JP2013220979A - Oxygen concentrator and pilot valve unit used therefor - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a pilot valve unit wherein a gas passage is arranged efficiently in a small-sized manifold.SOLUTION: An oxygen concentrator has a constitution including intake valves 8, 9 and exhaust valves 10, 11 for controlling to open/close intake and exhaust gas by pilot air, and a manifold part 51 where passages for circulating pilot air, intake and exhaust gas are formed. The manifold part 51 is provided with a raw material passage 52 communicating with a compressor 3, first and second adsorption part passages 53A, 53B communicating with adsorption cylinders 12, 13, an exhaust passage 54 communicating with the outside, and a pilot introduction path 55 for introducing pilot air, and a third region L, where the pilot introduction path 55 is formed, is allowed to be independent of a first region H and a second region M where the raw material passage 52, the first and second adsorption part passages 53A, 53B, and the exhaust passage 54 are formed, and each region is arranged in a direction along the intake valves 8, 9 and the exhaust valves 10, 11.

Description

  The present invention relates to a pressure fluctuation adsorption type (PSA) oxygen concentrating device for feeding raw material air from a compressor to an adsorbing portion filled with an adsorbent having a strong affinity for nitrogen and taking out concentrated oxygen gas, and a pilot valve unit used therefor About.

  FIG. 1 shows an example of the configuration of a commonly used medical pressure fluctuation adsorption oxygen concentrator.

  In this example, as main components for producing concentrated oxygen, a compressor 3 for feeding raw material air, intake valves 8 and 9 for switching the destination of raw material air, and two adsorption cylinders 12 and 13 for selectively taking out oxygen are used. It has.

  The flow path of the raw material air is switched by the intake valves 8 and 9 so that the raw material air is alternately sent to the two adsorption cylinders 12 and 13. Each of the adsorption cylinders 12 and 13 is filled with zeolite having a stronger affinity for nitrogen than oxygen. In the adsorption cylinders 12 and 13 into which the raw material air is fed, nitrogen is adsorbed by the zeolite to concentrate oxygen, and the produced oxygen-enriched gas is finally supplied to the user through the cannula 26.

  While the raw material air pressurized by the compressor 3 is fed into one adsorption cylinder (for example, 12) to produce oxygen, the other adsorption cylinder (for example, 13) releases the pressure and adsorbs in the previous oxygen production process. The nitrogen that has been removed is desorbed, and a portion of the produced oxygen is sent in and purged. The above processes are switched so as to be alternately performed on one side and the other side, and oxygen is continuously produced repeatedly.

JP 2007-222378 A JP 2008-238076 A

  There are two types of intake valves 8 and 9 for switching the raw material gas as described above, a direct acting type and a pilot type. Here, since the direct acting type has a structure in which the gas flow path is directly opened and closed by an electromagnet, the power consumption when controlling a large volume of air is large and the size is increased, resulting in poor efficiency. On the other hand, the pilot-type solenoid valve opens and closes a diaphragm with pilot air, and controls the pilot air with a small solenoid valve. For this reason, pilot-type intake valves 8 and 9 may be employed as the intake valves 8 and 9 mounted in a medical oxygen concentrator that has a relatively large air capacity and is often operated overnight. Many.

  Such opening and closing of the pilot-type intake valves 8 and 9 is performed by gas pressure. The gas for this operation is called pilot air. In the above-described oxygen concentrator, the discharge gas of the compressor 3 that compresses the raw material air is used.

  Here, there are two types of pilot type solenoid valves: an external pilot type that uses air pressure introduced from the outside as pilot air, and an internal pilot type that uses air pressure (for example, the air pressure of the compressor 3) held in the apparatus. is there. The medical oxygen concentrator is an independent device that is not connected to an external air pressure supply device, and has a compressor in itself, and therefore an internal pilot type solenoid valve is used.

  FIG. 2 shows a schematic diagram of an internal pilot solenoid valve.

  FIG. 2A shows a closed state of the solenoid valve, and the pilot valve 33 (small solenoid valve for controlling pilot air) is open on the pilot air inlet side and closed on the pilot air outlet side. In this state, the pressure of the compressor 3 works so as to press the diaphragm 34 from the back side, and the air inlet 35 and the air outlet 36 (which is the main flow path of the raw material air) are closed.

  FIG. 2B shows an open state of the solenoid valve. The pilot valve 33 is closed on the pilot air inlet side and opened on the pilot air outlet side. Then, the air in the diaphragm chamber is discharged from the pilot air outlet, and the pressure decreases. In this state, the pressure of the compressor 3 that presses the diaphragm 34 from the back side does not work, the diaphragm 34 is pushed up by the compressor air in the main flow path, and the air inlet 35 and the air outlet 36 are opened.

  If the compressor 3 always maintains a high pressure, there will be no problem in opening and closing the pilot-type intake valves 8 and 9.

  However, as described above, in the pressure fluctuation adsorption cycle of the oxygen concentrator, the adsorption cylinders 12 and 13 are alternately switched by the pilot-type intake valves 8 and 9. At the time of this switching, the compressor 3 connected to the adsorption cylinder (assumed to be A) that adsorbs nitrogen in the pressurized state is used as the adsorption cylinder (temporarily designated as B) that has been purged with oxygen in the pressure release state until then. ), The discharge pressure of the compressor 3 rapidly decreases. Thus, when the discharge pressure of the compressor 3 decreases, the pressure of the pilot air decreases accordingly. At this time, since the pressure of the suction cylinder (A) that has been pressurized is still sufficiently high, the diaphragm 34 cannot be suppressed by pilot air that has been reduced in pressure. As a result, the intake valves 8 and 9 that have been open until then cannot be closed at a timing when they must be closed, and the raw air flows back from the adsorption cylinder (A) that has been pressurized. When such a backflow occurs, air contaminated with moisture or nitrogen flows from the adsorption cylinder (A) into the adsorption cylinder (B), leading to a decrease in oxygen concentration.

  Therefore, check valves 6 and 7 are provided to prevent this backflow. Such check valves 6 and 7 have several problems.

  The first problem is that the check valves 6 and 7 make a roaring sound. That is, the valve bodies of the check valves 6 and 7 are pressed against the flow path opening by a spring, and air does not flow in the reverse direction, but the flow in the forward direction is also resisted by the spring. As described above, since the pressure fluctuation caused by the valve switching operation is large in the introduction flow path to the adsorption cylinders 12 and 13, the air flow and the spring vibrate against each other and vibrate as if they were a kind of musical instrument. May generate sound. Since a medical oxygen concentrator is used for 24 hours, this slight vibration sound may be felt as an unpleasant sound for the user at a quiet night. For this reason, Japanese Patent Application Laid-Open No. 2007-222378 (Patent Document 1) discloses a technique for enclosing the check valves 6 and 7.

  The second problem is the occurrence of malfunction. In the pressure fluctuation type oxygen concentrator, the check valves 6 and 7 are frequently opened and closed at every switching timing of the air flow path sent to the adsorption cylinders 12 and 13, and the vibration described above is applied. As a result, friction and wear between the valve body and the casing occur, and malfunction may occur during long-term use. Such malfunctions inevitably cause backflow and a decrease in oxygen concentration.

  The third problem is that the check valves 6 and 7 have pressure loss. That is, in order to secure the amount of raw material air, the pressure of the compressor 3 must be increased until the resistance of the check valves 6 and 7 is overcome. This necessarily increases both power consumption and noise.

  Because of these problems, a pilot-type solenoid valve system that does not use a check valve has been desired.

  Therefore, in Japanese Patent Application Laid-Open No. 2008-238076 (Patent Document 2), a pilot air tank is provided in the pilot gas flow path so that the pressure of the pilot gas is substantially equal to or higher than the pressure of the gas flowing through the main valve. Installation and prevention of backflow are being studied. However, in the configuration of Patent Document 2, a check valve is still used upstream of the pilot air tank, that is, a flow path with a large pressure fluctuation caused by the valve switching operation, and the above-described problems have not been solved. .

On the other hand, the pilot-type solenoid valve described above includes the illustrated opening / closing operation unit that performs the opening / closing operation, and the manifold unit that collects the air flow path between the opening / closing operation unit, the suction cylinders 12 and 13, and the compressor 3. Composed.

  In general, the manifold portion is formed by excavating an aluminum block. Here, since the medical oxygen concentrator is a device that is strongly required to be reduced in size and weight, the manifold portion must be made as small as possible.

The present invention has been made in view of such circumstances, and an object of the present invention is to provide an oxygen concentrator in which gas flow paths are efficiently arranged in a small manifold and a pilot valve unit used therefor.

In order to achieve the above object, an oxygen concentrator of the present invention includes a compressor that supplies raw air, a plurality of adsorbing portions that adsorb nitrogen in the raw air and concentrate oxygen, and intake air to each adsorbing portion. A pilot valve unit that controls exhaust switching,
The pilot valve unit includes an opening / closing portion that controls opening / closing of intake air and exhaust air by pilot air, and a manifold portion in which a flow path for circulating the pilot air, intake air, and exhaust gas is formed.
The manifold section is provided with a raw material flow path communicating with the compressor, an adsorption section flow path communicating with the adsorption section, an exhaust flow path communicating with the outside, and a pilot introduction path for introducing pilot air,
The gist is that the area where the pilot introduction path is formed is made independent of the area where the raw material flow path, the adsorption section flow path, and the exhaust flow path are formed, and each area is arranged in a direction along the opening / closing section.

In order to achieve the above object, a pilot valve unit of the present invention is an oxygen concentrator provided with a compressor that supplies raw air, and a plurality of adsorption portions that adsorb nitrogen in the raw air and concentrate oxygen. , A pilot valve unit for switching and controlling intake and exhaust for each adsorption part,
An opening / closing part that controls the opening and closing of intake air and exhaust air by pilot air, and a manifold part in which a flow path for circulating the pilot air, intake air, and exhaust gas is formed;
The manifold section is provided with a raw material flow path communicating with the compressor, an adsorption section flow path communicating with the adsorption section, an exhaust flow path communicating with the outside, and a pilot introduction path for introducing pilot air,
The gist is that the area where the pilot introduction path is formed is made independent of the area where the raw material flow path, the adsorption section flow path, and the exhaust flow path are formed, and each area is arranged in a direction along the opening / closing section.

That is, in the present invention, the area where the pilot introduction path is formed is made independent of the area where the raw material flow path, the adsorption section flow path, and the exhaust flow path are formed, and each area is arranged in a direction along the opening / closing section.
By doing in this way, a gas flow path is efficiently arrange | positioned in a small manifold part, and it becomes a small and lightweight oxygen concentrator. In addition, the work efficiency of the manifold portion is excellent, and the manufacturing cost can be reduced.

In the present invention, the manifold portion is
Place the area where the exhaust flow path is formed in the part close to the opening and closing part,
Next, arrange the region where the raw material flow path and the adsorption part flow path are formed,
When the area where the pilot introduction path is formed is arranged in the part far from the opening and closing part,
A gas flow path is efficiently arranged in a small manifold, and a small and light oxygen concentrator is obtained. In addition, the work efficiency of the manifold portion is excellent, and the manufacturing cost can be reduced.

In the present invention, when an orifice is connected to the inlet of the pilot introduction path,
Even if a sudden change occurs in the discharge pressure of the compressor, it is possible to delay the change in the pilot air pressure. Due to such a delay in pressure change, the pilot air can maintain the pressure necessary to close the on-off valve even if the discharge pressure of the compressor drops momentarily. After a few seconds, the discharge pressure of the compressor recovers and becomes high again, and the pressure is sufficient to perform the valve closing operation sufficiently as pilot air. With such a mechanism, the check valve that causes various problems described above can be completely eliminated while completely preventing the backflow caused by the on-off valve not being closed, which has been a problem in the past. As a result, the checker valve nodding noise was eliminated and the oxygen concentrator was silenced. In addition, the problem of malfunction due to long-term use of the check valve can be solved, and the performance of the oxygen concentrator can be stabilized for a long time. Furthermore, power consumption and noise do not increase.

In this case, when the diameter of the orifice is 0.05 mm or more and 0.5 mm or less,
When a sudden change occurs in the discharge pressure of the compressor, an appropriate delay is generated in the change in the pilot air pressure, the pilot air pressure is maintained appropriately, and the backflow caused by the on / off valve not being fully closed is completely eliminated. Can be prevented.

In the present invention, when the pilot introduction path is formed to have a volume functioning as a buffer space,
By providing a buffer function in the pilot introduction path, the speed of the pilot air pressure change becomes more gradual, and when a sudden change occurs in the compressor discharge pressure, an appropriate delay is applied to the pilot air pressure change. As a result, the pressure of the pilot air is properly maintained, and the backflow due to the on-off valve not being completely closed can be completely prevented. By providing a buffer function in the pilot introduction path itself of the manifold section, it is not necessary to provide a separate buffer means, avoiding upsizing of the device, streamlining parts and simplifying the spatial arrangement.

It is a block diagram which shows an example of the conventional oxygen concentration apparatus. It is a block diagram explaining operation | movement of a pilot type intake valve. It is a block diagram for demonstrating the function of the oxygen concentrator of embodiment of this invention. It is a figure explaining the flow-path structure of a pilot valve unit. It is a figure explaining the state by which an intake valve and an exhaust valve are connected with respect to a manifold part. (A) is a diagram showing the appearance of the manifold part, (B) and (C) are views and sectional views of the intake valve viewed from the air inlet / outlet side, and (D) and (E) are the exhaust valve viewed from the air inlet / outlet side. It is a figure and sectional drawing. The manifold part is seen through from the lateral direction to show the flow channel structure, (L) is a view seen from the direction of arrow L, and (F) is a view seen from the direction of arrow F. It is a figure which shows the flow-path structure of each area | region which divided the manifold part into layers, (H) is 1st area | region H, (M) is 2nd area | region M, (L) is 3rd area | region.

  Next, the best mode for carrying out the present invention will be described.

  FIG. 3 is a configuration diagram for explaining the function of the oxygen concentrator according to the embodiment of the present invention.

  This example is an oxygen concentrator using a two-cylinder pressure fluctuation adsorption method used for home oxygen therapy.

  This oxygen concentrator functions as a compressor 3 as a compressor for supplying raw material air and an adsorbing section for adsorbing nitrogen in the raw material air supplied from the compressor and concentrating oxygen 2. A suction cylinder A12 and an adsorption cylinder B13 are provided. And raw material air is sent into adsorption cylinder A12 and adsorption cylinder B13, nitrogen is adsorbed, and oxygen enriched gas in which oxygen was concentrated is supplied to a user using cannula 26 grade.

  At this time, the raw air supplied from the compressor 3 is switched by the pilot valve unit 50 and is alternately sent to the two adsorption cylinders A12 and B13. Further, in synchronization with the feed of the raw material air, the two adsorption cylinders A12 and B13 are alternately opened to the atmosphere and exhausted.

  The pilot valve unit 50 includes an intake valve A8 and an exhaust valve A10 corresponding to one adsorption cylinder A12, and an intake valve B9 and an exhaust valve B11 corresponding to the other adsorption cylinder B13.

  For example, while the raw material air is sent from one compressor 3 to the one adsorption cylinder A12 to produce the oxygen-enriched gas, the other adsorption cylinder B13 releases the pressure and releases the nitrogen adsorbed by the previous oxygen concentration. In addition to desorption, a part of the produced oxygen-enriched gas is sent in, purged, and exhausted (referred to as “state A” for convenience of explanation). By the valve control for switching this, the raw material air is sent to the other adsorption cylinder B13 to produce oxygen-enriched gas, and the other adsorption cylinder A12 is desorbed and purged and is exhausted (referred to as “state B” for convenience of explanation).

In state A, the intake valve A8 is opened, the exhaust valve A is closed, the intake valve B is closed, and the exhaust valve B is opened.
In the state B, the intake valve A8 is closed, the exhaust valve A is opened, the intake valve B is opened, and the exhaust valve B is closed.
As described above, the open / close control that repeats the states A and B repeatedly switches the “oxygen concentrating step” and the “nitrogen desorption step” alternately in the two adsorption cylinders A12 and B13, and continuously To produce oxygen-enriched gas.

  This will be described in detail below.

  In this oxygen concentrating apparatus, the raw material air is removed by the sponge filter 1 attached to the housing 28 and the intake filter 2 provided at the inlet of the flow path, and pressurized by the compressor 3 to be adsorbed cylinder 12. , 13. The compressor 3 generates heat due to motor electric power, adiabatic compression heat of air, or the like, and thus is cooled by the blower 4 blowing. Foreign matter generated in the compressor 3 is removed by the in-line filter 5.

  The adsorption cylinder A12 and the adsorption cylinder B13 are filled with an adsorbent (zeolite) having a strong affinity for nitrogen. When the raw material air is fed into the raw material port at one end of the adsorption cylinder A12 and the adsorption cylinder B13, oxygen having a weak affinity with zeolite comes out from nitrogen from the other product port. Thereby, oxygen concentration is performed and oxygen concentration gas is manufactured. This is stored in the oxygen buffer tank 19 as product gas. This process is referred to as “oxygen concentration process (pressurization process)”.

  For example, while the oxygen concentration process (pressurization process) is performed in one adsorption cylinder A12, in the other adsorption cylinder B13 after the previous oxygen concentration process (pressure process), a large amount of nitrogen is adsorbed on the zeolite. ing. Therefore, the pressure of the adsorption cylinder B13 is released, nitrogen is discharged to the atmosphere, and part of the oxygen-enriched gas generated in the adsorption cylinder A12 performing the oxygen concentration process (pressurization process) is passed through the purge valve 14 to the adsorption cylinder. It introduces from the product port of B13, and the inside of adsorption cylinder B13 is substituted with oxygen. This process is referred to as a “nitrogen desorption process (purge process)”.

  If the oxygen concentration process (pressurization process) is continued, the adsorption power of zeolite reaches the limit and the oxygen concentration of the oxygen concentrated gas obtained in the adsorption cylinder A12 starts to decrease. The suction cylinder A12 is switched to the other suction cylinder B13. As described above, the suction cylinder A12 and the suction cylinder B13 are switched by opening and closing the intake valve A8, the intake valve B9, the exhaust valve A10, and the exhaust valve B11. Noise when the adsorption cylinder A12 and the adsorption cylinder B13 are opened to the atmosphere is silenced by the silencer 27 provided at the exhaust outlet.

  The purge gas is supplied from the product end of one adsorption cylinder A12 (or the other adsorption cylinder B13) that is performing the oxygen concentration process (pressurization process) to the other adsorption that is performing the nitrogen desorption process (purge process). The product is supplied to the product end of the cylinder B13 (or one of the adsorption cylinders A12) through a purge line. The purge line is provided with a direct-acting purge valve 14 and orifices 15 and 16. The purge valve 14 is installed to accurately control the purge time, and the orifices 15 and 16 are installed to control the flow rate of oxygen gas passing therethrough.

  The produced oxygen-enriched gas is stored in the oxygen buffer tank 19, the supply pressure is adjusted by the pressure reducing valve 20, the flow rate is set by the flow rate controller 22, and the oxygen concentration is measured by the oxygen concentration meter 23. Further, since the produced oxygen-enriched gas is in an absolutely dry state, the humidified gas is given with a humidifier 24 and is used through the cannula 26. A membrane filter 21 is provided to protect the flow controller 22 and the oxygen concentration meter 23 from foreign substances. In addition, check valves 17, 18, and 25 for preventing gas backflow can be installed as appropriate.

  In addition, noise-generating devices and parts are housed in a metal soundproof box. It is the compressor 3 and the exhaust opening that generate particularly loud noise. The operation sound of the blower 4 and the intake sound to the compressor 3 are then loud. Since the blower 4 cools the outside air against the compressor 3, it cannot coexist with the compressor 3. The intake filter 2 cannot coexist with the exhaust opening portion with less oxygen. Accordingly, the soundproof box is divided into two rooms, the compressor 3 and the exhaust opening are accommodated in the first soundproof box 29, and the blower 4 and the intake filter 2 are accommodated in the second soundproof box 30. In this example, the intake valves 8 and 9 are accommodated in the second soundproof box 30 from the relationship between temperature and space. The entire device is housed in a housing 28 constructed from wood and plastic.

  Here, when the amount of zeolite as an adsorbent and the blowing capacity of the compressor 3 are set, in order to efficiently produce high-purity oxygen-enriched gas with a 2-cylinder oxygen concentrator, feed of raw material air It is important to optimize the amount (that is, the time during which the compressor 3 pressurizes and feeds the raw air) and the purge amount by the oxygen-enriched gas (that is, the purge time). At this time, it is the intake valve A8 and the intake valve B9 that control the amount of raw material air that is sent in the oxygen concentration step (pressurization step). Since the large amount of raw material air can be controlled efficiently with low power consumption, A solenoid valve of the type is used.

  The structure of the pilot type solenoid valve is as shown in FIG. 2, and the pilot air flow path is opened and closed by a pilot valve 33 which is a small direct acting solenoid valve, and the pressure of the pilot air is applied to the diaphragm 34. Open and close. As the pilot air, a part of the raw material air pressurized by the compressor 3 is used.

  The pilot solenoid valve has a diaphragm 34 as a valve body, and a valve seat in which an air inlet 35 from the compressor 3 and an air outlet 36 to the suction cylinders 12 and 13 are formed, and the diaphragm 34 contacts the valve seat. When the diaphragm 34 leaves the valve seat, it closes. The opening / closing operation of the diaphragm 34 is performed by a balance of pressures on the pilot air side (the upper side in the drawing) and the valve seat side (the lower side in the drawing) of the diaphragm 34.

  In the closed state, the pilot air pressure is applied to the pilot air side of the diaphragm 34 with respect to the entire area, whereas the air inlet 35 and the air outlet 36 on the valve seat side open to the diaphragm 34. The area where pressure is applied is small. Therefore, in order to keep the closed diaphragm 34 closed, the pressure of the pilot air may be much lower than the pressure of the compressor air. On the other hand, when the diaphragm 34 that has been opened is closed, the area to which the upper and lower pressures of the diaphragm 34 are applied is substantially equal. Therefore, when viewed statically, the pilot air pressure is equal to or higher than the compressor air or the suction cylinder air. Pressure is required.

  Here, as described above, in the two-cylinder oxygen concentrator, the feed destination of the raw material air is switched from the adsorption cylinder A12 to the adsorption cylinder B13. At this time, the adsorption cylinder A12 that has been performing the oxygen concentration process (pressurization process) is switched to the adsorption cylinder B13 that has been performing the purge process. Since the adsorption cylinder B13 has been in the purge process so far and the pressure is substantially equal to the atmospheric pressure, the pressure of the compressor 3 connected to the adsorption cylinder B13 decreases rapidly.

  At this time, the pilot-type solenoid valve connecting the compressor 3 corresponding to the suction cylinder A12 must be “closed”, but the pressure to press the diaphragm 34 becomes very weak because the pressure of the compressor 3 has suddenly decreased. . On the other hand, the pressure in the adsorption cylinder A12 to be blocked is sufficiently high because it has been pressurized by the compressor 3 until then. Therefore, it cannot be suppressed with pilot air whose high pressure has been reduced. For this reason, when switching from the adsorption cylinder A12 to the adsorption cylinder B13, the raw material air flows backward from the adsorption cylinder A12 to the compressor 3. The raw material air flowing backward from the adsorption cylinder A12 contains a large amount of moisture and nitrogen in the adsorbed raw material air, which is sent to the adsorption cylinder B13 via the compressor 3, and the adsorption cylinder B13 is contaminated. Significantly accelerates the decline in functionality. The same phenomenon occurs when switching from the suction cylinder B13 to the suction cylinder A12.

  In order to prevent such backflow and contamination, check valves 6 and 7 (see FIG. 1) have been conventionally used.

  As soon as immediately after switching the flow path to the suction cylinder A12 and the suction cylinder B13 of the compressor air, the main flow path on the valve seat side was purged with the suction cylinder adsorbed in the pressurized state and normal pressure. The suction cylinder is connected for a moment via the compressor 3. At this moment, the pressure in the main flow path on the valve seat side rapidly decreases from the pressurized state. In addition, the rapid air flow at this time further acts to close the diaphragm 34 according to Bernoulli's law. Considering these things, the pressure of the pilot air for closing the diaphragm 34 at this time does not necessarily need to be maintained at the same high pressure as that during the adsorption, and the diaphragm 34 can be closed even if the pressure is somewhat reduced. I thought it was possible.

  It was found that the back flow can be prevented by narrowing the flow path where the pilot air is connected to the compressor 3 to moderate the pressure drop of the pilot air.

  As shown in FIG. 3, the oxygen concentrator of the present embodiment is provided with an orifice 31 in the pilot air flow path for introducing the pilot air.

  Thus, by providing the pilot air flow path with the orifice 31 for reducing the flow path area, even if a sudden change occurs in the discharge pressure of the compressor 3, a change in the pilot air pressure can be delayed. Due to such a delay in pressure change, even if the discharge pressure of the compressor 3 drops momentarily, the pilot air can maintain the pressure necessary to close the pilot-type solenoid valve. After a few seconds, the discharge pressure of the compressor 3 recovers and becomes high again, and becomes a pressure sufficient to sufficiently perform the valve closing operation as pilot air. By such a mechanism, the check valves 6 and 7 causing various problems described above have been eliminated while completely preventing the backflow caused by the intake valve A8 and the intake valve B9 not being closed, which has been a problem in the past. .

  Here, the diameter of the orifice 31 is preferably set to 0.05 mm or more and 0.5 mm or less. When the diameter of the orifice 31 is set as described above, when a sudden change occurs in the discharge pressure of the compressor 3, an appropriate delay is caused in the change of the pilot air pressure, and the pressure of the pilot air is appropriately maintained. In addition, it is possible to completely prevent the backflow caused by the intake valve A8 and the intake valve B9 that are pilot type solenoid valves not being closed.

  In order to close the diaphragm 34 with such a structure, a pilot air pressure equal to or higher than the air pressure flowing through the main valve by the diaphragm 34 is not necessarily required.

  In addition, buffer means is present in the pilot air flow path between the orifice 31 and the intake valves 8 and 9.

  Specifically, in order to more preferably exhibit this mechanism, a pressure storage tank 32 can be provided as a buffer means between the orifice 31 and the intake valve A8 and the intake valve B9 which are pilot type electromagnetic valves. By providing the pressure storage tank 32, the pressure drop rate of the pilot air can be further moderated.

  In this way, by providing the pressure storage tank 32 in the pilot air flow path between the orifice 31 and the intake valve A8 and the intake valve B9, the speed of the pressure change of the pilot air becomes more gradual. When a sudden change occurs in the discharge pressure, an appropriate delay is generated in the change in the pilot air pressure, the pilot air pressure is appropriately maintained, and the backflow due to the on-off valve not being fully closed can be completely prevented.

  FIG. 4 is a diagram illustrating the flow path configuration of the pilot valve unit 50 of the present embodiment.

  The pilot valve unit 50 includes an opening / closing portion that controls opening / closing of intake air and exhaust air using pilot air, and a manifold portion 51 in which a flow path for circulating the pilot air, intake air, and exhaust gas is formed.

  What is shown is a configuration that controls the opening and closing of intake and exhaust for one of the adsorption cylinders A12. In the illustrated portion, the opening / closing portion is constituted by the intake valve A8 and the exhaust valve A10, and the manifold portion 51 describes the pilot air and intake / exhaust paths for the intake valve A8 and the exhaust valve A10. The same applies to the configuration for controlling the opening and closing of the intake and exhaust for the other adsorption cylinder B13. The detailed structure of the manifold portion 51 will be described later.

  The manifold portion 51 is provided with a raw material flow path 52 that communicates with the compressor 3. The raw material flow path 52 supplies raw material air to the air inlet 35A of the intake valve A8.

  The manifold portion 51 is provided with an adsorption portion communication passage 53 that communicates with the adsorption cylinder A12. Further, the manifold portion 51 is provided with a first adsorption portion flow path 53A and a second adsorption portion flow path 53B which are branched from the adsorption portion communication path 53.

  The first adsorbing portion flow path 53A communicates with the air outlet 36A of the intake valve A8 and the adsorption cylinder A12, and introduces raw air into the adsorption cylinder A12 when the intake valve A8 is opened. The second adsorbing part flow path 53B communicates with the air inlet 35B of the exhaust valve A10 and the adsorption cylinder A12, and circulates the desorption gas and the purge gas discharged from the adsorption cylinder A12.

  The manifold portion 51 is provided with an exhaust passage 54 communicating with the outside. The exhaust passage 54 discharges the desorption gas and the purge gas discharged from the air outlet 36B to the outside when the exhaust valve A10 is opened.

  The manifold portion 51 is provided with a pilot introduction path 55 for introducing pilot air. The pilot introduction path 55 supplies part of the raw material air from the compressor 3 to the pilot air inlets 37A and 37B.

  The manifold portion 51 is provided with pilot discharge passages 56A and 56B for discharging pilot air. The pilot exhaust passages 56A and 56B communicate with the exhaust passage 54 described above, and exhaust pilot air that has finished its role as a pilot.

  Here, in the manifold portion 51, the pilot introduction path 55 is formed to have a volume that functions as a buffer space. That is, at least a part of the pilot introduction path 55 is configured to function as the pressure storage tank 32 as buffer means. Further, the orifice 31 is connected to an inlet portion of the pilot introduction path 55 to the manifold portion 51.

  With such a structure, gas flows in the intake valve A8, the adsorption cylinder A12, and the exhaust valve A10 as follows.

  The raw material air discharged from the compressor 3 passes through the intake passage A8 through the raw material passage 52, and is introduced into the adsorption cylinder A12 through the first adsorption portion passage 53A and the adsorption portion communication passage 53. When the intake valve A8 is open, the raw material air that has passed through the raw material flow path 52 enters from the air inlet 35A, exits from the air outlet 36A, and flows into the first adsorption portion flow path 53A.

The gas discharged from the adsorption cylinder A8 passes through the adsorption part communication path 53 and the second adsorption part flow path 53B, passes through the exhaust valve A10, and is exhausted to the outside from the exhaust flow path 54.
When the exhaust valve A10 is opened, the gas that has passed through the adsorption part communication path 53 and the second adsorption part flow path 53B enters the air inlet 35B, exits from the air outlet 36B, and flows into the exhaust flow path 54.

  A part of the raw air discharged from the compressor 3 is branched from the pilot air. After passing through the orifice 31, the pilot air is introduced into the intake valve A8 and the exhaust valve A10 through the pilot introduction path 55. At this time, a part of the pilot introduction path 55 functions as the pressure storage tank 32. The exhaust gas that has finished the role of the pilot passes through the pilot discharge passages 56A and 56B, joins the exhaust passage 54, and is discharged to the outside.

  Similarly, gas flows through the intake valve B9, the adsorption cylinder B13, and the exhaust valve B11.

  FIG. 5A is a diagram showing an appearance of the manifold portion 51 described above. 5B and 5C are a perspective view and a cross-sectional view of the intake valves 8 and 9 as seen through the joint surface with the manifold portion 51 from above. FIGS. 5D and 5E are a perspective view and a cross-sectional view of the exhaust valve A10 as seen through the joint surface with the manifold portion 51 from above. With reference to these drawings, a state in which the ports of the manifold portion 51 are connected to the intake valves 8 and 9 and the exhaust valves 10 and 11 will be described.

  The manifold portion 51 is formed in a rectangular parallelepiped block shape. Four attachment areas 58A, 58B, 59A, 59B for attaching the intake valves 8, 9 and the exhaust valves 10, 11 are formed on the upper surface.

  An intake valve A8 for sending the raw material gas to one adsorption cylinder A12 is attached to the attachment area 58A. An exhaust valve A10 for exhausting exhaust gas from one adsorption cylinder A12 is attached to the attachment area 59A.

  As shown in FIG. 5 (B), the intake valve A8 is provided with two air inlets 35A around an air outlet 36A disposed in the center. A pilot inlet 37A and a pilot outlet 38A are provided at positions away from these. The air inlet / outlet side of the intake valve A8 faces the attachment area 58B on the upper surface of the manifold portion 51.

  In the attachment area 58A, there are two raw material ports 60A that are openings of the raw material flow path 52 corresponding to the air inlet 35A, an introduction port 61A that is an opening of the first adsorption section flow path 53A corresponding to the air outlet 36A, and a pilot inlet 37A. A pilot inlet port 62A which is an opening of the pilot introduction passage 55 corresponding to the pilot outlet port 63A and a pilot outlet port 63A which is an opening of the pilot discharge passage 56A corresponding to the pilot outlet 38A are provided. The same applies to the attachment area 59A. The connection part of each entrance / exit and port is divided by the gasket 57, and airtightness is maintained.

  In the attachment area 59A, there are four receiving ports 64A that are openings of the first adsorption portion flow path 53A corresponding to the air inlet 45A, an exhaust port 65A that is an opening of the exhaust flow path 54 corresponding to the air outlet 46A, and a pilot inlet 47A. A pilot inlet port 66A that is an opening of the pilot introduction passage 55 corresponding to the pilot outlet port 67A and a pilot outlet port 67A that is an opening of the pilot discharge passage 56B corresponding to the pilot outlet 48A are provided. The same applies to the attachment area 59B. The connection part of each entrance / exit and port is divided by the gasket 57, and airtightness is maintained.

  A compressor port 68 for receiving the raw material air is formed in the manifold portion 51 on the side surface of the manifold portion 51. That is, the compressor port 68 is an opening on the upstream side of the raw material flow path 52. An orifice port 69 to which the orifice 31 is connected is formed on the side surface of the manifold portion 51. The orifice port 69 is an opening on the upstream side of the pilot introduction path 55.

FIG. 6 is a view of the flow path structure seen through the manifold section 51 from the lateral direction. The raw material flow path 52, the first adsorption section flow path 53A, the second adsorption section flow path 53B, the exhaust flow A path 54, a pilot introduction path 55, and pilot discharge paths 56A and 56B are shown.
(L) is the figure seen from the arrow L direction in FIG. 5 (A). (F) is the figure seen from the arrow F direction in FIG. 5 (A).

  As can be seen from FIG. 6, the raw material flow path 52, the first adsorption section flow path 53 </ b> A and the second adsorption section flow path 53 </ b> B, the exhaust flow path 54, the pilot introduction path 55, and the pilot discharge paths 56 </ b> A and 56 </ b> B A hole is formed in the lateral direction from the side surface of the portion 51, and further, if necessary, a hole is formed in the vertical direction from the upper surface to communicate the flow path.

  Therefore, in the present embodiment, the manifold portion 51 is divided into three regions in layers, and a flow path is formed in each region. The stratified region was divided into a first region H, a second region M, and a third region L from the side where the intake valves 8 and 9 and the exhaust valves 10 and 11 are attached.

  The third region L, which is the region where the pilot introduction path 55 is formed, is the region where the raw material flow path 52, the first adsorption section flow path 53A, the second adsorption section flow path 53B, and the exhaust flow path 54 are formed. The first region H and the second region M were made independent. And each area | region H, M, and L is arrange | positioned in the direction in alignment with the intake valves 8 and 9 and the exhaust valves 10 and 11 which are opening-and-closing parts.

  FIG. 7 is a diagram showing the flow path structure of each region divided into layers, where (H) is a first region H, (M) is a second region M, and (L) is a third region. It is the state seen through from the side which attaches the intake valves 8 and 9 and the exhaust valves 10 and 11, respectively.

  In other words, in the present embodiment, the manifold portion 51 is provided with the first region H in which the exhaust flow path 54 is formed in a portion close to the side where the intake valves 8 and 9 and the exhaust valves 10 and 11 that are opening and closing portions are attached. doing. Next, the second region M in which the raw material flow channel 52, the first adsorption portion flow channel 53A, and the second adsorption portion flow channel 53B are formed is disposed. Further, a third region L in which a pilot introduction path 55 is formed is disposed in a portion far from the side on which the intake valves 8 and 9 and the exhaust valves 10 and 11 as opening / closing portions are attached.

  The flow path structure of the manifold portion 51 will be described in detail with reference to FIGS. In the following description, for the sake of convenience of explanation, the side viewed from the arrow F in FIG. Further, each flow path will be described in the order of the gas flow.

  As described above, in the present embodiment, the manifold portion 51 is formed by making a hole straight from the side surface or the upper and lower surfaces of a metal or resin block. The holes are drilled at positions where the holes communicate with each other as necessary. Further, if necessary, the opening is sealed with a plug, or a tube socket is attached to the opening.

  The raw material flow path 52 is formed as a horizontal hole extending left and right on the front side of the second region M. A tube socket for connecting to the compressor 3 is attached to one opening on the right side of the figure. A tube socket for connecting to the pilot introduction path 55 is attached to the other opening on the left side of the figure. In the raw material channel 52, four vertical holes 52A and 52B corresponding to the raw material ports 60A and 60B are formed. These vertical holes 52 </ b> A and 52 </ b> B also function as part of the raw material flow path 52.

  The raw material air that has passed through the vertical hole 52A flows to the introduction port 61A through the raw material port 60A and the intake valve A8. Similarly, the raw material air that has passed through the vertical hole 52B flows to the introduction port 61B through the raw material port 60B and the intake valve B9.

  In the manifold portion 51, two vertical holes 53A1 and 53B1 corresponding to the introduction ports 61A and 61B are formed. These vertical holes 53A1 and 53B1 function as a part of the first suction section flow path 53A and the second suction section flow path 53B, respectively.

  In the second region M, a first adsorber flow channel 53A and a second adsorber flow channel 53B are formed so as to communicate with the two vertical holes 53A1 and 53B1 corresponding to the raw material ports 60A and 60B, respectively. . The first suction section flow path 53A and the second suction section flow path 53B correspond to the two suction cylinders A8 and B9, respectively. The first adsorption portion flow channel 53A and the second adsorption portion flow channel 53B are formed as horizontal holes extending from the back surface to the front surface in the second region M. Tube sockets for connection to the adsorption cylinder A12 and the adsorption cylinder B13 are attached to the openings on the back side of the first adsorption section flow path 53A and the second adsorption section flow path 53B.

  In the adsorption step of the adsorption cylinder A12, the raw material air that has passed through the first adsorption portion flow path 53A flows toward the adsorption cylinder A12. By switching from the adsorption cylinder A12 to the adsorption cylinder B13, the exhaust gas that has exited the adsorption cylinder A12 whose pressure has been released returns to the first adsorption portion flow path 53A. Similarly, in the adsorption step of the adsorption cylinder B13, the raw material air that has passed through the second adsorption portion flow path 53B flows toward the adsorption cylinder B13. By switching from the adsorption cylinder B13 to the adsorption cylinder A12, the exhaust gas that has exited the adsorption cylinder B13 whose pressure has been released returns to the second adsorption portion flow path 53B.

  The manifold portion 51 is formed with four vertical holes 53A2 corresponding to the receiving port 64A. These vertical holes 53A2 communicate with the first suction section flow path 53A and function as a part of the first suction section flow path 53A. The manifold portion 51 is formed with four vertical holes 53B2 corresponding to the receiving ports 64B. These vertical holes 53B2 communicate with the second adsorption section flow path 53B and function as a part of the second adsorption section flow path 53B.

  The exhaust gas that has passed through the first adsorber flow channel 53A flows to the exhaust port 65A via the exhaust valve A10. Similarly, the exhaust gas that has passed through the second adsorption section flow path 53B flows to the exhaust port 65B via the exhaust valve B11.

  The manifold portion 51 is formed with two vertical holes 54A and 54B corresponding to the exhaust ports 65A and 65B. These vertical holes 54A and 54B function as a part of the exhaust passage 54.

  An exhaust passage 54 is formed in the first region H so as to communicate with the vertical holes 54A and 54B. The exhaust passage 54 is formed as a horizontal hole extending from the right side surface to the left side and two horizontal holes communicating with the right side surface and extending from the back surface toward the front side. The two openings on the back side are sealed with plugs. A tube socket is attached to the opening on the right side.

  In the third region L, a pilot introduction path 55 that functions as the pressure storage tank 32 described above is formed. The pilot introduction path 55 is formed by four horizontal holes that extend from the back toward the front and a horizontal hole that extends from the left side toward the right so as to communicate with the four horizontal holes. The four openings on the back are sealed with plugs. Further, a tube socket and an orifice 31 (not shown in FIG. 7) for connecting to the raw material flow path 52 are attached to the opening on the right side surface.

  With this structure, a part of the raw material air is introduced from the raw material passage 52 into the pilot introduction passage 55 and used as pilot air.

  The manifold 51 is formed with four vertical holes 55A and 55B corresponding to the pilot inlet ports 62A, 62B, 66A and 66B. These vertical holes 55 </ b> A and 55 </ b> B communicate with the pilot introduction path 55 and function as a part of the pilot introduction path 55.

  The manifold portion 51 has four vertical holes corresponding to the pilot outlet ports 63A, 63B, 67A, 67B. These vertical holes communicate with the exhaust flow path 54 and function as pilot discharge paths 56A and 56B.

  The pilot air introduced into the pilot introduction path 55 is introduced into the intake valve A8, the intake valve B9, the exhaust valve A10, and the exhaust valve B11 via the vertical hole 55A, and acts as pilot air. The pilot air that has finished its action passes through the pilot discharge passages 56A and 56B as exhaust gas and flows into the exhaust passage 54.

Thus, in the present embodiment, the third region L in which the pilot introduction path 55 is formed is divided into the raw material flow path 52, the adsorption part communication path 53, the first adsorption part flow path 53A, the second adsorption part flow path 53B, The first region H and the second region M in which the exhaust flow path 54 is formed are made independent of each other, and the regions H, M, and L are arranged in a direction along the intake valves 8 and 9 and the exhaust valves 10 and 11 as opening / closing portions. did.
By doing in this way, a gas channel is efficiently arranged in the small manifold part 51, and it becomes a small and light oxygen concentrator. Moreover, it is excellent in the work efficiency of the manifold part 51, and it becomes possible to reduce manufacturing cost.

Further, the manifold portion 51 has a first region H in which an exhaust passage 54 is formed in a portion close to the intake valves 8 and 9 and the exhaust valves 10 and 11 which are opening and closing portions. 52 and the second adsorbing part flow path 53A, the second adsorbing part flow path 53A, the second adsorbing part flow path 53B, the second region M is disposed, and the intake valves 8 and 9 and the exhaust valve 10 which are opening and closing parts A third region L in which a pilot introduction path 55 is formed is disposed in a portion far from 11.
By doing in this way, a gas channel is efficiently arranged in the small manifold part 51, and it becomes a small and light oxygen concentrator. In addition, the work efficiency of the manifold portion is excellent, and the manufacturing cost can be reduced.

  The pilot valve unit has a structure in which a plurality of solenoid valve bodies are placed on a manifold portion 51 formed of an aluminum block in which an air flow passage is dug. And the pilot introduction path 55 in the manifold part 51 is dug greatly, and it is made to function as a buffer means. That is, the pilot introduction path 55 between the orifice 31 and the intake valves 8 and 9 is formed to have a volume that can function as a pressure storage tank 32 as a buffer means.

  As a result, the pilot introduction path 55 itself functions as a buffer means, while avoiding an increase in the size of the apparatus, the pressure change speed of the pilot air is made more gradual, and a sudden change occurs in the discharge pressure of the compressor 3. Sometimes, an appropriate delay is caused in the change of the pilot air pressure, the pressure of the pilot air is properly maintained, and the backflow due to the on / off valve not being completely closed can be completely prevented.

The orifice 31 does not emit a beep like the check valves 6 and 7, and since there is no moving part, there is no consumption of parts. In this way, the check valves 6 and 7 were not used in the feed air supply switching channel, and noise and problems could be completely eliminated.

  The manifold portion 51 is made by processing an aluminum block, and has dimensions of 90 mm × 80 mm in length and width and 35 mm in height. The size of the block may be larger than this, but it is basically undesirable to be large and heavy. Four intake solenoid valves 8 and 9 and exhaust valves 10 and 11, which are four pilot solenoid valves, are arranged on the top surface of the manifold portion 51.

  Three layers of gas flow paths (channels) were dug into the block. The gas flow path of each layer is arrange | positioned by the vertical space | interval of 2.0-2.5 mm, and does not contact mutually.

  The volume of the pilot introduction path 55 arranged in the third region L can be adjusted by increasing or decreasing the number of channels to be dug as necessary. A number of longitudinal gas passages directly connected to the pilot valve are excavated in the block. For this reason, when the pilot introduction path 55 is installed in the first area H or the second area M, it interferes with the gas flow path of the vertical hole when it is desired to increase the buffer volume. By arranging the pilot introduction path 55 in the third region L, this is prevented.

  Source air is introduced into the pilot introduction path 55 through the orifice 31 having a diameter of 0.1 mm. The orifice 31 can be installed on the side surface of the manifold portion 51, but the installation location is not limited to the side surface, and may be installed anywhere upstream of the pilot introduction path 55. A part of the raw material air introduced into the orifice 31 is introduced from the raw material flow path 52 of the manifold portion 51, but may be introduced directly from the compressor 3.

  Further, the channel tip of the pilot introduction path 55 remains about 5 mm inside from the outer wall. These flow paths may penetrate the outer wall and be sealed with a plug. Excavation of many pilot introduction paths 55 not only ensures the buffer effect but also reduces the weight of the manifold portion 51.

  In the example of FIG. 7, in the second region M, the first and second suction section channels 53A and 53B are both connected to the suction cylinders 12 and 13 from the back. However, the connection ports to the suction cylinders 12 and 13 may be opened on the left and right side surfaces in the drawing. What is necessary is just to decide arrangement | positioning so that the tube handling in an apparatus may be convenient.

  Thus, it is preferable to install the first and second adsorption portion flow paths 53A and 53B in the second region. When the first and second adsorbing part flow paths 53A and 53B are installed in the first area H, the exhaust flow path 54 inevitably becomes the second area M. This is because the vertical flow path from the electromagnetic valve to the exhaust flow path 54 in the second region M may penetrate the upper first and second adsorption section flow paths 53A and 53B. This is prevented by installing the first and second adsorption part flow paths 53A and 53B in the second region.

  The raw material flow path 52 is also arranged in the second region M. This can also be arranged in the first region H. In some cases, it may be installed in the third region L.

  In the example of FIG. 7, the inlet from the compressor 3 is arranged on the right side. The inflow port may be arranged on the bottom surface instead of the side surface. In that case, it is necessary to make concessions so as not to interfere with the pilot introduction path 55.

  An exhaust passage 54 is installed in the first region H. In the example shown in FIG. 7, the exhaust outlet is provided on the side surface, but the outlet may be provided on the bottom surface of the exhaust passage 54. Further, it is possible to adopt a structure in which the opposite end of the exhaust outlet is passed through and sealed with a plug.

  Since the purpose of the orifice 31 is to maintain the buffer pressure, its diameter must basically be small. In the manifold portion 51 described above, the orifice 31 having a diameter of 0.1 mm was used. The appropriate orifice size is related to the volume of the buffer. If the buffer volume is large, the orifice 31 having a large diameter can be used. The diameter of the orifice 31 is preferably 0.5 mm or less.

  In the manifold part 51 described above, the diameter of each flow path was 8 mm. The range that the diameter of the flow path can take is preferably 4 mm to 10 mm. If the diameter is smaller than 4 mm, it is disadvantageous because the pressure resistance increases in the flow of raw material air and exhaust. The buffer of the pilot introduction path 55 is disadvantageous because it causes a shortage of volume. Moreover, since the whole manifold part 51 will become large when the diameter of a flow path becomes larger than 10 mm, it is disadvantageous.

  The volume of the pilot introduction path 55 is about 15 mL under the above-mentioned optimum conditions, but is preferably set in the range of 5 mL to 30 mL. If it is less than 5 mL, there is a possibility that the volume of the buffer is insufficient, and if it exceeds 30 mL, the entire manifold section 51 becomes large, which is disadvantageous.

  The material of the manifold portion 51 is preferably aluminum in terms of excellent workability, light weight, and toughness. Metal materials such as various copper alloys, or engineering plastics such as acrylic resin and polycarbonate resin can also be used.

  Next, an operation test is performed with an actual machine in which the size of the manifold portion 51 is 100 mm × 90 mm × 35 mm, the buffer volume of the pilot introduction path 55 excavated in the manifold portion 51 is about 10 mL, and the orifice 31 has a diameter of 0.1 mm. It was.

When this system was operated with an oxygen concentrator (PVM5000 manufactured by Air Water Co., Ltd.) at 5 L / min, the oxygen concentration was 94% or more, and there was no check valve, as was the case with an external buffer and orifice. However, it was confirmed that an excellent oxygen concentration can be obtained.

1 Sponge filter 2 Intake filter 3 Compressor 4 Blower 5 In-line filter 6 Check valve 7 Check valve 8 Intake valve A
9 Intake valve B
10 Exhaust valve A
11 Exhaust valve B
12 Adsorption cylinder A
13 Adsorption cylinder B
14 Purge valve 15 Orifice 16 Orifice 17 Check valve 18 Check valve 19 Oxygen buffer tank 20 Pressure reducing valve 21 Membrane filter 22 Flow rate controller 23 Oxygen concentration meter 24 Humidifier 25 Check valve 26 Cannula 27 Silencer 28 Housing 29 First Soundproof box 30 Second soundproof box 31 Orifice 32 Pressure storage tank 33 Pilot valve 34 Diaphragm 35 Air inlet 35A Air inlet 35B Air inlet 36 Air outlet 36A Air outlet 36B Air outlet 37A Pilot inlet 37B Pilot inlet 38A Pilot outlet 38B Pilot outlet 45A Air inlet 46A Air outlet 47A Pilot inlet 48A Pilot outlet 50 Pilot valve unit 51 Manifold part 52 Raw material flow path 52A Vertical hole 52B Vertical hole 53 Adsorption part communication path 53A First adsorption part flow 53B 2nd adsorption part flow path 53A1 Vertical hole 53A2 Vertical hole 53B1 Vertical hole 53B2 Vertical hole 54 Exhaust flow path 54A Vertical hole 54B Vertical hole 55 Pilot introduction path 55A Vertical hole 55B Vertical hole 56A Pilot discharge path 56B Pilot discharge path 57 Gasket 58A Attachment area 58B Attachment area 59A Attachment area 59B Attachment area 60A Raw material port 60B Raw material port 61A Introduction port 61B Introduction port 62A Pilot inlet port 62B Pilot inlet port 63A Pilot outlet port 63B Pilot outlet port 64A Receiving port 64B Receiving port 65A Exhaust port 65B Exhaust Port 66A Pilot inlet port 66B Pilot inlet port 67A Pilot outlet port 67B Pilot outlet port 68 Compressor port 69 Orifice port

Claims (5)

A compressor for supplying raw material air, a plurality of adsorbing parts for adsorbing nitrogen in the raw material air to concentrate oxygen, and a pilot valve unit for switching control of intake and exhaust for each adsorbing part,
The pilot valve unit includes an opening / closing portion that controls opening / closing of intake air and exhaust air by pilot air, and a manifold portion in which a flow path for circulating the pilot air, intake air, and exhaust gas is formed.
The manifold section is provided with a raw material flow path communicating with the compressor, an adsorption section flow path communicating with the adsorption section, an exhaust flow path communicating with the outside, and a pilot introduction path for introducing pilot air,
Oxygen concentration characterized in that the area where the pilot introduction path is formed is made independent of the area where the raw material flow path, the adsorption section flow path, and the exhaust flow path are formed, and each area is arranged in a direction along the opening / closing section. apparatus. The manifold part is
Place the area where the exhaust flow path is formed in the part close to the opening and closing part,
Next, arrange the region where the raw material flow path and the adsorption part flow path are formed,
The oxygen concentrator according to claim 1, wherein a region where a pilot introduction path is formed is disposed in a portion far from the opening / closing portion.   The oxygen concentrator according to claim 1 or 2, wherein an orifice is connected to an inlet of the pilot introduction path.   The oxygen concentrator according to claim 3, wherein the pilot introduction path is formed to have a volume functioning as a buffer space. Pilot valve unit for switching control of intake and exhaust for each adsorbing portion in an oxygen concentrating apparatus comprising a compressor for supplying raw air and a plurality of adsorbing portions for concentrating oxygen by adsorbing nitrogen in the raw air Because
An opening / closing part that controls the opening and closing of intake air and exhaust air by pilot air, and a manifold part in which a flow path for circulating the pilot air, intake air, and exhaust gas is formed;
The manifold section is provided with a raw material flow path communicating with the compressor, an adsorption section flow path communicating with the adsorption section, an exhaust flow path communicating with the outside, and a pilot introduction path for introducing pilot air,
A pilot valve characterized in that the area where the pilot introduction path is formed is made independent of the area where the raw material flow path, the adsorption section flow path, and the exhaust flow path are formed, and each area is arranged in a direction along the opening / closing section. unit.

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