JP2013193083A - Electric heating method and hot press forming method - Google Patents

Electric heating method and hot press forming method Download PDF

Info

Publication number
JP2013193083A
JP2013193083A JP2012059227A JP2012059227A JP2013193083A JP 2013193083 A JP2013193083 A JP 2013193083A JP 2012059227 A JP2012059227 A JP 2012059227A JP 2012059227 A JP2012059227 A JP 2012059227A JP 2013193083 A JP2013193083 A JP 2013193083A
Authority
JP
Japan
Prior art keywords
heating
plate material
plate
auxiliary
heated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2012059227A
Other languages
Japanese (ja)
Other versions
JP5880175B2 (en
Inventor
Tatsushi Mizogami
達志 溝上
Mitsugi Fukahori
貢 深堀
Toshitsugu Kamioka
敏嗣 上岡
Kunihiko Yoshida
邦彦 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP2012059227A priority Critical patent/JP5880175B2/en
Publication of JP2013193083A publication Critical patent/JP2013193083A/en
Application granted granted Critical
Publication of JP5880175B2 publication Critical patent/JP5880175B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To heat a platy workpiece to be heated by electric heating so as to provide a predetermined temperature distribution regardless of a shape of the platy workpiece with a simple configuration.SOLUTION: A pair of electrodes 11 are attached each at a distance to a platy workpiece W to be heated and a heating auxiliary plate P1 in a state where the conductive platy workpiece W and the conductive heating auxiliary plate P1 are overlapped with each other, then current is supplied between both of the electrodes 11. A heating auxiliary plate having a heating control portion H, where at least one of a cross sectional area (S2) or an electric resistivity (ρ2) is controlled such that the sum (S1/ρ1+S2/ρ2) of the product (S1/ρ1) of a cross sectional area (S1) and an inverse number of an electric resistivity (ρ1) of the platy workpiece W to be heated and the product (S2/ρ2) of the cross sectional area (S2) and an inverse number of the electric resistivity (ρ2) of the heating auxiliary plate P1 is different according to a cross section in a state where the platy workpiece W to be heated and the heating auxiliary plate P1 are overlapped with each other, is used as the heating auxiliary plate P1.

Description

本発明は、通電加熱によって所定の電気抵抗を有する導電性の板材を加熱する通電加熱方法、及び該通電加熱方法によって加熱された板材をプレス成形する熱間プレス成形方法に関する。   The present invention relates to an energization heating method for heating a conductive plate material having a predetermined electric resistance by energization heating, and a hot press forming method for press forming a plate material heated by the energization heating method.

例えば自動車等の車体に使用される鋼板などの板状素材(板状ワーク)は、プレス成形によって所定形状に成形して使用することが一般的に行われている。また、車体の軽量化や高強度化等を図るために高張力鋼板などの板状ワークを用いる場合には、該ワークを加熱して成形性を高めた上でプレス成形する熱間プレス成形によって成形することが行われている。   For example, a plate-like material (plate-like workpiece) such as a steel plate used for a car body such as an automobile is generally used after being formed into a predetermined shape by press molding. In addition, when using a plate-like workpiece such as a high-tensile steel plate in order to reduce the weight or increase the strength of the vehicle body, it is possible to perform hot press molding in which the workpiece is heated and press-molded after improving the formability. Molding is done.

このように板材を加熱してプレス成形する場合、成形サイクルタイムを短縮するために板材を迅速に加熱することが求められている。かかる要求に応える加熱方法として、板材の両端部に電極を取り付けて両電極間を通電することにより、板材に生じるジュール熱によって迅速に該板材を加熱する通電加熱方法が知られている。この通電加熱方法を採用した場合、一般的に、矩形の板材は略均一に加熱される。   Thus, when press-molding by heating a board | plate material, in order to shorten a shaping | molding cycle time, it is calculated | required to heat a board | plate material rapidly. As a heating method that meets such demands, there is known an energization heating method in which electrodes are attached to both ends of a plate material and electricity is passed between both electrodes, whereby the plate material is rapidly heated by Joule heat generated in the plate material. When this energization heating method is adopted, generally, a rectangular plate is heated substantially uniformly.

一方で、熱間プレス成形後に成形品の一部に穴加工等の後加工が施される場合や、最終製品に要求される機械特性が部位によって異なる場合などには、後加工が容易となるように後加工部分の硬度を低めにすることや部位によって機械特性を異ならせることなどを目的として、プレス前の被加熱板材を均一でない所定の温度分布で加熱することが求められる。   On the other hand, post-processing becomes easier when post-processing such as drilling is performed on a part of the molded product after hot press molding, or when the mechanical properties required for the final product differ depending on the part. Thus, for the purpose of lowering the hardness of the post-processed part or making the mechanical characteristics different depending on the part, it is required to heat the heated plate material before pressing at a predetermined non-uniform temperature distribution.

これに関連して、特許文献1及び2には、被加熱板材が所定の温度分布となるように通電加熱を行う技術が開示されている。   In this regard, Patent Documents 1 and 2 disclose a technique for performing energization heating so that a heated plate material has a predetermined temperature distribution.

具体的に、特許文献1の技術は、所定温度に維持されるように制御された温度制御部材を被加熱板材の所定部位に接触させた状態で通電加熱を行うことで、この接触部位において加熱中の被加熱板材から抜熱することにより、この部分の加熱温度を低くするものである。この特許文献1の技術によれば、加熱温度を低くしたい各所に温度制御部材が適切に配置された加熱装置を用いることで、被加熱板材を所望の温度分布となるように加熱することが可能になる。   Specifically, the technique of Patent Document 1 performs heating at a contact portion by performing energization heating in a state where a temperature control member controlled to be maintained at a predetermined temperature is in contact with a predetermined portion of a plate to be heated. By removing heat from the heated plate material inside, the heating temperature of this portion is lowered. According to the technique of this patent document 1, it is possible to heat a plate to be heated so as to have a desired temperature distribution by using a heating device in which temperature control members are appropriately arranged at various places where it is desired to lower the heating temperature. become.

また、特許文献2の技術は、被加熱板材の形状を、平面視において通電方向に直交する幅方向の寸法が通電方向の位置によって変化するような形状とすることで、通電加熱時に被加熱板材を流れる電流密度を通電方向の位置によって変化させるものである。この特許文献2の技術によれば、被加熱板材において通電加熱時の電流密度が高い部分ほど高温となり、通電加熱時の電流密度が低い部分ほど低温となるような温度分布で被加熱板材を加熱することができる。   Moreover, the technique of patent document 2 makes the shape of a to-be-heated plate material into the shape where the dimension of the width direction orthogonal to an energization direction changes by a position of an energization direction in planar view, The current density flowing through the is changed depending on the position in the energization direction. According to the technique of Patent Document 2, the heated plate material is heated with a temperature distribution such that the higher the current density during energization heating in the heated plate material, the higher the temperature, and the lower the current density during energization heating, the lower the temperature. can do.

特開2011−136342号公報JP 2011-136342 A 特開2009−274122号公報JP 2009-274122 A

しかしながら、特許文献1の技術に用いられる加熱装置では、通電加熱時に被加熱板材から抜熱する全ての箇所にそれぞれ前記温度制御部材を配設し、各温度制御部材を被加熱板材に対して接触および離間させるように駆動する駆動機構を設ける必要があるため、加熱装置の構造が複雑化し、設備コストの増大を招いてしまう。   However, in the heating device used in the technique of Patent Document 1, the temperature control members are disposed at all locations where heat is removed from the heated plate material during energization heating, and each temperature control member is in contact with the heated plate material. In addition, since it is necessary to provide a drive mechanism that drives them to be separated from each other, the structure of the heating device becomes complicated, resulting in an increase in equipment cost.

また、特許文献2の技術により通電加熱を行うと、被加熱板材の温度分布が該板材の形状に依存してしまう問題がある。そのため、例えば、平面視において通電方向に直交する幅方向の寸法が大きい部分の加熱温度を高くしたり、逆に該幅方向の寸法が小さい部分の加熱温度を低くしたりすることができない。   Moreover, when current heating is performed by the technique of Patent Document 2, there is a problem that the temperature distribution of the plate to be heated depends on the shape of the plate. Therefore, for example, it is impossible to increase the heating temperature of a portion having a large dimension in the width direction orthogonal to the energizing direction in a plan view, or to decrease the heating temperature of a portion having a small dimension in the width direction.

そこで、本発明は、通電加熱により被加熱板材を加熱する際、該板材の形状に関わらず、簡単な構成で所定の温度分布となるように加熱できるようにすることを課題とする。   Therefore, an object of the present invention is to enable heating with a simple configuration so as to have a predetermined temperature distribution, regardless of the shape of the plate material, when the plate material to be heated is heated by energization heating.

前記課題を解決するため、本発明は次のように構成したことを特徴とする。   In order to solve the above problems, the present invention is configured as follows.

まず、本願の請求項1に記載の発明は、
所定の電気抵抗率を有する導電性の被加熱板材に一対の電極を互いに離間させて取り付けて通電することにより前記被加熱板材を加熱する通電加熱方法であって、
前記被加熱板材と所定の電気抵抗率を有する導電性の加熱補助板材とを重ね合わせるステップと、
前記被加熱板材と前記加熱補助板材とが重ねられた状態で、前記被加熱板材及び前記加熱補助板材に一対の電極を互いに離間させて取り付けるステップと、
前記両電極間を通電するステップと、を有し、
前記被加熱板材及び前記加熱補助板材の通電方向に直交する各断面において、前記被加熱板材の断面積をS1、前記被加熱板材の電気抵抗率をρ1、前記加熱補助板材の断面積をS2、前記加熱補助板材の電気抵抗率をρ2としたとき、
前記加熱補助板材として、
前記被加熱板材と前記加熱補助板材とが重ね合わされた状態で、前記被加熱板材の断面積(S1)と電気抵抗率(ρ1)の逆数との積(S1/ρ1)と、前記加熱補助板材の断面積(S2)と電気抵抗率(ρ2)の逆数との積(S2/ρ2)との和(S1/ρ1+S2/ρ2)が断面によって異なるように、断面積(S2)又は電気抵抗率(ρ2)の少なくとも一方を調整した加熱調整部を有する加熱補助板材を用いることを特徴とする。
First, the invention according to claim 1 of the present application is
An energization heating method of heating the heated plate material by attaching a pair of electrodes to a conductive heated plate material having a predetermined electrical resistance apart from each other and energizing,
Superposing the heated plate material and a conductive auxiliary heating plate material having a predetermined electrical resistivity;
A step of attaching a pair of electrodes to the heated plate material and the heating auxiliary plate material with the heated plate material and the auxiliary heating plate material being stacked,
Energizing between the electrodes, and
In each cross section orthogonal to the energization direction of the heated plate material and the heating auxiliary plate material, the sectional area of the heated plate material is S1, the electrical resistivity of the heated plate material is ρ1, and the sectional area of the heating auxiliary plate material is S2. When the electrical resistivity of the heating auxiliary plate material is ρ2,
As the heating auxiliary plate material,
In a state where the heated plate material and the heating auxiliary plate material are overlapped, the product (S1 / ρ1) of the cross-sectional area (S1) of the heated plate material and the reciprocal of the electrical resistivity (ρ1), and the heating auxiliary plate material So that the sum (S1 / ρ1 + S2 / ρ2) of the product (S2 / ρ2) of the cross-sectional area (S2) and the reciprocal of the electrical resistivity (ρ2) differs depending on the cross-section (S2) or the electrical resistivity ( It is characterized by using a heating auxiliary plate material having a heating adjustment part in which at least one of ρ2) is adjusted.

また、本願の請求項2に記載の発明は、前記請求項1に記載の発明において、
前記加熱調整部に、断面積(S2)を減少させるための孔部が設けられていることを特徴とする。
The invention according to claim 2 of the present application is the invention according to claim 1,
The heating adjustment portion is provided with a hole for reducing the cross-sectional area (S2).

さらに、本願の請求項3に記載の発明は、前記請求項2に記載の発明において、
前記加熱調整部は、前記孔部を複数有し、且つ、該孔部の大きさにより断面積(S2)を調整するように構成されていることを特徴とする。
Furthermore, the invention according to claim 3 of the present application is the invention according to claim 2,
The heating adjustment section includes a plurality of the hole portions, and is configured to adjust the cross-sectional area (S2) according to the size of the hole portions.

またさらに、請求項4に記載の発明は、前記請求項2または請求項3に記載の発明において、
前記孔部は、平面視の周縁部と深さ方向の縁部とに角が無い形状を有することを特徴とする。
Furthermore, the invention according to claim 4 is the invention according to claim 2 or claim 3,
The hole has a shape with no corners in a peripheral edge in a plan view and an edge in a depth direction.

また、請求項5に記載の発明は、前記請求項1に記載の発明において、
前記加熱補助板材は、均一でない厚みを有し、
前記加熱調整部は、該加熱調整部における前記加熱補助板材の厚みにより断面積(S2)を調整するように構成されていることを特徴とする。
The invention according to claim 5 is the invention according to claim 1,
The heating auxiliary plate has a non-uniform thickness,
The heating adjustment unit is configured to adjust the cross-sectional area (S2) according to the thickness of the auxiliary heating plate in the heating adjustment unit.

さらに、請求項6に記載の発明は、前記請求項5に記載の発明において、
前記加熱補助板材の一方の面は平らに形成され、他方の面の凹凸により前記加熱調整部の厚みが調整されるように構成され、
前記被加熱板材と前記加熱補助板材とを重ね合わせるステップでは、前記加熱補助板材の平らな面を前記被加熱板材に重ね合わせることを特徴とする。
Furthermore, the invention of claim 6 is the invention of claim 5,
One surface of the heating auxiliary plate is formed flat, and is configured such that the thickness of the heating adjustment portion is adjusted by the unevenness of the other surface,
In the step of superimposing the heated plate material and the auxiliary heating plate material, a flat surface of the auxiliary heating plate material is superimposed on the heated plate material.

またさらに、請求項7に記載の発明は、前記請求項1に記載の発明において、
前記加熱調整部に、断面積(S2)を減少させるためのスリットが、平面視において通電方向に直交する方向に延設されていることを特徴とする。
Furthermore, the invention according to claim 7 is the invention according to claim 1,
A slit for reducing the cross-sectional area (S2) is provided in the heating adjustment section so as to extend in a direction orthogonal to the energization direction in plan view.

また、請求項8に記載の発明は、前記請求項7に記載の発明において、
前記スリットは、平面視の周縁部と深さ方向の縁部とに角が無い形状を有することを特徴とする。
The invention according to claim 8 is the invention according to claim 7,
The slit is characterized in that it has a shape with no corners in a peripheral edge in a plan view and an edge in the depth direction.

さらに、請求項9に記載の発明は、前記請求項1に記載の発明において、
前記加熱調整部において、電気抵抗率(ρ2)を増大させるためのめっき部が前記加熱補助板材の少なくとも一方の面に形成されていることを特徴とする。
Furthermore, the invention according to claim 9 is the invention according to claim 1,
In the heating adjustment part, a plating part for increasing the electrical resistivity (ρ2) is formed on at least one surface of the auxiliary heating plate.

またさらに、請求項10に記載の発明は、前記請求項1から請求項9のいずれか1項に記載の発明において、
前記被加熱板材と前記加熱補助板材とを重ね合わせるステップでは、前記電極の取付け部分において、前記被加熱板材と前記加熱補助板材との間に、前記被加熱板材及び前記加熱補助板材よりも小さい電気抵抗率を有する溶着防止板材を介在させて、前記被加熱板材と前記加熱補助板材とを重ね合わせることを特徴とする。
Furthermore, the invention according to claim 10 is the invention according to any one of claims 1 to 9,
In the step of superimposing the heated plate material and the auxiliary heating plate material, an electric power smaller than that of the heated plate material and the auxiliary heating plate material is provided between the heated plate material and the auxiliary heating plate material in an attachment portion of the electrode. The heating target plate and the heating auxiliary plate are overlapped with a welding prevention plate having a resistivity interposed therebetween.

また、請求項11に記載の発明に係る熱間プレス成形方法は、
前記請求項1から請求項10のいずれか1項に記載の通電加熱方法によって前記被加熱板材を加熱し、成形型を用いて前記加熱された被加熱板材をプレス成形することを特徴とする。
Moreover, the hot press molding method according to the invention of claim 11
The heated plate material is heated by the current heating method according to any one of claims 1 to 10, and the heated heated plate material is press-molded using a forming die.

まず、請求項1に記載の発明に係る通電加熱方法によれば、加熱調整部を有する加熱補助板材が被加熱板材に重ねられた状態で通電加熱が行われるため、被加熱板材の加熱温度は、前記加熱調整部を重ねた部分において調整され、これにより、通電方向に直交する断面によって加熱温度が異なるような所望の温度分布で被加熱板材を加熱することができる。   First, according to the energization heating method according to the first aspect of the present invention, since the heating heating is performed in a state in which the heating auxiliary plate having the heating adjustment portion is stacked on the heated plate, the heating temperature of the heated plate is The plate to be heated can be heated with a desired temperature distribution such that the heating temperature varies depending on the cross section orthogonal to the energization direction.

具体的には、加熱補助板材が前記加熱調整部において断面積(S2)又は電気抵抗率(ρ2)の少なくとも一方が調整されていることにより、この加熱調整部が設けられた断面において、被加熱板材の断面積(S1)と電気抵抗率(ρ1)の逆数との積(S1/ρ1)と、加熱補助板材の断面積(S2)と電気抵抗率(ρ2)の逆数との積(S2/ρ2)との和(S1/ρ1+S2/ρ2)、ひいては、通電方向の微小範囲における被加熱板材の抵抗と加熱補助板材の抵抗とが並列に接続されているとみなしたときの該微小範囲における合成抵抗を調整することができ、これにより、被加熱板材の加熱温度を通電方向の位置によって異ならせることができる。   Specifically, the heating auxiliary plate material is heated in the cross section provided with the heating adjustment section by adjusting at least one of the cross-sectional area (S2) or the electrical resistivity (ρ2) in the heating adjustment section. The product (S1 / ρ1) of the cross-sectional area (S1) of the plate material and the reciprocal of the electrical resistivity (ρ1), and the product (S2 / ρ1) of the cross-sectional area (S2) of the auxiliary heating plate material and the electrical resistivity (ρ2). ρ2) (S1 / ρ1 + S2 / ρ2), and consequently, the composition in the minute range when it is considered that the resistance of the heated plate material and the resistance of the auxiliary heating plate material in the minute range in the energizing direction are connected in parallel. The resistance can be adjusted, whereby the heating temperature of the heated plate material can be varied depending on the position in the energizing direction.

また、この発明によれば、上記のように加熱補助板材の加熱調整部により被加熱板材の加熱温度を調整することができるため、被加熱板材の形状に関わらず、所望の温度分布を得ることができる。   Moreover, according to this invention, since the heating temperature of a to-be-heated plate material can be adjusted with the heating adjustment part of a heating auxiliary plate material as mentioned above, regardless of the shape of a to-be-heated plate material, desired temperature distribution is obtained. Can do.

さらに、この発明によれば、上記のような加熱調整部を有する加熱補助板材を被加熱板材に重ね合わせて通電するだけの簡単な構成により、上述の効果を得ることができる。   Furthermore, according to the present invention, the above-described effects can be obtained with a simple configuration in which the heating auxiliary plate having the heating adjustment unit as described above is simply superposed on the heated plate.

また、請求項2に記載の発明によれば、前記加熱調整部に孔部が設けられていることにより、該加熱調整部における断面積(S2)が減少するように調整され、これにより、この断面において被加熱板材の加熱温度を増大するように調整することができる。   According to the invention described in claim 2, since the hole is provided in the heating adjustment portion, the sectional area (S2) in the heating adjustment portion is adjusted so as to be reduced. It can adjust so that the heating temperature of a to-be-heated plate material may be increased in a cross section.

さらに、請求項3に記載の発明を請求項2に記載の発明に適用すれば、前記加熱調整部に設けられた孔部の大きさにより該加熱調整部の断面積(S2)が調整されることで、この断面における被加熱板材の加熱温度を調整することができる。   Furthermore, when the invention according to claim 3 is applied to the invention according to claim 2, the cross-sectional area (S2) of the heating adjustment part is adjusted by the size of the hole provided in the heating adjustment part. Thereby, the heating temperature of the to-be-heated board | plate material in this cross section can be adjusted.

またさらに、請求項4に記載の発明を請求項2または請求項3に記載の発明に適用すれば、前記孔部における平面視の周縁部及び深さ方向の縁部のいずれにも、通電時に発熱が集中しやすい角部が無いため、局部的な過度の加熱による加熱補助板材の損傷を防止することができる。   Furthermore, when the invention according to claim 4 is applied to the invention according to claim 2 or claim 3, both the peripheral edge portion in the plan view and the edge portion in the depth direction of the hole portion are energized. Since there are no corners where heat generation tends to concentrate, damage to the auxiliary heating plate material due to local excessive heating can be prevented.

また、請求項5に記載の発明によれば、前記加熱調整部における加熱補助板材の厚みにより該加熱調整部の断面積(S2)が調整されることで、この通電方向の位置における被加熱板材の加熱温度を調整することができる。   According to the invention of claim 5, the cross-sectional area (S2) of the heating adjustment portion is adjusted by the thickness of the heating auxiliary plate material in the heating adjustment portion, so that the heated plate material at the position in the energization direction is adjusted. The heating temperature can be adjusted.

さらに、請求項6に記載の発明を請求項5に記載の発明に適用すれば、加熱補助板材の平らな面が被加熱板材に重ね合わされることで、通電時における被加熱板材と加熱補助板材との間の隙間を極力排除して、被加熱板材の加熱温度を精度よく調整することができる。   Furthermore, when the invention according to claim 6 is applied to the invention according to claim 5, the plate to be heated and the plate to be heated at the time of energization are obtained by superimposing the flat surface of the plate to be heated on the plate to be heated. And the heating temperature of the plate to be heated can be adjusted with high accuracy.

また、請求項7に記載の発明によれば、前記加熱調整部にスリットが設けられていることにより、該加熱調整部における断面積(S2)が減少するように調整され、これにより、この断面において被加熱板材の加熱温度を低減するように調整することができる。   In addition, according to the invention described in claim 7, since the heating adjustment portion is provided with a slit, the cross-sectional area (S2) in the heating adjustment portion is adjusted to be reduced. It can adjust so that the heating temperature of a to-be-heated plate material may be reduced.

さらに、請求項8に記載の発明を請求項7に記載の発明に適用すれば、前記スリットにおける平面視の周縁部及び深さ方向の縁部のいずれにも、通電時に発熱が集中しやすい角部が無いため、局部的な過度の加熱による加熱補助板材の損傷を防止することができる。   Furthermore, when the invention according to claim 8 is applied to the invention according to claim 7, the corner where heat generation is likely to be concentrated at the time of energization in both the peripheral edge portion in the plan view and the edge portion in the depth direction of the slit. Since there is no portion, it is possible to prevent the heating auxiliary plate from being damaged due to local excessive heating.

また、請求項9に記載の発明によれば、前記加熱調整部において加熱補助板材の少なくとも一方の面にめっき部が形成されていることにより、該加熱調整部における電気抵抗率(ρ2)が増大するように調整され、これにより、この通電方向の位置において被加熱板材の加熱温度を増大させるように調整することができる。   According to the invention described in claim 9, since the plating portion is formed on at least one surface of the auxiliary heating plate in the heating adjustment portion, the electrical resistivity (ρ2) in the heating adjustment portion is increased. It can adjust so that the heating temperature of a to-be-heated board | plate material may be increased in the position of this electricity supply direction by this.

さらに、請求項10に記載の発明によれば、被加熱板材と加熱補助板材とを重ね合わせる際、通電用の一対の電極の各取付け部分において、被加熱板材と加熱補助板材との間に、被加熱板材及び加熱補助板材よりも電気抵抗率が小さい溶着防止板材が介在されることで、電極の取付け部分において被加熱板材と加熱補助板材とが局所的に過度に加熱されて互いに溶着してしまうことを防止することができる。これにより、被加熱板材と加熱補助板材との分離が困難になったり、被加熱板材における溶着部分に痕跡が残った場合にこの痕跡部分を製品として使用できなくなったりする問題を回避することができる。   Furthermore, according to the invention described in claim 10, when the heated plate material and the heating auxiliary plate material are overlapped, in each attachment portion of the pair of electrodes for energization, between the heated plate material and the heating auxiliary plate material, By interposing the welding prevention plate material whose electric resistivity is smaller than that of the heated plate material and the auxiliary heating plate material, the heated plate material and the auxiliary heating plate material are locally heated excessively and welded to each other at the electrode mounting portion. Can be prevented. As a result, it is possible to avoid the problem that it becomes difficult to separate the heated plate material and the auxiliary heating plate material, or when the trace portion remains in the welded portion of the heated plate material, the trace portion cannot be used as a product. .

また、請求項11に記載の発明に係る熱間プレス成形方法によれば、請求項1から請求項10のいずれか1項に記載の通電加熱方法によって被加熱板材が所望の温度分布で迅速に加熱され、該加熱された被加熱板材が成形型を用いてプレス成形されるため、プレス成形サイクルタイムの短縮を図りつつ、部位によって機械特性が異なる板状成形品や、穴加工等の部分的な後加工を容易に行うことができる板状成形品を容易に得ることができる。   Moreover, according to the hot press molding method according to the invention described in claim 11, the plate material to be heated can be quickly distributed in a desired temperature distribution by the electric heating method according to any one of claims 1 to 10. Since the heated plate material to be heated is press-molded using a molding die, it is possible to reduce the press molding cycle time, while partially reducing plate-shaped molded products having different mechanical properties depending on the part, or drilling, etc. It is possible to easily obtain a plate-like molded product that can be easily post-processed.

第1の実施形態に係る通電加熱方法で使用される通電加熱装置を概略的に示す平面図である。It is a top view which shows roughly the electric heating apparatus used with the electric heating method which concerns on 1st Embodiment. 図1に示す通電加熱装置を図1のY2A方向及びY2B方向から見た側面図である。It is the side view which looked at the electric heating apparatus shown in FIG. 1 from the Y2A direction and Y2B direction of FIG. 図1に示す通電加熱装置により加熱される板状ワークと、この加熱に使用される加熱補助板材を示す平面図である。It is a top view which shows the plate-shaped workpiece | work heated by the electric heating apparatus shown in FIG. 1, and the heating auxiliary | assistant board | plate material used for this heating. 図3(b)のA−A線断面図である。It is the sectional view on the AA line of FIG.3 (b). 加熱調整部の孔部の変形例を示す平面図である。It is a top view which shows the modification of the hole of a heating adjustment part. 図3に示す板状ワーク及び加熱補助板材の通電方向の位置と、板状ワーク及び加熱補助板材の断面積(S1,S2)と電気抵抗率(ρ1,ρ2)の逆数との積(S1/ρ1,S2/ρ2)との関係を示すグラフである。The product of the position in the energization direction of the plate-like workpiece and the heating auxiliary plate shown in FIG. 3 and the product (S1 / S2) of the cross-sectional area (S1, S2) of the plate-like workpiece and the heating auxiliary plate and the electrical resistivity (ρ1, ρ2). It is a graph which shows the relationship with (ρ1, S2 / ρ2). 図1に示す通電加熱装置を備えたプレス成形装置の一例を概略的に示す側面図である。It is a side view which shows roughly an example of the press molding apparatus provided with the electric heating apparatus shown in FIG. 図1に示す通電加熱装置に第1の変形例に係る加熱補助板材がセットされた状態を示す側面図である。It is a side view which shows the state by which the heating auxiliary plate material which concerns on a 1st modification was set to the electricity heating apparatus shown in FIG. 図1に示す通電加熱装置に第2の変形例に係る加熱補助板材がセットされた状態を示す平面図である。It is a top view which shows the state by which the heating auxiliary plate material which concerns on a 2nd modification was set to the electricity heating apparatus shown in FIG. 図1に示す通電加熱装置に第3の変形例に係る加熱補助板材がセットされた状態を示す平面図である。It is a top view which shows the state by which the heating auxiliary plate material which concerns on a 3rd modification was set to the electricity heating apparatus shown in FIG. 第2の実施形態に係る通電加熱方法で使用される通電加熱装置を概略的に示す平面図である。It is a top view which shows roughly the electric heating apparatus used with the electric heating method which concerns on 2nd Embodiment. 図11に示す通電加熱装置を図9のY10A方向から見た側面図である。It is the side view which looked at the electric heating apparatus shown in FIG. 11 from the Y10A direction of FIG. 第3の実施形態に係る通電加熱方法で使用される通電加熱装置を概略的に示す側面図である。It is a side view which shows roughly the electricity heating apparatus used with the electricity heating method which concerns on 3rd Embodiment. 実施例の温度測定条件を説明するための平面図および側面図である。It is the top view and side view for demonstrating the temperature measurement conditions of an Example. 比較例の温度測定条件を説明するための平面図および側面図である。It is the top view and side view for demonstrating the temperature measurement conditions of a comparative example. 実施例および比較例の測定結果を示すグラフである。It is a graph which shows the measurement result of an Example and a comparative example.

以下、本発明の実施形態について添付図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

[第1の実施形態]
先ず、図1〜図5を参照しながら、第1の実施形態に係る通電加熱方法について説明する。
[First Embodiment]
First, the energization heating method according to the first embodiment will be described with reference to FIGS.

図1は、第1の実施形態に係る通電加熱方法で使用される通電加熱装置1を概略的に示す平面図である。また、図2(a)は、図1のY2A方向から見た通電加熱装置1の側面図であり、図2(b)は、図1のY2B方向から見た通電加熱装置1の側面図である。さらに、図3(a)は、通電加熱装置1で加熱される導電性の板状ワーク(被加熱板材)Wを示す平面図であり、図3(b)は、この板状ワークWの通電加熱に補助的に使用される導電性の加熱補助板材P1を示す平面図である。   FIG. 1 is a plan view schematically showing an electric heating apparatus 1 used in the electric heating method according to the first embodiment. 2A is a side view of the electric heating device 1 viewed from the Y2A direction in FIG. 1, and FIG. 2B is a side view of the electric heating device 1 viewed from the Y2B direction in FIG. is there. Further, FIG. 3A is a plan view showing a conductive plate-like workpiece (heated plate material) W heated by the energization heating device 1, and FIG. It is a top view which shows the electroconductive heating auxiliary plate material P1 used auxiliary to heating.

なお、図2(a)及び図2(b)ではそれぞれ、後述する位置決め部材の一部を二点鎖線で示し、これを透過状態で示している。   2A and 2B, a part of a positioning member to be described later is indicated by a two-dot chain line, and this is shown in a transmissive state.

図3(a)に示すように、板状ワークWは、例えば高張力鋼板などの所定の電気抵抗率を有する導電性の板材である。本実施形態で説明する板状ワークWは、略一定の厚みを有する矩形の板材であるが、本発明を適用可能な板状ワークの形状は特にこれに限定されるものでない。板状ワークWは、通電加熱によって加熱された後、所定形状にプレス成形されるとともに、不要部分がトリミング加工により取り除かれ、これにより、車体構成部材等の種々の成形品が得られる。   As shown to Fig.3 (a), the plate-shaped workpiece W is an electroconductive board | plate material which has predetermined | prescribed electrical resistivity, such as a high tensile steel plate, for example. The plate-like workpiece W described in the present embodiment is a rectangular plate material having a substantially constant thickness, but the shape of the plate-like workpiece to which the present invention is applicable is not particularly limited thereto. The plate-like workpiece W is heated by energization heating and then press-formed into a predetermined shape, and unnecessary portions are removed by trimming, whereby various molded products such as vehicle body constituent members are obtained.

一方、図3(b)に示すように、加熱補助板材P1は、板状ワークWと同様、例えば高張力鋼板などの所定の電気抵抗率を有する導電性の板材であり、略一定の厚みを有する。また、加熱補助板材P1は、板状ワークWと略同じ平面形状を有し、板状ワークW及び加熱補助板材P1の端面同士が全周に亘って揃えられた状態で重ね合わされて使用される。   On the other hand, as shown in FIG. 3B, the heating auxiliary plate P1 is a conductive plate having a predetermined electrical resistivity, such as a high-tensile steel plate, like the plate-like workpiece W, and has a substantially constant thickness. Have. Moreover, the heating auxiliary plate material P1 has substantially the same planar shape as the plate-like workpiece W, and is used by being overlapped with the end surfaces of the plate-like workpiece W and the heating auxiliary plate material P1 being aligned over the entire circumference. .

なお、板状ワークW及び加熱補助板材P1の材料としては、例えば、アルミニウム、ステンレス、マグネシウム、チタン又は鋳物等の金属が用いられるが、導電性を有するものであれば金属以外の材料を用いてもよく、例えばCFRP等の樹脂を用いてもよい。また、加熱補助板材P1の材料は、板状ワークWの材料と同じであってもよいし、異なっていてもよい。特に、加熱補助板材P1の材料としてステンレス又は鋳鉄を用いることが好ましく、これにより、加熱補助板材P1の酸化を抑制することができる。加熱補助板材P1の更に詳細な構成については後に説明する。   In addition, as a material of the plate-like workpiece W and the heating auxiliary plate material P1, for example, a metal such as aluminum, stainless steel, magnesium, titanium, or a casting is used, but a material other than metal is used as long as it has conductivity. For example, a resin such as CFRP may be used. The material of the auxiliary heating plate P1 may be the same as or different from the material of the plate workpiece W. In particular, it is preferable to use stainless steel or cast iron as the material of the auxiliary heating plate P1, and this can suppress oxidation of the auxiliary heating plate P1. A more detailed configuration of the auxiliary heating plate P1 will be described later.

図1及び図2に示すように、通電加熱装置1は、板状ワークWに互いに離間する電極11a,11bを取り付けて通電することにより板状ワークWに生じるジュール熱によって板状ワークWを加熱するものであり、本実施形態では、板状ワークWに加熱補助板材P1を重ね合わせた状態で通電加熱が行われる。   As shown in FIGS. 1 and 2, the energization heating device 1 heats the plate-like workpiece W by Joule heat generated in the plate-like workpiece W by attaching electrodes 11 a and 11 b that are separated from each other to the plate-like workpiece W and energizing them. Therefore, in this embodiment, energization heating is performed in a state where the heating auxiliary plate material P1 is superimposed on the plate-like workpiece W.

通電加熱装置1は、板状ワークWに加熱補助板材P1を重ね合わせた状態で板状ワークWを電気的に加熱するための通電手段10を備えている。通電手段10は、互いに離間して平行に配置される一対の電極11と、電極11に直流又は交流の電力を供給する電源12と、電源12と電極11とを接続するケーブル13とを備え、重ね合わせられた板状ワークW及び加熱補助板材P1の両端部に一対の電極11を接触させて通電することにより板状ワークW及び加熱補助板材P1を加熱するように構成されている。一対の電極11は、例えば銅などの材料を用いて略直方体状に形成されたバー電極であり、一方の電極11aが正電極として使用され、他方の電極11bが負電極として使用される。   The energization heating device 1 includes an energization means 10 for electrically heating the plate-like workpiece W in a state where the heating auxiliary plate material P1 is superimposed on the plate-like workpiece W. The energization means 10 includes a pair of electrodes 11 that are spaced apart from each other in parallel, a power source 12 that supplies DC or AC power to the electrode 11, and a cable 13 that connects the power source 12 and the electrode 11. The plate-like workpiece W and the heating auxiliary plate P1 are heated by bringing the pair of electrodes 11 into contact with both ends of the overlapped plate-like workpiece W and the auxiliary heating plate P1, and energizing them. The pair of electrodes 11 are bar electrodes formed in a substantially rectangular parallelepiped shape using a material such as copper, for example, and one electrode 11a is used as a positive electrode and the other electrode 11b is used as a negative electrode.

なお、本実施形態では、一対の電極11が板状ワークWに接触した状態で通電加熱が行われるが、加熱補助板材P1に電極11を接触させて通電加熱を行ってもよいし、板状ワークW及び加熱補助板材P1の両方に電極11を接触させて通電加熱を行うようにしてもよい。   In the present embodiment, the energization heating is performed in a state where the pair of electrodes 11 are in contact with the plate-like workpiece W. However, the electrode 11 may be brought into contact with the heating auxiliary plate P1, and the energization heating may be performed. The electrode 11 may be brought into contact with both the work W and the auxiliary heating plate material P1 to perform energization heating.

通電加熱装置1はまた、一対の電極11の上方にそれぞれ配置されるクランプ部材15を備えている。図2に示すように、クランプ部材15は、電極11の長さ方向に略平行に延びる略直方体状のクランプ基部16と、板状ワークW及び加熱補助板材P1に接触する先端部を備えたピン部17と、クランプ基部15とピン部17とに結合されるスプリング18とを備え、クランプ基部16が、図示しないクランプ基部移動手段に連結されて矢印Z1に示すように上下方向に移動可能に構成されている。   The electric heating device 1 also includes clamp members 15 disposed above the pair of electrodes 11. As shown in FIG. 2, the clamp member 15 is a pin having a substantially rectangular parallelepiped clamp base portion 16 extending substantially parallel to the length direction of the electrode 11, and a tip portion that contacts the plate-like workpiece W and the heating auxiliary plate material P <b> 1. And a spring 18 coupled to the clamp base 15 and the pin portion 17, and the clamp base 16 is connected to a clamp base moving means (not shown) so as to be movable in the vertical direction as indicated by an arrow Z1. Has been.

クランプ部材15は、板状ワークW及び加熱補助板材P1を挟んで電極11の反対側に配置され、前記クランプ基部移動手段によってクランプ基部16が下方へ移動されることにより下方へ移動される。板状ワークW及び加熱補助板材P1に電極11を取り付ける際には、クランプ部材15が下方へ移動され、電極11とクランプ部材15とによって板状ワークW及び加熱補助板材P1を挟持して取り付けることができる。これにより、比較的簡便な方法によって板状ワークW及び加熱補助板材P1に電極11を確実に取り付けることができる。   The clamp member 15 is disposed on the opposite side of the electrode 11 with the plate-like workpiece W and the heating auxiliary plate P1 interposed therebetween, and is moved downward by moving the clamp base 16 downward by the clamp base moving means. When attaching the electrode 11 to the plate-like workpiece W and the auxiliary heating plate P1, the clamp member 15 is moved downward, and the plate-like workpiece W and the auxiliary heating plate P1 are sandwiched and attached by the electrode 11 and the clamp member 15. Can do. Thereby, the electrode 11 can be reliably attached to the plate-like workpiece W and the auxiliary heating plate P1 by a relatively simple method.

また、通電加熱装置1は、板状ワークWを所定位置に保持するための第1及び第2の位置決め部材21,22を備えている。第1の位置決め部材21は、略直方体状に形成されており、一対の電極11の外側に配置され、図2(a)に示すように、一対の電極11においてそれぞれ他方の電極11が配置される側とは反対側の面に、電極11よりも上方へ突出するように結合されている。   In addition, the electric heating device 1 includes first and second positioning members 21 and 22 for holding the plate-like workpiece W at a predetermined position. The first positioning member 21 is formed in a substantially rectangular parallelepiped shape, and is disposed outside the pair of electrodes 11. As shown in FIG. 2A, the other electrode 11 is disposed in each of the pair of electrodes 11. It is coupled to the surface on the opposite side of the electrode 11 so as to protrude upward from the electrode 11.

これにより、第1の位置決め部材21は、板状ワークWの周縁部の一部、具体的には板状ワークWの平行な対辺Waを該位置決め部材21と係合させることで、平面視において電極11の長さ方向に直交する方向において板状ワークWを所定位置に保持することができるようになっている。   As a result, the first positioning member 21 is engaged with the positioning member 21 at a part of the peripheral edge of the plate-like workpiece W, specifically, the parallel opposite side Wa of the plate-like workpiece W, so The plate-like workpiece W can be held at a predetermined position in a direction orthogonal to the length direction of the electrode 11.

第1の位置決め部材21はまた、板状ワークWに重ね合わせられる加熱補助板材P1の周縁部の一部、具体的には加熱補助板材P1の平行な対辺P1aを該位置決め部材21と係合させることで、平面視において電極11の長さ方向に直交する方向において加熱補助板材P1を所定位置に保持することができるようになっている。   The first positioning member 21 also engages the positioning member 21 with a part of the peripheral edge of the heating auxiliary plate P1 that is superimposed on the plate-like workpiece W, specifically, the parallel opposite side P1a of the heating auxiliary plate P1. Thus, the heating auxiliary plate material P1 can be held at a predetermined position in a direction orthogonal to the length direction of the electrode 11 in plan view.

一方、第2の位置決め部材22は、略直方体状に形成され、一対の電極11の内側に配置されている。第2の位置決め部材22は、図1に示すように、一対の電極11の対向する端部の間において平面視で電極11の長さ方向に直交する方向に延び、図2(a)において二点鎖線で示すように、電極11よりも上方へ突出している。   On the other hand, the second positioning member 22 is formed in a substantially rectangular parallelepiped shape and is disposed inside the pair of electrodes 11. As shown in FIG. 1, the second positioning member 22 extends in a direction perpendicular to the length direction of the electrode 11 in a plan view between the opposed end portions of the pair of electrodes 11. As shown by the dotted line, it protrudes above the electrode 11.

これにより、第2の位置決め部材22は、板状ワークWの周縁部の一部、具体的には板状ワークWの前記平行な対辺Waと直角な一方の辺Wbを該位置決め部材22と係合させることで、電極11の長さ方向において板状ワークWを所定位置に保持することができるようになっている。   As a result, the second positioning member 22 engages with the positioning member 22 at a part of the peripheral edge of the plate-like workpiece W, specifically, one side Wb perpendicular to the parallel opposite side Wa of the plate-like workpiece W. By combining, the plate-like workpiece W can be held at a predetermined position in the length direction of the electrode 11.

第2の位置決め部材22はまた、板状ワークWに重ね合わせられる加熱補助板材P1の周縁部の一部、具体的には加熱補助板材P1の前記平行な対辺P1aと直角な一方の辺P1bを該位置決め部材22と係合させることで、電極11の長さ方向において加熱補助板材P1を所定位置に保持することができるようになっている。   The second positioning member 22 also has a part of the peripheral edge of the heating auxiliary plate P1 to be superimposed on the plate-like workpiece W, specifically, one side P1b perpendicular to the parallel opposite side P1a of the heating auxiliary plate P1. By engaging with the positioning member 22, the auxiliary heating plate P <b> 1 can be held at a predetermined position in the length direction of the electrode 11.

通電加熱装置1にはまた、該通電加熱装置1に関連する構成を総合的に制御する制御ユニット(不図示)が備えられ、該制御ユニットは、通電手段10及び前記クランプ基部移動手段等の作動を制御することができるようになっている。なお、前記制御ユニットは、好ましくは、マイクロコンピュータを主要部として構成されている。   The electric heating apparatus 1 is also provided with a control unit (not shown) that comprehensively controls the configuration related to the electric heating apparatus 1, and the control unit operates the energizing means 10, the clamp base moving means, and the like. Can be controlled. The control unit is preferably configured with a microcomputer as a main part.

このようにして構成された通電加熱装置1では、クランプ部材15がそれぞれ上方へ移動された状態で、板状ワークWと加熱補助板材P1とを重ね合わせて上記の位置決め部材21,22によって所定位置に位置決めし、板状ワークW及び加熱補助板材P1に対してクランプ部材15を下方へ移動させることにより電極11とクランプ部材15とによって板状ワークW及び加熱補助板材P1を密着させた状態で挟持して板状ワークW及び加熱補助板材P1に一対の電極11を取り付け、その後に、両電極11間を通電して板状ワークW及び加熱補助板材P1を加熱することが行われる。   In the energization heating device 1 configured as described above, the plate-like workpiece W and the heating auxiliary plate material P1 are overlapped with each other with the positioning members 21 and 22 in a predetermined position while the clamp members 15 are moved upward. The clamp member 15 is moved downward with respect to the plate-like workpiece W and the heating auxiliary plate material P1, and the plate-like workpiece W and the heating auxiliary plate material P1 are held in close contact with each other by the electrode 11 and the clamp member 15. Then, the pair of electrodes 11 is attached to the plate-like workpiece W and the heating auxiliary plate material P1, and then the plate-like workpiece W and the heating auxiliary plate material P1 are heated by energizing the electrodes 11 between them.

本発明では、図7に示すように、前記通電加熱装置1を組み込んだプレス成形装置31を用い、前記通電加熱装置1によって板状ワークWを加熱し、その後に、成形型30を用いて加熱された板状ワークWをプレス成形して、熱間プレス成形を行うようにしてもよく、この場合、プレス成形サイクルタイムの短縮を図ることができる。   In the present invention, as shown in FIG. 7, the plate-like workpiece W is heated by the current heating device 1 using the press molding device 31 incorporating the current heating device 1, and then heated by using the molding die 30. The formed plate-like workpiece W may be press-molded to perform hot press molding. In this case, the press molding cycle time can be shortened.

図7に示すプレス成形装置31は、下方へ突出する突出部41を備えたパンチ40と、突出部41に対応して凹状に形成された凹部51を備えたダイ50と有する成形型30を備え、突出部41と凹部51とを組み合わせることで板状ワークWを所定形状に形成することができるように構成されている。   The press molding apparatus 31 shown in FIG. 7 includes a molding die 30 having a punch 40 having a projecting portion 41 projecting downward and a die 50 having a recess 51 formed in a concave shape corresponding to the projecting portion 41. The plate-like workpiece W can be formed in a predetermined shape by combining the protrusion 41 and the recess 51.

パンチ40は、スプリング42及びスプリングガイド43を介してパンチプレート44に取り付けられ、該パンチプレート44がパンチホルダー45に取り付けられている。パンチホルダー45は、図示しないパンチ移動機構に連結されており、前記パンチ移動機構によってパンチホルダー45が上下方向に移動されることにより、パンチ40が上下方向に移動可能に構成されている。一方、ダイ50は、ダイホルダー52に取り付けられて固定されている。   The punch 40 is attached to a punch plate 44 via a spring 42 and a spring guide 43, and the punch plate 44 is attached to a punch holder 45. The punch holder 45 is connected to a punch moving mechanism (not shown), and the punch 40 is moved in the vertical direction by the punch moving mechanism, so that the punch 40 can be moved in the vertical direction. On the other hand, the die 50 is fixed to the die holder 52.

プレス成形装置31にはまた、前述した通電手段10を有する通電加熱装置1が備えられ、ダイ50には、ダイ50の凹部51を挟んで凹部51の両側に一対の電極11が取り付けられている。一対の電極11は、ダイ50の上面よりも突出するように設けられ、ケーブル13によって電源12に接続されている。また、一対の電極11の上方にはクランプ部材15が取り付けられている。   The press molding apparatus 31 is also provided with the energization heating apparatus 1 having the above-described energization means 10, and the die 50 is provided with a pair of electrodes 11 on both sides of the recess 51 with the recess 51 of the die 50 interposed therebetween. . The pair of electrodes 11 is provided so as to protrude from the upper surface of the die 50, and is connected to the power source 12 by the cable 13. A clamp member 15 is attached above the pair of electrodes 11.

プレス成形装置31では、パンチ40が上方へ移動された状態で、上述のように互いに重ね合わせられた板状ワークW及び加熱補助板材P1を電極11とクランプ部材15とによって挟持して板状ワークW及び加熱補助板材P1に一対の電極11を取り付けた後に、両電極11間を通電して板状ワークWを加熱することが行われる。   In the press molding apparatus 31, the plate-like workpiece W and the heating auxiliary plate P <b> 1 that are superposed on each other as described above are sandwiched between the electrode 11 and the clamp member 15 while the punch 40 is moved upward. After the pair of electrodes 11 is attached to W and the heating auxiliary plate material P1, the plate-like workpiece W is heated by energizing between the electrodes 11.

このようにして板状ワークWが加熱された後には、クランプ部材15が上方へ移動され、図示しない搬送手段を用いて加熱補助板材P1がプレス成形装置31から取り除かれ、次いで、パンチ40が下方へ移動され、加熱された板状ワークWが成形型30を用いてプレス成形され、板状ワークWの熱間プレス成形が行われる。   After the plate-like workpiece W is heated in this way, the clamp member 15 is moved upward, the heating auxiliary plate P1 is removed from the press molding apparatus 31 using a conveying means (not shown), and then the punch 40 is moved downward. The heated plate-shaped workpiece W is press-molded using the molding die 30, and the plate-shaped workpiece W is hot press-molded.

なお、熱間プレス成形は、板状ワークを焼入れ温度以上に加熱してプレス成形するものに限らず、板状ワークを焼入れ温度未満の温度に加熱してプレス成形するものも含むものとする。   The hot press forming is not limited to press-molding a plate-shaped workpiece by heating to a temperature higher than the quenching temperature, and includes hot-press molding that is performed by heating the plate-shaped workpiece to a temperature lower than the quenching temperature.

[加熱補助板材]
図3(b)を参照しながら、加熱補助板材P1の構成について詳細に説明する。
[Heating auxiliary plate]
The configuration of the auxiliary heating plate P1 will be described in detail with reference to FIG.

加熱補助板材P1は、通電方向の所定位置に、板状ワークWの加熱温度を調整するための加熱調整部H(H1,H2,H3)を有する。本実施形態では、複数の加熱調整部Hが通電方向に間隔を空けて設けられている。   The auxiliary heating plate P1 has a heating adjustment unit H (H1, H2, H3) for adjusting the heating temperature of the plate-like workpiece W at a predetermined position in the energization direction. In the present embodiment, a plurality of heating adjustment portions H are provided at intervals in the energization direction.

具体的には、板状ワークWの加熱温度を比較的低温となるように調整するための第1の加熱調整部H1と、板状ワークWの加熱温度を第1の加熱調整部H1よりも高温となるように調整するための第2の加熱調整部H2と、板状ワークWの加熱温度を第2の加熱調整部H2よりも高温となるように調整するための第3の加熱調整部H3とが設けられている。より具体的には、通電方向の上流側から順に、2つの第1の加熱調整部H1、2つの第2の加熱調整部H2、2つの第3の加熱調整部H3が設けられている。   Specifically, the heating temperature of the plate-like workpiece W is adjusted to be relatively low, and the heating temperature of the plate-like workpiece W is set to be higher than that of the first heating adjustment portion H1. A second heating adjustment unit H2 for adjusting the temperature to be high, and a third heating adjustment unit for adjusting the heating temperature of the plate-like workpiece W to be higher than that of the second heating adjustment unit H2. H3 is provided. More specifically, two first heating adjustment units H1, two second heating adjustment units H2, and two third heating adjustment units H3 are provided in order from the upstream side in the energization direction.

このように、加熱補助板材P1は複数の加熱調整部Hを有するため、上述したように該加熱補助板材P1を板状ワークWに重ねて通電加熱を行うという簡単な構成により、板状ワークWの加熱温度は、加熱調整部Hが重ねられた各部分で調整され、これにより、所望の温度分布で板状ワークWを加熱することが可能となる。また、この効果は、板状ワークWが矩形である場合に限られず、矩形以外の形状を有する板状ワークを通電加熱する場合にも同様に得ることができる。   As described above, since the auxiliary heating plate P1 includes the plurality of heating adjustment portions H, the plate-like workpiece W can be obtained by a simple configuration in which the heating auxiliary plate P1 is stacked on the plate-like workpiece W and heated by electricity as described above. The heating temperature is adjusted at each portion where the heating adjustment portions H are overlapped, so that the plate-like workpiece W can be heated with a desired temperature distribution. Further, this effect is not limited to the case where the plate-like workpiece W is rectangular, but can be obtained in the same manner when a plate-like workpiece having a shape other than the rectangle is energized and heated.

なお、本実施形態では、加熱補助板材P1に3種類の加熱調整部H1,H2,H3が設けられているが、加熱調整部Hの種類は全て同じであってもよいし、2種類または4種類以上であってもよい。また、本実施形態では、通電方向において、加熱調整部H1,H2,H3が種類毎に2箇所ずつ設けられているが、種類毎に1箇所のみ又は3箇所以上設けられてもよい。さらに、本実施形態では、通電方向において6箇所に加熱調整部Hが設けられているが、本発明において、加熱調整部Hの設定数は特に限定されるものでなく、例えば、通電方向の1箇所のみに加熱調整部Hを設けるようにしてもよい。   In the present embodiment, three types of heating adjustment units H1, H2, and H3 are provided on the auxiliary heating plate P1, but the types of the heating adjustment units H may be the same, or two or four types. There may be more than one type. Further, in the present embodiment, two heating adjustment units H1, H2, and H3 are provided for each type in the energization direction, but only one location or three or more locations may be provided for each type. Furthermore, in this embodiment, although the heating adjustment part H is provided in six places in an electricity supply direction, in this invention, the setting number of the heat adjustment part H is not specifically limited, For example, 1 of an electricity supply direction is set. You may make it provide the heating adjustment part H only in a location.

続いて、本実施形態に係る加熱調整部Hの具体的な構成について説明する。なお、加熱調整部Hの具体的構成に関する説明では、板状ワークW及び加熱補助板材P1の通電方向に直交する各断面において、板状ワークWの断面積をS1、板状ワークWの電気抵抗率をρ1、加熱補助板材P1の断面積をS2、加熱補助板材P1の電気抵抗率をρ2、通電方向の微小範囲ΔLにおける板状ワークWの抵抗、加熱補助板材P1の抵抗、及び板状ワークW及び加熱補助板材P1の合成抵抗をそれぞれR1、R2、Rとして説明を行う。   Then, the specific structure of the heating adjustment part H which concerns on this embodiment is demonstrated. In the description of the specific configuration of the heating adjustment unit H, the cross-sectional area of the plate-like workpiece W is S1 and the electric resistance of the plate-like workpiece W in each cross section orthogonal to the energizing direction of the plate-like workpiece W and the heating auxiliary plate material P1. The rate is ρ1, the cross-sectional area of the auxiliary heating plate P1 is S2, the electric resistivity of the auxiliary heating plate P1 is ρ2, the resistance of the plate-like workpiece W in the minute range ΔL in the energizing direction, the resistance of the auxiliary heating plate P1, and the plate-like workpiece The combined resistance of W and the heating auxiliary plate material P1 will be described as R1, R2, and R, respectively.

本実施形態では、各加熱調整部Hに孔部61,62,63が設けられている。より具体的には、各加熱調整部Hにおいて、例えば2つの孔部61,62,63が平面視において通電方向に直交する方向に間隔を空けて設けられている。ただし、各加熱調整部Hにおける孔部61,62,63の個数は必ずしも2つでなくてもよく、1つ又は3つ以上であってもよい。   In the present embodiment, holes 61, 62, 63 are provided in each heating adjustment portion H. More specifically, in each heating adjustment portion H, for example, two holes 61, 62, 63 are provided at intervals in a direction orthogonal to the energization direction in plan view. However, the number of the holes 61, 62, 63 in each heating adjustment section H is not necessarily two, but may be one or three or more.

これにより、各加熱調整部Hでは、通電方向に直交する断面の断面積S2が減少するように調整される。したがって、上述のように板状ワークWに加熱補助板材P1が重ね合わされた状態において、加熱調整部Hが設けられた各断面では、板状ワークWの断面積S1と電気抵抗率ρ1の逆数との積(S1/ρ1)と、加熱補助板材P1の断面積S2と電気抵抗率ρ2の逆数との積(S2/ρ2)との和(S1/ρ1+S2/ρ2)が減少するように調整される。   Thereby, in each heating adjustment part H, it adjusts so that cross-sectional area S2 of the cross section orthogonal to an electricity supply direction may decrease. Accordingly, in the state where the heating auxiliary plate material P1 is superimposed on the plate-like workpiece W as described above, the cross-sectional area S1 of the plate-like workpiece W and the reciprocal of the electrical resistivity ρ1 are obtained in each section provided with the heating adjustment unit H. And the sum (S1 / ρ1 + S2 / ρ2) of the product (S1 / ρ1) and the product (S2 / ρ2) of the cross-sectional area S2 of the auxiliary heating plate P1 and the reciprocal of the electrical resistivity ρ2 are adjusted. .

ここで、板状ワークWと加熱補助板材P1とが上記のように互いに重ね合わされた状態で通電加熱が行われるとき、通電方向の微小範囲ΔLでは、板状ワークWの抵抗R1(=ρ1/S1)と加熱補助板材P1の抵抗R2(=ρ2/S2)とが並列に接続されているとみなすことができる。そうすると、該微小範囲ΔLにおける両板材W,P1の合成抵抗Rについて、次の式(1)が成り立つ。   Here, when energization heating is performed in a state where the plate-like workpiece W and the heating auxiliary plate P1 are overlapped with each other as described above, the resistance R1 (= ρ1 / 1 /) of the plate-like workpiece W in the minute range ΔL in the energization direction. It can be considered that S1) and the resistance R2 (= ρ2 / S2) of the auxiliary heating plate P1 are connected in parallel. Then, the following equation (1) is established for the combined resistance R of both plate materials W and P1 in the minute range ΔL.

Figure 2013193083
Figure 2013193083

したがって、微小範囲ΔLにおける合成抵抗Rは、上記の和(S1/ρ1+S2/ρ2)と反比例の関係にあると言える。そのため、加熱調整部Hが設けられた各断面では、断面積S2が減少するように調整されていることにより、上記の和(S1/ρ1+S2/ρ2)が減少し、これに反比例して合成抵抗Rが増大する。その結果、加熱調整部Hが設けられた各断面及びその周辺では、板状ワークWの加熱温度が高くなるように調整される。したがって、通電方向の位置によって板状ワークWの加熱温度を異ならせることができ、板状ワークWを所望の温度分布で加熱することができる。   Therefore, it can be said that the combined resistance R in the minute range ΔL is inversely proportional to the above sum (S1 / ρ1 + S2 / ρ2). Therefore, in each cross section provided with the heating adjustment portion H, the above-mentioned sum (S1 / ρ1 + S2 / ρ2) is decreased by adjusting the cross-sectional area S2 to decrease, and the combined resistance is inversely proportional to the above. R increases. As a result, the heating temperature of the plate-like workpiece W is adjusted to be higher in each cross section where the heating adjustment unit H is provided and in the vicinity thereof. Therefore, the heating temperature of the plate-like workpiece W can be varied depending on the position in the energization direction, and the plate-like workpiece W can be heated with a desired temperature distribution.

また、本実施形態では、加熱調整部H毎に孔部61,62,63の大きさが異なっており、孔部61,62,63の大きさにより加熱調整部Hの断面積S2が調整されている。具体的に、孔部61,62,63の大きさは、第1の加熱調整部H1、第2の加熱調整部H2、第3の加熱調整部H3の順で大きくなるように調整されており、これにより、断面積S2の大きさは、第3の加熱調整部H3、第2の加熱調整部H2、第1の加熱調整部H1の順で小さくなっている。   Further, in the present embodiment, the sizes of the holes 61, 62, 63 are different for each heating adjustment portion H, and the cross-sectional area S2 of the heating adjustment portion H is adjusted by the size of the holes 61, 62, 63. ing. Specifically, the sizes of the holes 61, 62, and 63 are adjusted to increase in the order of the first heating adjustment unit H1, the second heating adjustment unit H2, and the third heating adjustment unit H3. Thus, the size of the cross-sectional area S2 decreases in the order of the third heating adjustment unit H3, the second heating adjustment unit H2, and the first heating adjustment unit H1.

よって、図6のラインL2に示すように、加熱補助板材P1の断面積S2と電気抵抗率ρ2の逆数との積(S2/ρ2)は、通電方向における各孔部61,62,63の位置において減少し、孔部61,62,63の大きさが大きい位置ほど大きく減少する。一方、ラインL1に示すように、板状ワークWの断面積S1と電気抵抗率ρ1の逆数との積(S1/ρ1)は通電方向の位置に関わらず一定である。そのため、ラインL3に示すように、両板材W,P1の積の和(S1/ρ1+S2/ρ2)は、通電方向において孔部61,62,63の大きさが大きい位置ほど大きく減少する。この結果、上記の和(S1/ρ1+S2/ρ2)が大きく減少する位置ほど、具体的には、通電方向における第3の加熱調整部H3の位置、第2の加熱調整部H2の位置、第1の加熱調整部H1の位置の順で、板状ワークWの加熱温度が高くなるように調整される。   Therefore, as shown by the line L2 in FIG. 6, the product (S2 / ρ2) of the cross-sectional area S2 of the auxiliary heating plate P1 and the reciprocal of the electrical resistivity ρ2 is the position of each hole 61, 62, 63 in the energization direction. The position of the holes 61, 62, 63 is greatly reduced as the size of the holes 61, 62, 63 increases. On the other hand, as shown by the line L1, the product (S1 / ρ1) of the cross-sectional area S1 of the plate-like workpiece W and the reciprocal of the electrical resistivity ρ1 is constant regardless of the position in the energization direction. Therefore, as indicated by the line L3, the sum (S1 / ρ1 + S2 / ρ2) of the products of the two plate materials W and P1 is greatly reduced as the positions of the hole portions 61, 62, and 63 are larger in the energizing direction. As a result, the position where the above sum (S1 / ρ1 + S2 / ρ2) greatly decreases, specifically, the position of the third heating adjustment unit H3, the position of the second heating adjustment unit H2 in the energization direction, the first The heating temperature of the plate-like workpiece W is adjusted so as to increase in the order of the position of the heating adjustment unit H1.

ただし、板状ワークWの加熱温度は熱伝導によりある程度均一化されるため、板状ワークWの加熱温度の調整は通電方向においてある程度広範囲で実現される。例えば、本実施形態の場合、図1の符号G1に示されるように、2つの第1の加熱調整部H1により、平面視において4つの孔部61及びその周辺部の範囲で板状ワークWの加熱温度が調整される。同様に、図1の符号G2に示されるように、2つの第2の加熱調整部H2は、平面視において4つの孔部62及びその周辺部の範囲で板状ワークWの加熱温度を調整し、2つの第3の加熱調整部H3は、平面視において4つの孔部63及びその周辺部の範囲で板状ワークWの加熱温度を調整する。よって、板状ワークWは、符号G3の範囲、符号G2の範囲、符号G1の範囲の順で高温となるような温度分布で加熱される。   However, since the heating temperature of the plate-like workpiece W is made uniform to some extent by heat conduction, the adjustment of the heating temperature of the plate-like workpiece W is realized over a certain range in the energizing direction. For example, in the case of the present embodiment, as indicated by reference numeral G1 in FIG. 1, the two first heating adjustment parts H1 allow the plate-like workpiece W to be formed in a range of the four hole parts 61 and its peripheral part in a plan view. The heating temperature is adjusted. Similarly, as indicated by reference numeral G2 in FIG. 1, the two second heating adjustment parts H2 adjust the heating temperature of the plate-like workpiece W in the range of the four hole parts 62 and its peripheral part in plan view. The two third heating adjustment parts H3 adjust the heating temperature of the plate-like workpiece W in the range of the four hole parts 63 and its peripheral part in plan view. Therefore, the plate-like workpiece W is heated with a temperature distribution that becomes high in the order of the range of the reference G3, the range of the reference G2, and the range of the reference G1.

本実施形態において、各加熱調整部Hにおける各孔部61,62,63は円形とされている。また、図4に示すように、各孔部61,62,63は、加熱補助板材P1を貫通して設けられ、各孔部61,62,63の深さ方向両縁部C1,C2は面取りされて、丸みを帯びた形状となっている。なお、図4は第2の加熱調整部H2の孔部62を示しているが、第1及び第3の加熱調整部H1,H3の孔部61,63も同様の断面形状を有する。このように、各孔部61,62,63は、平面視の周縁部および深さ方向の縁部のいずれにも角が無い形状を有するため、これらの部分で通電時における発熱の集中を抑制でき、これにより、局部的な過度の加熱による加熱補助板材P1の損傷を防止することができる。   In this embodiment, each hole 61, 62, 63 in each heating adjustment part H is circular. Further, as shown in FIG. 4, each hole 61, 62, 63 is provided through the heating auxiliary plate P <b> 1, and both edges C <b> 1, C <b> 2 in the depth direction of each hole 61, 62, 63 are chamfered. It has a rounded shape. FIG. 4 shows the hole 62 of the second heating adjustment part H2, but the holes 61 and 63 of the first and third heating adjustment parts H1 and H3 have the same cross-sectional shape. Thus, since each hole 61, 62, 63 has a shape with no corners on either the peripheral edge in the plan view or the edge in the depth direction, concentration of heat generation during energization is suppressed in these portions. This can prevent damage to the auxiliary heating plate P1 due to local excessive heating.

なお、本実施形態では、孔部61,62,63が円形とされているが、加熱調整部Hにおいて断面積S2を減少させるための孔部の形状はこれに限定されるものでなく、例えば、図5に示すように、通電方向に長い略矩形の長穴160を加熱調整部Hに設けてもよい。この場合、通電方向における長穴160の長さ範囲において加熱補助板材P1の断面積S2を略一定にすることができる。また、この場合、平面視において長穴160のコーナー部C3,C4,C5,C6は、面取りにより丸みを帯びた形状とすることが好ましく、これにより、各コーナー部C3,C4,C5,C6において、通電時の局部的な過度の加熱を防止することができる。さらに、この場合、長穴160の深さ方向縁部は、図4に示す孔部62と同様、面取りにより丸みを帯びた形状とすることが好ましく、これによって、深さ方向の縁部においても通電時の局部的な過度の加熱を防止することができる。   In the present embodiment, the holes 61, 62, and 63 are circular. However, the shape of the hole for reducing the cross-sectional area S2 in the heating adjustment unit H is not limited to this. For example, As shown in FIG. 5, a substantially rectangular slot 160 that is long in the energizing direction may be provided in the heating adjustment unit H. In this case, the cross-sectional area S2 of the auxiliary heating plate P1 can be made substantially constant in the length range of the long hole 160 in the energization direction. In this case, the corner portions C3, C4, C5, and C6 of the elongated hole 160 in a plan view are preferably rounded by chamfering, so that the corner portions C3, C4, C5, and C6 In addition, local excessive heating during energization can be prevented. Further, in this case, the edge in the depth direction of the long hole 160 is preferably rounded by chamfering like the hole 62 shown in FIG. Local excessive heating during energization can be prevented.

以上においては、孔部を設けることにより断面積S2を減少させる加熱調整部Hを有する加熱補助板材P1を使用する構成について説明したが、本発明には、種々の変形例に係る加熱補助板材を使用することができる。   In the above, although the structure using the heating auxiliary plate material P1 having the heating adjustment portion H that reduces the cross-sectional area S2 by providing the hole portion has been described, the present invention includes the heating auxiliary plate material according to various modified examples. Can be used.

[第1の変形例]
図8は、第1の変形例に係る加熱補助板材P2を示す側面図である。図8に示すように、この加熱補助板材P2は、均一でない厚みを有する。具体的に、加熱補助板材P2は、通電方向の位置によって厚みが異なるように形成されている。このように板厚を変化させるように加熱補助板材P2を作製する方法としては、例えば、加熱補助板材P2として鋳物を用いたり、テーラーロールドフォーム又はテーラードブランク等によって加熱補助板材P2を形成したりすることが考えられる。
[First Modification]
FIG. 8 is a side view showing the auxiliary heating plate P2 according to the first modification. As shown in FIG. 8, the auxiliary heating plate P2 has a non-uniform thickness. Specifically, the heating auxiliary plate P2 is formed so that the thickness varies depending on the position in the energization direction. As a method for producing the heating auxiliary plate P2 so as to change the plate thickness in this way, for example, a casting is used as the heating auxiliary plate P2, or the heating auxiliary plate P2 is formed by a tailor rolled foam or a tailored blank. It is possible to do.

これによって、加熱補助板材P2には、厚みの異なる複数の加熱調整部H(H11,H12,H13)が形成されており、各加熱調整部Hは、該加熱調整部Hにおける加熱補助板材P2の厚みにより断面積S2を調整するように構成されている。したがって、図8に示す加熱補助板材P2を用いても、通電方向における加熱調整部Hの位置において、加熱調整部Hの厚みが小さいほど板状ワークWの加熱温度が高くなるように調整することができ、所望の温度分布を得ることが可能である。   As a result, a plurality of heating adjustment portions H (H11, H12, H13) having different thicknesses are formed on the heating auxiliary plate material P2, and each heating adjustment portion H is provided on the heating auxiliary plate material P2 in the heating adjustment portion H. The cross-sectional area S2 is adjusted by the thickness. Therefore, even if the auxiliary heating plate P2 shown in FIG. 8 is used, the heating temperature of the plate-like workpiece W is adjusted to be higher as the thickness of the heating adjustment portion H is smaller at the position of the heating adjustment portion H in the energization direction. It is possible to obtain a desired temperature distribution.

また、図8に示す加熱補助板材P2は、一方の面が平らに形成され、他方の面の凹凸により加熱調整部Hの厚みが調整されるように構成されている。通電加熱装置1において板状ワークWと加熱補助板材P2とを重ね合わせる際は、加熱補助板材P2の平らな面を板状ワークWに重ね合わせられる。これにより、通電時における板状ワークWと加熱補助板材P2との間の隙間を極力排除して、板状ワークWの加熱温度を精度よく調整することができる。   Further, the auxiliary heating plate P2 shown in FIG. 8 is configured such that one surface is formed flat and the thickness of the heating adjustment portion H is adjusted by the unevenness of the other surface. When the plate-like workpiece W and the heating auxiliary plate material P2 are overlapped with each other in the electric heating device 1, the flat surface of the heating auxiliary plate material P2 is overlapped with the plate-like workpiece W. Thereby, the clearance gap between the plate-shaped workpiece W at the time of electricity supply and the heating auxiliary plate material P2 can be excluded as much as possible, and the heating temperature of the plate-shaped workpiece W can be adjusted with high accuracy.

[第2の変形例]
図9は、第2の変形例に係る加熱補助板材P3が通電加熱装置1にセットされた状態を示す平面図である。図9に示すように、この加熱補助板材P3は、通電方向の上流側から順に、2つの第1の加熱調整部H21、2つの第2の加熱調整部H22、2つの第3の加熱調整部H23を有し、各加熱調整部H(H21,H22,H23)に、断面積S2を減少させるためのスリット161,162,163,164,165,166が、平面視において通電方向に直交する方向に延設されている。この図9に示す加熱補助板材P3を用いても、通電方向における加熱調整部Hの位置において、板状ワークWの加熱温度を増大するように調整することができ、所望の温度分布を得ることが可能である。
[Second Modification]
FIG. 9 is a plan view showing a state where the auxiliary heating plate P <b> 3 according to the second modification is set in the energization heating device 1. As shown in FIG. 9, the auxiliary heating plate P3 includes two first heating adjustment units H21, two second heating adjustment units H22, and two third heating adjustment units in order from the upstream side in the energization direction. H23 and slits 161, 162, 163, 164, 165, and 166 for reducing the cross-sectional area S2 in each of the heating adjustment portions H (H21, H22, and H23) are orthogonal to the energization direction in plan view. It is extended to. Even when the auxiliary heating plate P3 shown in FIG. 9 is used, the heating temperature of the plate-like workpiece W can be adjusted to increase at the position of the heating adjustment portion H in the energizing direction, and a desired temperature distribution can be obtained. Is possible.

各スリット161〜166は、加熱補助板材P3を厚み方向に貫通して設けられ、上述の円形の孔部61,62,63と同様、平面視の周縁部と深さ方向の縁部とに角が無い形状を有し、これにより、通電時において局部的な過度の加熱による加熱補助板材P3の損傷を防止できるようになっている。   Each of the slits 161 to 166 is provided so as to penetrate the auxiliary heating plate P3 in the thickness direction. Like the circular holes 61, 62, 63 described above, the slits 161 to 166 have corners on the peripheral edge in the plan view and the edge in the depth direction. Thus, it is possible to prevent damage to the auxiliary heating plate P3 due to local excessive heating during energization.

通電方向に隣り合うスリット161〜166同士は、平面視において通電方向に直交する方向において互いに反対側に形成されており、全体としてスリット161〜166が千鳥状に配置されている。   The slits 161 to 166 adjacent to each other in the energization direction are formed on opposite sides in a direction orthogonal to the energization direction in plan view, and the slits 161 to 166 are arranged in a staggered manner as a whole.

図9に示す例において、スリット161〜166は、いずれも短手方向に略同じ幅を有するが、長さが異なるように形成されている。具体的に、スリット161〜166の長さは、第1の加熱調整部H21、第3の加熱調整部H23、第2の加熱調整部H22の順で長くなっており、これにより、断面積S2の大きさは、第1の加熱調整部H21、第3の加熱調整部H23、第2の加熱調整部H22の順で小さくなっている。よって、通電方向における第1の加熱調整部H21の位置、第3の加熱調整部H23の位置、第2の加熱調整部H22の位置の順で、板状ワークWの加熱温度が高くなるように調整される。この結果、板状ワークWは、符号G4の範囲、符号G6の範囲、符号G5の範囲の順で高温となるような温度分布で加熱される。   In the example shown in FIG. 9, the slits 161 to 166 all have substantially the same width in the short direction, but are formed to have different lengths. Specifically, the lengths of the slits 161 to 166 are longer in the order of the first heating adjustment unit H21, the third heating adjustment unit H23, and the second heating adjustment unit H22, whereby the cross-sectional area S2 Is smaller in the order of the first heating adjustment unit H21, the third heating adjustment unit H23, and the second heating adjustment unit H22. Therefore, the heating temperature of the plate-like workpiece W is increased in the order of the position of the first heating adjustment unit H21, the position of the third heating adjustment unit H23, and the position of the second heating adjustment unit H22 in the energization direction. Adjusted. As a result, the plate-like workpiece W is heated in such a temperature distribution that the temperature becomes higher in the order of the range of G4, the range of G6, and the range of G5.

通電方向におけるスリット161〜166のピッチは、スリット161〜166の長さに応じて、第1の加熱調整部H21、第3の加熱調整部H23、第2の加熱調整部H22の順で大きくなっており、これにより、隣り合うスリット161〜166の先端部間に、局部的な過度の発熱を防止するのに十分な間隔が確保され、過度の発熱による溶断を防止できるようになっている。   The pitch of the slits 161 to 166 in the energization direction increases in the order of the first heating adjustment unit H21, the third heating adjustment unit H23, and the second heating adjustment unit H22 according to the length of the slits 161 to 166. Thus, a sufficient space is secured between the tip portions of the adjacent slits 161 to 166 to prevent local excessive heat generation, and fusing due to excessive heat generation can be prevented.

[第3の変形例]
以上で説明した加熱補助板材P1,P2,P3では、加熱調整部Hにおいて断面積S2が調整されるが、本発明において、加熱調整部Hでは、断面積S2又は電気抵抗率ρ2の少なくとも一方が調整されればよい。
[Third Modification]
In the heating auxiliary plate materials P1, P2, and P3 described above, the cross-sectional area S2 is adjusted in the heating adjustment unit H. In the present invention, in the heating adjustment unit H, at least one of the cross-sectional area S2 or the electrical resistivity ρ2 is It only needs to be adjusted.

そこで、図10を参照しながら、電気抵抗率ρ2が調整された加熱調整部Hを有する第3の変形例に係る加熱補助板材P4について説明する。   Therefore, with reference to FIG. 10, a heating auxiliary plate P4 according to a third modification having the heating adjustment unit H in which the electrical resistivity ρ2 is adjusted will be described.

図10に示す加熱補助板材P4には、第1の加熱調整部H31と第2の加熱調整部H32と通電方向に間隔を空けて設けられ、各加熱調整部H(H31,H32)において、電気抵抗率ρ2を増大させるためのめっき部F1,F2がそれぞれ両面に形成されている。ただし、各加熱調整部Hにおいて、いずれか一方の面のみにめっき部F1,F2が形成されてもよい。このように加熱調整部Hにめっき部F1,F2が形成されることにより、該加熱調整部Hにおける電気抵抗率ρ2が増大するように調整され、これにより、この通電方向の位置において板状ワークWの加熱温度を増大させるように調整することができる。   In the heating auxiliary plate P4 shown in FIG. 10, the first heating adjustment unit H31 and the second heating adjustment unit H32 are provided at intervals in the energization direction. In each heating adjustment unit H (H31, H32), electric Plated portions F1 and F2 for increasing the resistivity ρ2 are formed on both surfaces. However, in each heating adjustment part H, plating part F1, F2 may be formed only in any one surface. Thus, by forming the plating parts F1 and F2 in the heating adjustment part H, the electrical resistivity ρ2 in the heating adjustment part H is adjusted so as to increase. The heating temperature of W can be adjusted to increase.

第1の加熱調整部H31のめっき部F1は、第2の加熱調整部H32のめっき部F2よりも大きな厚みを有する。具体的には、例えば、めっき部F1の厚みが300μm、めっき部F2の厚みが100μmとされている。これにより、第1の加熱調整部H31では、第2の加熱調整部H32よりも電気抵抗率ρ2が高くなるように調整されているため、板状ワークWの加熱温度は、通電方向において、第1の加熱調整部H31の位置で、第2の加熱調整部H32の位置よりも高温となるように調整される。よって、図10に示す加熱補助板材P4を用いても、板状ワークWを所望の温度分布で加熱することが可能である。   The plating part F1 of the first heating adjustment part H31 has a larger thickness than the plating part F2 of the second heating adjustment part H32. Specifically, for example, the thickness of the plating part F1 is 300 μm, and the thickness of the plating part F2 is 100 μm. Thereby, in the 1st heating adjustment part H31, since it adjusted so that electrical resistivity (rho) 2 may become higher than the 2nd heating adjustment part H32, the heating temperature of the plate-shaped workpiece | work W is the 1st in the electricity supply direction. It adjusts so that it may become high temperature rather than the position of the 2nd heating adjustment part H32 in the position of the 1st heating adjustment part H31. Therefore, even if the auxiliary heating plate P4 shown in FIG. 10 is used, the plate-like workpiece W can be heated with a desired temperature distribution.

[第2の実施形態] [Second Embodiment]

図11及び図12は、本発明の第2の実施形態に係る通電加熱装置201の概略図である。なお、図12では、位置決め部材22を二点鎖線で示し、これを透過状態で示している。   11 and 12 are schematic views of an electric heating device 201 according to the second embodiment of the present invention. In FIG. 12, the positioning member 22 is indicated by a two-dot chain line, which is shown in a transparent state.

第2の実施形態に係る通電加熱装置201は、第1の実施形態と比べて、板状ワークW及び加熱補助板材P1を電極11間でクランプするクランプ手段がさらに追加して設けられたものであり、第1の実施形態と同様の構成については同一符号を付して説明を省略する。   Compared with the first embodiment, the energization heating device 201 according to the second embodiment is further provided with clamping means for clamping the plate-like workpiece W and the heating auxiliary plate material P1 between the electrodes 11. There are the same components as those in the first embodiment, and the description thereof will be omitted.

具体的に、通電加熱装置201には、電極11間の略中央部において板状ワークW及び加熱補助板材P1をクランプするクランプ手段85が設けられ、クランプ手段85は、板状ワークW及び加熱補助板材P1を上方からクランプする上側クランプ部材91と、板状ワークW及び加熱補助板材P1を下方からクランプする下側クランプ部材95とによって構成されている。   Specifically, the energization heating device 201 is provided with clamping means 85 for clamping the plate-like workpiece W and the heating auxiliary plate material P1 at a substantially central portion between the electrodes 11, and the clamping means 85 includes the plate-like workpiece W and the heating auxiliary. The upper clamp member 91 clamps the plate material P1 from above, and the lower clamp member 95 clamps the plate-like workpiece W and the heating auxiliary plate material P1 from below.

上側クランプ91は、第1の実施形態に係るクランプ部材15と同様に構成され、電極11の長さ方向に略平行に延びる略直方体状のクランプ基部92と、重ね合わせられた板状ワークW及び加熱補助板材P1に接触する先端部を備えたピン部93と、クランプ基部92とピン部93とに結合されるスプリング94とを備え、クランプ基部92が、図示しない上側クランプ移動手段に連結されて矢印Z2に示すように上下方向に移動可能に構成されている。   The upper clamp 91 is configured in the same manner as the clamp member 15 according to the first embodiment, and includes a substantially rectangular parallelepiped clamp base 92 extending substantially parallel to the length direction of the electrode 11, a stacked plate-like workpiece W, and A pin portion 93 having a tip portion that contacts the auxiliary heating plate P1, a clamp base 92, and a spring 94 coupled to the pin portion 93, the clamp base 92 being connected to an upper clamp moving means (not shown) As shown by the arrow Z2, it is configured to be movable in the vertical direction.

一方、下側クランプ95は、上側クランプ91を上下反転したものであり、電極11の長さ方向に略平行に延びる略直方体状のクランプ基部96と、重ね合わせられた板状ワークW及び加熱補助板材P1に接触する先端部を備えたピン部97と、クランプ基部96とピン部97とに結合されるスプリング98とを備え、クランプ基部96が、図示しない下側クランプ移動手段に連結されて矢印Z3に示すように上下方向に移動可能に構成されている。   On the other hand, the lower clamp 95 is a vertically inverted version of the upper clamp 91, a substantially rectangular parallelepiped clamp base 96 extending substantially parallel to the length direction of the electrode 11, the stacked plate-like workpiece W and heating assist. A pin portion 97 having a tip portion that comes into contact with the plate material P1, a clamp base portion 96, and a spring 98 coupled to the pin portion 97 are provided. The clamp base portion 96 is connected to a lower clamp moving means (not shown) and As shown by Z3, it is configured to be movable in the vertical direction.

クランプ手段85では、前記上側クランプ移動手段によってクランプ基部91が下方へ移動されることにより上側クランプ部材91が下方へ移動され、前記下側クランプ移動手段によってクランプ基部96が上方へ移動されることにより下側クランプ部材95が上方へ移動される。これにより、クランプ手段85は、電極11間の略中央部において電極11上に配置された板状ワークW及び加熱補助板材P1を上側クランプ部材91と下側クランプ部材95とによってクランプすることができるようになっている。   In the clamp means 85, the clamp base 91 is moved downward by the upper clamp moving means to move the upper clamp member 91 downward, and the clamp base 96 is moved upward by the lower clamp moving means. The lower clamp member 95 is moved upward. Thereby, the clamp means 85 can clamp the plate-like workpiece W and the heating auxiliary plate material P1 arranged on the electrodes 11 at the substantially central portion between the electrodes 11 by the upper clamp member 91 and the lower clamp member 95. It is like that.

なお、通電加熱装置81では、電極11間において板状ワークW及び加熱補助板材P1をクランプするクランプ手段85が1つ設けられ、板状ワークW及び加熱補助板材P1を電極11間の1ヶ所でクランプするように構成されているが、複数のクランプ手段を設けて板状ワークW及び加熱補助板材P1を電極11間の複数箇所でクランプするようにするようにしてもよい。   In the energization heating device 81, one clamping means 85 for clamping the plate-like workpiece W and the heating auxiliary plate material P1 is provided between the electrodes 11, and the plate-like workpiece W and the heating auxiliary plate material P1 are provided at one place between the electrodes 11. Although configured to clamp, a plurality of clamping means may be provided to clamp the plate-like workpiece W and the heating auxiliary plate material P1 at a plurality of locations between the electrodes 11.

[第3の実施形態] [Third Embodiment]

次に、図13を参照しながら、第3の実施形態に係る通電加熱装置301について説明する。なお、第3の実施形態において、第1の実施形態と同様の構成については同一符号を付して説明を省略する。   Next, an energization heating device 301 according to the third embodiment will be described with reference to FIG. Note that in the third embodiment, identical symbols are assigned to configurations similar to those in the first embodiment and descriptions thereof are omitted.

この通電加熱装置301では、板状ワークWと加熱補助板材P1とが重ね合わされた状態で、電極11の取付け部分において、板状ワークWと加熱補助板材P1との間に、板状ワークW及び加熱補助板材P1よりも小さい電気抵抗率を有する溶着防止板材14が介在される。   In the energization heating device 301, the plate-like workpiece W and the heating auxiliary plate material P1 are overlapped between the plate-like workpiece W and the heating auxiliary plate material P1 in the attachment portion of the electrode 11 in a state where the plate-like workpiece W and the heating auxiliary plate material P1 are overlapped. A welding prevention plate material 14 having an electrical resistivity smaller than that of the auxiliary heating plate material P1 is interposed.

なお、図14において、溶着防止板材14の厚みが大きく誇張されて図示されているが、実際の溶着防止板材14の厚みは極めて薄く、通電時において、板状ワークWと加熱補助板材P1とが溶着防止板材14が介在しない部位においてローレンツ力及び熱膨張により互いに接触可能な程度に小さな厚みとされている。   In FIG. 14, the thickness of the welding prevention plate member 14 is greatly exaggerated, but the actual thickness of the welding prevention plate member 14 is extremely thin, and the plate-like workpiece W and the heating auxiliary plate member P <b> 1 are separated when energized. The thickness is small enough to allow contact with each other by Lorentz force and thermal expansion at a portion where the welding prevention plate member 14 is not interposed.

このように、第3の実施形態では、溶着防止板材14が用いられることにより、板状ワークW及び加熱補助板材P1の材質や通電量、或いは両板材W,P1を重ね合わせる際の押圧力等に関わらず、電極11の取付け部分において板状ワークWと加熱補助板材P1とが局所的に過度に加熱されて互いに溶着してしまうことを防止することができる。したがって、板状ワークWと加熱補助板材P1との分離が困難になったり、板状ワークWにおける溶着部分に痕跡が残った場合にこの痕跡部分を製品として使用できなくなったりする問題を回避することができる。   As described above, in the third embodiment, the use of the welding prevention plate material 14 enables the materials and energization amounts of the plate-like workpiece W and the heating auxiliary plate material P1, the pressing force when the plate materials W and P1 are overlapped, or the like. Regardless of this, it is possible to prevent the plate-like workpiece W and the heating auxiliary plate material P1 from being excessively locally heated and welded to each other at the attachment portion of the electrode 11. Therefore, the problem that separation of the plate-like workpiece W and the auxiliary heating plate P1 becomes difficult, or when a trace remains in the welded portion of the plate-like workpiece W, the trace portion cannot be used as a product is avoided. Can do.

[実験]
第1の実施形態に係る通電加熱装置1を用いて、板状ワークWに加熱補助板材P1を重ね合わせて通電加熱を行う実施例と、板状ワークWに加熱補助板材を重ねることなく通電加熱を行う比較例とについて、それぞれ板状ワークWの加熱温度を測定する実験を行った。
[Experiment]
Using the electric heating apparatus 1 according to the first embodiment, an example in which the heating auxiliary plate material P1 is superposed on the plate-like workpiece W to perform the electric heating, and the heating heating without superimposing the heating auxiliary plate material on the plate-like workpiece W is performed. An experiment for measuring the heating temperature of the plate-like workpiece W was performed for each of the comparative examples.

図14は、実施例の温度測定条件を説明するための説明図であり、図15は、比較例の温度測定条件を説明するための説明図である。   FIG. 14 is an explanatory diagram for explaining the temperature measurement conditions of the example, and FIG. 15 is an explanatory diagram for explaining the temperature measurement conditions of the comparative example.

実施例及び比較例において、板状ワークW及び加熱補助板材P1として、厚さ1.6mmを有する冷間圧延高張力鋼板SPFC440を用い、図14及び図15に示すように、長さが280mm、幅が88mmである矩形状のものを用意した。また、加熱補助板材P1には、図14に示す各位置に孔部61,62,63を形成し、第1の加熱調整部H1の孔部61の直径を3.4mm、第2の加熱調整部H2の孔部62の直径を8mm、第3の加熱調整部H3の孔部63の直径を12mmとした。   In Examples and Comparative Examples, a cold rolled high-tensile steel plate SPFC440 having a thickness of 1.6 mm was used as the plate-like workpiece W and the heating auxiliary plate P1, and the length was 280 mm, as shown in FIGS. A rectangular shape having a width of 88 mm was prepared. Further, holes 61, 62, 63 are formed in each position shown in FIG. 14 in the auxiliary heating plate P1, and the diameter of the hole 61 of the first heating adjustment part H1 is 3.4 mm, so that the second heating adjustment is performed. The diameter of the hole 62 of the part H2 was 8 mm, and the diameter of the hole 63 of the third heating adjustment part H3 was 12 mm.

実施例では、第1の実施形態で説明したように板状ワークW及び加熱補助板材P1を通電加熱装置1にセットして、両電極11間を通電し、板状ワークWを加熱した。通電は、直流電源を用い、電流値を4.2kAに設定して10秒間行った。そして、通電加熱によって板状ワークWを10秒間加熱した直後に、熱電対を用いて板状ワークWの各測定位置において温度測定を行った。具体的には、図14(a)及び図14(b)に示すように、板状ワークWの下面においてT1〜T3で示す各位置で測定した。また、熱電対による温度測定と同時に、赤外線サーモグラフィを用いて板状ワークWの温度分布を確認した。   In the example, as described in the first embodiment, the plate-like workpiece W and the heating auxiliary plate material P1 are set in the energization heating device 1, the current between the electrodes 11 is energized, and the plate-like workpiece W is heated. The energization was carried out for 10 seconds using a direct current power source and setting the current value to 4.2 kA. And immediately after heating the plate-like workpiece W for 10 seconds by energization heating, temperature measurement was performed at each measurement position of the plate-like workpiece W using a thermocouple. Specifically, as shown in FIG. 14A and FIG. 14B, the measurement was performed at each position indicated by T1 to T3 on the lower surface of the plate-like workpiece W. Simultaneously with the temperature measurement by the thermocouple, the temperature distribution of the plate-like workpiece W was confirmed using infrared thermography.

一方、比較例では、板状ワークWのみを通電加熱装置1にセットして、電極11間を通電し、板状ワークWの加熱温度を測定した。板状ワークWに加熱補助板材P1を重ね合わせていないことを除き、実施例と同様にして通電加熱を行い、板状ワークWの加熱温度を測定した。通電加熱条件は実施例と同様であり、通電加熱によって板状ワークWを10秒間加熱した直後に、図15(a)及び図15(b)に示すように板状ワークWの上面においてT4〜T6で示す各位置で測定した。   On the other hand, in the comparative example, only the plate-like workpiece W was set in the energization heating device 1, the current between the electrodes 11 was energized, and the heating temperature of the plate-like workpiece W was measured. Except that the heating auxiliary plate material P1 is not overlapped on the plate-like workpiece W, energization heating was performed in the same manner as in the example, and the heating temperature of the plate-like workpiece W was measured. The energization heating conditions are the same as in the example. Immediately after the plate-like workpiece W is heated by energization heating for 10 seconds, as shown in FIGS. 15 (a) and 15 (b), T4˜ Measurement was performed at each position indicated by T6.

実施例において加熱された板状ワークWの温度測定結果を以下の表1に示し、比較例において加熱された板状ワークWの温度測定結果を以下の表2に示している。   The temperature measurement results of the plate-like workpiece W heated in the example are shown in Table 1 below, and the temperature measurement results of the plate-like workpiece W heated in the comparative example are shown in Table 2 below.

Figure 2013193083
Figure 2013193083

Figure 2013193083
Figure 2013193083

表1に示すように、実施例では、板状ワークWについて、測定位置T3、T2、T1の順で高い加熱温度となった。また、赤外線サーモグラフィにより、板状ワークWにおける図14の符号G1,G2,G3の各領域でそれぞれ略均一の温度となり、符号G3の領域、符号G2の領域、符号G1の領域の順で高い加熱温度となったことが確認された。   As shown in Table 1, in the example, the plate-like workpiece W had a high heating temperature in the order of the measurement positions T3, T2, and T1. In addition, due to infrared thermography, the plate-like workpiece W has a substantially uniform temperature in each of the regions G1, G2, and G3 in FIG. 14, and heat is increased in the order of the region G3, the region G2, and the region G1. It was confirmed that the temperature was reached.

一方、表2に示すように、比較例では、板状ワークWについて、測定位置T4、T5及びT6において略等しい加熱温度となった。   On the other hand, as shown in Table 2, in the comparative example, the plate-like workpiece W had substantially the same heating temperature at the measurement positions T4, T5, and T6.

これらの結果から、比較例における板状ワークWの加熱温度は、図16に示すラインL11のように略均一な温度分布となるのに対して、実施例における板状ワークWの加熱温度は、図16に示すラインL12のように通電方向の領域毎に加熱調整部Hにより適宜調整された温度となることを確認できた。よって、上記の第1の実施形態によれば、通電加熱により所望の温度分布となるように板状ワークWを加熱できることが分かる。   From these results, the heating temperature of the plate-like workpiece W in the comparative example has a substantially uniform temperature distribution as shown by a line L11 in FIG. 16, whereas the heating temperature of the plate-like workpiece W in the example is It was confirmed that the temperature was appropriately adjusted by the heating adjustment unit H for each region in the energization direction as indicated by a line L12 shown in FIG. Therefore, according to said 1st Embodiment, it turns out that the plate-shaped workpiece | work W can be heated so that it may become a desired temperature distribution by energization heating.

以上、上述の実施形態を挙げて本発明を説明したが、本発明は上述の実施形態に限定されるものではない。   While the present invention has been described with reference to the above-described embodiments, the present invention is not limited to the above-described embodiments.

例えば、第2及び第3の実施形態において、加熱補助板材P1を用いる場合について説明したが、これらの実施形態において、加熱補助板材P1以外の種々の変形例に係る加熱補助板材を使用してもよい。   For example, although the case where the heating auxiliary plate material P1 is used has been described in the second and third embodiments, the heating auxiliary plate material according to various modifications other than the heating auxiliary plate material P1 may be used in these embodiments. Good.

以上のように、本発明によれば、通電加熱により被加熱板材を加熱する際、該板材の形状に関わらず、簡単な構成で所定の温度分布となるように加熱することが可能となるから、ピラーやインパクトバーなどの車体構成部材の製造産業分野において好適に利用される可能性がある。   As described above, according to the present invention, when a heated plate is heated by energization heating, it is possible to heat the plate to have a predetermined temperature distribution with a simple configuration regardless of the shape of the plate. There is a possibility of being suitably used in the manufacturing industry of vehicle body components such as pillars and impact bars.

1,201,301 通電加熱装置
11,11a,11b 電極
15,91,95 クランプ部材
21,22 位置決め部材
30 成形型
31 プレス成形装置
61,62,63 孔部
85 クランプ手段
161〜166 スリット
W 板状ワーク(被加熱板材)
P1,P2,P3,P4 加熱補助板材
1, 201, 301 Electric heating device 11, 11a, 11b Electrode 15, 91, 95 Clamp member 21, 22 Positioning member 30 Mold 31 Press molding device 61, 62, 63 Hole 85 Clamp means 161-166 Slit W Plate Workpiece (heated plate material)
P1, P2, P3, P4 Heating auxiliary plate

Claims (11)

所定の電気抵抗率を有する導電性の被加熱板材に一対の電極を互いに離間させて取り付けて通電することにより前記被加熱板材を加熱する通電加熱方法であって、
前記被加熱板材と所定の電気抵抗率を有する導電性の加熱補助板材とを重ね合わせるステップと、
前記被加熱板材と前記加熱補助板材とが重ねられた状態で、前記被加熱板材及び前記加熱補助板材に一対の電極を互いに離間させて取り付けるステップと、
前記両電極間を通電するステップと、を有し、
前記被加熱板材及び前記加熱補助板材の通電方向に直交する各断面において、前記被加熱板材の断面積をS1、前記被加熱板材の電気抵抗率をρ1、前記加熱補助板材の断面積をS2、前記加熱補助板材の電気抵抗率をρ2としたとき、
前記加熱補助板材として、
前記被加熱板材と前記加熱補助板材とが重ね合わされた状態で、前記被加熱板材の断面積(S1)と電気抵抗率(ρ1)の逆数との積(S1/ρ1)と、前記加熱補助板材の断面積(S2)と電気抵抗率(ρ2)の逆数との積(S2/ρ2)との和(S1/ρ1+S2/ρ2)が断面によって異なるように、断面積(S2)又は電気抵抗率(ρ2)の少なくとも一方を調整した加熱調整部を有する加熱補助板材を用いることを特徴とする通電加熱方法。
An energization heating method of heating the heated plate material by attaching a pair of electrodes to a conductive heated plate material having a predetermined electrical resistance apart from each other and energizing,
Superposing the heated plate material and a conductive auxiliary heating plate material having a predetermined electrical resistivity;
A step of attaching a pair of electrodes to the heated plate material and the heating auxiliary plate material with the heated plate material and the auxiliary heating plate material being stacked,
Energizing between the electrodes, and
In each cross section orthogonal to the energization direction of the heated plate material and the heating auxiliary plate material, the sectional area of the heated plate material is S1, the electrical resistivity of the heated plate material is ρ1, and the sectional area of the heating auxiliary plate material is S2. When the electrical resistivity of the heating auxiliary plate material is ρ2,
As the heating auxiliary plate material,
In a state where the heated plate material and the heating auxiliary plate material are overlapped, the product (S1 / ρ1) of the cross-sectional area (S1) of the heated plate material and the reciprocal of the electrical resistivity (ρ1), and the heating auxiliary plate material So that the sum (S1 / ρ1 + S2 / ρ2) of the product (S2 / ρ2) of the cross-sectional area (S2) and the reciprocal of the electrical resistivity (ρ2) differs depending on the cross-section (S2) or the electrical resistivity ( An energization heating method using a heating auxiliary plate having a heating adjustment part in which at least one of ρ2) is adjusted.
前記加熱調整部に、断面積(S2)を減少させるための孔部が設けられていることを特徴とする請求項1に記載の通電加熱方法。   The energization heating method according to claim 1, wherein a hole for reducing the cross-sectional area (S2) is provided in the heating adjustment unit. 前記加熱調整部は、前記孔部を複数有し、且つ、該孔部の大きさにより断面積(S2)を調整するように構成されていることを特徴とする請求項2に記載の通電加熱方法。   The said heating adjustment part has two or more said hole parts, and is comprised so that a cross-sectional area (S2) may be adjusted with the magnitude | size of this hole part, The electric heating of Claim 2 characterized by the above-mentioned. Method. 前記孔部は、平面視の周縁部と深さ方向の縁部とに角が無い形状を有することを特徴とする請求項2または請求項3に記載の通電加熱方法。   The energization heating method according to claim 2, wherein the hole has a shape with no corners in a peripheral edge in a plan view and an edge in a depth direction. 前記加熱補助板材は、均一でない厚みを有し、
前記加熱調整部は、該加熱調整部における前記加熱補助板材の厚みにより断面積(S2)を調整するように構成されていることを特徴とする請求項1に記載の通電加熱方法。
The heating auxiliary plate has a non-uniform thickness,
2. The energization heating method according to claim 1, wherein the heating adjustment unit is configured to adjust a cross-sectional area (S <b> 2) according to a thickness of the auxiliary heating plate in the heating adjustment unit.
前記加熱補助板材の一方の面は平らに形成され、他方の面の凹凸により前記加熱調整部の厚みが調整されるように構成され、
前記被加熱板材と前記加熱補助板材とを重ね合わせるステップでは、前記加熱補助板材の平らな面を前記被加熱板材に重ね合わせることを特徴とする請求項5に記載の通電加熱方法。
One surface of the heating auxiliary plate is formed flat, and is configured such that the thickness of the heating adjustment portion is adjusted by the unevenness of the other surface,
6. The energization heating method according to claim 5, wherein in the step of superimposing the heated plate material and the auxiliary heating plate material, a flat surface of the auxiliary heating plate material is superimposed on the heated plate material.
前記加熱調整部に、断面積(S2)を減少させるためのスリットが、平面視において通電方向に直交する方向に延設されていることを特徴とする請求項1に記載の通電加熱方法。   2. The energization heating method according to claim 1, wherein a slit for reducing the cross-sectional area (S <b> 2) is extended in the heating adjustment portion in a direction orthogonal to the energization direction in a plan view. 前記スリットは、平面視の周縁部と深さ方向の縁部とに角が無い形状を有することを特徴とする請求項7に記載の通電加熱方法。   The current heating method according to claim 7, wherein the slit has a shape with no corners in a peripheral edge in a plan view and an edge in a depth direction. 前記加熱調整部において、電気抵抗率(ρ2)を増大させるためのめっき部が前記加熱補助板材の少なくとも一方の面に形成されていることを特徴とする請求項1に記載の通電加熱方法。   2. The energization heating method according to claim 1, wherein a plating portion for increasing an electrical resistivity (ρ2) is formed on at least one surface of the auxiliary heating plate in the heating adjustment portion. 前記被加熱板材と前記加熱補助板材とを重ね合わせるステップでは、前記電極の取付け部分において、前記被加熱板材と前記加熱補助板材との間に、前記被加熱板材及び前記加熱補助板材よりも小さい電気抵抗率を有する溶着防止板材を介在させて、前記被加熱板材と前記加熱補助板材とを重ね合わせることを特徴とする請求項1から請求項9のいずれか1項に記載の通電加熱方法。   In the step of superimposing the heated plate material and the auxiliary heating plate material, an electric power smaller than that of the heated plate material and the auxiliary heating plate material is provided between the heated plate material and the auxiliary heating plate material in an attachment portion of the electrode. The energization heating method according to any one of claims 1 to 9, wherein the plate material to be heated and the heating auxiliary plate material are overlapped with each other with a welding prevention plate material having a resistivity interposed therebetween. 請求項1から請求項10のいずれか1項に記載の通電加熱方法によって前記被加熱板材を加熱し、成形型を用いて前記加熱された被加熱板材をプレス成形することを特徴とする熱間プレス成形方法。   The hot plate material is heated by the electric heating method according to any one of claims 1 to 10, and the heated plate material is press-molded using a forming die. Press molding method.
JP2012059227A 2012-03-15 2012-03-15 Electric heating method and hot press molding method Active JP5880175B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012059227A JP5880175B2 (en) 2012-03-15 2012-03-15 Electric heating method and hot press molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012059227A JP5880175B2 (en) 2012-03-15 2012-03-15 Electric heating method and hot press molding method

Publications (2)

Publication Number Publication Date
JP2013193083A true JP2013193083A (en) 2013-09-30
JP5880175B2 JP5880175B2 (en) 2016-03-08

Family

ID=49392672

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012059227A Active JP5880175B2 (en) 2012-03-15 2012-03-15 Electric heating method and hot press molding method

Country Status (1)

Country Link
JP (1) JP5880175B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014087826A (en) * 2012-10-30 2014-05-15 Mazda Motor Corp Electric heating method, electric heating device, and hot press forming method
JP2014087825A (en) * 2012-10-30 2014-05-15 Mazda Motor Corp Electric heating method, electric heating device, and hot press forming method
WO2016190608A1 (en) * 2015-05-28 2016-12-01 자동차부품연구원 Electricity-application type jig device and method for molding vehicle sheet materials

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023162686A1 (en) * 2022-02-22 2023-08-31 住友重機械工業株式会社 Energizing device, molding device, and energizing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009274122A (en) * 2008-05-16 2009-11-26 Toyota Motor Corp Press forming method and press formed product
WO2011045845A1 (en) * 2009-10-16 2011-04-21 トヨタ自動車株式会社 Energization heating method and energization heating device
JP2011183418A (en) * 2010-03-05 2011-09-22 Toyota Motor Corp Electric heating method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009274122A (en) * 2008-05-16 2009-11-26 Toyota Motor Corp Press forming method and press formed product
WO2011045845A1 (en) * 2009-10-16 2011-04-21 トヨタ自動車株式会社 Energization heating method and energization heating device
JP2011183418A (en) * 2010-03-05 2011-09-22 Toyota Motor Corp Electric heating method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014087826A (en) * 2012-10-30 2014-05-15 Mazda Motor Corp Electric heating method, electric heating device, and hot press forming method
JP2014087825A (en) * 2012-10-30 2014-05-15 Mazda Motor Corp Electric heating method, electric heating device, and hot press forming method
WO2016190608A1 (en) * 2015-05-28 2016-12-01 자동차부품연구원 Electricity-application type jig device and method for molding vehicle sheet materials

Also Published As

Publication number Publication date
JP5880175B2 (en) 2016-03-08

Similar Documents

Publication Publication Date Title
KR101871429B1 (en) Electric jig device and forming method of plate
EP2880191B1 (en) Direct resistance heating method
JP5838823B2 (en) Electric heating method, electric heating device and hot press molding method
JP5880175B2 (en) Electric heating method and hot press molding method
JP2006289425A (en) Hot press forming method, and apparatus therefor
KR20150036019A (en) Direct resistance heating method
KR102529021B1 (en) Direct resistance heating device, direct resistance heating method, heating device, heating method, and hot press molding method
JP5712752B2 (en) Hot stamping metal plate for hot stamping, current heating device and hot stamping product with excellent surface properties
JP5880176B2 (en) Electric heating method and hot press molding method
CN114245494A (en) Heating method, heating device, and method for producing press-molded article
JP2013244507A (en) Electric heating method of press-molded article, electric heating device used therefor, and pressed product
JP2016097424A (en) Heating method, heating device, and manufacturing method of press formed article
KR102052173B1 (en) Press forming apparatus of sheet metal and its forming method
KR102052174B1 (en) Press forming apparatus of sheet metal and its forming method
WO2013038499A1 (en) Electric heating device
WO2013011553A1 (en) Energization heating device and method
JP2013212520A (en) Electrical heating method and hot press forming method
KR102052172B1 (en) Press forming apparatus of sheet metal and its forming method
KR102128500B1 (en) method of hot press forming using electrically assisted heater
JP5904094B2 (en) Electric heating method, electric heating device and hot press molding method
KR101574774B1 (en) Press die for electroplasticity forming
US20140312024A1 (en) Method for producing steel sheet for press molding, and method and device for producing press-molded component
JP5904095B2 (en) Electric heating method, electric heating device and hot press molding method
JP6069725B2 (en) ELECTRODE FOR HEATING, ELECTRIC HEATING DEVICE, AND ELECTRIC HEATING METHOD
JP5708470B2 (en) Electric heating device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20150119

TRDD Decision of grant or rejection written
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20151225

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160105

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160118

R150 Certificate of patent or registration of utility model

Ref document number: 5880175

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150