JP2013224044A - Liquid jet head and liquid jet apparatus - Google Patents

Liquid jet head and liquid jet apparatus Download PDF

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JP2013224044A
JP2013224044A JP2013150941A JP2013150941A JP2013224044A JP 2013224044 A JP2013224044 A JP 2013224044A JP 2013150941 A JP2013150941 A JP 2013150941A JP 2013150941 A JP2013150941 A JP 2013150941A JP 2013224044 A JP2013224044 A JP 2013224044A
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piezoelectric element
lower electrode
piezoelectric
electrode
pressure generation
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JP5948286B2 (en
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Shiro Yazaki
士郎 矢崎
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Seiko Epson Corp
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Seiko Epson Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2/14201Structure of print heads with piezoelectric elements
    • B41J2/14233Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
    • B41J2002/14241Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm having a cover around the piezoelectric thin film element

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  • Particle Formation And Scattering Control In Inkjet Printers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a liquid jet head capable of preventing breakage of a piezoelectric element, and a liquid jet apparatus.SOLUTION: Lower electrodes 60 are independently installed corresponding to pressure generation chambers 12, so as to constitute individual electrodes of a piezoelectric element 300. An upper electrode 80 is continuously provided in an arrangement direction of the pressure generation chambers 12, so as to constitute a common electrode of the piezoelectric element 300. Width of the lower electrode 60 in the region facing the pressure generation chamber 12 is formed narrower than width of the pressure generation chamber 12. An upper face and end faces of the lower electrode 60 in the region corresponding to the pressure generation chamber 12 are covered with a piezoelectric body layer 70. An upper face of the piezoelectric body layer 70 in the region facing the pressure generation chamber 12 and side faces of the piezoelectric body layer 70 in the arrangement direction of the piezoelectric elements 300 are covered with the upper electrode 80. On one longitudinal end side of the piezoelectric element 300, the piezoelectric body layer 70 is extended to a bonding region 200 of a flow passage forming substrate 10 to which a peripheral edge of a piezoelectric element retaining part 31 of a joining substrate 30 is bonded, and the lower electrode 60 is extended to the outside of an end of the piezoelectric body layer 70. A terminal 95 is provided at the end of the lower electrode 60.

Description

本発明は、圧電素子の変位によってノズルから液滴を噴射する液体噴射ヘッド及び液体噴射装置に関し、特に、液滴としてインク滴を噴射するインクジェット式記録ヘッド及びインクジェット式記録装置に関する。   The present invention relates to a liquid ejecting head and a liquid ejecting apparatus that eject droplets from nozzles by displacement of a piezoelectric element, and more particularly to an ink jet recording head and an ink jet recording apparatus that eject ink droplets as droplets.

液滴を噴射する液体噴射ヘッドの代表例であるインクジェット式記録ヘッドとしては、例えば、圧力発生室が形成された流路形成基板と、流路形成基板の一方面側に設けられる下電極、圧電体層及び上電極からなる圧電素子とを具備し、この圧電素子の変位によって圧力発生室内に圧力を付与することで、ノズルからインク滴を噴射するものがある。このようなインクジェット式記録ヘッドに採用されている圧電素子は、例えば、湿気等の外部環境に起因して破壊され易いという問題がある。この問題を解決するために、例えば、圧電体層の外周面を上電極で覆うようにしたものがある(例えば、特許文献1参照)。   As an ink jet recording head that is a typical example of a liquid ejecting head that ejects liquid droplets, for example, a flow path forming substrate in which a pressure generating chamber is formed, a lower electrode provided on one side of the flow path forming substrate, a piezoelectric There is a piezoelectric element including a body layer and an upper electrode, and an ink droplet is ejected from a nozzle by applying pressure to the pressure generating chamber by displacement of the piezoelectric element. The piezoelectric element employed in such an ink jet recording head has a problem that it is easily destroyed due to an external environment such as moisture. In order to solve this problem, for example, there is one in which the outer peripheral surface of a piezoelectric layer is covered with an upper electrode (see, for example, Patent Document 1).

特開2005−88441号公報JP 2005-88441 A

特許文献1に記載されているように、圧電体層を上電極で覆うようにすることで、湿気に伴う圧電体層の破壊を抑制することはできるが、圧電体層の端面に形成されている上電極と下電極との距離が極めて近くなってしまうため、両電極間で絶縁破壊が生じて圧電素子が破壊されてしまう虞がある。   As described in Patent Document 1, by covering the piezoelectric layer with the upper electrode, it is possible to suppress the destruction of the piezoelectric layer due to moisture, but it is formed on the end surface of the piezoelectric layer. Since the distance between the upper electrode and the lower electrode becomes extremely short, there is a possibility that dielectric breakdown occurs between the two electrodes and the piezoelectric element is destroyed.

本発明は、このような事情に鑑みてなされたものであり、圧電素子の破壊を防止することができる液体噴射ヘッド及び液体噴射装置を提供することを目的とする。   SUMMARY An advantage of some aspects of the invention is that it provides a liquid ejecting head and a liquid ejecting apparatus that can prevent a piezoelectric element from being destroyed.

上記課題を解決する本発明は、液滴を吐出するノズルにそれぞれ連通する圧力発生室が複数並設された流路形成基板と、該流路形成基板の一方面側に設けられる下電極、圧電体層及び上電極からなる圧電素子と、前記流路形成基板の前記一方面側に接着剤によって接着され前記圧電素子の駆動を阻害しない空間となる圧電素子保持部を有する接合基板とを具備し、前記下電極が前記圧力発生室に対応して独立して設けられて前記圧電素子の個別電極を構成し、前記上電極が前記圧力発生室の並設方向に亘って連続的に設けられて前記圧電素子の共通電極を構成し、前記圧力発生室に対向する領域の前記下電極が当該圧力発生室の幅よりも狭い幅で形成されていると共に前記圧力発生室に対応する領域の前記下電極の上面及び端面が前記圧電体層によって覆われ、前記圧力発生室に対向する領域の前記圧電体層の上面及び前記圧電素子が並設された方向における前記圧電体層の側面が前記上電極によって覆われており、前記圧電素子の長手方向一端部側では、前記圧電体層が前記接合基板の前記圧電素子保持部の周縁部が接着される前記流路形成基板の接着領域まで延設されていると共に、前記下電極が前記圧電体層の端部の外側まで延設されて当該下電極の端部に端子部が設けられていることを特徴とする液体噴射ヘッドにある。
かかる本発明の構成では、下電極の露出部分と上電極の露出部分との間に、接合基板と流路形成基板とを接着するための接着剤が存在するため、この接着剤によって下電極の露出部分と上電極の露出部分とが絶縁される。したがって、これら下電極と上電極との間で生じる絶縁破壊に起因する圧電素子の破壊を防止することができる。
The present invention that solves the above-described problems includes a flow path forming substrate in which a plurality of pressure generation chambers communicating with nozzles for discharging droplets are arranged in parallel, a lower electrode provided on one side of the flow path forming substrate, and a piezoelectric A piezoelectric substrate including a body layer and an upper electrode; and a bonding substrate having a piezoelectric element holding portion that is bonded to the one surface side of the flow path forming substrate with an adhesive and serves as a space that does not hinder driving of the piezoelectric element. The lower electrode is independently provided corresponding to the pressure generating chamber to constitute an individual electrode of the piezoelectric element, and the upper electrode is continuously provided in the parallel direction of the pressure generating chamber. The common electrode of the piezoelectric element is configured, and the lower electrode in a region facing the pressure generation chamber is formed with a width narrower than the width of the pressure generation chamber, and the lower region in the region corresponding to the pressure generation chamber The upper surface and the end surface of the electrode are the piezoelectric body The upper surface of the piezoelectric layer in a region facing the pressure generation chamber and the side surface of the piezoelectric layer in the direction in which the piezoelectric elements are arranged side by side are covered with the upper electrode. On one end side in the longitudinal direction, the piezoelectric layer extends to the bonding region of the flow path forming substrate to which the peripheral edge of the piezoelectric element holding portion of the bonding substrate is bonded, and the lower electrode is the piezoelectric In the liquid ejecting head, the terminal is provided at the end of the lower electrode so as to extend to the outside of the end of the body layer.
In the configuration of the present invention, an adhesive for bonding the bonding substrate and the flow path forming substrate exists between the exposed portion of the lower electrode and the exposed portion of the upper electrode. The exposed portion and the exposed portion of the upper electrode are insulated. Accordingly, it is possible to prevent the piezoelectric element from being broken due to the dielectric breakdown that occurs between the lower electrode and the upper electrode.

また前記圧電素子の長手方向他端部側では、前記下電極の端部が前記圧電体層によって覆われていることが好ましい。これにより、下電極と上電極との間で生じる絶縁破壊をより確実に防止することができる。   Moreover, it is preferable that the end of the lower electrode is covered with the piezoelectric layer on the other end side in the longitudinal direction of the piezoelectric element. Thereby, the dielectric breakdown which arises between a lower electrode and an upper electrode can be prevented more reliably.

また前記接着剤が、絶縁性の接着剤であることが好ましい。これにより、接着剤によって下電極の露出部分と上電極の露出部分とがより確実に絶縁される。   The adhesive is preferably an insulating adhesive. Thereby, the exposed part of the lower electrode and the exposed part of the upper electrode are more reliably insulated by the adhesive.

また前記端子部が前記下電極に接続された実装用電極で構成されていると共に、前記下電極と前記実装用電極とが前記接着領域又は前記接着領域の外側で接続されていることが好ましい。このような構成では、圧電素子保持部内で下電極が露出されることがないため、下電極と上電極との間で生じる絶縁破壊をより確実に防止することができる。   In addition, it is preferable that the terminal portion is constituted by a mounting electrode connected to the lower electrode, and the lower electrode and the mounting electrode are connected outside the bonding region or the bonding region. In such a configuration, since the lower electrode is not exposed in the piezoelectric element holding portion, it is possible to more reliably prevent dielectric breakdown that occurs between the lower electrode and the upper electrode.

さらに本発明は、上記のような液体噴射ヘッドを具備することを特徴とする液体噴射装置にある。かかる本発明では、ヘッドの耐久性が向上した信頼性ある液体噴射装置を実現することができる。   According to another aspect of the invention, there is provided a liquid ejecting apparatus including the liquid ejecting head as described above. According to the present invention, a reliable liquid ejecting apparatus with improved head durability can be realized.

本発明の一実施形態に係る記録ヘッドの分解斜視図である。FIG. 3 is an exploded perspective view of a recording head according to an embodiment of the invention. 本発明の一実施形態に係る記録ヘッドの平面図及び断面図である。2A and 2B are a plan view and a cross-sectional view of a recording head according to an embodiment of the invention. 本発明の一実施形態に係る記録ヘッドの要部を示す断面図である。FIG. 3 is a cross-sectional view illustrating a main part of a recording head according to an embodiment of the invention. 本発明の一実施形態に係る記録ヘッドの拡大断面図である。FIG. 2 is an enlarged cross-sectional view of a recording head according to an embodiment of the present invention. 本発明の一実施形態に係る記録ヘッドの変形例を示す拡大断面図である。FIG. 6 is an enlarged cross-sectional view illustrating a modified example of the recording head according to the embodiment of the invention. 一実施形態に係る記録装置の概略図である。1 is a schematic diagram of a recording apparatus according to an embodiment.

以下に本発明を実施形態に基づいて詳細に説明する。
図1は、本発明の一実施形態に係る液体噴射ヘッドであるインクジェット式記録ヘッドの概略構成を示す分解斜視図であり、図2は、図1の平面図及びそのA−A'断面図である。また図3は、図2のB−B’断面における圧電素子部分の拡大図である。
Hereinafter, the present invention will be described in detail based on embodiments.
FIG. 1 is an exploded perspective view showing a schematic configuration of an ink jet recording head which is a liquid ejecting head according to an embodiment of the present invention. FIG. 2 is a plan view of FIG. is there. 3 is an enlarged view of the piezoelectric element portion in the BB ′ cross section of FIG.

図示するように、流路形成基板10は、本実施形態では結晶面方位が(110)であるシリコン単結晶基板からなり、その一方面には酸化膜からなる弾性膜50が形成されている。流路形成基板10には、隔壁11によって区画され一方側の面が弾性膜50で構成される複数の圧力発生室12がその幅方向に並設されている。   As shown in the figure, the flow path forming substrate 10 is a silicon single crystal substrate having a crystal plane orientation of (110) in this embodiment, and an elastic film 50 made of an oxide film is formed on one surface thereof. In the flow path forming substrate 10, a plurality of pressure generating chambers 12 partitioned by the partition wall 11 and having one surface formed of the elastic film 50 are juxtaposed in the width direction.

流路形成基板10には、圧力発生室12の長手方向一端部側に、隔壁11によって区画され各圧力発生室12に連通するインク供給路13と連通路14とが設けられている。連通路14の外側には、各連通路14と連通する連通部15が設けられている。この連通部15は、後述する接合基板30のリザーバー部32と連通して、各圧力発生室12の共通のインク室(液体室)となるリザーバー100の一部を構成する。   The flow path forming substrate 10 is provided with an ink supply path 13 and a communication path 14 which are partitioned by a partition wall 11 and communicate with each pressure generation chamber 12 on one end side in the longitudinal direction of the pressure generation chamber 12. A communication portion 15 that communicates with each communication path 14 is provided outside the communication path 14. The communication portion 15 communicates with a reservoir portion 32 of the bonding substrate 30 described later, and constitutes a part of the reservoir 100 serving as a common ink chamber (liquid chamber) for each pressure generating chamber 12.

ここで、インク供給路13は、圧力発生室12よりも狭い断面積となるように形成されており、連通部15から圧力発生室12に流入するインクの流路抵抗を一定に保持している。例えば、インク供給路13は、リザーバー100と各圧力発生室12との間の圧力発生室12側の流路を幅方向に絞ることで、圧力発生室12の幅より小さい幅で形成されている。なお、本実施形態では、流路の幅を片側から絞ることでインク供給路を形成したが、流路の幅を両側から絞ることでインク供給路を形成してもよい。また、流路の幅を絞るのではなく、厚さ方向から絞ることでインク供給路を形成してもよい。また、各連通路14は、圧力発生室12の幅方向両側の隔壁11を連通部15側に延設してインク供給路13と連通部15との間の空間を区画することで形成されている。   Here, the ink supply path 13 is formed to have a narrower cross-sectional area than the pressure generation chamber 12, and the flow path resistance of the ink flowing into the pressure generation chamber 12 from the communication portion 15 is kept constant. . For example, the ink supply path 13 is formed with a width smaller than the width of the pressure generation chamber 12 by narrowing the flow path on the pressure generation chamber 12 side between the reservoir 100 and each pressure generation chamber 12 in the width direction. . In this embodiment, the ink supply path is formed by narrowing the width of the flow path from one side. However, the ink supply path may be formed by narrowing the width of the flow path from both sides. Further, the ink supply path may be formed by narrowing from the thickness direction instead of narrowing the width of the flow path. Each communication passage 14 is formed by extending the partition walls 11 on both sides in the width direction of the pressure generating chamber 12 toward the communication portion 15 to partition the space between the ink supply path 13 and the communication portion 15. Yes.

なお、流路形成基板10の材料として、本実施形態ではシリコン単結晶基板を用いているが、勿論これに限定されず、例えば、ガラスセラミックス、ステンレス鋼等を用いてもよい。   In this embodiment, a silicon single crystal substrate is used as a material for the flow path forming substrate 10, but of course, the material is not limited to this, and for example, glass ceramics, stainless steel, or the like may be used.

流路形成基板10の開口面側には、各圧力発生室12のインク供給路13とは反対側の端部近傍に連通するノズル21が穿設されたノズルプレート20が、接着剤や熱溶着フィルム等によって固着されている。なお、ノズルプレート20は、例えば、ガラスセラミックス、シリコン単結晶基板、ステンレス鋼などからなる。   On the opening surface side of the flow path forming substrate 10, a nozzle plate 20 having a nozzle 21 communicating with the vicinity of the end portion of each pressure generating chamber 12 on the side opposite to the ink supply path 13 is provided with an adhesive or heat welding. It is fixed by a film or the like. The nozzle plate 20 is made of, for example, glass ceramics, a silicon single crystal substrate, stainless steel, or the like.

一方、このような流路形成基板10の開口面とは反対側には、上述したように弾性膜50が形成され、この弾性膜50上には、弾性膜50とは異なる材料の酸化膜からなる絶縁体膜55が形成されている。絶縁体膜55上には、下電極膜60と圧電体層70と上電極膜80とからなる圧電素子300が形成されている。この圧電素子300は、下電極膜60、圧電体層70及び上電極膜80を有する部分だけでなく、少なくとも圧電体層70を有する部分を含む。一般的には、圧電素子300の何れか一方の電極を共通電極とし、他方の電極を圧電体層70と共に圧力発生室12毎にパターニングして個別電極とする。またここでは、圧電素子300と当該圧電素子300の駆動により変位が生じる振動板とを合わせてアクチュエーターと称する。なお、上述した例では、弾性膜50、絶縁体膜55及び下電極膜60が振動板として作用するが、弾性膜50、絶縁体膜55を設けずに、下電極膜60のみを残して下電極膜60を振動板としてもよい。また、圧電素子300自体が実質的に振動板を兼ねるようにしてもよい。   On the other hand, the elastic film 50 is formed on the side opposite to the opening surface of the flow path forming substrate 10 as described above, and an oxide film made of a material different from the elastic film 50 is formed on the elastic film 50. An insulating film 55 is formed. On the insulator film 55, a piezoelectric element 300 including a lower electrode film 60, a piezoelectric layer 70, and an upper electrode film 80 is formed. The piezoelectric element 300 includes at least a portion having the piezoelectric layer 70 as well as a portion having the lower electrode film 60, the piezoelectric layer 70 and the upper electrode film 80. In general, one of the electrodes of the piezoelectric element 300 is used as a common electrode, and the other electrode is patterned together with the piezoelectric layer 70 for each pressure generating chamber 12 to form individual electrodes. Also, here, the piezoelectric element 300 and a diaphragm that is displaced by driving the piezoelectric element 300 are collectively referred to as an actuator. In the above-described example, the elastic film 50, the insulator film 55, and the lower electrode film 60 function as a diaphragm. However, the elastic film 50 and the insulator film 55 are not provided, and only the lower electrode film 60 is left. The electrode film 60 may be a diaphragm. Further, the piezoelectric element 300 itself may substantially serve as a diaphragm.

流路形成基板10上には、このような圧電素子300の駆動を阻害しない空間となる圧電素子保持部31を有する接合基板30が接着剤35によって接着されている。圧電素子保持部31は、圧電素子保持部31内への大気の侵入を抑制できるように構成されている。つまり、圧電素子保持部31は、大気の侵入を抑制できれば、必ずしも密封されている必要はない。そして圧電素子300は、このような圧電素子保持部31内に形成されているため、外部環境の影響を殆ど受けない状態で保護されている。   On the flow path forming substrate 10, a bonding substrate 30 having a piezoelectric element holding portion 31 that becomes a space that does not hinder the driving of the piezoelectric element 300 is bonded by an adhesive 35. The piezoelectric element holding unit 31 is configured to be able to suppress the intrusion of air into the piezoelectric element holding unit 31. That is, the piezoelectric element holding part 31 does not necessarily need to be sealed as long as the intrusion of the atmosphere can be suppressed. And since the piezoelectric element 300 is formed in such a piezoelectric element holding | maintenance part 31, it is protected in the state which hardly receives the influence of an external environment.

ここで、本実施形態に係る圧電素子300の構造について詳しく説明する。図2に示すように、圧電素子300を構成する下電極膜60は、各圧力発生室12に対向する領域毎に、圧力発生室12の幅よりも狭い幅で設けられて各圧電素子300の個別電極を構成している。また圧電素子300の長手方向一端部側では、下電極膜60は圧力発生室12の端部の外側まで延設され、圧電素子300の長手方向他端部側では、下電極膜60の端部は圧力発生室12内に位置している。   Here, the structure of the piezoelectric element 300 according to the present embodiment will be described in detail. As shown in FIG. 2, the lower electrode film 60 constituting the piezoelectric element 300 is provided with a width narrower than the width of the pressure generation chamber 12 for each region facing each pressure generation chamber 12. Individual electrodes are configured. Further, the lower electrode film 60 extends to the outside of the end of the pressure generating chamber 12 on one end in the longitudinal direction of the piezoelectric element 300, and the end of the lower electrode film 60 on the other end in the longitudinal direction of the piezoelectric element 300. Is located in the pressure generating chamber 12.

圧電体層70は、下電極膜60の幅よりも広い幅で且つ圧力発生室12の幅よりも狭い幅で設けられている。圧電体層70は、圧電素子300の長手方向においては、圧力発生室12の端部の外側までそれぞれ延設され、圧力発生室12に対向する領域の下電極膜60の上面及び端面を完全に覆うように設けられている。したがって、本実施形態の構成では、圧電素子300の長手方向他端部側で圧力発生室12内に位置する下電極膜60の端部は、圧電体層70によって完全に覆われている。   The piezoelectric layer 70 is provided with a width wider than the width of the lower electrode film 60 and narrower than the width of the pressure generating chamber 12. The piezoelectric layer 70 extends to the outside of the end of the pressure generation chamber 12 in the longitudinal direction of the piezoelectric element 300, and completely covers the upper surface and the end surface of the lower electrode film 60 in a region facing the pressure generation chamber 12. It is provided to cover. Therefore, in the configuration of the present embodiment, the end portion of the lower electrode film 60 located in the pressure generating chamber 12 on the other end side in the longitudinal direction of the piezoelectric element 300 is completely covered with the piezoelectric layer 70.

なお圧電素子300の長手方向他端部側の下電極膜60の端部は圧力発生室12の外側に位置していてもよい。このような構成においても、圧電体層70は圧力発生室12に対向する領域の下電極膜60の上面及び端面を覆うように設けられていればよいが、下電極膜60の端部を覆って設けられていることが好ましい。   Note that the end of the lower electrode film 60 on the other end in the longitudinal direction of the piezoelectric element 300 may be located outside the pressure generating chamber 12. Even in such a configuration, the piezoelectric layer 70 may be provided so as to cover the upper surface and the end surface of the lower electrode film 60 in a region facing the pressure generation chamber 12, but covers the end portion of the lower electrode film 60. Are preferably provided.

圧電素子300の長手方向一端部側では、圧電体層70は、接合基板30の圧電素子保持部31の周縁部が接着される流路形成基板10の接着領域200まで延設されており、特に、接着領域200の外側まで延設されていることが好ましい。   On one end side in the longitudinal direction of the piezoelectric element 300, the piezoelectric layer 70 extends to the bonding region 200 of the flow path forming substrate 10 to which the peripheral edge of the piezoelectric element holding portion 31 of the bonding substrate 30 is bonded. It is preferable to extend to the outside of the bonding region 200.

ここでいう「接着領域200」とは、接合基板30を流路形成基板10に接着するための接着剤35が広がる領域をいう。つまり、圧電体層70は流路形成基板10と接合基板30との間に挟まれた状態である必要はなく、少なくともその端面が接着剤35に接触した状態となっていればよい。例えば、図4に示すように、本実施形態では、圧電体層70の端部が接着領域200の外側まで延設されているが、図5に示すように、圧電体層70は、その端部が接着剤35に接触していれば圧電素子保持部31内に形成されていてもよい。   The “adhesion region 200” here refers to a region where the adhesive 35 for bonding the bonding substrate 30 to the flow path forming substrate 10 spreads. That is, the piezoelectric layer 70 does not have to be sandwiched between the flow path forming substrate 10 and the bonding substrate 30, and it is sufficient that at least the end surface thereof is in contact with the adhesive 35. For example, as shown in FIG. 4, in this embodiment, the end portion of the piezoelectric layer 70 extends to the outside of the bonding region 200, but as shown in FIG. If the part is in contact with the adhesive 35, it may be formed in the piezoelectric element holding part 31.

またこのように接着領域200まで延設された圧電体層70の外側には、下電極膜60がさらに延設されており、下電極膜60の端部には、例えば、金(Au)等からなる実装用電極90が接続されてボンディングワイヤ等からなる接続配線(図示なし)が接続される端子部95が形成されている。つまり、下電極膜60と実装用電極90とは、圧電素子保持部31内ではなく、接着領域200又は接着領域200の外側で接続されている。そして、この端子部95(実装用電極90)を介して各圧電素子300に選択的に電圧が印加されるようになっている。   In addition, a lower electrode film 60 is further extended outside the piezoelectric layer 70 extending to the adhesion region 200 in this way, and gold (Au) or the like is provided at the end of the lower electrode film 60, for example. A terminal portion 95 to which a connection electrode (not shown) made of a bonding wire or the like is connected is formed. That is, the lower electrode film 60 and the mounting electrode 90 are connected not in the piezoelectric element holding portion 31 but in the adhesion region 200 or outside the adhesion region 200. A voltage is selectively applied to each piezoelectric element 300 via the terminal portion 95 (mounting electrode 90).

上電極膜80は、複数の圧力発生室12に対向する領域に連続的に形成され、また圧電素子の長手方向一端部側では、上電極膜80の端部は圧力発生室12に対向する領域内に位置し、圧電素子300の長手方向他端部では、上電極膜80の端部は圧力発生室12の外側に位置している。そして上電極膜80は、圧力発生室12に対向する領域の圧電体層70の上面及び圧電素子300が並設された方向における圧電体層の側面(端面)が上電極によって覆われている。すなわち、圧電体層70の幅は下電極膜60側ほど広く形成されて圧電体層70の側面が傾斜面となっており、圧力発生室12に対向する領域においては、上電極膜80は圧電体層70の側面を覆って設けられている(図3参照)。なお本実施形態では、圧電素子300の長手方向他端部側の圧電体層70の側面も、上電極膜80によって覆われている。   The upper electrode film 80 is continuously formed in a region facing the plurality of pressure generating chambers 12, and the end of the upper electrode film 80 is a region facing the pressure generating chamber 12 on one end side in the longitudinal direction of the piezoelectric element. The end of the upper electrode film 80 is located outside the pressure generation chamber 12 at the other longitudinal end of the piezoelectric element 300. In the upper electrode film 80, the upper surface of the piezoelectric layer 70 in the region facing the pressure generation chamber 12 and the side surface (end surface) of the piezoelectric layer in the direction in which the piezoelectric elements 300 are arranged are covered with the upper electrode. That is, the width of the piezoelectric layer 70 is formed wider toward the lower electrode film 60 side, and the side surface of the piezoelectric layer 70 is inclined, and the upper electrode film 80 is piezoelectric in the region facing the pressure generating chamber 12. It is provided to cover the side surface of the body layer 70 (see FIG. 3). In the present embodiment, the side surface of the piezoelectric layer 70 on the other end side in the longitudinal direction of the piezoelectric element 300 is also covered with the upper electrode film 80.

またこのような上電極膜80は実質的に圧電素子保持部31内のみに設けられている。実際には、上電極膜80は、圧電素子保持部31内のみに形成されているが、上電極膜80に接続された実装用電極91が圧電素子保持部31の外側まで延設され、下電極膜60の場合と同様に、実装用電極91の先端部が接続配線(図示なし)に接続される端子部95となっている。つまり上電極膜80は、端子部95を除いて圧電素子保持部31内に形成されている。   Further, such an upper electrode film 80 is provided substantially only in the piezoelectric element holding portion 31. Actually, the upper electrode film 80 is formed only in the piezoelectric element holding part 31, but the mounting electrode 91 connected to the upper electrode film 80 extends to the outside of the piezoelectric element holding part 31, and As in the case of the electrode film 60, the tip end portion of the mounting electrode 91 is a terminal portion 95 connected to a connection wiring (not shown). That is, the upper electrode film 80 is formed in the piezoelectric element holding portion 31 except for the terminal portion 95.

このような構成では、下電極膜60は圧電素子保持部31の外側のみで露出される一方、上電極膜80は圧電素子保持部31内のみで露出され、これら下電極膜60の露出部分と上電極膜80の露出部分との間には、接合基板30と流路形成基板10とを接着するための接着剤35が存在する。したがって、この接着剤35によって下電極膜60と上電極膜80とが絶縁され、これら下電極膜60と上電極膜80との間で生じる絶縁破壊に起因する圧電素子300の破壊を防止することができる。   In such a configuration, the lower electrode film 60 is exposed only outside the piezoelectric element holding portion 31, while the upper electrode film 80 is exposed only inside the piezoelectric element holding portion 31. An adhesive 35 for bonding the bonding substrate 30 and the flow path forming substrate 10 exists between the exposed portion of the upper electrode film 80. Therefore, the lower electrode film 60 and the upper electrode film 80 are insulated from each other by the adhesive 35, and the piezoelectric element 300 is prevented from being destroyed due to the dielectric breakdown generated between the lower electrode film 60 and the upper electrode film 80. Can do.

接合基板30と流路形成基板10とを接着する接着剤35は、このように上電極膜80と下電極膜60との絶縁を図る役割を果たすため、絶縁性の接着剤を用いることが好ましい。これにより下電極膜60と上電極膜80とをより確実に絶縁することができる。   Since the adhesive 35 that bonds the bonding substrate 30 and the flow path forming substrate 10 serves to insulate the upper electrode film 80 and the lower electrode film 60 in this way, it is preferable to use an insulating adhesive. . Thereby, the lower electrode film 60 and the upper electrode film 80 can be more reliably insulated.

また上電極膜80によって圧電体層70の表面を覆って設けられているため、保護膜を別途設けることなく、圧電体層70への大気中の水分(湿気)の浸透を防止することができる。保護膜を必要としないため製造コストが大幅に低減し、水分(湿気)に起因する圧電素子300(圧電体層70)の破壊を防止することができ、圧電素子300の耐久性を向上することができる。   In addition, since the upper electrode film 80 is provided so as to cover the surface of the piezoelectric layer 70, it is possible to prevent moisture (humidity) from penetrating into the piezoelectric layer 70 without separately providing a protective film. . Since a protective film is not required, the manufacturing cost is greatly reduced, the destruction of the piezoelectric element 300 (piezoelectric layer 70) due to moisture (humidity) can be prevented, and the durability of the piezoelectric element 300 is improved. Can do.

さらに本実施形態では、上述したように圧電素子300の長手方向一端部側の上電極膜80の端部は、圧力発生室12に対向する領域内に位置しており、圧電素子300の実質的な駆動部が圧力発生室12に対向する領域内に設けられている。すなわち、圧電素子300は、圧力発生室12内に位置する下電極膜60の端部と上電極膜80の端部との間の部分が実質的な駆動部となっている。このため圧電素子300を駆動しても、圧力発生室12の長手方向両端部近傍の振動板(弾性膜50、絶縁体膜55)には大きな変形が生じることはないため、この部分の振動板に割れが発生するのを防止することができる。   Furthermore, in the present embodiment, as described above, the end portion of the upper electrode film 80 on the one end side in the longitudinal direction of the piezoelectric element 300 is located in a region facing the pressure generation chamber 12, A driving unit is provided in a region facing the pressure generating chamber 12. That is, in the piezoelectric element 300, a portion between the end portion of the lower electrode film 60 and the end portion of the upper electrode film 80 located in the pressure generating chamber 12 is a substantial driving unit. For this reason, even if the piezoelectric element 300 is driven, the vibration plate (the elastic film 50 and the insulator film 55) in the vicinity of both ends in the longitudinal direction of the pressure generating chamber 12 is not greatly deformed. It is possible to prevent cracks from occurring.

なお接合基板30には、流路形成基板10の連通部15に対応する領域にリザーバー部32が設けられている。このリザーバー部32は、本実施形態では、接合基板30を厚さ方向に貫通して圧力発生室12の並設方向に沿って設けられており、上述したように流路形成基板10の連通部15と連通されて各圧力発生室12の共通のインク室となるリザーバー100を構成している。   The bonding substrate 30 is provided with a reservoir portion 32 in a region corresponding to the communication portion 15 of the flow path forming substrate 10. In this embodiment, the reservoir portion 32 is provided along the parallel direction of the pressure generating chambers 12 through the bonding substrate 30 in the thickness direction. As described above, the communication portion of the flow path forming substrate 10 is provided. The reservoir 100 is connected to the pressure generation chamber 12 and serves as a common ink chamber for the pressure generation chambers 12.

さらに、接合基板30の圧電素子保持部31のリザーバー部32とは反対側の領域には、接合基板30を厚さ方向に貫通する貫通孔33が設けられ、上述した下電極膜60及び上電極膜80の端子部95がこの貫通孔33内に形成されている。そして図示しないが、これら下電極膜60及び上電極膜80の各端子部95は、貫通孔33内に延設される接続配線によって圧電素子300を駆動するための駆動IC等に接続される。   Further, a through hole 33 that penetrates the bonding substrate 30 in the thickness direction is provided in a region of the bonding substrate 30 on the opposite side of the piezoelectric element holding portion 31 from the reservoir portion 32, and the lower electrode film 60 and the upper electrode described above are provided. A terminal portion 95 of the film 80 is formed in the through hole 33. Although not shown, the terminal portions 95 of the lower electrode film 60 and the upper electrode film 80 are connected to a driving IC or the like for driving the piezoelectric element 300 by connection wiring extending in the through hole 33.

なお、接合基板30の材料としては、例えば、ガラス、セラミックス材料、金属、樹脂等が挙げられるが、流路形成基板10の熱膨張率と略同一の材料で形成されていることがより好ましく、本実施形態では、流路形成基板10と同一材料のシリコン単結晶基板を用いて形成した。   In addition, examples of the material of the bonding substrate 30 include glass, ceramic material, metal, resin, and the like, but it is more preferable that the bonding substrate 30 is formed of substantially the same material as the thermal expansion coefficient of the flow path forming substrate 10. In this embodiment, the silicon single crystal substrate made of the same material as the flow path forming substrate 10 is used.

接合基板30上には、さらに、封止膜41及び固定板42とからなるコンプライアンス基板40が接合されている。封止膜41は、剛性が低く可撓性を有する材料からなり、この封止膜41によってリザーバー部32の一方面が封止されている。固定板42は、金属等の硬質の材料で形成される。この固定板42のリザーバー100に対向する領域は、厚さ方向に完全に除去された開口部43となっているため、リザーバー100の一方面は可撓性を有する封止膜41のみで封止されている。   A compliance substrate 40 including a sealing film 41 and a fixing plate 42 is further bonded onto the bonding substrate 30. The sealing film 41 is made of a material having low rigidity and flexibility, and one surface of the reservoir portion 32 is sealed by the sealing film 41. The fixed plate 42 is formed of a hard material such as metal. Since the region of the fixing plate 42 facing the reservoir 100 is an opening 43 that is completely removed in the thickness direction, one surface of the reservoir 100 is sealed only with a flexible sealing film 41. Has been.

このような本実施形態のインクジェット式記録ヘッドでは、図示しない外部インク供給手段からインクを取り込み、リザーバー100からノズル21に至るまで内部をインクで満たした後、図示しない駆動ICからの記録信号に従い、圧力発生室12に対応するそれぞれの圧電素子300に電圧を印加し、圧電素子300をたわみ変形させることにより、各圧力発生室12内の圧力が高まりノズル21からインク滴が吐出する。   In such an ink jet recording head of the present embodiment, ink is taken in from an external ink supply means (not shown), filled with ink from the reservoir 100 to the nozzle 21, and then in accordance with a recording signal from a driving IC (not shown). By applying a voltage to each piezoelectric element 300 corresponding to the pressure generation chamber 12 to bend and deform the piezoelectric element 300, the pressure in each pressure generation chamber 12 increases and ink droplets are ejected from the nozzles 21.

以上、本発明の一実施形態について説明したが、本発明は、勿論上述した実施形態に限定されるものではない。   As mentioned above, although one Embodiment of this invention was described, this invention is not limited to embodiment mentioned above of course.

また上述した実施形態のインクジェット式記録ヘッドは、インクカートリッジ等と連通するインク流路を具備する記録ヘッドユニットの一部を構成して、インクジェット式記録装置に搭載される。図6は、そのインクジェット式記録装置の一例を示す概略図である。図6に示すように、インクジェット式記録ヘッドを有する記録ヘッドユニット1A及び1Bは、インク供給手段を構成するカートリッジ2A及び2Bが着脱可能に設けられ、この記録ヘッドユニット1A及び1Bを搭載したキャリッジ3は、装置本体4に取り付けられたキャリッジ軸5に軸方向移動自在に設けられている。この記録ヘッドユニット1A及び1Bは、例えば、それぞれブラックインク組成物及びカラーインク組成物を吐出するものとしている。そして、駆動モーター6の駆動力が図示しない複数の歯車およびタイミングベルト7を介してキャリッジ3に伝達されることで、記録ヘッドユニット1A及び1Bを搭載したキャリッジ3はキャリッジ軸5に沿って移動される。一方、装置本体4にはキャリッジ軸5に沿ってプラテン8が設けられており、図示しない給紙ローラーなどにより給紙された紙等の記録媒体である記録シートSがプラテン8上を搬送されるようになっている。   The ink jet recording head of the above-described embodiment constitutes a part of a recording head unit including an ink flow path communicating with an ink cartridge or the like, and is mounted on the ink jet recording apparatus. FIG. 6 is a schematic view showing an example of the ink jet recording apparatus. As shown in FIG. 6, in the recording head units 1A and 1B having the ink jet recording head, cartridges 2A and 2B constituting ink supply means are detachably provided, and a carriage 3 on which the recording head units 1A and 1B are mounted. Is provided on a carriage shaft 5 attached to the apparatus body 4 so as to be movable in the axial direction. The recording head units 1A and 1B, for example, are configured to eject a black ink composition and a color ink composition, respectively. Then, the driving force of the driving motor 6 is transmitted to the carriage 3 via a plurality of gears and a timing belt 7 (not shown), so that the carriage 3 on which the recording head units 1A and 1B are mounted is moved along the carriage shaft 5. The On the other hand, the apparatus main body 4 is provided with a platen 8 along the carriage shaft 5, and a recording sheet S, which is a recording medium such as paper fed by a not-shown paper feed roller, is conveyed on the platen 8. It is like that.

なお上述の実施形態では、インクジェット式記録ヘッドがキャリッジに搭載されて主走査方向に移動するタイプのインクジェット式記録装置を例示したが、本発明は、他のタイプのインクジェット式記録装置にも適用することができる。例えば、固定された複数のインクジェット式記録ヘッドを有し、紙等の記録シートSを副走査方向に移動させるだけで印刷を行う、いわゆるライン式のインクジェット式記録装置にも本発明を適用することができる。   In the above-described embodiment, the ink jet recording apparatus in which the ink jet recording head is mounted on the carriage and moves in the main scanning direction is exemplified. However, the present invention is also applicable to other types of ink jet recording apparatuses. be able to. For example, the present invention is also applied to a so-called line type ink jet recording apparatus that has a plurality of fixed ink jet recording heads and performs printing only by moving a recording sheet S such as paper in the sub-scanning direction. Can do.

また上述した実施形態では、本発明の液体噴射ヘッド及び液体噴射装置の一例としてインクジェット式記録ヘッド及びインクジェット式記録装置を説明したが、液体噴射ヘッド及び液体噴射装置の基本的構成は上述したものに限定されるものではない。本発明は、広く液体噴射ヘッド及び液体噴射ヘッドを具備する液体噴射装置の全般を対象としたものであり、インク以外の液体を噴射するものにも勿論適用することができる。その他の液体噴射ヘッドとしては、例えば、プリンター等の画像記録装置に用いられる各種の記録ヘッド、液晶ディスプレー等のカラーフィルターの製造に用いられる色材噴射ヘッド、有機ELディスプレー、FED(電界放出ディスプレー)等の電極形成に用いられる電極材料噴射ヘッド、バイオchip製造に用いられる生体有機物噴射ヘッド等が挙げられる。   In the above-described embodiments, the ink jet recording head and the ink jet recording apparatus have been described as examples of the liquid ejecting head and the liquid ejecting apparatus of the present invention. However, the basic configurations of the liquid ejecting head and the liquid ejecting apparatus are as described above. It is not limited. The present invention covers a wide range of liquid ejecting heads and liquid ejecting apparatuses that include a liquid ejecting head, and can be applied to a device that ejects liquid other than ink. Other liquid ejecting heads include, for example, various recording heads used in image recording apparatuses such as printers, color material ejecting heads used in the manufacture of color filters such as liquid crystal displays, organic EL displays, and FEDs (field emission displays). Examples thereof include an electrode material ejection head used for electrode formation, a bioorganic matter ejection head used for biochip production, and the like.

10 流路形成基板、 12 圧力発生室、 20 ノズルプレート、 21 ノズル、 30 接合基板、 40 コンプライアンス基板、 50 弾性膜、 55 絶縁体膜、 60 下電極膜、 70 圧電体層、 80 上電極膜、 90,91 実装用電極、 95 端子部、 100 リザーバー、 200 接着領域、 300 圧電素子   10 flow path forming substrate, 12 pressure generating chamber, 20 nozzle plate, 21 nozzle, 30 bonding substrate, 40 compliance substrate, 50 elastic film, 55 insulator film, 60 lower electrode film, 70 piezoelectric layer, 80 upper electrode film, 90, 91 Mounting electrode, 95 Terminal section, 100 Reservoir, 200 Adhesion area, 300 Piezoelectric element

Claims (5)

液滴を吐出するノズルにそれぞれ連通する圧力発生室が複数並設された流路形成基板と、該流路形成基板の一方面側に設けられる下電極、圧電体層及び上電極からなる圧電素子と、前記流路形成基板の前記一方面側に接着剤によって接着され前記圧電素子の駆動を阻害しない空間となる圧電素子保持部を有する接合基板とを具備し、
前記下電極が前記圧力発生室に対応して独立して設けられて前記圧電素子の個別電極を構成し、前記上電極が前記圧力発生室の並設方向に亘って連続的に設けられて前記圧電素子の共通電極を構成し、
前記圧力発生室に対向する領域の前記下電極が当該圧力発生室の幅よりも狭い幅で形成されていると共に前記圧力発生室に対応する領域の前記下電極の上面及び端面が前記圧電体層によって覆われ、
前記圧力発生室に対向する領域の前記圧電体層の上面及び前記圧電素子が並設された方向における前記圧電体層の側面が前記上電極によって覆われており、
前記圧電素子の長手方向一端部側では、前記圧電体層が前記接合基板の前記圧電素子保持部の周縁部が接着される前記流路形成基板の接着領域まで延設されていると共に、前記下電極が前記圧電体層の端部の外側まで延設されて当該下電極の端部に端子部が設けられていることを特徴とする液体噴射ヘッド。
A flow path forming substrate in which a plurality of pressure generating chambers communicating with nozzles for discharging droplets are arranged in parallel, and a piezoelectric element comprising a lower electrode, a piezoelectric layer, and an upper electrode provided on one side of the flow path forming substrate And a bonding substrate having a piezoelectric element holding portion that is bonded to the one surface side of the flow path forming substrate with an adhesive and becomes a space that does not hinder driving of the piezoelectric element,
The lower electrode is provided independently corresponding to the pressure generation chamber to constitute an individual electrode of the piezoelectric element, and the upper electrode is continuously provided across the direction in which the pressure generation chambers are arranged. Configure the common electrode of the piezoelectric element,
The lower electrode in the region facing the pressure generating chamber is formed with a width narrower than the width of the pressure generating chamber, and the upper surface and the end surface of the lower electrode in the region corresponding to the pressure generating chamber are the piezoelectric layer. Covered by
The upper surface of the piezoelectric layer in the region facing the pressure generation chamber and the side surface of the piezoelectric layer in the direction in which the piezoelectric elements are arranged side by side are covered with the upper electrode,
On one end side in the longitudinal direction of the piezoelectric element, the piezoelectric layer extends to the bonding region of the flow path forming substrate to which the peripheral edge of the piezoelectric element holding portion of the bonding substrate is bonded. A liquid ejecting head, wherein an electrode extends to an outside of an end portion of the piezoelectric layer, and a terminal portion is provided at an end portion of the lower electrode.
前記圧電素子の長手方向他端部側では、前記下電極の端部が前記圧電体層によって覆われていることを特徴とする請求項1に記載の液体噴射ヘッド。   The liquid ejecting head according to claim 1, wherein an end portion of the lower electrode is covered with the piezoelectric layer on the other end portion side in the longitudinal direction of the piezoelectric element. 前記接着剤が、絶縁性の接着剤であることを特徴とする請求項1又は2に記載の液体噴射ヘッド。   The liquid ejecting head according to claim 1, wherein the adhesive is an insulating adhesive. 前記端子部が前記下電極に接続された実装用電極で構成されていると共に、前記下電極と前記実装用電極とが前記接着領域又は前記接着領域の外側で接続されていることを特徴とする請求項1〜3の何れか一項に記載の液体噴射ヘッド。   The terminal portion is composed of a mounting electrode connected to the lower electrode, and the lower electrode and the mounting electrode are connected to each other on the adhesive region or outside the adhesive region. The liquid jet head according to claim 1. 請求項1〜4の何れか一項に記載の液体噴射ヘッドを具備することを特徴とする液体噴射装置。   A liquid ejecting apparatus comprising the liquid ejecting head according to claim 1.
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JP2000326503A (en) * 1998-06-08 2000-11-28 Seiko Epson Corp Ink jet recording head and ink jet recorder
JP2003127366A (en) * 2001-10-26 2003-05-08 Seiko Epson Corp Ink jet recording head and its manufacturing method, and ink jet recording device
JP2004358796A (en) * 2003-06-04 2004-12-24 Seiko Epson Corp Liquid injection head and its manufacturing method

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JP2000326503A (en) * 1998-06-08 2000-11-28 Seiko Epson Corp Ink jet recording head and ink jet recorder
JP2003127366A (en) * 2001-10-26 2003-05-08 Seiko Epson Corp Ink jet recording head and its manufacturing method, and ink jet recording device
JP2004358796A (en) * 2003-06-04 2004-12-24 Seiko Epson Corp Liquid injection head and its manufacturing method

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