JP2013221435A - Ceiling fan - Google Patents

Ceiling fan Download PDF

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JP2013221435A
JP2013221435A JP2012092739A JP2012092739A JP2013221435A JP 2013221435 A JP2013221435 A JP 2013221435A JP 2012092739 A JP2012092739 A JP 2012092739A JP 2012092739 A JP2012092739 A JP 2012092739A JP 2013221435 A JP2013221435 A JP 2013221435A
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ceiling fan
conductor bar
permanent magnet
peripheral side
motor
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Masayuki Takada
昌亨 高田
Kenichi Iwata
謙一 岩田
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a ceiling fan capable of reducing power consumption and reducing noises by suppressing rotation non-uniformity without using a DC motor or a control circuit with a microcomputer packaged therein.SOLUTION: At an outer peripheral side of a stator 4, a basket-shaped rotor 3 is disposed at a predetermined interval while being held in a freely rotatable manner. At an inner diameter side of the basket-shaped rotor 3, a conductor bar 5 formed from aluminum is provided and outside the conductor bar 5, a permanent magnet 6 is disposed. In a ceiling fan, a motor is packaged where skewing is applied to both the conductor bar 5 and the permanent magnet 6. Therefore, the ceiling fan is operated by fixed rotation at a rotating speed synchronized to a power supply frequency of a commercial AC power source and an induction current generated in the conductor bar 5 can be reduced extremely, and thereby obtaining the ceiling fan capable of reducing power consumption and reducing noises by suppressing rotation non-uniformity.

Description

本発明は、部屋の天井に取付けて使用される電動機を備えたシーリングファンに関するものである。   The present invention relates to a ceiling fan provided with an electric motor used by being attached to a ceiling of a room.

近年、シーリングファンにおいては、冷暖房機器と併用して使用されるようになり、夏季には天井から涼風を供給するとともに、冷房時に床面に偏っている冷気を拡散させるように使用される。また、冬季にはリバース運転により天井面に偏っている暖気を床面方向に移動させるように使用される。このように使用されることによって、室内の温度を均一化させる機能が快適で健康にもよく、かつ冷暖房機器を省エネ運転できる経済効果より普及が広がりつつある。そのため、シーリングファンは、比較的運転時間が長い電気機器となり、小型化、薄型化、デザイン性の追求をした上で、高効率化、回転むらを抑制することでの静音化が求められている。   In recent years, ceiling fans have come to be used in combination with air conditioning equipment. In the summer, cool air is supplied from the ceiling and used to diffuse cold air that is biased to the floor during cooling. Moreover, it is used so that the warm air which is biased to the ceiling surface may be moved toward the floor surface by reverse operation in winter. By being used in this manner, the function of making the temperature in the room uniform is comfortable and good for health, and the spread of the air-conditioning equipment is becoming more widespread due to the economic effect of energy-saving operation. Therefore, the ceiling fan is an electrical device with a relatively long operating time, and after pursuing downsizing, thinning, and design, high efficiency and low noise by suppressing rotation unevenness are required. .

従来、この種のシーリングファンは、特許文献1および特許文献2に開示された構成のものが知られている。   Conventionally, this type of ceiling fan has a configuration disclosed in Patent Document 1 and Patent Document 2.

以下、そのシーリングファンについて図5を参照しながら説明する。   Hereinafter, the ceiling fan will be described with reference to FIG.

図に示すように、外転型のDCモータ140と、このDCモータ140を制御する制御部と、DCモータ140の外転部に取り付けた複数の回転翼150と、DCモータのモータ軸に連結した天井吊り下げ用のジョイント金具を有し、制御部を構成する第1のプリント基板161と第2のプリント基板162を上下に重ねた構成としている。   As shown in the figure, an outer rotation type DC motor 140, a control unit for controlling the DC motor 140, a plurality of rotor blades 150 attached to the outer rotation unit of the DC motor 140, and a motor shaft of the DC motor are connected. The ceiling-hanging joint fitting is provided, and the first printed circuit board 161 and the second printed circuit board 162 constituting the control unit are vertically stacked.

特開2006−219998号公報JP 2006-219998 A 特開2008−297939号公報JP 2008-297939 A

このような従来のシーリングファンによれば、DC電源やモータ駆動回路などを設置するためのスペース確保や、デザイン性追求のために、内蔵するプリント基板を分割して配置する必要が生じるなど、小型化、薄型化が簡単にはできないという課題があり、DC電源やモータ駆動回路などを必要とするDCモータを用いることなく、低消費電力化、回転むらを抑制することでの静音化を実現できることが要求されている。   According to such a conventional ceiling fan, it is necessary to divide and arrange the built-in printed circuit board in order to secure a space for installing a DC power supply, a motor drive circuit, etc., and to pursue design. Reduction in power consumption and suppression of rotation unevenness can be realized without using a DC motor that requires a DC power source or a motor drive circuit. Is required.

本発明は、このような従来の課題を解決するものであり、DCモータを使用することなく、低消費電力化、回転むらを抑制することでの静音化を実現できるシーリングファンを提供することを目的としている。   The present invention solves such conventional problems, and provides a ceiling fan that can achieve low power consumption and low noise by suppressing rotation unevenness without using a DC motor. It is aimed.

そして、この目的を達成するために、本発明は、電機子巻線を巻装した固定子と、この固定子の外周側に対向して位置し、内周側に導体バーを有するかご形回転子を回転自在に設け、このかご形回転子には複数の回転翼を取付け、前記かご形回転子には、前記導体バーの外周側に永久磁石を配し、始動時は、前記導体バーに誘導電流を発生させて滑りに対応して回転、加速し、定常時は商用交流電源の電源周波数に同期した回転数で一定運転し、前記永久磁石はスキューしていることを特徴とするシーリングファンとしたものであり、これにより所期の目的を達成するものである。   And in order to achieve this object, the present invention is a cage-shaped rotation having a stator wound with an armature winding and a conductor bar on the inner peripheral side, located opposite to the outer peripheral side of the stator. The cage rotor is provided with a plurality of rotor blades, and the cage rotor is provided with a permanent magnet on the outer peripheral side of the conductor bar. A ceiling fan that generates and induces an induced current to rotate and accelerate in response to slipping, operates at a constant speed in synchronization with the power supply frequency of a commercial AC power supply during normal operation, and the permanent magnet is skewed This achieves the intended purpose.

本発明によれば、電機子巻線を巻装した固定子と、この固定子の外周側に対向して位置し、内周側に導体バーを有するかご形回転子を回転自在に設け、このかご形回転子には複数の回転翼を取付け、前記かご形回転子には、前記導体バーの外周側に永久磁石を配し、始動時は、前記導体バーに誘導電流を発生させて滑りに対応して回転、加速し、定常時は商用交流電源の電源周波数に同期した回転数で一定運転し、前記永久磁石はスキューしていることを特徴とするシーリングファンの構成にしたことにより、電源投入後、滑らかに加速するとともに、速やかに定常運転に移行し、定常運転時は永久磁石の磁束により、回転するので、導体バーに流れる電流および電機子巻線に流れる電流が減少するため、高効率となるとともに、負荷変化が生じても、商用交流電源の電源周波数に同期して回転数一定で運転するので、DCモータを使用することなく、低消費電力化、回転むら抑制による静音化を実現できるシーリングファンが提供できるという効果を得ることができる。   According to the present invention, a stator in which an armature winding is wound, and a squirrel-cage rotor having a conductor bar located on the inner peripheral side, which is opposed to the outer peripheral side of the stator, is rotatably provided. A plurality of rotor blades are attached to the cage rotor, and permanent magnets are arranged on the outer circumference side of the conductor bar on the cage rotor, and an induction current is generated in the conductor bar at the start for slipping. Corresponding rotation, acceleration, and steady operation at a rotational speed synchronized with the power supply frequency of the commercial AC power supply in a steady state, and the permanent magnet is skewed, so that the power supply After charging, the motor accelerates smoothly and quickly shifts to steady operation. During steady operation, it rotates by the magnetic flux of the permanent magnet, so the current flowing through the conductor bar and the current flowing through the armature winding decrease. Efficiency and load change However, since it operates at a constant rotational speed in synchronization with the power frequency of the commercial AC power supply, a ceiling fan can be provided that can achieve low power consumption and low noise by suppressing rotational unevenness without using a DC motor. The effect that can be obtained.

本発明の実施の形態1におけるシーリングファンを示す側面図The side view which shows the ceiling fan in Embodiment 1 of this invention 同シーリングファンを示すブロック図Block diagram showing the ceiling fan 同電動機の構成を示す分解斜視図Exploded perspective view showing the configuration of the same motor 同電動機の回転数−トルク特性の一例を示すグラフGraph showing an example of the rotation speed-torque characteristics of the same motor 従来のシーリングファンの内部構造を示す側断面図Side sectional view showing the internal structure of a conventional ceiling fan

本発明の請求項1記載のシーリングファンは、電機子巻線を巻装した固定子と、この固定子の外周側に対向して位置し、内周側に導体バーを有するかご形回転子を回転自在に設け、このかご形回転子には複数の回転翼を取付け、前記かご形回転子には、前記導体バーの外周側に永久磁石を配し、始動時は、前記導体バーに誘導電流を発生させて滑りに対応して回転、加速し、定常時は商用交流電源の電源周波数に同期した回転数で一定運転し、前記永久磁石はスキューしていることを特徴とするシーリングファンの構成を有する。これにより、電源投入後、滑らかに加速するとともに、速やかに定常運転に移行し、定常運転時は永久磁石の磁束により、回転するので、導体バーに流れる電流および電機子巻線に流れる電流が減少するため、高効率となるとともに、負荷変化が生じても、商用交流電源の電源周波数に同期して回転数一定で運転するので、DCモータを使用することなく、低消費電力化、回転むら抑制による静音化できるという効果を奏する。   According to a first aspect of the present invention, there is provided a ceiling fan comprising: a stator having an armature winding wound thereon; and a squirrel-cage rotor that is positioned facing the outer peripheral side of the stator and has a conductor bar on the inner peripheral side. The cage rotor is provided with a plurality of rotating blades, and the cage rotor is provided with a permanent magnet on the outer peripheral side of the conductor bar. Rotating and accelerating in response to slipping, generating a constant operation at a rotational speed synchronized with the power supply frequency of a commercial AC power supply in a steady state, and the permanent magnet being skewed Have As a result, after turning on the power, the motor accelerates smoothly and promptly shifts to steady operation. During steady operation, the permanent magnet rotates due to the magnetic flux, so the current flowing through the conductor bar and the current flowing through the armature winding are reduced. Therefore, even if a load change occurs, the operation is performed at a constant rotation speed in synchronization with the power supply frequency of the commercial AC power supply. Therefore, low power consumption and uneven rotation are achieved without using a DC motor. There is an effect that silence can be achieved by suppression.

以下、本発明の実施の形態について図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施の形態1)
図1〜図4に示すように、天井14に支柱15を介してシーリングファンの本体1が吊り下げられており、本体1には複数の回転翼8が設けられ、内部には電動機11を内蔵している。支柱15には中空棒状のシャフト9が接続されており、シャフト9の外周には、主巻線2aと補助巻線2bより成る電機子巻線2を巻装した固定子4が固定されている。この固定子4の外周側には、所定の空隙を空けて、回転自在に保持されたかご形回転子3が配設されている。かご形回転子3の内径側にはアルミで形成された導体バー5が設けられ、導体バー5の外側には永久磁石6が配置され、導体バー5と永久磁石6とは共にスキューが施されている。そして、永久磁石6は異方性のサマリウム・鉄・窒素磁粉と異方性のネオジウム・鉄・ホウ素磁粉を混合したボンド磁石で、サマリウム・鉄・窒素磁粉の粒径は2〜3μmで、ネオジウム・鉄・ホウ素磁粉の粒径は50〜100μmで、バインダのベース材質はPA12である。運転コンデンサ10は、シーリングファンが実使用時において、負荷変動によって脱調することなく、商用交流電源の電源周波数に同期した回転数にて一定回転で運転が継続できる程度の容量設定がされている。始動コンデンサ12は、電動機11への電源投入後の始動時において、速やかに加速するよう容量設定されており、同期運転状態において、PTCサーミスタ13によって切り離される。そして、電動機11は本体カバー17と上部カバー16とで覆われた構成である。
(Embodiment 1)
As shown in FIGS. 1 to 4, a ceiling fan main body 1 is suspended from a ceiling 14 via a column 15. The main body 1 is provided with a plurality of rotor blades 8, and an electric motor 11 is incorporated therein. doing. A hollow rod-shaped shaft 9 is connected to the support column 15, and a stator 4 around which an armature winding 2 composed of a main winding 2 a and an auxiliary winding 2 b is wound is fixed to the outer periphery of the shaft 9. . On the outer peripheral side of the stator 4, a cage rotor 3 that is rotatably held with a predetermined gap is disposed. A conductor bar 5 made of aluminum is provided on the inner diameter side of the squirrel-cage rotor 3, and a permanent magnet 6 is disposed outside the conductor bar 5. The conductor bar 5 and the permanent magnet 6 are both skewed. ing. The permanent magnet 6 is a bonded magnet in which anisotropic samarium / iron / nitrogen magnetic powder and anisotropic neodymium / iron / boron magnetic powder are mixed, and the particle size of samarium / iron / nitrogen magnetic powder is 2 to 3 μm. -The particle size of iron-boron magnetic powder is 50-100 micrometers, and the base material of a binder is PA12. The capacity of the operating capacitor 10 is set so that operation can be continued at a constant speed at a rotational speed synchronized with the power supply frequency of the commercial AC power supply without stepping out due to load fluctuation when the ceiling fan is actually used. . The starting capacitor 12 is set to have a capacity so as to quickly accelerate at the time of starting after the power supply to the electric motor 11 is turned on, and is disconnected by the PTC thermistor 13 in the synchronous operation state. The electric motor 11 is configured to be covered with the main body cover 17 and the upper cover 16.

このような本発明のシーリングファンによれば、図4の回転数−トルク特性のグラフに示すように、始動時は導体バー5に誘導電流が発生することで滑りに対応した回転トルクが発生して動作する。その後、永久磁石6の磁力と固定子4の電機子巻線2による電磁石の磁力の吸引力によって回転し、導体バー5に発生する誘導電流が極めて少ない高効率運転モードへ移行する。このようにして、商用交流電源の電源周波数に同期した回転数にて一定回転で運転するので、DC電源を必要とするDCモータや、マイクロコンピュータを搭載した制御回路を使用することなく、負荷変化が生じても、低消費電力化ができるとともに、回転数一定運転ができることによって、回転むら抑制による静音化を実現できる特性が得られる。   According to such a ceiling fan of the present invention, as shown in the graph of the rotational speed-torque characteristic of FIG. 4, at the time of starting, an induced current is generated in the conductor bar 5 so that a rotational torque corresponding to the slip is generated. Works. Thereafter, the magnet is rotated by the magnetic force of the permanent magnet 6 and the attractive force of the electromagnet by the armature winding 2 of the stator 4, and the operation mode shifts to the high efficiency operation mode in which the induced current generated in the conductor bar 5 is extremely small. In this way, since it is operated at a constant speed at a rotational speed synchronized with the power frequency of the commercial AC power supply, the load change can be achieved without using a DC motor requiring a DC power supply or a control circuit equipped with a microcomputer. Even if this occurs, the power consumption can be reduced, and the constant rotation speed operation can be performed, so that the characteristics that can realize the noise reduction by suppressing the rotation unevenness can be obtained.

また、導体バー5と永久磁石6はスキューされているので、電源投入時など誘導機としての動作においては滑らか加速し、同期機としての動作への移行が滑らかとなる。さらに、同期運転時のトルクリプルも小さくなるため、低振動・低騒音化を実現したシーリングファンが得られる。   Further, since the conductor bar 5 and the permanent magnet 6 are skewed, the operation as an induction machine such as when the power is turned on smoothly accelerates and the transition to the operation as a synchronous machine becomes smooth. In addition, since the torque ripple during synchronous operation is reduced, a ceiling fan that achieves low vibration and low noise can be obtained.

また、永久磁石6は磁粉粒径の小さい異方性のサマリウム・鉄・窒素磁粉と、磁粉粒径の大きな異方性のネオジウム・鉄・ホウ素磁粉を混合したボンド磁石としているので、磁粉の充填率が向上することで、磁束密度が高くなる。さらに、ネオジウム・鉄・ホウ素磁粉がサマリウム・鉄・窒素磁粉の磁化反転を抑制するので、保持力が向上し、電源周波数に同期して回転するトルクが高くなる。そのため、負荷変動に対する耐力の強いシーリングファンが得られる。   Since the permanent magnet 6 is a bonded magnet in which anisotropic samarium / iron / nitrogen magnetic powder having a small magnetic particle diameter and anisotropic neodymium / iron / boron magnetic powder having a large magnetic particle diameter are mixed, the permanent magnet 6 is filled with magnetic powder. Increasing the rate increases the magnetic flux density. Furthermore, since neodymium / iron / boron magnetic powder suppresses the magnetization reversal of samarium / iron / nitrogen magnetic powder, the holding power is improved, and the torque that rotates in synchronization with the power supply frequency is increased. As a result, a ceiling fan with high resistance to load fluctuations can be obtained.

なお、本実施の形態1では、始動コンデンサ12とPTCサーミスタ13とを設ける構成としたが、誘導機としての始動から同期運転への移行に影響が無ければ、始動コンデンサ12とPTCサーミスタ13とを設けることなく、運転コンデンサ10のみで、始動も同期運転も行う構成としても良く、その作用効果に差異は生じない。   In the first embodiment, the starting capacitor 12 and the PTC thermistor 13 are provided. However, if there is no effect on the shift from the starting as the induction machine to the synchronous operation, the starting capacitor 12 and the PTC thermistor 13 are connected. Without being provided, only the operation capacitor 10 may be used to perform the start-up and the synchronous operation, and there is no difference in the operation effect.

以上のように、本発明にかかるシーリングファンは本体部が小型軽量かつ外形がシンプルで、設置工事が容易で操作がしやすいものであり、低消費電力化も兼ね備えたものであるので、家庭用はもとより、病院など公共施設の設備や、旅館などの業務用の設備としての用途にも適用できる。   As described above, the ceiling fan according to the present invention is small in size and light in weight, simple in outline, easy to install, easy to operate, and low power consumption. It can also be used for public facilities such as hospitals and business facilities such as inns.

1 本体
2 電機子巻線
3 かご形回転子
4 固定子
5 導体バー
6 永久磁石
8 回転翼
9 シャフト
10 運転コンデンサ
11 電動機
12 始動コンデンサ
13 PTCサーミスタ
14 天井
15 支柱
16 上部カバー
17 本体カバー
1 Main Body 2 Armature Winding 3 Cage Rotor 4 Stator 5 Conductor Bar 6 Permanent Magnet 8 Rotor Blade 9 Shaft 10 Operating Capacitor 11 Electric Motor 12 Start Capacitor 13 PTC Thermistor 14 Ceiling 15 Post 16 Upper Cover 17 Main Body Cover

Claims (2)

電機子巻線を巻装した固定子と、この固定子の外周側に対向して位置し、内周側に導体バーを有するかご形回転子を回転自在に設け、このかご形回転子には複数の回転翼を取付け、前記かご形回転子には、前記導体バーの外周側に永久磁石を配し、始動時は、前記導体バーに誘導電流を発生させて滑りに対応して回転、加速し、定常時は商用交流電源の電源周波数に同期した回転数で一定運転し、前記永久磁石はスキューしていることを特徴とするシーリングファン。 A stator in which an armature winding is wound, and a squirrel-cage rotor positioned on the outer peripheral side of the stator and having a conductor bar on the inner peripheral side are rotatably provided. A plurality of rotor blades are attached, and the cage rotor is provided with a permanent magnet on the outer peripheral side of the conductor bar, and at the start, an induced current is generated in the conductor bar to rotate and accelerate in response to slippage. In a normal state, the ceiling fan operates at a constant rotation speed synchronized with the power frequency of a commercial AC power supply, and the permanent magnet is skewed. 前記永久磁石は異方性のサマリウム・鉄・窒素磁粉と異方性のネオジウム・鉄・ホウ素磁粉を混合したボンド磁石であることを特徴とする請求項1記載のシーリングファン。 2. The ceiling fan according to claim 1, wherein the permanent magnet is a bonded magnet in which anisotropic samarium / iron / nitrogen magnetic powder and anisotropic neodymium / iron / boron magnetic powder are mixed.
JP2012092739A 2012-04-16 2012-04-16 Ceiling fan Pending JP2013221435A (en)

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JP2002176755A (en) * 2000-12-11 2002-06-21 Nippon Signal Co Ltd:The Sr motor and switch therewith
JP2008061485A (en) * 2006-09-03 2008-03-13 Yoshimitsu Okawa Permanent magnet electric motor capable of self-starting with ac power supply
JP2008121552A (en) * 2006-11-13 2008-05-29 Matsushita Electric Ind Co Ltd Ceiling fan

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JPH08130143A (en) * 1994-10-31 1996-05-21 Minebea Co Ltd Anisotropic bonded magnet and manufacturing method
JP2002176755A (en) * 2000-12-11 2002-06-21 Nippon Signal Co Ltd:The Sr motor and switch therewith
JP2008061485A (en) * 2006-09-03 2008-03-13 Yoshimitsu Okawa Permanent magnet electric motor capable of self-starting with ac power supply
JP2008121552A (en) * 2006-11-13 2008-05-29 Matsushita Electric Ind Co Ltd Ceiling fan

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