and each flange shape P2 extends from the front surface side (the end side of the tube body P) to the back surface side (opposite of the front surface side). Side). Each of the punched holes P3 is disposed so as to penetrate in a direction along the pipe main body P1 (a direction perpendicular to the radial direction of the pipe body P), thereby forming a flange shape of another pipe body (not shown). It can be made to correspond to the through-hole provided in. Thereby, said each flange shape can be fastened with a volt | bolt and a nut, and the said pipe body P can be connected with said another pipe body.

Next, the configuration of the mold 1 for casting the tubular body P will be described. As shown in FIG. 1 and FIG. 5, the mold 1 has the tubular body P with a radial direction of the tubular body P (vertical direction in the present embodiment, vertical direction as viewed in FIG. 1) as a mold alignment direction. It is a mold for casting. As shown in FIGS. 1 to 3, the mold 1 is formed by sandwiching a core mold 30 between the upper mold main mold 21 and the lower mold main mold 22 of the main mold 20 from the mold alignment direction. A shape having a cavity 23 is formed between the mold 20 and the core 30.
And the casting_mold | template 1 forms the outer surface of the pipe body P by the main mold 20, and the inner surface of the pipe body P by the core type | mold 30 by casting in the said cavity 23, respectively. The main mold 20 is a sand mold formed by solidifying the foundry sand S (see FIG. 8). After casting into the cavity 23, the molded mold P is taken out. It has a configuration.

As shown in FIGS. 1 to 5, the core mold 30 is formed by winding casting sand around the outer surface of a metal core 31 formed of a metal into a letter tube shape, so that the metal core 31 is used as a core. It is formed into a shape. For this reason, the core mold 30 has a simple shape that improves the workability of manufacture and is easy to dispose with respect to the main mold 20. Here, the core metal 31 is configured to be split by a not-shown split portion so that the core mold 30 can be detached after casting into the cavity 23 and taken out from the inside of the tube P. It has become.
As shown in FIGS. 2 and 3, the core mold 30 is not provided with the above-described cavity 23 in each base plate 32 provided at each end of the core-shaped pipe 30. It is like that. Accordingly, each of the baseboards 32 functions as a leakage preventing member that engages the core mold 30 with the main mold 20 and further prevents the pouring of the molten metal into the cavity 23 from leaking into the metal core 31. To do.

As shown in FIGS. 1 to 5, the shell mold 10 is integrally embedded in the upper mold main mold 21 and the lower mold main mold 22 of the main mold 20. Each shell mold 10 corresponds to the “embedded main mold” in the present invention. Moreover, each shell type | mold 10 is formed so that it may collapse | disintegrate by one casting by shape | molding and hardening the foundry sand which added chemical | medical agents, such as a binder. As a result, the flange shape P2 of the pipe body P can be easily taken out when the main mold 20 is separated, and the workability of casting the pipe body P can be improved.
As shown in FIGS. 1 to 4, each of the shell molds 10 includes a plurality of cores 11 </ b> B formed on the male shell mold 11 (two in the present embodiment) on the female shell mold 12. In the embodiment, two pieces are formed by fitting into the formed fitting holes 12B. Therefore, each shell mold 10 has a shape in which a male shell mold 11 and a female shell mold 12 are combined with a cavity 13 interposed therebetween.

As shown in FIGS. 1 to 4, each shell mold 10 is arranged with the female shell mold 12 facing the baseboard 32 side. As shown in FIG. 4, the female shell mold 12 is disposed so as to extend from the outer diameter side (left side in the figure) of the core mold 30 toward the outer diameter side. On the other hand, the male shell mold 11 is disposed so as to extend from the outer diameter side surface of the cavity 23 toward the outer diameter side. For this reason, the cavity 13 is communicated with the cavity 23 on the male shell mold 11 side, and is cast at the same time as casting into the cavity 23. And each said shell type | mold 10 is comprised so that one of the flange shapes P2 of the pipe body P divided | segmented into two in the type | mold alignment direction mentioned above may be formed by casting in the cavity 13. FIG.
Here, the shell molds 10 are formed in such a manner that the punched holes P3 of the flange shape P2 are formed by flanges of the male shell mold 11 by the cores 11B disposed in the direction orthogonal to the mold alignment direction of the main mold 20. The back surface and the outer peripheral surface of the flange shape P2 are formed by the shape forming surface 11A, and the surface of the flange shape P2 is formed by the flange shape forming surface 12A of the female shell mold 12, respectively. In other words, the contact location between the male shell mold 11 and the female shell mold 12 that can generate burrs in the flange shape P2 when casting into each shell mold 10 is the surface side of the flange shape P2 (the end of the tube P). Side) only. Thereby, even when a burr | flash generate | occur | produces in the flange shape P2 of the cast pipe P, a burr | flash can be removed from the flange shape P2 only by performing a deburring process from the surface side to this flange shape P2.

As shown in FIGS. 1 to 4, each male shell mold 11 described above has a direction along the pipe body P <b> 1 of the pipe body P on the outer surface 11 </ b> C that contacts the foundry sand forming the main mold 20. A plurality (three in the present embodiment) of female protrusions 11D protruding in a direction perpendicular to the radial direction of the body P is provided. Each female shell mold 12 described above has a direction along the pipe body P1 of the pipe body P1 (on the protruding direction of the female protruding portion 11D) on the outer surface 12C that contacts the foundry sand forming the main mold 20. A plurality (three in this embodiment) of male protrusions 12D protruding in a parallel direction) are provided. The male protrusions 12D and the female protrusions 11D are irregularities on the outer surfaces 11C and 12C that face in the direction intersecting with the mold alignment direction of the main mold 20, and the shell mold 10 is connected to the main mold 20. So that they are not separated. In other words, each male protrusion 12D and each female protrusion 11D have a function as an “engagement portion” in the present invention.
Each male protrusion 12D is formed in a shape that can be fitted to each female protrusion 11D, as shown in FIGS. The male protrusions 12D and the female protrusions 11D are disposed at positions on the shell mold 10 opposite to each other. For this reason, as shown in FIG. 10, the shell mold 10 has the female protrusions 11 </ b> D provided below the upper shell mold 10 in the male protrusions 12 </ b> D provided above the lower shell mold 10. The plurality of shell molds 10 can be stacked in a single unit by being fitted. This makes it easy to stack the shell molds 10 that are required in large numbers according to the number of pipes P to be produced in order to collapse by one casting by fitting the male protrusions 12D and the female protrusions 11D. be able to. And it becomes easy to perform the storage of the shell type | mold 10 while eliminating the need to use a buffer packing material when conveying many shell type | molds 10. FIG.

Subsequently, a method for producing the above-described mold 1 by sand mold will be described. In the following, detailed description of the incidental procedures such as the procedure of applying the release agent to the mold model 40 (see FIG. 7) of the mold is omitted.
In the sand mold manufacturing method of the mold 1 of the present invention, first, the above-described shell mold 10 (see FIG. 10), the upper mold main mold 21 and the lower mold of the main mold 20 that form the outer surface of the above-described tube P are described. A pair of mold models 40 for molding the main mold 22 is prepared. This procedure corresponds to the “first procedure” in the present invention. Here, the upper mold main mold 21 and the lower mold main mold 22 of the main mold 20 are, as shown in FIGS. 1 and 2, except for an incidental configuration such as a casting method. The shape is symmetric with respect to the mold matching surface 24 of the mold 20. Therefore, in the following, each procedure in the production of the main mold 20 will be described and illustrated by representing each member on the upper mold main mold 21 side, and each member on the lower mold main mold 22 side. The detailed description and illustration are omitted.

The shell mold 10 prepared by the first procedure is produced by separately manufacturing the male shell mold 11 and the female shell mold 12 described above, and the male shell mold 11 and the female shell mold 12 are respectively fitted to the female shell mold 12. It is manufactured by combining the fitting hole 12B and each core 11B of the male shell mold 11 by fitting. According to this method, each shell mold 10 is less likely to lose its shape, so that the flange shape P2 molded by each shell mold 10 can be made thicker and larger in diameter, and can be disposed. The number of the cores 11B can be increased. Here, the male shell mold 11 and the female shell mold 12 are manufactured by a known method such as a method in which molding sand to which a binder is added is molded by a heated mold and cured.
In the present embodiment, the shell mold 10 used on the upper mold main mold 21 side and the shell mold 10 used on the lower mold main mold 22 side are members having the same shape, and the first mold described above. In this procedure, they are prepared without being distinguished from each other. Thus, the shell mold 10 used on the upper mold main mold 21 side and the shell mold 10 used on the lower mold main mold 22 side are used together to manufacture each shell mold 10. The number of mold types can be reduced.

Further, as shown in FIG. 7, the mold model 40 prepared by the first procedure is provided with a mold matching surface forming surface 41 for forming the mold matching surface 24 described above. The main model 42 is provided on the surface 41. The main model 42 is formed by taking into account the depression (see FIG. 5) for engaging the baseboard 32 of the core mold 30 and the deformation that occurs after the main mold 20 is molded (see FIG. 1). The tube body P is divided into two in the vertical direction as viewed in FIG. Here, the mold model 40 of the present embodiment is manufactured by a parquet that combines a plurality of timbers, and a release agent (not shown) is applied to the surface in advance.
The mold model 40 is provided with rail-shaped positioning guide portions 43 protruding upward at positions corresponding to the flange shape P2 of the tubular body P on the main model 42. The positioning guide portions 43 can be detachably fitted to the outer surfaces 11C and 12C of the shell mold 10 from the lower side with respect to the shell mold 10 with the cavity 13 facing downward. . Here, each positioning guide part 43 is provided so that the arrangement | positioning position on this mold model 40 can be adjusted by attaching to the mold model 40 so that attachment or detachment is possible. Thereby, the position of the shell mold 10 fitted to each positioning guide portion 43 can be adjusted by the arrangement position of each positioning guide portion 43. In addition, although the positioning guide part 43 of this embodiment is wooden, the raw material of the positioning guide part 43 may be changed suitably.

In the sand mold manufacturing method of the mold 1 of the present invention, after preparing the mold model 40 and the shell mold 10 by the first procedure, the shell mold 10 is moved to the shell according to the positioning guide portions 43 of the mold model 40. The female shell mold 12 of the mold 10 is placed so as to face the end side of the main model 42. Then, the outer surfaces 11C and 12C of the shell mold 10 are fitted to the positioning guide portions 43 (see FIG. 8). Thus, each shell mold 10 is positioned with respect to the mold model 40 and the main mold model 42. That is, the above procedure corresponds to the “second procedure” in the present invention.
Here, by fitting each shell mold 10 to each positioning guide portion 43, the operation of positioning each shell mold 10 according to each positioning guide portion 43 can be facilitated. Further, by positioning the positioning guide portion 43 on the outer surface 11C, 12C side, each core 11B of each shell mold 10 for molding each core hole P3 and each positioning guide portion 43 interfere with each other. Can be prevented.

As shown in FIG. 8, the main model 42 comes into close contact with both the male shell mold 11 and the female shell mold 12 of each shell mold 10 from the lower side in the second procedure described above. ing. Thereby, each shell type | mold 10 can be mounted in the mold model 40 in the stable state.
Here, the contact portion between the male shell mold 11 and the main model 42 is closer to the outer diameter side (upper side as viewed in FIG. 8) than the contact portion between the female shell mold 12 and the main model 42. positioned. Therefore, when the shell mold 10 is placed so that the male shell mold 11 faces the end side of the main model 42, the male shell 12 of the shell mold 10 and the main model 42 are in contact with each other. A gap remains between the shell mold 11 and the main model 42, and the mounting state of each shell mold 10 becomes unstable. Thereby, when an operator (not shown) makes a mistake in the direction in which the shell mold 10 is placed in the second procedure, the operator immediately notices this mistake, thereby improving the workability of the mold sand mold manufacturing. Can be improved.

Subsequently, as shown in FIG. 8, a metal upper mold frame 21 </ b> A is placed on the mold matching surface forming surface 41 of the mold model 40, and the upper mold frame 21 </ b> A is placed on the mold matching surface forming surface. It is made to latch in the latching | locking part (illustration omitted) formed in 41. FIG. Then, the foundry sand S is cast into the upper mold frame 21A, and each of the shell molds 10 described above is covered with the mold matching surface forming surface 41 of the mold model 40 and the main model model 42 by the foundry sand S.
At this time, the main model 42 is in close contact with both the male shell mold 11 and the female shell mold 12 of each shell mold 10 from the lower side in the second procedure described above. The casting sand S is prevented from entering. Further, each shell mold 10 is fitted to each positioning guide portion 43 in the second procedure, so that the relative position between the shell mold 10 and the mold model 40 is prevented. Thereby, the workability | operativity of the molding sand S shaping | molding can be improved.
Here, the foundry sand S is added with a self-hardening property that spontaneously hardens at room temperature by adding a binder. Therefore, the foundry sand S cast in the upper mold frame 21A is spontaneously solidified to form the upper mold main mold 21 in a state where the shell molds 10 are integrally embedded in the upper mold frame 21A. (Refer to the virtual line in FIG. 9). That is, the above procedure corresponds to the “third procedure” in the present invention.

Subsequently, as shown in FIG. 9, the upper mold frame 21A is unlocked from the locking portion (not shown) of the mold model 40 described above, and the upper mold frame 21A is replaced with the upper mold frame 21A. The upper mold main mold 21 cured inside is lifted upward. At this time, each shell mold 10 described above is in a state where the foundry sand S (see FIG. 8) of the upper mold main mold 21 is solidified around each shell mold 10. And lifted up together. Further, a mold release agent (not shown) is applied to the surface of the mold model 40, and each shell mold 10 is placed so as to cover the mold model 40 and is detachable from each positioning guide portion 43. Since it is only fitted, the mold model 40 is separated from the upper main mold 21 integrated with each shell mold 10. That is, the above procedure corresponds to the “fourth procedure” in the present invention.
By the way, in the 2nd procedure mentioned above, each male protrusion part 12D and each female protrusion part 11D of each said shell type | mold 10D cross | intersect with the type | mold alignment direction of this upper mold | type main mold 21 from each shell type | mold 10. It arrange | positions so that it may protrude in a direction (up-down direction seeing in FIG. 4). Thereby, in the fourth procedure, it is easy to separate the upper mold main mold 21 from the mold model 40 while the shell molds 10 and the upper mold main mold 21 are integrated. .

The upper mold main mold 21 formed by the above first to fourth procedures is matched with the core mold 30 together with the lower mold main mold 22 formed by the same procedure as the upper mold main mold 21. They are combined so as to be sandwiched from the direction (vertical direction, see FIG. 5). Thereby, the casting_mold | template 1 (refer FIG. 1) is completed, and the casting of the pipe body P (refer FIG. 6) can be performed by casting into the casting_mold | template 1 from the method which is not shown in figure. In the present embodiment, the upper mold main mold 21 and the lower mold main mold 22 are, as shown in FIGS. 1 to 5, respectively, the upper mold frame 21A and the lower mold main mold 21 of the upper mold main mold 21, respectively. The die mold 22 is combined with the lower mold frame 22A in an integrated state. Of course, the order in which the upper mold main mold 21, the lower mold main mold 22, and the core mold 30 are manufactured can be appropriately changed.
According to each procedure described above, the main mold 20 (the upper main mold 21 and the lower main mold 22) is used to form the flange shapes P2 having the punched holes P3 of the tube P. The shell mold 10 can be formed in an embedded state. That is, it is possible to fix the core 11B for forming each core hole P3 of each flange shape P2 so as not to protrude from the die mating surface 24 of the main mold 20. Thereby, the workability | operativity of casting can be improved as a simple shape which is easy to combine the said mold matching surface 24. FIG.

The present invention is not limited to the appearance and configuration described in the above-described embodiment, and various modifications, additions, and deletions can be made without changing the gist of the present invention. For example, the following various forms can be implemented.
(1) The shell mold used in the present invention is not limited to one that is integrated with the main mold by a plurality of male protrusions and female protrusions that can be fitted to each other. That is, for example, a plurality of recesses 51D and 52D (see FIG. 11) can be provided on the outer surfaces 11C and 12C of the shell mold 10 as engaging portions instead of the protrusions 11D and 12D (see FIG. 4). Even in this case, the shell mold 10 and the main mold 20 can be integrated so as not to be separated by inserting the foundry sand of the main mold 20 into the respective recesses 51D and 52D and engaging them.
(2) The embedded main mold used in the present invention is not limited to a shell mold manufactured by molding and hardening molding sand so as to collapse by one casting. That is, the embedded main mold used in the present invention can be any sand mold such as a cold box mold or a carbon dioxide gas curing mold. In addition, for example, a technique of forming a main mold so that a casting mold having a core is embedded and integrated with foundry sand can be employed.
(3) The embedded main mold used in the present invention is not limited to a combination in which the core of one mold is fitted in the fitting hole of the other mold. That is, for example, by using a female mold in the investment casting method as an embedded main mold, the embedded main mold can be formed integrally.
(4) The shape of the tubular body produced by the mold produced according to the present invention is not limited to the shape of the tubular body P shown in FIG. That is, the mold manufactured by the present invention can be used for casting a deformed pipe, a random pipe, or a straight pipe having an arbitrary shape having a flange shape having a casting hole. Here, the number of flange shapes and the number of punched holes provided in each flange shape are not limited. In addition, by attaching the positioning guide part at an arbitrary position on the mold model and changing the shape of the embedded main mold correspondingly, the specific shape and arrangement position of the flange shape in the tubular body can be changed as appropriate. Can do.
(5) The mold model used in the present invention is not limited to one produced by a parquet that combines a plurality of woods. That is, the material of the mold model can be changed to any material such as synthetic resin or metal. Further, when the mold model is manufactured, it is possible to appropriately change whether a plurality of members are combined or manufactured as a whole.
(6) The positioning guide portion used in the present invention is not limited to one that is detachably attached to the mold model and protrudes upward so that the arrangement position on the mold model can be adjusted. That is, the positioning guide portion can be a depression formed on the mold model or a mark drawn on the mold model. Further, whether or not the relative position of the positioning guide portion with respect to the mold model can be adjusted can be appropriately set.
(7) The main mold of the present invention is not limited to the mold that is molded by spontaneously hardening the foundry sand cast in the casting frame. That is, as a method for solidifying the foundry sand covering the main model and the embedded main mold and molding the main mold, any method such as a fresh sand mold method or a V process method can be appropriately selected and used. When the V process method is used, the main model and the embedded main mold are covered with casting sand through a resin film, but the outer surface of the embedded main mold is formed into a chamfered shape to eliminate the protrusions. (Refer to FIG. 11) By making the resin film difficult to break, the main mold can be easily molded.

1 Mold 10 Shell type (embedded main type)
11 Male shell mold 11A Flange shape forming surface 11B Cast core 11C Outer surface 11D Female protrusion (engagement portion)
12 Female shell mold 12A Flange shape forming surface 12B Fitting hole 12C Outer surface 12D Male protruding portion (engaging portion)
13 Cavity 20 Main mold 21 Upper mold main mold 21A Upper mold frame 22 Lower mold main mold 22A Lower mold frame 23 Cavity 24 Mold matching surface 30 Core mold 31 Core metal 32 Base board 40 Mold model 41 Mold alignment Surface forming surface 42 Main model 43 Positioning guide 51D Recess 52D Recess M Mold M1 Core M1A Core core M1B Plate core M1C Rod M2 Main M2A Upper M2B Lower M3 Cavity P Tube P1 Pipe body P2 Flange shape P3 Cast hole S Foundry sand

Claims (3)

A mold sand mold manufacturing method for casting a pipe body having a flange shape having a cast hole with a radial direction of the pipe body as a mold matching direction,
It corresponds to an embedded main mold for forming one of the flange shapes of the pipe body divided into two in the mold matching direction, and a pipe body of the pipe body divided into two in the mold matching direction. A mold model having a main model formed in a shape on a mold-matching surface forming surface and having a positioning guide portion for positioning the embedded main mold at a position corresponding to the flange shape. 1 procedure,
A second procedure of placing the embedded main mold on the mold model according to the positioning guide portion of the mold model;
On the mold mating surface forming surface of the mold model, the main model provided on the mold mating surface forming surface and the embedded main mold placed on the mold mating surface forming surface are made of foundry sand. A third procedure for forming the main mold by covering;
A fourth procedure for separating the main mold from the mold model, which is integrated with the embedded main mold, in a state where the foundry sand is solidified around the embedded main mold. A method for producing a sand mold for a casting mold. It is a sand mold manufacturing method of the mold according to claim 1,
The embedding main mold is characterized in that an engaging portion having irregularities is formed on the outer surface facing the direction intersecting with the mold alignment direction among the outer surfaces in contact with the foundry sand. A method for producing a sand mold for a casting mold. It is a sand mold manufacturing method of the mold according to claim 1 or 2,
In the second procedure, the embedding main mold is positioned by fitting the outer surface of the embedding main mold to the positioning guide portion.

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