JP2013193760A - Workpiece support member - Google Patents

Workpiece support member Download PDF

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JP2013193760A
JP2013193760A JP2012062195A JP2012062195A JP2013193760A JP 2013193760 A JP2013193760 A JP 2013193760A JP 2012062195 A JP2012062195 A JP 2012062195A JP 2012062195 A JP2012062195 A JP 2012062195A JP 2013193760 A JP2013193760 A JP 2013193760A
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workpiece
support
corner
corner member
connecting bar
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JP5792102B2 (en
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Takashi Owashi
高司 大鷲
Masamichi Iida
将理 飯田
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Sanko Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a workpiece support member able to transport the workpiece more safely.SOLUTION: Each of corner members 3 set correspondingly to the four corners of a workpiece W includes: a placing portion 11 supporting the lower side of the workpiece W; a support projection 12 opposite the outer peripheral faces of a workpiece W placed on the placing portion 11 and having an approximately L shape in a plan view; a leg portion 21 projecting downward from the placing portion 11 along the support projection 12, and supported on the upper face of the support projection 12 of a lower corner member 3 in a state of the stack of the corner members 3; a pair of locking projections 28 projecting sidewise and downward from both ends of the leg portion 21 in the extending direction thereof; and a connection frame 31 extending so as to connect the upper parts of the pair of locking projections 28. The connection frame 31 has a float preventing portion 33 in the middle position in the direction in which the connection frame 31 extends in the state of the stack of the corner members 3, wherein the float preventing portion 33 is able to contact with the upper surface of a workpiece W placed on the placing portion 11 of a lower corner member 3.

Description

本発明は、略矩形板状のワークの運搬等に使用されるワーク用支持部材に関するものである。   The present invention relates to a workpiece support member used for transporting a substantially rectangular plate-shaped workpiece.

従来、フォークリフト等で運搬可能なパレットにワークを載せて運搬・保管等する場合に、ワークの脱落防止や保護等を図るべく、ワークを収容し、パレットに対して位置ずれが防止された状態で設置されるトレーを使用することが知られている。また、ワークが略矩形板状をなしている場合、パレットに対して、ワークの4隅を個別に支持することのできる支持部材を取付けてワークを保持するといった技術もある(例えば、特許文献1参照。)。   Conventionally, when a work is placed on a pallet that can be transported with a forklift or the like, the work is accommodated in order to prevent the work from falling off or to be protected, and the position of the pallet is prevented from being displaced. It is known to use installed trays. In addition, when the work has a substantially rectangular plate shape, there is a technique of holding the work by attaching support members that can individually support the four corners of the work to the pallet (for example, Patent Document 1). reference.).

当該技術において、支持部材同士は、上下に積み重ねる(段積みする)ことができるように構成されている。このような支持部材を用いることによって、ワークを上下に積み重ねて運搬・保管することが可能となる。このため、運搬・保管効率の向上が図られる上、ワーク全体を収容するトレーを用意するような場合に比べ、省資源化、低コスト化、未使用時の保管場所の省スペース化等を図ることができる。   In the said technique, support members are comprised so that it can stack up and down (stack). By using such a support member, it is possible to carry and store the workpieces stacked one above the other. This improves transportation and storage efficiency, and saves resources, lowers costs, and saves storage space when not in use, compared to a tray that accommodates the entire workpiece. be able to.

特開2006−32978号公報JP 2006-32978 A

ところで、特許文献1に開示されているような支持部材を用いてワークを運搬等する場合、運搬時の振動や衝撃等に起因して、上下に積み重ねられた支持部材の間でワークが飛び跳ねてしまうことが懸念され、場合によっては、ワーク等が損傷してしまうおそれがある。   By the way, when a workpiece is transported using a support member as disclosed in Patent Document 1, the workpiece jumps between the support members stacked up and down due to vibration or impact during transportation. In some cases, the workpiece or the like may be damaged.

これに対し、下段の支持部材に支持されたワークの上面に対し、上段の支持部材を当接させて、ワークの浮き上がりを抑止することが考えられる。しかしながら、例えば、多数のワークを積み重ねて運搬する場合等においては、比較的下の方の段のワークの上面に対し、当該ワークの浮き上がりを防止する支持部材から、比較的大きな荷重がかかってしまうことが懸念され、これに起因してワークが損傷してしまうおそれがある。   On the other hand, it can be considered that the upper support member is brought into contact with the upper surface of the work supported by the lower support member to prevent the work from being lifted. However, for example, when a large number of workpieces are stacked and transported, a relatively large load is applied to the upper surface of the relatively lower workpiece from the support member that prevents the workpiece from lifting. There is a concern that the workpiece may be damaged due to this.

本発明は上記問題点等を解決するためになされたものであって、その目的は、ワークをより安全に運搬することのできるワーク用支持部材を提供することにある。   The present invention has been made in order to solve the above-described problems and the like, and an object thereof is to provide a workpiece support member that can transport the workpiece more safely.

以下、上記目的等を解決するのに適した各手段につき項分けして説明する。なお、必要に応じて対応する手段に特有の作用効果等を付記する。   In the following, each means suitable for solving the above-mentioned purpose will be described in terms of items. In addition, the effect etc. peculiar to the means to respond | correspond as needed are added.

手段1.略板状をなすワークの各コーナー部にそれぞれ対応して設置されることで、ワークを設置面から離間させた状態で支持可能な支持部材であって、
ワークの1つのコーナー部の下面を支持可能な載置部と、
前記載置部から上方に突出して平面視略L字状をなし、前記載置部に載置されたワークの外周面と対向する支持凸部と、
前記支持凸部に沿って前記載置部から下方に突出して下面視略L字状をなし、支持部材同士を同じ向きで上下に積み重ねた支持部材の段積み状態において、下側の支持部材の前記支持凸部の上面に当接して支持される脚部と、
前記脚部の一端部側と他端部側との間を連結するようにして延在するとともに、支持部材の段積み状態において、下側の支持部材の前記載置部に載置されたワークの上面と対向する連結桟とを備え、
前記連結桟は、当該連結桟の延在方向中間位置において、少なくともワークと支持部材とが相対的に傾いた場合に、ワークの上面と接触する浮き上がり防止部と、当該連結桟の延在方向両端部において、下面が前記浮き上がり防止部の下端部よりも上方に位置する接触回避部とを備えていることを特徴とするワーク用支持部材。
Means 1. It is a support member that can be supported in a state where the work is separated from the installation surface by being installed corresponding to each corner part of the work having a substantially plate shape,
A placement unit capable of supporting the lower surface of one corner of the workpiece;
Projecting upward from the mounting portion to form a substantially L shape in plan view, and a supporting convex portion facing the outer peripheral surface of the workpiece placed on the mounting portion;
In the stacked state of the support members in which the support members are stacked vertically in the same direction, projecting downward from the mounting portion along the support convex portion to form a substantially L shape in the bottom view, A leg portion supported in contact with an upper surface of the support convex portion;
The workpiece that extends so as to connect between the one end side and the other end side of the leg portion, and is placed on the placement portion of the lower support member in the stacked state of the support members A connecting bar facing the upper surface of the
The connecting bar includes an anti-lifting portion that comes into contact with the upper surface of the work and at both ends in the extending direction of the connecting bar when the work and the support member are relatively inclined at an intermediate position in the extending direction of the connecting bar. And a contact avoiding portion whose lower surface is located above a lower end portion of the lifting prevention portion.

手段1によれば、支持部材は、支持部材の段積み状態において、下側の支持部材の載置部に載置されたワークの上面に接触可能な浮き上がり防止部を備えている。このため、ワークの浮き上がりを防止することができ、ワークの運搬等に際してワークが上下にがたつく等することでワーク等が損傷してしまうといった事態を回避することができる。また、浮き上がり防止部は、連結桟の延在方向中間位置に設けられており、連結桟の延在方向両端部は、浮き上がり防止部の下端部よりも上方に位置している。すなわち、連結桟のうち、脚部等と連結されていて比較的変形し難い両端部がワークに圧接することでワークが損傷してしまうといった事態を回避しつつ、比較的変形し易い(追従的に弾性変形し易い)中間位置に形成された浮き上がり防止部をワークと接触可能とすることによって、ワークに対して破損を招くような比較的大きな力が作用することを抑制しつつ、ワークの浮き上がりを防止することができる。従って、ワークをより安全に運搬することができる。   According to the means 1, the support member includes the lifting prevention portion that can contact the upper surface of the workpiece placed on the placement portion of the lower support member in the stacked state of the support members. For this reason, it is possible to prevent the workpiece from being lifted, and it is possible to avoid a situation in which the workpiece or the like is damaged due to the workpiece rattling up and down during the conveyance or the like of the workpiece. Further, the lifting prevention portion is provided at an intermediate position in the extending direction of the connecting bar, and both end portions in the extending direction of the connecting bar are located above the lower end portion of the lifting preventing part. That is, it is relatively easy to deform (follow-up) while avoiding a situation in which both ends of the connecting bar connected to the leg portion and the like and relatively hard to deform are pressed against the work and the work is damaged. Lifting of the workpiece while suppressing the application of a relatively large force causing damage to the workpiece by enabling the lifting prevention portion formed at the intermediate position to contact the workpiece. Can be prevented. Therefore, the workpiece can be transported more safely.

手段2.前記載置部と前記連結桟との間を連結する連結壁部を備え、
前記連結壁部には、前記浮き上がり防止部と隣接するようにして開口部が形成されていることを特徴とする手段1に記載のワーク用支持部材。
Mean 2. Comprising a connecting wall portion for connecting the mounting portion and the connecting bar,
The work support member according to claim 1, wherein an opening is formed in the connecting wall portion so as to be adjacent to the lifting prevention portion.

手段2によれば、連結壁部のうち浮き上がり防止部に隣接する部位が取り除かれることによって、浮き上がり防止部がより追従的に弾性変形し易くなる。従って、浮き上がり防止部の弾性による緩衝効果をより高めることができ、ワークへの負荷をより低減させることができる。さらに、浮き上がり防止部と連結壁部とが直接連接していないため、載置部に載置されたワークを支持する際の応力が、極力浮き上がり防止部に作用しないように構成することができる。従って、ワークの損傷等を防止するといった作用効果がより一層奏されることとなる。また、開口部を形成した分だけ軽量化等を図ることができる。   According to the means 2, by removing a portion of the connecting wall portion adjacent to the lifting prevention portion, the lifting prevention portion is more easily elastically deformed in a follow-up manner. Therefore, the buffer effect by the elasticity of the floating prevention part can be further increased, and the load on the workpiece can be further reduced. Furthermore, since the lifting prevention portion and the connecting wall portion are not directly connected, it is possible to configure so that stress when supporting the workpiece placed on the placement portion does not act on the lifting prevention portion as much as possible. Therefore, the effect of preventing the workpiece from being damaged is further exhibited. Further, the weight can be reduced by the amount of the opening.

手段3.前記浮き上がり防止部は、前記連結桟の延在方向中間位置を下方に凸となるようにして屈曲形成することによって構成されていることを特徴とする手段1又は2に記載のワーク用支持部材。   Means 3. The work support member according to means 1 or 2, wherein the lifting prevention portion is formed by bending so that an intermediate position in the extending direction of the connecting bar is convex downward.

手段3によれば、連結桟に厚肉部を形成することで浮き上がり防止部を構成するような場合に比べ、浮き上がり防止部をより追従的に弾性変形し易くすることができる。   According to the means 3, it is possible to make the lifting prevention portion more easily elastically deformed in a follow-up manner than in the case where the lifting prevention portion is configured by forming a thick portion on the connecting bar.

手段4.平面視略L字状をなす前記支持凸部の屈曲部には、ワークの外周面に対して当接可能な内面を外方に凹ませることで、ワークの外周面を前記支持凸部の内面に当接させた場合に、ワークのコーナー部を収容可能な収容凹部が形成され、
前記脚部のうち、支持部材の段積み状態において、前記収容凹部の上方に位置し得る部位の下部には切欠き部が形成されていることを特徴とする手段1乃至3のいずれかに記載のワーク用支持部材。
Means 4. In the bent portion of the support convex portion having a substantially L shape in plan view, an inner surface that can be in contact with the outer peripheral surface of the workpiece is recessed outward, so that the outer peripheral surface of the workpiece is the inner surface of the support convex portion. Is formed, an accommodation recess that can accommodate the corner portion of the workpiece is formed,
4. The means according to claim 1, wherein a cutout portion is formed in a lower portion of a portion of the leg portion that can be positioned above the receiving recess when the support member is stacked. Support member for workpieces.

手段4によれば、支持凸部の屈曲部に収容凹部が形成されることで、ワークのコーナー部が支持凸部に衝突して損傷してしまうといった事態を回避することができる。また、段積みされた支持部材のうち上側の支持部材が内方(ワークの内周側)に向けて傾倒したり、脚部が内方に傾倒するようにして若干変形したりする場合でも、脚部の下部に切欠き部が形成されていることによって、脚部の下端部が、下側の支持部材の収容凹部に収容されたワークのコーナー部の上面に圧接してしまうといった事態を回避することができる。従って、ワークの損傷等を抑止するといった作用効果がより一層確実に奏されることとなる。また、脚部のうち載置部との連接部である上部には切欠き部が形成されていない。このため、脚部、ひいては、支持部材の強度を確保することができる。   According to the means 4, by forming the accommodating concave portion in the bent portion of the support convex portion, it is possible to avoid a situation in which the corner portion of the workpiece collides with the support convex portion and is damaged. In addition, even when the upper support member among the stacked support members tilts inward (inner side of the workpiece) or slightly deforms so that the legs tilt inward, By forming a notch in the lower part of the leg, the situation where the lower end of the leg is pressed against the upper surface of the corner of the work housed in the housing recess of the lower support member is avoided. can do. Therefore, the effect of suppressing damage to the workpiece and the like can be achieved more reliably. Moreover, the notch part is not formed in the upper part which is a connection part with a mounting part among leg parts. For this reason, the strength of the leg portion and by extension, the support member can be ensured.

ワーク運搬ユニットの斜視図である。It is a perspective view of a workpiece conveyance unit. パレットの斜視図である。It is a perspective view of a pallet. コーナー部材の上面側を示す斜視図である。It is a perspective view which shows the upper surface side of a corner member. コーナー部材の下面側を示す斜視図である。It is a perspective view which shows the lower surface side of a corner member. 取付部材の上面側を示す斜視図である。It is a perspective view which shows the upper surface side of an attachment member. 取付部材の下面側を示す斜視図である。It is a perspective view which shows the lower surface side of an attachment member. パレットに取付けられた取付部材にコーナー部材を装着した状態を示す斜視図である。It is a perspective view which shows the state which attached the corner member to the attachment member attached to the pallet. 図7に示すコーナー部材に対してワークを載置するとともに、コーナー部材を積み重ねた状態を示す斜視図である。It is a perspective view which shows the state which mounted the workpiece | work with respect to the corner member shown in FIG. 7, and accumulated the corner member. 図8に示されるコーナー部材等を外方から見た場合の斜視図である。It is a perspective view at the time of seeing the corner member etc. which are shown by FIG. 8 from the outside. 図8に示されるコーナー部材等の平面図である。It is a top view of the corner member etc. which are shown by FIG. 図10のA−A線断面を含む斜視図である。It is a perspective view containing the AA line cross section of FIG. 図10のB−B線断面を含む斜視図である。It is a perspective view containing the BB line cross section of FIG. 図10のC−C線断面を含む斜視図である。It is a perspective view containing the CC line cross section of FIG. 別の実施形態におけるコーナー部材を示す斜視図である。It is a perspective view which shows the corner member in another embodiment.

以下に、一実施形態について図面を参照して説明する。図1等に示すように、略矩形板状をなすワークW(例えば、太陽光パネル)の運搬や保管等に使用されるワーク運搬ユニット1は、フォークリフトによって運搬可能なパレット2と、ワークWの4隅にそれぞれ対応してパレット2に取付けられることで、ワークWをパレット2の上面から離間させた状態で支持可能なワーク用支持部材としてのコーナー部材3とを備えている。本実施形態では、ワークWの4隅に対応してそれぞれ設置された4つのコーナー部材3によって、ワークWを支持する構成となっている。また、本実施形態では、図1に示すように、コーナー部材3同士を同じ向きで上下に積み重ねる(段積みする)ことができるように構成されており、これによって複数のワークWを積み重ねて運搬・保管可能となっている。   Hereinafter, an embodiment will be described with reference to the drawings. As shown in FIG. 1 and the like, a workpiece carrying unit 1 used for carrying or storing a workpiece W (for example, a solar panel) having a substantially rectangular plate shape includes a pallet 2 that can be carried by a forklift, and a workpiece W By being attached to the pallet 2 corresponding to each of the four corners, a corner member 3 is provided as a workpiece support member capable of supporting the workpiece W in a state of being separated from the upper surface of the pallet 2. In the present embodiment, the workpiece W is supported by the four corner members 3 respectively installed corresponding to the four corners of the workpiece W. Moreover, in this embodiment, as shown in FIG. 1, it is comprised so that corner members 3 can be stacked up and down in the same direction (stacked), and by this, several workpiece | work W is stacked and conveyed.・ Can be stored.

図3、図4、図10等に示すように、コーナー部材3は、平面視略扇形(略四半円形状)をなし、ワークWの1つのコーナー部の下面に当接して支持可能な載置部11と、載置部11の外縁のうち互いに略直交して延びる2つの直線部から上方に突出して平面視略L字状をなし、載置部11に載置されたワークWの外周面と対向する支持凸部12とを備えている。本実施形態のコーナー部材3は、ポリプロピレンによって一体形成されている。以下、便宜上、支持凸部12を平面視した場合の劣角側を「内側」とし、優角側を「外側」として説明する。   As shown in FIGS. 3, 4, 10, and the like, the corner member 3 has a substantially fan shape (substantially quarter-circular shape) in a plan view and can be placed in contact with and supported by the lower surface of one corner portion of the workpiece W. The outer peripheral surface of the workpiece W placed on the placement portion 11 and projecting upward from two linear portions extending substantially orthogonal to each other on the outer edge of the portion 11 and the placement portion 11 and having a substantially L shape in plan view And a support convex portion 12 facing each other. The corner member 3 of this embodiment is integrally formed of polypropylene. Hereinafter, for the sake of convenience, the minor angle side in the plan view of the support convex portion 12 will be described as “inside” and the dominant angle side will be described as “outside”.

図3、図4、図9に示すように、支持凸部12は、載置部11の2つの直線部に沿って連続的に延び、載置部11の外周方向において所定の厚みを有する基枠13と、基枠13の上面よりも下方において、基枠13の内面から内方に膨出する支持台14とを備えて段差形状をなしている。支持台14の載置部11から上方への突出長(載置部11の上面から支持台14の上面までの距離)はワークWの厚みよりも若干長くなっている。本実施形態では、載置部11に載置されたワークWの外周面が支持凸部12のうち支持台14の内面に当接可能に構成されている。以下、支持凸部12の屈曲部16から一方の端部(図3で左側の端部)までの部位を「第1翼部17」と称し、屈曲部16から他方の端部(図3で右側の端部)までの部位を「第2翼部18」と称する。   As shown in FIGS. 3, 4, and 9, the support convex portion 12 extends continuously along two straight portions of the placement portion 11, and has a predetermined thickness in the outer peripheral direction of the placement portion 11. The frame 13 and a support base 14 that bulges inward from the inner surface of the base frame 13 below the upper surface of the base frame 13 have a step shape. The protruding length (the distance from the upper surface of the mounting unit 11 to the upper surface of the supporting table 14) of the supporting table 14 from the mounting unit 11 is slightly longer than the thickness of the workpiece W. In the present embodiment, the outer peripheral surface of the workpiece W placed on the placement portion 11 is configured to be able to contact the inner surface of the support base 14 in the support convex portion 12. Hereinafter, a portion from the bent portion 16 of the support convex portion 12 to one end portion (the left end portion in FIG. 3) is referred to as a “first wing portion 17”, and the bent portion 16 to the other end portion (in FIG. 3). A portion up to the right end) is referred to as a “second wing portion 18”.

また、支持台14は、第1翼部17及び第2翼部18にそれぞれ形成されているものの、第1翼部17と第2翼部18との境界部(基枠13の屈曲部位)には形成されていない。これにより、支持凸部12の屈曲部16には、載置部11に載置されたワークWの外周面が、第1翼部17の支持台14の内面と第2翼部18の支持台14の内面とに当接した状態において、ワークWのコーナー部を収容可能な収容凹部19が形成されている。   Further, although the support base 14 is formed on each of the first wing portion 17 and the second wing portion 18, the support pedestal 14 is formed at the boundary portion (the bent portion of the base frame 13) between the first wing portion 17 and the second wing portion 18. Is not formed. Thereby, the outer peripheral surface of the workpiece W placed on the placement portion 11 is formed on the bent portion 16 of the support convex portion 12 by the inner surface of the support base 14 of the first wing portion 17 and the support base of the second wing portion 18. An accommodation recess 19 that can accommodate a corner portion of the workpiece W is formed in a state of contacting the inner surface of 14.

載置部11の下面側には、支持凸部12に沿って載置部11から下方に突出し、下面視略L字状をなす脚部21が設けられている。図4、図13等に示すように、脚部21は、支持台14の内面を構成する壁部に沿って載置部11の下面から下方に突出し、下面視略L字状に形成された脚壁部22と、脚壁部22の下縁部から外方に延出する下壁部23と、脚壁部22の下縁部に沿って下方に突出する支持壁部24とを備えている。図4に示すように、脚壁部22は、第1翼部17の支持台14と、第2翼部18の支持台14とが基枠13の内面に沿って連続的に延設されていると仮定した場合の支持台14の内面に沿って、支持凸部12の屈曲部16に対応する部位においても途切れたりすることなく延設されている。また、図9に示すように、支持凸部12の上面を構成する壁部と、脚部21の下壁部23とにかけて、両者間を上下に連結する補強壁部25が、支持凸部12の延在方向において所定間隔毎に複数設けられている。尚、図11等に示すように、本実施形態の支持壁部24の内面は、脚壁部22の内面よりも若干外方に位置している。   On the lower surface side of the mounting portion 11, a leg portion 21 that protrudes downward from the mounting portion 11 along the support convex portion 12 and has a substantially L shape when viewed from the lower surface is provided. As shown in FIGS. 4 and 13, the leg portion 21 protrudes downward from the lower surface of the mounting portion 11 along the wall portion constituting the inner surface of the support base 14, and is formed in a substantially L shape when viewed from the lower surface. A leg wall portion 22; a lower wall portion 23 extending outward from a lower edge portion of the leg wall portion 22; and a support wall portion 24 projecting downward along the lower edge portion of the leg wall portion 22. Yes. As shown in FIG. 4, the leg wall portion 22 includes a support base 14 of the first wing portion 17 and a support base 14 of the second wing portion 18 that are continuously extended along the inner surface of the base frame 13. In the region corresponding to the bent portion 16 of the support convex portion 12, it extends without interruption along the inner surface of the support base 14 when it is assumed. Further, as shown in FIG. 9, a reinforcing wall portion 25 that vertically connects between the wall portion constituting the upper surface of the support convex portion 12 and the lower wall portion 23 of the leg portion 21 is provided on the support convex portion 12. Are provided at predetermined intervals in the extending direction. In addition, as shown in FIG. 11 etc., the inner surface of the support wall part 24 of this embodiment is located a little outside rather than the inner surface of the leg wall part 22. As shown in FIG.

本実施形態では、上下方向において、下壁部23の下面と、支持壁部24の下縁部との間の距離(支持壁部24の下方への延出長)が、支持台14の上面と、基枠13の上面との間の距離とほぼ等しく(若干短く)なっている。尚、コーナー部材3は、載置部11の外縁のうち、当該載置部11に載置されたワークWの内周側に位置して支持凸部12が形成されていない側辺部(以下、「曲線部11a」と称する)の中央部と、支持凸部12の屈曲部16とを通る直線を含む鉛直面を中心に対称形状をなしている。   In the present embodiment, in the vertical direction, the distance between the lower surface of the lower wall portion 23 and the lower edge portion of the support wall portion 24 (the length extending downward of the support wall portion 24) is the upper surface of the support base 14. And the distance from the upper surface of the base frame 13 is substantially equal (slightly shorter). In addition, the corner member 3 is located on the inner peripheral side of the workpiece W placed on the placement portion 11 among the outer edges of the placement portion 11 and is a side portion on which the support convex portion 12 is not formed (hereinafter referred to as the side portion). , Referred to as “curved portion 11 a”) and a vertical plane including a straight line passing through the bent portion 16 of the support convex portion 12.

そして、図9、図11〜図13等に示すように、コーナー部材3を段積みした場合、下側のコーナー部材3の支持凸部12の基枠13上面に対して、上側のコーナー部材3の下壁部23下面が当接し、これにより、上側のコーナー部材3が下側のコーナー部材3に支持されることとなる。また、上側のコーナー部材3の支持壁部24の下縁部が、下側のコーナー部材3の支持台14上面に略当接するとともに、上側のコーナー部材3の支持壁部24外面が、下側のコーナー部材3の支持凸部12の基枠13内面と対向する(コーナー部材3を位置ずれなく真っ直ぐに段積みした場合には当接する)こととなる。これにより、上側のコーナー部材3が下側のコーナー部材3から外方に脱落することが防止されることとなる。   As shown in FIGS. 9, 11 to 13, etc., when the corner members 3 are stacked, the upper corner member 3 with respect to the upper surface of the base frame 13 of the support convex portion 12 of the lower corner member 3. The lower surface of the lower wall portion 23 comes into contact, and the upper corner member 3 is thereby supported by the lower corner member 3. Further, the lower edge portion of the support wall portion 24 of the upper corner member 3 substantially contacts the upper surface of the support base 14 of the lower corner member 3, and the outer surface of the support wall portion 24 of the upper corner member 3 is lower This is opposed to the inner surface of the base frame 13 of the support convex portion 12 of the corner member 3 (abuts when the corner members 3 are stacked in a straight line without positional deviation). As a result, the upper corner member 3 is prevented from falling off from the lower corner member 3.

さらに、本実施形態では、脚部21の支持壁部24のうち、コーナー部材3の段積み状態において、下側のコーナー部材3の収容凹部19の上方に位置し得る部位には、切欠き部27が形成されている。すなわち、脚壁部22は、載置部11の下面側において、第1翼部17及び第2翼部18の支持台14の内面に沿って収容凹部19に対応する部位にも延在するように構成されており、コーナー部材3を段積みすると、該脚壁部22の下縁部に沿って下方に突出する支持壁部24が、下側のコーナー部材3の収容凹部19上に架け渡されるようにして延在することとなる。このため、上記のように、収容凹部19にはワークWのコーナー部が収容可能に構成されている上、支持台14の高さがワークWの厚みよりも若干高い程度となっている構成であっても、下側のコーナー部材3の収容凹部19に進入したワークWのコーナー部の上面と、上側のコーナー部材3の支持壁部24の下縁部とが上下に離間するようになっている。尚、本実施形態の切欠き部27は、支持壁部24の下部にのみ形成されており、支持壁部24は、脚部21の延在方向において、脚部21の屈曲部で途切れたりすることなく、連続して延設されている。   Furthermore, in this embodiment, in the support wall portion 24 of the leg portion 21, in a stacked state of the corner members 3, a portion that can be positioned above the accommodating recess 19 of the lower corner member 3 is provided with a notch portion. 27 is formed. That is, the leg wall portion 22 also extends to a portion corresponding to the housing recess 19 along the inner surface of the support base 14 of the first wing portion 17 and the second wing portion 18 on the lower surface side of the placement portion 11. When the corner members 3 are stacked, the support wall portion 24 that protrudes downward along the lower edge portion of the leg wall portion 22 is stretched over the accommodation recess 19 of the lower corner member 3. Will be extended. Therefore, as described above, the accommodation recess 19 is configured to accommodate the corner portion of the workpiece W, and the height of the support base 14 is slightly higher than the thickness of the workpiece W. Even if it exists, the upper surface of the corner part of the workpiece | work W which entered into the accommodation recessed part 19 of the lower corner member 3 and the lower edge part of the support wall part 24 of the upper corner member 3 come apart vertically. Yes. In addition, the notch part 27 of this embodiment is formed only in the lower part of the support wall part 24, and the support wall part 24 is interrupted by the bending part of the leg part 21 in the extending direction of the leg part 21. Without being continuously extended.

また、図4等に示すように、脚部21の延在方向両端部の下端部からそれぞれ側方かつ下方に突出する一対の係止凸部28が設けられている。各係止凸部28は、上方に開口する略箱状をなしているとともに、支持壁部24の下縁部よりも下方にまで突出している。特に、各係止凸部28の下壁部23から下方への突出長は、支持凸部12(基枠13)の載置部11からの突出長とほぼ同じとなるように構成されている。さらに、各係止凸部28のうち、載置部11に支持されたワークWの内周側の面(載置部11の曲線部11aの中央部側を向く面、以下、「係止面28a」と称する)は、それぞれ第1翼部17及び第2翼部18に形成された支持台14の内面と同一の鉛直方向に延びる仮想平面上に延びている。加えて、各係止凸部28は、コーナー部材3を平面視した場合において、支持凸部12から外れた位置に設けられており、係止凸部28の上方には支持凸部12が存在しないようになっている。   Further, as shown in FIG. 4 and the like, there are provided a pair of locking projections 28 that project laterally and downward from the lower ends of both ends of the leg 21 in the extending direction. Each locking projection 28 has a substantially box shape that opens upward, and protrudes downward from the lower edge of the support wall 24. In particular, the protruding length downward from the lower wall portion 23 of each locking convex portion 28 is configured to be substantially the same as the protruding length from the mounting portion 11 of the support convex portion 12 (base frame 13). . Furthermore, among each latching convex part 28, the surface on the inner peripheral side of the workpiece W supported by the mounting part 11 (a surface facing the central part side of the curved part 11a of the mounting part 11, hereinafter referred to as "locking surface"). 28a ") extend on virtual planes extending in the same vertical direction as the inner surfaces of the support bases 14 formed on the first wing part 17 and the second wing part 18, respectively. In addition, each locking projection 28 is provided at a position deviated from the supporting projection 12 when the corner member 3 is viewed in plan, and the supporting projection 12 exists above the locking projection 28. It is supposed not to.

このため、図9に示すように、コーナー部材3を段積みした場合、上側のコーナー部材3の係止凸部28は、下側のコーナー部材3の支持凸部12と干渉することなく、下側のコーナー部材3の支持凸部12の延在方向両端部の側方に位置することとなる。従って、下側のコーナー部材3の支持凸部12の基枠13上面と、上側のコーナー部材3の脚部21の下壁部23下面とを確実に当接させることができる。さらに、コーナー部材3の段積み状態では、下側のコーナー部材3の載置部11に載置されたワークWの外周面に対し、上側のコーナー部材3の一対の係止凸部28の係止面28aが対向する(略当接する)こととなる。   For this reason, as shown in FIG. 9, when the corner members 3 are stacked, the engaging convex portion 28 of the upper corner member 3 does not interfere with the supporting convex portion 12 of the lower corner member 3, and It will be located in the side of the both ends of the extension direction of the support convex part 12 of the corner member 3 of the side. Accordingly, the upper surface of the base frame 13 of the support convex portion 12 of the lower corner member 3 and the lower surface of the lower wall portion 23 of the leg portion 21 of the upper corner member 3 can be reliably brought into contact with each other. Furthermore, in the stacked state of the corner members 3, the engagement of the pair of locking projections 28 of the upper corner member 3 with respect to the outer peripheral surface of the workpiece W placed on the placement portion 11 of the lower corner member 3. The stop surface 28a faces (substantially abuts).

また、コーナー部材3には、一対の係止凸部28の係止面28aの上辺部間を連結するようにして延びる連結桟31が設けられている。連結桟31は、載置部11の曲線部11aに沿って円弧状に延在している。上記のように、各係止凸部28は、下面視略L字状をなす脚部21の延在方向両端部よりも側方に設けられているため、一対の係止凸部28間を載置部11の曲線部11aに沿って円弧状に連結する連結桟31は、載置部11よりも、当該載置部11に載置されるワークWの内周側に位置することとなる。   Further, the corner member 3 is provided with a connecting bar 31 extending so as to connect the upper side portions of the locking surfaces 28a of the pair of locking projections 28. The connecting bar 31 extends in an arc shape along the curved portion 11 a of the mounting portion 11. As described above, each locking projection 28 is provided on the side of both ends in the extending direction of the leg portion 21 that is substantially L-shaped when viewed from the bottom surface. The connecting bars 31 connected in a circular arc shape along the curved portion 11 a of the mounting portion 11 are positioned closer to the inner peripheral side of the workpiece W placed on the mounting portion 11 than the mounting portion 11. .

さらに、連結桟31の延在方向中央部を含む部位には、下方に突出する浮き上がり防止部33が設けられている。より具体的には、連結桟31は、各係止凸部28の係止面28aの上辺部から載置部11の曲線部11aに沿ってそれぞれ水平方向に延出する接触回避部32と、各接触回避部32の先端縁からそれぞれ下方に傾斜して延びる傾斜部34と、一対の傾斜部34の先端部間を連結するようにして水平方向に延びる当接部35とを備えており、前記一対の傾斜部34と当接部35とによって浮き上がり防止部33が構成されている。浮き上がり防止部33の下面は、支持壁部24の下縁部とほぼ同じ高さ位置となっている。   Furthermore, a lifting prevention portion 33 protruding downward is provided at a portion including the central portion in the extending direction of the connecting bar 31. More specifically, the connecting bar 31 includes a contact avoiding portion 32 extending in the horizontal direction along the curved portion 11a of the mounting portion 11 from the upper side portion of the locking surface 28a of each locking projection 28, and Each of the contact avoiding portions 32 includes an inclined portion 34 that extends downwardly from the leading edge, and a contact portion 35 that extends in the horizontal direction so as to connect the distal ends of the pair of inclined portions 34. The pair of inclined portions 34 and the contact portion 35 constitute a floating prevention portion 33. The lower surface of the lifting prevention portion 33 is substantially at the same height as the lower edge portion of the support wall portion 24.

また、浮き上がり防止部33は、コーナー部材3の段積み状態において、下側のコーナー部材3の載置部11に載置されたワークWの上面に近接して対向するようになっている。このため、少なくともワークWとコーナー部材3とが少しでも相対的に傾けば、ワークWの上面と浮き上がり防止部33の当接部35の下面とが接触することになる。その一方で、連結桟31の延在方向両端部の部位である接触回避部32は、浮き上がり防止部33の当接部35よりも上方に位置しているため、ワークWの上面から上方に離間している。さらには、たとえ、コーナー部材3が内方へ傾くことで浮き上がり防止部33とワークW上面とが圧接したとしても接触回避部32とワークWとが当接することはない。   Further, the floating prevention portion 33 is opposed to the upper surface of the workpiece W placed on the placement portion 11 of the lower corner member 3 in the stacked state of the corner members 3. Therefore, when at least the workpiece W and the corner member 3 are relatively inclined, the upper surface of the workpiece W comes into contact with the lower surface of the contact portion 35 of the lifting prevention portion 33. On the other hand, the contact avoiding portion 32 that is a portion of both ends in the extending direction of the connecting bar 31 is located above the contact portion 35 of the lifting prevention portion 33, so that it is separated upward from the upper surface of the workpiece W. doing. Furthermore, even if the corner member 3 is tilted inward, even if the lifting prevention portion 33 and the upper surface of the work W are pressed against each other, the contact avoidance portion 32 and the work W do not come into contact with each other.

また、連結桟31のうち支持凸部12の屈曲部16側(載置部11に載置されるワークWの外周側)の辺部と、載置部11の曲線部11aとの間を連結する連結壁部37が設けられている。連結壁部37には、浮き上がり防止部33(当接部35及び傾斜部34)、及び、接触回避部32の傾斜部34との連接部付近の部位と隣接するようにして開口部38が形成されている。当該開口部38は、連結壁部37を正面視した場合に略台形状をなしている。但し、開口部38の形成範囲は、連結壁部37のうち載置部11の曲線部11aと連接する上部にまでは及んでいない。   Further, the side of the connecting projection 31 on the bent portion 16 side (the outer peripheral side of the workpiece W placed on the placement portion 11) of the support convex portion 12 is connected to the curved portion 11 a of the placement portion 11. A connecting wall portion 37 is provided. In the connection wall portion 37, an opening 38 is formed so as to be adjacent to a portion in the vicinity of the connection portion between the floating prevention portion 33 (the contact portion 35 and the inclined portion 34) and the inclined portion 34 of the contact avoiding portion 32. Has been. The opening 38 has a substantially trapezoidal shape when the connecting wall portion 37 is viewed from the front. However, the formation range of the opening 38 does not reach the upper part of the connecting wall 37 that is connected to the curved portion 11 a of the mounting portion 11.

加えて、図3に示すように、連結桟31には、開口部38に隣接する側辺部や、載置部11に載置されるワークWの内周側の側辺部から上方に突出する補強リブ36が設けられている。当該補強リブ36により、連結桟31の側辺部に亀裂等が形成されることで、連結桟31が破断され易くなってしまうといった事態を抑止している。さらに、本実施形態では、連結桟31のうち開口部38に隣接する側辺部が若干量切欠かれることで、当該部位(浮き上がり防止部33、及び、接触回避部32の傾斜部34との連接部付近の部位)の幅が若干小さく構成されている。これにより、補強リブ36が形成された部位が弾性変形し難くならないようにすることができる。   In addition, as shown in FIG. 3, the connecting bar 31 protrudes upward from a side portion adjacent to the opening 38 or a side portion on the inner peripheral side of the work W placed on the placement portion 11. Reinforcing ribs 36 are provided. The reinforcing rib 36 prevents a situation in which the connecting bar 31 is easily broken by forming a crack or the like in the side portion of the connecting bar 31. Furthermore, in this embodiment, the side part adjacent to the opening part 38 of the connecting bar 31 is slightly cut away, so that the part (the lifting prevention part 33 and the connection part with the inclined part 34 of the contact avoiding part 32) is connected. The width of the portion in the vicinity of the portion is slightly smaller. Thereby, it can prevent that the site | part in which the reinforcement rib 36 was formed becomes difficult to elastically deform.

図1、図2に示すように、パレット2は、平面視でワークWの外周形状(外寸)よりも大きな略矩形状をなしており、フォークリフトのフォークを差し込み可能なフォーク差込み部41を備えている。また、パレット2上面の4隅近傍部位には、上方に突出する取付部材44が設けられている。   As shown in FIGS. 1 and 2, the pallet 2 has a substantially rectangular shape larger than the outer peripheral shape (outer dimension) of the workpiece W in plan view, and includes a fork insertion portion 41 into which a fork of a forklift can be inserted. ing. Further, in the vicinity of the four corners of the upper surface of the pallet 2, mounting members 44 that protrude upward are provided.

図5、図6に示すように、取付部材44は、平面視略扇形(略四半円形状)をなし、上下方向において、コーナー部材3の係止凸部28の下面と支持壁部24の下縁部との間の距離以上の厚みを有するベース板45と、ベース板45の外縁のうち互いに略直交して延びる2つの直線部から上方に突出して平面視略L字状をなす枠部46と、ベース板45の下面側から下方に突出する円筒状の取付ボス47とを備えている。ベース板45の外縁のうち各直線部と曲線部との境界部には、当該境界部が枠部46ともども切欠かれることで形成された係止収容部48が形成されている。   As shown in FIGS. 5 and 6, the attachment member 44 has a substantially sector shape (substantially quadrant shape) in plan view, and is below the lower surface of the locking projection 28 of the corner member 3 and the support wall portion 24 in the vertical direction. A base plate 45 having a thickness equal to or greater than the distance between the edge portions, and a frame portion 46 that protrudes upward from two straight portions extending substantially orthogonal to each other on the outer edge of the base plate 45 to form a substantially L shape in plan view. And a cylindrical mounting boss 47 projecting downward from the lower surface side of the base plate 45. A locking accommodating portion 48 formed by cutting the boundary portion together with the frame portion 46 is formed at a boundary portion between each straight portion and the curved portion of the outer edge of the base plate 45.

これに対し、図2、図12等に示すように、パレット2の上面の4隅近傍部位には、取付部材44の取付ボス47を挿入可能なボス穴42が形成されており、ベース板45がパレット2の内周側に向けて拡開するような向きで、取付ボス47をボス穴42に挿入させることで、取付部材44がパレット2に取付けられている。また、図7、図9、図11等に示すように、パレット2に取付けられた取付部材44に対し、一対の係止凸部28を一対の係止収容部48に進入させるようにして、コーナー部材3を載置する。これにより、枠部46の上面にコーナー部材3の下壁部23が当接して支持され、載置部11が略水平方向に延在するとともに、枠部46の内面に支持壁部24の外面が対向し、支持壁部24の下縁部及び連結桟31の浮き上がり防止部33(当接部35)の下面がベース板45の上面と略当接することとなる。以上のようにして、パレット2の4隅に対し取付部材44を介してコーナー部材3を取付けることで、ワークWをパレット2の上面から離間させた状態で支持することが可能となる。   On the other hand, as shown in FIGS. 2, 12, etc., boss holes 42 into which the mounting bosses 47 of the mounting member 44 can be inserted are formed in the vicinity of the four corners of the upper surface of the pallet 2. The attachment member 44 is attached to the pallet 2 by inserting the attachment boss 47 into the boss hole 42 in such a direction as to expand toward the inner peripheral side of the pallet 2. In addition, as shown in FIGS. 7, 9, 11, etc., with respect to the mounting member 44 attached to the pallet 2, the pair of locking projections 28 are caused to enter the pair of locking housing portions 48, The corner member 3 is placed. As a result, the lower wall portion 23 of the corner member 3 is in contact with and supported by the upper surface of the frame portion 46, the mounting portion 11 extends in a substantially horizontal direction, and the outer surface of the support wall portion 24 is formed on the inner surface of the frame portion 46. Are opposed to each other, and the lower edge portion of the support wall portion 24 and the lower surface of the lifting prevention portion 33 (contact portion 35) of the connecting bar 31 are substantially in contact with the upper surface of the base plate 45. As described above, by attaching the corner member 3 to the four corners of the pallet 2 via the attachment member 44, the workpiece W can be supported while being separated from the upper surface of the pallet 2.

尚、ベース板45には、上下に貫通する取付孔49が形成され、ボルトやねじ等の固定部材で取付部材44をパレット2に固定可能に構成されているが、必ずしも固定部材を使用しなくてもよい。また、ボス穴42は取付ボス47の外径よりも大きく構成されており、若干の誤差を吸収できるようになっている。   Note that the base plate 45 is formed with a mounting hole 49 penetrating in the vertical direction so that the mounting member 44 can be fixed to the pallet 2 with a fixing member such as a bolt or a screw, but the fixing member is not necessarily used. May be. Further, the boss hole 42 is configured to be larger than the outer diameter of the mounting boss 47 so that a slight error can be absorbed.

また、本実施形態のコーナー部材3は、コーナー部材3の段積み状態において、上側のコーナー部材3の支持壁部24外面と、下側のコーナー部材3の支持凸部12の基枠13内面とが対向することで、上側のコーナー部材3の外方への脱落を規制する構成を備えるものの、上側のコーナー部材3の内方への脱落を規制する構成は備えていない。但し、コーナー部材3には、脚部21の延在方向両端部の下端部からそれぞれ側方かつ下方に突出する係止凸部28が設けられており、コーナー部材3を段積みすると、図8、図9等に示すように、上側のコーナー部材3の係止凸部28の係止面28aは、下側のコーナー部材3の載置部11に載置されたワークWの外周面と対向することとなる。特に、係止凸部28は一対で設けられているため、コーナー部材3を段積みすると、図8に示すように、上側のコーナー部材3の一対の係止凸部28の間に、下側のコーナー部材3の載置部11に載置されたワークWが進入するような格好となり、一対の係止凸部28の係止面28aに対し、下側のコーナー部材3に載置されたワークWの外周面のうち互いに略直交して延びる2つの辺部が当接可能に構成されている。このため、コーナー部材3がパレット2の内周側に変位したとしても、係止凸部28がワークWの外周面に当接し、それ以上の変位が規制されることとなる。従って、コーナー部材3としては、上側のコーナー部材3の外周側への変位を防止する構成のみを備えるだけで、上側のコーナー部材3の脱落を防止することができる。   Further, the corner member 3 according to the present embodiment includes the outer surface of the support wall portion 24 of the upper corner member 3 and the inner surface of the base frame 13 of the support convex portion 12 of the lower corner member 3 in the stacked state of the corner members 3. However, the upper corner member 3 is not provided with a configuration for restricting the upper corner member 3 from falling off. However, the corner member 3 is provided with locking projections 28 projecting sideways and downward from the lower ends of both ends in the extending direction of the leg portion 21. When the corner members 3 are stacked, FIG. As shown in FIG. 9 and the like, the locking surface 28a of the locking projection 28 of the upper corner member 3 faces the outer peripheral surface of the workpiece W mounted on the mounting portion 11 of the lower corner member 3. Will be. In particular, since the latching protrusions 28 are provided in a pair, when the corner members 3 are stacked, as shown in FIG. The workpiece W placed on the placement portion 11 of the corner member 3 is shaped to enter, and is placed on the lower corner member 3 with respect to the locking surfaces 28a of the pair of locking projections 28. Two sides extending substantially orthogonal to each other on the outer peripheral surface of the workpiece W are configured to be able to contact each other. For this reason, even if the corner member 3 is displaced to the inner peripheral side of the pallet 2, the locking projection 28 comes into contact with the outer peripheral surface of the workpiece W, and further displacement is restricted. Therefore, the corner member 3 can be prevented from falling off only by having a configuration that prevents the upper corner member 3 from being displaced toward the outer periphery.

さらに、取付部材44に取付けられる最下段(一段目)のコーナー部材3の直上方に設置される2段目のコーナー部材3は、支持壁部24の外面が最下段のコーナー部材3の支持凸部12の第1翼部17及び第2翼部18の基枠13内面と当接する位置と、一対の係止凸部28の係止面28aが両方とも最下段のコーナー部材3の載置部11に載置された最下段(一段目)のワークWの外周面に当接する位置との間で水平方向に変位可能となっている。従って、最下段のコーナー部材3の支持凸部12の支持台14の内面と、最下段のワークWの外周面との間に隙間が形成されていたとしても、当該最下段のワークWの外周面と、2段目のコーナー部材3の一対の係止凸部28の係止面28aとを当接させて隙間をなくす(ワークWの水平方向における位置ずれの余地をなくす)ことができる。   Furthermore, the second-stage corner member 3 installed immediately above the lowermost (first-stage) corner member 3 attached to the attachment member 44 has a support protrusion of the lowermost corner member 3 whose outer surface of the support wall portion 24 is the lowermost. The position where the first wing portion 17 of the portion 12 and the inner surface of the base frame 13 of the second wing portion 18 are in contact with each other, and the mounting surface 28a of the pair of locking projections 28 are both the mounting portion of the lowermost corner member 3 11 is displaceable in the horizontal direction between the position contacting the outer peripheral surface of the lowermost (first stage) work W placed on 11. Therefore, even if a gap is formed between the inner surface of the support base 14 of the support convex portion 12 of the lowermost corner member 3 and the outer peripheral surface of the lowermost work W, the outer periphery of the lowermost work W It is possible to eliminate the gap (the room for displacement of the workpiece W in the horizontal direction is eliminated) by bringing the surface and the engagement surfaces 28a of the pair of engagement protrusions 28 of the second-stage corner member 3 into contact with each other.

また、2段目のコーナー部材3において、一対の係止凸部28をワークWの外周面に当接させた状態とすることで、3段目以上のコーナー部材3の支持台14の内面と、該コーナー部材3の載置部11に載置されるワークWの外周面との間に隙間がなくなり、ワークWを水平方向にがたつかせることなく保持することができる。さらに、コーナー部材3を介在させつつワークWを所期の段数だけ段積みした後、最上段のワークWの4隅上方を覆うようにして、コーナー部材3を設置する。これにより、最上段のワークWの浮き上がりが防止されるようになっている。   Further, in the second-stage corner member 3, the pair of locking projections 28 are brought into contact with the outer peripheral surface of the workpiece W, so that the inner surface of the support base 14 of the third-stage or higher corner member 3 The gap between the outer peripheral surface of the workpiece W placed on the placement portion 11 of the corner member 3 is eliminated, and the workpiece W can be held without wobbling in the horizontal direction. Furthermore, after stacking the workpiece W by the desired number of stages while interposing the corner member 3, the corner member 3 is installed so as to cover the upper four corners of the uppermost workpiece W. This prevents the uppermost workpiece W from being lifted.

加えて、図1等に示すように、支持凸部12の基枠13上面には凹状のバンド掛け部29が形成されている。バンド掛け部29は、第1翼部17及び第2翼部18の各中間位置に1つずつ形成されている。ワークWを段積みした状態において、最上段のコーナー部材3のバンド掛け部29には固定バンド5が引っ掛けられ、段積みされたコーナー部材3がパレット2とともに結束されるようになっている。   In addition, as shown in FIG. 1 and the like, a concave band-hanging portion 29 is formed on the upper surface of the base frame 13 of the support convex portion 12. One banding portion 29 is formed at each intermediate position between the first wing portion 17 and the second wing portion 18. In the state where the workpieces W are stacked, the fixed band 5 is hooked on the band hanging portion 29 of the uppermost corner member 3, and the stacked corner members 3 are bundled together with the pallet 2.

以上詳述したように、本実施形態によれば、コーナー部材3は、コーナー部材3の段積み状態において、下側のコーナー部材3の載置部11に載置されたワークWの上面に接触可能な浮き上がり防止部33を備えている。このため、ワークWの浮き上がりを防止することができ、ワークWの運搬等に際してワークWが上下にがたつく等することでワークW等が損傷してしまうといった事態を回避することができる。また、浮き上がり防止部33は、連結桟31の延在方向中間位置に設けられており、連結桟31の延在方向両端部を構成する接触回避部32は、浮き上がり防止部33の下端部よりも上方に位置している。すなわち、連結桟31のうち、係止凸部28等と連結されていて比較的変形し難い両端部がワークWに圧接することでワークWが損傷してしまうといった事態を回避しつつ、比較的変形し易い(追従的に弾性変形し易い)中間位置に形成された浮き上がり防止部33をワークWと接触可能とすることによって、ワークWに対して破損を招くような比較的大きな力が作用することを抑制しつつ、ワークWの浮き上がりを防止することができる。従って、ワークWをより安全に運搬することができる。   As described above in detail, according to the present embodiment, the corner member 3 contacts the upper surface of the workpiece W placed on the placement portion 11 of the lower corner member 3 in the stacked state of the corner members 3. A possible lifting prevention portion 33 is provided. For this reason, it is possible to prevent the workpiece W from being lifted, and it is possible to avoid a situation in which the workpiece W or the like is damaged due to the workpiece W rattling up and down during transportation of the workpiece W or the like. Further, the lifting prevention portion 33 is provided at an intermediate position in the extending direction of the connecting bar 31, and the contact avoiding portion 32 that constitutes both ends in the extending direction of the connecting bar 31 is more than the lower end portion of the lifting preventing portion 33. Located above. That is, while avoiding a situation in which the workpiece W is damaged by the pressure contact of the both ends of the coupling bar 31 that are coupled to the locking projection 28 and the like and are relatively difficult to deform, By making the lifting prevention portion 33 formed at an intermediate position that is easily deformed (easily elastically deformable following the contact with the workpiece W), a relatively large force that causes damage to the workpiece W acts. It is possible to prevent the workpiece W from being lifted up while suppressing this. Therefore, the workpiece W can be transported more safely.

また、本実施形態では、載置部11の曲線部11aと連結桟31との間を連結する連結壁部37には、浮き上がり防止部33と隣接するようにして開口部38が形成されている。すなわち、連結壁部37のうち浮き上がり防止部33に隣接する部位が取り除かれることによって、浮き上がり防止部33がより追従的に弾性変形し易くなる。従って、浮き上がり防止部33の弾性による緩衝効果をより高めることができ、ワークWへの負荷をより低減させることができる。さらに、浮き上がり防止部33と連結壁部37とが直接連接していないため、載置部11に載置されたワークWを支持する際の応力が、極力浮き上がり防止部33に作用しないように構成することができる。従って、ワークWの損傷等を防止するといった作用効果がより一層奏されることとなる。また、開口部38を形成した分だけ軽量化や省資源化等を図ることができる。   In the present embodiment, an opening 38 is formed in the connecting wall portion 37 that connects the curved portion 11 a of the mounting portion 11 and the connecting bar 31 so as to be adjacent to the lifting prevention portion 33. . That is, by removing a portion of the connecting wall portion 37 adjacent to the lifting prevention portion 33, the lifting prevention portion 33 is more likely to be elastically deformed following. Therefore, the buffer effect by the elasticity of the lifting prevention part 33 can be further increased, and the load on the workpiece W can be further reduced. Further, since the lifting prevention portion 33 and the connecting wall portion 37 are not directly connected, the stress when supporting the workpiece W placed on the placement portion 11 is prevented from acting on the lifting prevention portion 33 as much as possible. can do. Therefore, the effect of preventing the workpiece W from being damaged is further exhibited. Further, it is possible to reduce the weight, save resources, and the like by the amount of the opening 38 formed.

さらに、浮き上がり防止部33は、連結桟31の延在方向中間位置を下方に凸となるようにして屈曲形成することによって構成されている。このため、例えば、連結桟31に厚肉部を形成することで浮き上がり防止部33を構成するような場合に比べ、浮き上がり防止部33をより追従的に弾性変形し易くすることができる。   Further, the lifting prevention portion 33 is configured by bending the intermediate position in the extending direction of the connecting bar 31 so as to protrude downward. For this reason, for example, compared with the case where the floating prevention part 33 is comprised by forming a thick part in the connection bar | burr 31, the floating prevention part 33 can be made to follow and be elastically deformed more easily.

加えて、支持凸部12の屈曲部16に収容凹部19が形成されることで、ワークWのコーナー部が支持凸部12に衝突して損傷してしまうといった事態を回避することができる。また、脚部21の支持壁部24のうち、コーナー部材3の段積み状態において、下側のコーナー部材3の収容凹部19の上方に位置し得る部位の下部には、切欠き部27が形成されている。このため、段積みされたコーナー部材3のうち上側のコーナー部材3が内方(ワークWの内周側)に向けて傾倒したり、脚部21が内方に傾倒するようにして若干変形したりする場合でも、支持壁部24の下部に切欠き部27が形成されていることによって、支持壁部24の下縁部が、下側のコーナー部材3の収容凹部19に収容されたワークWのコーナー部の上面に圧接してしまうといった事態を回避することができる。従って、ワークWの損傷等を抑止するといった作用効果がより一層確実に奏されることとなる。また、脚部21のうち脚壁部22や、下壁部23や、支持壁部24の上部には切欠き部27が形成されていない。このため、脚部21、ひいては、コーナー部材3の強度を確保することができる。   In addition, by forming the accommodating concave portion 19 in the bent portion 16 of the support convex portion 12, it is possible to avoid a situation in which the corner portion of the workpiece W collides with the support convex portion 12 and is damaged. Further, in the support wall portion 24 of the leg portion 21, a cutout portion 27 is formed in a lower portion of a portion that can be positioned above the receiving recess portion 19 of the lower corner member 3 in the stacked state of the corner members 3. Has been. For this reason, among the stacked corner members 3, the upper corner member 3 is slightly deformed such that the upper corner member 3 tilts inward (inner peripheral side of the workpiece W) or the leg portion 21 tilts inward. Even in the case where the lower wall portion 24 is formed in the lower portion of the support wall portion 24, the lower edge portion of the support wall portion 24 is accommodated in the accommodation recess 19 of the lower corner member 3. It is possible to avoid a situation in which the top surface of the corner portion is pressed. Therefore, the effect of suppressing damage to the workpiece W and the like can be achieved more reliably. Further, the leg wall portion 22, the lower wall portion 23, and the support wall portion 24 are not formed with a notch 27 in the leg portion 21. For this reason, the strength of the leg part 21 and by extension the corner member 3 can be ensured.

尚、上記実施形態の記載内容に限定されず、例えば次のように実施してもよい。勿論、以下において例示しない他の応用例、変更例も当然可能である。   In addition, it is not limited to the description content of the said embodiment, For example, you may implement as follows. Of course, other application examples and modification examples not illustrated below are also possible.

(a)上記実施形態では、浮き上がり防止部33は、連結桟31の長手方向中間部位を下方に凸となるように屈曲形成することによって構成されているが、例えば、図14に示すように、水平に延びる連結桟31の下面から下方に突出する突部を形成する(厚肉部を形成する)ことによって浮き上がり防止部33を設けることとしてもよい。また、図14に示すように、浮き上がり防止部33を連結桟31の延在方向において所定距離を隔てて複数設けることとしてもよい。尚、浮き上がり防止部33は、連結桟31の延在方向両端部を除く中間位置のどこに設けられていてもよいが、中央部に設けることで、浮き上がり防止部33がワークWに接触した際の緩衝効果がより一層奏されることとなる。   (A) In the above embodiment, the lifting prevention portion 33 is configured by bending the intermediate portion in the longitudinal direction of the connecting bar 31 so as to protrude downward. For example, as shown in FIG. It is good also as providing the raising prevention part 33 by forming the protrusion which protrudes below from the lower surface of the connecting bar 31 extended horizontally (forms a thick part). Further, as shown in FIG. 14, a plurality of lifting prevention portions 33 may be provided at a predetermined distance in the extending direction of the connecting bar 31. The lifting prevention portion 33 may be provided anywhere in the intermediate position except for both ends of the connecting bar 31 in the extending direction. However, by providing the lifting prevention portion 33 at the center portion, the lifting prevention portion 33 is in contact with the workpiece W. A buffering effect is further exhibited.

また、上記実施形態では、コーナー部材3は、支持壁部24の外面が下側のコーナー部材3の基枠13の内面と当接する位置と、係止凸部28が下側のコーナー部材3の載置部11に載置されたワークWの外周面に当接する位置との間で水平方向に変位可能に構成されているが、水平方向に変位不可能に構成してもよい。すなわち、係止凸部28を省略するとともに、支持壁部24がコーナー部材3の段積み状態において下側の基枠13の上部を内嵌するような略L字の筒状をなすように構成してもよい。   Moreover, in the said embodiment, the corner member 3 is the position where the outer surface of the support wall part 24 contact | connects the inner surface of the base frame 13 of the lower corner member 3, and the latching convex part 28 of the lower corner member 3. Although it is configured such that it can be displaced in the horizontal direction with respect to the position that contacts the outer peripheral surface of the workpiece W placed on the placement unit 11, it may be configured so that it cannot be displaced in the horizontal direction. That is, the latching convex portion 28 is omitted, and the support wall portion 24 is configured to have a substantially L-shaped cylindrical shape that fits the upper portion of the lower base frame 13 in the stacked state of the corner members 3. May be.

さらに、図14に示すように、上記実施形態における連結壁部37の開口部38を省略したり、或いは、開口部38の形成位置を連結桟31から離間させたりすることも可能であるが、連結桟31に所定の弾性を付与するという観点からは、開口部38を上記実施形態の位置に設けることが望ましい。また、連結壁部37自体を省略することも可能であるが、コーナー部材3の強度を確保して形状を維持することを考慮すると設けることが望ましい。加えて、バンド掛け部29を省略することも可能であるが、固定バンド5を使用する場合、固定バンド5を好適な位置(強度が高い位置、バランスの良い位置)にて保持するためには設けることとするのが望ましい。   Furthermore, as shown in FIG. 14, it is possible to omit the opening 38 of the connecting wall portion 37 in the above embodiment or to separate the formation position of the opening 38 from the connecting bar 31, From the viewpoint of imparting predetermined elasticity to the connecting bar 31, it is desirable to provide the opening 38 at the position of the above embodiment. Further, the connecting wall portion 37 itself can be omitted, but it is desirable to provide it in consideration of maintaining the shape by securing the strength of the corner member 3. In addition, the band hanging portion 29 can be omitted. However, in the case where the fixed band 5 is used, in order to hold the fixed band 5 at a suitable position (a position where the strength is high or a position with a good balance). It is desirable to provide it.

(b)また、ワークWとしては、コーナー部材3によってコーナー部を支持することでパレット2から浮かせ、かつ、水平方向への位置決めを行うことのできる略板状のものであればよい。さらに、ワークWの略板状の本体に対して付属部品が設けられていてもよい。例えば、ワークとして太陽光パネルを運搬する場合であって、配線等が設けられたパネル本体の裏面側を上側に向けてコーナー部材3に載置した場合に、上下のパネル本体間に配線等を収容可能なスペースを十分に確保できるように構成してもよい。   (B) The workpiece W may be a substantially plate-shaped workpiece that can be lifted from the pallet 2 by supporting the corner portion by the corner member 3 and can be positioned in the horizontal direction. Furthermore, an accessory may be provided for the substantially plate-shaped main body of the workpiece W. For example, when a solar panel is transported as a workpiece and placed on the corner member 3 with the back side of the panel body provided with wiring or the like facing upward, wiring or the like is placed between the upper and lower panel bodies. You may comprise so that the space which can be accommodated can fully be ensured.

(c)上記実施形態において、コーナー部材3をパレット2に取付ける構成については特に限定されるものではなく、載置部11が水平方向に延び、かつ、パレット2の外周方向への相対変位が防止されるように、コーナー部材3が取付可能となっていればよい。例えば、取付部材44を省略し、パレット2の上面の4隅近傍部位に対して係止凸部28を収容可能な凹部を形成し、コーナー部材3をパレット2に直接取付けることとしてもよい。   (C) In the above embodiment, the configuration for attaching the corner member 3 to the pallet 2 is not particularly limited, and the placement portion 11 extends in the horizontal direction, and relative displacement of the pallet 2 in the outer peripheral direction is prevented. It is only necessary that the corner member 3 can be attached. For example, the mounting member 44 may be omitted, and recesses capable of accommodating the locking protrusions 28 may be formed in the vicinity of the four corners of the upper surface of the pallet 2, and the corner member 3 may be directly attached to the pallet 2.

(d)上記実施形態では、固定バンド5を使用してコーナー部材3の変位を防止しているが、固定バンド5に代えて、又は、加えて、シュリンクフィルム等を使用してもよいし、固定バンド5等の結束部材を省略することも可能である。但し、固定バンド5を省略した場合、最上段以外のコーナー部材3の浮き上がりは、当該コーナー部材3の載置部11に載置されるワークW等の重さによって防止されるが、最上段のコーナー部材3に関しては、比較的容易に浮き上がってしまうことが懸念される。このため、少なくとも最上段のコーナー部材3の浮き上がりを防止できるような構成を備えることが望ましい。   (D) In the above embodiment, the fixed band 5 is used to prevent the corner member 3 from being displaced, but instead of or in addition to the fixed band 5, a shrink film or the like may be used. It is also possible to omit the binding members such as the fixing band 5. However, when the fixing band 5 is omitted, the lifting of the corner member 3 other than the uppermost stage is prevented by the weight of the workpiece W or the like placed on the placing portion 11 of the corner member 3, but the uppermost stage Concerning the corner member 3, there is a concern that it will rise up relatively easily. For this reason, it is desirable to provide a configuration that can prevent at least the uppermost corner member 3 from being lifted.

さらに、上記実施形態では、ワークWを複数段に積み上げる場合に具体化されているが、1つのワークWを運搬等する場合(この場合のコーナー部材3は2段になる)にも使用できる。加えて、1つのパレット2に対して例えばワークWを2列で上下に段積みすることも可能である。   Furthermore, in the said embodiment, although it is actualized when the workpiece | work W is piled up in multiple steps, it can be used also when conveying the workpiece | work W etc. (the corner member 3 in this case becomes 2 steps | paragraphs). In addition, for example, the workpieces W can be stacked up and down in two rows on one pallet 2.

(e)上記実施形態では、コーナー部材3がポリプロピレンにより構成されているが、その他の素材により構成してもよい。例えば、ポリエチレン、PET、ポリアミド等その他の樹脂材料で構成してもよい。   (E) In the above embodiment, the corner member 3 is made of polypropylene, but may be made of other materials. For example, you may comprise with other resin materials, such as polyethylene, PET, and polyamide.

1…ワーク運搬ユニット、2…パレット、3…コーナー部材、11…載置部、12…支持凸部、13…基枠、14…支持台、19…収容凹部、21…脚部、24…支持壁部、27…切欠き部、28…係止凸部、31…連結桟、32…接触回避部、33…浮き上がり防止部、34…傾斜部、35…当接部、37…連結壁部、38…開口部、44…取付部材、W…ワーク。   DESCRIPTION OF SYMBOLS 1 ... Work conveyance unit, 2 ... Pallet, 3 ... Corner member, 11 ... Mounting part, 12 ... Supporting convex part, 13 ... Base frame, 14 ... Supporting stand, 19 ... Housing recessed part, 21 ... Leg part, 24 ... Support Wall part 27 ... Notch part 28 ... Locking convex part 31 ... Connection bar | burr 32 ... Contact avoidance part 33 ... Lifting prevention part 34 ... Inclination part 35 ... Contact part 37 ... Connection wall part, 38 ... Opening, 44 ... Mounting member, W ... Workpiece.

Claims (4)

略板状をなすワークの各コーナー部にそれぞれ対応して設置されることで、ワークを設置面から離間させた状態で支持可能な支持部材であって、
ワークの1つのコーナー部の下面を支持可能な載置部と、
前記載置部から上方に突出して平面視略L字状をなし、前記載置部に載置されたワークの外周面と対向する支持凸部と、
前記支持凸部に沿って前記載置部から下方に突出して下面視略L字状をなし、支持部材同士を同じ向きで上下に積み重ねた支持部材の段積み状態において、下側の支持部材の前記支持凸部の上面に当接して支持される脚部と、
前記脚部の一端部側と他端部側との間を連結するようにして延在するとともに、支持部材の段積み状態において、下側の支持部材の前記載置部に載置されたワークの上面と対向する連結桟とを備え、
前記連結桟は、当該連結桟の延在方向中間位置において、少なくともワークと支持部材とが相対的に傾いた場合に、ワークの上面と接触する浮き上がり防止部と、当該連結桟の延在方向両端部において、下面が前記浮き上がり防止部の下端部よりも上方に位置する接触回避部とを備えていることを特徴とするワーク用支持部材。
It is a support member that can be supported in a state where the work is separated from the installation surface by being installed corresponding to each corner part of the work having a substantially plate shape,
A placement unit capable of supporting the lower surface of one corner of the workpiece;
Projecting upward from the mounting portion to form a substantially L shape in plan view, and a supporting convex portion facing the outer peripheral surface of the workpiece placed on the mounting portion;
In the stacked state of the support members in which the support members are stacked vertically in the same direction, projecting downward from the mounting portion along the support convex portion to form a substantially L shape in the bottom view, A leg portion supported in contact with an upper surface of the support convex portion;
The workpiece that extends so as to connect between the one end side and the other end side of the leg portion, and is placed on the placement portion of the lower support member in the stacked state of the support members A connecting bar facing the upper surface of the
The connecting bar includes an anti-lifting portion that comes into contact with the upper surface of the work and at both ends in the extending direction of the connecting bar when the work and the support member are relatively inclined at an intermediate position in the extending direction of the connecting bar. And a contact avoiding portion whose lower surface is located above a lower end portion of the lifting prevention portion.
前記載置部と前記連結桟との間を連結する連結壁部を備え、
前記連結壁部には、前記浮き上がり防止部と隣接するようにして開口部が形成されていることを特徴とする請求項1に記載のワーク用支持部材。
Comprising a connecting wall portion for connecting the mounting portion and the connecting bar,
The workpiece support member according to claim 1, wherein an opening is formed in the connection wall portion so as to be adjacent to the lifting prevention portion.
前記浮き上がり防止部は、前記連結桟の延在方向中間位置を下方に凸となるようにして屈曲形成することによって構成されていることを特徴とする請求項1又は2に記載のワーク用支持部材。   3. The workpiece support member according to claim 1, wherein the lifting prevention portion is formed by bending so that an intermediate position in the extending direction of the connecting bar protrudes downward. 4. . 平面視略L字状をなす前記支持凸部の屈曲部には、ワークの外周面に対して当接可能な内面を外方に凹ませることで、ワークの外周面を前記支持凸部の内面に当接させた場合に、ワークのコーナー部を収容可能な収容凹部が形成され、
前記脚部のうち、支持部材の段積み状態において、前記収容凹部の上方に位置し得る部位の下部には切欠き部が形成されていることを特徴とする請求項1乃至3のいずれかに記載のワーク用支持部材。
In the bent portion of the support convex portion having a substantially L shape in plan view, an inner surface that can be in contact with the outer peripheral surface of the workpiece is recessed outward, so that the outer peripheral surface of the workpiece is the inner surface of the support convex portion. Is formed, an accommodation recess that can accommodate the corner portion of the workpiece is formed,
The notch part is formed in the lower part of the site | part which can be located above the said accommodation recessed part in the stacked state of a supporting member among the said leg parts, The Claim 1 thru | or 3 characterized by the above-mentioned. The workpiece support member described.
JP2012062195A 2012-03-19 2012-03-19 Support member for workpiece Active JP5792102B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017149448A (en) * 2016-02-24 2017-08-31 三協立山株式会社 Transport jig
CN110356683A (en) * 2019-07-29 2019-10-22 蜂井包装工业无锡有限公司 The decker of hoarding box

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017149448A (en) * 2016-02-24 2017-08-31 三協立山株式会社 Transport jig
CN110356683A (en) * 2019-07-29 2019-10-22 蜂井包装工业无锡有限公司 The decker of hoarding box
CN110356683B (en) * 2019-07-29 2023-08-15 蜂井包装工业无锡有限公司 Layering device of coaming box

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