JP2013230479A - Welded joint structure for steel material - Google Patents
Welded joint structure for steel material Download PDFInfo
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Abstract
Description
本発明は、高強度鋼材を突合せて溶接する継手構造において、隅肉溶接部での早期破断を防止し、施工が容易でかつ低コストの鋼材の溶接継手構造に関するものである。 [Technical Field] The present invention relates to a welded joint structure for a steel material which prevents a premature breakage at a fillet weld portion, is easy to construct, and is low-cost in a joint structure in which high-strength steel materials are butt-welded.
一般的に、鋼材を突合せて溶接する場合、例えば図3に示したように、母材同士を材軸方向に突き合わせて溶接する。突合せて溶接した母材の裏面には補強材である裏当金を当て、4か所程度に隅肉溶接し、母材と裏当金を溶着する。 In general, when steel materials are butt-welded, for example, as shown in FIG. 3, the base materials are butt-welded in the material axis direction and welded. A backing metal, which is a reinforcing material, is applied to the back surface of the butt welded base metal, and fillet welding is performed at about four locations, and the base material and the backing metal are welded.
鋼材の溶接継手に関する先行技術文献として、例えば特許文献1がある。
For example,
特許文献1には、裏当金と母材を全線隅肉溶接し、裏当金へ応力を伝達する事により、母材の突合せ溶接部の応力を低減し、突合せ溶接部の強度が低くても全強継手となる溶接方法が開示されている。
In
図3に示した従来技術では、引張力が溶接継手に加わった場合、母材と裏当金を溶接した隅肉溶接線の端部に応力が集中してしまい、破断起点になりやすく強度が出にくい。 In the prior art shown in FIG. 3, when a tensile force is applied to the welded joint, the stress is concentrated on the end of the fillet weld line where the base metal and the backing metal are welded, and the strength tends to become a starting point of breakage. Hard to come out.
特許文献1記載の発明では、裏当金と母材を全周隅肉溶接しているが、引張力が溶接継手に加わった場合、やはり、応力が継手断面の不連続部分である端部に集中し、端部が破断起点となる。
In the invention described in
特に特許文献1においては、前面隅肉の部分の応力が高くなり、全周隅肉から前面隅肉を除いた他の隅肉溶接部分の強度は効率的に発揮できない。この事により隅肉溶接部の早期の破断が懸念されるため、全強継手とできない可能性がある。
In particular, in
また、一般的に強度が1000N級の超高強度鋼である母材の溶接継手を、単純な突合せ溶接で製作する場合、溶接材料を母材と同等以上の強度とするオーバーマッチングを実現するのは、特殊な溶接管理と溶接材料が要求されるため高コストとなる。 In addition, when a welded joint of a base material, which is generally a super high strength steel with a strength of 1000 N, is manufactured by simple butt welding, overmatching is achieved in which the welding material is at least as strong as the base material. Is expensive because special welding management and welding materials are required.
本発明は、このような課題の解決を図ったものであり、高強度の母材同士を突合せて溶接する鋼材の溶接継手構造において、母材よりも低強度の溶接材料を用いて突合せ溶接し、応力集中の小さい形状の補強材(裏当金)を用いることで、隅肉溶接部での早期破断を防止し、施工が容易かつ低コストである鋼材の溶接継手構造を提供することを目的としたものである。 The present invention has been made to solve such problems. In a welded joint structure of steel materials in which high-strength base metals are butt-welded to each other, butt welding is performed using a welding material having a strength lower than that of the base material. By using a reinforcing material (back metal) with a low stress concentration, it is possible to prevent early breakage at fillet welds and to provide a welded joint structure for steel that is easy and low in cost. It is what.
本発明は、母材同士を材軸方向に接続する鋼材の溶接継手構造であって、前記母材同士は母材より小さい強度の溶接金属により突合せ溶接されており、前記母材の裏面側に母材より小さい強度の補強材が母材より小さい強度の溶接金属によって隅肉溶接され、母材軸直角方向と前記隅肉溶接線が傾角を有しており、前記突合せ溶接部からの距離が幅方向端部に比べ幅方向中間部で大きくなるようにしたことを特徴とする鋼材の溶接継手構造である。 The present invention is a welded joint structure of steel materials that connect base materials to each other in the axial direction, and the base materials are butt welded with a weld metal having a strength smaller than that of the base material, on the back side of the base material. A reinforcing material having a strength lower than that of the base metal is fillet welded by a weld metal having a strength lower than that of the base material, and a direction perpendicular to the base metal axis and the fillet weld line has an inclination, and the distance from the butt weld is It is a welded joint structure of steel material characterized in that it is larger at the widthwise intermediate portion than at the widthwise end portion.
本発明は、母材同士の突合せ溶接部、母材の裏面に取り付ける補強材(裏当金)、母材と補強材との隅肉溶接部に、母材よりも強度の小さい溶接材料を用いることによって、特殊な溶接管理を必要とせず、低コストで全強継手を実現することができる。 The present invention uses a welding material having a strength lower than that of the base material for a butt weld portion between the base materials, a reinforcing material (back metal) attached to the back surface of the base material, and a fillet weld portion between the base material and the reinforcing material. As a result, it is possible to realize a fully strong joint at low cost without requiring special welding management.
また、裏当金を兼ねる補強材と母材との隅肉溶接部において、母材軸直角方向と隅肉溶接線が傾角を有し、母材の突合せ溶接部からの距離が幅方向端部に比べ幅方向中間部で大きくなるようにしたことによって、隅肉溶接部の端部への応力集中が生じにくく、端部からの欠陥を防ぎ、隅肉溶接部での早期の破断を防止することが可能である。 Also, in the fillet welded portion of the reinforcing material that also serves as the backing metal and the base metal, the direction perpendicular to the base metal axis and the fillet weld line are inclined, and the distance from the butt weld of the base material is the width direction end. Compared to the above, by increasing the width in the middle part, stress concentration at the end of the fillet weld is less likely to occur, preventing defects from the end and preventing early breakage at the fillet weld. It is possible.
例えば、図1、図2に示すような略三角形状部を有する補強材あるいは半楕円形状部を有する補強材およびそれに応じた形状の隅肉溶接部にすれば、従来技術よりも隅肉溶接部の長さも長くなり、母材との溶接面積が増加することになる。 For example, if a reinforcing material having a substantially triangular shape as shown in FIGS. 1 and 2 or a reinforcing material having a semi-elliptical shape and a fillet weld having a shape corresponding thereto are used, the fillet weld is larger than in the prior art. As a result, the weld area with the base metal increases.
本発明における鋼材の溶接継手構造は、前記母材軸方向と前記隅肉溶接線の傾角が溶接線の全長にわたって一定であることを特徴としている。 The welded joint structure for steel in the present invention is characterized in that the base metal axial direction and the inclination angle of the fillet weld line are constant over the entire length of the weld line.
この場合、隅肉溶接線の傾角が溶接線の途中で変化せず、溶接線の途中で応力集中が生じにくいので、応力集中に敏感な超高強度母材に本発明を適用する場合に適する。 In this case, the inclination angle of the fillet weld line does not change in the middle of the weld line, and stress concentration is unlikely to occur in the middle of the weld line, which is suitable when the present invention is applied to an ultra-high strength base material sensitive to stress concentration. .
なお、図1に示したように母材と補強材との隅肉溶接線の形状が直線であれば、隅肉溶接線の全長にわたって母材軸直角方向と隅肉溶接線が同一の傾角となるため、例えば日本建築学会「鋼構造限界状態設計指針・同解説」第3版、2010年、215頁に示される斜方溶接継目の最大耐力式によって、隅肉溶接部の継手耐力を算定できる。 In addition, if the shape of the fillet weld line between the base metal and the reinforcing material is a straight line as shown in FIG. 1, the base metal axis perpendicular direction and the fillet weld line have the same inclination angle over the entire length of the fillet weld line. Therefore, for example, the joint strength of fillet welds can be calculated by the maximum strength formula of the oblique weld seam shown in the Architectural Institute of Japan “Design Guidelines for Steel Structure Limits, 3rd Edition” 2010, page 215 .
さらに、前記隅肉溶接線の端部を結ぶ直線に対して、前記幅方向端部から前記幅方向中間部に向けて傾角が徐々に大きくなる鋼材の溶接継手構造であることが望ましい。この理由は、引張力を受ける母材から補強材への断面変化が小さいほど母材の応力集中が低減できるからである。 Furthermore, it is desirable that the welded joint structure is a steel material in which an inclination angle gradually increases from the width direction end portion toward the width direction intermediate portion with respect to a straight line connecting the end portions of the fillet weld line. This is because the stress concentration of the base material can be reduced as the cross-sectional change from the base material subjected to the tensile force to the reinforcing material is small.
鋼材の継手断面の不連続を低減して、早期破断を防止する手段としては、例えば図2に示したように、隅肉溶接線の端部を結ぶ直線に対して、隅肉溶接線が内側に凸な曲線となるような補強材の形状とすればよい。 As a means for reducing discontinuity in the joint cross section of the steel material and preventing premature fracture, for example, as shown in FIG. 2, the fillet weld line is on the inner side of the straight line connecting the ends of the fillet weld line. The shape of the reinforcing material may be a convex curve.
この場合、傾角の変化が不連続であると、その不連続な部分で応力集中が生じるおそれがあるので、隅肉溶接線の形状は円弧やサインカーブのように傾角が連続的に変化するような形状とする事が好ましい。 In this case, if the change in the tilt angle is discontinuous, stress concentration may occur in the discontinuous part, so the fillet weld line shape may change continuously like an arc or sine curve. It is preferable to use a simple shape.
本発明に係る鋼材の溶接継手構造は、以上のような構成からなるので、次のような効果が得られる。 Since the welded joint structure of steel according to the present invention has the above-described configuration, the following effects can be obtained.
(1)高強度鋼材の母材よりも低強度の溶接材料を用いることができるため、特殊な溶接管理を必要とせず、コストも抑えることができる。 (1) Since a welding material having a strength lower than that of the base material of the high-strength steel material can be used, special welding management is not required and costs can be reduced.
(2)裏当金を兼ねる補強材と母材との隅肉溶接部において、母材軸直角方向と隅肉溶接線が傾角を有し、母材の突合せ溶接部からの距離が幅方向端部に比べ幅方向中間部が大きくなるようにしたことによって、隅肉溶接部の端部への応力集中が生じにくく、端部からの欠陥を防ぎ、隅肉溶接部での早期の破断を防止する。 (2) In the fillet welded portion of the reinforcing material that also serves as the backing metal and the base metal, the direction perpendicular to the base metal axis and the fillet weld line are inclined, and the distance from the butt weld of the base material is the end in the width direction. By making the middle part in the width direction larger than the part, stress concentration at the end of the fillet weld is less likely to occur, preventing defects from the end and preventing early breakage at the fillet weld To do.
以下、本発明の具体的な実施の形態について説明する。なお、本発明は、以下に説明する実施形態に限定されるものではない。 Hereinafter, specific embodiments of the present invention will be described. Note that the present invention is not limited to the embodiments described below.
図1、2には、本発明に係る鋼材の溶接継手構造の実施例を示しており、母材3同士を材軸方向に突合せて溶接し(突合せ溶接部1)、母材3の裏面には補強材4を隅肉溶接している(隅肉溶接部2)。
1 and 2 show an embodiment of a welded joint structure of steel materials according to the present invention, where the
母材3の強度に対し、突合せ溶接部1、隅肉溶接部2は強度の小さい溶接材料を使用している。従来、母材と同等以上の高強度の溶接材料を用いると特殊な溶接管理を必要とし、コストも高くなっていたが、本発明に係る鋼材の溶接継手構造では母材よりも強度の小さい溶接材料を使用し、施工を容易かつ低コストの継手構造であっても、母材の強度を確保する継手構造となっている。
Compared to the strength of the
また、裏当金を兼ねる補強材4と母材3との隅肉溶接部2において、母材軸直角方向と隅肉溶接線が傾角を有する形状としている。
Further, in the
図1の場合、母材3軸方向と隅肉溶接部2の傾角が全長にわたって一定であり、母材3の突合せ溶接部1からの距離が、母材3の幅方向端部から幅方向中間部へ徐々に大きくなるような形状としている。
In the case of FIG. 1, the inclination angle of the
図2の場合は、図1と同様に補強材4と母材3との隅肉溶接部2において、母材軸直角方向と隅肉溶接線が傾角を有しているが、隅肉溶接部2の端部を結ぶ線に対して、隅肉溶接線が内側に凸な曲線となるような補強材の形状としており、母材幅方向端部から幅方向中間部に向けて傾角が徐々に大きくなっている。
In the case of FIG. 2, the fillet welded
これは、鋼材の継手断面の不連続を低減して、早期破断を防止する手段として有効である。 This is effective as a means for reducing discontinuity in the joint cross section of the steel material and preventing early breakage.
しかし、傾角の変化が不連続であると、その不連続な部分(例えば、図1の隅肉溶接部2による二等辺三角形の頂部)で応力集中が生じるおそれがあるので、溶接線の形状は図2のような円弧やサインカーブのように傾角が連続的に変化するような形状とすることが好ましい。
However, if the change in the tilt angle is discontinuous, stress concentration may occur at the discontinuous portion (for example, the top of the isosceles triangle formed by the fillet welded
図1、図2に示すような形状の補強材および隅肉溶接部にすれば、従来技術よりも隅肉溶接部の長さも長くなり、母材との溶接面積が増加することになる。 If the reinforcing material and the fillet welded portion are shaped as shown in FIGS. 1 and 2, the length of the fillet welded portion is longer than that of the prior art, and the weld area with the base material is increased.
また、このような継手構造は、斜線部で示した隅肉溶接部2が連続しているのに対し、母材3の幅方向端部には隅肉溶接部2が連続していない部分があり、不連続な部分が連続している長さに比べて明らかに短い。よって、隅肉溶接部の端部への応力集中が生じにくく、母材の幅方向端部からの欠陥を防ぎ、隅肉溶接部での早期破断を防止することができる。
Further, in such a joint structure, the fillet welded
1…突合せ溶接部、
2…隅肉溶接部、
3…母材、
4…補強材(裏当金)
1 ... Butt weld,
2 ... fillet weld,
3 ... base material,
4 ... Reinforcing material (backing gold)
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JP2020033794A (en) * | 2018-08-31 | 2020-03-05 | 日本製鉄株式会社 | Vertical joint structure of steel sheet pile |
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